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Zebra 105SL User's Manual

1. 0 0 eee eese 62 RS 422 RS 485 Interconnections ccc eet eee eens 63 Parallel Data Port hh hrs 64 11342LRev 8 6 4 2004 105SL User Guide 59 Data Ports Serial Data Port Serial Data Port The connection for this standard interface is made through the female D B 9 connector on the rear panel A DB 9 to DB 25 interface module is required for all RS 232 connections through a DB 25 cable see page 62 for details 60 For all RS 232 input and output signals the printer follows both the Electronics Industries Association s EIA RS 232 specifications and the Consultative Committee for International Telegraph and Telephone CCITT V 24 standard signal level specifications Table 8 shows the pin configuration and function of the rear panel serial data connector on the printer Table 8 Serial Port Pin Configuration Pin No Name Description 1 Not connected 2 RXD Receive data data input to printer 3 TXD Transmit data data output from printer 4 DTR Data terminal ready output from printer 5 SG Signal ground 6 DSR Data set ready input to printer 7 RTS Request to send output from printer 8 CTS Clear to send input to printer 9 5V DC 5VDCat750 mA The maximum current draw may be limited by option configuration Note An interface module is required for RS 422 RS 485 interface support see page 63 105SL User Guide 6 4 2004 11342L Rev 8 Data Ports Serial Data Port RS
2. is not sharp Gray lines on blank The printhead is dirty Clean the printhead according to the instructions in labels with no Printhead and Platen Roller on page 73 consistent pattern Caution The printhead is hot and can AN cause severe burns Allow the printhead to cool Electrostatic Discharge Caution A Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads 82 105SL User Guide 6 4 2004 11342L Rev 8 Problem Light consistent vertical lines running through all of the labels Troubleshooting Print Quality Problems Table 12 Print Quality Problems Continued Possible Cause The printhead or platen roller is dirty Recommended Solution Clean the printhead according to the instructions in Printhead and Platen Roller on page 73 Caution The printhead is hot and can AN cause severe burns Allow the printhead to cool Electrostatic Discharge Caution A Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads Intermittent creases on the left and right edges of the labels There is too much toggle pressure on the printhead Reduce the toggle pressure See P rinthead P ressure Adjustment on page 77 Wrinkled Ribbon 11342LRev 8 6 4 2004 The ribbon is not loaded correctly Load the ribbon correctly See Ribbon Loading on page 30
3. key to increase the value of the digit Note Do not use the same hex value for the control format and delimiter character The printer must see different characters to work properly Default 5E caret Range 00 FF The printer looks for this 2 digit hex character to indicate the start of a ZPL ZPL II format instruction DELIMITER CHAR Delimiter Character Press the key to move to the next digit position press the Key to increase the value of the digit Note Do not use the same hex value for the control format and delimiter character The printer must see different characters to work properly Default 2C comma Range 00 FF The delimiter character is a 2 digit hex value used as a parameter place marker in ZPL ZPL II format instructions Refer to the ZPL II Programming Guide Volume for more information ZPL MODE Selecting ZPL Mode Press the or key to display other choices Default ZPL I Selections ZPL Il ZPL The printer remains in the selected mode until itis changed by this front panel instruction or by using a ZPL ZPL Il command The printer accepts label formats written in either ZPL or ZPL II This eliminates the need to rewrite any ZPL formats you already have Refer to the ZPL II Programming Guide Volume II for more information on the differences between ZPL and ZPL II MEDIA POWER LP Media Power Up Press the or key to display other choices Default Calibration Selections F eed calibration
4. Change the settings on the host computer to standard parallel communications Several labels print then the printer skips misplaces misses or distorts the image on the label The serial communication settings are incorrect Ensure that the flow control settings match Check the communication cable length See Cable Requirements on page 15 Check the printer driver or software communications settings if applicable A label format was The prefix and delimiter sent to the printer but characters set in the printer do not recognized The not match the ones in the label DATA lightflashes but format Verify the prefix and delimiter characters See FORMAT PREFIX on page 53 and DELIMITER CHAR on page 53 no printing occurs printer Incorrect data is being sent to the Ensure that ZPL is being used Check the communication settings on the host computer Ensure that they match the printer settings The printer fails to calibrate or detect the the label being used The printer was not calibrated for Perform the calibration procedure in M edia and Ribbon Sensor Calibration on page 36 top of the label The printer is configured for continuous media Set the media type to non continuous media The driver or software configuration is not set correctly 84 105SL User Guide As driver or software settings produce ZPL commands that can overwrite the printer configuration c
5. Cutter 3 Media 105SL User Guide 6 4 2004 11342L Rev 8 Printer Operation Roll Media Loading Peel Only Mode Refer to Figure 19 The following instructions pertain to printers with the peel option only To load media in Peel Only mode with or without Rewind option complete these steps 1 Press the printhead open lever The printhead assembly springs up 2 Slide out the media supply guide as far from the printer frame as possible 3 Placethe roll of media on the media supply hanger and orient the media properly 4 Slide in the media supply guide so that it just touches but does not restrict the edge of the roll al Feed the media under the inner media guide in the print mechanism 6 Pull approximately 36 in 915 mm of media through the front of the printer 7 Ensure that the media is against the inner media guide Slide in the outer media guide so that it just touches but does not restrict the edge of the media 8 Close the printhead assembly 9 If your printer has a Peel with a Rewind option remove the rewind plate and store it upside down on the mounting screw on the inside of the front panel 10 Remove the hook from the peel spindle shaft 11 Remove several labels from the media liner and then wind the liner once or twice around the media take up spindle 12 Reinstall the hook on the peel spindle shaft Figure 19 Peel Only Mode Loading Media Guide Printhead Lever
6. Default 0 Range 120 to 120 This parameter establishes the position of the media over the tear off bar after printing The label and liner can be torn off or cut between labels PRINT MODE Selecting Print Mode Press the or key to display other choices Default Tear Off Selections Tear Off Peel Off Cutter Rewind Print M ode settings tell the printer the method of media delivery that you wish to use Select a Print M ode that your hardware configuration supports since some selections displayed are for optional printer features 46 105SL User Guide 6 4 2004 11342L Rev 8 Configuration Configuration and Calibration LCD Displays Table 6 Printer Parameters Sheet 2 of 11 Parameter Action Explanation MEDIA TYPE Setting Media Type Press the or key to display other choices Default Non Continuous Selections Continuous non continuous This parameter tells the printer the type of media you are using Selecting continuous media requires that you include a label length instruction in your label format LLxxxx if you are using ZPL or ZPL II W hen non continuous media is selected the printer feeds media to calculate label length the distance between two detections of the inter label gap webbing or alignment notch or hole SENSOR TYPE Setting the Sensor Type Press the or key to display other choices Default Web Selections Web mark This parameter tells the printer whether you are using media
7. The darkness setting is incorrect Set the darkness to the lowest possible setting for good print quality See DARKNESS on page 46 Incorrect printhead pressure or balance Set the pressure to the minimum required for good print quality See Printhead Pressure Adjustment on page 77 The media is not feeding correctly Itis walking from side to side M ake sure that the media guide and media supply guide touch the edge of the media 105SL User Guide 83 Troubleshooting Communications Communications Table 13 identifies problems with communications the possible causes and the recommended solutions Table 13 Communications Problems Problem Possible Cause A label format was sent to the printer but not recognized The DATA light does not flash are incorrect The communication parameters Recommended Solution Check the printer driver or software communications settings if applicable Check the printer host port setting via the front panel see page 44 Selectthe port that matches the one being used by the host computer Ensure you are using the correct communication cable See Cable Requirements on page 15 Viathe front panel check the protocol setting It should be setto NONE SeePROTOCOL on page 52 Ensure that the correct driver is being used if applicable A label format was sent to the printer parallel communications The host computer is set to EPP
8. Default Range T he default and range of acceptable values vary depending on your printer s configuration Values are adjustable in 1 in 25 4 mm increments M aximum length is used in conjunction with the calibration procedure The value of this setting determines the maximum label length used during the media portion of the calibration process Only a few labels are needed to set media sensors Always set the value that is closest to but not lower than the length of the label you are using For example if the length of the label is 14 5 in 368 mm set the parameter for 15 0 in 381 mm 11342LRev 8 6 4 2004 105SL User Guide 47 Configuration Configuration and Calibration LCD Displays Parameter LIBT FONTS Table 6 Printer Parameters Sheet 3 of 11 Action Explanation List Fonts Press the key to print a label listing all available fonts This selection is used to print a label listing all fonts available in the printer including standard printer fonts plus any optional fonts Fonts may be stored in RAM Flash memory font EPROM s or font cards LIBT BAR CODES List Bar Codes Press the key to print a label listing all available bar codes This selection is used to print a label listing all bar codes available in the printer LIST IMAGES List Images Press the key to print a label listing all available images This selection is used to print a label listing all images stored in the printer s R
9. Parameter Action Explanation DARKNESS Press the or keys to increase or decrease the print darkness setting Y ou may need to change this setting when you print your label PRINT MODE Press the or keys to select Tear Off Peel Off Cutter or Rewind M ode MEDIA TYPE Press the or keys to select continuous or non continuous media type If you choose continuous media you must also include a label length instruction in your label format SENSOR THPE Press the 4 or keys to select transmissive or black mark sensing mode Unless your media has black marks on the back leave your printer at the default setting web PRINT METHOD Press the or keys to select thermal transfer if you are using ribbon or direct thermal no ribbon MAXIMUM LENGTH Press the or keys to set the value that is closest to but not less than the length of the label you are using SAVE CHANGES Press the or keys to select PERMANENT keeps changes saved to memory after the power is turned off Press NEXT SAV E to accept the selection PRINTER RERDH You have exited Setup M ode and are ready to calibrate the printer 11342LRev 8 6 4 2004 105SL User Guide 45 Configuration Configuration and Calibration LCD Displays Configuration and Calibration LCD Displays Use the LCD display on the front panel to adjust printer settings Table 6 shows parameters in the order in which they are displayed when you p
10. Surface transportation charges for return to customers in the continental United States is paid by Zebra Otherwise Zebra pays CPT carriage paid to nearest airport customer pays customs duties taxes and freight from airport to destination If Zebra determines that the product returned for warranty service or replacement is not defective as herein defined the customer will pay all handling and transportation costs Printers All printers excluding printheads are warranted against defect in material or workmanship for twelve 12 months from the purchase date Printheads Since printhead wear is part of normal operation the original printhead is covered by a limited warranty as indicated below Warranty period begins on purchase date 11342LRev 8 6 4 2004 105SL User Guide vii viii Warranty Information Printhead Warranty Period Bar code label and receipt printer 6 months printheads Plastic card printer printheads 12 months To qualify for this warranty the printhead must be returned to the factory or to an authorized service center Customers are not required to purchase Genuine Zebra Supplies media and or ribbons for warranty qualification However if itis determined that the use of inappropriate or inferior supplies has caused any defect in the printhead for which a warranty claim is made the user is responsible for Zebra s labor and material charges required to repair the defect The warranty becomes void if the
11. The toggle should be positioned so that it provides even pressure on the media Position the toggle by sliding itto the desired location Figure 45 Toggle Adjustment Adjusting Nut Available Sensors Printhead Pressure Adjustment This adjustment may be necessary if printing is too light on one side or if thick media is used Refer to Figure 45 1 Perform the toggle positioning procedure If the problem is solved you may stop here otherwise continue with the rest of this procedure Print some labels at speed A by running the PAUSE K ey Self Test see page 87 While printing labels lower the darkness setting until you see a gray level of printing Loosen the knurled upper locking nuts at the top of the toggle assembly assemblies a A Q N Increase or decrease spring pressure using the knurled lower adjusting nuts on the shafts of the toggle until the left and right edges of the printed area are equally dark Note Printhead life can be maximized by using the lowest pressure that produces the y 7 desired print quality 6 Increase darkness setting to the optimum level for the media being used 7 Re tighten locking nuts Media Sensor Position Adjustment See Positioning the M edia Transmissive Sensors on page 38 11342L Rev 8 6 4 2004 105SL User Guide 77 78 Routine Maintenance Adjustments To provide feedback on this document please send your comments to techpubs zebra com or Write yo
12. backfeed occurs before the next label is printed For example a value of 40 means that 40 of the backfeed takes place after the label is removed or cut The remaining 60 takes place before the next label is printed A value of before means that all backfeed takes place before the next label is printed LABEL TOP Adjusting Label Top Position Press the key to increase the value press the key to decrease the value The displayed value represents dots Default 0 Range 120 to 120 dot rows The label top position adjusts the print position vertically on the label Positive numbers adjust the label top position further down the label away from the printhead negative numbers adjust the position up the label toward the printhead LEFT POSITION Adjusting Left Position This parameter establishes how far from the left edge of a label the format begins to print by adjusting horizontal positioning on the label Positive numbers adjust the printing to the left by the number of dots selected negative numbers shift printing to the right Default 0000 Range 9999 to 49999 1 Press SELECT to select the parameter 2 Press MINUS to moveto the next position 3 Press PLUS to change between or to increase the value of the digit The displayed value represents dots For a negative value enter the value before changing to the minus sign 4 Press SELECT to accept any changes and deselect the parameter 54 105SL Us
13. length and no motion This parameter establishes the action of the media when the printer is turned on Calibration Recalibrates the media sensors Feed Feeds the label to the first web Length Determines the length of the label No Motion M edia does not move 11342LRev 8 6 4 2004 105SL User Guide 53 Configuration Configuration and Calibration LCD Displays Table 6 Printer Parameters Sheet 9 of 11 Parameter Action Explanation HERB CLOSE Head Close Press the or key to display other choices Default Calibration Selections Feed calibration length no motion Determines the action of the media after the printhead has been opened and then closed Calibration Recalibrates the media sensors Feed Feeds the label to the first web Length Determines the length of the label NoMotion M edia does not move BACKFEED Backfeed Sequence Press the or key to display other choices Default Default 90 Selections D efault after before 10 20 30 40 50 60 70 80 off This parameter establishes when and how much label backfeed occurs after a label is removed or cut in Peel Off Cutter and A pplicator modes It has no effect in Rewind or Tear Off modes This parameter setting can be superseded by the Js instruction when received as part of a label format refer to the ZPL Il Programming Guide Volume Note The difference between the value entered and 100 establishes how much
14. 232 Interface Connections The printer is configured as Data Terminal Equipment DTE Figure 34 illustrates the internal connections of the printer s RS 232 connector Figure 34 RS 232 Connections 11342LRev 8 6 4 2004 105SL User Guide 61 62 Data Ports Serial Data Port RS 232 Interconnections Using a DB 25 Cable To connect the printer s RS 232 D B 9 interface to a DB 25 connector an interface adapter is required part number 3138 A generic DB 25 adapter may also be used however the 5 VDC signal source would not be passed through F igure 36 illustrates the connections required for the DB 9 to DB 25 interface Note The cable used to connect the printer to a computer must be a null modem crossover cable If you want to connect the printer to any other DTE devices you must also use a null modem cable Figure 36 DB 9 to DB 25 Connections Male DB 9 Adapter Female DB 25 Adapter Connector Connector plugs into printer plugs into cable NOTE Pin 1 of DB 9 connector is unused and unterminated 105SL User Guide 6 4 2004 11342L Rev 8 Data Ports Serial Data Port RS 422 RS 485 Interconnections z Note A jumper on the computer s main logic board needs to be installed on J P1 Pins 2 and y 7 3 for the RS 422 R S 485 interface adapter to function properly To connect the printer s RS 232 D B 9 interface to a host computer through an RS 422 or an RS 485 interface an interface adapter is required par
