Fiberon BRDPRTFG CN 12-10PK Installation Guide
Contents
1. Decking Installation Instructions Manufactured by fiberon fiberondecking com 800 573 8841 MADE IN USA Getting started Follow local approved building codes Careful planning of the finished deck layout will result in better looking finished projects Failure to follow installation guidelines could void warranty e Before starting material should be stored a flat surface supported every 24 in 61 and covered if original packaging is removed Read the instructions of both the decking and railing systems planned for the project Thoroughly reading all instructions first will make for more profitable projects Failure to do so may result in more difficult installation and may void warranty e Do not install decking directly to a solid surface Make sure there is adequate and unobstructed air flow under the deck to prevent excessive water absorption Improve drainage or grade flat areas where standing water may gather Allow a minimum of 6 in 15 cm between the bottom of the deck substructure joists and the ground The deck design must allow unrestricted airflow under at least 50 of its perimeter to permit adequate ventilation Under deck waterproofing systems properly installed can provide additional living or storage space Improper installations are those that restrict air flow and result in buildup of heat and or humidity which can result in unwanted consequences Contact the manufa2. Insert 5 16 5 galvanized hex bolt into the mount holes and the drilled holes galvanized bolts and nuts not included Secure the four bolts underneath the reinforcement boards with the 5 16 in Use the base of the mount as a template 3 in stainless steel fasteners not included Determine the desired locations and fasten the reinforcement boards with 3 in stainless steel fasteners as shown prior to install the deck surface Continue to step 2 after the deck surface is installed and mark the four corner holes on the deck surface Mark inside square of bracket on the deck surface Drill four 3 8 in holes at the marked locations drilling through the deck board and the reinforcement boards Drill a 3 8 in drainage hole in square through deck board and reinforcement boards for drainage fender washer included In kit and 5 16 in galvanized hex nuts not included Slide the post sleeve not included over the 4 in x 4 in treated wood post until it contacts the base of the mount The most recent installation instructions can be found on our website Please visit fiberondecking com call Consumer and Technical Support at 800 573 8841 Post sleeve surface mount installation Concrete installation Note Install on a 4 in minimum concrete thickness underneath the mount unless otherwise specified by local building codes Ain x 4 in wood post Trimme
3. fastener to the preset level below the deck surface in one continuous motion perpendicular to the deck surface Install two fasteners at every joist and or stair stringer Overtightening will induce cracking at fastener locations Note Periodically change a worn driver bit for a fresh bit at least every 125 screws Note If damage occurs to the screw while being driven do not continue to drive the screw in Follow the instructions on how to remove damaged screws Ensure the cored hole is free of debris or moisture Place the Cortex plug into the cored hole and gently tap with a smooth hammer head until it is flush with the deck surface Removing damaged plugs or screws Always be careful not to damage the decking surface by masking off around the screw or plug being removed clean off any debris left behind immediately after the work is completed Existing plugs can be removed by tapping into the plug center with a trim screw 7 or smaller until it reaches the screw head below the plug Using a standard 1 driver bit not the Cortex setting tool engage driver bit deep into screw recess prior to backing out then slowly reverse fastener out centering weight over the drill An 18V impact drill can offer best results when removing a fastener To replace a damaged screw if the head is above the deck surface remove the driver bit from your drill and open the chuck wide enough to capture the head of
