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Chamberlain HD210 Instructions / Assembly

1. 5 26 Installation STEP 15 Connect power To preventpossible SERIOUS INJURY or DEATH from electrocution or fire l Be sure power is NOT connected to the opener and disconnectpower to circuitBEFORE removing cover to establish permanentwiring connection l Garage door installation and wiring MUST be in compliance with ALL local electrical and building codes l NEVER use an extension cord 2 wire adapter or change plug in ANY way to make itfitoutlet Be sure the opener is grounded To avoid installation difficulties do not run the openerat this time To reduce the risk ofelectric shock your garage door opener has a grounding type plug with a third grounding pin This plug will only fitinto a grounding type outlet Ifthe plug doesn tfitinto the outletyou have contacta qualified electrician to install the proper outlet THERE ARE TWO OPTIONS FOR CONNECTING POWER OPTION A TYPICAL WIRING 1 Plug in the garage door opener into a grounded outlet 2 DO NOT run garage door opener atthis time OPTION B PERMANENT WIRING If permanent wiring is required by yourlocalcode referto the following procedure To make a permanent connection through the 7 8 inch hole in the top of the motorunit according to local code 1 Remove the motor unitcover screws and setthe cover aside 2 Remove the attached 3 prong cord 3 Connectthe black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal an
2. DO NOT install on a one piece door if using devices or features providing unattended close Unattended devices and features are to be used ONLY with sectional doors Models LW2200 and HD210 FOR RESIDENTIAL USE ONLY Serial Number Date of Purchase Write down the following information for future reference 1 Safety Symbol and Signal Word Review This garage door opener has been designed and tested to offer safe service provided itis installed operated maintained and tested in strictaccordance with the instructions and warnings contained in this manual When you see these Safety Symbols and Signal Words on the following pages they will alertyou to the possibility ofserious injury ordeath ifyou do notcomply with the warnings thataccompany them The hazard may come from something mechanical or from electric shock Read the warnings carefully Mechanical Electrical When you see this Signal Word on the following pages itwill alertyou to the possibility ofdamage to your garage door and or the garage door opener ifyou do notcomply with the cautionary statements that accompany it Read them carefully Unattended Operation The Timer to Close TTC feature is an example ofunattended close to be used ONLY with sectional doors Any device or feature thatallows the door to close withoutbeing in the line ofsightofthe door is considered unattended close The Timer to Close TTC feature and any other devices thatallow unattended operatio
3. Rail 41A5665 5 Trolley Assembly 41C5141 1 6 U Bracket 12D598 1 Not Shown Wear Pads 183A163 Description Part Number 1 Door Control 041A7367 3 2 3 Button Remote Control 953ESTD Installation Parts 1 3 4 2 5 6 7 8 9 10 11 Description Part Number 1 Curved Door Arm 178B35 2 Door Bracket with Clevis Pin and Fastener 41A5047 1 3 Emergency Release Rope and Handle 41A2828 4 Header Bracket with Clevis Pin and Fastener 41A5047 2 5 Remote Control Visor Clip 29B137 6 Safety Sensor Bracket 41A5266 1 7 Safety Sensor Kit Receiving and sending sensors with wire 41A5034 8 Straight Door Arm 178B34 9 White and Red White Wire 41B4494 1 10 3V CR2032 Lithium Battery 10A20 11 Hanging Brackets 12B776 Not Shown Hardware Bag 041A7920 1 Owner s Manual 114A4835 40 1 2 Repair Parts Garage Door Opener Parts Description Part Number 1 Chain Spreader 41A5615 2 Gear and Sprocket 41C4220A 3 Drive and Worm Gear 41A2817 4 Front End Panel with All Labels 041D8129 5 Light Socket 175C0279 6 Light Lens 108D79 7 Capacitor 30B532 8 Capacitor Bracket 12A373 9 Universal Motor 041D7440 10 Travel Module 41D7742 7 11 Cover LW2200 HD210 041D8373 041D8382 12 Logic Board 045ACT 13 Logic Board End Panel 041D8374 1 2 3 7 8 13 11 6 9 10 12 4 5 41 4
4. Use A19 standard neck garage door opener bulb for replacement NOTE Use only standard lightbulb The use ofshortneck or speciality lightbulbs may overheatthe endpanel or lightsocket STEP 7 Attach the emergency release rope and handle To preventpossible SERIOUS INJURY or DEATH from a falling garage door l Ifpossible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced door could resultin an open door falling rapidly and or unexpectedly l NEVER use emergency release handle unless garage doorway is clear ofpersons and obstructions l NEVER use handle to pull door open or closed Ifrope knotbecomes untied you could fall 1 Insertone end ofthe emergency release rope through the handle Make sure that NOTICE is rightside up Tie a knotatleast1 inch 2 5 cm from the end ofthe emergency release rope 2 Insertthe other end ofthe emergency release rope through the hole in the trolley release arm Mountthe emergency release within reach butatleast6 feet 1 83 m above floor avoiding contactwith vehicles to preventaccidental release and secure with a knot NOTE Ifitis necessary to cutthe emergency release rope seal the cutend with a match or lighter to preventunraveling Ensure the emergency release rope and handle are above the top ofall vehicles to avoid entanglement 16 Installation STEP 8 Install the door bracket Fiberglass aluminum or lightweightsteel garage doors
5. are used to program the travel While programming the UP and DOWN buttons can be used to move the door as needed PROGRAMMING BUTTONS UP Button Adjustment Button DOWN Button To watch a shortinstructional video on how to program the travel on your new garage door opener use your smartphone to read the QR Code 29 Adjustments STEP 1 Program the Travel Withouta properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door l Incorrectadjustmentofgarage door travel limits will interfere with proper operation ofsafety reversal system l After ANY adjustments are made the safety reversal system MUST be tested Door MUST reverse on contactwith 1 1 2 3 8 cm high object or 2x4 laid flat on floor While programming the UP and DOWN buttons can be used to move the door as needed 1 Press and hold the AdjustmentButton until the UP Button begins to flash and or a beep is heard 2 Press and hold the UP Button until the door is in the desired UP position 3 Once the door is in the desired UP position press and release the AdjustmentButton The garage door opener lights will flash twice and the DOWN Button will begin to flash IMPORTANT NOTE For one piece door installations refer to page 28 4 Press and hold the DOWN button until the door is in the desired DOWN position 5 Once the door is in the desired DOWN position press and release the AdjustmentBu
6. is originally installed that it is free from defects in materials and or workmanship for a speci c period of time as de ned below the Warranty Period The warranty period commences from the date of purchase WARRANTY PERIOD Parts Motor Accessories 1 Year 6 Years 1 Year The proper operation of this product is dependent on your compliance with the instructions regarding installation operation and maintenance and testing Failure to comply strictly with those instructions will void this limited warranty in its entirety If during the limited warranty period this product appears to contain a defect covered by this limited warranty call 1 800 528 9131 toll free before dismantling this product You will be advised of disassembly and shipping instructions when you call Then send the product or component pre paid and insured as directed to our service center for warranty repair Please include a brief description of the problem and a dated proof of purchase receipt with any product returned for warranty repair Products returned to Seller for warranty repair which upon receipt by Seller are con rmed to be defective and covered by this limited warranty will be repaired or replaced at Seller s sole option at no cost to you and returned pre paid Defective parts will be repaired or replaced with new or factory rebuilt parts at Seller s sole option You are responsible for any costs incurred in removing and or reinstalling t
