Graco 17A226 Use and Care Manual
Contents
1. Owners Manual Truecoat 333304E ELECTRIC AIRLESS SPRAYER EN Project Series Paint Sprayers Important Safety Instructions e Read all warnings and instructions in this manual and on the m I m E al unit including the power cord Be familiar with the controls and the proper usage of the equipment Save these instructions mi Scan QR code for operational video a Have a Question To avoid fire and explosion use only Ca II Us To l Free water based or oil based mineral spirit type materials with flash point greater than 100 F 1 888 541 0788 38 C Do not use materials which state FLAMMABLE on the packaging For more information about your material request MSDS or visit us at from distributor or retailer Use oil based materials outdoors or in a WWW 9 raco com well ventilated area with a flow of fresh air For portable spray applications of water based and oil based mineral spirit type architectural paints and coatings only For Household Use Only Not approved for use in explosive atmospheres or hazardous locations PROVEN QUALITY LEADING TECHNOLOGY Contents Important User Information ooocooococo es 3 Important Safety Information 0000 4 Component Identification 005 osos gown b aoe a a eee Bae aie Baw ace os 7 Sant UD ti eta asta a O 8 Slatlingra NEW OD sce ee a REU EU ES arg me a ey oer ey 8 li See2. 1 Clean the sprayer and cup assembly See Cleanup page 13 2 Turn Prime Pump Spray knob down to the Prime Pump position Remove cup support and FlexLiner Make certain that VacuValve cap is closed Prime Pump a 7 D ti23388a 9 Remove cup assembly and pour any 3 Separate the cup support with FlexLiner from the cup cover sprayer Set the sprayer upside down on a flat surface Remove strainer from pump opening With the sprayer upside down pour approximately 2 oz 60 ml Pump Armor into pump opening Install strainer into pump opening 33393394E remaining Pump Armour back into Pump Armor bottle Replace child resistant cap and tighten securely for storage Store sprayer indoors in a cool dry place Store in an upright position only Never store sprayer with material in the cup 17 Common Procedures Common Procedures Installing Spray Tips Do not put your hand in front of the spray tip Two spray tips are available for use with this sprayer The black tip produces a 12 inch wide spray pattern The gray tip produces a 4 inch wide spray pattern Either spray tip may be used to spray mate rials that are recommended to be sprayed with a 0 015 tip size See material container for spray tip size recommendations LOCKING TAB SLOT a am LOCKING REMOVE SPRAY TIP Remove Spray Tip 1 Perform Pressure Relief Procedure page 13 2 Rotate the spray tip 90 degrees
3. Replace electronic control Sprayer makes sound but Sprayer is not primed Prime the pump See Starting a no material is sprayed New Job page 8 when trigger is pulled Make certain all the air is out of the FlexLiner and the VacuValve is properly closed Make certain cup cover is securely tightened to cup sup port Align arrow on cup cover with indicator on cup support Make certain the cup assembly is properly locked on the sprayer Make certain VacuValve cap o ring is installed on the cup cover and cap is securely tight ened Clean Sprayer See Cleanup page 13 Prime Pump Spray knob is in PRIME Turn Prime Pump Spray knob PUMP position forward to SPRAY position Spray tip is not in SPRAY position Turn spray tip to SPRAY posi ion Spray tip is clogged See Unclogging Spray Tip page 19 Speed control switch is set to LOW On models with a dual speed control switch set speed control switch to HIGH No or low material in material cup Refill FlexLiner with material and prime the pump See Refilling FlexLiner page 10 24 333394E Clean VacuValve reservoir and air hole See page 15 Troubleshooting Cause Sprayer sprays with poor Spray tip is partially clogged results Spray tip is not in correct position Incorrect spray tip for application of material Spray tip is worn or damaged Material being sprayed is aerated because it was shaken See Unclogging Spray Tip page 19 Ro
