Zanussi ZDG 58 Operating Instructions
Contents
1. Installing the oven General information The cooling fan for the controls Ignition Oven lights Lighting the oven and grill The grill The grill pan and handle The oven Baking trays and dishes Blank page Oven cooking charts Slow cooking The electronic timer Hints and tips for automatic cooking Care and cleaning What is wrong and why Replacing an oven light bulb Service and spare parts Guarantee Page OPAL AIAI oyun A 12 14 16 17 18 21 24 28 32 34 35 37 Installation ZDG 58 Installing the oven For your safety This oven must be installed and serviced by a competent person as Stated in the Gas Safety Installation amp Use Amendment regulations current edition It is important that the oven is suitable for your gas supply Your installer should check the data badge Cabinet Dimensions This oven must be fitted into a cabinet with a suitable sized aperture Minimum aperture height 874mm Minimum aperture width 560mm Minimum aperture depth 560mm For more details on suitable cabinet sizes refer to the Installation and Servicing Instructions supplied with your oven Location For your safety All gas ovens require adequate ventilation The room the oven is fitted in must have a good air supply that meets the standard BS 5440 Part 2 current edition Your installer will tell you if you are not sure The oven may be placed in a kitchen kitchen diner or bedsit but not in a bathroom2. especially during warm weather Food should be fresh and preferably straight from the refrigerator Joints of meat and poultry must be completely thawed Dishes containing left over cooked meat or poultry should not be cooked automatically if there is a delay period 10 Choose dishes which require approximately the same cooking time Slight variations may be allowed by i placing foods in larger or smaller containers ii using more or less liquid iii cutting fruit or vegetables into larger or smaller pieces These will give longer or shorter cooking times respectively Further temperature adjustments can be made by placing the foods higher or lower in the oven as the top of the oven is hotter than the bottom 11 Arrange shelf positions to suit dishes and choose dishes which will fit into the oven together 12 As food may be standing for some time in the oven cover dishes with foil or a lid where possible and in the case of roast potatoes and joints of meat brush with a little fat or oil Lemon juice may be added to fruitand vegetables to prevent browning 13 Cream should be added just before serving 14 If alcohol is used fermentation can occur 15 Green leaf vegetables which take only a short time to cook should not be placed into the oven with the automatic meal It is far better to cook them in a pan on the hotplate whilst dishing up the rest of the meal Wo Om DD 27 ZDG 58 Care and cleaning Do not use
3. part thereof is proved to be defective by reason only of faulty workmanship or materials we will at our option repair or replace the same FREE OF ANY CHARGE for labour materials or carriage on condition that The appliance has been correctly installed and used only on the electricity supply stated on the rating plate The appliance has been used for normal domestic purposes only and in accordance with the manufacturers operating and maintenance instructions The appliance has not been serviced maintained repaired taken apart or tampered with by any person not authorised by us Any servicing or repairs carried out by any unapproved third party will invalidate the approvals status of this product All service work under this guarantee must be undertaken by a Zanussi Service Force Centre Home visits are made between 8 30am and 5 30pm Monday to Friday Visits may be available outside these hours in which case a premium will be charged Any appliance or defective part replaced Shall become our property 37 Exclusions This guarantee does not cover Damage or calls resulting from transportation improper use or neglect the replacement of any light bulbs or removable parts of glass or plastic Cost incurred for calls to put right machines improperly installed or calls to machines outside the UK and the Republic of Ireland Appliances found to be in use within a commercial or similar environment p
4. around during cooking or you can take the top tray out of the oven when the food is cooked and move the lower tray to the higher shelf to finish cooking Always leave at least one shelf position between shelves to allow heat to circulate The recommended shelf positions give the best results Put the dishes in the centre of the shelf You can change the gas marks and cooking tines to suit your own tastes Itis inqportant to check that food is piping hot before serving Gas Shelf Approximate Food mark position cooking tne Roasting neat Beef 5 4 Rare 20 nirs per 14g 1 Ib and 30 mins Medium 25 mins per Vg 1 Ib and 25 mins Well Done 30 nins per Vkg 1 Ib and 30 mins Lanio 5 4 Medium 25 mins per Vg 1 Ib and 25 mins Well Done 30 mins per V g 1 Ib and 30 mins Pork and Veal 5 a Medium 30 nins per kg 1 Ib and 30 mins Well Done 35 mins per kg 1 Ib and 35 mins Thoroughly thaw frozen joints before cooking them Reconmtrended position for shelf with netal plate 61 Gas Shelf Approximate Food mark position cooking tine Poultry Chicken 5 4 20 mins per 12kg 1 Ib and 20 nins Turkey below 4 5kg 10lbs 4 5 25 mins per 12kg 1 Ib and 25 mins over 4 5kg 10 Ibs 4 5 15 mins per 12kg 1 Ib and 15 mins Duck and duckling 5 4 25 mins per 12kg 1 Ib Stuffed poultry Cook as above but calculate weight including stuffing Thoroughly thaw frozen joints before cooking them The tines given above are for whe