15. 3in 76 mm M aximum roll diameter 8 0 in 203 mm Inter label gap Minimum 0 079 in 2 mm Preferred 0 118 in 3 mm M aximum M aximum inter label gap 2 X label length for which you have calibrated the printer 1 in 25 4 mm M aximum internal fanfold media pack size label liner LxWxH 8 0 in x 4 5 in x 4 5 in 203 mm x 114 mm x 114 mm Ticket tag sensing notch L x W 0 12 in x 0 25 in 3 mm x 6 mm Ticket tag sensing hole diameter 0 125 in 3 mm A dditional M ark length Minimum 0 12 in 3 mm specifications for measuring parallel to Maximum black mark sensing label tag edge 0 43 in 11 mm M ark width measuring Minimum gt 0 43 in gt 11 mm to perpendicular Maximum label tag edge Full media width M ark location M arks must be located within 0 040 in 1 mm of the inside media edge M ark density gt 1 0 Optical Density Unit ODU M aximum density of back of media on which black mark is printed 0 5 ODU M edia registration and minimum label length are affected by media type and width ribbon type print speed and printer mode of operation Performance improves as these factors are optimized Zebra recommends always qualifying any application with thorough testing 11342LRev 8 6 4 2004 105SL User Guide 97 98 Specifications Media Specifications To provide feedback on this document plea
16. FIRMWARE LICENSE AGREEMENT PSFLA BEFORE USING THE PRINTER WHICH IS ENCLOSED OR OTHERWISE ASSOCIATED WITH THIS AGREEMENT IF YOU DO NOT AGREE WITH THESE TERMS AND CONDITIONS DO NOT OPERATE THE PRINTER AND PLEASE PROMPTLY RETURN THE PRINTER ENCLOSURES AND ALL PACKAGING FORA FULL REFUND Zebra Technologies ZEBRA hereby grants you a non exclusive non transferable license to use the SOFTWARE and FIRM WARE embedded in the printer and the accompanying documentation according to the following terms 1 The printer enclosed with or otherwise associated with this A greement has or includes certain SOFTWARE and FIRM WARE therein which is protected by copyright laws and international copyright treaties as well as other intellectual property laws and treaties The SOFTWARE and FIRM WARE is licensed not sold Such SOFTWARE and or FIRM WARE may include but is not limited to SOFTWARE and or FIRM WARE that is licensed under one or more of the following trademarks ZPL Zebra Programming L anguage Zebralink Web View Web Alert ZBI Zebra Basic Interpreter BAR ONE ZTools Utilities ZebraN et View for IP ZebraN et A lert PC M anagement Program ZebraN et View for Networks and ZebraN et Connect 2 GRANT OF LICENSE This License grants you the following rights SOFTWARE and FIRMWARE You may use access display run or otherwise interact with RUN the SOFTWARE and FIRM WARE in connection with operating the printer which is enclosed with or o
17. Ribbon Leader Strip of media 6 12 in long 30 105SL User Guide 6 4 2004 11342L Rev 8 Printer Operation Ribbon Loading 5 Open the printhead and thread the leader and attached ribbon through the print mechanism under the upper roller and past the platen roller Figure 24 Figure 24 Ribbon Loading Ribbon Take up Ribbon Supply Head a Sil Open o Platen Roller Lower Roller Upper Roller 6 Before wrapping the ribbon around the ribbon take up spindle ensure the ribbon hook is placed correctly The ribbon hook fits snugly in the notch Figure 25 Figure 25 Ribbon Hook Placement 7 Place the ribbon with leader around the ribbon take up spindle and wind counterclockwise for several turns Figure 24 8 Closethe printhead 11342LRev 8 6 4 2004 105SL User Guide 3l Printer Operation Ribbon Removal Ribbon Removal To remove used ribbon complete these steps 1 If the ribbon has not run out cut or break it as close to the ribbon take up spindle as possible 2 Refer to Figure 26 Push the hook either forward or backward with your thumb until it slips out of the groove 1 Slide the hook to the side 2 then rotate it back and forth Several times to loosen it 3 Figure 26 Ribbon Removal N Ribbon Take up Spindle 3 Remove the loosened hook from the spindle 4 4 Lightly tap the top of the used ribbon to loosen it grasp the used ribbon and remove it from the ribb
18. TUTTI xvii enr RT c xviii SX sq RC xviii Document Conventions sssaaa aaa hne xix Related DOCUINENE ere aL a dca UU dL Ear RC RO Sa XX T dIBIFOUUCUDIE iazessPerEREERESREERRRERAAEE REG RAE EROS FERE RE EEG ad cede 1 Exterior VIEW su vaccin cR ck aad o Roo e UR Re LAC aC og LC eo 2 Operator C ontrols tcc e A CREE eR CR TCR RU ET ORO RR n 3 Power SWICh ziii 43 eda a a a Y RR E e 3 FrontPanel Display x52 eR REX WERTE Raw dd CER E Xue dnd ERE A a 3 Front Panel Keys ocio CEU DUE eaa e diea c V REOR ae ace a 4 Front Panel Lights cec reU GRADU KORR Pee CR E ed x RR eg 5 Printer Interior seu x tte a RC RECS RC RC i e a ce i ei ER 6 2e Printer SCD so dux dta ve dE AR ade de dev a vip e KP dq Va eRe Se ees 7 Before You Begin 0 ehh 8 Unpack and Inspectthe Printer 0 0 ccc ccc mms 9 Report Damage assess Pb dod org dra ba A d eb RE CY E d bud bad aaa 9 Sup c ccn 9 11342LRev 8 6 4 2004 105SL User Guide Contents Select a Site for the Printer lisse mars 10 Selecta OUNGCE P PCM 10 Provide Proper Operating Conditions 1 0 ccc eee 10 Allow Proper Space ass sse dete oe mde REY RE ed d nena edad 10 Provide a Data Sli E ou osos E takes RENE AA 10 Connect the Printer to a Power Source o ooocccccoc eee 11 Power Cord Specifications liiis 11 Selecta Communication Interface sn a EC ROC 13 Cable Requirements 0 o oocoococco hm 15 TYpes Of Media i sea a nd a EGO uu EE Y rab d RA ERR 1
19. also use Zebra s Save a P rinthead cleaning film This specially coated material removes contamination buildup without damaging the printhead Call your authorized Zebra reseller or distributor for more information Caution Use only the cleaning agents indicated Zebra Technologies is not responsible for any other fluids used on this printer Cleaning the Exterior The exterior surfaces of the printer may be cleaned with a lint free cloth Do not use harsh or abrasive cleaning agents or solvents If necessary a mild detergent solution or desktop cleaner may be used sparingly Caution Do not use harsh or abrasive cleaning agents or solvents 72 105SL User Guide 6 4 2004 11342L Rev 8 Routine Maintenance Cleaning Schedule Cleaning the Interior Inspect this area after every four rolls of media Remove any dirt and lint from the interior of the printer using a soft bristle brush and or vacuum cleaner Printhead and Platen Roller Inconsistent print quality such as voids in the bar code or graphics may indicate a dirty printhead For best results perform the following cleaning procedure after every roll of ribbon m Note Y ou do not need to turn off the printer before cleaning the printhead If power is turned off all label formats and images as well as any temporaril y saved parameter settings stored in the printer s internal memory are lost W hen power is turned back on you need to reload these items If print quality
20. directed to a device that is not installed or available 105SL User Guide 81 Troubleshooting Print Quality Problems Print Quality Problems Table 12 identifies problems with print quality the possible causes and the recommended solutions Table 12 Print Quality Problems Problem Possible Cause Recommended Solution General Print You are using an incorrect media Consult your authorized Zebra reseller distributor Quality Issues and ribbon combination for your for information and advice application The printer is set atthe incorrect For optimal print quality set the print speed to the print speed lowest possible setting via ZPL II the driver or the software The printer is set atthe incorrect For optimal print quality set the darkness to the darkness level lowest possible setting via the front panel the driver or the software The printhead is dirty Clean the printhead according to the instructions in Printhead and Platen Roller on page 73 Caution The printhead is hot and can cause severe burns Allow the printhead to cool Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads Electrostatic Discharge Caution There is light printing or no Thetoggle pressure needs to be adjusted Follow the printing on the left or right side printhead pressure adjustment instructions on of the label or the printed image page 77
21. does not improve after you perform this procedure clean the printhead with Save a Printhead cleaning film This specially coated material removes contamination buildup without damaging the printhead Call your authorized Zebra reseller or distributor for more information Electrostatic Discharge Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads AN Caution The printhead is hot and can cause severe burns Allow the printhead to cool To clean the printhead and platen roller complete these steps 1 Refer to Figure 41 Open the printhead Figure 41 Printhead and Platen Roller Cleaning 2 Remove the media and ribbon if loaded 11342LRev 8 6 4 2004 105SL User Guide 73 74 Routine Maintenance Cleaning Schedule 3 N o O A Sensors M oisten an applicator tip with a solvent containing 9096 isopropyl alcohol and wipe along the print elements from end to end The print elements are on the brown strip just behind the chrome strip on the printhead Allow a few seconds for the solvent to evaporate Rotate the platen roller and clean thoroughly with solvent and an applicator Brush vacuum any accumulated paper lint and dust away from the rollers Reload the media and the ribbon if required Closethe printhead The media ribbon and label available sensors should be cleaned on a regular basis to ensure proper operation
22. eae Oe Cp wares E RU eR pa S UR 17 Continuous Media 0 ccc e hh hrs 17 RIDDO Mccain ss ds dci ee Ee aes cio ae a 18 When to Use Ribbon w63 ccc cee ek eee ks ku x dorem ee Sa cao dor 18 Ribbon Width oo oooocoooocro RR RR e mh 18 Coated Side OFRIDDON o ooooccocoo rr 18 11342LRev 8 6 4 2004 105SL User Guide 7 Printer Setup Before You Begin Before You Begin Review this checklist and resolve any issues before you begin setting up your printer W hen you are ready continue with Configuration on page 41 Q Unpack and Inspect Have you unpacked the printer and inspected it for damage If you have not see U npack and Inspect the Printer on page 9 O Select a Site Have you selected an appropriate location for the printer If you have not see Select a Site for the Printer on page 10 Q Attach Power Cord Do you have the correct power cord for your printer If you are unsure see Power Cord Specifications on page 11 To attach the power cord and connect the printer to a power source see Connect the Printer to a Power Source on page 11 A Connect to a Data Source Have you determined how the printer will be connected to a data source usually a computer For more information see Select a Communication Interface on page 13 QU Select Media Do you have the correct media for your application If you are unsure see Types of M edia on page 16 Q Select Ribbon Do you need to use ribbon and is the appropriate ribbon ava
23. enter the password Enter the password then press SELECT Press the PLUS to select B memory PCM CIA card or press MINUS to select the A memory internal compact flash The front panel LCD asks ARE YOU SURE 4 Press MINUS to select No and cancel the request The NITIALIZE CARD prompt is displayed OR Press PLUS to select YES and begin initialization FORMATTING CARD displays Depending on the amount of memory in the memory card initialization may take up to three minutes to complete W hen formatting is complete FORMAT CARD displays 5 Press SELECT to continue with the next prompt 105SL User Guide 6 4 2004 11342L Rev 8 Configuration Configuration and Calibration LCD Displays Table 6 Printer Parameters Sheet 4 of 11 Parameter Action Explanation INIT FLASH MEN Initialize Flash Memory Caution Perform this operation only when itis necessary to erase all previously stored information from the FLASH memory Press PLUS to bypass this function 1 Press SELECT to select the parameter If your printer is set to require a password you are prompted to enter the password Enter the password then press SELECT Press PLUS to select Y ES The display asks INITIALIZE FLASH 4 Press PLUS to select YES The front panel LCD asks ARE YOU SUREP 5 Press MINUS to select NO and cancel the request The INITIALIZE FLASH prompt is displayed or Press PLUS to select YES and begin initialization D
24. exterior of the printer Figure 1 Printer Exterior Front View 1 Front panel 2 Mediadoor Figure 2 Printer Exterior Rear View w Ela 1 Electronics cover 2 Power switch 3 AC power cord connection 2 105SL User Guide 6 4 2004 11342L Rev 8 Minaratrar CPaAntrale Operator Controls a This section discusses the functions of th Become familiar with each of these funct Power Switch The power switch which is located at th should be turned off O before connecti influences such as lightning storms or n erratic printer behavior Turning the pri reestablish proper printer operation Front Panel Display The front panel display com and parameters Figure 3 PREMIO e O Power e d TAKE LABEL e jf EROR OO checkrisson e e PAPER OUT r PAUSE FEED p 9 DATA CANCEL 11342LRev 8 6 4 2004 105SL User Guide Introduction Operator Controls Front Panel Keys Table 1 Front Panel Keys Key Function re Starts and stops the printing process f the printer is not printing no printing can occur mee f the printer is printing printing stops once the current label is complete Press to remove error messages from the LCD Note Pause M ode can also be activated via ZPL I PP PP Forces the printer to feed one blank label each time the key is pressed vi Printer not printing one blank l
25. is receiving data from or sending status 11342L Rev 8 6 4 2004 105SL User Guide information to the host computer Flashing slows when the printer cannot accept more data but returns to normal once data is again being received Introduction Printer Interior Printer Interior Figure 4 shows the basic interior components of your printer Depending on the installed options your printer may look slightly different Figure 4 Printer Components Ribbon Take up Spindle Ribbon Supply Spindle Printhead Lever 6 105SL User Guide 6 4 2004 11342L Rev 8 2 Printer Setup The chapter provides the tasks that you must complete and the issues that you must consider before you load and configure your printer Contents Before You Beglh s cssc zu 5 254 RERAROER RERBA EAR RARE RAW AREAS 8 Unpack and Inspectthe Printer 1 ccc n 9 Report Damage iceberg pam Se Oe eee a suai E E E RENE 9 Jun eae 9 Selecta Site forthe Printer iilis hh 10 Selecta o ulfatei costos a ee ae ee eee 10 Provide Proper Operating Conditions o oooooooooooco nn 10 Allow Proper Space 2 s Hmmm 10 Provide a Data Source 10 Connect the Printer to a PowerSource eee rn 11 Power Cord Specifications oaa aaa 11 Selecta Communication Interface liiis nn 13 Types Of Medid ooooooococr ee hmm 16 Selecting Media 1 s 16 Non Continuous M dia 4 3 tac been tide ode Pag
26. left position adjustment 54 label liner removal 28 label top setting 54 language displayed parameter description 56 LCD adjustment setting 56 left edge of label adjustment 54 liability vi list settings all 48 bar codes 48 fonts 48 formats 48 images 48 setup 48 loading fanfold media 29 ribbon 30 roll media 22 long calibration 35 lubrication 76 105SL User Guide 6 4 2004 11342L Rev 8 MAC address 57 maximum length setting 47 media black mark media 17 non continuous media 17 types of media 16 media and ribbon sensor calibration procedure 36 50 when to perform 36 media loading cutter mode 26 peel off mode 23 peel only mode 27 rewind mode 24 tear off mode 22 media power up setting 53 media scratch test 18 media sensor print media sensor profile 49 sensor sensitivity calibration 35 media specifications 97 media types continuous media 17 setting 47 memory card initialize through front panel 48 memory card installation CompactFlash card 68 PCMCIA memory card 66 N network configuration label printing 34 network ID setting 52 O operating conditions 10 operator controls 3 options 92 out of memory error 81 P paper out error 80 parallel communication setting 50 parallel data port 64 parity setting 51 11342L Rev 8 6 4 2004 Index passwords default 44 disable 44 entering 44 PAUSE self test 87 PCMCIA card installing memory card 6
27. printhead is physically worn or damaged also if it is determined that failure to follow the preventive maintenance schedule listed in the U ser Guide has caused defect in the thermal printhead for which a warranty claim is made Related Hardware Items Products are warranted to be free of defects in material and workmanship from the date of purchase according to this chart Product Warranty Period A ccessories 1 month Batteries 3 months Cables 1 month Chargers Power Supplies 1 year Hardware K eys 1 year Keyboard Display Units 6 months Parts 3 months Pocket E ye 1 year Software 1 month ZebraN et Print Servers 3 years Defective product must be returned to Zebra for evaluation In the event of notification of defect within the warranty period Zebra will replace the defective item provided there had not been damage resulting from user abuse modification improper installation or use or damage in shipping or by accident or neglect 105SL User Guide 6 4 2004 11342L Rev 8 Warranty Information Supplies Products Supplies are warranted to be free from defect in material and workmanship for a period of six 6 months for media and twelve 12 months for ribbon from the date of shipment by Zebra This is provided the user has complied with storage guidelines handling and usage of the supplies in Zebra printers Zebra s sole obligation under these warranties is to furnish parts and labor for the repair o
28. surface for the printer 10 System interfaces 13 n tear off mode loading 22 tear off setting 46 temperature requirements 10 thermal transfer mode media scratch test 18 toggle positioning 77 troubleshooting CHECK RIBBON light on 36 communications 84 LED error conditions and warnings 80 non continuous labels treated as continuous 36 print quality problems 82 wrinkled ribbon 83 types of media black mark media 17 continuous media 17 non continuous media 17 U unpack printer 9 6 4 2004 11342L Rev 8 W web media 17 Wireless Print Server settings authentication type 58 default gateway 57 encryption 58 ESSID 58 IP address 57 IP protocol 57 MAC address 57 reset network 58 subnet mask 57 11342LRev 8 6 4 2004 Z Zebra support xviii ZPL mode setting 53 ZPL specifications 92 105SL User Guide Index 103 Index To provide feedback on this document please send your comments to techpubs zebra com or Write your comments on this page and fax to the following Fax 1 847 821 1795 Attention TechPubs CTC 104 105SL User Guide 6 4 2004 11342L Rev 8 Y AA Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills Illinois 60061 3109 U S A Telephone 1 847 634 6700 Facsimile 1 847 913 8766 Zebra Technologies Europe Limited Zebra House The Valley Centre Gordon Road High Wycombe Buckinghamshire HP13 6EQ UK Telephone 44 0 1494 472872 Facsi
29. the edge of the roll 5 Closethe printhead Figure 15 Tear Off Mode Loading Printhead lever O Open Media Supply Medi A Guide a edia Media O g 22 105SL User Guide 6 4 2004 11342L Rev 8 Printer Operation Roll Media Loading Peel Off Mode Refer to Figure 16 The following instructions pertain to printers with the Rewind option only To load media in Peel Off mode complete these steps 1 Remove the rewind plate from the front of the printer if installed Store it upside down on the two mounting screws on the inside of the front panel Open the printhead Slide the media guide and media supply guide as far from the printer frame as possible Load media as shown a fF o N When loading media allow approximately 36 in 915 mm of media to extend past the tear off bar Remove all labels from this portion to create a leader 6 Remove the hook from the rewind spindle If you are using a core slide it onto the rewind spindle until it is flush against the guide plate 7 Wind the label liner around either the 3 in 76 2 mm core or the rewind spindle and reinstall the hook 8 Slide in the media guide and media supply guide so they just touch but do not restrict the edge of the roll Note Before closing the printhead make sure that the media is positioned against the inside guides the media is taut and parallel with itself and the pathway when wound onto the rewind
