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Woodstock W1811 User's Manual

1. Cross Cut Miter Cut 45 fence not extended 48 3 4 Miter Cut 45 Miter Cut 45 push cut fence not extended fence not extended oopSToc evra ario W1811 10 Sliding Table Saw SAFETY READ MANUAL BEFORE OPERATING MACHINE FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL RESULT IN PERSONAL INJURY Indicates imminently hazardous situation which if not avoided WILL DANG E R result in death or serious injury A Indicates a potentially hazardous situation which if not avoided COULD WAR N result death serious injury Indicates potentially hazardous situation which if not avoided CAUTION result in minor or moderate injury This symbol is used to alert the user to useful information about proper NO TICE operation of the equipment and or situation that may cause damage to the machinery Standard Safety Instructions 1 READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY Machinery presents serious injury hazards to untrained users 2 ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY Everyday eye lasses only have impact resistant lenses they are NOT safety glasses 3 ALWAYS WEAR NIOSH APPROVED RESPIRATOR WHEN OPERATING MA
2. 2 Al Feet M12 1 75 x 75 w Nuts 2 AJ Crosscut Brace Knobs M8 1 25 x 50 2 Flat Washers 8mm 2 Square Nuts M8 1 25 2 AK Crosscut Fence Knob M8 1 25 1 Flat Washer 8mm 1 Crosscut Fence T Stud M8 1 25 x 60 1 AL Crosscut Fence Lock Knob M8 1 25 25 1 AN Pivot 1 Special Washer 8 20 1 Square Nut 8 1 25 1 AN Push Handle M12 1 75 x 14 1 Flat Washer 12mm 1 Plastic Washer 12 1 Push Handle T Nut 12 1 75 1 AO Support Leg T Slot Plates 2 AP Sliding Table T Studs M12 1 75 x 35 2 Flat Washers 12mm 2 Lock Washers 12mm 2 MENN 2 Other Hardware not shown Qty e Cap Screws 10 1 5 25 Extension Tables 5 Flat Washers 10mm Extension Tables 5 e Lock Washers 10mm Extension Tables D e Set Screws M8 1 25 x 25 Extension Tables 6 e
3. 57 Glossary Of 11 Calibrating Crosscut Fence 90 Stops 58 ELECTRICAL 12 2 220V Single Phase Operation 12 Wiring Diagram EEE 60 NE 12 Electrical Pictures EEE 61 ET 12 Troubleshooting 62 64 SETUP Le 13 64 Items Needed for Setup 13 Cabinet 65 Unpacking 13 NNN TONN 66 pe NNN 15 Main Motor 67 Machine Placement 16 Tables 71 Cleaning 16 Rip Fence 72 D FENCO 8 Lifting amp Moving 17 des 73 Assembly amp Setup 18 Dust 27 Scoring Trunnion 74 Crosscut Table 75 u VEN 76 OVN Miter Gauge 77 OPERATIONS MEE 30 Crosscut Fence 78 EE RE 30 En 30 WARRANTY Leeds 81 Workpiece 5 31 Non Through amp Through Cuts 32 Main Blade Installation 33 Blade Guard 34 Riving 35 Riving Knife Ad
4. ZZ Table Mounting Nuts Figure 100 Table parallelism adjustment controls NOTICE If the sliding table will not move far enough to become parallel the blade trunnions need to be shifted Call Tech Support Figure 101 Adjustment bolt access location 3 SHOP FOX Calibrating Crosscut Fence 90 Stops Squaring the crosscut fence to the blade ensures that cuts made with the crosscut fence will be square This procedure can be done by using a piece of scrap plywood as test piece and making five test cuts then adjusting the fence as necessary To square the crosscut fence with the blade do these steps 1 Make sure the blade is parallel with the sliding table and that the crosscut fence is resting against the 90 stop bolt see Figure 103 for locations 2 Prepare the scrap test piece by cutting it to 32 x 32 then number all four sides of the test piece 3 Use the crosscut fence to cut 1 2 off of each side of the test piece then cut side 1 again make five cuts total 4 the test piece diagonally from corner to corner as shown in Figure 102 If both measurements are not within 1 16 then the crosscut fence needs to be adjusted Proceed to Steps 5 8 f both measurements are within 1 16 then no adjustments need to be made You are finished with this procedure 5 Loosen the knob on the crosscut fence to allow it to pivot make sure 9
5. re 8000 RPM Scorine Blade Diameter Ne 3 8 ax Duri Dado 13 16 Overall Dimensions EEE 533 lbs Eg EE EE 76 VIN 1243 4 ____________ _ ______ __ 46 Foot Print with Legs Width Depth 60 28 Cabinet Footprint Width Depth 251 2 x 28 Table Size without Extension Wings Length Width 27 143 38 Table Size with Extension Wings Lensgth Width 47 x 40 Sliding Table Size 63 x 121 4 Crosscut Fence Size Length Width I8 2 x Ur Construction Materials s li IIO SAM M Aluminum reds MM Steel FR Extruded Aluminum Side Aluminum Body TE RER Hardened Steel TN Cast Iron ADO BONINO u 2 2 RUE Sealed And Lubricated Ball Bearings UZ W1811 10 Sliding Table Saw SHOP Jg EN Shipping Dimensions or CS NNN 2 pu H Cardboard Wood EN Machine PNI 46 x 42 x 44 Ge GE ___ _______ _________ _6____ 528 lbs