7. of SEVERE INJURY or DEATH 1 READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS 2 ALWAYS keep remote controls outofreach ofchildren NEVER permitchildren to operate or play with garage door control push buttons or remote controls 3 ONLY activate garage door when itcan be seen clearly itis properly adjusted and there are no obstructions to door travel 4 ALWAYS keep garage door in sightand away from people and objects until completely closed NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR 5 NO ONE SHOULD GO UNDER A STOPPED PARTIALLY OPENED DOOR 6 Ifpossible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Use caution when using this release with the door open Weak or broken springs or unbalanced door could resultin an open door falling rapidly and or unexpectedly and increasing the risk ofSEVERE INJURY or DEATH 7 NEVER use emergency release handle unless garage doorway is clear ofpersons and obstructions 8 NEVER use handle to pull garage door open or closed Ifrope knotbecomes untied you could fall 9 After ANY adjustments are made the safety reversal system MUST be tested 10 Safety reversal system MUST be tested every month Garage door MUST reverse on contactwith 1 1 2 3 8 cm high object or a 2x4 laid flat on the floor Failure to adjustthe garage door opener properly increases the risk ofSEVERE INJURY or DEATH 11 ALWAYS KEEP GARAGE DOOR PROPERLY BALANCED see page 1 An improperly balanced
8. parts ofdoor l NEVER permitchildren to operate or play with door control push buttons or remote control transmitters l Activate door ONLY when itcan be seen clearly is properly adjusted and there are no obstructions to door travel l ALWAYS keep garage door in sightuntil completely closed NEVER permitanyone to cross path ofclosing garage door INTRODUCTION Install the door control within sightofthe door ata minimum heightof5 feet 1 5 m where small children cannotreach and away from the moving parts ofthe door NOTE Your productmay look differentthan the illustrations HARDWARE Screw 6ABx1 2 1 Strip 1 4 6 mm ofinsulation from one end ofthe wire and separate the wires 2 Connectone wire to each ofthe two screws on the back ofthe door control The wires can be connected to either screw 3 Mountthe door control with the hardware provided 1 4 6 mm 1 2 3 21 Installation STEP 11 Wire the door control to the garage door opener HARDWARE Insulated Staple Not Shown 1 Run the white and red white wire from the door control to the garage door opener Attach the wire to the wall and ceiling with the staple notapplicable for gang box or pre wired installations Do notpierce the wire with the staple as this may cause a shortor an open circuit 2 Strip 7 16 inch 11 mm ofinsulation from the end ofthe wire near the garage door opener 3 Connectthe wire to the red and white terminals on the garage door
9. provided Wood Doors l Drill 5 16 holes and use 5 16 18x2 carriage bolts lock washers and nuts notprovided or 5 16 x1 1 2 lag screws notprovided depending on your installation needs NOTE The door bracketmay be installed on the top edge ofthe door ifrequired for your installation Refer to the dotted line optional placementdrawing For a door with no exposed framing or for the optional installation use lag screws 5 16 x1 1 2 not provided to fasten the door bracket Vertical Centerline of Garage Door Optional Placement of Door Bracket Door Bracket Header Bracket Header Wall 2x4 Support Finished Ceiling Door Bracket Top of Door Inside Garage Top Edge of Door Optional Placement Optional Placement Top Edge of Door Top of Door Inside Garage Door Bracket Hardware not provided Hardware not provided Metal Door Wood Door Self Threading Screw 1 4 14x5 8 18 Installation STEP 9 Connect the door arm to the trolley Installation will vary according to the garage door type Follow the instructions which apply to your door OPTION A SECTIONAL DOORS IMPORTANT The groove on the straightdoor arm MUST face away from the curved door arm 1 Close the door Disconnectthe trolley by pulling the emergency release handle 2 Attach the straightdoor arm to the outer trolley using the clevis pin Secure with the ring fastener 3 Attach the curved door arm to the door brack
10. unbalanced garage door mightNOT reverse when required Installation procedures vary according to garage door types Follow the instructions which apply to your door 1 Close the door and mark the inside vertical centerline ofthe garage door 2 Extend the line onto the header wall above the door You can fasten the header bracketwithin 4 feet 1 22 m ofthe leftor rightofthe door center only ifa torsion spring or center bearing plate is in the way or you can attach itto the ceiling see page 12 when clearance is minimal Itmay be mounted on the wall upside down ifnecessary to gain approximately 1 2 1 cm Ifyou need to install the header bracketon a 2x4 on wall or ceiling use lag screws notprovided to securely fasten the 2x4 to structural supports as shown here and on page 12 3 Open your door to the highestpointoftravel as shown Draw an intersecting horizontal line on the header wall 2 5 cm above the high point l 2 5 cm above the high pointfor sectional door and one piece door with track l 8 20 cm above the high pointfor one piece door withouttrack This heightwill provide travel clearance for the top edge ofthe door NOTE Ifthe total number ofinches exceeds the heightavailable in your garage use the maximum heightpossible or refer to page 12 for ceiling installation Header Wall Vertical Centerline of Garage Door 2x4 Structural Supports Level Optional Un nished Ceiling 2x4 OPTIONAL CEILING MOUNT FOR HEA
11. 2 Notes 2015 The Chamberlain Group Inc 114A4835B All Rights Reserved
12. 940EV 956EV Garage Door and Gate Monitor Monitor open closed status for up to 4 compatible garage door openers and close them from anywhere in the home Laser Parking Assistant Park in the right spot every time A laser beam is activated by your garage door opener and projected on to the dashboard of your vehicle to guide perfect parking Keychain Remote Control Works with ALL Chamberlain openers from 1993 present With key ring Extension Brackets Optional For safety reversing sensor installation onto the wall or oor CLOSED OPEN 041A5281 1 7710CB 10 Foot 3 m Rail Extension To allow a 10 foot 3 m door to open fully 8 Foot 2 4 m Rail Extension To allow an 8 foot 2 4 m door to open fully 7708CB 7702CB Outside Quick Release Required for a garage with NO access door System Surge Protector The Garage Door Opener Surge Protector is designed to protect Chamberlain garage door openers against damage from lightning and power surges Easy to install Remote Control Works with ALL Chamberlain openers from 1993 present Includes visor clip Wireless Keypad For use outside of the home to enable access to the garage using a 4 digit PIN Works with ALL Chamberlain openers from 1993 present 39 Warranty CHAMBERLAIN LIMITED WARRANTY The Chamberlain Group Inc Seller warrants to the rst retail purchaser of this product for the residence in which this product
13. D REPROGRAM OR CHANGE A REMOTE CONTROL KEYLESS ENTRY PIN 1 Press and immediately release the Learn button 2 Remote Control Press and hold the button on the remote control thatyou wish to use Keyless Entry Enter a 4 digitpersonal identification number PIN ofyour choice on the keyless entry keypad Then press the ENTER button The garage door opener lights will flash or two clicks will be heard when the code has been programmed Repeatthe steps for programming additional remote controls or keyless entry devices 1 2 OR PIN 4GHI 5JKL 7PRS 8TUV 9WXY 0 QZ ENTER 0 QZ ENTER 6 MNO click click LEARN LED LEARN Button 34 Operation To Erase the Memory ERASE ALL REMOTE CONTROLS AND KEYLESS ENTRIES 1 Press and hold the LEARN button on garage door opener until the learn LED goes out approximately 6 seconds All remote control and keyless entry codes are now erased Reprogram any accessory you wish to use To Open the Door Manually To preventpossible SERIOUS INJURY or DEATH from a falling garage door l Ifpossible use emergency release handle to disengage trolley ONLY when garage door is CLOSED Weak or broken springs or unbalanced door could resultin an open door falling rapidly and or unexpectedly l NEVER use emergency release handle unless garage doorway is clear ofpersons and obstructions l NEVER use handle to pull door open or closed Ifrope kn
