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Xerox Nuvera 100 MX User's Manual

1. The control system is designed to run within a specific range of quality Although some variation may be noticeable in specific cases the closed loop controls will typically deliver very acceptable quality consistently predictably and without operator intervention Mylar tabs Images printed on Mylar tabs typically show degradation due to toner scatter Other artifacts As with any printing process artifacts will occur on the Xerox Nuvera 100 120 144 Digital Production System These include streaks mottle banding spots and edge deletions For most jobs and clients the expected level of artifacts is within the normal operational and component quality ranges of the system and will not affect the acceptability of the job Maintenance procedures are available to mitigate these artifacts Artifact sensitive jobs should be monitored Using stocks on the Recommended Media List and maintaining your environment will also help to minimize the occurrence of these artifacts 33 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Printer Module Capabilities Print to Edge This is not a print to edge system due to potential image quality defects on the edge of the page The system default is set to 3 mm border erase The border erase can be set to 0 mm but the printer is subject to image quality limitations which may be acceptable for some applications Some
2. Electrical amp Environmental Minimum Maximum Temperature Range 50 F 10 C 90 F 32 C Humidity Range 15 RH 85 RH Altitude TBD ft m TBD ft m Sound Emission 50 dBa 70 dBa continuous 110 VAC 10 60 Hz 6 Amps 220 240 VAC 10 50 Hz 3Amps 110 VAC 10 60 Hz 6 Amps 220 240 VAC 10 50 Hz 3Amps SQFLD Bookletmaker Power SQFLD Module Media Latitude SQUAREFOLD Booklet Maker SQFBM Stock SQFLD Uncoated 16 Ib bond to 110 Ib index 60 to 200 gsm E BookletMaker Coated Stock Please see Solutions Planning Guide Specialty Media Not Supported Stock Size Range 8 5 x 11 to 12 25 x 18 2 216mm x 280mm to 311mm x 462mm Booklets Cross Feed 8 0 to 12 25 203mm to 463mm Booklet Sizes 5 5 x 8 5 to 8 5 x 11 140mm x 216mm to 216mm x 279mm Stock Size Range T x 8 to 9 125 x 14 33 178mm x 203mm to 232mm x 364mm Edge Stapling Cross Feed 7 to 14 33 203mm to 364mm Fold or 1 22 sheets 20 lbs 80 gsm Capacity Xm E 6 22 sheets in SquareFold mode 20 lbs 80 gsm Corner 2 50 sheets 20 Ibs 80 gsm Stapling Saddle stapling 2 staple heads with 5 000 staples dis Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document GBC Fusion Punch II with Offset Stacker The GBC Fusion Punch II provides inline printer punching combining printing and punching into on
3. Waste Developer Bottle 350 000 prints Disposal Process All Toner Waste Bottles include a prepaid return shipping label plastic bag and tie in the box This is the preferred method of disposal Empty dry ink containers and waste containers are safe and approved for local recycling with common commercially used plastics More information can be found at www Xerox com under Online Supplies Ordering Cartridge Recycling Program Xerox Productivity Plus XPP The XPP option provides capability for the advanced customer to carry out certain maintenance activities Before this capability can be enabled at a customer location the customer personnel who will be performing maintenance need to be trained and certified by Xerox Training is delivered in two phases Each phase is one day of training Customers may elect to participate only in phase one or in both phases Phase 1 training covers use of diagnostic routines photoreceptor removal and replacement and power supply filter replacement Phase 2 covers fuser and corotrons A manual and tool kit is provided with the training Specific parts will be provided as on site inventory printeract formerly Remote Services The Xerox Nuvera Digital Production System is enabled with Remote Service features including Automated Remote Monitoring and On Demand Machine Data Transfer Remote Services provides the ability for the Xerox Nuvera Digital Production System to securely transport th
4. 297 x 356 mm Face Trim 0 0 19 mm Stitch Head Two to four stitch heads Hohner or Acme Sheet Capacity Edge Top Corner 2 50 sheets Stitching Stitching Saddle Stitching 2 22 sheets 20 Ib Bond 80 gsm Input Height 34 860 mm and 40 2 1021 mm 42 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Xerox SquareFold BookletMaker SQFBM The Xerox SquareFold Booklet Maker SQFBM is a unique Xerox finishing product offering The SQFBM has an additional SquareFold Module that flattens the edge of a saddle stapled booklet to produce the look and feel of a perfect bound book SquareFold booklets stand upright on shelves for easy identification and retrieval and they stack compactly to minimize shipping costs For small size booklets sheets can be rotated in the Finishing Transport module Please refer to the Xerox SquareFold Booklet Maker Solutions Planning Guide for further site planning information system dependencies limitations valid configurations and device specifications Dimensions SQUAREFOLD Booklet Maker TREE SQFBM Width x Depth x Height 140 x 29 x 50 3556mm x 740mm x 1270mm 34 860mm Input Height 40 3 1024mm Weight 1285 lbs 583 kg Clearance Operator Minimum 24 in front of module Clearance Service Minimum 30 on all sides SQUAREFOLD Booklet Maker SQFBM
5. Clearance Service Minimum 30 from back wall Electrical amp BFM BFM Plus Environmental Minimum Maximum Temperature Range 50 F 10 C 90 F 32 2 C Humidity Range 15 RH 85 RH Altitude 0 ft 10 000 ft 3048m Power 200 240 VAC 10 50 60 Hz 8Amps Media Latitude BFM BFM Plus Uncoated 16lb bond to 120lb index 56 to 250 gsm Stock Weight Range Coated 90 to 250gsm Stock Size Range T x 8 to 12 x 18 5 178 x 203mm to 320mm x 470mm See table on following pages Top Tray Capacity 250 20b bond 75 gsm Main Stacker 3000 20 Ib bond 75 gsm Stapler One or two staples up to 100 sheets 20 Ib bond 75 gsm BFM Plus System Compatibility There are two models the BFM has a top tray also know as purge tray the BFM Plus includes a bypass transport over the stacker Both the BFM and the BFM Plus may be installed to enable continuous running with unload while run If one of these modules is the only installed finisher it must be BFM with the top tray A single BFM Plus may be installed if connected to a downstream FTM to add supported inline DFA finishing BFM BFM Plus Operation Continuous operation with unload while run is fully supported with a BFM and BFM Plus installation When a stacker is full or not ready e g out of staples the system can auto switch to another available stacker Unloads can be configured to occur automatically
6. Customer Expectations Document Finishing Transport Module FTM The Finishing Transport Module enables inline finishing by providing document transport capability and full DFA support to DFA compliant finishing devices Key Features include e Dual DFA enabled output heights e Center or Edge registered output delivery e Varying transport speeds to maximize throughput capability e Built in rotator to maintain productivity when finishing smaller size applications Please refer to the Finishing Transport Module FTM Solutions Planning Guide for further site planning information system dependencies limitations valid configurations and device specifications Dimensions Finishing Transport Module FTM Width x Depth x Height 35 x 28 x 44 6 889mm x 711 2mm x 1133mm Bypass Output Heights 34 860mm amp 40 3 1024mm Weight 389 Ibs 176 kg Clearance Operator Minimum 24 in front of module Clearance Service Minimum 30 on all sides Environmental Minimum Maximum Temperature Range 41 F 5 C 95 F 35 C Humidity Range 10 RH 85 RH Altitude 100 ft 31m 40 000 ft 123192m Sound Emission LpA 57 dBs 120 VAC 10 60 Hz 7 5 A 220 VAC 10 50 Hz 3 5 A Power Media Latitude amp Capacity Finishing Transport Module FTM Uncoated 40 Ib text to 90 Ib cover 56 to 250 gsm Coated dependent on the finishing device attached Top Tray T x 10 to
7. Finishing Module BFM stacks and provides stapling in single or dual positions Up to two BFM modules one a BFM Plus can be used to enable continuous running with unload while run capability A BFM Plus module can also be used in tandem with the FTM to enable inline DFA finishing Crucial Performance Expectations The Xerox Nuvera 100 120 144 Digital Production System is a clean sheet design utilizing innovative technologies It is the new base platform for Xerox monochrome products The following expectations should be explicitly set Please see the appropriate section of this CED for further detail Availability The Xerox Nuvera 100 120 144 Digital Production System will be available on a monthly average 92 95 of the time e Availability is defined as all of the time the machine is not being serviced or waiting for service e Given similar service coverage DocuTech DocuPrint availability averages up to 95 Power Up takes approximately 1 minute longer to complete than in the previous release about 675 to 7 minutes total on the current DocuSP FreeFlow Controller x86 Media Capability e The Xerox Nuvera Digital Production system images on a wide range of both coated and uncoated papers Results may vary depending on the paper used We are pleased to consult with you to help you maximize your objectives e Coated papers less than 80 Ib text 120 gsm may experience degraded performance and are not recommend
8. Nuvera 100 120 144 with Release 7 0 e Solaris 10 OS update 1 e 2 2 GHz 1GB of RAM 160GB SATA Hard Drive CD RW DVD drive 15 LCDS display USB Keyboard USB Mouse Second optional hard drive 400 GB SATA Approximately 10 GB of hard drive space available for customer jobs There is no provision for a second processor RIP Resolution e 600 x 600 dpi e 1200 x 600 dpi e 1200 x 1200 dpi The processor can RIP Raster Image Process pages for printing at 600 x 600 dpi 1200 x 600 dpi or 1200 x 1200 dpi mages ripped at 600 dpi may provide faster performance when processing and will save files that are smaller in size however there may be some impact to image quality Halftone e 85 Ipi 45 256 levels of gray Optimized for the Xerox Nuvera Screens e 106 Ipi 45 256 levels of gray 100 120 144 Digital Production System e 125 Ipi 53 256 levels of gray Levels of gray 1200 x 1200 dpi e 134 Ipi 63 256 levels of gray e 156 Ipi 40 256 levels of gray Image Quality e Document Type Mixed Text amp Graphics Text Mixed Text amp Controls Halftones Photo Scanning e Lighter Darker Eleven positions e Contrast Seven positions e Sharpness Seven positions e Background Suppression OnorOff e Pictorial Rendering Halftone selection Rendering textures are error diffusion with the exception of photo mode which is 125 Ipi halftone 189 levels o
9. PCL is bundled with the Network licenses in order to support e Adobe PDF ASCII printing e PCL 5e amp PCL6 e TIFF e Multi Page TIFF e PPML e LCDS Metacode e IPDS e ASCII Document e Microsoft Windows 95 98 ME NT4 0 Windows 95 98 and ME are supported via PPD only Submission 2000 XP Printer Drivers WHQL Windows Hardware Quality Lab certified for the PostScript and PCL 6 drivers Drivers are available for download from the Xerox com web site e Apple Macintosh OS8 OS9 OSX Mac OS X Classic Mode supports the drivers and Printer Drivers FreeFlow Print Manager Sun Microsystems Solaris 2 6 7 x Mac OS X version 10 2 6 and above will support FreeFlow 8 x 9 0 10 Print Manager e Linux 2 x Mac OS X version 10 3 and up will support drivers natively in e Xerox FreeFlow Print Manager for a future software release direct PDL submission from clients PPD files and FreeFlow Print Manager for Solaris and e Xerox Web User Interface Linux use 299 2 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Scanner Module k The optional integrated scanner with document handler utilizes a A Xerox patented Dual scan head array Item Xerox Nuvera 100 120 144 Digital Comments Production System Automatic e 300 sheet capacity 20 Ib bond 75 gsm Document e 5 5 x 8 5 to 11 x 17 sheets Feeder ADF 140 x 216 to 279 4 mm x 432m m e 13 lb bond to
10. 12 2x17 310x432 2up 638 Media less than 6 85 inches 174 mm in the process direction are not supported in the BFM stacker X X E taxis 305x457 p x x X X 1 33 2 54 System Productivity Xerox Nuvera 120 144 DPS with Basic Finishing Module Productivity will be slightly less for jobs with only 1 or 2 sheets per set Output to Top Tray Simplex to simplex duplex to duplex Single sided sheets printed per minute Double sided sheets printed per minute Paper Size 30 page job 10 page job 3 page job 30 page job 10 page job 3 page job 8 5 x 11 120 144 120 144 120 144 60 72 60 72 60 72 8 5 X 14 72 72 72 36 36 36 11 X 17 72 72 72 36 36 36 8 5 X 14 paper feeds Short edge as defined in the system Simplex to simplex duplex to duplex Output to Main Stacker Stapled Single and Dual staples and Unstapled Single sided sheets printed per minute Double sided sheets printed per minute Peper Site 30 page job 10 page job 3 page job 30 page job 10 page job 3 page job 8 5 x 11 120 144 120 144 120 107 60 72 60 72 60 65 8 5 X 14 67 60 43 34 30 22 11 X 17 67 60 43 34 30 22 8 5 X 14 paper feeds Short edge as defined in the system 38 Xerox Nuvera 100 120 144 Digital Production System