6. 1 Keep machine disconnected from e Table Saw Blade 10 1 power until instructed otherwise e Phillips Head Screwdriver 2 1 e Hex Wrenches 3 4 5 6 amp 8mm 1 Each e Dust Collection System 1 e 4 Dust Hose length as 1 e FIRMA 2 72 Dust Hose length as 1 Unpacking This machine has been carefully packaged for safe transportation If you notice the machine has been damaged during shipping please contact your authorized Shop Fox dealer immediately 0005 Toe OP FOX ej SH W1811 10 Sliding Table Saw Inventory The following is a description of the main components shipped with the Model W1811 If you cant find an item on this list check the mounting location on the machine or examine the packaging materials carefully Occasionally we pre install certain components for safer shipping If you still cant find a part talk to your authorized Shop Fox dealer Inventory Contents Inventory Item Figures 3 6 Qty A Table Saw not shown 1 B Large Extension Table 1 C Small Extension 1 D Hose SUD DOE 1 E USUNN 1 F M TET he 1 G Crosscu
7. 2 j E 5 d W1811 10 Sliding Table Saw Safety precautions and instructions for each type of cut are located on the following pages e Dado Cuts Page 45 Rabbet Cuts Page 47 Resawing Cuts Page 49 Through Cuts A through cut is a sawing operation in which the workpiece is completely sawn through as shown in Figure 49 Examples of through cuts are rip cuts cross cuts miter cuts and beveled cuts The blade guard assembly MUST be used when performing through cuts Fence Saw Blade Workpiece Read understand and follow instructions and safety precautions for each type of cut to reduce the risk of injury Safety precautions and instructions for each type of cut are located on the following pages Figure 49 Example of a through cut blade guard not shown for illustrative clarity e Rip Cuts Page 40 e Crosscuts Page 42 e Miter Cuts Page 44 32 W1811 10 Sliding Table Saw Main Blade Installation This saw performs best with high quality sharp blades Whenever the blades become dull replace or sharpen them To change the main blade do these steps 1 DISCONNECT SAW FROM POWER Hole for Arbor 2 Move the blade tilt to 0 blade 90 to table and Lock Tool raise the main blade as far as it will 3 Move the sliding table all the way forward to expose the internal bl
8. MODEL W1811 10 SLIDING TABLE SAW OWNER S MANUAL Phone 360 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT O NOVEMBER 2008 BY WOODSTOGK INTERNATIONAL ING WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL 116 _ _ _ 11153TR Printed in Taiwan WARNING This manual provides critical safety instructions on the setup operation maintenance and service of this machine equipment Failure to read understand and follow the instructions given in this manual may result in serious personal injury including amputation electrocution or death The owner of this machine equipment is solely responsible for its safe use This responsibility includes but is not limited to proper installa tion in a safe environment personnel training and usage authoriza tion proper inspection and maintenance manual availability and comprehension application of safety devices blade cutter integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examp
9. PART DESCRIPTION XPSB14M CAP SCREW M8 1 25 X 20 W1811 10 Sliding Table Saw H gt Sliding Table 69 E E DESCRIPTION SLIDING TABLE SET 688x316 TABLE T STUD M12 1 75 X 35 AT WASHER 12MM OCK WASHER 12MM EX NUT M12 1 75 OCK WASHER 6MM HEX NUT M16 2 UTTON HD CAP SCR M6 1 X 10 UTTON HD CAP SCR M6 1 X 10 OCK RECEIVER PLATE TABLE END PLATE UPPER TABLE HANDLE PLATE AP SCREW M6 1 X 16 UTTON HD CAP SCR M6 1 X 16 UTTON HD CAP SCR M6 1 X 10 TABLE END PLATE LL TABLE END PLATE LR UPPORT LEG T SLOT PLATE OCK WASHER 8MM AP SCREW 8 1 25 X 20 TABLE SUPPORT LEG EX NUT M12 1 75 PS PS lt 2S 2S gt lt PS 2S gt 2S PS PS lt 2 2S 2S 2S 2S 2 lt lt gt lt gt lt WITCH MOUNTING BRACKET REF 429 W1811 10 Sliding Table Saw Sliding Table Parts List PART DESCRIPTION X18110429 SWITCH MP 18 5HP 220V 429 1 429 2 429 3 429 4 430 431 432 433 434 437 438 439 440 441 442 443 444 445 447 448 449 450 451 452 453 W1811 10 Sliding Table Saw REF 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 531 507 PART DESCRIPTION 18110501 LARGE EXTENSION TABLE 71 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 ODST
10. DO NOT investigate problems adjust the machine while it is running until the machine is turned OFF unplugged and all working parts have come to complete stop before proceeding W1811 10 Sliding Table Saw gt o PSTo Workpiece Inspection Some workpieces are not safe to cut or may require modification before they can be cut Before cutting get in the habit of inspecting all workpieces for the following hazards Foreign Objects Nails staples dirt rocks and other foreign objects are often embedded in wood While cutting these objects can become dislodged and hit the operator they can cause kickback and they can break or chip the blade which might then fly apart Always visually inspect your workpiece for these items If they cant be removed DO NOT cut the workpiece Large Loose Knots Loose knots can become dis lodged during the cutting operation Large knots can cause kickback and machine damage Choose workpieces that do not have large loose knots or plan ahead to avoid cutting through them Wet or Green Stock Cutting wood with a moisture content over 20 causes unnecessary wear on the blades increases the risk of kickback and yields poor results Excessive Warping Workpieces with excessive cupping bowing or twisting are dangerous to cut because they are unstable and often unpredictable when being cut DO NOT use workpieces with these characteristics Minor Warping Workpiec