14. DER BRACKET Sectional door with curved track Header Wall Track 2 5 cm Highest Point of Travel Door One piece door with horizontal track Header Wall Track 2 5 cm Highest Point of Travel Door One piece door without track jamb hardware Header Wall 8 20 cm Highest Point of Travel Door Jamb Hardware One piece door without track pivot hardware Header Wall 8 20 cm Highest Point of Travel Door Pivot 12 Installation STEP 2 Install the header bracket You can attach the header bracketeither to the wall above the garage door or to the ceiling Follow the instructions which will work bestfor your particular requirements Do notinstall the header bracketover drywall Ifinstalling into masonry use concrete anchors notprovided HARDWARE Lag Screw 5 16 9x1 5 8 OPTION A WALL INSTALLATION 1 Center the bracketon the vertical centerline with the bottom edge ofthe bracketon the horizontal line as shown with the arrow pointing toward the ceiling 2 Mark the vertical setofbracketholes Drill 3 16 pilotholes and fasten the bracketsecurely to a structural supportwith the hardware provided UP Wall Mount Optional Mounting Holes Vertical Centerline of Garage Door Header Wall Header Bracket 2x4 Structural Support Door Spring Garage Door Highest Point of Garage Door Travel Horizontal Line Lag Screw 5 16 9x1 5 8 OPTION B CEILING INS
15. OF CONTRACT NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT Some states and provinces do not allow the exclusion or limitation of consequential incidental or special damages so the above limitation or exclusion may not apply to you This limited warranty gives you speci c legal rights and you may also have other rights which vary from state to state and province to province Contact Information For installation and service information call 1 800 528 9131 Before calling please ensure you have installed your safety reversing sensors and have the model number of the garage door opener If you are calling about a troubleshooting issue it is recommended that you have access to your garage door opener while calling If you are ordering a repair part please have the following information part number part name and model number Address repair parts orders to The Chamberlain Group Inc 6050 S Country Club Road Tucson AZ 85706 Register your new garage door opener at www prodregister com chamberlain STOP This garage door opener WILL NOT work until the safety reversing sensors are properly installed and aligned Repair Parts Rail Assembly Parts Accessories 3 2 4 6 5 1 Description Part Number 1 Chain and Cable 41A5807 2 Pulley 144C56 3 Master Link 4A1008 4
16. TALLATION 1 Extend the vertical centerline onto the ceiling as shown 2 Center the bracketon the vertical mark no more than 6 15 cm from the wall Make sure the arrow is pointing away from the wall The bracketcan be mounted flush againstthe ceiling when clearance is minimal 3 Mark the side holes Drill 3 16 pilotholes and fasten bracketsecurely to a structural supportwith the hardware provided UP Header Wall Ceiling Mounting Holes Finished Ceiling Vertical Centerline of Garage Door Header Bracket 6 15 cm Maximum Door Spring Garage Door Lag Screw 5 16 9x1 5 8 13 Installation STEP 3 Attach the rail to the header bracket 1 Position the opener on the garage floor below the header bracket Use packing material as a protective base NOTE Ifthe door spring is in the way you will need help Have someone hold the opener securely on a temporary supportto allow the rail to clear the spring 2 Position the rail bracketagainstthe header bracket 3 Align the bracketholes and join with a clevis pin as shown 4 Inserta ring fastener to secure HARDWARE Clevis Pin 5 16 x1 1 2 Ring Fastener Clevis Pin 5 16 x1 1 2 Ring Fastener STEP 4 Position the garage door opener To preventdamage to garage door restgarage door opener rail on 2x4 placed on top section ofdoor 1 Remove the packing material and liftthe garage door opener onto a ladder 2 Fully open the door and place a 2x4 lai
17. The Chamberlain Group Inc 845 Larch Avenue Elmhurst Illinois 60126 1196 www chamberlain com CONTENTS Preparation 1 4 Assembly 5 9 Installation 10 19 Install the Door Control 20 21 Install the Protector System 22 25 Power 26 27 Adjustments 28 30 Operation 31 Features 32 Door Control 33 34 Remote Control 34 35 To Erase the Memory 35 To Open the Door Manually 36 Maintenance 37 Troubleshooting 38 39 Accessories 40 Warranty 41 Repair Parts 42 43 1 2 hp Chain Drive Garage Door Opener Please read this manual and the enclosed safety materials carefully Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless the Protector System is connected and properly aligned Periodic checks of the garage door opener are required to ensure safe operation The model number label is located on the front panel of your garage door opener This garage door opener is compatible with Security 2 0 accessories
18. WILL REQUIRE reinforcementBEFORE installation ofdoor bracket Contactthe garage door manufacturer or installing dealer for opener reinforcementinstructions or reinforcementkit Failure to reinforce the top section as required according to the door manufacturer may void the door warranty A horizontal and vertical reinforcementis needed for lightweightgarage doors fiberglass aluminum steel doors with glass panel etc notprovided A horizontal reinforcementbrace should be long enough to be secured to two or three vertical supports A vertical reinforcementbrace should cover the heightofthe top panel Contactthe garage door manufacturer or installing dealer for opener reinforcementinstructions or reinforcementkit NOTE Many door reinforcementkits provide for directattachmentofthe clevis pin and door arm In this case you will notneed the door bracket proceed to the nextstep Self Threading Screw 1 4 14x5 8 HARDWARE OPTION A SECTIONAL DOORS 1 Center the door bracketon the previously marked vertical centerline used for the header bracket installation Note correctUP placement as stamped inside the bracket 2 Position the top edge ofthe bracket2 4 5 10 cm below the top edge ofthe door OR directly below any structural supportacross the top ofthe door 3 Mark drill holes and install as follows depending on your door s construction Metalorlight weight doors using a verticalangle iron brace between the doorpanelsupport and the doorbr
19. acket l Drill 3 16 fastening holes Secure the door bracketusing the two 1 4 14x5 8 selfthreading screws Figure 1 l Alternately use two 5 16 18x2 bolts lock washers and nuts notprovided Figure 2 Metal insulated orlight weight factory reinforced doors l Drill 3 16 fastening holes Secure the door bracketusing the self threading screws Figure 3 Wood Doors l Use top and bottom or side to side door bracketholes Drill 5 16 holes through the door and secure bracketwith 5 16 18x2 carriage bolts lock washers and nuts notprovided Figure 4 NOTE The 1 4 14x5 8 self threading screws are notintended for use on wood doors FIGURE 1 FIGURE 3 FIGURE 4 FIGURE 2 Vertical Reinforcement Vertical Centerline of Garage Door UP Door Bracket Vertical Reinforcement Vertical Centerline of Garage Door Hardware not provided Door Bracket UP Vertical Centerline of Garage Door UP Vertical Centerline of Garage Door Hardware not provided UP Inside Edge of Door or Reinforcement Board Self Threading Screw 1 4 14x5 8 Self Threading Screw 1 4 14x5 8 17 Installation STEP 8 Install the door bracket continued OPTION B ONE PIECE DOORS 1 Center the door bracketon the top ofthe door in line with the header bracketas shown 2 Mark either the leftand right or the top and bottom holes MetalDoors l Drill 3 16 pilotholes and fasten the bracketwith the self threading screws
20. ap them back into position as shown 6 Slide the trolley assembly toward the screwdriver as shown 7 Slide the rail onto the U bracket until itreaches all the stops on the top and sides ofthe U bracket To garage door opener TO MOTOR UNIT Front Rail Section TO DOOR U Bracket Outer Trolley Inner Trolley Wear Pads SLIDE TO STOPS ON TOP AND SIDES OF U BRACKET Trolley Rail Tab 6 Assembly STEP 2 Fasten the rail to the motor unit To avoid SERIOUS damage to garage door opener use ONLY those bolts fasteners mounted in the top ofthe opener 1 Inserta 1 4 20x1 3 4 boltinto the cover protection bolthole on the back end ofthe rail as shown Tighten securely with a 1 4 20 lock nut DO NOT overtighten 2 Remove the bolts from the top ofthe motor unit 3 Use the carton to supportthe frontend ofthe rail 4 Place the U bracket flatside down onto the motor unitand align the bracketholes with the bolt holes 5 Fasten the U bracketwith the previously removed bolts DO NOT use any power tools The use ofpower tools may permanently damage the garage door opener 6 Attach chain spreader to the motor unitwith two screws HARDWARE Bolt 1 4 20x1 3 4 Lock Nut 1 4 20 U Bracket Hex Screws 8 32x7 16 Cover Protection Bolt Hole Bolt 1 4 20x1 3 4 Lock Nut 1 4 20 Bolts Mounted in the garage door opener Chain Spreader 7 Assembly STEP 3 Ins