4. 0 feet All approved face fasteners and hidden fastener systems are listed on the Fiberondecking com website and are designed to accommodate normal dimensional changes without material fracture or change in holding capability and are solely recommended for installation of Paramount decking products Any use of unapproved fasteners including biscuits or nails may lead to product failure and will void the product warranty Hidden fastener instructions grooved edge fastening systems Installing PE capped composite decking Q PhantomEC PhantomGT PhantomGT end clip line fastener butt joint fastener The PhantomEC and PhantomGT hidden fasteners are part of a deck fastening system designed specifically for grooved GV deck boards to provide a fast and simple way to create a smooth deck surface uninterrupted by visible screws or nails All are sold separately Note Fastener parts have sharp edges Use proper care when handling Phantom EC Secure Fiberon PhantomEC end clips a minimum of 1 4 in from the wall with a single screw into the joist Space clips no greater than 12 in apart Position the deck board into the end clip fasteners It may be helpful to angle the board slightly to fully seat it into the clips Insert a Fiberon PhantomGT fastener into the groove of the board centering on joists The most recent installation instructions be found on our website Please vi
5. c instructions for square edge and grooved Paramount deck boards Installing fascia board N go Rim Joist Fascia Fascia is intended as a non structural covering for rim joists risers and stringers Install screws at a maximum 12 in 30 cm interval with three screws across the face at each interval For Paramount also apply a zigzag bead of high quality exterior adhesive to the entire length of the back smooth side of the board within 2 in 5 cm of the edges and ends Do not overtighten screws as buckling and cracking may result Install with 1 8 in 3 mm spacing between the edges and ends in temperatures above 50 F 10 Leave 3 16 in 6 mm space between edges and ends in temperatures below 50 F 10 The most recent installation instructions can be found on our website Please visit fiberondecking com or call Consumer and Technical Support at 800 573 8841 Cortex hidden face fastener instructions square edge surface fastening system The Fiberon Cortex hidden face fastening system is the fastest easiest way to hide deck screw heads on stairs perimeter boards or when replacing a deck board The Cortex plugs come in a variety of colors that are complementary to Fiberon decking boards Note The use of non Cortex screw or non Cortex plug will nullify the warranty For a full written warranty additional information or technical assistance please contact Fiberon at 800 573 8841 or visit fiberonde
6. cking com The Fiberon Cortex hidden face fastening system is designed for traditional elevated deck surfaces The following applications require a different fastening method or further instructions and will nullify the warranty e Sleeper systems Framing rests directly on the ground or roof deck e Over solid wood surfaces i e fascia boards handrails benches e Docks or decks with framing members in constant contact with water e Restricted airspace when there is less than 12 in of clearance on three sides of the deck Tear offs that utilize old framing as support for new decking e Deck materials other than 1 standard thickness Locate all fastener holes at least 1 1 2 from board ends and 1 in from board sides For best results pre drill all holes with a 5 32 in drill bit perpendicular to the deck surface to create the proper pilot hole and remove excess material to prevent cracking at fastener locations Note Pre drilling is required at board ends and where temperatures are below 40 F or above 80 Note Double joists are required at end to end seams Note Use high torque drill with a 12 in chuck either corded or battery powered of at least 18 volts for best results Do not use any speed higher than 1800 rpm Turn any torque setting to the infinite setting An impact driver may also be used with PVC decking only Using the Cortex setting tool drive the
7. cturer of the specific under deck waterproofing system for installation instructions to ensure required 6 in 15 cm of unobstructed net free ventilation is achieved for Fiberon decking If already installed seek methods to achieve the ventilation requirement When using a ladder on composite decking it is mandatory to lay down a sheet of plywood over the deck surface to disperse the load of the ladder s feet to nearby underlying joists Drill fasteners downward through the top of the plywood sheet to keep it from slipping Position fasteners so they adequately protrude and rest firmly in the gaps between the deck boards and into the joists This will avoid leaving holes in your decking once the plywood sheet is removed Be sure to always follow the ladder manufacturer s instructions and safety tips e Composite decking will retain heat when exposed to direct or reflective sunlight Exercise caution if walking barefoot as footwear may be required Fire and unusual sources of heat and heat buildup can potentially damage Fiberon decking surfaces Examples would include fire reflected light from different types of glass ex low e glass fire features and under deck waterproofing installations that do not provide the 6 in 15 cm of unobstructed net free ventilation e Dry or windy environments may create a temporary condition of static electricity which will vary depending on climate and site conditions In the case of excessive static bu