4. Unclogging Spray Tip 4 Onunits with speed control switch move speed control switch to HIGH setting In the event that particles or debris clog the spray tip this sprayer is designed with a re versible spray tip that quickly and easily clears the particles without disassembling the sprayer j ti23359a 1 Perform Pressure Relief Procedure 5 Aim sprayer at waste area turn Prime page 13 Pump Spray knob forward to spray posi 2 Tounclog spray tip turn Prime tion Pull trigger to clear clog Pump Spray knob down to Prime Pump position Prime Pump ti23288a 6 Turn Prime Pump Spray knob down to Prime position Rotate spray tip back to de SPRAY position Turn Prime 3 Reverse spray tip to UNCLOG position Pump Spray knob forward to SPRAY position and resume spraying 7 lfspray tip is still clogged you may have to repeat steps 2 6 or replace with new spray tip assembly See Installing Spray Tips page 18 SPRAY UNCLOG 333394E 19 Common Procedures Flushing a New Sprayer This sprayer arrives from the factory with a small amount of test material in the system It is important that you flush this material from the sprayer before using it for the first time 1 Remove cup assembly from the sprayer by turning counter clockwise and pulling down ti23361a 4 Fill FlexLiner with water ti23383a 5 Securely tighten cup cover onto cup sup port Align arrow
5. A A ee he eh neeS 10 HOW LOS DEA a a ce 11 Dial Speed Contoh vo es RR e e e A e A 11 Spray Techniques ieee okie ate te kh oe koe ee ae Se eee dl 11 THAGISANO SPlaVer 244 4650 4 56 stats cadena ira io 12 AMINO OPE e AA a ee rant 12 Spray Paten Quality lt lt cioarisraiaai bae tl pe En 12 CIGAQNUD lt td a IA 13 Pressure Relief Procedure 0 00 cece eee LL LL LL Le 13 CIGAMING Spraye sers A ie ad le ia te apre A haar oS eee eee del 13 Cleaning VaCuValVe sa EE ORDIS RES Ws eee eas CR ios Ed 16 DION ea A OS ES A ee eee ee ee 17 Common Procedures vinos a a 18 stalling Spray TIOS sr A ee Peake we ee 18 Unclogding Spray TD GEL EE eet ceed todo beet 19 Flushingva New SplaVe Fisica edad ia o miter eke 20 Replacement Parts sua idos ada 22 Troubleshooting vaa aida aa a 24 Technical Data oa da dae 28 Graco Limited Warranty crisi a ee ea eee eee ea ee 29 Graco Limited Warranty acces edie ode ed Sie he A Were Me eee 29 16Y385 TrueCoat 360 120V 0 015 Single Speed 1200 psi 8 3 MPa 83 bar 17A466 TrueCoat 360 DS 120V 0 015 Dual Speed 900 1300 psi 6 2 MPa 62 bar 8 9 MPa 89 bar 16Y386 TrueCoat 360 DSP 120V 0 015 Dual Speed 900 1300 psi 6 2 MPa 62 bar 8 9 MPa 89 bar lb LISTED Tip Maximum Working Voltage Size Description Pressure Intertek 110474 Certified to CAN CSA C22 2 No 68 Conforms to UL 1450 2 333394E Important User Information Important User Information Thank You for
6. on cup cover with indi cator on cup support ti23676a 3 Make certain FlexLiner is in the cup sup port 20 333394E Common Procedures 6 ti23258b Align VacuValve on cup cover with 10 Turn Prime Pump Spray knob forward to Prime Pump Spray knob Push cup SPRAY position Rotate spray tip 180 assembly onto sprayer and twist clock degrees to UNCLOG position wise to lock Plug sprayer into power source X i gt ti23389a Make certain the Prime Pump Spray knob is in the Prime Pump position i pointed down On models with a dual 11 While holding the sprayer upside down speed control switch set speed control point the sprayer into a waste pail Pull to HIGH the trigger for three seconds Turn the sprayer upside down and point IMPORTANT For best results do not spray the sprayer into a waste pail Pull the trig more than one cup of water through the tip ger for three seconds while cleaning If more flushing is needed re move the tip from the sprayer to avoid exces sive wear 12 Sprayer is now flushed and ready for use See Start Up page 8 IMPORTANT The motor has a built in fea ture to protect itself from overuse If the motor stops the thermal switch has tripped Do not return sprayer to store The motor will op erate normally after cooling for 20 30 min utes 33393394E 21 S QO hy D O g 3 C Replacement Parts Model
7. unit Know how to stop the unit and bleed pressure quickly Be thoroughly familiar with the controls ELECTRIC SHOCK HAZZARD This equipment must be grounded Improper grounding setup or usage of the system can cause electric shock Turn off and disconnect power cord before servicing equipment Connect only to grounded electrical outlets Use only 3 wire extension cords Ensure ground prongs are intact on power and extension cords Do not expose to rain or wet conditions Store indoors Important Safety Information Q EQUIPMENT MISUSE o HAZZARD Misuse can cause death or serious injury e Always wear appropriate gloves eye protection and a respirator or mask when painting e Donotoperate or spray near children Keep children away from equipment at all times e Do not overreach or stand on an unstable support Keep effective footing and balance at all times e Stay alert and watch what you are doing e Do not operate the unit when fatigued or under the influence of drugs or alcohol e Use only in dry locations Do not expose to water or rain e Use in well lit areas Do not spray outdoors on windy days TOXIC FLUID OR FUMES HAZARD Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin inhaled or swallowed e Read MSDS s to know the specific hazards of the fluids you are using e Store hazardous fluid in approved containers and