11. E 5 e AWARNING The danger of kickback increases relative to the depth and width of a cut Reduce the risk of kickback by making multiple passes to achieve the desired depth of cut Failure to follow these warnings could result in serious personal injury 9 When the blade has reached full speed perform a test cut with a scrap piece of wood 10 If the cut is satisfactory repeat the cut with the actual workpiece Using a Standard Blade When making dado cuts with a standard blade use a ripping type blade to reduce motor overloading and blade Fence wear Also you will need to remove the blade guard dust hood but leave the riving knife installed making sure that its height is slightly lower than the blade Workpiece To make a dado cut with a standard blade do these Saw Blade steps 1 DISCONNECT THE SAW FROM POWER 2 Mark the width of the dado cut on the workpiece Include marks on the edge of the workpiece so the cut path can be aligned when the workpiece is lying on the table Figure 80 Single blade dado first cut 3 Raise the blade up to the desired depth of cut depth of dado channel When cutting deep dadoes take more than one pass to reduce the risk of kickback lt or 4 If dadoing across the workpiece use the miter gauge to support the workpiece and align the blade to cut Workpiece one of the dado sides DO NOT
12. rip fence against the base 6 Pull up the lock lever to loosen the fence base on 2 the rail position the at the correct distance WM away from the blade as needed for the cut then MT Lock push down the lock lever to lock the fence base in 2 position 7 Take all the necessary safety precautions then make the cut as you would with a traditional table saw Figure 71 Rip fence micro adjusting controls 41 2 j E 5 d Crosscutting This saw can crosscut full size panels with the crosscut fence in the forward or rear position although it is easier to load full size panels with the crosscut fence mounted in the forward position see Figure 72 Mounting the crosscut fence in the rear position Figure 73 gives greater stability for crosscutting smaller panels 7 lt In addition this machine has the capability of crosscutting workpieces while using the rip fence as a cut off gauge Figure 74 as long as the rip fence is positioned in front of the blade see Figure 70 Determine which cutting operation will be best suited for the workpiece to be crosscut f you will be crosscutting full size panels then skip ahead to Crosscutting Full Size Panels If you will be crosscutting smaller panels then skip ahead to Crosscutting Smaller Panels If you will be crosscutting workpieces using the
13. 508 DESCRIPTION XPHTEK15M SCREW 4 X 10 LOCK NUT M10 1 5 601 602 603 604 605 606 607 608 609 610 611 0005 PART 18110601 18110602 18110603 18110604 18110605 PFSO7M 18110608 18110609 18110610 18110611 DESCRIPTION RIP FENCE CLAMP PLATE TEEL PIN 6MM RD SPRING PRESSURE PLATE COVER PLATE REF 612 613 614 615 616 617 618 619 620 621 622 271 W1811 10 Sliding Table Saw 613 611 vs 619 DESCRIPTION SCREW 8 XPLWO4M LOCK WASHER 8MM ODST Van W1811 10 Sliding Table Saw Handwheels 714 713 712 Bw 703 Ur 736 Q Sy E 741 6 76 702 743 mn 743 REF PART Z DESCRIPTION REF PART Z DESCRIPTION 701 18110701 LOCK KNOB 10 1 5 722 18110722 BEARING SELF LUBRICATING 702 18110702 HANDWHEEL HANDLE 723 03 FLAT WASHER 6MM 703 X18110703 HANDWHEEL 724 XPRO3M EXT RETAINING RING 12MM 704 XPK34M KEY 5X 5 X 20 725 18110725 LOCATE BLOCK 705 X18110705 ANGLE SEAT 726 X18110726 LOCATE SHAFT 706 XPR20M INT RETAINING RING 28MM 727 XPSBO4M SCREW M6 1 X 10 707 XPSSO2M 5 SCREW M6 1 X 6 728 03 FLAT WASHER 6MM 708 XPSB61M SCREW M10 1 5 X 20 729 18110729 SLEEVE 709 18110709 LEADSCREW M16
14. 7 8 or 3mm hex wrench as guide Figure 37 and make sure the top of the riv ing knife is positioned below the blade s highest point of rotation as shown in Figure 52 on Page 34 Use a straightedge to make sure the riving knife and scoring blade are aligned with the main blade The riving knife position can be modified slightly by shimming Refer to Page 35 for more details The scoring blade alignment can be changed by adjusting the set screws accessible through the table top see Figure 38 or refer to Page 37 25 Figure 37 Adjusting the riving knife spacing Scoring Blade Elevation Scoring Controls Lock Scoring Blade Figure 38 Access holes for scoring blade adjustment controls 37 Install the blade guard the riving knife as shown in Figure 39 with the M8 1 25 x 40 button head cap screw shipped in the blade guard AWARNING The blade guard dust hood MUST be installed to 2 j E 5 d reduce the risk of injury from accidental blade contact kickback or flying debris This is not an optional step 38 Assemble the miter gauge and push handle as shown in Figure 40 39 Install the hose support as shown in Figure 41 with hardware shown below 26 W1811 10 Sliding Table Saw Figure 40 Push handle and miter gauge installed Lock Washer Flat Washer 10mm Large Hex Nut Extension M10 1 5 Hose Cap Sc