30. with a web gap space between labels notch or hole to indicate the separations between labels or if you are using media with a black mark printed on the back If your media does not have black marks on the back leave your printer at the default web PRINT METHOD Selecting Print Method Press the key for the next value press the key for the previous value Default Thermal transfer Selections Thermal transfer direct thermal The print method parameter tells the printer the method of printing you wish to use direct thermal no ribbon or thermal transfer using thermal transfer media and ribbon Note Selecting direct thermal when using thermal transfer media and ribbon creates a warning condition but printing continues PRINT UID TH Setting Print Width Press the key to increase the value press the key to toggle to a different digit To change the unit of measurement press the key until the unit of measurement is active then press the key to toggle to a different unit of measure inches mm or dots Default Range T he default and range of acceptable values vary depending on which printer you have Refer to Printing Specifications on page 94 for further information about the ranges available for your model Print width determines the printable area across the width of the label MAXIMUM LENGTH Setting Maximum Length Press the key to decrease the value press the key to increase the value
31. 004 11342L Rev 8 LCD Warning Head Too Hot Troubleshooting LED Error Messages Table 11 LCD Error Messages Continued Possible Cause The printhead is over temperature Recommended Solution Allow the printer to cool Printing automatically resumes when the printhead elements cool to an acceptable operating temperature Jar ning The printhead is under Continue printing while the printhead reaches the Head Lald temperature correct operating temperature If the error remains the environment may be too cold for proper printing Relocate the printer to a warmer area Printhead data cable is not The printhead can be very hot and can cause severe properly connected burns Allow the printhead to cool Disconnect and reconnect data cable to the printhead Ensure that the cable connector is fully inserted into the printhead connector Warning Cutter blade is in the media path Turn off the printer power and unplug the printer Cutter dammed Inspect the cutter module for debris and clean as needed following the cleaning instructions on page 75 Hut of Memory 11342L Rev 8 6 4 2004 There is not enough memory to perform the function shown on the second line of the error message Insufficient memory for the label length downloaded fonts graphics and images Ensure that the device such as Flash memory or PCMCIA card is installed and not write protected or full Ensure that the data is not
32. 05SL User Guide 33 Printer Operation Print a Network Configuration Label Print a Network Configuration Label 34 If you are using a print server you can print a network configuration label after the printer is hooked to the network A network configuration label lists the settings for the ZebraN et wired print server and the ZebraN et Wireless Print Server if installed Important To operate the Wireless Print Server your 105SL printer must havea serial number greater than 6400356 havethe wireless PCM CIA board installed berunning firmware version V 60 13 X or higher To print a network configuration label complete these steps 1 From the front panel press SETUP EXIT 2 Scroll through the parameters until you reach LIST NETWORK 3 Confirm printing A network configuration label prints Figure 28 Figure 28 Network Configuration Label Network Configuration Zebra Technologies BLL 2 222229 es IP PROTOCOL 000 000 000 000 IP_ADDRESS 000 000 000 000 SUBNET MASK 000 000 000 000 DEFAULT GATEWAY 000 000 000 WINS SERVER IP TIMEOUT CHECKING TIMOUT VALUE ARP INTERVAL BASE RAW PORT IP PROTOCOL 192 168 001 176 IP ADDRESS 255 255 255 000 SUBNET MASK 192 168 001 001 DEFAULT GATEWAY 000 000 000 000 WINS SERVER IP VES sis ener tnn TIMEOUT CHECKING dad TIMOUT VALUE 3E RAW PORT I P OPTION 61 2D INSERTED RD MFG ID D PRODUCT ID gt ADDR
33. 20 Fanfold Media Loading Figure 21 Fanfold Media Loading Bottom Supply Rear Supply Printhead Lever Printhead Lever O AD e S p Media Guide 11342LRev 8 6 4 2004 105SL User Guide 29 Printer Operation Ribbon Loading Ribbon Loading To load ribbon follow the procedure below protects the printhead from wear and premature failure due to excessive abrasion For direct Note Always use ribbon that is at least as wide as the media The smooth liner of the ribbon thermal print mode ribbon is not used and should not be loaded in the printer To load ribbon complete these steps 1 Align the segments of the ribbon supply spindle Figure 22 Figure 22 Ribbon Supply Spindle 2 Placethe ribbon roll on the ribbon supply spindle Note M ake sure that the core is pushed up against the stop on the ribbon supply spindle and that the ribbon is aligned squarely with its core If this is not done the ribbon may not cover the printhead entirely on the inside exposing print elements to potentially damaging contact with the media 3 To make ribbon loading and unloading easier make a leader for your ribbon roll if one is not present 4 Tear off a strip of media labels and liner about 6 12 in 150 305 mm long from the roll Peel off a label from this strip A pply half of this label to the end of the strip and the other half to the end of the ribbon This acts as a ribbon leader Figure 23 Figure 23
34. 2004 11342L Rev 8 Configuration Configuration and Calibration LCD Displays ZebraNet Wired and Wireless Print Server LCD Displays The menu options shown in Table 7 display only if you have the ZebraN et PrintServer II 10 100 PrintServer or Wireless Print Server installed Important The Wireless Print Server is not available for 105SL printers with serial numbers less than 6400357 Table 7 Print Server LCD Displays LCD Explanation IP PROTOCOL IP Protocol Allows either the user permanent or the server dynamic to select the IP address If a dynamic option is chosen this selection determines the method s by which the print server wired or wireless receives the IP address from the server For more information see the ZebraNet Networking PrintServer II Installation and Users G uide Press the or key to display other choices Default ALL Selections ALL GLEANING ONLY RARP BOOTP DHCP DHCPAND BOOTP PERMANENT IP ADDRESS IP Address This parameter allows you to select the IP address if PERM ANENT was chosen in IP PROTOCOL If a dynamic option was chosen the user cannot select the address 1 Pressthe key to move to the next digit position 2 Pressthe key to increase the value of the digit SUBNET MASKI Subnet Mask This parameter selects the part of the IP address that is considered to be part of the local network It can be reached without going through the default gateway 1 Pressthe k
35. 6 Selecting Media 0 icc rm rr 16 Non Continuous Media lisse hh has 17 Continuous Medias sssi hh 17 RIDDON ss eck eae ease eee MeO Te Mae a Ee oe ee Sa eae Ss 18 When to Use Ribbon 125 70 newb ae anette w tas eb ang eee eae ares 18 RibDON WIG 20a maur don 93 patata ras de Ro dou oed rela ed DR ed 18 Coated Side of RIDDOn ss so pri y xe ek eere YE DRY Erg Rute d 18 4 Printer DDSTalOl screens ri as 21 Roll Media Loading isiieee meras 22 Urge PP TU 22 Peelo Mode ss emer ow eo een e eve S ke TR 23 Rewind Mode 2555 6 iac A end ha ATE RE 24 Cutter MOHE Cc 26 Peel Only Mode isara ricreato a d D A AA a PY RR 27 Removing the Label Liner nn 28 Fanfold Media LOad Ng oooooccccc m 29 Ribbon Loading hh 30 Ribbon Removal 000000 ze kc rn y RR LR Y PORC GR C KORR CR a 32 Printa Configuration Label lisse mns 33 Printa Network Configuration Label 0 0 cc cece eee mme 34 Calibrate the PROTEST wi sce eere eir kd ace ew ERR Eee CE na a 35 Adjustand Calibrate Sensors eee tenet Oe 36 Media and Ribbon Sensor Calibration 1 0 ce ee 36 Positioning the Media Transmissive S NSOrs s n uau eee 38 Black Mark Sensor is cvs ae ease ek wa fea eae da CUR RR Rn 39 Configuring the Software or Printer Driver ccc eens 39 ii 105SL User Guide 6 4 2004 11342L Rev 8 Contents 4 COMMUIAUON sii cierra A ERE 41 OVER GW ccs cs cet AAA a T ake dg an ao 42 Enter Setup Mode G
36. 6 peel off mode loading 23 peel only mode loading 27 power cord specifications 11 POWER switch 3 power on self test 85 print configuration label CANCEL self test 86 print configuration label 33 print method setting 47 print mode setting 46 105SL User Guide 101 Index ribbon adhesive test 19 CHECK RIBBON light on 36 determining coated side 18 error ribbon out 80 loading 30 removal 32 scratch test 19 specifications 95 warning ribbon in 80 when to use 18 ribbon out error 80 ribbon sensor calibration procedure 50 sensitivity calibration 35 S schedule for cleaning 72 scratch test media type 18 ribbon coated side 19 select a printer site 10 Self tests additional printer self tests 85 CANCEL 86 CANCEL key 86 FEED 88 FEED and PAUSE 89 PAUSE 87 power on 85 sensor adjustment 38 Sensor Profile calibration description 35 procedure 49 sensor type setting 47 Sensors adjusting 36 media and ribbon sensor calibration 36 serial communication setting 51 serial data port 60 setup checklist 8 setup mode enter setup mode 42 exit setup mode 43 102 105SL User Guide shipping damage 9 short calibration 35 site requirements 10 spacing requirements 10 specifications AC power cord 11 bar codes 93 font 95 general 93 media 97 options 92 printing 94 ribbon 95 ZPL 92 stop bits setting 51 storage requirements 9 subnet mask 57 support xviii
37. A rules Carries the CE mark of compliance Temperature Operating Thermal transfer 40 to 104 F 5 to 40 C environment Direct thermal 40 to 104 F 5 to 40 C Storage 40 to 140 F 40 to 60 C Relative Operating environment 20 to 85 non condensing Humidity Storage 5 to 85 non condensing 11342L Rev 8 6 4 2004 105SL User Guide 93 Specifications Printing Specifications Printing Specifications Printing Specifications Resolution 105SL 203 dots inch 8 dots mm 300 dots inch 12 dots mm Dot size width x length 0 0049 in x 0 0049 in 0 125 mm x 0 125 mm 0 0033 in x 0 0039 in 0 084 mm x 0 10 mm First dot location measured from inside media edge 0 10 in 0 035 in 2 5 mm x 0 89 mm M aximum print width 4 49 in 114 mm Print Length Continuous printing 203 dpi 90 in 2286 mm maximum 300 dpi 41in 1041 mm M edia registration toleration Vertical lt 10 050 in 1 3 mm non continuous media Horizontal lt 30 050 in 1 3 mm Programmable print speeds 203 dpi 2 4 in 61 mm through 8 0 in 203 mm per second in 1 in 25 4 mm increments 300 dpi 2 4 in 61 mm through 8 0 in 203 mm per second in 1 in 25 4 mm increments Bar code L adder rotated 203 dpi 4 9 mil to 49 mil modulus X orientation 300 dpi 3 9 mil to 39 mil amen Picket fence 203 dpi 4 9milto 49 mil nonrotated 300 dpi 3 3 mil to 33 mil orientation Thin fi
38. AM Flash memory optional EPROM or optional memory card LIBT FORMATS List Formats Press the key to print a label listing all available formats This selection is used to print a label listing all formats stored in the printer s RAM Flash memory optional EPROM or optional memory card LIBT SETUP List Setup Press the key to print a label listing the current printer configuration This selection is used to print a label that lists the current printer configuration information Same as CANCEL K ey Self Test LIST NETUOR List Network Settings Press the key to print a label that lists the current network configuration Same label as shown in CANCEL Self Test on page 86 This selection is used to print a network configuration label which lists the settings for the wired ZebraN et PrintServer I PSII and the ZebraN et Wireless Print Server if installed LIST ALL List All Press the Key to print a label listing all available fonts bar codes images formats and the current printer and network configurations This selection is used to print a label that lists the five previous selections as described FORMAT CARD A B 48 Initialize Memory Card Caution Perform this operation only when it is necessary to erase all previously stored information from the optional memory card 1 Press SELECT to select the parameter If your printer is set to require a password you are prompted to
39. BRATING PLEASE WAIT When this part of the calibration process is completed the LCD reads RELOAD ALL CONTINUE Open the printhead Pull the liner until a label is positioned between the media sensors Return the ribbon to its proper position Close the printhead Press the key to perform the next part of the calibration sequence MEDIA AND RIBBON CALIBRATE displays The printer is calibrated when the media stops feeding Press SETUP EXIT to leave Setup M ode Choose permanent when SAVE CHANGES displays Press NEXT SAVE to save the changes The printer does a calibration equivalent to pressing CALIBRATE during this process the printer determines the label length To see the new readings on the new scale print a sensor profile 11342LRev 8 6 4 2004 105SL User Guide 37 38 Printer Operation Adjust and Calibrate Sensors Positioning the Media Transmissive Sensors The correct positioning of the media sensors is important it can make the difference between a perfect label and a call to Technical Support The web or gap sensor also known as the transmissive sensor detects the gap between labels The transmissive sensor actually consists of two sections a light source the lower media sensor and a light sensor the upper media sensor The media passes between the two The upper media sensor must be positioned Directly over the hole or notch or Anywhere along the width of the media if there is a gap bet
40. Codes icc ixi spe Rc rd e E IUE I pb d AERE Ed EE S 93 General Specifications oaa hes 93 Printing Specifications lisse RH Hm 94 Ribbon Specifications l i mrs 95 Font Specifications scies sage aaa REIR AR RR CLEAR RU REN ia 95 Media Specifications oooooooooooncr tees 97 11342LRev 8 6 4 2004 105SL User Guide 91 Specifications Options Options Printhead 300 dpi 12 dots mm Cutter and catch tray Rewind L abel peel and liner rewind Internal fanfold media supply bin Font cards Not compatible with rewind and peel options ZPL Programming Language ZPL Il 92 Downloadable graphics scalable and bitmap fonts and label formats Object copying between memory areas RAM memory card and internal Flash Code Page 850 character set A djustable print cache Data compression A utomatic virtual input buffer management Format inversion Mirror image printing Four position field rotation 0 90 180 270 Slew command 105SL User Guide PCMCIA Card Slot BAR ONE Windows based WY SIWY G on screen label design and print application software ZebraN et PrintServer Il including Ethernet interface 10B ase T ZebraN et WebView graphical setup and printer control and ZebraN et A lert unsolicited error notification ZebraN et Wireless Card Socket and integrated wireless 802 11b Ethernet option that supports multiple third party LAN radio cards IBM twinax or coax int
41. E SOFTWARE AND OR FIRMWARE AS IS AND WITH ALL FAULTS AND HEREBY DISCLAIM ALL OTHER WARRANTIES AND CONDITIONS EITHER EXPRESS IMPLIED OR STATUTORY INCLUDING BUT NOT LIMITED TO ANY IF ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OF FITNESS FORA PARTICULAR PURPOSE OF LACK OF VIRUSES AND OF LACK OF NEGLIGENCE OR LACK OF WORKMANLIKE EFFORT ALSO THERE IS NO WARRANTY OR CONDITION OF TITLE OF QUIET ENJOY MENT OR OF NONINFRINGEMENT THE ENTIRE RISK ARISING OUT OF THE USE OR PERFORMANCE OF THE SOFTWARE AND FIRMWARE IS WITH YOU ZEBRA DOES NOT WARRANT THAT THE OPERATION OF THE SOFTWARE OR FIRMWARE WILL BE UNINTERRUPTED OR ERROR FREE EXCLUSION OF ALL DAMAGES TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW IN NO EVENT SHALL ZEBRA OR ITS SUPPLIERS BE LIABLE FOR ANY CONSEQUENTIAL INCIDENTAL DIRECT INDIRECT SPECIAL PUNITIVE OR OTHER DAMAGES WHATSOEVER INCLUDING WITHOUT LIMITATION DAMAGES FOR ANY INJURY TO PERSON OR PROPERTY DAMAGES FOR LOSS OF PROFITS BUSINESS INTERRUPTION LOSS OF BUSINESS INFORMATION FOR LOSS OF PRIVACY FOR FAILURE TO MEET ANY DUTY INCLUDING OF GOOD FAITH OR OF REASONABLE CARE FOR NEGLIGENCE AND FOR ANY PECUNIARY OR OTHER LOSS WHATSOEVER ARISING OUT OF ORIN ANY WAY RELATED TO THE USE OF OR INABILITY TO USE THE SOFTWARE OR FIRMWARE WHETHER BASED ON CONTRACT TORT NEGLIGENCE STRICT LIABILITY OR OTHERWISE EVEN IF ZEBRA OR ANY SUPPLIER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES THIS EXC
42. ESS VER INSTALLED ine MODE POWER 1b s b s 5 Mb s Mb s RENT TX RATE EIVE ANTENNA T ANTENNA H TYPE RYPTION MODE RYPT INDEX JR SIGNAL AMBLE SOCIATED IE STAMP IS COPYRIGHTED FIRMWARE IN THIS PRINTER 105SL User Guide 6 4 2004 11342L Rev 8 Printer Operation Calibrate the P rinter Calibrate the Printer There are five different ways that the printer can be calibrated Y ou may calibrate the printer as needed Auto calibration occurs when the printer feeds media after the printhead is closed and when the printer is first turned on see MEDIA POWER UP on page 53 and HEAD CLOSE on page 54 for options The printer automatically sets the value it detects for the spaces between labels This type of calibration also happens as part of both the sensor profile and media and ribbon sensor calibration procedures Long Calibration which you select by pressing PAUSE then CALIBRATE calibrates the printer for media length media type continuous or non continuous and print mode thermal or direct thermal transfer and updates the sensor values This calibration is the same as what is performed when Calibration is selected for the ME DIA POWER UP and HEAD CLOSE parameters For more information see MEDIA POWER UP on page 53 or HEAD CLOSE on page 54 Short Calibration which is a selection for the MEDIA POWER UP and HERD CLOSE parameters uses current sensor values rather than detecting the spaces between labels a
43. Ensure that the printer driver or software settings are correctly set if applicable Error Condition The media is not loaded or Reload the media Refer to Roll M edia Loading Paper Qut loaded incorrectly on page 22 The media sensor is not adjusted Check the position of the upper and lower media properly sensors See Positioning the M edia Transmissive Sensors on page 38 The printer is set for non Either load the correct media or set the printer for continuous media but the correct media type via the front panel continuous media is loaded Ensure that the printer driver or software settings are correctly set if applicable Calibrate the printer see Calibrate the Printer on page 35 The incorrect media sensor is 1 Viathefront panel check that the correct sensor being used is selected for the media loaded See SENSOR TYPE on page 45 2 Calibrate the printer see Calibrate the Printer on page 35 The maximum label length is set Via the front panel set the label length to a value shorter than the label length that is slightly longer than the length of the label being used being used Error Condition The printhead is not fully closed Close the printhead Head Upen Warning The ribbon is loaded Remove the ribbon and set the printer to Direct Ribbon in Thermal M ode Ensure that the printer driver and or software settings are correctly set if applicable 80 105SL User Guide 6 4 2