8. 33394E Important Safety Information FIRE AND EXPLOSION HAZARD Flammable fumes such as solvent and paint fumes in work area can ignite or explode To help prevent fire and explosion e Sprayer generates sparks Do not spray or flush with flammable liquids Use only water based or oil based mineral spirit type materials with a flash point greater than 100 F 38 C Keep spray area well ventilated Keep a good supply of fresh air moving through the area When spraying oil based material use outdoors or in a well ventilated indoor area with a flow of fresh air Do not spray or flush with combustible materials near an open flame or sources of ignition Paint or solvent flowing through the equipment is able to result in static electricity Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes Keep sprayer at least 10 in 25 cm away from objects while spraying or flushing Verify all containers and collection systems are grounded to prevent static discharge Connect to a grounded outlet and use grounded extension cords Do not use a 3 to 2 adapter Do not use paints or solvents containing halogenated hydrocarbons Do not smoke in the spray area Do not operate light switches engines or similar spark producing products in the spray area Keep area clean and free of paint or solvent containers rags and other flammable materials Know the content
9. IN ti23374a EVEN FINISH THICK ti23375a 11 How to Spray I i When spraying vertical corners turn spray tip Triggering Sprayer guard to the horizontal orientation and move Pull trigger after starting stroke Release trig SPrayer up and down ger before end of stroke Sprayer must be moving when trigger is pulled and released Spray Pattern Quality A good spray pattern is evenly distributed as it hits the surface If tails persist material may need to be thinned If material needs to be thinned follow manufacturers recommenda tions ti23376a Aiming Sprayer GOOD PATTERN Aim sprayer at bottom edge of previous stroke overlapping each stroke by half TAILS BAD PATTERN ti23382a If you see pulsations in the pattern you can either turn the dual speed control to HIGH or slow down your speed of movement ti23378a Rotating the spray tip guard changes the pat Spray Pattern is Pulsating tern to either the vertical or horizontal orienta tions 12 333394E Cleanup Use only water based or oil based mineral spirit type materials with flash point greater than 100 F 38 C Do not use materials which state FLAMMABLE on the packaging For more information about your material request MSDS from distributor or retailer Clean in a well ventilated area Keep a good supply of fresh air moving through the area To
10. Your Purchase Before using your sprayer read this Owners Manual for complete instructions on proper use and safety warnings Congratulations You have purchased a high quality paint sprayer made by Graco Inc This sprayer is designed to provide superior spray performance with water based and oil based mineral spirit type architectural paints and coatings This user information is intended to help you understand the types of materials that can be used with your sprayer Please read the information on the material container label to determine if it can be used with your sprayer Ask for a Material Safety Data Sheet MSDS from your supplier The container label and MSDS will explain the contents of the material and the specific precautions related to it Paints coatings and clean up materials generally fit into one of the following 3 basic categories WATER BASED The container label should indicate that the material can be cleaned up with soap and water Your sprayer is compatible with this type of material Your sprayer is NOT compatible with harsh cleaners such as chlorine bleach OIL BASED The container label should indicate that the material is Y COMBUSTIBILE and can be cleaned up with mineral spirits or paint thinner The MSDS must indicate that the flash point of the material is above 100 F Your sprayer is compatible with this type of material Use oil based material outdoors or in a well ventilated indoor area with a flow of fre