15. 32 drill bit to drill holes completely through the new table insert Install the 32 drill bit and use the included table insert as a guide to set the depth stop on your drill press to countersink the holes Countersink the holes you drilled in Step 7 see Figure 62 so the heads of the mounting screws can be recessed into the table insert when installed Install the dado blade at the thickness desired mak ing sure the blade flange is used on the front of the of the blade behind the arbor nut then lower the blade completely Test fit the new table insert in the table then sand the corners or trim the ends as necessary to get precise fit Mount the new table insert into the table and check to make sure that it is flush with the top of the table necessary remove the insert and sand the top of it down until it will mount up flush with the table top see Figure 63 Close the cover over the blade and move the sliding table to the center of the saw Connect the saw to power start the motor and slowly raise the blade into the zero clearance table insert see Figure 64 Once the blade cuts through the top of the table insert do not raise it higher than you anticipate your cuts to be Doing so will compromise some of the zero clearance qualities of your new table insert once the blade is subsequently lowered 39 oopSToc vray ario 13 32 Hole Countersink for Screw Head Cutaway View of Drilled
16. Crate 67 x 1817 x 10 Se EEE 117 lbs Electrical SWIC o Magnetic With Thermal Overload Protection WI NS S uy i Tiu 220V T T u S RR EEE RE AE No Recommended dor 10 gauge 3 Wire 001 1526 ON NT ENE 30 EP No kecommended PIUS TYDE EEE EEE L6 30 Other METTE NN 2 Dust Port SIZE Sed E 2 2 with Blade Guard 4 Customer NN NESS ee Approximately 1 2 Hours VIN _______ _ __ __ __ ____ 2 God oda OSI uuu u uu Terr 5 Blade Guard With 21 2 Dust Port 4 Main Dust Port Adjustable Scoring Knife Kerf Adjustable Riving Knife Single Lever Locking Fence W1811 10 Sliding Table Saw Zz 2 ad H SLIDING TABLE SAW CAPACITIES Ripping Width Cross Cut 78 3 4 Miter Cut 90 x Miter Cut 45 push cut push cut
17. Hole New Table Insert 7 3 Hole for Screw Threads Figure 62 Countersinking mounting holes Figure 63 New zero clearance table insert 0 m gt installed Figure 64 Dado blade raised into clearance table insert W1811 10 Sliding Table Saw 2 j E 5 d Rip Cutting This saw has the capability of rip cutting large panels Figure 65 The sliding table removes the burden of sliding a large and heavy panel over a stationary table surface This saw also has the capability of rip cutting smaller boards using the machine as a traditional table saw Figure 66 Smaller lighter boards are easier to slide across the stationary cast iron table surface to the right of the saw blade Determine which cutting operation will be best suited for the workpiece to be ripped To use the sliding table read the instructions Figure 65 Rip cutting with the sliding titled Rip Cutting w Sliding Table table To use the machine as a traditional table saw skip ahead to Rip Cutting w Rip Fence Rip Cutting with Sliding Table 1 Install the crosscut fence on the crosscut table and rotate it until the fence touches the 90 stop bolt Figure 67 2 Check to make sure the fence is at 90 and if nec essary adjust it as described in Calibrating Crosscut Fence 90 Stops on Page 58 Ua lt oc 3 Slide the fence
18. POWER 2 Move the blade tilt to 0 blade 90 to table and raise the main blade as far as it will 3 Move the sliding table all the way forward to expose the internal blade guard that covers the blades and riving knife 4 Pull the internal blade guard away from the riving knife to expose the mounting assembly The internal blade guard is held in place with a magnet 5 Remove the upper blade guard 6 Loosen the riving knife center bolt as shown in Figure 53 7 Position the riving knife about 3mm or away from the nearest saw tooth on the main blade and make sure the top of the riving knife is positioned below the blade s highest point of rotation as shown in Figure 52 Note For a quick gauge use the 3mm or s hex wrench to find the correct spacing between the blade and the riving knife as shown in Figure 54 8 Tighten the center bolt to secure the riving knife in position 9 Use straightedge to check the riving knife align ment with the blade The riving knife should be directly behind the blade in the Alignment Zone area shown in Figure 55 f the riving knife is not aligned it must be bent into alignment by hand or adjusted at the mount ing block by shimming it out with shim stock or electrical washers 10 Re install the upper blade guard close the lower blade guard and move the sliding table back to cen ter 36 W1811 10 Sliding Table Saw Figure 54 Positi
19. Table Saw 808 28 809 PART X X X X X X X 18110812 18110813 PLWOAM PSB31M 18110816 PLNO4M PWO1M 18110819 PWO1M PSBO2M PNO1M DESCRIPTION ADJUST SCREW M8 1 25 X 100 PLATE LOCK WASHER 8MM CAP SCREW M8 1 25 X 25 COMPRESSION SPRING OCK NUT M8 1 25 L ODST W1811 10 Sliding Table Saw Crosscut Table WIN Z amp REF PART DESCRIPTION REF PART DESCRIPTION 901 X18110901 CROSSCUT TABLE 914 03 FLAT WASHER 6MM 902 915 903 916 904 917 905 918 906 919 907 920 908 921 909 922 910 923 911 924 XPSB13M SCREW 8 1 25 X 30 912 925 913 926 75 1001 1002 1003 1004 1005 1006 1007 1008 1009 1010 1011 1012 1013 1014 1015 1016 1017 0005 W1811 10 Sliding Table Saw Swing Arm 1006 1011 PART DESCRIPTION 18111001 CROSSCUT TABLE SUPPORT LEG 76 REF 1018 1019 1020 1021 1022 1023 1024 1025 1029 1030 1032 1033 1034 1035 1036 1037 1032 1025 1024 1020 lt gt 1023 T 1022 T 1021 1029 1018 f 01 2 PART 4 18111018 ING DESCRIPTION W1811 REF 10 Sliding Table Saw Miter Gauge 1107 1129 N 1108 1104 PART DESCRIPTION REF X18111101 GAUGE FENCE 1115 1101 110