44. LUSION OF DAMAGES SHALL BE EFFECTIVE EVEN IF ANY REMEDY FAILS OF ITS ESSENTIAL PURPOSE 10 LIMITATIONS AND RELEASE OF LIABILITY To the extent that the SOFTWARE and or FIRMWARE covered by this PSFLA includes emulation libraries emulation libraries are offered as is ZEBRA does not provide any warranty associated with the emulation libraries e The emulation library does not work 100 correctly or cover 100 of the functionality of the printer language being emulated M odifications may be required for each target application If such modification is necessary prior to making any such modification you are required to contact ZEBRA to obtain express written consent to make such modification If the emulation library is sold separately by an authorized party other than ZEBRA RESELLER A party other than ZEBRA which is authorized by ZEBRA to distribute the SOFTWARE and or FIRM WARE with its application so long as the SOFTWARE and or FIRM WARE is used with a ZEBRA printer or is sold bundled with a printer to an end user by a RESELLER and if claims are made by the RESELLER that the emulation library performs as a 10096 emulation solution ZEBRA is not responsible if the emulation library does not work as advertised by the RESELLER Furthermore ZEBRA is not liable for any damages directly or indirectly relating to such emulation library which is sold separately by the RESELLER or 105SL User Guide 6 4 2004 11342L Rev 8 Printer Softwa
45. Peel Spindle Hook 11342LRev 8 6 4 2004 105SL User Guide 27 Printer Operation Removing the Label Liner Removing the Label Liner Because the rewind spindle holds the liner from a standard size media roll perform this procedure whenever you change the media Y ou do not need to turn off the printer to perform this procedure To remove the liner from the rewind spindle follow these steps 1 Unwind approximately 36 in 915 mm of liner from the rewind spindle Cut it off at the spindle 2 Pull out the hook Slide the liner off of the rewind spindle and discard 3 Wind the media around the rewind spindle once or twice and reinstall the hook Continue winding to remove any slack in the media 28 105SL User Guide 6 4 2004 11342L Rev 8 Printer Operation Fanfold Media Loading Fanfold Media Loading Fanfold media feeds through the bottom Figure 20 or the rear access slot Figure 21 of the printer m Note A calibration must be performed when media and ribbon if used are first installed in Sy the printer or when a different type of media or ribbon is being used To load fanfold media complete these steps Open the printhead 2 Slide the media guide as far from the printer frame as possible 3 Load media as shown If the printer is in Cutter M ode route the media through the cutter 4 Slidein the media guide so it just touches but does not restrict the edge of the roll 5 Closethe printhead Figure
46. RT RESTRICTIONS Y ou agree that you will not export or re export the SOFTWARE and or FIRM WARE any part thereof or any process or service that is the direct product of the SOFTWARE and or FIRM WARE the foregoing collectively referred to as the RESTRICTED COM PONENTS to any country person or entity subject to U S export restrictions You specifically agree not to export or re export any of the RESTRICTED COMPONENTS i to any country to which the U S has embargoed or restricted the export of goods or services which currently include but are not necessarily limited to Cuba Iran Iraq Libya North Korea Sudan and Syria or to any national of any such country wherever located who intends to transmit or transport the RESTRICTED COMPONENTS back to such country ii to any person or entity who you know or have reason to know will utilize the RESTRICTED COMPONENTS in the design development or production of nuclear chemical or biological weapons or iii to any person or entity who has been prohibited from participating in U S export transactions by any federal agency of the U S government Y ou warrant and represent that neither the U S Commerce Department Bureau of Export A dministration nor any other U S federal agency has suspended revoked or denied your export privileges 11342LRev 8 6 4 2004 105SL User Guide xiii xiv Printer Software and Firmware License Agreement 8 DISCLAIMER OF WARRANTIES ZEBRA AND ITS SUPPLIERS PROVIDE TH
47. Zebra 105SL Industrial Commercial Printer User Guide v O 2004 ZIH Corp This copyrighted guide and the label printers described herein are owned by Zebra Technologies All rights are reserved U nauthorized reproduction of the guide or the software in the label printer may result in imprisonment of up to one year and fines of up to 10 000 17 U S C 506 Copyright violators may be subject to civil liability IBM is a registered trademark of IBM Corporation A dobe and A crobat are registered trademarks of A dobe Systems Incorporated Zebra Stripe ZPL 9 ZebraNet ZebraLink and ZPL 11 are registered trademarks of Zebra Technologies All other brand names product names or trademarks belong to their respective holders Customer Order 11342L Manufacturer Part 11342LB Rev 8 DECLARATION OF CONFORMITY I have determined that the Zebra printer identified as the 105SL manufactured by Zebra Technologies 333 Corporate Woods Parkway Vernon Hills Illinoi Cete p To provide feedback on this document please send your comments to techpubs zebra com or Write your comments on this page and fax to the following Fax 1 847 821 1795 X Attention TechPubs CTC Contents Proprietary SEEM sarria HE ERA ER WERE RES v Warranty Information iade aims rn 4005056055008 64 oe Shee dees ee eee RR vii Printer Software and Firmware License Agreement xi Preface GERUNT ITO TETTE
48. abel immediately feeds Printing one blank label feeds after the current batch of labels is complete Note Equivalent to the Slew to Home Position PH PH ZPL II instruction ro oi When in Pause Mode this key cancels print jobs CANCEL Print job in queue press once for each print job to be deleted Press and hold for several seconds to cancel all print jobs in the printer s memory The DATA light turns off Note The following keys are used when configuring the printer Specific uses of these keys are explained in Configuration on page 41 lt PREVIOUS Scrolls back to the previous parameter Press and hold to go backward quickly through parameter sets gt NEXT SAVE Scrolls forward to the next parameter Saves any changes you have made in the configuration and calibration sequence Press and hold to advance quickly through parameter sets gt gt SETUP EXIT Enters and exits Setup M ode e QO The minus and plus keys change the parameter values They are used in different ways depending on the parameter displayed Common uses are to increase decrease a value answer yes or no indicate on or off scroll through several choices input the password or set up the printer for a firmware download 105SL User Guide 6 4 2004 11342L Rev 8 Front Panel Lights Introduction Operator Controls gt Note If two operating conditions occur simultaneously for exam
49. and printed a configuration label you can change the printer s settings using the front panel controls For an overview of the front panel including descriptions of the buttons and lights see Operator Controls on page 3 If you need to restore the printer to its factory default settings see FEED and PAUSE Self Test on page 89 M any printer settings may be controlled by your printer s driver or label preparation software Refer to the driver or software documentation for more information Ways with the ZebraLink9 WebView ZebraNet PrintServer II required For information see the ZebraNet Networking PrintServer II Installation and User Guide with the SetWLAN configuration utility ZebraN et Wireless Print Server required For information see the ZebraNet Wireless Print Server U ser Guide Note Printers that are operating on an IP network can be quickly configured in the following Enter Setup Mode To enter Setup M ode press SETUP EXIT Press either NEXT SAVE or PREVIOUS to scroll to the parameter you wish to set 3 Note You may also press and hold NEXT SAVE and PREVIOUS to advance quickly SY through the configuration parameters Parameters in this section are shown in the order displayed when pressing NEXT SAVE Throughout this process press NEXT SAVE to continue to the next parameter or press PREVIOUS to return to the previous parameter in the cycle An asterisk in the upper left hand corner of the LCD indicates
50. bel Zebra Technologies ZTC 105SL 200dpi ZBR11362166 DARKNESS TERR OFF PRINT MODE MEDIA TYPE LABEL LENGTH MAXIMUM LENGTH PARALLEL COMM SERIAL COMM BAUD DATA_BITS PARITY HOST HANDSHAKE PROTOCOL COMMUNICATIONS CONTROL PREFIX FORMAT PREFIX DELIMITER CHAR ZPL MODE MEDIA POWER UP EL TOP LEFT POSITION MEB S RIBBON S TAKE LABEL MARK S LCD ADJUST MODES ENABLED MODES DISABLED RESOLUTION FIRMWARE HARDWARE ID CONFIGURATION COMPACT FLASH RAM MEMORY CARD E ONBOARD FLASH FORMAT CONVERT P32 INTERFACE TWINAX COAX ID 2004 05 28 09 55 13 TIME STAMP FIRMWARE IN THIS PRINTER IS COPYRIGHTED 86 105SL User Guide 6 4 2004 11342L Rev 8 Troubleshooting Printer Diagnostics PAUSE Self Test This self test can be used to provide the test labels required when making adjustments to the printer s mechanical assemblies See the sample printout below To perform a PAUSE self test complete these steps 1 Turn Off O the printer 2 Press and hold PAUSE while turning the power On I Hold PAUSE until the DATA light turns off Theinitial self test prints 15 labels at 2 4 in 61 mm per second 1 in or 25 4 mm per second for the 96XillIP lus then automatically pauses the printer When PAUSE is pressed an additional 15 labels print Figure 47 shows a sample of the labels Figure 47 PAUSE Test Label 1234567890123456789012345678801234567890123456789012345678901234567 Whilethe printer is pau
51. by ZEBRA shall be considered part of the SOFTWARE and or FIRM WARE and subject to the terms of this PSFLA unless this PSFLA is superseded by a further PSFLA accompanying such replacement or modified version of or upgrade to the SOFTWARE and or FIRM WARE In the event that ZEBRA offers a replacement or modified version of or any upgradeto the SOFTWARE and or FIRM WARE a your continued use of the SOFTWARE and or FIRMWARE is conditioned on your acceptance of such replacement or modified version of or upgrade to the SOFTWARE and or FIRM WARE and any accompanying superseding PSFLA and b in the case of the replacement or modified SOFTWARE and or FIRMWARE your use of all prior versions of the SOFTWARE and or FIRM WARE is terminated 105SL User Guide 6 4 2004 11342L Rev 8 Printer Software and Firmware License Agreement 4 TERMINATION Without prejudice to any other rights ZEBRA may terminate this PSFLA if you fail to comply with the terms and conditions of this PSFLA ZEBRA may terminate this PSFLA by offering you a superseding PSFLA for the SOFTWARE and or FIRM WARE or any replacement or modified version of or upgrade to the SOFTWARE and or FIRMWARE and conditioning your continued use of the SOFTWARE and or FIRM WARE or such replacement modified or upgraded version on your acceptance of such superseding PSFLA In addition ZEBRA may terminate this PSFLA by notifying you that your continued use of the SOFTWARE and or FIRM WARE is prohibited In th
52. cedure make sure that the maximum length is set to a value equal to or greater than the length of the labels you are using If the maximum length is set to a lower value the calibration process assumes that continuous media is in the printer See M AXIMUM LENGTH on page 45 for more information Important This procedure must be followed exactly as presented All of the steps must be performed even if only one of the sensors requires adjustment You may press the minus key at any step in this procedure to cancel the procedure 1 Pressthe plus key to start the calibration procedure TheLOAD BACKING prompt displays 2 Open the printhead Remove approximately 8 in 203 mm of labels from the backing and pull the media into the printer so that only the backing is between the media sensors Leave the printhead open Press the plus key to continue TheREMOVE RIBBON prompt displays 6 Remove the ribbon 7 Close the printhead 8 Press the plus key to continue The message CALIBRATING PLEASE WAIT displays The printer adjusts the scale gain of the signals that it receives from the media and ribbon sensors On the sensor profile this essentially corresponds to moving the peak of the graph up or down to optimize the readings for your application When calibration is complete RELOAD ALL displays 9 Open the printhead and pull the media forward until a label is positioned under the media sensor 10 Reload the ribbon 11 Close the pr
53. cifications icis cia ad ny a Ed EORR E x RG 94 Ribbon Specifications iilis mh 95 Font Specifications xxx ee a A EY VY RR VO RR XC d C NC CR 95 Media Specifications mmn 97 il qM err 99 iv 105SL User Guide 6 4 2004 11342L Rev 8 Contents Proprietary Statement This manual contains proprietary information of Zebra Technologies Corporation and its subsidiaries Zebra Technologies It is intended solely for the information and use of parties operating and maintaining the equipment described herein Such proprietary information may not be used reproduced or disclosed to any other parties for any other purpose without the expressed Written permission of Zebra Technologies Product Improvements Continuous improvement of products is a policy of Zebra Technologies All specifications and designs are subject to change without notice FCC Compliance Statement This device complies with Part 15 rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for Class B Digital Devices pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential enviro
54. d how wide the ribbon must be When to Use Ribbon Thermal transfer media requires ribbon for printing while direct thermal media does not To determine if ribbon must be used with a particular media perform a media scratch test To perform a label scratch test complete these steps 1 Scratch the print surface of the media with your fingernail 2 Did a black mark appear on the media If a black mark Then Does not appear on the media The media is thermal transfer A ribbon is required with this type of media A ppears on the media The media is direct thermal No ribbon is required for this type of media though ribbon may be used to help protect the printhead from abrasion with the media Ribbon Width W hen ribbon is used it must be as wide as or wider than the media being used If the ribbon is narrower than the media areas of the printhead are unprotected and subject to premature w ear Coated Side of Ribbon Ribbon can be wound with the coated side on the inside or outside see Figure 14 If you are unsure which side of a particular roll of ribbon is coated perform an adhesive test or a ribbon scratch test to determine which side is coated Figure 14 Ribbon Coated on Outside or Inside qo 40 Outside Inside 18 105SL User Guide 6 4 2004 11342L Rev 8 Printer Setup Ribbon Adhesive Test If you have labels available perform the adhesive test to determine which side of a ribbon is coated This
55. ds This chapter describes the optional cards that can be used with the printer and gives instructions for installation Contents PCMCIA Memory Card oocccocc hes 66 CompactFlash Card o oooooccccoo hes 68 11342LRev 8 6 4 2004 105SL User Guide 65 Memory Cards PCMCIA Memory Card PCMCIA Memory Card A Type 1 or Typell compliant PCM CIA memory card holds extra memory or font options for the printer The card is hot swappable it can be installed while the printer is on Electrostatic Discharge Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads To install the PCMCIA card complete these steps 1 Remove the PCM CIA card shield from the rear of the printer Figure 38 Figure 38 PCMCIA Card Installation 1 2 3 4 PCMCIA card shield PCMCIA card Notch Card eject button A Ww N e 2 Insert the PCM CIA card with the notch up into the card slot as shown Insert it far enough to make the eject button pop out 66 105SL User Guide 6 4 2004 11342L Rev 8 Memory Cards PCMCIA Memory Card 3 Reinstall the PCM CIA card shield over the PCM CIA card and card slot gt Note The PCMCIA card may take a few minutes to initialize The PAUSE light flashes while the card initializes If the card is already initialized the PAUSE light flashes only once or twice after the card is insta
56. e event that ZEBRA terminates this PSFLA you must immediately stop using the SOFTWARE and or FIRM WARE and destroy all copies of the SOFTWARE and or FIRM WARE and all of its component parts 5 COPYRIGHT All title and copyrights in and to the SOFTWARE and FIRM WARE the accompanying printed materials and any copies of the SOFTWARE and FIRM WARE are owned by ZEBRA or its suppliers All title and intellectual property rights in and to the content which may be accessed through use of the SOFTWARE and or FIRM WARE is the property of the respective content owner and may be protected by applicable copyright or other intellectual property laws and treaties This PSFLA grants you no rights to use such content If this SOFTWARE and or FIRMWARE contains documentation which is provided only in electronic form you may print one copy of such electronic documentation Y ou may not copy the printed materials accompanying the SOFTWARE and or FIRM WARE 6 U S GOVERNMENT RESTRICTED RIGHTS All SOFTWARE and or FIRMWARE provided to the U S Government pursuant to solicitations issued on or after December 1 1995 is provided with the commercial rights and restrictions described elsewhere herein All SOFTWARE and or FIRM WARE provided to the U S Government pursuant to solicitations issued prior to December 1 1995 is provided with RESTRICTED RIGHTS as provided for in FAR 48 CFR 52 227 14 JUNE 1987 or DFAR 48 CFR 252 227 7013 OCT 1988 as applicable 7 EXPO
57. e being treated as continuous labels to a value 1 in 25 4 mm greater than the length of the labels that you are using If the maximum length is setto a lower value the calibration process assumes that continuous media is in the printer Note Before you begin the calibration procedure make sure that the maximum length is set Important This procedure must be followed exactly as presented All of the steps must be performed even if only one of the sensors requires adjustment Y ou may press the left oval at any step in this procedure to cancel the procedure To adjust the sensitivity of media and ribbon sensors complete these steps 1 Press SETUP EXIT 2 Press NEXT SAVE until MEDIA AND RIBBON CALIBRATE displays 3 Press the key to start the calibration sequence LOAD BACKING CANCEL CONTINUE displays 4 Open the printhead Remove approximately 8 in 200 mm of labels from the media roll enough so that only the liner is threaded between the media sensors when the media is loaded Figure 29 Figure 29 Media and Ribbon Calibration Remove labels 5 Press the key The LCD shows REMOVE RIBBON CANCEL CONTINUE 6 Slide the ribbon as far from the printer frame as possible 36 105SL User Guide 6 4 2004 11342L Rev 8 10 11 12 13 14 Printer Operation Adjust and Calibrate Sensors Closethe printhead trapping the ribbon in this position Press the key The LCD shows CALI
58. elded cables may increase radiation above the Class B limits C3 2 Note RS 422 and R S 485 applications should use twisted shielded pairs as recommended in 7 J theTIAJEIA 485 Specification 11342LRev 8 6 4 2004 105SL User Guide 15 Printer Setup Types of Media Types of Media Your printer is capable of using various forms of media These include roll and fanfold media Figure 10 that may be labels or card stock and that may have optional perforations black marks or registration holes The following sections contain descriptions of the various types of media approved for use in your printer Figure 10 Roll and Fanfold Media Roll Media Fanfold Media non continuous shown L7 Selecting Media We strongly recommend the use of Zebra brand supplies for continuous high quality printing A wide range of paper polypropylene polyester and vinyl stock has been specifically engineered to enhance the printing capabilities of the printer and to ensure against premature printhead wear as print speed darkness or print mode These conditions include but are not limited to printing at high speeds cutting or peeling the media theuseof extremely thin small synthetic or coated labels Important Certain printing conditions may require that you adjust printing parameters such Because print quality is affected by these and other factors it is important that you run tests to determine the best combination of printer set