11. all 1 888 541 9788 or visit us online at www graco com If the claimed defect is verified Graco will repair or replace the product free of charge The product will be returned to the original purchaser transportation prepaid If inspection of the product does not disclose any defect in material or workmanship repairs will be made at a reasonable charge to you which charges may include the costs of parts labor and transportation Repair or replacement of the product under this warranty will not interrupt or extend the warranty period or create a new warranty period ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSES IS LIMITED TO ONE 1 YEAR FROM THE DATE OF PURCHASE SOME STATES AND PROVINCES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU To the extent permitted by law Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above IN NO EVENT WILL GRACO BE LIABLE FOR ANY INDIRECT INCIDENTAL SPECIAL OR CONSEQUENTIAL DAMAGES RESULTING FROM THE SALE OR USE OF THIS PRODUCT SOME STATES AND PROVINCES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE OR PROVINCE TO PROVINCE FOR GRACO CANADA CUSTOMERS The Parties acknow
12. avoid serious injury or damage to equipment do not expose the sprayer electronics to cleaning fluids Keep sprayer at least 10 in 25 cm above the rim of the container when cleaning Pressure Relief Procedure Follow the Pressure Relief Proce TN dure whenever you see this symbol This sprayer builds up an internal pressure of 2000 psi 14 MPa 138 bar during use Follow this Pressure Relief Procedure whenever you stop spraying and before cleaning checking servicing or transporting equipment to prevent serious injury 333394E 1 Disconnect power unplug power cord 2 Turn Prime Pump Spray Knob down to PRIME PUMP position to relieve pres sure Prime Pump ti23285a Cleaning Sprayer Cleaning your sprayer properly and after every spray job is of the utmost importance Proper care and maintenance will make your paint sprayer last and work for you trouble free 1 Turn Prime Pump Spray knob to Prime Pump to relieve pressure 2 Separate the cup support with FlexLiner from the cup cover sprayer 13 3 14 Set the sprayer upside down on a flat surface This will keep the wet paint in the cup cover Return excess material to original container Hold the FlexLiner in place when pouring ti23387a You can either dispose of the used Flex Liner and install a new FlexLiner or clean a used FlexLiner To clean the sprayer fill FlexLiner approximately half full with appropriat
13. ay Tip Guard 333394E 7 Start Up 2 Fill FlexLiner with material Securely tighten cup cover onto cup support Align arrow on cup cover with indicator on cup support Use only water based or oil based mineral spirit type materials with a flash point greater than 100 F 38 C Do not use materials which state FLAMMABLE on the packaging For more information about your material request MSDS from distributor or retailer When spraying oil based material use outdoors or in a well ventilated indoor area with a flow of fresh air Keep spray area well ventilated Keep a good supply of fresh air moving through the area 3 Align VacuValve on cup cover with Prime Pump Spray knob Push cup assembly onto sprayer and twist to lock ti24279a NOTICE Your sprayer is NOT compatible with harsh cleaners such as chlorine bleach Using these cleaners will cause damage to the sprayer Starting a New Job If you are using the sprayer for the very first time see Flushing a New Sprayer page 20 1 Install FlexLiner in the cup support ti23258b 4 The VacuValve is an important part of your new sprayer It is used to evacuate the air out of the FlexLiner Open Vacu Valve cap ti23343a ti23361a 8 333394E 5 Gently squeeze FlexLiner to evacuate air through VacuValve just until you see material in the VacuValve reservoir NOTE To evacuate the maximum amo
14. cal codes and ordinances e When using the sprayer outdoors use an extension cord suitable for outdoor use Improper installation of the grounding plug e Make sure your extension cord is not is able to result in a risk of electric shock damaged When using an extension cord be When repair or replacement of the cord or sure to use a cord heavy enough to carry the plug is required do not connect the current that your sprayer draws See chart for grounding wire to either flat blade terminal appropriate sizes and lengths The wire with insulation having an outer surface that is green with or without yellow stripes is the grounding wire Check with a qualified electrician or Length serviceman when the grounding instructions are not completely understood a his oe Maximum or when in doubt as to whether the product ue Gauge is properly grounded 50 ft 15 m 2 Do not modify the plug provided if it does 100 ft 30 m 2 not fit the outlet have the proper outlet 200 ft 61 m installed by a qualified electrician This product is for use on a nominal 120V circuit and has a grounding plug similar to the plug illustrated in the figures Only connect the product to an outlet having the same configuration as the plug Do not use an adapter with this product GROUNDING INSTRUCTIONS Extension Cords This product must be grounded In the Use only a3 wire extension cord that has a grounding plug anda ti3509b 4 3