20. X 2P X 2T 730 XPLNO7M LOCK NUT M16 2 710 18110710 731 18110731 WASHER 16MM 711 18110711 LOCATE RING 732 XPSB26M SCREW 6 1 X 12 712 18110712 LEADSCREW M16 X 2P X 2T 733 18110733 LOCKING SHAFT NUT 16 2 713 18110713 GUIDE 734 9 HEX NUT M12 1 75 714 XPSBO4M SCREW M6 1 X 10 736 KEY 5X 5 X 20 715 XPLWO3M LOCK WASHER 6MM 737 18110737 716 XPSB14M SCREW 8 1 25 X 20 738 55105 _ 5 SCREW M12 1 75 X 35 717 XPLWO4M LOCK WASHER 8MM 739 5502 SET SCREW M6 1 X 6 718 XPWO1M FLAT WASHER 8MM 740 13 HEX NUT M16 2 719 18110719 STRUT BOARD 741 18110741 5 WASHER 10 X 20 720 XPSBOSM SCREW 8 1 25 X 50 742 X18110742 BUSHING 721 XPLWO4M _ LOCK WASHER 8MM 743 18110743 HANDLE EXTENSION REF Scoring Trunnion 1 820 216 812 813 818 817 814 amp k 807 815 PART DESCRIPTION REF 18110801 ARBOR FLANGE 812 801 802 803 804 805 806 807 808 809 810 811 18110802 SCORING SAW BLADE CSA 22 813 PSB14M CAP SCREW M8 1 25 X 20 814 18110804 5 CSA 22MM 815 X X X SHAFT 816 SCORING ARBOR BEARING 817 X X 8 18110807 REGULATOR 818 18110808 SCORING PULLEY 60HZ 819 5502 SCREW 6 1 6 820 5502 ET SCREW 6 1 6 821 X18110811 DJUST SHAFT 822 74 W1811 10 Sliding
21. X 55 1211 15 SCREW X 10 1225 FENDER WASHER 8MM 1212 XPSBSO3M CAP SCR 8 1 25 X 16 1226 18111226 T BOLT M8 1 25 X 60 1213 XPLWO4M LOCK WASHER 8MM 78 CUT ALONG DOTTED LINE W1811 10 Sliding Table Saw Warranty Registration Name Street City State Phone Email Model Serial Dealer Name oopSToc rer v ario Invoice Purchase Date The following information is given on a voluntary basis will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 How did you learn about us Advertisement Mail Order Catalog Friend Website How long have you been a woodworker metalworker Local Store Other 0 2 Years 2 8 Years ____8 20 Years How many of your machines or tools are Shop Fox _____0 2 gt 3 5 ____6 9 Do you think your machine represents value Yes Would you recommend Shop Fox products to a friend What is your age group 20 29 50 59 30 39 60 69 What is your annual household income 520 000 529 000 530 000 539 000 550 000 559 000 560 000 569 000 Which of the following magazines do you subscribe to Cabinet Maker Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont Popular Mechanics Popular Science Popular Woodworking Practical Homeowner Precision Shooter Project
22. and is designed to lift as the workpiece is pushed into the blade and remain in contact with the workpiece throughout the entire cut The guard reduces injury risk by providing a barrier around the blade that prevents accidental contact and contains flying wood chips To ensure that the guard does its job effectively the guard must always be in the downward position while cutting and the hinge mechanism must be maintained in good working condition so the guard can freely pivot up and down When to Use the Blade Guard The blade guard assembly MUST always be installed on the saw for all normal through cuts those where the blade cuts all the way through the thickness of the workpiece When Not to Use the Blade Guard The blade guard cannot be used on any non through cuts those in which the blade does not cut all the way through the thickness of the workpiece Sometimes the blade guard or its components can get in the way when cutting very narrow workpieces or other specialized cuts Because the blade guard is provided to decrease your risk of injury it should not be used if it gets in the way of making a safe cut Use good judgement IMPORTANT Whenever the blade guard cannot be used the riving knife must remain installed 34 W1811 10 Sliding Table Saw 5929 TOC OP FOX S Blade Guard Swivels Up and Down Figure 50 Blade guard assembly W1811 10 Sliding Table Saw Riving Knife The r
23. ideal completed resaw cut will leave an 1 8 connection when the resawing is complete as shown in Figure 88 Leaving an 8 connection will reduce the risk of kickback 10 Turn OFF the table saw then separate the parts of 11 the workpiece and hand plane the remaining ridge When finished resawing remove the resaw barrier and re install the blade guard splitter Shop Made Safety Accessories Shop made safety accessories can reduce the risk of injury while operating the table saw There are dozens of useful shop made accessories for the table saw but two of the most common items that can be easily made are push sticks and featherboards Push Sticks made from the shop are very popular among table saw owners because they are inexpen sive and easy to make Particularly good are those that keep your hand a safe distance away from the blade offer stable support and grip and are com fortable in the hand Figure 89 shows an illustration of a simple push stick Featherboards similar to the one in Figure 90 make good anti kickback devices To use these they must be clamped to the table or fence The angled ends and flexibility of the fingers allow the workpiece to move in one direction and lock up if the workpiece moves backwards 51 oopSToc vray ario AWARNING The danger of kickback increases relative to the depth and width of a cut Reduce the risk of kickback by making multiple passes to achieve the des