21. arage door or opener mechanisms 9 Install wall mounted garage door control l within sightofthe garage door l outofreach ofchildren atminimum heightof5 feet 1 5 m l away from ALL moving parts ofthe door 10 Place entrapmentwarning label on wall nextto garage door control 11 Place manual release safety reverse testlabel in plain view on inside ofgarage door 12 Upon completion ofinstallation testsafety reversal system Door MUST reverse on contactwith a 1 1 2 3 8 cm high object or a 2x4 laid flat on the floor 13 To avoid SERIOUS PERSONAL INJURY or DEATH from electrocution disconnectALL electric power BEFORE performing ANY service or maintenance 14 DO NOT install on a one piece door ifusing devices or features providing unattended close Unattended devices and features are to be used ONLY with sectional doors 11 Installation STEP 1 Determine the header bracket location To preventpossible SERIOUS INJURY or DEATH l Header bracketMUST be RIGIDLY fastened to structural supporton header wall or ceiling otherwise garage door mightNOT reverse when required DO NOT install header bracketover drywall l Concrete anchors MUST be used ifmounting header bracketor 2x4 into masonry l NEVER try to loosen move or adjustgarage door springs cables pulleys brackets or their hardware ALL ofwhich are under EXTREME tension l ALWAYS call a trained door systems technician ifgarage door binds sticks or is outofbalance An
22. d flat under the rail For one piece doors withouttracks lay the 2x4 on it s side NOTE A 2x4 is ideal for setting the distance between the rail and the door Ifthe ladder is nottall enough you will need help atthis point Ifthe door hits the trolley when itis raised pull the trolley release arm down to disconnectthe inner and outer trolley Slide the outer trolley toward the garage door opener The trolley can remain disconnected until instructed Connected Disconnected One piece door without tracks All other door types 14 Installation STEP 5 Hang the garage door opener To avoid possible SERIOUS INJURY from a falling garage door opener fasten itSECURELY to structural supports ofthe garage Concrete anchors MUST be used ifinstalling ANY brackets into masonry Hanging the garage door opener will vary depending on your garage Below are three example installations Your installation may be different For ALL installations the garage door opener MUST be connected to structural supports The instructions illustrate one ofthe examples below Finished Ceiling Un nished Ceiling HARDWARE Hex Bolt 5 16 18x7 8 Nut 5 16 18 Lock Washer 5 16 18 Lag Screw 5 16 9x1 5 8 1 On finished ceilings use the lag screws to attach a supportbracket notprovided to the structural supports before installing the garage door opener 2 Make sure the garage door opener is aligned with the header bracket Measure the distance from each side oft
23. d the ground wire to the green ground screw The openermust be grounded 4 Reinstall the cover Ground Tab Green Ground Screw Ground Wire White Wire Black Wire Black Wire 27 Installation STEP 16 Aligning the safety reversing sensors The doorwillnot close if the sensors have not been installed and aligned correctly When the lightbeam is obstructed or misaligned while the door is closing the door will reverse and the garage door opener lights will flash ten times Ifthe door is already open itwill notclose 1 Check to make sure the LEDs in both sensors are glowing steadily The LEDs in both sensors will glow steadily ifthey are aligned and wired correctly The sensors can be aligned by loosening the wing nuts aligning the sensors and tightening the wing nuts Green LED Amber LED If the receiving sensor is in direct sunlight switch it with sending sensor so it is on the opposite side of the door invisible light beam SENDING SENSOR RECEIVING SENSOR IF THE AMBER LED ON THE SENDING SENSOR IS NOT GLOWING 1 Make sure there is power to the garage door opener 2 Make sure the sensor wire is notshorted broken 3 Make sure the sensor has been wired correctly white wires to white terminal and white black wires to grey terminal RED WHITE WHITE GREY 3 2 1 IF THE GREEN LED ON THE RECEIVING SENSOR IS NOT GLOWING 1 Make sure the sensor wire is notshorted broken 2 Make sure the sensors are alig
24. door may NOT reverse when required and could resultin SEVERE INJURY or DEATH 12 ALL repairs to cables spring assemblies and other hardware ALL ofwhich are under EXTREME tension MUST be made by a trained door systems technician 13 ALWAYS disconnectelectric power to garage door opener BEFORE making ANY repairs or removing covers 14 This operator system is equipped with an unattended operation feature The door could move unexpectedly NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR 15 DO NOT install on a one piece door ifusing devices or features providing unattended close Unattended devices and features are to be used ONLY with sectional doors 16 SAVE THESE INSTRUCTIONS Operation 32 Operation Features Your garage door opener is equipped with features to provide you with greater control over your garage door operation TIMER TO CLOSE TTC The Timer to Close feature automatically closes the door after a specified time period thatcan be adjusted using the door control DO NOT enable TTC ifoperating a one piece door TTC is to be used ONLY with sectional doors Factory defaultis setto off The garage door opener will beep and the lights will flash before closing the door The TTC feature will deactivate ifthe garage door encounters an obstruction twice or the safety reversing sensors are incorrectly installed The garage door will reverse open and WILL NOT close until the obstructions are clear or the safety reversing sensors are correctly
25. e clip on spring over one ofthe pins Push the open end ofthe clip on spring onto the other pin 3 With the trolley againstthe screwdriver dispense the remainder ofthe cable chain along the rail toward the motor unitaround the sprocketand continuing to the trolley assembly The sprocket teeth mustengage the chain Figure 2 4 Check to make sure the chain is nottwisted then connectitto the threaded shaftwith the remaining master link 5 Thread the inner nutand lock washer onto the trolley threaded shaft 6 Insertthe trolley threaded shaftthrough the hole in the trolley Be sure the chain is nottwisted Figure 3 7 Loosely thread the outer nutonto the trolley threaded shaft 8 Remove the screwdriver HARDWARE Master Link Threaded Shaft Figure 3 Threaded Shaft Outer Nut Inner Nut Lock Washer Master Link Master Link Figure 2 Sprocket Figure 1 a b c 9 Assembly STEP 5 Tighten the chain 1 Spin the inner nutand lock washer down the trolley threaded shaft away from the trolley 2 To tighten the chain turn the outer nutin the direction shown 3 When the chain is approximately 1 4 6 mm above the base ofthe rail atit s midpoint retighten the inner nutto secure the adjustment Sprocketnoise can resultifthe chain is too loose When installation is complete you may notice some chain droop with the door closed This is normal Ifthe chain returns to the position shown when the door is open do no
26. e the door Check for binding or obstructions such as a broken spring or door lock correctas needed Check wiring connections attravel module and atthe logic board Replace travel module ifnecessary No movement only a single click Manually open and close the door Check for binding or obstructions such as a broken spring or door lock correctas needed Replace logic board ifnecessary Opener hums for 1 2 seconds no movement Manually open and close the door Check for binding or obstructions such as a broken spring or door lock correctas needed Replace motor ifnecessary 1 6 Door coasts after ithas come to a complete stop Program travel to coasting position or have door balanced by a trained door systems technician 2 1 5 No movement or sound Replace logic board 3 2 Unable to setthe travel or retain position Check travel module for proper assembly replace ifnecessary Troubleshooting 37 DIAGNOSTIC CODE SYMPTOM SOLUTION Up Arrow Flash es Down Arrow Flash es 4 1 4 Door is moving stops or reverses Manually open and close the door Check for binding or obstructions such as a broken spring or door lock correctas needed Ifthe door is binding or sticking contacta trained door systems technician Ifdoor is not binding or sticking attemptto reprogram travel refer to page 29 4 5 Opener runs approximately 6 8 stops and reverses Communication error to travel module Check travel module connections replace travel module i