15. dispose of it according to applicable guidelines PRESSURIZED ALUMINUM PARTS HAZARD Use of fluids that are incompatible with aluminum in pressurized equipment can cause serious chemical reaction and equipment rupture Failure to follow this warning can result in death serious injury or property damage Do not use 1 1 1 trichloroethane methylene chloride other halogenated hydrocarbon solvents or fluids containing such solvents Many other fluids may contain chemicals that can react with aluminum Contact your material supplier for compatibility 2 PERSONAL PROTECTIVE a EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury including eye injury hearing loss inhalation of toxic fumes and burns This protective equipment includes but is not limited to e Protective eye wear and hearing protection Respirators protective clothing and gloves as recommended by the fluid and solvent manufacturer CALIFORNIA PROPOSITION 65 This product contains a chemical known to the State of California to cause cancer birth defects or other reproductive harm Wash hands after handling 333394E Component Identification Component Identification Wt ti23339a PAra 3 socie DEP Je hi Dual Speed Control HIGH LOVV Switch Not available on all units a eee Strainer Spray Tip Gray 4 inch pattern Spray Tip Holder P_ Spr
16. e cleaning fluid water or mineral spirits Securely tighten cup cover onto cup sup port ti23383a To clean the cup cover and strainer secure the cup assembly to the sprayer and shake the entire sprayer for ten sec onds 8 10 11 12 Make certain the Prime Pump Spray knob is in the Prime Pump position pointed down On models with a dual speed control switch set speed control to HIGH ti23384a Turn the sprayer upside down and point the sprayer into a waste pail Pull the trig ger for ten seconds ti23388a Turn Prime Pump Spray knob forward to SPRAY position Reverse spray tip to UNCLOG position While holding the sprayer upside down point the sprayer into a waste pail Pull the trigger for five seconds Release the trigger If second spray tip was used remove cleaned spray tip from spray tip guard and install second spray tip See Install ing Spray Tips page 18 Repeat steps 10 and 11 to clean second spray tip 333394E eral spirits A soft brush can be used to loosen and remove dried material if needed NOTICE The spray tip guard is permanently attached to the sprayer Removal will result in damage to the sprayer ti23389a 13 Release the trigger While holding sprayer upside down over a waste pail open the VacuValve cap Gently squeeze FlexLiner until cleaning fluid comes out of the VacuValve reservoir ti23404a 17 Use a soft cloth to clean the cup suppo
17. from either the SPRAY or UNCLOG position 18 3 Pullthe spray tip straight out of the spray tip guard Install Spray Tip 1 While holding the spray tip 90 degrees from either the SPRAY or UNCLOG position align spray tip locking tab with the locking tab slot in the spray tip guard 2 Push the spray tip all the way into the spray tip guard 3 Rotate the spray tip to the SPRAY posi tion NOTE Make certain spray tip locking tab is pushed all the way into the slot in the spray tip guard You should not be able to remove the spray tip from the spray tip guard when it is in the Spray or Unclog positions NOTE If the locking tab slot in the spray tip guard is blocked preventing installation of the spray tip rotate the spray tip guard until it is visually aligned with the internal hole then install the spray tip The spray tip guard is permanently attached to the sprayer Removal will result in damage to the sprayer e Spray tips wear with use and abrasive paint and need periodic replacement e ifthe spray pattern is poor you may have a worn spray tip Replace spray tip See Spray Pattern Diagnostics page 26 NOTICE Spray tips must be cleaned or stored in appropriate cleaning fluid water or mineral spirits immediately after use to ensure material is not allowed to dry in spray tip Failure to do so will result in damage to the spray tip See Cleanup page 13 333394E Common Procedures