24. inserting hex wrench into the controls lock hole shown in Figure 59 and turning the mechanism inside counterclockwise until loose Adjust the height of the scoring blade until the exposed portion equals the kerf thickness of the main blade The scoring blade height control is accessed through the hole in the table Figure 59 and adjusts with a 6mm hex wrench Use a straightedge to verify that the scoring blade kerf matches the main blade If the scoring blade is not aligned with the main blade adjust the blade alignment control Figure 59 using straightedge as Tighten the controls lock Move the lower blade guard back into its original position and center the sliding table Perform a test cut and check for chip out on the underside of the test piece If there is chip out make the adjustments necessary to match the kerfs 97 Ua lt oc 511323 Pre RN arion Dado Blade Installation This saw can only accept a dado blade with s arbor hole and a maximum diameter of 8 The maximum width of dado blade that can be installed is Attempting to install a dado blade that is sized larger than these maximum 51265 is dangerous and should be avoided If you have any doubts or questions about the size of dado blade you want to install call our Technical Support before proceeding In order to install a dado blade the scoring blade must be removed and a zero cleara
25. lose power Replace extension cords if they become damaged DO NOT use extension cords for 220V machinery 14 ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY Make sure switch is in OFF position before reconnecting 15 MAINTAIN MACHINERY WITH CARE Keep blades sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 16 MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY 17 REMOVE ADJUSTING KEYS AND WRENCHES Make a habit of checking for keys and adjusting wrenches before turning machinery ON 18 CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY Check for binding and alignment of parts broken parts part mounting loose bolts and any other conditions that may affect machine operation Repair or replace damaged parts 19 USE RECOMMENDED ACCESSORIES Refer to the instruction manual for recommended accessories The use of improper accessories may cause risk of injury 20 DO NOT FORCE MACHINERY Work at the speed for which the machine or accessory was designed 21 SECURE WORKPIECE Use clamps a vise to hold the workpiece when practical A secured workpiece protects your hands and frees both hands to operate the machine 22 DO NOT OVERREACH Keep proper footing and balance at all times 23 MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR Know and avoid condi tions that cause the workpiece to kickback 24 ALWAYS LOCK MO
26. need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock International Inc Attn Technical Documentation Manager P O Box 2309 Bellingham WA 98227 Email manualsewoodstockint com Overview of Machine sliding table saw is primarily used to rip and crosscut sheet stock or panels in production setting The sliding table makes it much easier and safer to feed these large workpieces through a cut This saw can also be used as a traditional table saw for most types of through cuts The primary components of a sliding table saw are the sliding table the fixed table the crosscut table and fence the rip fence the main blade and the scoring blade typical cut using the sliding table is made by placing the workpiece on the sliding table and crosscut table positioning it against the crosscut fence where needed so the waste portion of the workpiece is on the opposite side of the blade and pushing the workpiece through the blade by sliding the table The scoring blade may or may not be used depending on if the workpiece is faced with laminate melamine or other solid surface material or if tear out free cuts are required If the scoring blade is not needed for cutting operations it can be lowered under the table so it will stay sharp for later operations When using the sliding table saw as a traditional table saw the sliding
27. power controls shown in Figure 47 and Controls amp Features on Page 3 Figure 47 Main power controls 28 W1811 10 Sliding Table Saw oopSToc roana rio SE To test run the saw do these steps 1 Put on safety glasses make sure any bystanders out of the way and that all tools have been removed from the saw Push in then rotate both STOP buttons clockwise until they pop out This resets the switch so the machine can be started Press the ON button The blades should startup and run smoothly without any problems any problems occur immediately press the STOP button Press the STOP button then press the ON button The saw should NOT start if the disabling feature on the STOP button is working correctly If this is true continue to Step 6 If the saw DOES start when the STOP button is pushed in then the safety feature on the STOP button is not working correctly Call Tech Support for advice before proceeding any further with the test run or machine operations DISCONNECT SAW FROM POWER AWAR NI NG Move the sliding table all the way forward then open the lower blade guard refer to Page 36 for details on accessing and opening the blade guard Opening the lower blade guard triggers the limit switch Connect the saw to the power source and rotate the STOP button clockwise so it pops out During this step be prepared to immediately press the STOP button if the blades star