5. one you are using where there is more space Use the shelf with the metal plate in a higher runner position when cooking on two levels 15 ZDG 58 Baking trays and dishes Mth Leave a gap of 13mm between all dishes and the sides of the oven so the heat can circulate properly Do not push dishes too far back as food will burn if it overhangs the burner flames Ja The baking tray we have supplied with your oven has been designed and tested to give the best results from your oven If you use a tray or tin which is larger than this you may need to turn it around during cooking Place single dishes on the centre of the shelf You may need to turn large items around during cooking Condensation Condensation may form on the oven This is quite normal and nothing to worry about The condensation forms when heat and moisture are present for example during cooking Whenever possible try to make sure that food which contains a lot of moisture for example casseroles are covered If you do notice any condensation wipe it up straight away 16 ZDG 38 This page has been intentionally left blank 17 8T Oven cooking chart These instructions are for cooking in the oven after it has been pre heated for 20 minutes When you are using both shelves use the shelf with the nretal plate in the higher position If you are cooking nore than one tray of similar itens for eanple cakes or biscuits swap the trays
6. OPERATING INSTRUCTIONS ZANUSSI BUILT IN DOUBLE CAVITY GAS OVEN MODEL ZDG 58 Introductior ZDG 58 Introduction This gas oven has been designed and manufactured to all the necessary British Standards It also carries the C E mark The cooker complies with European Council Directive 90 396 EEC Itis important that you understand how to use and care for the oven properly before you use it for the first time We have written this booklet with your safety in mind Read the booklet thoroughly before you use the oven Keep the booklet in a safe place so that anyone who uses the oven can read it Pass the booklet on with the oven if you give or sell it to someone else For your safety This oven is designed for domestic use to cook food You must not use it for any other purpose It is not designed for commercial use Keep children babies and toddlers away from the oven at all times The installation instructions that came with the oven tell you how and where it can be fitted If the oven is already installed you must make sure that all instructions have been followed If you are in any doubt ask a registered person More details on installation on page 4 We have included several drawings to show the right and wrong way of doing things The right way will have a smiling face by it A sad face shows something is wrong Important Make sure you remove the sales stickers before you use this oven ZDG 58 Contents
7. able noisy Check Check that the burner flames stabilise after a few minutes It may be that the appliance needs to adjust to room temperature 33 ZDG 58 Replacing an oven light bulb You need a 25 Watt small Edison screw with a temperature rating of T300 Make sure the oven is cool before you replace a bulb Unplug the oven Open the oven door and remove the oven shelves Pull the glass bulb cover towards you and then pull it off Unscrew the bulb by turning it to the left Fit a new bulb and then replace the glass bulb cover Replace the oven shelves Plug the oven back into the electricity supply Re set the time of day The oven light bulbs are not covered by the manufacturers guarantee 34 ZDG 58 Service and spare parts Help us to help you Please determine your type of enquiry before writing or telephoning Service It is a recommendation by the manufacturer that annual servicing of the product is done by the manufacturers approved service organisation Before calling out an Engineer please ensure that you have read the details under the heading What is wrong and why and have the model number and purchase date to hand The telephone number for service iS 08705 929929 PLEASE NOTE that all enquiries concerning service should be addressed to your local Zanussi Customer Service Centre Some Regional Electricity Companies are responsible for the servicing of cookers sold through their own retail outle
8. ake sure you ve set everything correctly and you ll feel much more confident when you are away from home in the future Setting the controls for automatic use This is very easy All you have to do is work through the steps below The clock will work out the rest for itself 1 Is the electricity supply on 2 Is the clock Showing the correct time To adjust turn and hold the selector knob to clock and turm the setting knob in either direction OVEN PROGRAMMER 3 How long will the food take to cook Turn the selector knob to cook Then turn the setting knob until the length of time you want the food to cook shows in the display The maximum cooking time is 23 hours and 59 minutes Auto will show in the display OVEN PROGRAMMER A rea eit MANUAL TIME CLOCK e TIMER COOK Orme 9 25 ZDG 58 4 Whattime do Turn the selector knob to you wantthe Stop Turn the setting knob a food to be until the time the oven is to 18 00 cooked by switch off shows in the SuN display The cookpot 45 will go out The Stop time must not be more than 23 hours 59 minutes from the time of day For example if the time of day is 9 00 am the latest Stop time will be 8 59 am the next day 5 Setto Turn the selector knob to automatic automatic The time of day will show in the display 6 Turn on the Turn the oven control to oven control mark 9 then to t
9. any polishes caustic cleaners abrasives washing soda or soap powder except those recommended in this booklet Please note If we recommend you use hot soapy water we mean hot GS water with washing up liquid in it and not any other cleaning product If you own a dishwasher please read the operating instructions for the machine before you wash any part of your cooker Clean your oven regularly using a cloth that has been wrung out in hot soapy water Rinse and polish it dry using a soft cloth When you remove parts of your oven for cleaning do not plunge them into water whilst they are very hot as this may damage the finish of the parts You must not remove the control knobs when cleaning the control panel The grill Clean the grill compartment the shelf grill pan and handle grid and trivet and the inner grill door while they are still slightly warm This way you can easily remove any splashes and spills Clean them with a cloth that has been wrung out in soapy water You may use mild abrasives Such as Jif For more stubborn marks you may occasionally need to use a Soap filled pad such as Brillo 28 ZDG 58 The oven Clean the base of the oven the oven shelves the meat tin cake tray and the oven door while they are still slightly warm This way you can easily remove any splashes and spills You may use mild abrasives The heat in the oven will change the colour of the metal plate on the Shelf You must not remov