8. d end is inserted into the post mount 3 25 in YY 22 1 Ve A la Stony 22 A Bi oy AD A 221 APA 2 0 May a gt X N ha S 3 25 in Determine the desired post locations Use the base of the mount as a template to mark the four corner holes for the concrete Wedge Bolt anchors included in the kit UNGS m g OG by Sey j Drill the marked holes per the local building code requirements Using a 1 4 in masonry drill bit drill the holes into the concrete base to a depth of at least 1 2 in deeper than the length of the 1 4 in x 3 in Wedge Bolt anchors Blow the hole clean of dust and debris Cut the post sleeve to desired length The wood post is typically 1 in to 2 in shorter than the post sleeve length Cut the length of the 4 in x 4 in wood post insert if required Note If required cut on the untrimmed end of the wood insert post sleeve not included post sleeve surface 9 mount bracket P included included 1 4 in x 3 in Wedge Bolt anchors flat head screws not included Locate the mount by aligning the mount corner holes over the drilled holes Insert the trimmed end of the 4 in x 4 in wood post included into the mount If necessary place a shim under the mount to mak
9. ds on top of your decking project a hot tub for example it is important to also understand the requirements of the manufacturer as they may have specific framing and support requirements for their warranty coverage Note Using joist tape can lengthen the life of the decking substructure Joist Stringer spacing Residential Commercial vantage Note When installing Paramount decking secure stair treads over and in contact with a treated pine 2x6 installed flat not on edge as under support and secured with Simpson A23 approved connectors and 10d x 1 1 2 in hot galvanized nails The most recent installation instructions can be found on our website Please visit filberondecking com or call Consumer and Technical Support at 800 573 8841 Decking installation instructions Blocking Stringers or Joists When installing blocking for more intricate decking patterns remember that solid blocking blocking laid on the flat will inhibit water flow and result in buildup of organic materials over time which will make cleaning more difficult For best results when blocking is required install ladder style Wood grain orientation during installation LN ON IN IN I Same direction Alternating direction Achieve different looks by laying the decking in the same or alternating directions There are several different wood grain patterns to pr
10. e the post plumb and true If the wood post is loose within the mounting bracket secure the wood post with 8 8 x 1 in flat head screws not included on the sides with pre punched holes Fasten mount to concrete per local building code requirements Insert the four concrete Wedge Bolt anchors into the corner holes of the mount Begin tightening the Wedge Bolt anchor by rotating clock wise and applying pressure in toward the base This will engage the first few threads as the Wedge Bolt anchor begins to advance Continue tightening until the head of the Wedge Bolt anchor is firmly seated against the post mount Repeat for the remaining fasteners Slide the post sleeve not included over the 4 in x 4 in treated wood post until it contacts the base of the mount Slide post sleeve moulding over post sleeve before attaching the railing to fully cover the surface mount bracket The most recent installation instructions can be found on our website Please visit fiberondecking com or call Consumer and Technical Support at 800 573 8841 12 Design Grid fiberon Deck it right the first time fiberondecking com 1 800 573 8841 FIB 0353 LIT 6 15
11. ence larger temperature swings during normal use To help control end to end spacing dark color decking should be kept at ambient temperature and shaded from direct sun prior to cutting and immediate securing Using lighter colored boards in the field of the deck with darker colored boards as design accents creates less visible gapping End to end spacing temperature 35 amp a 7 6 1 16 in 1 32 in Lin Protect Note For locations with extreme temperature swings double joists and surface fastening may be required to minimize shifting of material The most recent installation instructions can be found on our website Please visit fiberondecking com call Consumer and Technical Support at 800 573 8841 All brands of Fiberon decking be surface fastened Annular thread ring shank and spiral shank nails of sufficient length have excellent holding power and produce good results but screws have superior holding power Use only screws designed for composite decking Plain galvanized surface fasteners are not recommended Do not use traditional bugle head screws For best results use either stainless steel composite deck screws color match stainless steel decking screws or the Cortex hidden fastener system These screws are engineered specifically to work with composite decking and prevent mushrooming resulting in better looking finished projects Screw heads must be flush