11. 20 75 g m 8 5 x 11 3 Hole Reorder No Product Description 3R11244 24 90 g m 8 5 x 11 White 3R11245 24 90 g m 8 5 x 11 Gold Carbonless Papers Reorder No Product Description 3R12374 3R12375 3R12377 3R12378 3R12379 3R12380 3R12382 3R12383 3R12387 11 2 part straight reverse w c 11 2 part straight reverse w p 14 2 part straight reverse w c 17 2 part straight reverse w c 11 3 part reverse p c w 11 3 part straight w c p 14 3 part straight w c p 17 3 part straight w c p 9 x 11 vert Perf 3 part straight w c p Multipurpose Solar Flares 24 90 g m 90 163 g m Index 3R12388 8 5 x 11 vert Perf 3 part straight Super Nova Blue 3R6389 3R6399 w c p Galactic Green 3R6390 3R6400 3R12384 3R12385 Sunset Pink 3R6388 3R6398 11 4 part reverse g c p w 11 4 part straight w c p g Sunflare Yellow 3R6391 3R6401 3R12386 14 4 part straight w c p g Fireball Red 3R6392 3R6402 Basic Finisher Module and BFM Plus use Gamma Green 3R6396 3R6406 Reverse Collated Carbonless Cosmic Orange 3R6397 3R6407 DS 5000 Finisher use Straight Collated Rainbow 3R6403 Carbonless 210 Xerox NuveraTM 100 120 144 Digital Production System Customer Expectations Document Product Specifications Overview by Sub System The following sections give more detaile
12. Feed Direction 8 0 inches 203 mm Maximum e Trays 1 amp 2 e Trays 1 amp 2 Size Feed Direction 9 0 inches 229 mm Feed Direction 18 5 inches 470 mm Across Feed Direction 12 6 inches 320 mm Across Feed Direction 12 6 inches 320 mm e Trays 3 amp 4 Feed Direction 18 5 inches 470 mm Across Feed Direction 12 6 inches 320 mm Media e Bond Bristol cover index offset recycled vellum tabs and Mylar tabs transparencies carbonless Types labels Never Tear pre printed forms e Booklet envelopes 9 x 12 228mm x 305 mm Catalog envelopes 7 x 10 178mm x 254mm Input e Uncoated 16 Ib bond to 90 Ib cover 56 gsm to 250 gsm Weight e Coated 90gsm to 250gsm Feeding e Air shuttle e Air shuttle System COMMENTS Auto tray switching amp Load while run capability are supported Do not open trays when the Drawer in Use light is lit Statement tabs and A5 tabs are not supported Paper handling reliability of coated papers is reduced below 120 gsm Trays do not feed to empty When a feeder empty message is displayed there could be as much as 80 sheets of stock remaining in the feeder tray based on 20lb bond 75 gsm This is to maintain the best possible reliability in the feeder mechanisms The use of Xerox media as listed in this document is recommended Because there is a difference in technology between offset and digital printing there is a difference in me
13. HR 18 738 BTU HR SFM Print Engine BFM Standby Running Power Consumption approximate 0 723 kw 5 885 kw Standby Running Noise SFM PM BFM 39 2 dBA Standby 66 1 dBA Maximum Approximate 63 1 dBA Printing R pressate SFM PM FTM 41 5 dBA Standby 67 5 dBA Maximum evel with 9 ieee microphone 63 5 dBA Printing average SFM PM FTM DS5000 54 8 dBA Standby 69 9 dBA Maximum 66 2 dBA Printing Altitude above sea level 0 10 000 ft Nominal Voltage Processor 200 240 i Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Product Space amp Power Requirements Digital Production System Size Printer w 110 W X 29 D X 46 3 H Printer Digital Tower 61 6 1565 mm Height 1 SFM amp FTM 2794 mm x 711 2 mm x 1176 mm DFA finishing devices vary by device Size Printer w 108 W X 28 D X 46 3 H 1 SFM amp BFM 2741 mm x 711 mm x 1176 mm Width of 31 7 805mm Optional additional SFM Width of BFM 48 1220mm Optional BFM Plus used with BFM with top Plus tray in dual BFM installations Service Space 128 W x 113 D At least 30 from the wall in rear 3251mm x 2870 mm DFA finishing will increase width Weight 1545 Ib 701 kg With consumables loaded except media Additional SFM 423 Ibs 192 kg Power 208 Volts 30 Amp sole use 60 Hz e UL amp cUL compliant Requirements Single
14. a Tiltatron available from CAS DocuCards are not supported on the Nuvera MX system Reinforced stocks Reinforced stocks such as Mylar tabs should be limited to 90 loaded in a tray at one time Transparencies The tray capacity for removable stripe transparencies is 90 sheets There is no constraint for feeding painted striped transparencies or stripeless transparencies Tab Jobs Running tabs requires proper use of the supplied Tab Guides Jobs should be run with straight collated tabs Tab stock sizes supported are Letter 9 x 11 9 5 x 11 A4 Envelopes Envelopes should be limited to 60 loaded in a tray at one time Nuvera feeder trays feed until almost empty but not until empty leaving 20 40 sheets remaining When running envelopes frequent reloading of the feeder trays will be required Very slight wrinkles 1 2 inch long may occur on the trail edge of envelopes at the corners Due to the nature of feeding envelopes with flap open some mis stacking may occur in the top tray as the envelopes catch on the open flaps Envelopes should be sent to the Top Tray only 2 Tray LFSFM Inserter Module IM The specifications for the Inserter Module are the same as for the SFMs Either the 4 tray SFM or the 2 tray Large Format SFM can be used as an inserter One inserter may be installed on the output side of the printer COMMENTS e LCDS and IPDS applications are currently not able to pull paper stocks
15. at stacker limit at job boundaries at set or partition boundaries or can be initiated manually via the Stacker Unload button or the GUI A stacker s limit can be configured to any value between 200 and 3000 and each BFM stacker can be configured independently and differently If desired operators can also program jobs to specific stacker destinations Bypass via BFM Plus Bypass to a downstream finishing device is a capability of the BFM Plus pM 235 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Output e Paper sizes supported to the main tray stapled and unstapled Process direction 7 0 to 18 5 in 178 mm to 470 mm Cross Process direction 8 0 to 12 in 203 mm to 305 mm e Smaller sizes down to A5 and Statement or larger sizes including SRA3 can be run to the top tray e Mixed sized output allows stacking of different size pages both in the process and cross process direction in a single job e When stapling sets with mixed size stock the stock must be the same dimension in the Across Feed direction and the dimension differences should be within 13mm 1 2 in the feed direction e To have the BFM staple correctly the output must be 1 N facedown e Envelopes can only be sent open flap trailing to the Top Tray and should be limited to 15 or mis stacking may occur e The BFM BFM Plus does not offset paper sizes larger than 11 x17 A3 This means that 12 x18 12x18 5
16. destination and paper feed source for your LCDS print job You can use LCDS PDL to do all of the following in your print jobs Change and mix font types on a page to page line to line or character to character basis This allows you to customize printed output for specific needs for example emphasizing important headings by changing font styles and sizes Change text orientation and positioning on a page to page basis This allows you to print characters along the width or length of the page with equal ease The printing system can switch instantly at a page boundary between portrait tall and narrow and landscape wide page formats combining the two styles within a single report Print a number of previously separate logical pages on the same physical page of a document Modify documents on a page to page basis by using copy modification entries CME s to replace selected portions of text with other data change fonts or label copies e g as confidential Merge variable print data with forms stored on the system disk This feature eliminates the need for forms overlays and most preprinted forms as well as assuring perfect registration Print two different forms back to back duplex on one sheet of paper thereby reducing paper costs Additionally this option offers potential savings in inventory filing storage and mailing costs for computer generated material Feed paper either short edge first or long edge first to accommodate a
17. guide Covers Feeder 80 300 gsm Cover stock from BCFx 20 Ib bond 10 pt cover 80 300 gsm Xerox 70 182 80 126in 16lbbond 1101b index Supported pele SQUAREFOLD 178 462 mm 203 320 mm 60 200 gsm P Booklet Maker the Xerox SQUAREFOLD Booklet Maker Solutions planning guide GBC Fusion Punch 7 0 17 0in 10 0 11 0 in 16 Ib bond 90 Ib cover E Il 178 432 mm 254 279 in 60 200 gsm Xerox DB120 D A4 Letter LEF A4 Letter LEF 18 lb 32 Ib bond 120 gsm should be used only as cover dividers and inserts Xerox Manual amp w o BPRF refer to the SPG for Book Factory more information BBF2005 Book Body No BPRE 5 5 12 0 in 8 0 14 0 in 16 Ib 40 Ib bond 140 305 mm 203 356 mm 60 158 gsm Covers 5 5 17 0 in 8 0 14 0 in With BPRF 440 432 mm 203 356 mm Sa a SOIN ES Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Production Dimension Weight System with Cross various finishing as Process Uncoated stock Coated stock options Direction 63 250 gsm 55 185in 8 0 14 0in S doce 440 470 mm 203 356 mm Min Untrimmed book size 8 25 x 5 5 in 210 x 140 mm Max Untrimmed book size 14 0 x 12 0 in 356 x 305 mm Note DFA finishing throughput entries assume finisher is immediately downstream from the FTM 10 Xerox Nuvera 100 120 144 Digital Production System Cust
18. materials However to obtain best results please follow the guidelines outlined here Design the pre printed image so that no ink varnish or aqueous coating is placed in the area to be printed on by Nuvera Toner does not adhere as well to the stock when printing over inks or varnish If Nuvera must print over pre printed ink results are more likely to be acceptable if the color is screened back to less than 30 or an uncoated base stock is used Use a laser compatible printing process for the pre printed stock Choose inks varnishes and coatings that are temperature stable and have low levels of petroleum distillates UV cured inks are recommended to insure complete curing before printing on with Nuvera Do not use stock on Nuvera that has been pre printed on xerographic equipment Select base paper stock approved for use on Nuvera see the Compatible Media List section There are other factors that should be taken into account to successfully print on pre printed stocks Refer to the Xerox Nuvera DPS Paper Guide available on Xerox com for additional considerations and performance expectations Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document e Coated stocks may exhibit issues such as higher jam rates smearing loss of halftone image quality mottle light solid areas and toner scatter e Heavier weight stocks gt 220 gsm may experience toner adherence permanence issues depending on the t
19. non standard and custom paper sizes may have a larger border region where image quality cannot be optimized SRA3 Printing Printing on SRA3 can result in inboard and outboard edge image quality defects The defects can range from slight mottle to high contrast deletions depending on the type and condition of the substrate being printed on The reason for this is that the Transfer Assist Blade does not completely extend to the edges of SRA3 substrates The blade does not make contact with the last 14mm at both the inboard and outboard edges of SRA3 substrates Area Coverage The system is capable of continuous printing of pages up to 33 area coverage When documents that exceed 33 area coverage per page are continuously printed the customer may notice that the system does not print at the rated speed Xerographic Color Prints Xerographic color originals cannot be run through the fuser 234 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Basic Finishing Module BFM and BFM Plus gt Basic Finishing Module BFM Width X Depth X Height 32 9 X 28 X 44 5 835 7mm X 711 2mm X 1130 3mm Weight 369 Ibs 167 4 kg Clearance Operator Minimum 38 in front of module Clearance Service Minimum 30 from back wall em Width X Depth X Height 48 X 28 X 44 5 1220mm X 711 2mm X 1130 3mm Weight 494 Ibs 167 4 kg Clearance Operator Minimum 38 in front of module