10. ar items for example cakes or biscuits swap the trays around during cooking Or you could remove the top tray when the food is cooked and move the lower tray to the higher shelf to finish cooking Preheating You do not need to preheat the oven for casseroling and so on Preheat the oven for baking or when you are cooking sensitive food such as Yorkshire puddings souffl s and yeast mixtures When you are cooking or reheating frozen or chilled food read the instructions on the packaging When you need to preheat the oven we recommend you do so for 20 minutes 14 ZDG 58 Oven shelves The two oven shelves can be slotted into place in any of 5 positions For Safety the shelves will only pull out so far If you want to remove a shelf completely pull it forward as far as it will go raise the front edge and lift it out To put the shelf into a different position keep the front edge raised Slot the shelf onto the runner lower the front edge and slide the shelf in The shelf positions are counted from the top downwards and recommended shelf s positions are given in the cooking charts on e2 i a Ps Pr Ney pages 18 19 and 20 When cooking always try to leave at least one runner position between shelves to allow the heat to s circulate properly o4 The recommended shelf positions given in the oven cooking charts give the best results When you only need to use one shelf you can store the other shelf above or below the
11. ate The pressure should be For Natural Gas 20mbar For L P Gas 28mbar for Butane 37mbar for Propane Turn off the gas and electricities supply and the thermostat disconnect the pressure gauge and replace the test point plug Turn on the gas supply and check for gas soundness NOTE The electrical supply must be connected in order to test the pressure PRESSURE TEST Fig 9 INLET ELBOW SECURING BRACKET INLET ELBOW 4 RE ASSEMBLE THE APPLIANCE 1 Refit the fascia panel 2 Re fit the oven and grill doors 5 CHECKING THE GRILL 1 Place the grill pan containing the trivet under the grill burner 2 With the grill door open turn on the grill tap check that there is a spark from it s ignition system This should continue until the burner is alight 3 There is a safety switch which shuts off the gas supply to the grill burner when the door is closed Check 10 that it is operational by slowly closing the grill door the gas supply should be shut off to the burner before the grill door is fully closed NOTE The burner will continue to spark PART NO 311280704 CE
12. azard if itis inserted into a 13 amp socket elsewhere in the house If the ignition system doesn t work there may be a fault with the electrical supply First check the socket by trying out another piece of electrical equipment in it if that works correctly renew the fuse in the plug If the fuse keeps failing there is a fault in the oven which must be put right Do not use a fuse with a rating higher than 3 amps Do not carry out other electrical work Unplug the oven and tell your installer ZDG 58 Lighting the oven and grill Grill To light 1 Open the grill door Push in the control knob and turn it to the highest setting This is shown by a large flame symbol Oven To light 1 Open the oven door 2 Push in the control knob and turn it to gas mark 9 When the burner has lit there will only be small flames at first OVEN C 3 Now turn the control knob to the gas ow turn the control knob to the ga mark you want a 4 Wait until the burner is showing large flames 5 Close the oven door ZDG 58 To turn off any burner 1 Push in the control knob and turn it to the off position This is shown by a large dot OVEN Q ZDG 58 The grill When you first turn the grill on you will be able to smell residues from the grill surface being burnt off It may be necessary to open a window for ventilation The smell will disappear after using the grill a few times Heat control The grill gives variab
13. e the solid plate from the shelf You can soak the shelf for a few minutes in hot soapy water to make cleaning easier If you use any oven cleaners on the oven base they must have the Vitreous Enamel Development Council VEDC seal of approval Follow the instructions on the cleaning agent and protect the oven burner with aluminium foil to prevent it from becoming blocked Do not use any cleaning products on the top sides and back of your oven The top sides and back of your oven are coated in a special material which helps to keep itself clean Follow these simple rules to maintain the appearance of the special finish 022 22 a gt Do not overfill dishes or they will boil over e 2 Do not use dishes too high in the oven If O you do they may stick to the oven roof Cover your roasting tins with foil This will e prevent fat splashing 4 Use a roasting tin which is just large L gt enough for the meat and potatoes This will help to reduce fat splashing 5 AeA Dry any vegetables that you are going to BSS roast If they are wet there will be more fat AS splashing 6 Follow the oven cleaning cycle regularly 29 ZDG 58 Oven cleaning cycle You need to follow the cycle to keep the inside of the oven in good condition The type of cooking you do will affect how often you need to follow the cycle If you do a lot of roasting and very little baking you should follow the cleaning cycle once a we