18. ge 8 procedure 10 333394E How to Spray How to Spray Take a few moments prior to spraying and re view these simple tips to ensure your spray ing project is a success Dual Speed Control Not available on all units The speed control feature allows you to slow down or speed up when spraying e Turn the dual speed control to LOW to slow down the speed of application when first learning to spray or when spraying small items that require more control e The LOW setting delivers more control and reduces overspray when spraying thinner materials such as stain e Turn the dual speed control to HIGH when you wantto get to job done fast and when spraying large surfaces e To reduce overspray always spray at lowest speed that results in an accept able spray pattern Spray Techniques Use a piece of scrap cardboard to practice these basic spraying techniques before you begin spraying the surface e Hold sprayer 10 in 25 cm from surface and aim straight at surface Tilting the sprayer to direct the spray angle causes an uneven finish e Flex wrist to keep sprayer pointed straight Fanning sprayer to direct spray at angle causes uneven finish NOTE How fast you move the sprayer will affect spray application If material is pulsat ing you are moving too fast If material drips you are moving too slow See Troubleshoot ing page 24 333394E EVEN FINISH 25 cm 10 in THICK UNEVEN FINISH TH
19. ledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly or indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com For patent information see www graco com patents TO PLACE AN ORDER contact your Graco distributor or call 1 888 541 9788 to identify the nearest distributor 333394E 29 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 333394 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 MINNEAPOLIS MN 55440 1441 USA Copyright 2014 Graco Inc All Graco manufacturing locations are registered to ISO 9001 www graco com Revision E August 2014
20. m Cause Soliton Spray pattern spits at the end or Excess material has accu Clean spray tip guard See beginning mulated on spray tip guard Oy ogging Spray Tip page qi assembly or spray tip is partially clogged A Spray tip not inserted See O Spray Tips gt ON into spray tip page 18 a guard na Spray tip is worn Replace spray tip See Install Massa ing Spray Tips page 18 Spray tip continues to drip or ooze Spray tip is worn Replace spray tip See Install material after trigger is released ing Spray Tips page 18 2 Spray tip not inserted See Installing Spray Tips completely into spray tip page 18 guard ti15552a 333394E 27 Technical Data Technical Data Hand Held Sprayer Oo US Meie Max Working Pressure I SS TrueCoat 360 TrueCoat 360 DS DSP Maximum Amperage Weight Dimensions leo ee Bae FI Width Height Storage Temperature Range Operating Temperature Range Y 40 to 90 F Storage Humidity Range 0 to 95 relative 0 to 95 relative humidity humidity non condensing non condensing Power Cord 18 AWG 3 wire 18 in 4 9 mm 3 wire 45 cm Electrical Power Requirement 120 Vac 60 Hz 15A 1 phase Duty Cycle 50 Maximum tip orifice 0 015 in 0 38mm Pump damage will occur if fluid freezes in pump Damage to plastic parts may result if impact occurs in low temperature conditions Y Changes in paint viscosity at very low or very high temperatu
21. ndations ti15526a Incorrect spray tip for Install different size spray tip application of material See Installing Spray Tips page 18 Material not compatible Switch material with sprayer Spray tip is worn or dam Replace spray tip See Install aged ing Spray Tips page 18 Spray pattern has dripping sag Operator is moving too Move sprayer faster while ging slowly while spraying spraying c Sprayer is too close to tar Move sprayer away from sur gt Y Ye get surface face 10 in 25 cm Holding trigger while Release trigger when changing changing spray direction directions Speed control switch is set On models with a dual speed to HIGH control switch set speed control to LOW Replace spray tip See Install Spray tip is worn or dam aged ing Spray Tips page 18 Spray pattern is too narrow Sprayer is too close to tar Move sprayer away from sur get surface face 10 in 25 cm Incorrect spray tip for Install different size spray tip application of material See Installing Spray Tips ti15523a page 18 Spray tip is worn or dam aged Sprayer is too far away from target surface Replace spray tip See Install ing Spray Tips page 18 Move sprayer closer to surface Spray pattern is too wide Incorrect spray tip for Install different size spray tip application of material See Installing Spray Tips page 18 t115527a 26 333394E Troubleshooting Proble