20. of Job Ticket Attributes Jobs sent from these DigiPath units will have to be held and re programmed to ensure correct job attributes Solutions Validation The following software applications have been validated for the Xerox Nuvera DPS with previous system releases Connectivity e BARR Spool e LRS VPS TCP IP e Elixir Vitesse VIPP e eXstream Dialogue VIPP amp LCDS Metacode e Lytrod Proform Designer VIPP e Atlas PrintShop Mail VIPP e Banta DesignMerge VIPP e Group1 DOC1 VIPP amp Metacode e Printable Technologies Datalogics VIPP e Pageflex Persona VIPP e XMPie PersonalEffect Configuration amp Workflow VIPP zs Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document e _ Press sense iWay Product Suite VIPP Emitter Module VIPP LCDS e Elixir DesignPro Tools LCDS Metacode Resources e RSA EPS Pro DF e Xerox PDF Color Splitter Prior users of Colorsplitter who upgrade to 5 0 or above will need a new dot version of Colorsplitter MX MICR System e ACOM EZPay Manager Labels e Xpert Image Xpert Label VIPP Variable Data Intelligent PostScript Printware FreeFlow Variable Information VI Suite The FreeFlow VI Software Suite provides a variable data software suite with focus on VIPP Variable data Intelligent Postscript Printware a Xerox technology building on the power of postscript with the goal of a powerful Variable Data solution that can make do
21. through the Xerox Nuvera system can cause functional problems in the finishing devices It may be necessary to adjust the manual decurler in order to get the substrate to become flatter so that the finishing operation can be successfully completed The proper decurler setting will vary depending on the substrate and the ambient environmental conditions Paper left opened overnight may exacerbate curl Finishing Transport Module FTM with Document Finishing Architecture DFA finishing e The DS5000 Bourg BDFx and Xerox Square Fold Booklet Maker support a specific range of coated paper all other supported inline DFA finishing devices do not support coated paper Refer to specific solution planning guides for details e Paper latitudes are unique for each inline finishing solution e The Xerox SquareFold Booklet Maker Covers Insertion Module CIM is not supported for the SquareFold Booklet Maker As an alternative the Inserter Module can be used for covers insertion except when sending LCDS or IPDS jobs The Bourg BDFx Booklet Maker with the BCFx Covers Feeder can be used with LCDS or IPDS jobs that require covers e Supported Inline DFA Finishing Solutions are compatible with specific Xerox Nuvera configurations Consult finisher module details in this document and for more details the Solutions Planning Guideline for the selected DFA Finishing device The Finishing Solutions Planning Guides can be accessed by Xerox sales Reps at http xww t
22. variety of paper sizes The following are known key limitations specific to LCDS on Nuvera DPS systems A more complete set is provided in the Nuvera Hints and Tips document Print on Edge versus print to edge is not supported There is no floppy drive on Nuvera resource loading via LTO Tape or QIC tape is recommended Alternatively resources can be sent over the network by ftp to the controller or a UNIX file system and imported from the file system to DocuSP Importing from a NFS mounted directory can also be performed if the resources are already relocated to that directory The TMODE command is ignored as the system always performs at optimum throughput Please refer to the following documentation for additional information Using LCDS Page Description Language Generic 701P 42242 LPS Migration Guide Request copy of Migration Guides from your Xerox Systems Analyst 28 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document IPDS Print Description Language The DocuSP IPDS gateway supports the Intelligent Printer Data Stream as defined by IBM The IPDS DataStream performs printer control functions as well as sharing job status information back to the host It is configured by means of a GUI featuring drop down menus tabs and icons from which to manage the DocuSP IPDS functions DocuSP IPDS supports the TCP IP and online channel interfaces The following are known key caveats specific to IP
23. x 26 Width x Depth x 2134 mm x 876 mm x 1549 mm 550 mm x 950 mm x 116 mm 1020 mm x 740 mm x 660 mm Height Exit 47 x 12 2 x 39 5 1200 mm x 310 mm x 1010 mm Weight 2540 lbs 1140 kg 335 Ibs 152 kg In feed 150 Ibs 68 kg Exit 85 Ibs 39 kg Weight Shipping 2850 Ibs 1300 kg 470 Ibs 214 kg 290 Ibs 132 kg Clearance Operator Minimum 24 610 mm in front of Minimum 24 610 mm in front the device Minimum 24 610 mm in front of the device of the device Clearance Service Minimum 30 763 mm on all sides of the device Minimum 30 763 mm on all sides of the device Minimum 30 763 mm on all sides of the device Electrical amp Environmental BPRF BBF2005 BBF Input Unit CMT 330 Minimum Maximum Temperature Range 419 F 59 C 85 F 29 C Humidity Range 50 RH 85 RH Altitude 100 ft 31m 4 000 ft 1 219 m BPRF 3240 btu hr Heat Output BBF2005 10024 btu hr CMT 330 7500 btu hr Sound Emission BPRF BBF2005 BBF 2005 Input 79 db CMT 330 80db 110 VAC 60 Hz 15A BPRF Power 230 VAC 50 Hz 10A BBF2005 220 VAC 20A 3 phase 380 400 415 VAC 50 Hz 20A CMT 330 3 Phase 60 Hz AC 208 230 Volts 25 Amps service size 30 Amps Air CMT 330 80 90 PSI 5 CFM Un lubricated 48 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Media Latitu
24. 0 144 Digital Comments Production System Image Format Maximum image area e All sheets will have a default 3 mm 0 12 in 12 6 x 18 5 320mm x 470mm border without printing regardless of sheet size e Default border can be set to 0 mm or Lead Edge Erase only by the SA however some image quality degradation may occur up to 6mm from the edge Media size Process Direction 5 5 18 5 140 470 mm Cross Process 8 0 12 6 203 320 mm Media Weight Uncoated 16 Ib bond 90 Ib cover 56 250 gsm Coated 60 Ib text 90 Ib cover 90 250 gsm Printer 4800 x 600 dpi No matter what resolution images are ripped Resolution at the printer uses hardware image processing to print them at 4800 x 600 dpi Fuser 374 F 190 C while printing Users may select enhanced permanence for oe Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Temperature heavyweight paper by means of the User Interface Developer 99 microns in diameter Trickle development system Carrier 90 microns Toner 9 microns Translating Electronic Registration Registration Benchmark registration system holds image to sheet alignment at 65mm per side AND front to back on Letter A4 size papers 75mm per side AND front to back on Tabloid A3 size papers Image Quality Expectations Image Quality Xerox Nuvera 100 120 144 Digital Comm
25. 113 Ib index 49 to 220 gsm Scan Speed e 120 images per minute one sided 8 5 x 11 A4 120 sheets per minute e 120 images per minute two sided 8 5 x 11 A4 60 sheets per minute Scan e 600 x 600 dpi Copy jobs are saved at 1200 x 600 dpi Resolution e 8 bit Gray 256 shades 1 bit depth Copy jobs are not intended for output to other printers Maximum Paper Size amp Maximum Image Size The maximum paper size that can be placed on the platen is 12 6 x 18 5 320mm x 470mm The maximum image size however is 12 0 x 18 0 305mm x 457mm Color This is not a color scanner Scan to Email There is no scan to email feature for this product Input Document substrates Document substrates that are not recommend for use in the SDDF include envelopes metallic cover stock transparencies label stock silver photographic paper tab stock Never Tear or other manufacturers equivalent and those substrates whose intrinsic characteristics limit or prevent the separation of documents with friction retard feeding mechanisms without causing mis feeds multi feeds jams or document damage Carbonless paper Carbonless paper passed through the document feeder may be subject to marking in areas where the document feeder s paper handling elements come in contact with the carbonless stock due to the marking characteristics of this stock In extreme cases this unintended marking could obscure informa
26. 12 6 x 18 5 177 8mm x 254mm to 320mm x 470mm Bypass with DATE Stock Size Range Rotation T x 10 to 12 6 x 14 3 177 8mm x 254mm to 320mm x 363 2mm Bypass without 7 10 to 12 6 x 48 5 177 8mm x 254mm to 320mm x 470mm Rotation Top Tray Capacity 250 20 Ib bond 75 gsm Stock Weight Range 2390 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Xerox DS5000 High Capacity Stacker The DS5000 High Capacity Stacker HCS provides long periods of unattended operation and facilitates transport of accumulated offset stacks of printed output for post processing The stacks are easily moved on one of two wheeled dollies supplied with stacker The stackers bypass capability allows for transporting output to inline 3 party finishing devices A Finisher Transport Module is required for in line connectivity to the printer Please refer to the DS5000 Solutions Planning Guide for further site planning information system dependencies limitations valid configurations and device specifications Dimensions DS5000 Width X Depth X Height Input Height 39 4 x 28 7 x 47 2 1000mm x 730mm x 1200mm 40 3 1024mm Bypass Output Height 40 3 1024mm Weight 429 Ibs 195 kg includes 1 dolly Clearance Operator Minimum 24 in front of module Clearance Service Electrical amp Environmental Temperature R
27. 2 3R11184 804 Cover 216 g m 18 x 12 SG Digital Color Select Gloss C2S Cream White _ Reorder No Product Description H 3R11185 80 Cover 216 g m 18 x 12 SG Warm White Digital Color Elite Silk C2S 3R11506 804 Cover 210 g m 17 X 11 SG 3R11507 804 Cover 210 g m 18 X 12 SG Digital Color Supreme Gloss C1S Reorder No Product Description Reorder No Product Description 3R11430 8 Point 160 g m 8 5 x 11 3R11431 8 Point 160 g m 17 x 11 SG 3R11432 8 Point 160 g m 18 x 12 SG 3R11434 10 Point 210 g m 8 5 x 11 3R11435 10 Point 210 g m 17 x 11 SG 3R11436 10 Point 210 g m 18 x 12 SG zd Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Business 4200 Paper 92 Bright Digital Laser Opaque Paper Reorder No Product Description Reorder No Product Description 3R5670 184 67 5 g m 8 5 x 11 White 20 75 g m 8 5 x 11 3 Hole 3R5672 18 67 5 g m 17 x 11 SG White Multipurpose Pastel Colors Busi R led P 20 75 g m de PCW 82 Bright EIE S5314 x17 30 PCW 92 Bright 8 5x 11 HD 85x14 11x17 Blue 7 2 3R6299 208 75 g m 11 x 17 Goldenrod 3R11055 3R11067 3R11079 3R11093 Digital Color Parchments 90 Index 163 g m 8 5 x 11 65 Cover 176 g m 8 5 x 11 Reorder No Product Description 3R6296 204 75 g m 8 5 x 11 3R6297
28. 26 374from bottom 8 5 x 11 247 PMP 3R3139 33 up label 2 83 x 1 00 8 5 x 11 4024 UE 3R12166 5 5 from bottom 8 5 x 11 207 PMP DuraPa per 2 Reorder No Product Description 3R5430 Green Check Stock 8 5 x 11 24 PMP 4024 3R12063 11 x 17 3R5431 Blue Check Stock 8 5 x 11 244 PMP 3R12064 _ 8 Sx11 4024 Laser Inkjet Labels Reorder No Product Description Document Folders 3R12050 33 up label 2 83 x 1 00 8 5 x 11 Reorder No Product Description 3R12051 30 up label 2 59 x 1 00 8 5 x 11 Perforated Papers 17 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Color Xpressions 98 Bright Graphic Xpressions 98 Bright Reorder No Product Description Digital Color Elite Gloss C2S Product Description Reorder No Product Description 3R11152 24 90 g m 8 5 x 11 3R11153 24 90 g m 8 5 x 11 3 Hole 3R11154 24 90 g m2 17 x 11 SG 3R5529 28 105 g m 8 5 x 11 3R5530 28 105 g m 17 x 11 SG 3R5531 28 105 g m 18 x 12 SG 28 105 g m 17 x 11 SG Cream 2 3R11169 28 105 g m 17 x 11 SG Warm White 2 3R11172 28 105 g m 18 x 12 SG Cream White 2 3R11173 28 105 g m 18 x 12 SG Warm White 2 3R11176 80 Cover 216 g m 8 5 x 11 Cream White 2 3R11177 80 Cover 216 g m 8 5 x 11 Warm White 804 Cover 216 g m 17 x 11 SG 3R11180 Cam MG 804 Cover 216 g m 17 x 11 SG IE Warm White
29. DS on Nuvera DPS systems A full set of caveats and limitations are provided in the Nuvera Hints and Tips document e DocuSP IPDS currently supports the following environments only MVS with PSF OS 400 with PSF 400 TCP IP connectivity onl AIX with InfoPrint Manager InfoPrint Manager Windows Emtex VIP Even in these opened environments application validation is a requirement prior to installation Other host types and 3rd party solutions are under evaluation and will be become available as validations are completed e Sample current job is not supported for IPDS jobs The IPDS host presumes full control over the job s output and this feature would cause incorrect page counts to be reported to the host The DocuSP GUI currently only supports this capability at the Printer Manager level and is not able to set this capability for individual jobs or queues Therefore the DocuSP GUI does not prevent selecting Sample Current Job However the request will not be honored for an IPDS job and no warning message will be provided e DocuPrint IPS 7 x Input Groups and 8 x Virtual Printer Media Lists cannot be imported into DocuSP IPDS DocuSP IPDS Job Setups must be recreated e The IPS Manager is not automatically informed when physical tray contents are changed at the DocuSP printer manager Instead you must use the Refresh mechanism provided by the IPDS Tray Bin Mappings dialog to display the latest mapping information e DocuSP Remote Workfl