12. ildup on an installed PVC or capped PE deck Fiberon recommends to use the following procedure 1 Remove loose debris from the deck surface 2 Dilute ACL Staticide Concentrate 1 part to 39 parts water 1 39 3 Spray or mop entire surface of the deck Allow to air dry do not attempt to wipe the surface dry as wiping will reduce the effectiveness of the anti static coating Although very safe in diluted form ACL Staticide Concentrate is considered a hazardous chemical non diluted DO NOT use ACL Staticide Concentrate non diluted Decking installation instructions Perpendicular decking boards Diagonal decking boards Joists Deck Boards Joists Deck Boards f 7 X 0 16 41 12 31 Joist location is important for the safety of the deck and will affect the layout cost and ease of installation for the railing system If railing will be installed determine rail post placment prior to joist construction See page 9 for information about planning post placement for rail installations Joists used in deck frame construction should be 2 in x 8 in 5 cm x 20 cm or larger Note For decks using metal joists specialized surface fasteners are required Do not use Phantom Hidden Fasteners Fasteners for metal that install at a 90 degree angle only are required When installing heavy loa
13. make sure the screw inserts fully and pulls the board down 2 Space no more than 12 in 80 cm apart Note When thickness of rim joist exceeds 11 2 in 4 cm end clips should be secured to the outer edge of the joist Post sleeve installation Line Post Rim Joist Corner Post Floor Joists House Fiberon composite railing systems are designed to work with a number of different decking materials and surfaces Before initiating any project obtain a copy of your local building codes and understand them thoroughly Local building code requirements will always supersede any and all suggested procedures and measurements in the following installation guideline Rail posts may be installed by using the structural posts that support the joists or by using a Surface Mount Bracket The Fiberon Surface Mount Bracket requires that the thickness of the decking and reinforcement boards underneath the deck be a minimum of 4 in two treated and structurally sound 2 in x 8 in lumber under the deck board unless otherwise specified by local building codes To optimize post placement additional joists blocking or alternative locations may be required Determine post placement and install reinforcement boards and or additional support joists prior to installing the deck surface Use a scaled drawing of your project or the Fiberon Deck Designer Tool to determine where posts will be installed For proper aesthetics divide the perimeter dimen
14. ovide a less repetitive and natural wood appearance The graining pattern repeats approximately every 44 in 1 12 m along the board length During the planning phase of any deck project arrange decking before installation to achieve the desired pattern and color effect This is also important if different lengths bundles of material are used as different wood grain patterns and color tones may need to be mixed to achieve the desired look End gapping XT Determined by Temperature Side to side spacing Deterfined by femperature All decking materials whether wood composite or metal undergo some degree of linear expansion with the changes of weather and the season For best spacing results keep boards out of direct sun during storage and cutting processes and throughout installation if possible Never cut and install boards in direct sunlight To compensate for the effects of contraction and expansion use short boards where possible with splitter divider boards between each continuous run of boards Adequate board spacing of a minimum 3 16 in between board sides will provide proper drainage and ventillation while assisting with the removal of small organic debris Allow a minimum of 1 4 in spacing between boards and any permanent structure Spacing requirements must be met for full Fiberon warranty coverage Note Special consideration should be taken when working with dark colors as they will experi