27. ed The safety reversing sensors do noteffectthe opening cycle ENERGY CONSERVATION For energy efficiency the garage door opener will enter sleep mode when the door is fully closed The sleep mode shuts the garage door opener down until activated The sleep mode is sequenced with the garage door opener lightbulb as the lightbulb turns offthe sensor LEDs will turn offand whenever the garage door opener lights turn on the sensor LEDs will light The garage door opener will notgo into the sleep mode until the garage door opener has completed 5 cycles upon power up LIGHTS The garage door opener lightbulbs will turn on when the opener is initially plugged in power is restored after interruption or when the garage door opener is activated The lights will turn offautomatically after 4 1 2 minutes Bulb size is A19 Bulb power is 100 watts maximum NOTE Do notuse halogen short neck or specialty lightbulbs as these may overheatthe end panel or lightsocket Do notuse LED bulbs as they may reduce the range or performance ofyour remote controls Light Feature The garage door opener is equipped with an added feature the lights will turn on when someone enters through the open garage door and the safety reversing sensor infrared beam is broken 33 Operation Using your Garage Door Opener The garage door opener can be activated through a wall mounted door control remote control or wireless keyless entry When the door is closed and the garage door opener is activated t
28. eep mode when the door is fully closed The sleep mode shuts the garage door opener down until activated The sleep mode is sequenced with the garage door opener lightbulb as the lightbulb turns offthe sensor LEDs will turn off and whenever the garage door opener lights turn on the sensor LEDs will light The garage door opener will notgo into the sleep mode until the garage door opener has completed 5 cycles upon power up When installing the safety reversing sensors check the following l Sensors are installed inside the garage one on either side ofthe door l Sensors are facing each other with the lenses aligned and the receiving sensor lens does not receive directsunlight l Sensors are no more than 6 inches 15 cm above the floor and the lightbeam is unobstructed Safety Reversing Sensor 6 15 cm max above oor Invisible Light Beam Protection Area Facing the door from inside the garage HARDWARE Carriage Bolt 1 4 20x1 2 Wing Nut 1 4 20 The safety reversing sensors can be attached to the door track the wall or the floor The sensors should be no more than 6 inches 15 cm above the floor Ifthe door track will notsupportthe sensor bracketa wall installation is recommended Choose one ofthe following installations OPTION A DOOR TRACK INSTALLATION 1 Slide the curved arms ofthe sensor bracketaround the edge ofthe door track Snap into place so thatthe sensor bracketis flush againstthe track 2 Slide the carriage boltin
29. esinterf rencesnuisibles et 2 ce dispositifdoitacceptertoute interf rence recue ycomprisune interf rence pouvantcauserun fonctionnementnon souhait Cetappareilnumerique de la classe Bestconforme a la norme NMB 003 du Canada 36 Diagnostic Chart Your garage door opener is programmed with self diagnostic capabilities The UP and DOWN arrows on the garage door opener flash the diagnostic codes DIAGNOSTIC CODE SYMPTOM SOLUTION Up Arrow Flash es Down Arrow Flash es 1 1 The garage door opener will notclose and the lightbulbs flash Safety sensors are notinstalled connected or wires may be cut Inspectsensor wires for a disconnected or cutwire 1 2 The garage door opener will notclose and the lightbulbs flash There is a shortor reversed wire for the safety sensors Inspectsafety sensor wire atall staple and connection points replace wire or correctas needed 1 3 The door control will notfunction The wires for the door control are shorted or the door control is faulty Inspectdoor control wires atall staple and connection points replace wire or correctas needed 1 4 The garage door opener will notclose and the lightbulbs flash Safety sensors are misaligned or were momentarily obstructed Realign both sensors to ensure both LEDs are steady and notflickering Make sure nothing is hanging or mounted on the door thatwould interruptthe sensor s path while closing 1 5 Door moves 6 8 stops or reverses Manually open and clos
30. etusing the clevis pin Secure with the ring fastener 4 Bring arm sections together Find two pairs ofholes thatline up and join sections Selectholes as far apartas possible to increase door arm rigidity and attach using the bolts nuts and lock washers 5 Pull the emergency release handle toward the garage door opener until the trolley release arm is horizontal The trolley will re engage automatically when the garage door opener is activated NOTE Ifthe holes in the curved door arm and the straightdoor arm do notalign reverse the straight door arm selecttwo holes as far apartas possible and attach using bolts nuts and lock washers Ifthe straightdoor arm is hanging down too far you may cut6 inches 15 cm from the solid end HARDWARE Hex Bolt 5 16 18x7 8 Nut 5 16 18 Lock Washer 5 16 18 Clevis Pin 5 16 x1 Clevis Pin 5 16 x1 1 4 Ring Fastener Straight Door Arm Curved Door Arm Groove facing out CORRECT Straight Door Arm Curved Door Arm INCORRECT Lock Washer 5 16 18 Nut 5 16 18 Hex Bolt 5 16 18x7 8 Clevis Pin 5 16 x1 1 4 Ring Fastener Clevis Pin 5 16 x1 19 Installation STEP 9 Connect the door arm to the trolley continued OPTION B ONE PIECE DOORS IMPORTANT The groove on the straightdoor arm MUST face away from the curved door arm 1 Close the door Disconnectthe trolley by pulling the emergency release handle 2 Fasten the straightdoor arm and the curved door arm togethe
31. f necessary 4 6 The garage door opener will notclose and the lightbulbs flash Safety sensors are misaligned or were momentarily obstructed Realign both sensors to ensure both LEDs are steady and notflickering Make sure nothing is hanging or mounted on the door thatwould interruptthe sensor s path while closing The garage dooropenercan beep forseveralreasons l Garage door opener has been activated through a device or feature such as Timer to Close see page 32 My remote controlwillnot activate the garage door l Verify the lock feature is notactivated on the door control l Reprogram the remote control l Ifthe remote control will still notactivate the door check the diagnostic codes to ensure the garage door opener is working properly My doorwillnot close and the light bulbs blink on my motorunit The safety reversing sensor mustbe connected and aligned correctly before the garage door opener will move in the down direction l Verify the safety sensors are properly installed aligned and free ofany obstructions My neighbor s remote controlopens my garage door Erase the memory from your garage door opener and reprogram the remote control s My vehicle s Homelink is not programming to my garage dooropener Depending on the make model and year ofyour vehicle an external adapter may be required Visit www homelink com for additional information Troubleshooting 38 Accessories AGDMEV CLLP1 953EV CLSS1
32. he door will open Ifthe door senses an obstruction or is interrupted while opening the door will stop When the door is in any position other than closed and the garage door opener is activated the door will close Ifthe garage door opener senses an obstruction while closing the door will reverse Ifthe obstruction interrupts the sensor beam the garage door opener lights will blink 10 times However you can close the door ifyou hold the button on the door control or keyless entry until the door is fully closed The safety reversing sensors do not affectthe opening cycle The safety reversing sensor mustbe connected and aligned correctly before the garage door opener will move in the down direction Using the Push Button Door Control SYNCHRONIZE THE DOOR CONTROL To synchronize the door control to the garage door opener press the push button until the garage door opener activates itmay take up to 3 presses Push Button Remote Control Yourremote controlhas been programmed at the factory to operate with yourgarage dooropener Older Chamberlain remote controls are NOT compatible Programming can be done through the learn button on the garage door opener To program additional accessories refer to the instructions provided with the accessory or visitwww chamberlain com Ifyour vehicle is equipped with a Homelink you may require an external adapter depending on the make model and year ofyour vehicle Visit www homelink com for additional information TO AD