22. res can affect sprayer per formance 28 333394E Graco Limited Warranty Graco Limited Warranty Graco warrants to the original purchaser that this product will be free from defects in material and workmanship for one 1 year from the date of purchase when operated and maintained in accordance with Graco s written recommendations and instructions This product is designed and intended for personal non income producing household purposes only This warranty is void if the product is used for any other purposes including but not limited to commercial institutional industrial agricultural rental or income producing purposes This warranty does not cover general wear and tear or any malfunction damage or wear caused by misapplication abrasion corrosion inadequate or improper maintenance abuse negligence misuse accident tampering substitution of non Graco component parts or alterations service or repairs by anyone other than a Graco authorized service center or any use maintenance or repairs not specifically described in Graco s written recommendations and instructions In addition this warranty specifically excludes general wear and tear of the pump valves needle assembly and spray tips This warranty is conditioned upon the prepaid return of the product claimed to be defective and proof of purchase to a Graco authorized service center for verification of the claimed defect To find a Graco authorized service center please c
23. rt and cup cover 14 Remove cup assembly and discard used fluid Dispose of used cleaning fluid properly 15 Replace cleaning fluid and repeat steps 1 14 until spray output is clean IMPORTANT For best results do not spray more than one cup of water through the tip while cleaning If more flushing is needed re move the tip from the sprayer to avoid exces sive wear 16 Remove spray tip and strainer see Remove Spray Tip page 18 Clean with 144 appropriate cleaning fluid water or min leat ads 333394E 15 Cleaning VacuValve The VacuValve is an important part of your sprayer and it should be cleaned after every use 1 Remove VacuValve cap from cup cover and clean it Clean VacuValve reservoir in lid Clean VacuValve air hole If VacuValve air hole becomes clogged use a paper clip to clean the hole ES 16 333394E Storage Failure to store sprayer with Pump Armor will result in operational problems the next time you spray Always circulate Pump Armor through the sprayer after cleaning Water or solvents other than mineral spirits left in the sprayer will corrode and damage the pump 7 With sprayer upside down attach cup Pump Armor fluid protects the sprayer while support with FlexLiner to sprayer in storage It helps protect sprayer against 8 freezing and corrosion when not in use l Holding sprayer upside down over a waste container pull sprayer trigger for three seconds
24. s 16Y385 16Y386 17A466 333394E 22 Replacement Parts Parts List Models 16Y385 16Y386 17A466 If you have this PA eoad e ag areras 6385 traded TAGS Pump housing Moldes 2 3 5 evase 178415 Complete pump assembly includes 3 4 5 6 7 8 rev3ss 178416 Pump housing ncludes 2 35 e Allmodels 17402 Prime Pump Spray vae Bi Allmodels 119236 Screw T 15 torque 8 10 inb 0 9 1 1 Nm B Allmodels 17A223 Spray tps black 12 inch pattem gray A inch pattem Almodels 178222 Spray tip black T2 inch patem Aimodes 178764 Spray tip Gray 4 inch patter s Crea Ceto ieron elades TETAS evs RT Singe speed 120 V poi show 16386 174468 178653 Dual speed i200 180 evs 16X889 Plug 18 revas 17A649 Kit enclosure gray includes qiy 13 ofref 8 ta bind O TrueCoat 360 16v886 178473 TrueCoat 360 DSP ias 16Y879 TrueCoat 360 DS SS Label warning cord not shown le o 1288104 Pump Armor not shipped with sprayer 32 oz not shown 333394E 23 Troubleshooting Troubleshooting Have a Question Check everything in this Troubleshooting Ta Call Us Toll Free ble before you bring the sprayer to an autho 1 888 541 9788 or visit us at www graco com Sprayer Diagnostics Problem Cause Sprayer makes no sound Power supply Verify power to sprayer when trigger is pulled Motor has overheated Wait 20 30 minutes for motor to cool Electronic control failure
25. s of the paints and solvents being sprayed Read all Material Safety Data Sheets MSDS and container labels provided with the paints and solvents Follow the paint and solvents manufacturer s safety instructions Fire extinguisher equipment shall be present and working 333394E ES SKIN INJECTION HAZARD High pressure spray is able to inject toxins into the body and cause serious bodily injury In the event that injection occurs get immediate surgical treatment Do not aim the sprayer at or spray any person or animal Keep hands and other body parts away from the discharge For example do not try to stop leaks with any part of the body Disconnect power when not spraying Always use the spray tip guard Do not spray without spray tip guard in place Use caution when cleaning and changing spray tips In the case where the spray tip clogs while spraying follow the Pressure Relief Procedure page 13 for relieving the pressure before removing the spray tip to clean Do not leave the unit energized or under pressure while unattended When the unitis notin use unplug the sprayer and follow the Pressure Relief Procedure page 13 Check parts for signs of damage Replace any damaged parts This system is capable of producing 2000 psi Use replacement parts or accessories that are rated a minimum of 2000 psi Do not carry the unit with a finger on the trigger Verify that all connections are secure before operating the