59. epending on the amount of free FLASH memory initialization may take up to one minute to complete 6 Press SETUP EXIT followed by SELECT If initialization is still in process the front panel display flashes back and forth between the phrases CHECKING E MEMORY and PRINTER IDLE W hen initialization is complete the printer automatically exits the configuration mode and the front panel displays PRINTER READS 7 Press SELECT to continue with the next prompt SENSOR PROFILE Sensor Profile Press the key to initiate this standard calibration procedure and print a media sensor profile See Figure 32 The media sensor profile may be used to troubleshoot registration problems that may be caused when the media sensor detects preprinted areas on the media or experiences difficulty in determining web location If the sensitivity of the media and or ribbon sensors must be adjusted see Calibrate M edia and Ribbon Sensors on page 50 to adjust the media and ribbon sensor sensitivity Figure 32 Media Sensor Profile rr S RIBBON n MEDIA MEDIA MEDIA MEDIA MEDIA o o Dx 11342LRev 8 6 4 2004 105SL User Guide 49 Configuration Configuration and Calibration LCD Displays Parameter MEDIA AND RIBBON CALIBRATE Table 6 Printer Parameters Sheet 5 of 11 Action Explanation Calibrate Media and Ribbon Sensors Use this procedure to adjust sensitivity of media and ribbon sensors Note Before you begin this pro
60. er Guide 6 4 2004 11342L Rev 8 Parameter HERD RESISTOR Configuration Configuration and Calibration LCD Displays Table 6 Printer Parameters Sheet 10 of 11 Action Explanation Note Depending on the printer model you have this menu item may not be available For printers with model numbers 10500 2X X X X XXX and 10500 3X X X X XX X the head resistor value is set automatically Setting the Head Resistor Value This value has been preset at the factory to match the resistance value of the printhead It does not need to be changed unless the printhead is replaced Caution This parameter should be changed only by a qualified service technician 1 Before replacing the printhead look for the label that shows the resistance value ohm value of the new printhead and note it for the setting Figure 33 Figure 33 Head Resistance Value XXXXXXXXXXXXXX R XXXX XXXXXX XXXXXXXXXXX From the front panel access the HEAD RESISTOR parameter Press the key to move to the next digit position press the key to increase the value of the digit Caution Do not set the value higher than that shown on the printhead Setting a higher value may damage the printhead Initial Value Factory set to match the printhead shipped with your printer Default Value 0500 Range 0500 to 1175 WEB 5 MEDIA 5 RIBBON 5 MARK 5 MARK MED S RIBBON LED MARK LED Press NEXT SAVE repeatedly
61. erface Status message to host upon request Programmable quantity with print pause and cut control Communicates in printable A SCII characters Error checking protocol Controlled via mainframe mini computer PC portable data terminal Serialized fields In spec OCR A and OCR B UPC EAN User programmable password 6 4 2004 11342L Rev 8 Bar Codes Bar code ratios 2 1 up to 3 1 Codell Code 39 supports ratios of 2 1 up to 3 1 Code 93 Code 128 with subsets A B and C and UCC case codes SBT 128 UPC A UPC E UPC extensions EAN 8 EAN 13 EAN extensions Plessey Postnet Standard 2 of 5 Check digit calculation where applicable General Specifications Specifications Bar Codes Industrial 2 of 5 supports ratios of 2 1 up to 3 1 M odulus 10 Check Digit Interleaved 2 of 5 LOGMARS MSI Codabar Codablock 2 dimensional bar code PDF 417 2 dimensional bar code Code 49 2 dimensional bar code DataM atrix 2 dimensional bar code M axi Code 2 dimensional bar code QR Code 2 dimensional bar code General Specifications 105SL Height 15 5 in 394 mm Width 11 2 in 284 mm Depth 18 9 in 480 mm Weight without options 55 b 25 kg Electrical General auto adjusting 90 264 VAC 48 62 Hz Power Printing PA USE test label at slowest 180 W Consumption speed Printer idle 19W Compliance Complies with FCC class B and Canadian Doc class
62. es ON OFF Default Value OFF ENCRYPTION none Encryption Mode Default OFF Selections OFF 40 BIT 128 BIT ENCRYPTION INDEX Encryption Index Default 1 Selections 1 2 3 4 RESET NETWORK Reset Network This option resets the wireless card and the print server when the wireless option is running Selecting this option has no effect when the wireless option is not running when there is no card inserted or when the wireless password is anything other than the default zero 1 Press the key to select YES The LCD prompts ARE YOU SURE Press the key to select NO to cancel the request Press the key to select YES and reset the network 1 These parameters appear after the system recognizes the existence of a ZebraN et print server wired or wireless After the print server is recognized all zeroes 000 000 000 000 will display until the printer obtains an IP address or defaults to address 192 168 254 254 2 Appears only when the ZebraNet Wireless Print Server is installed 3 This parameter appears 1 when no wireless card is inserted or 2 when the wireless card is associated to the WLAN and the card supports LEA P 58 105SL User Guide 6 4 2004 11342L Rev 8 9 Data Ports This chapter describes the standard communication ports on the printer Contents Serial Data POM tint ees Ae 60 RS 232 Interface CONNECTIONS s u lisse s 61 RS 232 Interconnections Using a DB 25 Cable
63. ey to move to the next digit position 2 Pressthe key to increase the value of the digit DEFAULT Default Gateway GATEWAY This parameter allows you to select the IP address that the network traffic is routed through if the destination address is not part of the local network 1 Press the key to move to the next digit position 2 Pressthe key to increase the value of the digit MAC ADDRESS MAC Address This parameter cannot be changed through the front panel 1 These parameters appear after the system recognizes the existence of a ZebraN et print server wired or wireless After the print server is recognized all zeroes 000 000 000 000 will display until the printer obtains an IP address or defaults to address 192 168 254 254 2 Appears only when the ZebraNet Wireless Print Server is installed 3 This parameter appears 1 when no wireless card is inserted or 2 when the wireless card is associated to the WLAN and the card supports L EA P 11342LRev 8 6 4 2004 105SL User Guide 57 Configuration Configuration and Calibration LCD Displays Table 7 Print Server LCD Displays Continued LCD Explanation ESSID ESSID This parameter cannot be changed through the front panel AUTH TYPE Authentication Type Default OPEN Selections OPEN SHARED LERP MODE An encryption method that is available with some wireless cards Set the LEA P user name and password through the printer web pages Accepted Valu
64. face Printer Computer Null modem adapter if using a standard modem cable 50 ft 15 2 m maximum Figure 8 DB 9 Serial Interface Printer Computer Null modem adaptor if using a standard modem cable 5 50 ft 15 2 m maximum 14 105SL User Guide 6 4 2004 11342L Rev 8 Printer Setup Select a Communication Interface Parallel Port Communicating using the parallel port Figure 9 does not require special settings The serial settings do not affect the parallel port Refer to Parallel Data Port on page 64 for further information Figure 9 e Communicating Using a Parallel Port Printer Computer lt 10ft 3 mm maximum pe Cable Requirements Data cables must be fully shielded and fitted with metal or metallized connector shells Shielded cables and connectors are required to prevent radiation and reception of electrical noise To minimize electrical noise pickup in the cable Keep data cables as short as possible Do not bundle the data cables tightly with the power cords Donottiethe data cables to power wire conduits Note Zebra printers comply with FCC Rules and Regulations Part 15 for Class B Equipment using fully shielded 6 5 ft 2 m data cables U se of unshi
65. formation on 10 100 PS see the ZebraNet 10 100 P rint Server U ser and Reference G uide Zebra part number 47619L 001 ZebraNet PrintServer I PSII For more information on PSII see the PrintServer I U ser and Reference Guide Zebra part number 45537L Standard interfaces the R S 232 DB 9 serial data port and the IEEE 1284 compliant bidirectional parallel port For further information see Data Ports on page 59 Serial Port Depending on the date of manufacture your Zebra 105SL printer may be equipped with either a DB 25 serial connector or a D B 9 serial connector Note If you have the DB 9 serial interface connector RS 422 and R S 485 serial data ports are available through an adapter Contact your Zebra distributor for details Communicating using a serial data port see Figure 7 for a DB 25 serial interface connector and Figure 8 for a DB 9 serial interface connector requires choosing the baud rate number of data bits stop bits parity and handshake default settings are 9600 baud 8 data bits 1 stop bit no parity and XON XOFF Parity only applies to data transmitted by the printer since the parity of received data is ignored See Serial Data Port on page 60 to configure the communication parameters The values selected must be the same as those used by the host equipment connected to the printer 11342LRev 8 6 4 2004 105SL User Guide 13 Printer Setup Select a Communication Interface Figure 7 DB 25 Serial Inter
66. from the printer For printers in Peel Off M ode remove the labels as they come out of the printer W hen cancelling a self test prior to its actual completion always turn the printer power off and then back on to reset the printer If your media is not wide enough or long enough unexpected or undesired results may occur M ake sure that your print width is set correctly for the media you are using before you run any self tests otherwise the test may print out on the platen roller See PRINT WIDTH on page 47 for information on setting the print width 11342LRev 8 6 4 2004 105SL User Guide 85 Troubleshooting Printer Diagnostics CANCEL Self Test The CANCEL self test prints a configuration label which tells you the current settings for the printer The configuration may be changed either temporarily for specific label formats or ribbon and label stock or permanently by saving the new parameters in memory Saving new parameters occurs whenever a calibration procedure is performed Refer to Basic Printer Configuration on page 45 for further information about the configuration procedure A dditional Power U p Self Tests are also performed during the POST for this test To perform the CANCEL Self Test complete these steps 1 Turn Off O the printer 2 Press and hold CANCEL while turning the power On I Hold CANCEL until the DATA light turns off A printer configuration label prints Figure 46 Figure 46 Configuration La
67. g Fax 1 847 821 1795 Attention TechPubs CTC xvi 105SL User Guide 6 4 2004 11342L Rev 8 Preface This section provides you with contact information document structure and organization and additional reference documents Contents clc P Go ee o oa xviii pM ETT xviii DocumentConventions 0 ccc hr xix Related Documents 0 0 ccc hh XX 11342L Rev 8 6 4 2004 105SL User Guide xvii Preface Contacts Contacts You can contact Zebra Technologies at any of the following Visit us at http www zebra com Our Mailing Addresses Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills Illinois 60061 3109 U S A Telephone 1 847 634 6700 Fax 1 847 913 8766 Zebra Technologies Europe Limited Zebra House The Valley Centre Gordon Road High Wycombe Buckinghamshire HP 13 6EQ UK Telephone 44 0 1494 472872 Fax 44 0 1494 450103 Support Y ou can contact Zebra support at Web Address www zebra com SS service support htm Important The Web address is case sensitive The SS must be all caps US Phone Number 1 847 913 2259 UK International Phone Number 44 0 1494 768289 xviii 105SL User Guide 6 4 2004 11342L Rev 8 Preface Document Conventions Document Conventions H i GSB PPP Pe The following conventions are used throughout this document to convey certain information Alternate Color online only Cross references contain hot links to other sections in th
68. g 53 customer support xviii cutter jammed warning 81 cutter mode loading 26 105SL User Guide 99 Index D darkness setting 46 data bits setting 51 data cable requirements 15 data ports parallel 64 serial 60 data source connections 10 default gateway 57 default password 44 delimiter character setting 53 direct thermal mode media scratch test 18 disable password protection 44 display language parameter description 56 E encryption settings 58 enter setup mode 42 ESSID setting 58 exit setup mode 43 F fanfold media loading 29 FCC compliance v FEED and PAUSE self test 89 FEED self test 88 flash memory initialization 49 font specifications 95 fonts using CompactF lash card 68 using PCM CIA memory card 66 format convert setting 56 format prefix setting 53 front panel display 3 enter setup mode 42 exit setup mode 43 keys 4 lights 5 fuse replacement 76 G general specifications 93 100 H head close setting 54 head cold warning 81 head open error 80 head resistor setting 55 head too hot warning 81 host handshaking setting 51 humidity requirements 10 initialize flash memory 49 initialize memory card 48 inspect printer 9 interconnections RS 232 61 RS 422 63 RS 485 63 interfaces system connections 13 international safety organization marks 12 IP settings default gateway 57 IP address 57 protocol 57 subnet mask 57 L label
69. he cutter continues to perform unsatisfactorily contact an authorized service technician m Note Turning off the printer results in the loss of label formats images and any temporarily saved parameter settings stored in the printer s internal memory Perform this procedure after your printing job is complete 11342LRev 8 6 4 2004 105SL User Guide 75 Routine Maintenance Lubrication Lubrication be used on the spindle felt clutches of this printer Other commercially available lubricants Caution No lubricating agents other than Zebra supplied silicon only lubricants should damage the finish and mechanical parts Fuse Replacement The printer uses a metric style fuse 5 x 20 mm IEC rated at F5A 250V The end caps of the fuse must bear the certification mark of a known international safety organization see Figure 6 on page 12 Depending on the model you have the fuse may not be user replaceable see Figure 44 and may need to be replaced by a qualified service technician Refer to the Maintenance M anual part number 32056L for details Figure 44 Fuse Replacement User Replaceable Fuse Non User Replaceable Fuse AC Power Entry Module AC Power Entry Module z Note Models with a user replaceable fuse have a warning label next to the fuse for easy 7 J identification 76 105SL User Guide 6 4 2004 11342L Rev 8 Routine Maintenance Adjustments Adjustments Toggle Positioning See Figure 45
70. he interconnection between the printer and the host computer W hen diagnostics is selected all data sent from the host computer to the printer is printed as straight A SCII hex characters The printer prints all characters received including control codes such as CR carriage return A sample printout is shown in FEED and PAUSE Self Test on page 89 NOTES on diagnostic printouts FE indicates a framing error OE indicates an overrun error PE indicates a parity error NE indicates noise For any errors check that your communication parameters are correct Set the print width equal to or less than the label width used for the test See PRINT WIDTH on page 47 for more information 105SL User Guide 6 4 2004 11342L Rev 8 Configuration Configuration and Calibration LCD Displays Table 6 Printer Parameters Sheet 8 of 11 Parameter Action Explanation CONTROL PREFIX Control Prefix Character Press the key to move to the next digit position press the key to increase the value of the digit Note Do not use the same hex value for the control format and delimiter character The printer must see different characters to work properly Default 7E tilde displayed as a black square Range 00 FF The printer looks for this 2 digit hex character to indicate the start of a ZPL ZPL I control instruction FORMAT PREFIX Format Prefix Character Press the key to move to the next digit position press the
71. heck the driver or software media related setting 6 4 2004 11342L Rev 8 Troubleshooting Printer Diagnostics Printer Diagnostics Self tests give information about the condition of the printer The most commonly used are the Power On and the CANCEL self tests Caution Be sure that the print width is set to match the label width you are using before running any self tests If the labels are not wide enough the test may print on the platen roller and damage it Power On Self Test A full Power On Self Test POST is performed automatically each time the printer is turned on additional self tests can be performed by pressing CANCEL when you turn the printer on D uring either test sequence the front panel lights and LCD monitor the progress of the POST If the printer fails any of these tests the word FAILED shows on the LCD If this occurs notify an authorized Zebra reseller Additional Printer Self Tests N These self tests produce sample printouts and provide specific information that help determine the operating conditions for the printer Each self test is enabled by pressing a specific front panel key or combination of keys while turning the POWER on I K eep the key s depressed until the DATA light turns off W hen the POST is complete the selected self test starts automatically Note W hen performing self tests do not send a label format to the printer For remote hosts disconnect all data interface cables
72. hen an illustration contains information that needs to be labeled and described A table that contains the labels and descriptions follows the graphic Figure 1 provides an example Figure 1 Sample Figure with Callouts O POWER e dE TAKE LABEL e jf EROR e OO CHECK RIBBON e or PAPER OUT r PAUSE FEED FO DAA CANCEL 1 SETUP EXIT button Related Documents The following documents might be helpful references ZPL IIS Programming Guide Volume part number 45541L and Volume II part number 45542L e ZebraNet Wireless Print Server User Guide part number 134221 e ZebraNet 10 100 Print Server User and Reference Guide part number 47619L 001 e ZebraNet PrintServer II Installation and User Guide part number 45537L Maintenance M anual part number 32056L XX 105SL User Guide 6 4 2004 11342L Rev 8 1 Introduction This chapter provides a high level overview of the printer and its components Contents Extellor VIeW cirio A ERE E 2 Operator Controls lisse hs 3 Power Switch ccc feta tai ds di web ebrei eer i 3 Front Panel Display sisssssseee m 3 FrontiP Nel Keys 2 iere dte etate t IE HEURE US Petit Paese bod dae ir d 4 FrontPanel Lights ius cas cca ce cer a CUP UR Ea dE Rus 5 Printer Interior i oce rede beer ve ce eee EPIO a 6 11342LRev 8 6 4 2004 105SL User Guide 1 Introduction Exterior View Exterior View The following illustrations show the