14. ek If you do very little roasting you will only need to follow the cleaning cycle every 2 3 weeks To carry out a cleaning cycle 1 Remove the oven shelves 2 Set the oven to mark 5 for at least 30 minutes 30 mins 3 Turn the temperature up to mark 7 for 2 hours or until d the oven is presentably clean Some staining will remain 2 hrs Do not use any cleaning agents Ws or scrapers on the inside of the Y oven Do not wash the special AN finish 30 ZDG 58 Cleaning between the outer and inner door glass You can remove the glass from the oven and grill doors if you need to The grill door is fitted with a trim You must note the correct position of the trim when you remove the grill door glass To remove the outer glass 1 2 3 Open the door so you can get at the two cross head screws on the top of the door Loosen these two screws using a pozidrive screwdriver You should hold the door glass securely in place with one hand whilst removing the screws completely with the other hand If you do not do this the door glass could fall forward Still holding the door glass remove the trim from the top of the grill door Note the correct position of the grill door trim The oven door does not have a trim Using both hands gently tilt the top of the door glass towards you Lift it slightly to disengage the locators at the bottom of the door Va wy Clean the outer and inner glass using hot
15. er control knobs ii Remove the four screw two each side which are visible on the underside of the fascia Fig 3 iii Tilt the bottom of the fascia panel out over Withdraw the fascia panel by moving it down over to disengage it from the top fixing lugs Take care not to lose the two rubber grommets from the timer 7 If the gas supply bayonet and wall fixing bracket are to be located behind the appliance It must be located in the shaded area as indicated in Fig 5 8 Connect flexible hose to the gas inlet supply block see Fig 5 The flexible supply pipe must be suitable for use at 70 C above ambient The hose should be long enough to allow the appliance to be withdrawn from the cabinet 9 Position the appliance in front of the cabinet and run the supply cable See Section 2 through the cabinet and connect to the junction box or socket Ensure that the supply is isolated at this stage Connect flexible hose to the bayonet connector 10 Lift the appliance into the cabinet making sure the hose and supply cable are not trapped Push the appliance as far back as it will go 11 Centralise and fix the appliance using the six wood screws provided in the position indicated in Fig 4 12 Carry out a gas soundness check NOTE Check the gas supply pressure before fitting the fascia See Section 3 p o o Fig 4 FIXING POINTS INSTALLATION Solid Pipe Installation FITTING THE APPLIANCE AND CABINET 1 2 A Make suitab
16. es between 5m and 10m an air vent of 50cm is required If the room has a door that opens directly to the outside no air vent is required For room volumes that exceed 11m no air vent is required If there are other fuel burning appliances in the same room BS 5440 Part 2 Current Edition should be consulted to determine the requisite vent requirements LOCATION OF APPLIANCE The appliance may be located in a kitchen a kitchen diner or bedsitting room but not located in a bathroom or shower room It is essential that there is a minimum clearance of 3mm between the top surface of the appliance and the inside top of the cabinet The unit must be fitted into a cabinet conforming to Fig 1 The following internal dimensions are particularly important Height 879 facie Maximum Width Maximum Solid Pipe Depth 560 Minimum N A eee Maximum Flexible Pipe Depth 7B eeeeeeees Minimum N A eee Maximum NOTE Where a cupboard door with a handle is situated above the appliance we recommend a minimum clearance gap of 5mm between fascia top trim and door Fig 1 2000 recommended INSTALLATION Flexible Pipe Installation 1 FITTING THE APPLIANCE AND CABINET It is recommended that a s 1100mm long angled bayonet flexible hose BFS and a 1 2 straight socket BFS be used for the installation However any approved hose of the right length can be used IMPORTANT Flexible tubing used must comply with B S 669 curre
17. gas soundness check NOTE Check supply pressure before fitting fascia See Section 3 E SIDE VIEW FRONT VIEW Fig 6 2 CONNECTION TO ELECTRICITY SUPPLY WARNING This appliance must be earthed do not earth this appliance to the gas supply piping This appliance must be connected to a 220V 240V AC 50Hz supply which incorporates a 3 ampere fuse If any other type of plug is used it should incorporate a 5 ampere fuse either in the plug or adapter or at the distribution borad The appliance is supplied with 2 meters 6 5 ft of 5 ampere 3 core cable fittted with a moulded plug If this proves to be insufficient to allow the appliance to be plugged into the nearest supply socket the supply cable can be either i Replaced totally by a longer cable at least 0 75mm nominal cross sectional area 24 0 2 ii Extended by using a B E A B approved 3 way A sealed flex connector with integral flex clamps Earth Green or DO NOT EXTEND THE CABLE USING PLASTIC Brown Green Yellow OR CERAMIC CONNECTION TERMINAL BLOCKS AND OR INSULATION TAPE If the supply cable is replaced it is recommended that Blue or the ends of the new cable all be cut to the same Black length 60mm any excess wire being stored inside the mains terminal see Fig 7 Should the supplied cable be required to be threaded 5mm through small apertures in the cabinets it can be removed from the mains inlet terminal block see Fig 7 If the supplied plug is cut off dis
18. gentle heat such as tomatoes or mushrooms towards the edge of the grid Arrange meat meat products and fish to Suit their thickness and how you like them cooked To prevent excess fat splashing when you use the grill place the trivet in the grill pan below the grill grid 10 ZDG 58 Grill shelf The grill shelf can be slotted into place in any of two positions For Safety the shelf will only pull out so far If you want to remove the shelf completely pull it forward as far as it will go raise the front edge and lift it out To put the shelf into a different position keep the front edge raised slot the shelf onto the runner lower the front edge and slide the Shelf in You should use the shelf without the metal plate when grilling Use shelf position one when toasting and FAAAAAI adjust the height of the grid to suit 4 Shelf positions are counted from the top Shelf downwards a 11 ZDG 58 The grill pan and handle The grill pan has a removable handle This should be removed during grilling To attach the handle press the button on the handle with your thumb Lift the handle upwards slightly and put it into the widest part of the grill pan bracket Move the handle to the left and lower into position You can now release the button Make sure the handle is firmly located When you remove the handle press the button on the handle with your thumb and lift the handle upwards slightly and towards the ri