15. rete installation e 6 8 x 1 in flat head screws Wood installation Ain x 4 in wood post included post sleeve not included Deck Surface 5 in x 5 16 in surface mount bracket galvanized bolts included not included deck board 4 in x 4 in wood post 2 in x Bin 5 cm x 20 cm reinforcement boards Trimmed end is inserted into the post mount Note The thickness of the wood composite 8 x 1 in deck and reinforcement boards underneath 3 25 in flat head screws the deck must be a minimum of 4 in two i 3 25 in fot includea treated and structurally sound 2 in x 8 in Cut th dasived h 5 16 in z FP 5 16 in lumber under the deck board unless engu nii W fender washer otherwise specified by local building codes not included included The wood post is typically 1 in to 2 in shorter than the post sleeve length Cut the length of the 4 in x 4 in wood post insert if required Insert the trimmed end of the 4 in x 4 in wood post into the mount If necessary place a shim under the mount to make the post plumb and true If the wood post is loose within the mounting bracket secure the wood post with 3 8 x 1 in flat head screws not included on the sides with pre punched holes 2 in x 8 in reinforcement boards Note If required cut on the untrimmed end of the wood insert
16. sions evenly so that posts are spaced equally Composite guardrail systems should only be secured to code compliant posts For post sleeve or post cap lighting cut or rout a channel in the structural wood post to allow for wire thickness Then slip post sleeve covers and base molding over post and install rails VWRSRSRERSEStSeeaae F The most recent installation instructions can be found on our website Please visit fiberondecking com Consumer and Technical Support at 800 573 8841 Post sleeve installation to structural posts Attaching the railing using the structural posts supporting the joists can be done on new construction decks where wood 4 in x 4 in 10 cm x 10 cm deck support posts extend through the deck surface at planned intervals serving as rail posts or in code compliant applications where existing 4 in x 4 in 10 cm x 10 cm wooden posts are properly spaced and plumb Check maximum and minimum distance requirements for the railing that is being installed to ensure a snug fit and proper baluster spacing 4x4 Wood Ensure 4 in x 4 in 10 cm x 10 cm wooden posts are code compliant and where possible spaced equally for the best looking application Note Wooden posts actual size should be 3 5 in 3 5 in 9 cm x 9 cm Trim posts as needed Post Cap saz Post Sleeve Base Cove Moulding Determine the desired height of the post sleeve T
17. sit fiberondecking com or call Consumer and Technical Support at 800 573 8841 Hidden fastener instructions grooved edge fastening systems Secure GT fasteners by driving the screw fully into joist Continue installing and securing the fasteners in the center of each joist along the remainder of the deck board Position the next deck board into the GT fasteners It may be helpful to angle the board slightly to fully seat it into the fasteners Repeat installing fasteners and positioning boards to complete the deck Use PhantomGT Butt Joint Hidden Fasteners where two boards butt together allowing for adequate end to end spacing The most recent installation instructions can be found on our website Please visit fiberondecking com or call Consumer and Technical Support at 800 573 8841 How to finish the installation with end clips on the rim joist interior Note Prior to positioning the last deck board place the end clips on the inside of the rim joist securing them with a single screw inserted perpendicular through each clip into the joist Note Use a square edge board for a smooth deck board edge on the perimeter of the deck This requires a field grooved cut on the inside edge only for the PhantomGT hidden fastener After positioning the last deck board in place secure the deck board by angling a screw through the clip and into the board at a 30 45 angle Be careful to
18. the screw Tighten the chuck firmly around the head and set the drill in reverse and on low speed slowly draw the fastener out of the deck Note If you prefer to use Vise Grips grasp the screw head but be sure to protect the deck surface from tool marks by providing enough clearance between the tool and the deck surface If the head of the damaged screw is at or slightly below the deck surface use an impact driver with a new standard 1 square drive Set the tool on reverse centering weight over the drill and slowly remove the screw Use a 2 square drive bit and drive the bit into the head of the screw with a few firm hits of a hammer Using a sleeve or extension preinstalled on the drill carefully slide the open end onto the 2 bit and on low speed reverse out the screw The most recent installation instructions be found on our website Please visit fiberondecking com or call Consumer and Technical Support at 800 573 8841 n Installing Paramount PVC decking Check fiberondecking com for the most up to date fastener recommendations including specific instructions for grooved Paramount decking Fiberon recommends the Tiger Claw TC G hidden fastener in combination with Fiberon Cortex fasteners as the only approved system for installing hidden fasteners in grooved Fiberon Paramount deck boards Note Fastener parts have sharp edges Use proper care when handling TC G line fastener Tiger Cla