28. the hex nut on the parallel adjustment screw 9 Slowly rotate the parallel adjustment screw Figure 100 as necessary to move the table you move the adjustment screw away from the table then push the table against the screw before proceeding 10 Tighten the hex nut on the parallel adjustment screw to secure it in place and tighten the table mounting nuts 11 Repeat Steps 4 6 to ensure the table didn t move Sliding Table Adjustment The sliding table features an adjustment bar with bolts that control how easily the sliding table moves across the base see Figure 101 These adjustment bolts are factory set They can only be accessed by removing the end covers from both ends of the sliding table base and sliding the plastic plate out of the way If the adjustment bolts do require adjustments turning them counterclockwise increases pressure against the steel rails This reduces table movement slop which increases accuracy but makes it harder to slide the table Turning the adjustment bolts clockwise decreases the pressure against the steel rails This increases table move ment slop which reduces accuracy but makes it easier to slide the table Adjusting this part of the sliding table correctly is a matter of trial and error by making adjustments moving the slid ing table then making additional adjustments Ultimately the table must move easily without any slop 57 Parallel adjustment Screw
29. use the fence in com bination with the miter gauge Saw Blade 5 If dadoing the length of workpiece align the blade to cut one of the dado sides as shown in Figure 80 6 Reconnect the saw to the power source and turn the saw ON Allow the blade to reach full speed Figure 81 Single blade dado second cut 7 Perform the cutting operation 8 Re adjust the fence so the blade is aligned with the other edge of the dado channel Figure 81 Note Be sure to keep the cuts within your marks otherwise the dado will be too big 9 Continue making cuts toward the center of the dado until the dado is complete 46 W1811 10 Sliding Table Saw Rabbet Cutting Commonly used in furniture joinery a rabbet is an L shaped groove cut in the edge of the workpiece Rabbets can be cut with either dado blade or standard saw blade Attaching a Sacrificial Fence Rabbet cutting on the edge of the workpiece requires sacrificial fence attachment Figure 82 Make the sacri ficial fence the same length as the fence and 3 4 thick Attach it to the fence with screws or clamps making sure they are all secure and tight Using Dado Blade When installing the dado blade remove the special arbor washer part 4349 in parts breakdown to allow room for the blade blade flange MUST always be between the blade and the arbor nut Refer to the machine data sheet for the maximum width of dado tha
30. will most likely take the damage that your hand would have received e Keep the blade guard installed and in good working order e Use featherboards or anti kickback devices such as Shop Fox Board Buddies to prevent or slow down kickback W1811 10 Sliding Table Saw oopSToc evra ario Glossary Of Terms The following is a list of common definitions terms and phrases used throughout this manual as they relate to this table saw and woodworking in general Become familiar with these terms for assembling adjusting or operating this machine Arbor metal shaft extending from the drive mechanism that is the mounting location for the saw blade Bevel Edge Cut Tilting the arbor and saw blade to an angle between 0 and 45 to cut a beveled edge onto workpiece Blade Guard Assembly Metal or plastic safety device that mounts over the saw blade Its function is to prevent the operator from coming into contact with the saw blade Refer to Page 33 for more details Crosscut Cutting operation in which the crosscut fence is used to cut across the shortest width of the workpiece Refer to Page 42 for more details Dado Blade Blade or set of blades that are used to cut grooves and rabbets DO use a dado blade larger than 8 in diameter on this saw The saw and arbor are not intended to safely use a larger dado blade Dado Cut Cutting operation that uses a dado blade to cut a flat bottomed groove into the f