19. ght to remove it from the grill pan bracket To sit the grill pan on the shelf correctly make sure that the cut out on the underside of the handle bracket sits over the front bar of the shelf 12 ZDG 58 To check the progress of the food when using the grill you should withdraw the grill pan on the shelf to attend to food After removing the grill pan you can rest it on a heat resistant work surface if you need to Plate warming You can use the grill compartment to warm plates while the oven is on Do not place plates to warm under the grill when it is on as this may damage the plates 13 ZDG 58 The oven Before you use the oven you should wipe it oe out with a damp cloth to remove any dust Ca aoi When you first turn the oven on you will be GAS MARK G TEMPERATURE able to smell residues from the oven Surfaces being burnt off It may be necessary to open a window for ventilation The smell will disappear after using the oven a few times eB ED eed ea he COOLER Heat zones There are zones of heat within the oven The temperature in the middle is the gas mark you have chosen The top of the oven is slightly hotter and the lower shelf slightly cooler The base of the oven is quite a lot cooler You can make use of these heat zones when you are cooking foods requiring different temperatures all at the same time You can use the base of the oven to warm plates If you are cooking more than one tray of simil
20. he gas mark you want TIME The time shown on the chart gives an example of setting the automatic controls when the time is 9 00 am the food is to be cooked for 2 hours and the food is needed at 6 00 pm 1800 hours The clock will work out what time the oven will switch itself on and it will turn the oven off at the end Once the automatic sequence is finished there will be an alarm and the Auto symbol flashes to remind you that you need to set the oven for manual operation To do this turn the selector knob to manual Turn off the oven control To cancel an automatic programme If you change your mind and want to cancel a programme that you have set turn the selector knob to Cook and turn the setting knob until 0 00 Shows in the display Turn the selector knob to manual 26 ZDG 58 Hints and tips for automatic cooking 1 Check the instructions for setting the automatic controls until you are familiar with the timer operation 2 Ifthe oven has been used allow it to cool completely before using for automatic cooking 3 You should leave food in the oven for as short a time as possible before automatic cooking starts 4 Do not leave food to stand in the oven when it has finished cooking You should remove it and if it is not going to be eaten at once cool it quickly 5 If you cannot remove food from the oven as soon as it is cooked make sure that the food is covered Choose perishable foods carefully
21. itch the oven on at the wall until the cooling fan has cooled it down Check that there is not a problem with your gas supply You can do this by making sure that other gas appliances such as your central heating or gas fire are working Problem Food is cooking too quickly or too slowly Check Check that you are using the recommended gas marks and shelf positions See pages 18 19 and 20 Be prepared to adjust the gas mark up or down to achieve the results you want Problem The oven is not cooking evenly Check Check that the oven is installed properly and is level Check you are using the recommended temperatures and shelf positions f you are using a tin or tray which is larger than the one we Supplied be prepared to turn it round during cooking f you are cooking a large item be prepared to turn it round during cooking 32 ZDG 58 Problem Having difficulty cleaning any part of the oven Check Check that you are following the instructions for care and cleaning See page 28 Problem The oven lights do not work Check Check that the oven is not set for automatic cooking The lights will illuminate when cooking begins f you have had your oven for some time you may need to replace an oven light bulb See page 34 Problem The timer does not work Check Check that the timer instructions are being closely followed See page 24 Problem The oven or grill burner flame is unst
22. le arrangements for gas and electrical supplies into the installation site Preferably a junction box or 3 pin earthed socket should be situated at the back of the cabinet below the oven The electrical connection to the appliance is at the rear bottom right hand side the junction box or socket should be positioned accordingly Fit cabinet as Fig 1 making sure that it is level When unpacking the oven keep it on it s polystyrene base until it is put into the cabinet to avoid damage Remove the oven and grill doors i Open door fully ii Engage both hinge locking pins See Fig 2 iii To remove the door clear the hinges by raising the door slightly whilst pulling towards you Remove the fascia panel i Remove the gas control knobs springs bezels and timer control knobs ii Remove the four screw two each side which are visible on the underside of the fascia Fig 3 iii Tilt the bottom of the fascia panel out over Withdraw the fascia panel by moving it down over to disengage it from the top fixing lugs Take care not to lose the 2 rubber grommets from the timer GAS INLET SUPPLY BLOCK Fig 5 680 NOTE The thermostat and grill discs will remain attagh q to the fascia panel When refitting the control knobs and bezels the drive pins on the rear of the bezel must first be located in the disc carrier The knob and spring can now be fitted onto the control spindle To prevent the top fascia panel mounts beco