73. ibility for delays in replacement or repair of products Zebra shall not under any circumstances whatsoever be liable to you or any other party for loss or profits lost data diminution of goodwill or any other special or consequential damages whatsoever with respect to any warranty claim made by you Specifically for software Zebra is not liable for any incidental or consequential damages caused by abuse or misapplication of the software or by its use in violation of the U S copyright law or international treaty N o salesperson representative or agent of Zebra is authorized to make any guaranty warranty or representation that contradicts the foregoing A ny waiver alteration addition or modification to the foregoing warranties must be in writing and signed by an executive officer of Zebra to be valid Zebra Technologies UN 333 Corporate Woods Parkway Vernon Hills IL 60061 3109 U S A UN Phone 1 847 634 6700 or 1 800 423 0442 Fax 1847 913 8766 Www zebra com 11342L Rev 8 6 4 2004 105SL User Guide ix Warranty Information To provide feedback on this document please send your comments to techpubs zebra com or Write your comments on this page and fax to the following Fax 1 847 821 1795 Attention TechPubs CTC X 105SL User Guide 6 4 2004 11342L Rev 8 Printer Software and Firmware License Agreement YOU SHOULD CAREFULLY READ THE FOLLOWING TERMS AND CONDITIONS OF THIS ZEBRA TECHNOLOGIES PRINTER SOFTWARE AND
74. ide plate Wind the label liner around either the 3 in 76 2 mm core or the rewind spindle and reinstall the hook Slide in the media guide and media supply guide so they just touch but do not restrict the edge of the roll Close the printhead Note Before closing the printhead make sure The mediais positioned against the inside guides The media is taut and parallel with itself and the pathway when wound onto the rewind spindle or core 105SL User Guide 6 4 2004 11342L Rev 8 11342LRev 8 6 4 2004 Printer Operation Roll Media Loading Figure 17 Rewind Mode Loading gy Printhead Lever Media Supply Guide F Media Rewind Spindle 105SL User Guide 25 26 Printer Operation Roll Media Loading Cutter Mode Refer to Figure 18 The following instructions pertain to printers with the cutter option only A Caution The cutter blade is sharp Do not touch or rub the blade with your fingers To load media in Cutter mode complete these steps 1 Open the printhead 2 Slidethe media guide and media supply guide as far from the printer frame as possible 3 Load media as shown 4 Slidein the media guide and media supply guide so they just touch but do not restrict the edge of the roll al Close the printhead 6 The printer automatically feeds out and cuts one label when the printer is turned on Figure 18 Cutter Mode Loading Printhead Lever k Media A Supply Guide
75. ilable if needed If you are unsure see Ribbon on page 18 8 105SL User Guide 6 4 2004 11342L Rev 8 Printer Setup Unpack and Inspect the Printer Unpack and Inspect the Printer Check all exterior surfaces Raise the media door and inspect the media compartment Save the carton and all packing material in case the printer needs to be shipped Contact your authorized Zebra reseller for instructions Depending on how your printer was ordered a power cord may or may not be included If one is not included or if the one included is not suitable for your requirements see Connect the Printer to a Power Source on page 11 three conductor power cord specific to the region or country intended for installation This Electric Shock Caution For personnel and equipment safety always use an approved cord must use an IEC 320 female connector and the appropriate region specific three conductor grounded plug configuration Report Damage If you discover shipping damage Storage Immediately notify the shipping company and file a damage report Important Zebra Technologies Corporation is not responsible for any damage incurred during the shipment of the equipment and will not repair this damage under warranty K eep the carton and all packing material for inspection Notify your local Zebra reseller If you are not placing the printer into operation immediately repackage it using the original packing materials T he printer
76. ing your printer regularly maintains print quality and may extend the life of the printer This section provides routine cleaning and maintenance procedures Contents Cleaning Schedule 0 1 e rn 72 Cleaning the Exterior sisse mrs 72 Cleaning the Interior nnana ciis rs 73 Bc Mm 76 Fuse Replacement o ooccccoco hh 76 Adjustments o 71 Toggle Positioning oooooococoo Rh hrs 71 Printhead Pressure Adjustment 0 00 ccc cee cette nn 77 Media Sensor Position Adjustment 0 0 cc cece ete eens 77 11342L Rev 8 6 4 2004 105SL User Guide TL Routine Maintenance Cleaning Schedule Cleaning Schedule The recommended cleaning schedule is shown in Table 10 Specific cleaning procedures are provided on the following pages Table 10 Recommended Printer Cleaning Schedule Area Method Interval Printhead Solvent t Direct Thermal Print Mode x eS Qe After every roll of media 500 ft or 50 m of Transmissive sensor Air blow media Black mark sensor Air blow Thermal Transfer Print Mode A fter every M edia path solvent roll 1500 ft or 450m of ribbon Ribbon sensor Air blow Label available Air blow M onthly sensors Tear off bar Solvent Snap plate Solvent As needed Cutter Solvent Use Zebra s Preventative M aintenance kit part number 47362 or a solution of 9096 isopropyl alcohol and 1096 deionized water T You may
77. inthead 12 Press the plus key to continue The printer does a calibration equivalent to pressing CALIBRATE during this process the printer determines the label length To see the new readings on the new scale print a sensor profile PARALLEL COM 50 Setting Parallel Communications Press the or key to display other choices Default BIDIRECTIONAL Selections BIDIRECTIONAL TWINAX COAX UNIDIRECTIONAL Select the communications port that matches the one being used by the host computer Note Unidirectional will not support ZebraN et two way communications 105SL User Guide 6 4 2004 11342L Rev 8 Parameter SERIAL Comm Configuration Configuration and Calibration LCD Displays Table 6 Printer Parameters Sheet 6 of 11 Action Explanation Setting Serial Communications Press the or key to display other choices Default RS 232 Selections RS 232 RS 422 485 RS 485 multidrop Select the communications port that matches the one being used by the host computer BAUD Setting Baud Press the or key to display other choices Default 9600 Selections 110 300 600 1200 2400 4800 9600 14400 19200 28800 38400 57600 115200 The baud setting of the printer must match the baud setting of the host computer for accurate communications to take place Select the value that matches the one being used by the host computer DATA BIT Setting Data Bits Press the or key to display o
78. into the card slot on the upper portion of the option board Insert the card with the back unlabeled side of the card facing out The card can be inserted only one way and should snap into place Figure 40 shows where to insert the CompactFlash card Figure 40 Compact Flash Card Insertion 1 2 3 1 Option board Card slot 3 Compact flash card 6 Reinstall the electronics cover by lowering the cover so the lip of the cover goes into the channel on the top of the printer 7 Secure the cover by reinstalling the two screws near the bottom of the cover 8 Reconnect the printer AC power cord 9 Press and hold CANCEL while turning the printer On I The printer prints a configuration label 10 Check for the presence of additional memory or optional fonts by looking at the information on the configuration label successfully completed within 10 minutes contact Technical Support at Note The CompactFlash card may take a few minutes to initialize If the process is not http www zebra com SS service_support htm for assistance 11342L Rev 8 6 4 2004 105SL User Guide 69 70 Memory Cards CompactFlash Card To provide feedback on this document please send your comments to techpubs zebra com or Write your comments on this page and fax to the following Fax 1 847 821 1795 Attention TechPubs CTC 105SL User Guide 6 4 2004 11342L Rev 8 7 Routine Maintenance Clean
79. is guide If you are viewing this guide onlinein pdf format you can click the cross reference blue text to jump directly to its location Command Line Examples All command line examples appear in Courier New font For example you would type the following to get to the Post Install scripts in thebin directory Ztools Files and Directories All file names and directories appear in Courier New font For example the Zebra lt version number gt tar file and the root directory Cautions Important Note and Example Electrostatic Discharge Caution Warns you of the potential for electrostatic discharge Electric Shock Caution Warns you of a potential electric shock situation Caution Warns you of a situation where excessive heat could cause a burn Caution Advises you that failure to take or avoid a specific action could result in physical harm to you Caution Advises you that failure to take or avoid a specific action could result in physical harm to the hardware Important A dvises you of information that is essential to complete a task Note Indicates neutral or positive information that emphasizes or supplements important points of the main text Example Provides an example often a scenario to better clarify a section of text Tools Tells you what tools you need to complete a given task 11342L Rev 8 6 4 2004 105SL User Guide xix Preface Related Documents Illustration Callouts Callouts are used w
80. labels print at the end of this test This test is controlled from the front panel display see COMMUNICATIONS on page 52 Figure 49 shows a typical printout from this test Turn off the power to exit this self test and return to normal operation Note The communications test label prints upside down Figure 49 Communications Diagnostics Test Label FS FO394 25 AA 5E 46 53 5E 46 4F 33 39 34 2C 32 35 5E 41 41 N 18 10 FDCOOO00 4E 2C 31 38 2C 31 30 5E 46 44 28 30 30 30 30 P ard dc mis Ar Ar A i 29 39 39 39 2D 39 39 39 39 SE 46 53 0D BA FOO 50 AAN 18 5E 48 4F 30 2C 35 30 5E 41 41 4E 2C 31 38 2C 10 FDCENTER STA 31 380 5E 46 44 43 45 4E 54 45 52 20 53 54 41 Additional Printer Diagnostics A dditional diagnostic tests are available for this printer See the M aintenance M anual for information about these additional tests 11342LRev 8 6 4 2004 105SL User Guide 89 90 Troubleshooting Printer Diagnostics To provide feedback on this document please send your comments to techpubs zebra com or Write your comments on this page and fax to the following Fax 1 847 821 1795 Attention TechPubs CTC 105SL User Guide 6 4 2004 11342L Rev 8 A Specifications This appendix provides the features of and specifications for the 105SL printers Note Printer specifications are subject to change without notice Contents ODUONS EEUU 92 ZPL Programming Language ZPL I o o oooooccocooco 92 Bar
81. lace any padding or cushioning material behind or under the printer because this restricts air flow and could cause the printer to overheat Provide a Data Source If the printer will be located away from the data source the selected site must provide the appropriate connections to that data source For more information on the types of communication interfaces see Select a Communication Interface on page 13 10 105SL User Guide 6 4 2004 11342L Rev 8 Printer Setup Connect the Printer to a Power Source Connect the Printer to a Power Source three conductor power cord specific to the region or country intended for installation This cord must use an IEC 320 female connector and the appropriate region specific three conductor grounded plug configuration f Electric Shock Caution For personnel and equipment safety always use an approved To connect the printer to a power source complete these steps 1 Turn the printer power switch located on the rear of the printer to the Off O position 2 Plug the power cord into the mating connector on the rear of the printer 3 Plug the other end of the power cord into the power source Power Cord Specifications Depending on how your printer was ordered a power cord may or may not be included The power cord used must meet your local electrical requirements If a power cord is not included or if the one included is not suitable for your requirements refer to the following guidelines Your
82. lled The printer is ready to operate with the additional memory or font option To be sure that the card has successfully initialized print a configuration label as instructed in Print a Configuration Label on page 33 and review itto see whether the new memory card information is listed 11342LRev 8 6 4 2004 105SL User Guide 67 Memory Cards CompactFlash Card CompactFlash Card A CompactF lash card is a nonvolatile memory card that stores data even when the power to the printer is turned off A Type I compliant CompactFlash card holds extra memory or optional fonts for your printer A Caution This procedure should only be performed by qualified service technicians Electrostatic Discharge Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads To install a CompactFlash card complete these steps 1 Turn the AC power Off O 2 Disconnect the AC power cord from the printer 3 Remove the two screws near the bottom of the electronics cover Figure 39 Figure 39 Printer Exterior Electronics cover Screws Channel Lip of cover A WwW PD e 4 Lift the electronics cover at the rear top corner Pull the corner forward and up then lift the cover up and away from the printer 68 105SL User Guide 6 4 2004 11342L Rev 8 Memory Cards CompactF lash Card 5 Insert the CompactFlash card
83. lm printhead with Element Energy Equalizer E7 Yes M edia registration and minimum label length are affected by media type and width ribbon type and print speed Performance improves as these factors are optimized Zebra recommends always qualifying any application with thorough testing 94 105SL User Guide 6 4 2004 11342L Rev 8 Specifications Ribbon Specifications Ribbon Specifications Ribbon Specifications 105SL Ribbon must be wound with the coated side out Ribbon width Zebra recommends using M inimum 0 79 in 20 mm ribbon at least as wide as the media to M aximum 4 49 in 114 mm protect the printhead from wear Standard lengths 2 1 media to ribbon roll ratio 984 ft 300 m 3 1 media to ribbon roll ratio 1476 ft 450 m Ribbon core inside diameter 1 0 in 25 4 mm M aximum ribbon roll outside diameter 3 2 in 81 3 mm Font Specifications width independent Smooth scalable font CG Triumvirate Bold Condensed is expandable dot by dot height and width independent IBM Code Page 850 International Characters Note Bitmap fonts A through H and GS symbols are expandable up to 10 times height and 203 dpi 8 dots mm Fonts Matrix in dots Type Minimum Char Size Maximum H x W H x W C P I A 9x5 U L D 0 044 in x 0 029 in 33 9 B 11x7 U 0 054 in x 0 044 in 22 6 C D 18 x 10 U L D 0 088 in x 0 059 in 16 9 E 28 x15 OCR B 0 138 in x 0 098 i
84. may be stored under the following conditions Temperature 40 F to 140 F 40 C to 60 C Relative humidity 596 to 8596 non condensing 11342LRev 8 6 4 2004 105SL User Guide 9 Printer Setup Select a Site for the P rinter Select a Site for the Printer Consider the following when selecting an appropriate location for your printer Select a Surface Select a solid level surface of sufficient size and strength to accommodate the printer and other equipment such as a computer if necessary The choices include a table countertop desk or cart Provide Proper Operating Conditions Because the printer was designed and is fabricated as an industrial type unit it functions satisfactorily in a location that conforms to specified environmental and electrical conditions including a warehouse or factory floor For more information on the required conditions see General Specifications on page 93 Table 3 shows the temperature and relative humidity requirements for the printer when it is operating Table 3 Operating Temperature and Humidity Mode Temperature Relative Humidity Thermal Transfer 41 to 104 F 5 to 40 C 20 to 85 non condensing Direct Thermal 32 to 104 F 0 to 40 C 20 to 85 non condensing Allow Proper Space The printer should have enough space around it for you to be able to open the media door To allow for proper ventilation and cooling leave open space on all sides of the printer Caution Do not p
85. method works well for ribbon that is already installed To perform an adhesive test complete these steps 1 Peel a label from its backing 2 Press a corner of the sticky side of the label to the outer surface of the roll of ribbon 3 Peel the label off of the ribbon 4 Observethe results Did flakes or particles of ink from the ribbon adhere to the label If ink from the ribbon Then A dhered to the label The ribbon is coated on the outer surface Did not adhere to The ribbon is likely coated on the inner surface the label a Press a corner of the sticky side of the label to the inner surface of the roll of ribbon Peel the label off of the ribbon Observe the results again The ink from the ribbon should have adhered to the label If the ink did not stick either time repeat the adhesive test with a stickier adhesive or perform the ribbon scratch test Ribbon Scratch Test If you do not have labels available perform the ribbon scratch test This method works best if the ribbon is not installed To perform a ribbon scratch test complete these steps 1 Unroll a short length of ribbon 2 Placethe unrolled section of ribbon on a piece of paper with the outer surface of the ribbon in contact with the paper 3 Scratch the inner surface of the unrolled ribbon with your fingernail 4 Liftthe ribbon from the paper 11342LRev 8 6 4 2004 105SL User Guide 19 Printer Setup Ribbon 5 Observe the results Did the ribb
86. mile 44 0 1494 450103 Customer Order 11342L Manufacturer Part 11342LB Rev 8 O 2004 ZIH Corp
87. n 10 1 26 x 13 U L D 0 128 in x 0 079 in 12 7 G 60 x 40 U L D 0 295 in x 0 236 in 4 2 H 21x13 OCR A 0 103 in x 0 093 in 10 7 GS 24 x 24 SYMBOL 0 118 in x 0 118 in 8 4 variable U L D variable N A U Uppercase L Lowercase D Descenders 11342L Rev 8 6 4 2004 105SL User Guide 95 Specifications Font Specifications 300 dpi 12 dots mm Fonts Matrix in dots Type Minimum Char Size Maximum H x W H x W C P I A 9x5 U L D 0 030 in x 0 020 in 50 0 B 11x7 U 0 037 in x 0 030 in 33 3 C D 18 x 10 U L D 0 060 in x 0 040 in 25 0 E 41 x 20 OCR B 0 137 in x 0 087 in 11 5 F 26 x 13 U L D 0 087 in x 0 052 in 18 8 G 60 x 40 U L D 0 200 in x 0 160 in 6 3 H 30x19 OCR A 0 100 in x 0 093 in 10 7 GS 24 x 24 SYMBOL 0 080 in x 0 080 in 12 5 variable U L D variable N A U Uppercase L Lowercase D Descenders 105SL User Guide 6 4 2004 11342L Rev 8 Media Specifications Specifications Media Specifications Media Specifications 105SL M inimum label length Tear Off 0 7 in 18 mm Peel Off 0 5 in 13 mm Cutter 1 5 in 38 mm Rewind 0 25 in 6 mm Total media width label liner if any Minimum 0 79 in 20 mm Maximum 4 52 in 115 mm Total thickness includes liner if any Minimum 0 003 in 0 076 mm Maximum 0 012 in 0 305 mm Cutter maximum full width media thickness 0 009 in 0 229 mm Roll media core inside diameter
88. nd resetting the sensors T his calibration sequence may use fewer labels than the long calibration sequence but itis less reliable because the values that are stored in the sensors could be incorrect For more information see MEDIA POWER UP on page 53 orHEAD CLOSE on page 54 Sensor Profile Calibration which you select through the front panel auto calibrates the printer and prints a media sensor profile See SENSOR PROFILE on page 49 for instructions Media and Ribbon Sensor Sensitivity Calibration which you select through the front panel resets the sensitivity of the sensors to detect correctly the media and ribbon that you are using See M edia and Ribbon Sensor Calibration on page 36 for instructions If you change the type of ribbon and or media you might need to reset the sensitivity of the media and ribbon sensors W hen the sensors are at their new sensitivity the printer performs an auto calibration 11342LRev 8 6 4 2004 105SL User Guide 35 Printer Operation Adjust and Calibrate Sensors Adjust and Calibrate Sensors This section describes how to adjust and calibrate sensors Media and Ribbon Sensor Calibration M edia and ribbon sensor calibration is one of the most common adjustments to the printer settings This procedure is performed through the front panel Indications that the sensitivity may need to be reset are The CHECK RIBBON lightis on even though the ribbon is properly installed Non continuous labels ar