30. SRA3 cannot be offset For these sizes the software ignores any offset programming selection and runs without offsetting e Banner and slip sheets should be greater than or equal to 90 gsm 24 Ib bond e Slip sheets must be the same size as the body sheets e Stapler capacity is reduced for coated papers and paper heavier than 20 Ib bond 75 gsm e For reliable stacking stack size should be limited for certain jobs Offset single sheet jobs should be limited to 100 sheets 20 Ib bond or 75 gsm Stapled sets of 15 sheets or smaller are limited by machine control to 100 sets Stapled sets of coated stocks stack less well and should be managed to 50 by the operator Stapled sets should be offset stacked The stack height limitation can be operator adjusted e Automatic bin limits control the number of sheets collected and compiled in the finisher when running unfinished sets to optimize the set drop performance and improve job recovery Tabs The tabs cross process length must be the same as the body of the document The tab can be no longer than 0 5 13mm in the process direction beyond the body of the document Tabs sized for use with 8 5 x 11 and A4 stock long edge feed are supported Transparencies Transparencies run to the stacker must have a slip sheet between each one Stapling e The BFM is delivered with a 5000 staple cartridge of 100 sheet staples installed in each of the two staplers e Staples for up to 30 shee
31. XEROX Technology Document Management Consulting Services Digital Production System Xerox Nuvera 100 120 144 System Release 7 0 with FreeFlow DocuSPe 5 1 Customer Expectations Document Version c October 27 2006 Includes e Xerox Nuvera 100 120 144 Digital Production System e Xerox Nuvera 100 120 144 MX Digital Production System Options o Scanner Module o Second Sheet Feeder Module o Insertion Module o One or 2 Basic Finishing Modules o Finishing Transport Module o Inline Finishing options o Inline DFA Finishing Options Copyright 2004 2005 2006 Xerox Corporation Copyright protection claimed includes all forms and matters of copyrighted material and information now allowed by statutory or judicial law or hereinafter granted including without limitation material generated from the software programs that are displayed on the screen such as styles templates icons screen displays looks etc XEROX The Document Company DocuTech DocuSP FreeFlow Xerox Nuvera the digitized X and all Xerox product names and product numbers mentioned in this publication are trademarks of XEROX CORPORATION All non Xerox brands and product names may be trademarks or registered trademarks of the respective companies and are hereby acknowledged Product appearance build status and or specifications are subject to change without notice Xerox Nuvera 100 120 144 Digital Produc
32. ange Minimum 30 on all sides DS5000 Minimum Maximum 50 F 10 C 909 F 32 C Humidity Range 10 RH 85 RH Altitude No restriction No restriction Sound Emission 72 dBs Power 107 127 VAC 60 Hz 15 Amps Single Phase 220 230 240 Line to Neutral VAC 10 50 Hz 13 AmDPS 10 Amps GFI Independent Power Cord Media Latitude DS5000 Stock Weight Range Uncoated 16 Ib bond to 110 Ib index 60 to 200 gsm Coated Single Side 120 220gsm Coated Two Sides 120 220gsm Stock Size Range 7 0 x 10 0 to 12 6 x 18 5 177 8mm x 254mm to 320mm x 470mm Specialty Media Carbonless Tabs Never Tear Pre printed Offset Top Tray Capacity 250 20 Ib bond 75 gsm Main Stacker 5000 20 Ib bond 75 gsm Maximum Stack Height 18 3 465mm Stapler None 40 s Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document C P Bourg BDFx Booklet Maker with Optional BCFx Covers Feeder and SquareEdge Module The C P Bourg BDFx is a fully automated signature booklet maker which produces high quality saddle stitched booklets inline The optional cover insertion module BCFx can feed preprinted cover stock up to 300 gsm in sheet sizes up to 11 x 17 The new SquareEdge SQEDG Module option further expands its capability by offering an optional square edge spine The BDFx can also top or corner stitch
33. ciated with the traditional offline binding process The CP Bourg BBF2005 Perfect Binder and BPRF module match the output speed of the digital production press The CP Bourg Perforate Rotate Fold BPRF module receives the printed sheet of paper from the printer and immediately perforates the sheet with a micro perforation across it center The sheet is then turned 90 and folded on the perforation The printed perforated and folded paper then exits the BPRF and enters the accumulating section input section of the Bourg Perfect Binder BBF2005 This process enables productive cost effective 2 up duplex signature printing The CP Bourg BBF 2005 Perfect Binder is the integrated perfect binder that produces professionally finished books quickly and easily The Perfect Binder compiles the pages book block from the BPRF jogs the pages into position and then vibrates them into alignment The pages are clamped together and run across a milling station which roughs the spine edge for superior adhesive adherence After the adhesive is applied the book block is moved to the cover mounting station The cover is registered applied in precise position clamped to the book block and delivered to the output tray The BBF2005 perfect binder dynamically senses the thickness of the book block during the clamping operation making it ideal for printing short runs of books with varying thickness The book is then ready to be trimmed As an option the Book Facto
34. cument creation as simple as just sending the data Print shop operators and supervisors can also easily print variable data applications in electronic format as PDF files with the VI PDF Originator U Print Speed System Performance In general the Xerox Nuvera 100 120 144 is capable of efficiently handling variable data jobs The total time consumed to print a variable data job will vary as a function of variable coverage and element demographics size and percentage of variable text vs images graphics Overall system performance click to clunk is dependent upon many factors including the variable data application and workflow network environment image quality settings and RIP and print rates Under certain circumstances use of large high resolution images printed page to page in variable data applications will degrade RIP performance in some cases to a degree which may affect system throughput Variable Information Software Limitations Note The following limitations are specific to variable information which may not be inclusive of the entire system independent of whether a job includes variable data FreeFlow VI Interpreter Adobe Portable Document Format PDF PDF cannot be used as a direct input resource for the VI Interpreter Direct printing of PDF files within a VIPP workflow is not supported PDF files can be converted to PostScript using an Adobe compliant driver and the VIPP Resource Converter or o
35. d descriptions of the capabilities and limitations of each of the major system components FreeFlow Makeready Web Services and Process Manager Version 5 0 of FreeFlow Makeready Web Services and Process Manager is available and provides support for Xerox Nuvera 100 120 144 Digital Production System image quality and job ticketing as well as IQI Image Quality Interoperability Customers with earlier versions of these FreeFlow applications may need to upgrade since SPAR support will not be available Early versions of DigiPath 4 0 or below have not and will not be changed to support the Xerox Nuvera 100 120 Digital Production System as a targeted device Similarly DigiPath version 4 1 or FreeFlow versions prior to 5 0 will not be changed to support the Nuvera 144 Digital Production system as a targeted device DigiPath customers with software releases prior to 4 1 may be provided a best case print path utilizing an existing supported printer to optimize image quality e When scanning with the Document Scan and Makeready application best Image Quality results will be achieved using Generic Write White when submitting from DigiPath e When scanning with the Scan and Print application best Image Quality results will be achieved using DT75 90 when submitting from DigiPath e When Image Quality is not a primary concern select the DT6180 printer when submitting a job for the most comprehensive set
36. de BBF2005 with BPRF BBF2205 without BPRF Book Body Min 16 lbs Bond 60 gsm Max w o Perforate amp Fold 90 lbs index 160 gsm Max Perforate Fold or Perforate amp Fold 24 lbs Book Body Min 16 lbs Bond 60 gsm Max 40 Ibs Bond 160 gsm Cover Stock Weight Range Bond SU Gom Min 30 Ibs Cover 80 gsm Cover Max 90 Ibs Cover 250 gsm Min 30 Ibs Cover 80 gsm May require creasing Max 90 Ibs Cover 250 gsm May require creasing 8 5 x 11 12 6 x 17 210 x 280 mm 320 x 432 mm 825 x 7 12 6 x 12 203 x 140 mm 320 x 305 mm Stock Size Range _ Maximum paper size with optional Fold Plate 12 6 x 18 5 320 x 470 mm 8 25 x 5 5 14 x 12 210 x 140 mm 356 x 305 mm 8 25 x 5 5 14 x 12 210 x 140mm 356 x 305 mm Book Sizes Before Trimming Walk up mode 8 25 x 3 5 14 x 12 210 x 89 mm 356 x 305 mm Walk up mode 8 25 x 3 5 14 x 12 210 x 89 mm 356 x 305 mm Book Thickness Min 15 sheets duplex or 35 sheets simplex 20 Ibs Bond 80 gsm Max 125 sheets 250 book pages 20 Ibs Bond 80 gsm 1 6 40 mm Min 15 sheets duplexed 20 lbs Bond 80 gsm Max 350 sheets 20 Ibs Bond 80 gsm 1 6 40 mm 49 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Post process Uses of Xerox Nuvera 100 120 144 Digital Production System Output The following post proc
37. dia properties required for optimum performance with each technology Xerox papers and specialty media are digitally optimized paper specs smoothness formation electrical properties etc for optimal image quality toner adhesion and performance and also precision sheeted less contamination better registration for use in Xerox digital equipment Two feed modules in tandem may be installed on the input side of the printer 4 Tray SFM z 30 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document SPECIAL STOCKS Carbonless Xerox Carbonless Papers as listed in this document are the only recommended carbonless media Only simplex printing is supported on this stock type Running carbonless paper may require additional cleaning time by the CSE during service of the machine This time will vary based on the percentage of carbonless stock run In the 100 carbonless usage case service time could be up to 60 additional minutes per service call at 150 000 prints DocuCards DocuCards can only be loaded 100 at a time in a tray Nuvera feeder trays feed until almost empty but not until empty leaving 20 40 sheets remaining When running DocuCards frequent reloading of the feeder trays will be required DocuCards can only be run to the Top Tray of the finisher Some mis stacking may occur as the DocuCards catch on the edges of the stacked sheets When using DocuCards it is recommended that you use
38. duction System Customer Expectations Document Digital Front End DFE FreeFlow DocuSP FreeFlow DocuSP Workflow The workflow is developed around the Xerox FreeFlow Document Services Platform FreeFlow DocuSP technology a very stable technology that has been developed over the years and installed in thousands of Xerox devices worldwide This will allow training simplicity for current FreeFlow DocuSP y operators The FreeFlow DocuSP controls all aspects of the system scanning ripping and printing Itis an intuitive easy to use digital front end driven by the graphical user interface GUI Control electronics are located in an integrated tower on the unit not in a separate server saving valuable floor space They are easily accessible if service is required and have been architected to be replaced and upgraded if newer technology would improve system performance Xerox Nuvera System Release 7 0 incorporates DocuSP release 5 1 SP1 Key features of FreeFlow DocuSP include e Scan Copy scan ahead and program ahead capability save and job edit capability e Printer Management Ability to manage paper supply and printer attributes e Raster image processing RIP services Supports multiple datastreams PostScript PDF ASCII PCL TIFF PPML LCDS and IPDS e Graphical User Interface Provides the user interface to manage various print shop operations such as setting up and moni