23. le heat settings The control knob turns to the left from OFF to HIGH and then to LOW The high setting should be used for fast cooking such as toast Use a lower setting to cook thicker foods such as chicken after it has been browned on the high setting You should remember to turn the food regularly You should not use the grill to keep food warm as it will continue to cook the food The grill pan should be used on the shelf without the metal plate underneath it The shelf can be positioned in any of the runner positions You can reverse the grill pan grid to suit different types of food If you close the door whilst the grill burner is lit it will go out and you will hear a continuous sparking The burner will automatically re light when you open the door ZDG 58 Cooking positions Most food should be cooked on the grid in the grill pan You can turn the grid over to Suit different thicknesses of food You can place some dishes straight on the grill shelf This is useful when you are browning the top of food such as cauliflower cheese Preheating You don t usually need to preheat the grill You may wish to preheat it for a couple of minutes when you are cooking steak or browning food Putting food on the grid Place food such as toast tea cakes and muffins towards the centre of the grid If you put food outside this area it may require rotating during cooking Place food which needs a more
24. lus those which are subject to rental agreements Products of Zanussi manufacture which are NOT marketed by Zanussi Limited For EEC Countries The standard guarantee is applicable but subject to the owners responsibility and cost to ensure the appliance meets the standards set by the country to which the product is taken The Zanussi company in the country concerned will be pleased to advise further Sight of your purchase receipt will be required by them OVEN Natural Gas L P Gas Burner Sheet metal construction mounted transversely at rear of oven Heat Input 2 4kW 8189 Btu h 2 4kW 172 g h Injector Marking 108 078 Flame Supervision Device Diamond H G S D 100 28 Diamond H G S D 100 30 Thermostat Diamond H 1100 110 B2 Diamond H 1100 114 B2 Thermostat By Pass Marking 74 79 IMPORTANT SAFETY REQUIREMENTS This appliance must be installed in accordance with the Gas Safety Installation and Use Regulations Current Editions Detailed recommendations are contained in the following British Standard Codes of Practice BS 6172 BS5440 Part 2 and BS 6891 All British Standards must be Current Editions PROVISION FOR VENTILATION The room containing the appliance should have an air supply in accordance with BS 5440 Part 2 Current Edition All rooms require an openable window or equivalent and some rooms will require a permanent vent as well For room volumes up to 5m an air vent of 100cm is required for room volum
25. ming slack it may be necessary to adjust the top fixing lugs 7 Solid gas pipe installation i Remove the inlet elbow securing bracket and screws See Fig 9 Slacken and remove the union nut on the gas supply elbow on the right hand side of the control panel ii Remove the two screws on the gas inlet block Fig 5 iii Withdraw the gas inlet block and pipe assembly from the back of the appliance iv Remove the union elbow from the inlet block and pipe assembly The elbow will be required in the final installation v The union elbow should be connected to the gas supply pipe via a standard 14 B S P straight connector Install the gas supply pipe on site complete with the union elbow See Fig 6 Note the orientation of the elbow 8 Position the appliance in front of the cabinet and run the supply cable See Section 2 through the cabinet and connect to the junction box or socket Ensure that the supply is isolated at this stage 9 Lift the appliance into the cabinet making sure the gas supply pipe enters the duct in the rear of the appliance and the cable is not trapped by the appliance Push the appliance as far back as it will go Ensure the supply pipe comes through the control panel and pull through any slack cable 10 Cenitralise and fix the appliance to the cabinet using six wood screws inthe position indicated in Fig 4 11 Tighten the union nut into the supply elbow 12 Replace the inlet elbow securing bracket 13 Carry out a
26. n you are open roasting If you cover the food with foil or a lid you should allow an extra 5 minutes cooking tine for each 2kg 1 Ib Yorkshire pudding large 7 2 25 30 mins individual 7 2 15 25 mins Cakes Very rich fruit cake According to recipe Rich fruit cake 1800 7 2 S 2 ahours 205nm 8 2 Sk 2 227 ahours Madeira 180nmM 7 4 S 60 nins Small cakes 5 I amp 4 15 25 nins Scones 7 I amp 4 10 20 nins Victoria sandwich 180n m 7 4 2 amp 4 20 30 nins 205n m 8 4 2 amp 4 20 35 nins Recontrended position for shelf with netal plate 02 Gas Shelf Approximate Food Mark Position cooking tine Pasties Plate tart shortcrust 6 2 25 35 mins Fruit pie Shortcrust 6 2 25 35 mins Mince pies flan pastry 5 EA 20 25 mins Profiteroles choux pastry 4 2 25 30 mins To help pastry brown on the underside cook on a rretal plate or if plates are flat and have no rimundemeath place on baking tray to cook Puddings Milk puddings 2 3 122 hrs Baked sponge pudding 4 a 45 60 mins Baked custard 3 2 50 60 nins Yeast mixtures Bread 0 45kg 1 Ib loaves 8 3 30 40 nins O0 90kg 2 Ib loaves 8 3 30 40 nins Rolls and buns 8 2 15 20 mins Note You must soak dried beans then boil themin an open pan for 15 minutes before you add themto any dish Recontrended position for shelf with rretal plate ZDG 58 Slow cooking The slow cook setting gives a very low heat in the oven It is particularly u