89. nfiguration Label ilssseseeee m 33 Printa Network Configuration Label 0 ccc ccc m 34 Calibrate the Printer lisse RH Hh mh 35 Adjust and Calibrate Sensors 6 en 36 Media and Ribbon Sensor Calibration sisse 36 Positioning the Media Transmissive Sensors cc enn 38 Black Mark Sensor cesa cce eed a Chad od Chad Ware had ER ER RW 39 Configuring the Software or Printer Driver 1 isse nn 39 11342LRev 8 6 4 2004 105SL User Guide 21 Printer Operation Roll Media Loading Roll Media Loading The different print modes affect the way that media is loaded in the printer Tear Off mode Labels are produced in strips Peel Off mode Labels are dispensed and peeled from the liner as needed Rewind mode Labels are rewound internally Cutter mode Labels are printed and individually cut Note A calibration must be performed with all loading modes during the following circumstances if the printer is set to Feed or No Motion at power up or head close When media and ribbon if used are first installed in the printer When media or ribbon is changed to a different type Tear Off Mode Refer to Figure 15 To load media in Tear Off mode complete these steps 1 Open the printhead 2 Slide the media guide and media supply guide as far from the printer frame as possible 3 Load media as shown 4 Slidein the media guide and media supply guide so they just touch but do not restrict
90. nly to the extent that such activity is permitted by applicable law notwithstanding this limitation Rental You may not rent or lease or lend the SOFTWARE or FIRM WARE Support Services ZEBRA may provide you with support services related to the SOFTWARE and or FIRMWARE SUPPORT SERVICES in its discretion Use of SUPPORT SERVICES if any is governed by the ZEBRA policies and programs described in the user guide in online documentation and or other ZEBRA provided materials A ny supplemental SOFTWARE or FIRM WARE code provided to you as a part of SUPPORT SERVICES shall be considered part of the SOFTWARE and or FIRMWARE and is subject to the terms of this PSFLA With respect to technical information you provide to ZEBRA as part of the SUPPORT SERVICES ZEBRA may use such information for its business purposes including for product support and development ZEBRA will not utilize such technical information in a form that personally identifies you except to the extent necessary to provide you with support Replacement M odification and U pgrade of the SOFTWARE and or FIRM WARE ZEBRA reserves the right to replace modify or upgrade the SOFTWARE and or FIRM WARE at any time by offering you a replacement or modified version of the SOFTWARE and or FIRM WARE or such upgrade and to charge for such replacement modification or upgrade Any such replacement or modified SOFTWARE and or FIRM WARE code or upgrade to the SOFTWARE and or FIRM WARE offered to you
91. nment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the product manuals may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equi pment does cause harmful interference to radio or television reception the user is encouraged to do one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connectthe equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help 11342LRev 8 6 4 2004 105SL User Guide V vi Proprietary Statement The user is cautioned that any changes or modifications not expressly approved by Zebra Technologies could void the user s authority to operate the equipment To ensure compliance this printer must be used with Shielded Communication Cables Canadian DOC Compliance Statement This Class B digital apparatus complies with Canadian ICE S 003 Cet appareil num rique de la classe B est conforme la norme NM B 003 du Canada Liability Disclaimer Zebra Technologies takes steps to ensure that its published Engineering specifications and manuals are correct however errors do occur Zebra Technologies reserves the right to correct any such errors and di
92. ny settings you have made manually through the front panel Refer to the driver or software documentation for more information 11342LRev 8 6 4 2004 105SL User Guide 39 40 Printer Operation Configuring the Software or Printer Driver To provide feedback on this document please send your comments to techpubs zebra com or Write your comments on this page and fax to the following Fax 1 847 821 1795 Attention TechPubs CTC 105SL User Guide 6 4 2004 11342L Rev 8 4 Configuration After you haveinstalled the media and ribbon and the Power On Self Test POST is complete the LCD shows PRINTER READY If the printer fails its POST refer to Power On Self Test on page 85 Using the front panel display and the keys directly below it set the printer parameters for your application Contents OVNI Witt elos 42 Enter Setup Mode 2a ec00 uus uec s ada da isa daa ada aa 42 Exit Setup Mode c oe epe iT en bu wr oed eo uw eee eS 43 Password Protected Parameters nasaan ccc cece ccc eee n 44 Default Password Value 1 eee Hrs 44 Disable the Password Protection Feature 6 ete 44 Basic Printer Configuration 0 0 ccc ccc cette Rr 45 Configuration and Calibration LCD Displays 0 0 ccc eee nnnm 46 ZebraNet Wired and Wireless Print Server LCD DisplayS ooooooo 57 11342LRev 8 6 4 2004 105SL User Guide 41 Configuration Overview Overview After you have installed media and ribbon
93. of the printer Brush or vacuum any accumulated paper lint and dust off of these sensors Snap Plate Clean the snap plate to remove label adhesive or a label that has adhered to the underside of the snap plate 1 a fF o N Refer to Figure 42 Insert a small blade screwdriver or similar tool into the loop on the left side of the snap plate L ift the snap plate Caution Do not bend twist or otherwise deform the loops If the snap plate is damaged in any way a new plate may be required for proper ribbon sensing Figure 42 Snap Plate Removal and Cleaning Repeat step 1 on the right side of the snap plate Remove the snap plate from the printer Clean the snap plate with cleaning solvent and a soft cloth Refer to Figure 43 To reinstall the snap plate insertthe two tabs on the bottom of the snap plate into the two slots of the media pathway 105SL User Guide 6 4 2004 11342L Rev 8 Routine Maintenance Cleaning Schedule Figure 43 Snap Plate Reinstallation 6 Slide the snap plate toward you 7 Press down on the loops to lock the snap plate into place Cutter Module For printers equipped with the optional cutter If labels are not being cut properly or if the cutter jams with labels turn off the printer power O and unplug the printer Then clean the stationary cutter blade with cleaning solvent This removes label adhesive and or paper debris If further cutter cleaning is necessary or if t
94. on leave a mark on the paper If the ribbon Then Left a mark on the paper Theribbon is coated on the outer surface Did not leave a mark on The ribbon is likely coated on the inner surface the paper a Flipthe ribbon over on the paper so the inner side of the ribbon comes in contact with the paper b Scratch the outer surface of the unrolled ribbon with your fingernail c Lifttheribbon from the paper Observe the results again The ribbon should have left a mark on the paper If not repeat the test starting with the first side again Y ou may need to scratch the surface of the ribbon harder 105SL User Guide 6 4 2004 11342L Rev 8 3 Printer Operation If you have completed the tasks and resolved the issues in the checklist in Before You Begin on page 8 follow the instruction in this chapter to load and calibrate your printer and to print configuration labels Contents Roll Media Loadilig scc reca Ea ose ad edad 22 TearOff MOde ccc via a hein ees ere ee x Wie edu de Esau ere Ea 22 Pec OI MOUG occu cae ee RA a RAW rA ER ek E i 23 Rewind MOdG zia vied fara Weed Pata eae Casa era ate oie Fave Wed ua 24 Cutter MOdG s sspe xr ex barbas What Was bg da 26 PeelOnly MOQOS cocina iaa died dba 21 Removing the Label Liner oo oooooooocoooo nee n een nees 28 Fanfold Media Loading 0 cece ns 29 Ribbon Loading iisssssssseee hme 30 Ribbon Removal clik cse ee e RUBRO CERE De REA WIRE CER EORR 32 Printa Co
95. on take up spindle 5 Remove the core from the ribbon supply spindle 32 105SL User Guide 6 4 2004 11342L Rev 8 Printer Operation Printa Configuration Label Print a Configuration Label When you have loaded the media and ribbon if necessary print a printer configuration label to use as a record of your printer settings K eep the label for baseline information on your printer when troubleshooting printing problems To print a configuration label complete these steps 1 Turn off the printer O 2 Press and hold CANCEL while turning on the printer A configuration label prints showing the printer s currently stored parameters similar to the one shown in Figure 27 Figure 27 Configuration Label Zebra Technologies ZTC 105SL 200dpi ZBR11362166 BAUD DATA BITS HOST HANDSHAKE PROTOCOL NETHORK ID COMMUNICATIONS i CONTROL PREFIX lt gt M FORMAT PREFIX DELIMITER CHAR ZPL II ZPL MODE CALIBRATION MEDIA POWER UP CALIBRATION HEAD CLOSE BACKFEED LABEL TOP LEFT POSITION WEB S MEDIA S RIBBON S TAKE LABEL MARK S MARK MED S MEDIA LED RIBBON LED MARK LED LCD ADJUST MODES ENABLED MODES DISABLED RESOLUTION FIRMWARE HARDWARE ID CONFIGURATION A COMPACT FLASH RAM MEMORY CARD E ONBOARD FLASH FORMAT CONVERT P32 INTERFACE TWINAX COAX ID 2004 05 28 09 55 13 TIME STAMP FIRMWARE IN THIS PRINTER IS COPYRIGHTED 11342L Rev 8 6 4 2004 1
96. ple one that causes a light y 7 to be on constantly and one that causes the same light to flash the light flashes Table 2 Front Panel Lights Light Status Indication POWER Off The printer is off or power is not applied I O On The printer is on TAKE LABEL off Normal operation TET Flashing Peel Off M ode only The label is available Printing is paused until the label is removed ERROR Off Normal operation no printer errors x Flashing A printer error exists Check the LCD for more information CHECK RIBBON Off Normal operation ribbon if used is properly loaded YA On Printing is paused the LCD displays a warning message and the PAUSE lightis on Ifthe printer is in Direct Thermal M ode ribbon is loaded f the printer is in Thermal Transfer M ode no ribbon is loaded PAPER OUT Off Normal operation media is properly loaded Ol On No media is under the media sensor Printing is paused the LCD shows an error message and the PAUSE light is on PAUSE Off Normal operation e On The printer has stopped all printing operations Either PAUSE was pressed a pause command was included in the label format the online verifier detected an error or a printer error was detected Refer to the LCD for more information DATA Off Normal operation N o data being received or processed m On Data processing or printing is taking place No data is being received Flashing The printer
97. power cord must meed these standards Theoverall length must be less than 9 8 ft 3 0 m tmust be rated for at least 5A 250 VAC Thechassis ground earth must be connected to ensure safety and reduce electromagnetic interference The ground connection is handled by the third wire earth in the power cord as shown in Figure 5 Figure 5 Power Cord Specifications 1 AC power plug for your country 2 3 conductor HAR cable 3 IEC 320 connector 4 Neutral earth live in contact view 11342LRev 8 6 4 2004 105SL User Guide 11 12 Printer Setup Connect the Printer to a Power Source TheAC power plug and IEC 320 connector must bear the certification mark of atleast one of the known international safety organizations shown in Figure 6 Figure 6 International Safety Organization Marks ASCAGOOOOMS wed Co YOO ar KMO B 1 Cc v c 105SL User Guide 6 4 2004 11342L Rev 8 Printer Setup Select a Communication Interface Select a Communication Interface The way that you connect your printer to a data source depends on the communication options installed in the printer Optional Print Servers e ZebraNet Wireless Print Server This option is available for 105SL printers with serial number greater than 6400356 For more information on this option see the ZebraNet Wireless P rint Server U ser Guide Zebra part number 13422L 001 ZebraNet 10 100 Print Server 10 100 PS For more in
98. r possible replacement of products found to be defective in material or workmanship during the warranty period Zebra may in its discretion issue a credit for any such defective products in such amount as it deems reasonable Repair Services Zebra repairs are warranted against defects in material and workmanship for 90 days from the date of repair by Zebra This excludes printheads which are warranted separately This warranty does not cover normal wear and tear This warranty becomes void if the item is modified improperly installed or used or damaged by accident neglect or abuse Warranty Exclusions amp Conditions Statement The warranties given above are the only warranties given to you No other warranties express or implied are given Zebra does not make any implied warranty of merchantability or fitness for a particular purpose in connection with its sale of products or services W hile Zebra s desire is to be responsive to your specific needs and questions Zebra does not assume responsibility for any specific application to which any Products are applied including but not limited to compatibility with other equipment All statements technical information or recommendations relating to Zebra Products are based on tests believed to be reliable but do not constitute a guaranty or warranty Zebra s maximum liability for warranty claims is limited to the invoice price of the Product claimed defective Zebra does not assume respons
99. ration LCD Displays Table 6 Printer Parameters Sheet 7 of 11 Parameter Action Explanation PROTOCOL Setting Protocol Press the or key to display other choices Default None Selections None Zebra ACK NACK Protocol is a type of error checking system Depending on the selection an indicator may be sent from the printer to the host computer signifying that data has been received Select the protocol that is requested by the host computer Further details on protocol can be found in the ZPL Il Programming Guide Volume Note Zebra is the same as ACK NA CK except that Zebra response messages are in packets If Zebrais selected the printer must use either DTR DSR or RTS CTS host handshake protocol Protocol error works in Serial M ode only NETWORA ID Setting Network ID Press the key to move to the next digit position press the key to increase the value of the digit Default 000 Range 000 999 Network ID is used to assign a unique number to a printer used in an RS 422 R S 485 network This gives the host computer the means to address a specific printer If the printer is used in a network you must select a network ID number This does not affect TCP IP or IPX networks COMMUNICATIONS 52 Setting Communications Mode Press the or key to display other choices Default Normal mode Selections Normal mode diagnostics The Communication Diagnostics M ode is a troubleshooting tool for checking t
100. re and Firmware License Agreement TheSOFTWARE and FIRMWARE was provided to you at no additional charge and ZEBRA has included in this PSFLA terms that disclaim all warranties and liability for the SOFTWARE and FIRM WARE To thefull extent allowed by law Y OU HEREBY RELEASE ZEBRA AND ITS SUPPLIERS FROM ANY AND ALL LIABILITY ARISING FROM OR RELATED TO ALL CLAIMS CONCERNING THE SOFTWARE AND OR FIRMWARE OR ITS USE If you do not wish to accept the SOFTWARE OR FIRM WARE under the terms of this PSFLA do not usethe PRINTER enclosed with or otherwise associated with this PSFLA 11 GOVERNING LAW If you acquired the SOFTWARE and or FIRM WARE in the United States of America the laws of the State of Illinois U S A will apply to this contract If you acquired this SOFTWARE and or FIRM WARE outside of the U nited States of America then local law may apply If any provision of this PSFLA is held invalid the remainder of this PSFLA shall continue in full force and effect 12 QUESTIONS Should you have any questions or if you desire to contact ZEBRA for any reason please contact the ZEBRA subsidiary serving your country or write Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills IL 60061 11342LRev 8 6 4 2004 105SL User Guide XV Printer Software and Firmware License Agreement To provide feedback on this document please send your comments to techpubs zebra com or Write your comments on this page and fax to the followin
101. ress NEXT S AVE after entering setup mode Throughout this process press NEXT SAVE to continue to the next parameter or press PREVIOUS to return to the previous parameter in the cycle Table 7 on page 57 shows the additional parameters that appear when a wired or wireless print server is installed in the printer Table 6 Printer Parameters Sheet 1 of 11 Parameter Action Explanation decrease darkness Default 10 Range 0 to 30 Darkness settings are dependent on a variety of factors including ribbon type media and the condition of the printhead Y ou may adjust the darkness for consistent high quality printing If printing is too light or if there are voids in printed areas increase the darkness If printing is too dark or if there is spreading or bleeding of printed areas decrease the darkness The FEED Self Test on page 88 can also be used to determine the best darkness setting Since the darkness setting takes effect immediately you can see the results on labels that are currently printing Darkness settings also may be changed by the driver or software settings Important Set the darkness to the lowest setting that provides good print quality Darkness set too high may cause ink smearing and or it may burn through the ribbon TERR DFF Adjusting the Tear Off Position Press the key to increase the value press the key to decrease the value Each press of the key adjusts the tear off position by four dot rows
102. rs are set incorrectly the printer may function unpredictably The first attempt to change a password protected parameter pressing the plus or minus key requires you to enter a four digit password attheENTER PASSWORD display The key changes the selected digit position the key increases the selected digit value A fter entering the password press NE XT S AVE The parameter you wish to change is displayed If the password was entered correctly you can now change the value The first time that you attempt to change a password protected parameter the printer displays ENTER PASSWORD Before you can change the parameter you must enter the four digit password After you have entered the password correctly you do not have to enter it again unless you leave Setup M ode by pressing SETUP E XIT or by turning the printer Off O To Enter a Password for a Password Protected Parameter complete these steps 1 Atthe password prompt use the key to change the selected digit position 2 When you have selected the digit that you wish to change use the key to increase the selected digit value R epeat these two steps for each digit of the password 3 After entering the password press NEXT SAVE The parameter you selected to change is displayed If the password was entered correctly you can change the value Default Password Value The default password value is 1234 The password can be changed using the KP Define Pas