33. he garage door opener to the supportbracket 3 Cutboth pieces ofthe hanging bracketto required lengths 4 Attach the end ofeach hanging bracketto the supportbracketwith appropriate hardware not provided 5 Attach the garage door opener to the hanging brackets with the hex bolts lock washers and nuts 6 Remove the 2x4 and manually close the door Ifthe door hits the rail raise the header bracket Finished Ceiling not provided Lag Screw 5 16 9x1 5 8 1 2 3 not provided Hex Bolt 5 16 18x7 8 Nut 5 16 18 Lock Washer 5 16 18 4 5 6 Lag Screw 5 16 9x1 5 8 not provided 15 Installation STEP 6 Install the light bulb To preventpossible OVERHEATING ofthe endpanel or lightsocket l DO NOT use shortneck or specialty lightbulbs l DO NOT use halogen bulbs Use ONLY incandescent To preventdamage to the opener l DO NOT use bulbs larger than 100W l ONLY use A19 size bulbs 1 Install a 100 wattmaximum lightbulb in the socket Lightbulb size should be A19 standard neck only The lightwill turn ON and remain litfor approximately 4 1 2 minutes when power is connected Then the lightwill turn OFF 2 Insertbottom lens tabs into slots on chassis Tilttowards chassis to engage top tabs then drop down gently into place see illustration 3 To remove depress both top lens tabs Tiltlens slightly outward and down then pull outto clear bulb Use care to avoid snapping offbottom lens tabs 4
34. he product or any component ALL IMPLIED WARRANTIES FOR THE PRODUCT INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE APPLICABLE LIMITED WARRANTY PERIOD SET FORTH ABOVE FOR THE RELATED COMPONENT S AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD Some States and Provinces do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you THIS LIMITED WARRANTY DOES NOT COVER NON DEFECT DAMAGE DAMAGE CAUSED BY IMPROPER INSTALLATION OPERATION OR CARE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT REPLACEMENT OF CONSUMABLE ITEMS E G BATTERIES IN REMOTE CONTROL TRANSMITTERS AND LIGHT BULBS OR UNITS INSTALLED FOR NON RESIDENTIAL USE THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH OR RELATING TO THE GARAGE DOOR OR GARAGE DOOR HARDWARE INCLUDING BUT NOT LIMITED TO THE DOOR SPRINGS DOOR ROLLERS DOOR ALIGNMENT OR HINGES THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH USE OR INABILITY TO USE THIS PRODUCT IN NO EVENT SHALL SELLER S LIABILITY FOR BREACH OF WARRANTY BREACH
35. inch 3 8 cm board or a 2x4 laid flat on the floor centered under the garage door 2 Operate the door in the down direction The door MUST reverse on striking the obstruction Ifthe door stops and does notreverse on the obstruction the down travel needs to be increased refer to AdjustmentStep 1 Repeatthe test When the door reverses on the 1 1 2 3 8 cm board or 2x4 laid flat remove the obstruction and run the opener through 3 or 4 complete travel cycles to testadjustment Ifthe garage door opener continues to fail the safety reversal test call a trained door systems technician 1 2 STEP 3 Test the Protector System Withouta properly installed safety reversing sensor persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door 1 Open the door Place the garage door opener carton in the path ofthe door 2 Press the remote control push button to close the door The door will notmove more than an inch 2 5 cm and the garage door opener lights will flash 10 times The garage door opener will notclose from a remote control ifthe LED in either safety reversing sensor is off alerting you to the factthatthe sensor is misaligned or obstructed Ifthe garage door opener closes the door when the safety reversing sensor is obstructed and the sensors are no more than 6 inches 15 cm above the floor call for a trained door systems technician 1 2 31 IMPORTANT SAFETY INSTRUCTIONS To reduce the risk
36. installed When the obstruction has been cleared or the safety reversing sensors have been aligned the door will close when the garage door opener is activated TTC WILL NOT work ifthe garage door opener is operating by battery power or ifthe safety reversing sensors are misaligned This feature is NOT intended to be the primary method ofclosing the door A keyless entry should be installed in the event of an accidentallock out when using this feature REMOTE CONTROLS AND DOOR CONTROLS Your garage door opener has already been programmed atthe factory to operate with your remote control which changes with each use randomly accessing over 100 billion new codes NOTE Older Chamberlain remote controls door controls and third party products are notcompatible Accessories MEMORY CAPACITY Remote Controls Up to 8 Door Controls Up to 2 door controls Keyless Entries Up to 1 THE PROTECTOR SYSTEM SAFETY REVERSING SENSORS When properly connected and aligned the safety reversing sensors will detectan obstruction in the path ofthe infrared beam Ifan obstruction breaks the infrared beam while the door is closing the door will stop and reverse to full open position and the opener lights will flash 10 times Ifthe door is fully open and the safety reversing sensors are notinstalled or are misaligned the door will notclose from a remote control However you can close the door ifyou hold the button on the door control or keyless entry until the door is fully clos
37. ld be installed above the center ofthe door Ifthere is a torsion spring or center bearing plate in the way ofthe header bracket itmay be installed within 4 feet 1 2 m to the leftor rightof the door center See page 11 Torsion Spring Extension Spring OR Preparation 2 Additional Items You May Need Survey your garage area to see ifyou will need any ofthe following items n 2 2X4 PIECES OF WOOD May be used to fasten the header bracketto the structural supports Also used to position the garage door opener during installation and for testing the safety reversing sensors n SUPPORT BRACKET AND FASTENING HARDWARE Mustbe used ifyou have a finished ceiling in your garage n EXTENSION BRACKETS MODEL 041A5281 1 OR WOOD BLOCKS Depending upon garage construction extension brackets or wood blocks may be needed to install the safety reversing sensor n FASTENING HARDWARE Alternate floor mounting ofthe safety reversing sensor will require hardware notprovided n OUTSIDE QUICK RELEASE MODEL 7702CB Required for a garage with NO access door n DOOR REINFORCEMENT Required ifyou have a lightweightsteel aluminum fiberglass or glass panel door n RAIL EXTENSION KIT Required ifyour garage door is more than 7 feet 2 13 m high Tools Needed 3 16 7 16 1 2 5 32 5 16 5 8 9 16 1 4 7 16 Preparation 3 CartonInventory Yourgaragedooropenerispackagedinonecartonwhichcontainsthemotorunitandall parts illu
38. n 5 16 x1 Clevis Pin 5 16 x1 1 4 Carriage Bolt 1 4 20x1 2 2 Wing Nut 1 4 20 2 ASSEMBLY INSTALLATION Screw 6ABx1 2 Drywall Anchors 2 Screw 6 32x1 2 DOOR CONTROL Insulated Staples Not Shown Lag Screw 5 16 9x1 5 8 4 Threaded Shaft Preparation 5 Assembly STEP 1 Assemble the rail and install the trolley To preventINJURY from pinching keep hands and fingers away from the joints while assembling the rail To avoid installation difficulties do not run the garage dooropeneruntilinstructed to do so The frontrail has a cutout window atthe door end The rail tab MUST be on top ofthe rail when assembled 1 Remove the straightdoor arm and hanging bracketpackaged inside the frontrail and setaside for Installation Step 5 and 9 NOTE To preventINJURY while unpacking the rail carefully remove the straightdoor arm stored within the rail section 2 Align the rail sections on a flatsurface as shown and slide the tapered ends into the larger ones Tabs along the side will lock into place 3 Place the motor uniton packing material to protectthe cover and restthe back end ofthe rail on top For convenience puta supportunder the frontend ofthe rail 4 As a temporary stop inserta screwdriver into the hole in the second rail section from the motor unit as shown 5 Check to be sure there are 4 plastic wear pads inside the inner trolley Ifthey became loose during shipping check all packing material Sn
39. n are to be used ONLY with sectional doors Check the Door To preventpossible SERIOUS INJURY or DEATH l ALWAYS call a trained door systems technician ifgarage door binds sticks or is outofbalance An unbalanced garage door may NOT reverse when required l NEVER try to loosen move or adjustgarage door door springs cables pulleys brackets or their hardware ALL ofwhich are under EXTREME tension l Disable ALL locks and remove ALL ropes connected to garage door BEFORE installation and operating garage door opener to avoid entanglement l DO NOT install on a one piece door ifusing devices or features providing unattended close Unattended devices and features are to be used ONLY with sectional doors To preventdamage to garage door and opener l ALWAYS disable locks BEFORE installing and operating the opener l ONLY operate garage door opener at120 V 60 Hz to avoid malfunction and damage Before you begin 1 Disable locks and remove any ropes connected to the garage door 2 Liftthe door halfway up Release the door Ifbalanced itshould stay in place supported entirely by its springs 3 Raise and lower the door to check for binding or sticking Ifyour door binds sticks or is outofbalance call a trained door systems technician 4 Check the seal on the bottom ofthe door Any gap between the floor and the bottom ofthe door mustnotexceed 1 4 inch 6 mm Otherwise the safety reversal system may notwork properly 5 The opener shou