27. nt editions L P G flexible connections must be of a type suitable for L P G and capable of operation up to 50mbar and carry a red stripe band or lable NOTE Only liquid sealants can be used in threaded gas connections Do not use P T F E tape 1 2 3 6 NOTE The thermostat and grill discs will remain attached to the fascia panel When refitting the control knobs and bezels the drive pins on the rear of the bezel must first be located in the disc carrier The knob and spring can now be fitted onto the control spindle To prevent the top fascia panel mounts becoming slack it may be necessary to adjust the top fixing lugs Make suitable arrangements for gas and electric supplies into the installation site Preferably a junction box or 3 pin earth socket should be situated at the back of the cabinet below the oven The electrical connection to the appliance is at the rear bottom right hand side the junction box or socket should be positioned accordingly Fit the cabinet as Fig 1 making sure that it is level When unpacking the appliance keep it on it s polystyrene base until it is put into the cabinet to avoid damage Remove the oven and grill doors i Open door fully ii Engage both hinge locking pins See Fig 2 iii To remove the door clear the hinges by raising the door slightly whilst pulling towards you HINGE LOCKING PIN Remove the fascia panel i Remove the gas control knobs springs bezels and tim
28. or shower room It should not be installed in a bedsit smaller than 20m Ask your installer ZDG 58 General information To get the best results from your new oven please read these instructions carefully You should pay particular attention to cooking times and gas mark settings as these may differ from your previous oven You may find it necessary to adjust these until you are more familiar with the oven For your safety Do not block any of the oven vents Never line any part of the oven with aluminium foil Do not let items which can catch fire or electric mains leads such as kettle flexes trail over any part of the oven Oven housing units vary widely in construction and finish To avoid possible damage to the housing unit you must not leave cabinet doors or flaps above the oven open or partially open when you use the grill or oven If you have a storage area above your oven it will become warm when you use the oven Do not store perishable foods in the storage area above the oven The cooling fan for the controls Your oven has a cooling fan The cooling fan will start to work as soon as you light the grill or oven You will be able to hear the fan when it is working The cooling fan may continue to work after you have turned off the oven or grill It will switch itself on and off until the oven has cooled down If you want to turn off the electrical supply to the oven you should not do so until the cooling fan has s
29. pose of it safely as it baa will be a shock hazard if inserted into a 13 amp socket elsewhere in the house Fig 7 Earth Tab To fit a 3 pin 13 amp plug to the end of the appliance cable Fig 8 Connect the wires as follows BROWN to the live terminal BLUE to the neutral terminal GREEN and YELLOW to the earth terminal As the colours of the wires in the mains lead of this appliance may not correspond with the coloured markings identifying the terminals in your plug proceed as follows The wire which is GREEN and YELLOW must be connected to the terminal in the plug which is marked with the letter E or by the earth symbol or coloured GREEN or GREEN and YELLOW The wire which is coloured BLUE must be connected to the terminal which is marked with the letter N or coloured black The wire which is coloured BROWN must be connected to the terminal which is marked with the letter L or coloured RED FIT A 3 AMP FUSE TO THE PLUG FUSE HOLDER GREEN AND YELLOW BLUE 4 PRESSURE TESTING The pressure test point is located on the right hand side of the gas rail Access to the test point is through a cut out in the top right hand side of the control panel see Fig 9 Remove the hex head plug from the test point Connect the pressure gauge to the test point Check the supply pressure by turning the oven thermostat to Mark 9 then turn on the gas and electricity supplies Allow the oven burner to light and gas flow open up to full r
30. seful when you are cooking soups stews and casseroles because the long slow cooking will make cheaper tougher cuts of meat more tender OVEN Some foods such as pastry and biscuits are not suitable for slow cooking because the temperature is too low Cover all food during cooking to prevent it from drying out You can uncover food for the last half hour if it is normally served golden brown Food preparation slow cooking Joints of meat and poultry Do not cook meat joints over 2 7kg 6lb Do not cook poultry over 2kg 4lb 802 Cook on the middle shelf of the oven or above Cook stuffing separately Cook for at least 6 hours Only cook joints of pork if you can make sure by using a meat thermometer that the temperature inside the joint is at least 88 C For good air circulation always stand joints on a rack in the roasting tin or casserole Thaw all frozen meat and poultry before you cook it Prime cuts of meat do not benefit from slow cooking Cut off unwanted fat and skin unless it is browned first 21 ZDG 58 Soups casseroles and stews Do not cook casseroles over 3kg 6lb Do not cook two 1 8kg 2lb casseroles on slow cook setting at the same time Cook in the middle of the oven or above Cover food with a tight fitting lid or tin foil Cook for up to 9 hours Vegetables Cut into small pieces Dried beans must be pre soaked then boiled in an open pan for 15 minutes before adding to an
31. soapy water and mild abrasives such as if Replace the glass by holding it in both hands and gently placing the locators into the holes of the brackets at the bottom of the door Push the top of the glass towards the door and make sure the screw location holes line up Replace the trim on top of the grill door making sure that it is correctly positioned You can check this by looking through the air gap on the top of the door and checking that the screw location holes line up Hold the glass in place with one hand and replace the cross head screws into the location holes with the other hand Tighten the screws using a pozidrive screwdriver Close the door 31 ZDG 58 What is wrong and why We strongly recommend that you carry out the following checks on your oven before calling a Service Engineer It may be that the problem is a simple one which you can solve yourself without the expense of a Service call If the Service Engineer finds that the problem is listed below you will be charged for the call whether or not the cooker is under guarantee Problem The oven or grill will not light Check Check that the oven is switched on at the wall Check that the timer is set to manual See page 26 Check that there has not been a power failure If the electricity Supply has been interrupted or you have switched the oven off at the wall the grill may have cut out before the cooling fan has cooled the oven down Sw