26. sh air See the safety warnings in this manual FLAMMABLE This type of material contains flammable solvents such as xylene toluene naphtha MEK lacquer thinner acetone denatured alcohol and turpentine The container label should indicate that this material is FLAMMABLE This type of material is NOT compatible with your sprayer and CANNOT be used 333394E 3 Important Safety Information Important Safety Information The following warnings are for the setup use maintenance and repair of this equipment The exclamation point symbol alerts you to a general warning and the hazard symbols refer to pro cedure specific risks When these symbols appear in the body of this manual or on warning labels refer back to these Warnings Product specific hazard symbols and warnings not cov ered in this section may appear throughout the body of this manual where applicable event of an electrical short circuit grounding receptacle that grounding reduces the risk of electric accepts the plug on the product ANGER DY providing antro wire tor e An undersized cord results in a the electric current This product is drop in line voltage and loss of equipped with a cord having a power and overheating When in grounding wire with an appropriate doubt use the next heavier grounding plug The plug must be gauge The smaller the gauge plugged into an outlet that is properly number the heavier the cord installed and grounded in accordance with all lo
27. tate spray tip to SPRAY posi tion Install different size spray tip See Installing Spray Tips page 8 Replace spray tip See Install ing Spray Tips page 18 Do NOT shake material Stir the material or check the manufac turers recommendation for the material being sprayed Material being sprayed is too cold to Warm material spray Paint leaks from sprayer Pump has reached its maximum life trigger area Paint leaks out of the cup Cup not properly seated threads 333394E Replace pump Make certain the cup cover is securely tightened to the cup support Avoid flexing or pushing on the cup support when you evacuate the air out of the FlexLiner Avoid pulling down on the Flex Liner when you evacuate the air out of the FlexLiner Make certain there is no damage to the FlexLiner lip or the cup cover gasket Make certain that the FlexLiner lip and cup cover gasket is free of debris and dried paint Replace FlexLiner 25 Troubleshooting Spray Pattern Diagnostics Spray pattern is pulsating Operator is moving too Slow speed of movement fast while spraying Unclog spray tip or clean spray tip see Unclogging Spray Tip Spray tip is clogged page 19 Spray pattern has tails Speed control switch is set On models with a dual speed to LOW control switch set speed control to HIGH PATATA Material may need to be Thin material follow paint man thinned ufacturer s recomme
28. unt of air out of the FlexLiner slightly tilt the sprayer so the VacuValve is the highest point 9 Turn Prime Pump Spray knob forward to spray position 6 Stop squeezing the FlexLiner and snap the VacuValve cap closed You will hear the cap click when it is closed properly ti23288a 10 Make certain spray tip is in the spray position ti23355a Plug sprayer into power source Turn Prime Pump Spray knob down to Prime Pump position To fill sorayer with fluid point sprayer into a waste area and hold the trigger in for five seconds 11 You are now ready to spray a ae Prime Pump If sprayer does not spray try one of i the steps below e Make certain the cup cover is secured to the cup support Align arrow on cup cover with indicator on cup support e Make certain cup assembly is properly locked on the sprayer 333394E 9 e Make sure all the air is out of the Flex Refilling FlexLiner Liner and the VacuValve cap is properly closed If sprayer runs out of paint simply separate e Make certain the Prime Pump Spray lea aah cup cover sprayer knob is in the Spray position 1 Unplug sprayer from power source 2 Separate the cup support from the cup cover sprayer Set the sprayer upside down on a flat surface This will keep the wet paint in the cup cover ti23288a 3 Follow steps 2 11 in Starting a New Job pa
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