19. w TC G fasteners should be secured to each joist with an impact driver Cortex screw plugs and bit Use one Cortex screw per deck board to limit the movement of the deck board against the joist The Cortex screw should be placed into the joist closest to the mid point of each deck board from one end to the other end and be centered on the deck board from side to side This helps to ensure the deck board stays positioned as the environmental temperatures expand and contract the deck board Phantom 20EC end clip Fiberon Phantom 20EC End Clip Fasteners may be used for hidden fastening on perimeter deck and fascia boards Fiberon recommends the use of a quality joist flashing to ensure optimal installation and reduce the potential of noise caused by the boards moving against the joist Products such as Grace Vycor Deck Protector Tite Seal or other comparable self adhesive flashing products will allow for a smooth and consistent contact surface between joists and Fiberon Paramount decking The Paramount deck boards have a lifetime limited warranty and joist tape will extend the life of the joists upon which the deck boards are fastened Fiberon also recommends spacing the joists at 12 in on center to increase stability and reduce the flexing of the deck boards This will also help to minimize potential noise The use of hidden fasteners is not recommended for installations above elevations of 6 50
20. with board surface or countersunk for color matching Cortex plugs Pre drilling is recommended for all surface fasteners and is necessary for end of board screw holes and cold climates to prevent immediate or eventual end splitting Pre drilling all holes will result in better looking finished projects Use caution to avoid overtightening fasteners or it will induce cracking at board ends and can lead to eventual cracking around other fasteners Do not surface fasten within 11 2 in 4 cm of the end of a board or 1 in 3 cm from the side of the board Straight rows of fasteners look cleaner and less noticable than uneven rows White chalk straight boards or string lines can be used as guides for straight lines Surface fastening and fascia instructions Do not toe nail Proper installation 1 1 2 in 4 cm Deck Board WRONG Z Deck Board Deck Board 90 Degrees Deck Board Always drive surface fasteners in at a 90 angle to the decking surface with two fasteners at every joist location Do not toe nail screws into the joist Instead place blocking sister joists to allow perpendicular installation of surface fasteners at board ends Fasteners recommended for use with Fiberon grooved GV deck boards include Phantom Hidden Fasteners and Phantom End Clip Hidden Fasteners Check fiberondecking com for the most up to date fastener recommendations including specifi
21. ypically the height is no less than 2 in 5 cm above the top of the finished railing system This ensures the proper placement of the post caps that fit over the top of the post sleeve Cut the post sleeve to the desired height The wood post should be approximately 1 in 8 cm shorter than the height of the post sleeve Cut wood posts as necessary Horizon railing 5 3 4 in post sleeves require adapters to be installed over 4 in x 4 in posts for a snug fit prior to covering with the post sleeve After decking is installed slide post sleeve and moulding over the wood 4 in x 4 in 10 cm x 10 cm post For Horizon Railing 5 3 4 post sleeves install the base moulding and base moulding adapter over the 4 in x 4 in wood posts prior to covering with the post sleeve After installing the post sleeve and rails slide on the post cap adapter and post cap The most recent installation instructions can be found on our website Please visit fiberondecking com call Consumer and Technical Support at 800 573 8841 10 Post sleeve surface mount installation Required tools and supplies sold separately Kit Includes for wood installation e 1 surface mount bracket e 4 galvanized 5 16 in x 5 in hex bolts e 1 41 x4 in wood post e 4 5 16 galvanized nuts e 4 1 4 in x3 in Wedge Bolt anchors e 3to 6 8 x 1 in flat head screws e 4 5 16 in fender washers for conc
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