32. ting knob If the oven is switched off on the wall or there is a loss of power the clock will stop and you will not be able to use the oven When you first Switch the electricity supply on the timer display will flash During the hours of 10p m 22 00hrs and 6a m the display will glow dim If a function is selected the display will glow brighter until the function is complete It will then revert back to the dim mode To set the time of day Turn and hold the selector knob to clock The cookpot symbol 4 is showing TER Set the correct time by turning the setting tHe LILI knob clockwise Adjust the time by turning MANUAL E the setting knob in either direction The STOP selector knob will return to manual when you let go of it OVEN PROGRAMMER To use the minute minder Turn the selector knob to timer PEC Turn the setting knob clockwise until the Li e LI a display shows the time you want Our MANUAL ime CLOCK e TIMER diagram shows the timer set to 5 minutes O oge e AUTO OVEN PROGRAMMER When you are using the minute minder you can make the clock show the time of day by turning the selector knob to manual At the end of the timed period an alarm will sound Switch off the alarm by turning the selector knob to manual 24 ZDG 58 Automatic control When you use the automatic controls for the first time it s probably best to choose a time when you are at home That way you can check to m
33. topped working For your safety When you are using the grill or oven warm air will exhaust from the grill cavity and the vents below the control panel Take care not to stand too close to the oven or grill while in use General information ZDG 58 Ignition The grill and oven burners light automatically when you turn on the control If for any reason either of the burners go out the spark ignition will automatically relight it Please note You can only use the grill with the door fully or partially open You cannot use the grill when the door is closed You cannot use the oven or grill in the event of a power failure Oven lights Y our oven is fitted with two oven lights The oven lights will come on when you use the oven Oven light bulbs will usually last for many months If one or both lights do not work you probably need to replace a bulb See page 34 for details on how to change an oven light bulb Connecting to the electricity supply The plug supplied with the oven can be fitted directly to a suitable three pin earthed socket If you have to change the fuse replace it with a 3 amp fuse which has been ASTA approved to BS 1362 Do not use the plug until you have put the fuse cover back on If the fuse cover is lost you can get a replacement from an electrical retailer The correct replacement can be identified by marking or colour coding If you cut the plug off dispose of it safely as it will be a shock h
34. ts For service contact your local Electricity Showroom When you report a problem try to describe the nature of the fault Always give your ovens full name model and serial numbers which you can see when the oven door is opened Make a note of this information in this space Name Model Number Serial Number G C Number Please note that all enquiries concerning service should be addressed to your local Customer service centre 35 ZDG 58 Customer care department For general enquiries concerning your Zanussi cooker or further information on Cooking Cooling or Washing products you are invited to contact our Consumer Care Department by letter or telephone as follows Customer Care Department Zanussi Limited Zanussi House Hambridge Road Newbury Berkshire RG14 5EP Tel 01635 521313 The Gas Consumers Council The Gas Consumers Council GCC is an independent organisation which protects the interests of gas users If you need advice you will find the telephone number in your local telephone directory under Gas 36 ZDG 58 Peace of mind for twenty four months Zanussi standard guarantee conditions This guarantee is in addition to your Statutory and other legal rights which will not be excluded or in any way diminished by the return of the guarantee card Supplied with the cooker We Zanussi Limited undertake that if within 24 months of the date of the purchase this ZANUSSI appliance or any
35. y dish To prevent vegetables from discolouring add lemon juice Place vegetables under meat in casseroles Cover food with a tight fitting lid or tin foil Cook for up to 6 hours Milk puddings Make the pudding in the usual way For delicate puddings such as egg custard place the dish in a bain marie and cover the dish with tin foil Cook for 2 4 hours General points for slow cooking Frozen foods Thaw thoroughly before cooking Thickening Toss meat in flour for casseroles Alternatively blend cornflour with water and add it at the end of cooking Flavouring Flavours are held in the food because there is little evaporation Adjust flavouring at the end of the cooking time 22 ZDG 58 Liquid Use slightly less liquid as there is little evaporation during cooking Milk and milk products for example cream Add these towards the end of cooking to prevent them from curdling Reheating Cool left over food quickly and then put it in the fridge Do not reheat food using the slow cook setting R eheat food in the usual way or in a microwave Only reheat food once 23 ZDG 58 The electronic timer Please note that this is a 24 hour clock for example 2pm is shown as 1400 Cookpot symbol In the following pages we explain how to set the controls Read through them until you re familiar with the procedure We have Supplied a plastic card as a quick reference when setting the timer Selector Set
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