39. ducts in the same speed range overall system availability will become comparable Planning for volume requires taking many factors into account in addition to printer availability These factors include pre press workflow efficiency job type and client expectations use of qualified stocks daily volume and number of jobs job mix area coverage adherence to environmental specifications and operator expertise and attention to procedures Operations Xerox Nuvera 100 120 144 Comment Digital Production System If the environment does drift outside the i specified range during the systems powered PowerUp Bee mings down state some period of image degradation can be expected at startup First Copy Out 7 5 seconds Copy job sent to the top tray platen scan Time FCOT i simplex job 8 5 x 11 LEF fed from tray 1 First Print Out Printer should not cycle down as long as it Ti 9 5 seconds receives an image to print within 5 seconds of ime FPOT i completing the previous sheet Restart Time 5 minutes Vary by operating company country ask local r m analyst or sales representative to explain your Billing Meters he de ALL EE meter operation Automated reading of the billing meter is available if Remote Services are enabled Print Quality Automatic brief pauses for registration or Adjustments xerographic process adjustments to maintain high image quality Neb ie uc s Mum When producing collated set
40. e step Single sheets are punched and emerge ready to be finished into lay flat documents These types of documents are typically bound with coil wire or plastic comb binding and will lay flat when opened A wide variety of hole punch patterns are available The die sets are lightweight and do not require setup adjustment time when changed The operator can easily replace them The attached stacker can offset stack up to 2 500 sheets preparing each document for immediate binding The Fusion Punch II can also be equipped with an optional Bypass Stacker This allows the operator to empty one stacker while the other stacker is in use A Finisher Transport Module is required for in line connectivity to the printer Please refer to the GBC Fusion Punch Il Solutions Planning Guide for further site planning information system dependencies limitations valid configurations and device specifications Dimensions GBC Fusion Punch II Bypass Stacker Offset Stacker Width x Depth x 54 x 32 x 46 2T x 32 x 46 27 x 32 x 46 Height 1372 mm x 813 mm x 1168 mm 686 x 813 x 1168 mm 686mm x 813mm x 1168mm Inout Height 34 860mm NA NA put meg 40 3 1024mm Weight 620 Ibs 281 kg 520 Ibs 236 kg 270 lbs 123 kg Weight Shipping 920 Ibs 471 kg 720 Ibs 326 kg 470 Ibs 213 kg Clearance Operator Minimum 24 in front of mod
41. e device s service and engineering data to a Xerox support server within Xerox s firewalled environment Data is transported through the network using industry standard 128 bit encryption and Secure Socket Layer SSL transport protocols Enablement of Remote Data Transfer requires two steps e Populating of the customer s machine serial number into the Xerox server This occurs at order placement if the customer selects the CONNECT option e Installing the customer s proxy server or Firewall information address on the machine Reference the System Administration Guide for details To sign up for Meter Assistant customers or Sales Specialists should visit xerox com Customer Resources Submit Meter Reads for more information Kit Limitations The Foreign Device Interface FDI kit and the Removable Hard drive kit cannot be installed on the same system 15 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Compatible Media List The media listed on the following pages have been tested and approved for use in the Xerox Nuvera DPS when using a supported Inline DFA Finishing device please refer to the individual Inline DFA Finishing Device Solution Planning Guide for a list of supported media types The Xerox Nuvera Digital Production system images on a wide range of both coated and uncoated papers Results may vary depending on the paper used We are pleased to consult with you to
42. ed for high area coverage for example greater than 2596 e Media capabilities vary with finishing options Please refer to the System Media Capability table in this document p 8 e Reinforced stocks should be limited to 90 sheets loaded in a tray at one time e Jobs must be run with straight not reverse collated tabs e Envelopes Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Envelopes should be limited to 60 loaded in a tray at one time Nuvera feeder trays feed until almost empty but not until empty leaving 20 40 sheets remaining When running envelopes frequent reloading of the feeder trays will be required Very slight wrinkles 1 2 inch long may occur on the trail edge of envelopes at the corners Due to the nature of feeding envelopes with flap open some mis stacking may occur in the top tray as the envelopes catch on the open flaps Envelopes can only be sent to the Top Tray e DocuCards DocuCards can only be loaded 100 at a time in a tray Nuvera feeder trays feed until almost empty but not until empty leaving 20 40 sheets remaining When running DocuCards frequent reloading of the feeder trays will be required DocuCards can only be run to the Top Tray of the finisher Some mis stacking may occur as the DocuCards catch on the edges of the stacked sheets When using DocuCards it is recommended that you use a Tiltatron available from CAS DocuCards are not supported on the Nuvera MX sys
43. en Parameter Production System Image Uniformity The Xerox Nuvera 100 120 144 Digital Production System is designed to render tints with a high degree of uniformity and produce vignettes sweeps and gradients that are smooth and even Sophisticated design prevents unwanted process speed variations that plague lesser digital printing systems with banding problems Halftoning algorithms and customized halftone dot designs take full advantage of the printer s high addressability imaging system to render incredibly sharp detailed images The most discriminating judges of print quality may occasionally perceive a degree of mottle in large uniform flat tints Extremely high humidity low document area coverage or papers with poor formation can exacerbate mottle If excellent uniformity is required controlling environmental factors or an accelerated maintenance rate can usually satisfy demanding customers Text Quality Black text quality is excellent for sizes as small as 4 point Line Quality The Xerox Nuvera 100 120 144 Digital Production System can print solid lines all the way down to 70 microns Area Coverage The Xerox Nuvera 100 120 144 Digital Production System uses nested automated controls of dry ink development tone reproduction and the internal environment to assure consistent printing These closed loop process controls continuously test against the targets and adjust as required
44. es to the side 2 page existing choices include move side 2 image to next page and apply side 2 attributes to side 1 o NPS background forms support enhancements enabling the choice of using legacy NPS created forms or DocuSP forms from previous releases Also included is an NPS form migration capability o Support for resource based scheduling of jobs based on the DocumentMedia command preventing NPS jobs from running if all specified required media is not present LCDS support enhancements o inclusion of completion codes on the LCDS accounting sheet o System Backup and Restore support for tape drives o Support for LTO 2 tape drives o DJDE stapling enablement for each individual report within the job IPDS support enhancement o User selection of the half tone screens available on Nuvera o Margin settings can be set by media PCL support enhancement o Support for Output Bin Selection command Hot Folders Provides a general hot folder submission mechanism for data streams PDF PS PCL TIFF VIPP and VIPP Projects are supported including optional submission of XPIF job tickets Addition of version control to the accounting CSV reports such that customers can choose which version of the Record Layout Definition CSV file format to use when exporting the accounting data Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document System Media Capability Xerox Nuvera With individual Output Finishing D
45. ess characteristics and usages for Xerox Nuvera output have been evaluated Xerox Nuvera 100 120 144 Digital Production System Permanence Xerographic prints are as permanent as the paper on which they are printed Comment The U S Patent Office accepts xerographic prints as permanent records Overprint in xerographic printer Prints cannot be successfully fed through a xerographic printer for overprinting Any product with a wax based fusing system would produce the same result Prints can be successfully overprinted on an ink jet printer depending on the area coverage of the print and the wetting characteristics of the ink Wetting issues are most likely when printing over an area of high dry ink coverage They may be resolved by selecting a different setting on the ink jet printer to affect the amount of ink printed or the speed of printing Future Features Xerox Nuvera 100 120 144 Digital Production System A Customer Prospect Request C PR is a product feature enhancement request submitted by a Xerox Representative on behalf of a current or prospective Xerox customer Currently C PR s can be submitted for PSG products only Overprint in ink jet printer The C PR web site at xww cpr world xerox com can be accessed by the Xerox Representative in order to provide a detailed description of the feature request 50
46. evices Production Dimension Weight E Process Eross various finishing Direction Process Uncoated stock Coated stock options Direction Basic Finishing 7 0 18 5in 8 0 12 0 in 16 Ib bond 90 Ib cover 60 Ib text 90 Ib cover Module BFM 178 470 mm 203 305 mm 56 250 gsm 90 250 gsm BFM Top Tray 5 5 18 5in 6 9 12 6 in 16 Ib bond 90 Ib cover 60 Ib text 90 Ib cover 140 470 mm 175 320 mm 56 250 gsm 90 250 gsm BFM Plus 5 5 18 5in 8 0 12 6 in 16 Ib bond 90 Ib cover 60 Ib text 90 Ib cover 140 470 mm 203 320 mm 56 250 gsm 90 250 gsm Module FTM 140 470 mm 203 320 mm 56 250 gsm 90 250 gsm Top Tray FTM bypass 55 18 in 8 0 12 6 in 16 Ib bond 90 Ib cover 60 Ib text 90 Ib cover without rotation FTM bypass 10 0 12 6 in 7 0 143 in 16 Ib bond 90 Ib cover 60 Ib text 90 Ib cover output 254 320 mm 178 363 mm 56 250 gsm 90 250 gsm with rotation DS 5000 High 7 0 18 5 in 10 0 14 3 in 16lb bond 80 Ib cover 80 Ib text 80 Ib cover Capacity Stacker 178 470 mm 254 363 mm 56 220 gsm 120 220 gsm CP Bourg BDFx Body Stock Supported per the Booklet Maker 7 0 18 5in 10 12 6 in 16 Ib bond 110 Ib index specifications included in 178 470 mm 254 320 mm 60 200 gsm the CP Bourg BDFx Cover Stock Booklet Maker Solutions Optional BCFx 20 Ib bond 10 pt cover planning
47. f grey Image Quality e RIP Resolution 600 x 600 1200 x 600 1200 x 1200 dpi Controls e Lighter Darker Seven positions Printing e Toner Saver For less demanding image quality applications decreases toner consumption by about 50 Copy Jobs e Copy jobs can be saved they consist of two files a multi page TIFF and an XPIF ticket E T Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Print From Digital File Configuration Re print Job Formats from DVD CD Comments Digital e Single TIFF Saved Single Page TIFF file is the Save Production e Multi page TIFF operation performed in FreeFlow System e PPML DocuSP when selected to save as e PCL single TIFF This file contains PostScript e PostScript that will require PostScript to print the file e PDF e Saved Single Page TIFF e ASCII Scan to Digital File Configuration Save Job Formats Comments Digital e Multi Page TIFF Production e PDF System e Single Page TIFF Saving jobs Jobs submitted electronically either over the network or via media can be saved e Both the ripped Raster Image Processed image and the job ticket will be saved e Ethernet license must be enabled in order to save job as PDF e Setup Instructions for Scan To File with NFS Network File System can be found in the Xerox Nuvera Digital Production Systems Hints amp Tips Pr