40. ned 1 2 28 Adjustments Introduction Withouta properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door l Incorrectadjustmentofgarage door travel limits will interfere with proper operation ofsafety reversal system l After ANY adjustments are made the safety reversal system MUST be tested Door MUST reverse on contactwith 1 1 2 3 8 cm high object or 2x4 laid flat on floor To preventdamage to vehicles be sure fully open door provides adequate clearance Your garage door opener is designed with electronic controls to make setup and adjustments easy The adjustments allow you to program where the door will stop in the open UP and close DOWN position The electronic controls sense the amountofforce required to open and close the door The force is adjusted automatically when you program the travel NOTE Ifanything interferes with the door s upward travel itwill stop Ifanything interferes with the door s downward travel itwill reverse UP Open DOWN Close One Piece Doors Only When setting the UP travel for a one piece door ensure thatthe door does notslantbackwards when fully open UP Ifthe door is slanted backwards this will cause unnecessary bucking and or jerking when the door is opening or closing CORRECT INCORRECT Programming Buttons The programming buttons are located on the leftside panel ofthe garage door opener and
41. opener Ifyour garage is pre wired make sure you use the same wires thatare connected to the door control To insertor release wires from the terminal push in the tab with screwdriver tip RED WHITE WHITE GREY 7 16 11 mm 2 3 1 Staple STEP 12 Attach the warning labels 1 Attach the entrapmentwarning label on the wall near the door control with tacks or staples 2 Attach the manual release safety reverse testlabel in a visible location on the inside ofthe garage door 22 Installation STEP 13 Install the Protector System Be sure power is NOT connected to the garage door opener BEFORE installing the safety reversing sensor To preventSERIOUS INJURY or DEATH from closing garage door l Correctly connectand align the safety reversing sensor This required safety device MUST NOT be disabled l Install the safety reversing sensor so beam is NO HIGHER than 6 15 cm above garage floor IMPORTANT INFORMATION ABOUT THE SAFETY REVERSING SENSORS The safety reversing sensors must be connected and aligned correctly before the garage door openerwillmove in the down direction The sending sensor with an amber LED transmits an invisible lightbeam to the receiving sensor with a green LED Ifan obstruction breaks the lightbeam while the door is closing the door will stop and reverse to the full open position and the garage door opener lights will flash 10 times NOTE For energy efficiency the garage door opener will enter sl
42. ot flash when the button is pressed To replace battery pry open the case firstin the middle 1 then ateach side 2 and 3 with the visor clip Replace the batteries with only 3V CR2032 coin cell batteries Insertbattery positive side up Dispose ofold batteries properly 1 2 3 NOTICE To complywith FCC and orIndustryCanada IC rules adjustmentormodificationsofthistransceiverare prohibited THERE ARENOUSER SERVICEABLEPARTS Anychangesormodificationsnotexpresslyapproved bythe partyresponsible forcompliance could void the user sauthorityto operate the equipment Thisdevice complieswith Part15 ofthe FCC rulesand IC RSS 210 Operation issubjectto the following two conditions 1 thisdevice maynotcause harmfulinterference and 2 thisdevice mustacceptanyinterference received including interference thatmaycause undesired operation ThisClassBdigitalapparatuscomplieswith Canadian ICES 003 AVIS Lesr glesde la FCC et ou d Industrie Canada IC interdisenttoutajustementou toute modification de ce r cepteur IL N EXISTE AUCUNEPI CESUSCEPTIBLED TREENTRETENUEPAR L UTILISATEUR Toutchangementou toute modification non express mentapprouv parla partie responsable de la conformit peutavoirpourr sultatd annulerl autorit de l utilisateurde faire fonctionnerl quipement Cetappareilestconforme auxdispositionsde la partie 15 du r glementde la FCC etde l norme IC RSS 210 Son utilisation estassujettie auxdeuxconditoinssuivantes 1 ce dispositifne peutcauserd
43. otbecomes untied you could fall DISCONNECT THE TROLLEY 1 The door should be fully closed ifpossible 2 Pull down on the emergency release handle so the trolley release arm snaps to the vertical position The door can now be raised and lowered as often as necessary TO RECONNECT THE TROLLEY 1 Pull the emergency release handle toward the garage door opener so the trolley release arm snaps to the horizontal position The trolley will reconnecton the nextUP or DOWN operation either manually or by using the door control or remote control 35 Maintenance Maintenance Schedule EVERY MONTH l Manually operate door Ifitis unbalanced or binding call a trained door systems technician l Check to be sure door opens and closes fully Adjustifnecessary see page 28 l Testthe safety reversal system Adjustifnecessary see page 30 EVERY YEAR l Oil door rollers bearings and hinges The garage door opener does notrequire additional lubrication Do notgrease the door tracks The Remote Control Battery To preventpossible SERIOUS INJURY or DEATH l NEVER allow small children near batteries l Ifbattery is swallowed immediately notify doctor To reduce risk offire explosion or chemical burn l Replace ONLY with 3V CR2032 coin batteries l DO NOT recharge disassemble heatabove 212 F 100 C or incinerate The 3V CR2032 Lithium battery should produce power for up to 3 years Ifthe battery is low the remote control s LED will n
44. oth sensor brackets so they will be the same distance from the wall and unobstructed 2 Attach the sensor brackets to the floor using concrete anchors notprovided 3 Slide the carriage boltinto the sloton each sensor 4 Insertthe boltthrough the hole in the sensor bracketand attach with the wing nut The lenses on both sensors should pointtoward each other Make sure the lens is notobstructed by the sensor bracket Inside Garage Wall Not provided 1 2 Carriage Bolt 1 4 20x1 2 Wing Nut 1 4 20 3 4 24 Installation STEP 14 Wire the Safety Reversing Sensors Ifyour garage already has wires installed for the safety reversing sensors proceed to page 25 HARDWARE Insulated Staple Not Shown OPTION A INSTALLATION WITHOUT PRE WIRING 1 Run the wire from both sensors to the garage door opener Attach the wire to the wall and ceiling with the staples 2 Strip 7 16 inch 11 mm ofinsulation from each setofwires Separate the wires Twistthe white wires together Twistthe white black wires together 3 Insertthe white wires into the white terminal on the garage door opener Insertthe white black wires into the grey terminal on the garage door opener To insertor remove the wires from the terminal push in the tab with a screwdriver tip WHITE WHITE GREY RED Staple 7 16 11 mm 1 2 3 25 Installation STEP 14 Wire the Safety Reversing Sensors continued OPTION B PRE WIRED INSTALLATION 1 Cut
45. r to the longestpossible length with a 2 or 3 hole overlap using the bolts nuts and lock washers 3 Attach the straightdoor arm to the door bracketusing the clevis pin Secure with the ring fastener 4 Attach the curved door arm to the trolley using the clevis pin Secure with the ring fastener 5 Pull the emergency release handle toward the garage door opener until the trolley release arm is horizontal HARDWARE Hex Bolt 5 16 18x7 8 Nut 5 16 18 Lock Washer 5 16 18 Clevis Pin 5 16 x1 Clevis Pin 5 16 x1 1 4 Ring Fastener One Piece Door without Track One Piece Door with Track Straight Door Arm Curved Door Arm Groove facing out CORRECT INCORRECT Straight Door Arm Curved Door Arm Ring Fastener Ring Fastener Nut 5 16 18 Nut 5 16 18 Ring Fastener Ring Fastener Lock Washer 5 16 18 Lock Washer 5 16 18 Clevis Pin 5 16 x1 1 4 Clevis Pin 5 16 x1 1 4 Hex Bolt 5 16 18x7 8 Hex Bolt 5 16 18x7 8 Clevis Pin 5 16 x1 Clevis Pin 5 16 x1 20 Installation STEP 10 Install the door control To preventpossible SERIOUS INJURY or DEATH from electrocution l Be sure power is NOT connected BEFORE installing door control l ConnectONLY to 12 VOLT low voltage wires To preventpossible SERIOUS INJURY or DEATH from a closing garage door l Install door control within sightofgarage door outofreach ofchildren ata minimum heightof5 feet 1 5 m and away from ALL moving