103. sclaims liability resulting therefrom Limitation of Liability In no event shall Zebra Technologies or anyone else involved in the creation production or delivery of the accompanying product including hardware and software be liable for any damages whatsoever including without limitation consequential damages including loss of business profits business interruption or loss of business information arising out of the use of the results of use of or inability to use such product even if Zebra Technologies has been advised of the possibility of such damages Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you 105SL User Guide 6 4 2004 11342L Rev 8 Warranty Information Effective December 30 2002 All new Zebra products are warranted by the manufacturer to be free from defect in material and workmanship Printers and Related Hardware Products Proof of purchase or shipment date is required to validate the warranty period The warranty becomes void if the equipment is modified improperly installed or used damaged by accident or neglect or if any parts are improperly installed or replaced by the user Products returned must be packaged in the original or comparable packing and shipping container In the event equipment is not so packaged or if shipping damage is evident it will not be accepted for service under warranty
104. se send your comments to techpubs zebra com or Write your comments on this page and fax to the following Fax 1 847 821 1795 Attention TechPubs CTC 105SL User Guide 6 4 2004 11342L Rev 8 A AC power cord specifications 11 adhesive test for ribbon coating 19 adjustments black mark sensor 39 label left position 54 media sensors 38 printhead pressure 77 sensors 36 toggle positioning 77 authentication type 58 auto calibration 35 B backfeed setting 54 bar codes specifications 93 basic printer configuration 45 baud setting 51 before you begin setup 8 black mark media 17 black mark sensor 39 Brady support xviii C cabling requirements 15 calibration media and ribbon sensor 36 50 methods 35 Canadian DOC compliance vi CANCEL self test 86 11342L Rev 8 6 4 2004 Index CHECK RIBBON light on 36 checklist for printer setup 8 cleaning cutter 75 exterior 72 interior 73 printhead and platen roller 73 recommended schedule 72 sensors 74 snap plate 74 communication interfaces 13 communications setting 52 CompactFlash card installation 68 configuration basic 45 calibration sequence 46 enter setup mode 42 exit setup mode 43 software or printer driver 39 configuration label print during CANCEL self test 86 printing after loading printer 33 connect printer to data source 13 contact information xviii continuous media 17 control prefix settin
105. sed pressing CANCEL alters the self test When PAUSE is pressed 15 labels print at 6 in or 152 mm per second 4 in or 102 mm per second for the 96XilllP lus e While the printer is paused pressing CANCEL again alters the self test a second time W hen PAUSE is pressed 50 labels print at 2 4 in 61 mm per second For the 96XillIPlus printing occurs at 1 in 25 4 mm per second e While the printer is paused pressing CANCEL again alters the self test a third time W hen PAUSE is pressed 50 labels print at 6 in 152 mm per second For the 96XillIPlus printing occurs at 4 in 102 mm per second Whilethe printer is paused pressing CANCEL again alters the self test a fourth time W hen PAUSE is pressed 15 labels print at the printer s maximum speed To exitthis self test at any time press and hold CANCEL 11342LRev 8 6 4 2004 105SL User Guide 87 Troubleshooting Printer Diagnostics FEED Self Test This test helps you choose the best darkness setting for your printer To perform a FEED self test complete these steps 1 Turn Off O the printer 2 Press and hold FEED whileturning the power On I Hold FEED until the DATA light turns off The printer prints a series of labels Figure 48 at various darkness set
106. spindle core 9 Closethe printhead 10 To remove the label liner from the rewind spindle refer to Removing the Label Liner on page 28 Figure 16 Peel Off Mode Loading Printhead Lever Media yo Label Py a Media Gen gt O S Rewind Spindle 11342LRev 8 6 4 2004 105SL User Guide 23 24 Printer Operation Roll Media Loading Rewind Mode Refer to Figure 17 The following instructions pertain to printers with the Rewind option only To load media in Rewind mode complete these steps 1 0 N Oo OC 10 11 12 Remove the rewind plate from its storage location in front of the print mechanism inside the media compartment Invert the rewind plate so that the lip on the attached hook plate points down Insert the hook plate lip a short distance 0 5 in or 13 mm into the lower opening in the side plate Align the upper end of the rewind plate with the corresponding opening in the side plate Slide in the rewind plate so that it stops against the printer s main frame Open the printhead Slide the media guide and media supply guide as far from the printer frame as possible Load media as shown When loading media allow approximately 36 in 915 mm of media to extend past the printhead Remove all labels from this portion to create a leader Remove the hook from the rewind spindle If you are using a core slide it onto the rewind spindle until itis flush against the gu
107. sword ZPL II instruction or through ZebraLink WebView ZebraNet PrintServer II or Wireless Print Server required Disable the Password Protection Feature 44 You can disable the password protection feature so that it no longer prompts you for a password by setting the password to 0000 via the KPZ ZPL ZPL Il command To reenable the password protection feature send the ZPL ZPL Il command KPx where x can be any number from 1 to 9999 105SL User Guide 6 4 2004 11342L Rev 8 Configuration Basic Printer Configuration Basic Printer Configuration The configuration procedure in Table 5 shows the basic parameters that might need to be altered to get your printer up and running Refer to Configuration and Calibration LCD Displays on page 46 for more information on these and the other front panel parameters Enter Setup M ode by pressing SETUP EXIT at the PRINTER READY display Note You need to press NEXT SAVE more than once to advance to or skip some of the y 7 displays To increase the value answer yes indicate on or move to the next selection use the key To decrease the value answer no indicate off or return to the previous selection use the key Note When changing parameters an asterisk in the upper left hand corner of the LCD indicates that you have changed this setting from the one that is stored currently in memory Table 5 Basic Printer Configuration Sequence
108. t number 33130 Figure 37 illustrates the required cable wiring for interconnecting to the interface adapter s DB 25 female connector Figure 37 DB 25 Adapter Connections Female DB 25 Connector on RS 422 RS 485 Adapter 11342LRev 8 6 4 2004 105SL User Guide 63 Data Ports Parallel Data P ort Parallel Data Port A standard 36 pin parallel connector is available atthe rear of the printer for connection to the data source U nder normal circumstances data sent from the printer to the host computer in response to a Printer Status Request command is sent through the RS 232 serial port However if the host computer has a properly configured IEEE 1284 parallel port that is recognized by the printer status information is returned through the parallel port Port selection for status information is determined each time the printer is turned on Table 9 shows the pin configuration and function of a standard computer to printer parallel cable Table 9 Parallel Port Pin Configuration 36 pin Connector Description 1 nStrobe H ostCIk 2 9 Data Bits 1 8 10 nA CK PtrCIk 11 Busy PtrB usy 12 PError A CK DataR eq 13 Select X flag 14 nA utoF d H ostB usy 15 Not used 16 amp 17 Ground 18 5 V 9 750 mA 19 30 Ground 31 ninit 32 nF ault N D ataA vail 33 amp 34 Not used 35 V through a 1 8K Resistor 36 NSelectin 1284 active 64 105SL User Guide 6 4 2004 11342L Rev 8 6 Memory Car
109. that the value displayed is different from the currentl y stored value 42 105SL User Guide 6 4 2004 11342L Rev 8 Exit Setup Mode Configuration Overview To leave Setup Mode complete these steps 1 Press SETUP EXIT The LCD displays SAVE CHANGES 2 Press the Plus or Minus to display the save options Table 4 Table 4 Save Options When Leaving Setup Mode LCD Display Description PERMANENT Permanently saves the changes Values are stored in the printer even when power is turned off TEMPORARY Saves the changes until you change them again or until power is turned off CANCEL Cancels all changes from the time you pressed SETUP E XIT except the darkness and tear off settings if they were changed LOAD DEFAULTS Sets all parameters other than the network settings back to the factory defaults Note Loading factory defaults causes the printer to auto calibrate LOAD LAST SAVE Loads values from the last permanent save DEFAULT NET Sets the wired and wireless network settings back to factory defaults 3 Press NEXT SAVE to select the displayed choice W hen the configuration and calibration sequence is done PRINTER READY displays 11342LRev 8 6 4 2004 105SL User Guide 43 Configuration Password P rotected P arameters Password Protected Parameters Certain parameters are password protected by factory default including the communication parameters Note If the paramete
110. ther choices Default 7bits Selections 7bits 8 bits The data bits of the printer must match the data bits of the host computer for accurate communications to take place Set the data bits to match the setting being used by the host computer Note This setting must be set to 8 data bits to use Code Page 850 PARITY Setting Parity Press the or key to display other choices Default Even Selections Even odd none The parity of the printer must match the parity of the host computer for accurate communications to take place Select the parity that matches the one being used by the host computer STOP BITS Note Depending on the model you have this menu item may not be available Setting Stop Bits Press the or key to display other choices Default 1 stop bit Selections 1 stop bit 2 stop bits The stop bits of the printer must match the stop bits of the host computer for accurate communications to take place Select the stop bits that match the one being used by the host computer HOST Setting Host Handshake Press the or key to display other choices HANDSHAKE Default XON X OFF 11342L Rev 8 6 4 2004 Selections XON XOFF DTR DSR RTS CTS The handshake protocol of the printer must match the handshake protocol of the host computer for communications to take place Select the handshake protocol that matches the one being used by the host computer 105SL User Guide 51 Configuration Configuration and Calib
111. therwise associated with this PSFLA PRINTER The primary user of the PRINTER may make a second copy for his or her exclusive use on a portable computer printer Storage N etwork Use Y ou may also store or install a copy of the SOFTWARE and FIRMWARE on a storage device such as a network server used only to RUN the SOFTWARE and FIRM WARE on your other PRINTERS over an internal network however you must acquire and dedicate a license for each separate PRINTER on which the SOFTWARE and FIRM WARE is RUN from the storage device A license for the SOFTWARE and FIRM WARE may not be shared or used concurrently on different PRINTERS 11342LRev 8 6 4 2004 105SL User Guide xi Printer Software and Firmware License Agreement Reservation of Rights All rights not expressly granted are reserved by ZEBRA A ccessing Services Using the SOFTWARE and FIRM WARE Your use of any service accessible using the SOFTWARE and FIRM WARE is not covered by this PSFLA and may be governed by separate terms of use conditions or notices 3 RESTRICTIONS You must maintain all copyright notices on all copies of the SOFTWARE and FIRMWARE Limitations on modification Y ou may not modify adapt translate or create derivative works based on this SOFTWARE OR FIRM WARE or the accompanying documentation Limitations of Reverse Engineering Decompilation and Disassembly Y ou may not reverse engineer decompile or disassemble the SOFTWARE or the FIRM WARE except and o
112. tings and media for your application A poor match may limit print quality or print rate or the printer may not function properly in the desired print mode 16 105SL User Guide 6 4 2004 11342L Rev 8 Printer Setup Types of Media Non Continuous Media Non continuous web media refers to individual labels that are separated by a gap notch or hole Figure 11 When you look at the media you can tell where one label ends and the next one begins Figure 11 Non Continuous Web Media 1 Hole Label Gap 3 Notch Important When using media that has holes or notches position the sensor directly over a hole or notch Non continuous black mark media has black marks printed on the back which indicate the start and end of each label Figure 12 shows a sample of non continuous black mark media Figure 12 Non Continuous Black Mark Media Continuous Media Continuous media Figure 13 is one uninterrupted roll of material without gaps holes notches or black marks This allows the image to be printed anywhere on the label The individual labels can be cut apart or stored in a roll for later use Figure 13 Continuous Media 11342LRev 8 6 4 2004 105SL User Guide 17 Printer Setup Ribbon Ribbon Ribbon is a thin film that is coated on one side with wax or wax resin which is transferred to the media during the thermal transfer process The media determines whether you need to use ribbon an
113. tings higher and lower than the darkness value shown on the configuration label Figure 48 FEED Test Label E elative Darkness Print Speed 2 in sec VX X X ROGET IR MZTG6S SSPOS TE E 3 123456739 ABCDEFGHIJKLMNOPQRSTUVHXYZ abcdefghi jklmnopqrstuvwxuz 3 Inspect the labels and determine which one has the best darkness setting for your application This value can be entered into the printer by setting the darkness during the configuration procedure The value printed on that label is added to plus or subtracted from minus the darkness value specified on the configuration label The resulting numeric value 0 to 30 is the best darkness value for that specific label ribbon combination 88 105SL User Guide 6 4 2004 11342L Rev 8 Troubleshooting Printer Diagnostics FEED and PAUSE Self Test Performing this self test temporarily resets the printer configuration to the factory default values These values are active only until power is turned off unless you save them permanently in memory To perform a FEED and PAUSE self test complete these steps 1 Turn Off O the printer 2 Press and hold FEED and PAUSE while turning the power On I Hold FEED and PAUSE until the DATA light turns off No
114. to skip these parameters Caution These parameters are automatically set during the calibration procedure They should be changed only by a qualified service technician R efer to the maintenance manual for more information on these parameters 11342LRev 8 6 4 2004 105SL User Guide 55 Configuration Configuration and Calibration LCD Displays Table 6 Printer Parameters Sheet 11 of 11 Parameter Action Explanation LCD ADJUST LCD Display Adjustment Press the key to decrease the value reduce brightness press the key to increase the value increase brightness Range 00 to 19 This parameter allows you to adjust the brightness of your LCD if itis difficult to read FORMAT Format Convert Press the or key to display other choices CONVERT Default None Selections None 150 gt 300 150 gt 600 200 gt 600 300 gt 600 Selects the bitmap scaling factor The first number is the original dots per inch dpi value the second the dpi to which you would like to scale LANGUAGE Selecting the Display Language This parameter allows you to change the language used on the front panel display Default English Selections English Spanish French German Italian Norwegian Portuguese Swedish Danish Spanish2 Dutch Finnish J apan 1 Press SELECT to select the parameter 2 Press PLUS or MINUS to display other choices 3 Press SELECT to accept any changes and deselect the parameter 56 105SL User Guide 6 4
115. ur comments on this page and fax to the following Fax 1 847 821 1795 Attention TechPubs CTC 105SL User Guide 6 4 2004 11342L Rev 8 Troubleshooting This chapter provides you with information about LCD print quality communications and other errors that you might need to troubleshoot Contents LED Error Messages exocezkeeu qat pee ast ERE oa 80 Print Quality Problems 0 ccc Hh 82 Communications ovis arte iwi ane ache eee A 84 Printer DiagnoSticS 0 hh he 85 Power On S li Test iuit oed a ede 85 Additional Printer Self Tests scies teen eee etnies 85 Additional Printer Diagnostics oooooooooccoco Hh 89 11342LRev 8 6 4 2004 105SL User Guide 79 Troubleshooting LED Error Messages LED Error Messages The LCD displays messages when there is an error See Table 11 for LCD errors the possible causes and the recommended solutions Table 11 LCD Error Messages LCD Possible Cause Recommended Solution Error Condition In Thermal Transfer M ode the Load the ribbon correctly See Ribbon Loading Ribbon Out ribbon is not loaded or loaded on page 30 incorrectly In Thermal Transfer M ode the Perform the media and ribbon sensor calibration ribbon sensor is not sensing see M edia and Ribbon Sensor Calibration correctly loaded ribbon on page 36 In Direct Thermal M ode when Put the printer in Direct Thermal M ode via the front ribbon is not used panel and remove ribbon if loaded
116. uri vta masia ssp tA ANE 42 ExiESetup Mode is sss ERE erae E e REC C m e a 43 Password Protected Parameters uuu aaa aa e e s 44 Default Password Value lisse RR RR a 44 Disable the Password Protection Feature sssss n e 44 Basic Printer Configuration s s s l i mmn 45 Configuration and Calibration LCD Displays aoaaa aaa nen 46 ZebraNet Wired and Wireless Print Server LCD Displays lisse 57 5 Data POTS sta eus ep de Stee E Rede e Eos E ad 59 Serial Data P OTt ss acean prada aa ara Se pulalboa doa ena ans 60 RS 232 Interface Connections 0 ce en 61 RS 232 Interconnections Using a DB 25 Cable 0 0 cee ee 62 RS 422 RS 485 Interconnections ccc ee RR n 63 Parallel Data POLL s oit aa roug al we aac erc ecce Ye a at alee ded ug qo wae Toul 64 Oe Mampry Cards ooess aacra ssh weenie E goa A eees 65 PCMCIA Memory Card i e hh hs 66 CompactFlash Card o oocccocco hrs 68 7 Routine Maintenance sr hann 71 Cleas 7 5 Redue 5 7 5 7 5 3 5 7 5 3 5 7 5 7 5 3 57 5 3 5 7 5 7 5 3 11342LRev 8 6 4 2004 105SL User Guide iii A DBODHICABHONS iousd d EPIRU REX PRPEGEAGASGEXGGOD ARA 91 ODUOTIS ence hia ess ete aoe ni gl tatty t ata STR MS Scene I OD Aaa is 92 ZPL Programming Language ZPL Il ccc mn 92 Bar t OUO suco ono a E a E dace ae rua uo debis va ea ara ere 93 General Specifications isse mre 93 Printing Spe
117. ween labels Note If you are using continuous media position the upper media sensor over the media with the lower media sensor directly below itso that the printer can detect an out of paper condition To adjust the upper and lower media sensors complete these steps 1 Removethe ribbon if itis installed Refer to page 32 for instructions 2 Locate the upper media sensor Figure 30 The upper media sensor eye is directly below the adjustment screw head 3 Slightly loosen the upper media sensor adjustment screw use a Phillips head screw driver 4 Using the tip of the screwdriver slide the upper sensor along the slot to the desired position 5 Tighten the upper media sensor adjustment screw Figure 30 Upper Media Sensor Adjustment 105SL User Guide 6 4 2004 11342L Rev 8 Printer Operation Configuring the Software or Printer Driver 6 Position the lower media sensor Figure 31 by sliding itin its slot until the lower media sensor light source is positioned directly below the upper media sensor Figure 31 Lower Media Sensor Adjustment Lower Media Sensor Black Mark Sensor The optional black mark sensor is in a fixed position and enabled via the front panel refer to Configuration and Calibration LCD Displays on page 46 for details Configuring the Software or Printer Driver M any printer settings may also be controlled by your printer s driver or label preparation software which may override a

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