48. from 2 to 50 sheets In addition it can be used in the fold only mode A Finisher Transport Module is required for in line connectivity to the printer A BFM Plus or a Xerox Document Stacker 5000 is required for stacking capability Please refer to the C P Bourg BDFx Booklet Maker Solutions Planning Guide for further site planning information system dependencies limitations valid configurations and device specifications Dimensions Bourg BDFx Bourg BCFx Width x Depth x Height 109 X90 x T 26 75 x 27 x 52 28 x 29 5 x 49 267mm x 76mm x 1803mm _ 680mm x 687mm x 1320mm 707mm x 745mm x 1242mm Input Height 34 860mm 34 860mm 34 860mm 40 3 1024mm 40 3 1024mm 40 3 1024mm Output Height NA 34 860mm NA Weight 992lbs 450 kg 198 Ibs 90 kg 291 Ibs 132 kg Minimum 24 610 mm in Minimum 24 610 mm in Minimum 24 610 mm in Clearance Operator front of module front of module front of module Minimum 35 889 mm on all Minimum 35 889 mm on all Minimum 35 889 mm on all Clearance Service i sides sides sides Device North America Europe BDF X Power 120 VAC 10 60 Hz 10A 230 VAC 10 50 Hz 7A BCF X Power 120 VAC 10 60 Hz 5A 230 VAC 10 50 Hz 3A SQEDG Power 120 VAC 10 60 Hz 5A 230 VAC 10 50 Hz 3A BDFx BCFx SQEDG Environment Te
49. from the Insertion Module 31 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Printer Module Xerographic monochrome black and white print engine The printer utilizes a Discharged Area Development DAD system often referred to as write black Engine speed per paper size impressions per minute Paper dimensions Example sizes Xerox Nuvera Xerox Nuvera Xerox Nuvera along process direction 144 DPS 120 DPS 100 DPS 5 5 lt Paper Size lt 8 5 Letter 8 5 x11 A4 144 IPM 120 IPM 100 IPM 140mm lt Paper Size lt 216 mm Statement 5 5 x8 5 A5 6 x9 7 x10 8 x10 8 5 lt Paper Size lt 9 0 9 x11 Covers 120 IPM 120 IPM 100 IPM 216 mm lt Paper Size lt 229 mm 9 x12 Letter sized Tabs A4 Tabs F obs reper Size Letter SEF A4 96 IPM 96 IPM 80 IPM 229mm lt Paper Size lt 297 mm SEF 9 25 x12 57 9 5 x12 5 H M P 8 5 x14 Ledger 72 IPM 72 IPM 60 IPM 297mm lt Paper Size lt 432 mm 1157 A3 17 0 Paper Size S 18 5 12 5 x18 5 48 IPM 48 IPM 40 IPM 432 mm lt Paper Size lt 470 mm The impressions per minute figures are for the Printer Module system throughput could be further constrained by the capabilities of the attached Finishing Module s please refer to the documentation for the individual Finishing Module s Item Xerox Nuvera 100 12
50. he system s air system or the outside if required output from approximately 18 700 BTU hour to 8 500 BTU hr Install a network drop for Internet access Automatic upload of data for remote diagnostics Verify the strength and slope of the floor Meet room Environmental Specifications for This is essential to the system s ability to perform as temperature and relative humidity year round expected Xerox will not be able to resolve performance problems encountered when the area is not maintained within this operating range Connect system to network including proxy server information 212 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document System Installation Allow up to 9 to 11 hours to complete the system installation More time may be necessary with some finishing device configurations 13 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Availability As with any other printing process you will not plan production to the raw speed of the printer Your Xerox Nuvera 100 120 144 Digital Production System will be available to you on a monthly average 92 to 95 of the time e Availability is defined as all the time the machine is not being serviced or waiting for service by Xerox e Given similar service coverage DocuTech DocuPrint availability averages up to 95 Although the service call rate may exceed current DocuTech pro
51. hefic xerox com dsweb View Collection 1 13169 Basic Finishing Module BFM and Basic Finishing Module BFM Plus e The machine may produce curl that will require intervention with the decurler and the paper supply Paper handling within the finisher is best if the paper curl is adjusted to be flat or toward the image direction See the User Guide Problem Solving Paper Curl Adjust the Decurler e The BFM and BFM Plus do not offset paper sizes larger than 11x17 A3 This means that 12x18 12x18 5 SRA3 cannot be offset For these sizes software ignores any offset programming selection e For reliable stacking stack size should be limited for certain jobs Stapled sets of 15 sheets or smaller are limited by machine control to 100 sets Stapled sets of coated stocks stack less well and should be managed to 50 by the operator Stapled sets should be offset stacked The stack height limit can be operator adjusted Fe Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document e Banner and slip sheets should be greater than or equal to 90 gsm 24 Ib bond e Slip sheets must be the same size as the body sheets e When stapling sets with mixed size stock the stock must be the same dimension in the Across Feed direction and the dimension differences should be within 13mm 1 2 in the feed direction e Drilled paper must be loaded with the holes leading e g to the left when using two Basic Finishi
52. help you maximize your objectives Coated stocks should be used in environmental conditions where the ambient temperature is between 60 and 72 F and the relative humidity is between 20 and 55 Coated stocks may exhibit issues such as higher jam rates smearing loss of halftone image quality mottle light solid areas and toner scatter Optimized printing may not be possible across the entire weight range of coated papers Coated stocks under 120gsm may exhibit degraded performance avoid any images with greater than 25 toner area coverage and dark images along the lead edge of sheets also machine to machine variation and tolerance stack ups may result in successful performance on one machine and not another Successful printing on pre printed stocks is dependent upon many factors Additional information and performance expectations are provided in the Xerox Nuvera DPS Paper Guide The Xerox Supplies Group will be available to test particular media in a customer s application For more information about media please see the Xerox Nuvera Digital Production System Paper Guide available at www xerox com For information regarding specific substrates use in the Xerox Nuvera DPS please call Xerox Supplies at 800 822 2200 For More Information and Pricing contact your Xerox Supplies Representative authorized Xerox merchant or visit us on the web at www xerox com 16 Xerox Nuvera 100 120 144 Digital Production Sy
53. i0 3 1620262 x mo 2 wes x Env TBD OB 120 7 0x11 3 powered fo Env 220x312 120 8 7x12 3 ose sie ud LE fc wien LE fc Gees eee x 20 85x65 qeu x 20 6563 www x 20 6085 qe x 20 mao eee x 120 72x10 1822057 x 120 725005 assen x 16K Taiwan 120 7 6x10 5 194x267 x 120 eo oes x s mo es x mo ssa ewe x a ssa ewe x mo o eme x a6 qw eer x of a1 eee x 120 Gznioss 210070 x o Gros 210x070 x 120 ezme 20297 x a e2769 210297 x 72 eza 7o80 x 120 e4083 25ers x 96 646x083 21527 72 4402 21585 x _ 120 eson wes x eson 26073 x mo Grues 23297 X 96 Green 223207 x 120 a78x11 09 223x27 X 120 646429 2505 x m 6424 215015 x m amp gos x 72 ue 219930 7 s3 ssa 72 sun 2060 2 ssa ces 120 72 89322 226010 m om eme x 1 o2 s 1 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Table 1 BFM System Main and Top Tray Paper Size Range BFM BFM Plus System Standard Paper Sizes Paper Size Orientation Output Tray Inch WxL mm WxL LEF SEF Top Main 9 9x14 1 252x358 Name B4 JIS 12x18 5 305x470
54. ity professionally bound document The DB120 D binds 8 5 x 11 or A4 documents up to 120 pages in a variety of attractive covers You can custom order imprinted covers with your logo or a particular design The pre formed cover wraps around the internal pages to produce a perfect bound document with a commercial look and feel The document pages fit neatly and uniformly into the bind for the perfect bound look with no trimming needed The usability improves due to the hinged spine scoring which allows pages to lie flat when opened The book binding adhesive is reinforced with a special mesh cloth material to ensure a strong consistent bind with no mess or oozing A Finisher Transport Module is required for in line connectivity to the printer A BFM Plus or a Xerox Document Stacker 5000 is highly recommended for stacking capability in Please refer to the Xerox Document Binder 120 D Solutions Planning Guide for further site planning information system dependencies limitations valid configurations and device specifications Dimensions Xerox DB120 D Document Binder Width X Depth X Height 59 25 x 24 x 51 1423mm x 610mm x 1296mm Input Heights 34 860 mm and optionally 40 2 1021 mm Weight 462 Ibs 210 kg Clearance Operator Minimum 24 in front of module Clearance Service Electrical amp Environmental Temperature Range Minimum 24 on all sides Xerox DB120 D Document Binde
55. mperature Humidity Heat Emission Sound Emission Altitude 41 850F 50 85 Eus ally 72 dba 100 4000 ft 5 29 C BCFx 1590 btu hr 31 1219 m SQEDG 2400 btu hr 4 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Stapling Folding Specifications BDFx SQEDG Uncoated Stock 16 Ibs Bond 110 lbs Index 60 200 gsm Paper Type Uncoated Cover Sheet Uncoated 20lb 10 pt cover 80 300gsm Weight Coated Stock Please see Solutions Planning Guide BCFx Uncoated Cover Stock 20 lbs Bond 10 pt cover stock 80 300 gsm for all cover stocks excluding window cutouts Coated Stock Please see Solutions Planning Guide BDFx SQEDG 5 5 x 8 5 12 6 x 18 5 140 x 216 mm 320 x 470 mm BDFx w BCFx in bypass 8 x 8 12 25 x 17 203 x 203 mm 310 x 432 mm Paper Size mode BDFx w BCFx feeding 8 x 8 11 75 x 17 203 x 203 mm 298 x 432 mm covers BDFx 5 5 x 4 25 12 6 x 9 25 140 x 108 mm 320 x 235 mm BDFx w BCFx in bypass 8x4 12 25 x 8 5 203 x 101 mm 310 x 216 mm Booklet Sizes mode BDFx w BCFx feeding 8x4 11 75 x 8 5 203 x 101 mm 298 x 216 mm covers BDFx SQEDG 5 5 x 8 25 11 7 x 14 140 x 210 mm 297 x 356 mm Edge Stapling with BCFx 8 x 10 SEF 11 7 x 12 25 LEF 203 x 254 mm 297 x 310 mm 8 x 10 11 7 x 14 203 x 254 mm
56. ng Modules FreeFlow Digital Workflow Collection FreeFlow Makeready Web Services and Process Manager versions 4 0 and higher provide support for the Xerox Nuvera 100 120 DPS similarly versions 5 x provide support for the Xerox Nuvera 144 DPS compatibility support is provided in versions 4 x Customers with earlier versions of these applications may need to upgrade since SPAR support will not be available New Capabilities with Xerox Nuvera System Release 7 0 Single and dual BFM or a single BFM bypass to FTM on the 144 ppm Nuvera configuration Use of an insertion module is also supported in such configurations Basic Finishing Module BFM BFM Plus improvements o Improved stacking quality for small sets sets with small number of pages in a set The Large Format Sheet Feed Module comes with 2 trays can now be used as an insertion module Auto Tray Switching enhancement to match legacy DocuTech DocuPrint behavior where when a tray goes empty and a switch occurs the new tray is fed from until it needs to be re filled instead of only until the previous tray has been refilled Improved compatibility with legacy DocuPrint NPS products o Emulation of the NPS Duplex activate deactivate behavior o The setpapertray custom NPS operator command is now ignored thus jobs are no longer faulted when this command is encountered o Addition of new 2 sided media attribute setting conflict handling choice of applying side 1 attribut
57. oductivity Impacts There are several factors that can affect the performance of the system RIP speed when processing print jobs The following is a list of common situations that negatively can impact throughput e The default print resolution of the system is 1200 dpi 600 dpi printing may be adequate for your needs so you can try setting that resolution to improve RIP performance of complex 1200 dpi jobs 1200 dpi results in 4 times the internal image data of a comparable 600 dpi image that has to be transferred through the system When the print resolution is changed from 1200 to 600 dpi the stroke thickening value may also need to be changed from 1 to 0 to avoid excessive line thickening e It is common to embed logos and watermarks in submitted print files These are typically bitmap images that when embedded in a print stream such as PostScript can take a long time to process Note also that resolution selections e g 600 dpi vs 1200 dpi can have a significant further impact to processing of these types of embedded images Consider the design of documents and impacts to printing speed in such cases There are methods available through PostScript for example to cache these embedded images process them once and retain them as a resource for application on each page without having to render and scale them for each page Refer to your PostScript reference manuals and DocuSP reference manuals for information about caching e Submission of m