46. stratedbelow Accessoriesvarydependingonthegaragedooropenermodel purchased Depending onyourmodel otheraccessoriesmaybeincludedwithyourgaragedooropener Instructionsforthese accessorieswill beattachedtotheaccessoryandarenotincludedinthismanual Savethecartonand packingmaterial until theinstallationandadjustmentiscomplete Theimagesthroughoutthismanual areforreferenceonlyandyourproductmaylookdifferent A Header bracket B Pulley C Door bracket D Curveddoor arm E Straight door arm Packagedinsidefront rail section F Trolley NOTE Besuretoassemblethetrolleybeforeslidingontorail G Emergencyreleaseropeandhandle H Rail 1front and4center sections I Hangingbrackets 2 Packagedinsidethefront rail section J Garagedoor opener motor unit K Chainspreader withscrews L U bracket M Chainandcable N Door control O Remotecontrol P TheProtectorSystem Safetyreversingsensorswith2conductor whiteandwhite blackwireattached SendingSensor 1 ReceivingSensor 1 andSafetySensor Brackets 2 NOT SHOWN Whiteandred whitewire Owner smanual Hardware N A B C H K J O I D E F G L M P Preparation 4 Hardware Bolt 1 4 20x1 3 4 Lock Nut 1 4 20 Bolt Nut 3 8 Lock Washer 3 8 Master Link Clevis Pin 5 16 x1 1 2 Ring Fastener 3 Hex Bolt 5 16 18x7 8 4 Lock Washer 5 16 18 5 Nut 5 16 18 6 Self Threading Screw 1 4 14x5 8 2 Clevis Pi
47. tall the idler pulley 1 Lay the chain cable beside the rail as shown Grasp the end ofthe cable and pass approximately 12 30 cm ofcable through the window Allow itto hang until Assembly Step 4 2 Remove the tape from the idler pulley The inside center should be pre greased Ifdry regrease to ensure proper operation 3 Place the idler pulley into the window as shown 4 Insertthe idler boltfrom the top through the rail and pulley Tighten with a 3 8 lock washer and nutunderneath the rail until the lock washer is compressed 5 Rotate the pulley to be sure itspins freely 6 Locate the rail tab The rail tab is near the idler pulley on the frontrail section Use a flathead screwdriver and liftthe rail tab until the tab is vertical 90 HARDWARE Bolt Nut 3 8 Lock Washer 3 8 Rail Idler Pulley Grease Inside Pulley Bolt Lock Washer 3 8 Nut 3 8 Rail Tab CORRECT INCORRECT Rail Tab 8 Assembly STEP 4 Install the chain To avoid possible SERIOUS INJURY to finger from moving garage door opener l ALWAYS keep hand clear ofsprocketwhile operating opener l Securely attach chain spreader BEFORE operating 1 Pull the cable around the idler pulley and toward the trolley 2 Connectthe cable to the retaining sloton the trolley as shown Figure 1 a Push pins ofmaster link bar through cable link and trolley slot b Push master link cap over pins and pastpin notches c Slide the closed end ofth
48. the end ofthe safety reversing sensor wire making sure there is enough wire to reach the pre installed wires from the wall 2 Separate the safety reversing sensor wires and strip 7 16 inch 11 mm ofinsulation from each end Choose two ofthe pre installed wires and strip 7 16 inch 11 mm ofinsulation from each end Make sure thatyou choose the same color pre installed wires for each sensor 3 Connectthe pre installed wires to the sensor wires with wire nuts making sure the colors correspond for each sensor For example the white wire would connectto the yellow wire and the white black wire would connectto the purple wire 4 Atthe garage door opener strip 7 16 inch 11 mm ofinsulation from each end ofthe wires previously chosen for the safety reversing sensors Twistthe like colored wires together 5 Insertthe wires connected to the white safety sensor wires to the white terminal on the garage door opener Insertthe wires thatare connected to the white black safety sensor wires to the grey terminal on the garage door opener Safety reversing sensor wires Pre installed wires White White Black Yellow for example Purple for example Not Provided Pre installed wires Safety reversing sensor wires 7 16 11 mm Yellow Purple 1 3 4 7 16 11 mm 2 WHITE WHITE RED GREY Purple for example Yellow for example To insert or remove the wires from the terminal push in the tab with a screwdriver tip
49. to the sloton each sensor 3 Insertthe boltthrough the hole in the sensor bracketand attach with the wing nut The lenses on both sensors should pointtoward each other Make sure the lens is notobstructed by the sensor bracket No more than 6 inches 15 cm Carriage Bolt 1 4 20x1 2 Wing Nut 1 4 20 1 2 3 23 Installation STEP 13 Install the Protector System continued OPTION B WALL INSTALLATION Ifadditional clearance is needed an extension bracket notprovided or wood blocks can be used Make sure each brackethas the same amountofclearance so they will align correctly 1 Position the sensor bracketagainstthe wall with the curved arms facing the door Make sure there is enough clearance for the beam to be unobstructed Mark holes 2 Drill 3 16 inch pilotholes for each sensor bracketand attach the sensor brackets to the wall using lag screws notprovided 3 Slide the carriage boltinto the sloton each sensor 4 Insertthe boltthrough the hole in the sensor bracketand attach with the wing nut The lenses on both sensors should pointtoward each other Make sure the lens is notobstructed by the sensor bracket Not provided No more than 6 inches 15 cm 1 2 Inside Garage Wall Not provided Lens Carriage Bolt 1 4 20x1 2 Wing Nut 1 4 20 3 4 OPTION C FLOOR INSTALLATION Use an extension bracket notprovided or wood block to raise the sensor bracketifneeded 1 Carefully measure the position ofb
50. tre adjustthe chain NOTE During future maintenance ALWAYS pull the emergency release handle to disconnectthe trolley before adjusting the chain You have now finished assembling yourgarage dooropener Please read the following warnings before proceeding to the installation section Outer Nut Lock Washer Trolley Threaded Shaft Inner Nut To Tighten Inner Nut To Tighten Outer Nut Base of Rail Mid length of Rail Chain 1 4 6 mm 10 Installation IMPORTANT INSTALLATION INSTRUCTIONS To reduce the risk of SEVERE INJURY or DEATH 1 READ AND FOLLOW ALL INSTALLATION WARNINGS AND INSTRUCTIONS 2 Install garage door opener ONLY on properly balanced and lubricated garage door An improperly balanced door may NOT reverse when required and could resultin SEVERE INJURY or DEATH 3 ALL repairs to cables spring assemblies and other hardware MUST be made by a trained door systems technician BEFORE installing opener 4 Disable ALL locks and remove ALL ropes connected to garage door BEFORE installing opener to avoid entanglement 5 Install garage door opener 7 feet 2 13 m or more above floor 6 Mountthe emergency release within reach butatleast6 feet 1 83 m above the floor and avoiding contactwith vehicles to avoid accidental release 7 NEVER connectgarage door opener to power source until instructed to do so 8 NEVER wear watches rings or loose clothing while installing or servicing opener They could be caughtin g
51. tton The garage door opener lights will flash twice and the UP Button will begin to flash 6 Press and release the UP Button When the door travels to the programmed UP position the DOWN Button will begin to flash 7 Press and release the DOWN Button The door will travel to the programmed DOWN position Programming is complete Ifthe garage door opener lights are flashing 5 times during the steps for Program the Travel the programming has timed out Ifthe garage door opener lights are flashing 10 times during the steps for Program the Travel the safety reversing sensors are misaligned or obstructed refer to page 27 When the sensors are aligned and unobstructed cycle the door through a complete up and down cycle using the remote control or the UP and DOWN buttons Programming is complete Ifyou are unable to operate the door up and down repeatthe steps for Programming the Travel PROGRAMMING BUTTONS UP Button Adjustment Button DOWN Button 1 2 3 4 5 6 7 30 Adjustments STEP 2 Test the Safety Reversal System Withouta properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing garage door l Safety reversal system MUST be tested every month l After ANY adjustments are made the safety reversal system MUST be tested Door MUST reverse on contactwith 1 1 2 3 8 cm high object or 2x4 laid flat on the floor 1 With the door fully open place a 1 1 2

Chamberlain HD210 Instructions / Assembly

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