58. omer Expectations Document System Product Specifications Overview Optimum Product Performance Print Volume Range The Xerox Nuvera 100 120 144 Digital Production System is designed for an Average Monthly Print Volume AMPV Conditions Xerox Nuvera 100 120 144 100K 1 5M PS 100 120 8 5 in x 11 in A4 Digital Production System 150 K 2 0M PS 144 Maximum Duty Cycle Up to 3 7 million prints per month with the Xerox Nuvera 144 Duty Cycle is defined as The maximum recommended monthly copy print volume support under standard vendor supplied service 3 x 7 shift coverage This defines the upper end of expected customer volume band for the device The Customer should consider higher volume machines or multiple machines if average monthly volume approaches Duty Cycle on a constant basis Prints between service calls on a digital Xerox Nuvera DPS are dependent on customer requirements for volume applications and throughput material Specific customer requirements for Image Quality may further impact the number of service calls Xerox Nuvera trained operators can optimize performance output and minimize service calls Environmental Factors Environmental Factor Minimum Maximum Temperature 50 F 10 C 90 F 32 29 C Tested to 60 F 15 69 C Tested to 80 F 26 79 C Humidity 15 RH 85 RH Tested to 15 Tested to 80 Heat Emission approximate 2 470 BTU
59. ow DRW does not support the IPS Manager e IPDS jobs cannot be deleted or canceled from the DocuSP Job Manager GUI Instead it is necessary to cancel the current IPDS job using the Cancel Incoming Job button on the IPS Manager GUI Note that this action is made easier now with the Restart IPDS Processing option a DocuSP restart is no longer required e Please refer to the IPDS User Guide 701P44135 July 2005 for additional information on the support of IPDS 200 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Sheet Feed Modules Item Xerox Nuvera 100 120 144 Digital Production System Large Format lest Feed Module SEM Sheet Feed Module LFSFM 4 Tray 2 Tray Capacity e Paper Input Capacity 5800 sheets e Paper Input Capacity 3200 sheets 20 Ib bond Tray 1 1 600 sheets Trays 1 amp 2 1 600 sheets 75 gsm Tray 2 3 100 sheets Trays 3 amp 4 550 sheets each Capacity e Paper Input Capacity 5565 sheets e Paper Input Capacity 3030 sheets 80gsm Tray 1 1505 sheets Trays 1 amp 2 1505 sheets 0 105mm Tray 2 3020 sheets Trays 3 amp 4 520 sheets each Minimum e Trays 1 amp 2 e Trays 1 amp 2 Size Feed Direction 5 5 inches 140 mm Feed Direction 7 17 inches 182 mm Across Feed Direction 8 0 inches 203 mm Across Feed Direction 8 0 inches 203 mm e Trays 3 amp 4 Feed Direction 7 17 inches 182 mm Across
60. phase 3 wire PE L1 L2 N Complies with the FEMP Federal Energy North America GND Management Program via machine circuit breaker CB with the CB switched off the system consumes less than 1 watt Power 200 240 Volts 25 Amp sole use 50 Hz e Units are compliant with applicable EU Requirements Single phase 2 wire PE L N GND directives and are CE marked Europe Japan Please refer to supported inline DFA finishing devices Solution Planning Guides for Product Space and Power Requirements System Configuration and Installation Installation Preparation Document This section should be used in conjunction with the Xerox Nuvera 100 120 144 Digital Production System Installation Planning Guide IPG the Xerox Nuvera 100 120 144 Digital Production System Installation Preparation Document IPD and the supported inline DFA Finishing Device Solution Planning Guide which contain detailed specifications for size weight electric and environmental conditions Only the most important requirements are stated here Customer Responsibilities The following must be completed before system delivery and will be assessed in the final site check po tem Comments Identify placement of the system Ensure the printer can be delivered to the site Supply the appropriate electrical connections Dedicated power required Install an exhaust duct to vent hot air to the Heat vent kit is available The kit lowers t
61. r Minimum Maximum 50 F 10 C 909 F 32 C Humidity Range 10 RH 85 RH Altitude No restriction No restriction Sound Emission 43 3 dBs 62 3 dBs Power 115 VAC 10 60 Hz 15 20 Amps Media Latitude Xerox DB120 D Document Binder Uncoated 20 Ib bond to 32 Ib index 75 to 120 gsm Stock Weight Range Weights above 32 Ib 120 gsm should be used only as covers dividers or inserts Specialty Media Flush Cut Tabs Stock Size Range 8 5 x 11 or A4 Pre Formed Covers 1 16 1 5mm 3 15 Sheets 1 15 sheets in Walk up Mode 4 8 3mm 16 30 Sheets Sheet count with 1 4 6mm 31 60 Sheets ened a 201b 3 8 9mm 61 90 Sheets 1 2 13 mm 91 120 Sheets 46 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Xerox Manual and Book Factory The Xerox Manual Book Factory MBF is comprised of the e C P Bourg BBF2005 perfect binder e C P Bourg BBR out feed conveyor for the BBF2005 e C P Bourg BBF2005 Input input module for the BBF2005 e C P Bourg BPRF perforate rotate fold module optional e Challenge CMT 330 three side trimmer optional e C P Bourg BDFx with optional peripherals BCFx SQEDG and Gateway booklet maker currently not available with Nuvera Documents flow directly from the Xerox printer to the MBF without the bottleneck asso
62. res and capabilities of the Xerox Nuvera 100 120 144 Digital Production System DPS Review of this material is recommended prior to your signing an order for a Xerox Nuvera 100 120 144 Digital Production System This document addresses high level expectations Additional details are provided in the training documentation Product Overview The Xerox Nuvera 100 120 144 Digital Production System sets a new benchmark in the world of on demand printing It is a networked printing system comprised of multiple modules The Xerox FreeFlow Document Services Platform FreeFlow DocuSP is integrated into the Printer Module The printer module may be acquired with simplex letter size A4 speeds of 100 120 or 144 impressions per minute The optional Scanner Module with 300 sheet input tray scans at 120 images per minute simplex or duplex at 600 x 600 dpi Two Sheet Feed Modules SFM s are available one with 4 trays the other with 2 trays having more large format capacity An SFM may also be installed after the printer module and used as an inserter The Xerox Nuvera DPS paper latitude includes coated stocks The Printer module prints at 4800 x 600 dpi utilizing a state of the art dual beam laser raster output scanner ROS with dedicated image processing hardware The Finishing Transport Module FTM provides the capability to interface with a variety of production inline document finishing architecture DFA finishing devices The Basic
63. ry can also be equipped with an inline trimmer the Challenge CMT 330 The CMT 330 is a three side trimmer designed for the on demand printing environment It features full digital control of the trimming process servomotors control all adjustments normally done by hand with a traditional trimmer A Finisher Transport Module is required for in line connectivity to the printer Please refer to theXerox Book Factory Solutions Planning Guide for further site planning information system dependencies limitations valid configurations and device specifications 47 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Dimensions BBF2005 BPRF BBF2005 Input Unit Width x Depth x 102 x 43 x 45 64 x 31 x 51 R We with bypass option x Height 2575 x 1095 x 1143 mm 1625 x 787 x 1295 mm S x45 775 x 725 x 1143 mm Weight 1254 Ibs 570 kg 562 lbs 255 kg 333 Ibs 150 kg Weight Shipping 1738 Ibs 788 kg 824 Ibs 373 kg 407 Ibs 184 kg Clearance Operator Minimum 24 610 mm in front of Minimum 24 610 mm in front the device Minimum 24 610 mm in front of the device of the device Clearance Service Minimum 36 914 mm behind the device Minimum 30 763mm on all sides of the device Minimum 30 763 mm on all sides of the device Dimensions CNT Cooling Tower 84 x 34 5 x 61 21 5 x 37 x 45 5 In feed 40 x 29
64. s run 1 to N the ixed Plex ie system already optimizes performance In Printing A Uh EDT ME RS other cases adding a blank side to the job can directly related to the frequency of the ERE d SUE minimize impact but the sheet is billed Supplies and Component Yields The consumable supplies listed below are engineered specifically for use in the Xerox Nuvera 100 120 144 Digital Production System and provide the highest and most consistent image quality maximum machine productivity and uptime All yield estimates are based on the indicated 696 area coverage at standardized conditions using 8 72 x 11 A4 Xerox 20 Ib bond 75 gsm stock Please note that actual yields vary greatly depending on area coverage paper stock and image quality control settings The current estimates are shown below 14 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Consumables Supply Yield Estimates Toner 110 000 prints 10 Ib drum 2 per system MICR toner for MX system 90 000 prints 11 1 Ib drum 2 per system BFM 100 Sheet Staple refills 15 000 staples per supply package and drivers The package contains three 5000 staple refills and 3 drivers BFM 30 Sheet Staple refills 15 000 staples per supply package and drivers The package contains three 5000 staple refills and 3 drivers Customer Replaceable Units CRU Yield Estimates Waste Toner Bottle 750 000 prints
65. ssssasssteianssssiussnissncansasssinsnsussosonsasnasnsi niennsisin 22 SCANNER MODULE d iita io tcd d conde iani ucla 23 DIGITAL FRONT END DFE FREEFLOW DOCUSP nee 25 PRINT FROM DIGITAL FILE nn cir a hea daca 27 SUAM TO DIGITAL FILE iit ten oda a a 27 PRODUCTIVITY IMPACTS ania 27 LCDS AND IPDS iiis iasicin kits anges atla tlv c ka v Galla a aaa 28 SHEET FEED MODULES 5 6nidicasikikhcin i tidkvr a a k S llarga a eb ptit lala t a 30 PRINTER MODUL NS fastandi a a a ic elt 32 BASIC FINISHING MODULE BFM AND BFM PLUS 35 SYSTEM PRODUCTIVITY WITH BASIC FINISHING MODULE e 38 FINISHING TRANSPORT MODULE FTM nennen 39 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document C P BOURG BDFX BOOKLET MAKER WITH OPTIONAL BCFX COVERS FEEDER AND SQUAREEDGE MODULE didier idi ecd dp 41 XEROX SQUAREFOLD BOOKLETMAKER SQFBM s 43 GBC FUSION PUNCH II WITH OFFSET STACKER ns 44 XEROX DB120 D DOCUMENT BINDER nnne 46 XEROX MANUAL AND BOOK FACTORY nnnnnnnnnnnennene 47 POST PROCESS USES OF XEROX NUVERA 100 120 144 DPS OUTPUT 50 FUTURE FEATURES XEROX NUVERA 100 120 144 DPS enne 50 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Introduction The purpose of this document is to help you understand the current featu
66. stem Customer Expectations Document Note Items Reorder Nos marked with an are not compatible with the Nuvera MX MICR products Xerox Paper and Specialty Media Products Transparencies Reorder No Product Description Compatibility Matrix Removable Stripe 3R6218 3 Hole Removable Stripe Xerox Nuvera 100 120 144 RT 3R2780 Painted Stripe Digital Production Systems Paperback Punched Papers NeverTear Paper Reorder No Product Description 3R4904 19 Hole for Binders 21 2 BMP 4200 3R4905 19 Hole for Binders lt 2 BMP 4200 3R5134 11 Hole BMP 4200 Reorder No Product Description 3R3109 8 5 x 11 3 Hole 3R3118 8 5 x 11 Tabs Reorder No Product Description 5 Hole short edge BMP 4200 90 white 5 Bank 163 g m Straight Collated Paper 3R12165 5 Hole long edge BMP 4200 3R5709 90 clear plastic 5 Bank 163 g m Straight Collated Plastic Reorder No Product Description 3 Hole Ring Tuff PMP 4024 60 Xpressions white 5 Bank 163 g m Straight Collated Paper 0 5 from left 9 x 11 20 PMP 4024 A 0 5 from left 8 5 x 11 20 PMP 4024 High Speed Labels 3R4900 3 5 from bottom 8 5 x 11 24 PMP Reorder No Product Description 4024 3R4476 1 up label 8 5 x 11 8 5 x 11 3R4901 324 from bottom 8 5 x 11 244 PMP 3R3146 6 up label 4 25 x 3 66 8 5 x 11 2024 3R4475 8 up label 4 25 x 2 74 85x 11 4024 3R4474 24 up label 2 83 x 1 31 8 5 x 11 3R51
67. tem FreeFlow DocuSP e The Token Ring option is no longer natively supported by DocuSP Customers requiring Token Ring connectivity should acquire a Token Ring to Ethernet bridge for their system e The PCI Ultra SCSI SE Host Adaptor kit for the QIC and 4mm tape drives used with previous Xerox Production Systems including the Xerox Nuvera 100 and 120 does not work with the Next Generation FreeFlow DocuSP Controller now introduced in all Xerox Nuvera Production Systems A compatible PCI ULTRA SCSI SE Host Adaptor kit for the Next Generation FreeFlow DocuSP Controller is available as an option e DFA devices do not support single page offsetting specified within the job or set Offset at job or set boundary is supported Single page job or set will offset e There is no floppy drive on Nuvera Resource loading may be accomplished via the LTO Tape option QIC tape or over the network e The FreeFlow Print Manager Applet previously available via clicking on the Job Submission Applet in the Web Browser is no longer included with the system Note that the standalone FreeFlow Print Manger product continues to be available for purchase Printer Module e This is not a print to edge system due to potential image quality defects on the edge of the page e Printing on SRAS can result in inboard and outboard edge image quality defects e The Nuvera Digital Production System provides very good support for imaging on pre printed
68. ther third party PDF to PostScript converter PostScript is an input resource supported by the VI Interpreter The VI PDF Originator component of the VI Suite can output intelligent interactive PDF files directly from a VIPP data file For more information on the capabilities of the VI PDF Originator contact your Xerox representative Support for VIPP may also be obtained by contacting the Variable Information and Solutions Services Group VISSG Customers may call 888 550 6336 251 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document FreeFlow Print Manager IPP The XDS software has been discontinued A replacement is FreeFlow Print Manager FFPM which is a separate standalone product available for purchase Network Connectivity The Xerox Nuvera 100 120 144 Digital Production System supports industry standard network protocols and Page Description Languages PDL Item Xerox Nuvera 100 120 144 Comments Digital Production System Connections e Ethernet Interface 10 100 baseT Licensed option 1Gb Optional connection e 5 370 or S 380 Bus and Tag Token Ring is not natively supported and requires a bridge box Network e TCP IP Protocols available with Ethernet license Protocols e LPR e PP e HTTP e Novell SPX IPX e AppleTalk e SNMP Scan to e SMB Network Save e FTP Protocols e Secure FTP e NFS PDL s e Adobe PostScript Level 3
69. tication When enabled this feature requires users to provide a valid username and password before being able to access the Web UI interface IP Filtering This feature controls the built in firewall allowing the system administrator to restrict network access to the system based on the originating IP address The restriction applies to the following print submission protocols LPR IPP HTTP HTTPS SMB Printing Raw TCP Printing FTP Microsoft ADS Authentication When enabled a user will be able to authenticate by means of locally managed user accounts as well as possess the ability to log on locally using an account defined in a Microsoft ADS domain 95 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document CD RW DVD Drive CD RW DVD w quartz white bezel 32x Record CD R 10x Rewrite CD RW CD RW DVD w black bezel 52x Record CD R 24x Rewrite CD RW DVD drive will read DVD ROM DVD R DVD RW DVD RAM Resource Loading There is no floppy drive on Nuvera resource loading via LTO Tape or QIC tape is recommended There are other alternatives for example by ftp to the controller import from Unix file system or from an NFS mounted directory Item Xerox Nuvera 100 120 144 Digital Production System Comments Digital Front End DFE and Raster Image Processor RIP computing platform Xerox Document Services Platform FreeFlow DocuSP 5 1 System Release 7 0 for Xerox
70. tion System Customer Expectations Document Xerox SquareFold BookletMaker Xerox DS5000 CP Bourg BDFx BookletMaker w optional SquareEdge Module Xerox DB120 D Document Xerox Manual amp Book Factory Binder Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Table of Contents INTRODUC TON cic 5 PRODUCT OVERVIEW sila iit bini bin ait tall aV a a 5 CRUCIAL PERFORMANCE EXPECTATIONS ener 5 NEW CAPABILITIES WITH XEROX NUVERA SYSTEM RELEASE 7 0 8 OPTIMUM PRODUCT PERFORMANCE sans 11 ENVIRONMENTAL FACTORS ainsi tin iita didi sl s la ld ida daa aka lala sa la ss 11 PRODUCT SPACE amp POWER REQUIREMENTS ns 12 SYSTEM CONFIGURATION AND INSTALLATION enne 12 AVAILABILITY secs 14 OPERATIONS nn 14 SUPPLIES AND COMPONENT TIELDQS uiusis assis td rasa tria isa citadas dieit nad ti tia ancn 14 XEROX PRODUCTIVITY PLUS CPP niic ides bir ca notatae 15 KIT LIMITATIONS uit vn tala a iara tiii cada ecd cci a 15 COMPATIBLE MEDIA L ST uii ciscis nexis etatis tnra n nc xi l k b i im 16 PRODUCT SPECIFICATIONS OVERVIEW BY SUB SYSTEM 20 FREEFLOW MAKEREADY WEB SERVICES AND PROCESS MANAGER 20 VIPP VARIABLE DATA INTELLIGENT POSTSCRIPT PRINTWARE 21 NETWORK CONNECTIVITY ssssissssssssisssisssassns
71. tion from the page being reproduced Hole punched paper The SDDF may not reliably feed GBC and similar type documents without damage to the original and without geometric errors skew or mis registration The workaround for GBC spiral bound and similarly punched papers is to rotate the documents to feed the unbound edge first and then rotate the image File Size Limitation Files saved as Multi page TIFF are limited to 2GB in size This limit may be reached after a few hundred images if the scanned originals contain many images and are scanned at 1200 x 1200 resolution EM Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Scan to Digital The system is capable of scanning to the hard drive a NFS mounted drive any network drive or desktop or the CD RW drive The following resolutions are supported Exported Halftone Screen Frequency Resolution Photo Mode Purpose 1200 x 1200 x 1 125 Ipi 53 106 Ipi 45 85 Ipi 45 Xerox Nuvera 100 120 144 remote printing 1200 x 600 x 1 125 Ipi 53 106 Ipi 45 85 Ipi 459 Saving Copy jobs 600 x 600 x 1 125 Ipi 53 106 Ipi 45 85 Ipi 45 DocuTech 61XX printing 400 x 400 x 1 125 Ipi 53 106 Ipi 45 85 Ipi 45 Good for some Fax applications 300 x 300 x1 125 Ipi 53 106 Ipi 45 85 Ipi 45 Minimal file size Id Xerox Nuvera 100 120 144 Digital Pro
72. toring queues jobs management administering security and accounting features controlling the production process like the ability to manage paper supply and printer attributes e Disk Overwrite This feature is intended for the high security environments that not only want files deleted after use they want them erased permanently This implementation uses algorithms recommended by the Department of Defense DOD to ensure complete erasure of all information The Disk Overwrite feature is based on the current FreeFlow DocuSP data overwrite feature In addition to data overwrite on FreeFlow DocuSP disk partitioning the function is also applied to all the other disks in the product including the image disk for copy and print transient images e DocuTech Emulation Mode This feature will simulate the image quality of the Xerox DocuTech 61XX product and is useful when a reproduction facility splits a job among more than one output device and requires the appearance of the output from multiple printers to look similar This feature is also used when reprinting previously saved DocuTech 61XX family jobs on the Xerox Nuvera 100 120 Digital Copier Printer e Security Transport Layer Security TLS Secure Socket Layer SSL When submitting a job from a Web Ul FreeFlow Print Manager or the IPP client invoking this feature will prevent unauthorized interception of the job by encrypting the data sent over the network BAA Authen
73. ts and for up to 100 sheets are available Stapled jobs over 100 sheets are inhibited The machine does not detect staple size The operator must manage jobs to be within capability of the loaded staple size e Some marking of the staple onto an adjacent set may be seen e Not all stapler failure modes are detected by the machine logic The customer may find some occurrence of unstapled sets in the output Decurler e The machine may produce curl that will require intervention with the decurler and the paper supply Paper handling within the BFM is best if the paper curl is adjusted to be flat or toward the image direction See the User Guide Problem Solving Paper Curl Adjust the Decurler located on Xerox com Carbonless e n the DPS BFM configuration curl that faces up poses more of a problem than curl that faces down To avoid up curl 2 3 and 4 part Carbonless should be run to the BFM in an N to1 mode and use reverse collated versions of the recommended Xerox media See compatible media tables in this document 26s Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Media Size Tables Table 1 BFM System Main and Top Tray Paper Size Range BFM BFM Plus System Standard Paper Sizes Paper Size Orientation Name Pitch Inch WxL _mm WxL LEF SEF Top Main 20 e ae x 20 sors 152x273 x 120 5490 1229 x im 64x
74. ule Minimum 24 in front of module Minimum 24 in front of module Clearance Service Minimum 36 on all sides Minimum 36 on all sides Minimum 36 on all sides Electrical amp Environmental SEEL Minimum Maximum Temperature Range 41 F 40 C 104 F 50 C Humidity Range 30 RH 95 RH Heat Output Punch amp Stacker 1198 btu hr 115 V 60 Hz 2150 btu hr 230 V 50 Hz Altitude 3280ft 1000m Sound Emission with stacker 64 7 dBs Idling 73 7dBs Running Punch amp Stacker Power Punch 115VAC 60 Hz 4 7A 230VAC 50Hz 6 8A Dedicated outlet Bee Stacker 115VAC 60 Hz 1 0A 230VAC 50Hz 0 25A Certification US Canadian approval by CSA GS mark by TUV Product Services Compliance CE for European Union requirement Media Latitude GBC Fusion Punch II Stock Weight Range Uncoated 16 Ib to 90 Ib index 60 to 200 gsm Specialty Media Tabs Stock Size Range 7 0 x 10 0 to 11 0 x 17 0 178mm x 254mm to 279mm x 432mm 44 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Media Latitude GBC Fusion Punch II Top Tray Capacity 250 Main Stacker 2500 Stapler None 45 Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document Xerox DB120 D Document Binder The Document Binder DB120 D uses a unique thermal binding technology combined with pre formed covers to create a high qual
75. ultiple TIFF images simultaneously is a common application There are several batch printing tools available on the market that enable this and most require the selection of a print driver for the target printer that these images files are submitted through In these cases the TIFF files are converted to a Printer Description Language PDL such as PostScript by the batch tool by using the printer driver and then submitted to the printer which in turn RIP that PDL and re render the TIFF bitmap images back into bitmaps This is an inefficient process and can significantly slow the machine down Xerox Nuvera includes a native TIFF interpreter and it can process TIFF files sent to it directly Some of the batch tools on the market support a native TIFF submission capability It may be referred to as a bypass mode or B Xerox Nuvera 100 120 144 Digital Production System Customer Expectations Document something similar If such a capability is available the Xerox Nuvera s performance can be significantly improved by taking advantage of that Note that the TIFF interpreter does not automatically determine the embedded image size and apply it to an appropriate paper size You can accomplish though by using printer and queue defaults programming LCDS and IPDS LCDS Print Description Language The Xerox LCDS Print Description Language PDL is a set of commands that you give to the printing system to define properties such as the appearance output
76. ype of material being used Please expect degraded performance with parchments vellums and other very smooth or very rough heavy weight stocks As always it is important to verify the application prior to any production run e Coated stocks should be used in environmental conditions where the ambient temperature is between 60 and 72 F and the relative humidity is between 20 and 55 e Images printed on Mylar tabs are typically degraded by toner scatter e Approved stocks can be found in the Compatible Media List in this document e The MICR system Xerox Nuvera MX does not support printing on DocuCard DocuClient Never tear super gloss Teslin and transparencies stocks It also does not support printing on coated silk or gloss stocks above 140 gsm e 87 x 14 paper is loaded short edge feed and runs at 72 pages per minute simplex on 120 and 144 PPM configurations and runs at 60 pages per minute on a 100 PPM configuration Refer to the Printer Module Section for a summary of engine speed for various paper sizes e Windowed stock is not supported e When feeding paper smaller than 872 216mm in the cross process direction there may be some degradation of image quality It is recommended that the customer test their applications for such cases Inserter Module e LCDS and IPDS applications are currently not able to pull paper stocks from the Insertion Module Finishing Devices Substrates that tend to exhibit curl when being fed

Xerox Nuvera 100 MX User's Manual

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