31. 0 stop bolt remains against the fence during adjustments 6 Loosen the hex nut on the 90 stop bolt shown in Figure 103 and rotate the 90 stop bolt to square the crosscut fence 7 Tighten the nut on the 90 stop bolt then tight en the crosscut fence knob making sure the block is touching the 90 stop bolt 8 Repeat Steps 3 4 58 W1811 10 Sliding Table Saw Test Piece 2 Figure 102 Fence adjustment test piece Figure 103 Crosscut fence adjustment cam W1811 10 Sliding Table Saw ooPSToc 42 lt Electrical Safety Instructions These pages are current at the time of printing However in the spirit of improvement we may make changes to the electrical systems of future machines Study this diagram carefully If you notice differ ences between your machine and these wiring diagrams call Woodstock International Technical Support at 360 734 3482 AWARNING SHOCK HAZARD Working on wiring that is connected to a power source is extremely dangerous Touching electrified parts will result in personal injury including but not limited to severe burns electrocution or death Disconnect the power from the machine before servicing electrical components QUALIFIED ELECTRICIAN Due to the inherent hazards of electricity only a qualified electrician should perform wiring tasks on this machine If you not a qualified electrician get help from one before attempting any ki
32. 11M PWO1M 18110134 18110135 18110136 55105 18110139 25 25 25 25 25 25 25 25 25 25 2 29 25 25 25 25 4 REF 201 202 203 204 205 206 207 208 209 210 211 W1811 10 Sliding Table Saw Trunnion 206 PART DESCRIPTION X18110201 CHANNEL BASE REF 212 213 214 215 217 218 219 220 221 222 66 PART DESCRIPTION XPLWO1M WASHER 5MM PHLP HD SCR M5 8 X 25 LOCK NUT M5 8 CHOP FOX W1811 10 Sliding Table Saw Main Motor T 328 3 328 4 MK L 22 27 7 CS OS o 328 p i 328 5 328 7 4 m d ae lt CR 360 318 317 315 T 329 3 316 310 362 G 364 309 361 307 9 lt 2 22 O 330 VU 4 2 9 356 67 SHOP FOX E E W1811 10 Sliding Table Saw Main Motor REF PART DESCRIPTION 301 18110301 BLADE GUARD 302 303 304 18110304 305 306 307 308 309 BALL BEARING 6004 2RS 310 311 312 313 314 315 316 317 XPLWO4M 318 319 320 321 322 323 324 325 326 327 328 328 1 328 2 X18110328 2MOTORFAN 328 3 328 4 328 5 328 6 328 7 329 330 68 REF 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 355 356 357 358 359 360 361 362 363 364 365 366 367
33. 2 1103 1104 1105 1106 1107 1108 1109 1110 1111 1112 1113 1114 1114A 1116 1117 1118 1119 1120 1121 1122 1123 1124 1125 1126 1127 1128 1129 477 1106 1105 PART 5 02 PWO4M PLNO5M PSB38M 502 18111120 18111121 18111122 556 18111124 5523 18111126 18111127 55101 PRP42M co eh yy 49 DESCRIPTION SQUARE NUT M6 1 PHLP HD SCR M4 7 X 16 SET SCREW M4 7 X 10 SHOP FOX W1811 10 Sliding Table Saw Crosscut Fence 1221 gt lt 1220 1219 1212 1214 9 121 REF PART DESCRIPTION REF DESCRIPTION 1201 18111201 T NUT M8 1 25 1214 X18111214 LOCATE PLATE 1202 18111202 STOP BRACKET 1215 18111215 CC FENCE LOCK KNOB M8 1 25 X 25 1203 18111203 KNOB M8 1 25 X 40 1216 18111216 SQUARE FENCE 1204 18111204 SPECIAL SCREW 1217 18111217 PIVOT STUD 1205 X18111205 FLIP STOP 1218 18111218 FIBER WASHER 10MM 1205A X18111205A FLIP STOP ASSEMBLY 1219 18111219 ROTATE BLOCK 1206 XPSSO1M 5 SCREW M6 1 X 10 1220 XPS38M PHLP HD SCR 4 7 X 10 1207 XPLNO5M LOCK NUT M10 1 5 1221 525 PHLP HD SCR M4 7 X 35 1208 18111208 SQUARE TUBE 1222 18111222 FIBER WASHER 1209 18111209 EXT FENCE 1223 XPSSO2M SET SCREW M6 1 X 6 1210 18111210 COVER 1224 18111224 CROSSCUT FENCE KNOB 8 1 25
34. 5 Pivot stud and T bolt installed in crosscut fence Figure 26 Positive stop bolt against the crosscut fence Figure 27 Flip stops installed on crosscut fence W1811 10 Sliding Table Saw 24 Remove the shipping brace from the sliding table Figure 28 then install the sliding table end cover over the fixed part of the sliding table end as shown in Figure 29 using the pre mounted hardware Figure 29 Sliding table end cover installed 25 Attach the sliding table handle as shown in Figure 30 with two premounted button head screws and flat washers Figure 30 Sliding table handle attached to end of sliding table 26 Thread two M5 8 12 cap screws with 5mm lock washers through the switch bracket and into the Magnetic sliding table base and tishten the cap screws see Switch Figure 31 Figure 31 Magnetic switch installed 23 W1811 10 Sliding Table Saw H 27 Thread the feet all the way into the bottom of the support legs DO NOT remove the hex nuts pre installed on the bottom of the feet since they will be used after the legs are installed 28 Thread two M10 1 5 x 30 cap screws and 10mm lock washers through each support leg and part way into the T slot plates for the legs slide the T slot plates into the both ends of the sliding table base and Support Leg tighten the mounting cap screws see Figure 32 29 Adjust the feet downward so the
35. AINT 8 BLACK TOUCH UP PAINT 9 64 W1811 10 Sliding Table Saw REF 101 102 103 104 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 109 PART DESCRIPTION X18110101 CABINET COVER PLATE EMERGENCY STOP BUTTON 19 SCREW M5 X 16 LOCK WASHER 10MM HEX NUT M10 1 5 WITCH BOX STRAIN RELIEF PG 9 BUTTON HD CAP SCR M6 1 X 12 HEX NUT M6 1 STRAIN RELIEF PG13 5 HEX NUT M10 1 5 SET SCREW M10 1 5 X 35 DUST PORT 4 LOCK WASHER 6MM PHLP HD SCR M6 1 X 16 SET SCREW 8 1 25 X 35 HEX NUT M8 1 25 OWER CONNECTION BOX ERMINAL BLOCK 4 POST HLP HD SCR M3 5 6 X 20 UTTON HD CAP SCR 5 8 35 EX BOLT M10 1 5 X 30 PLWO6M 2 18110108 18110109 5 509 PNO1M 18110112 2 5584 18110115 PLWO3M PSTIM PSS74M PNO3M 18110120 18110121 18110122 18110123 PBO1M 65 REF 125 126 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 ODST DESCRIPTION FENDER WASHER 10MM OCK WASHER 10MM RONT PANEL ET SCREW M8 1 25 X 35 HEX NUT M8 1 25 HEX NUT M6 1 CAP SCREW M8 1 25 X 16 FLAT WASHER 8MM WIRE CONNECTOR ARBOR LOCK TOOL PUSH STICK SET SCREW M12 1 75 X 35 HEX NUT M8 1 25 PLUG 10MM 18110140 GROUND RETURN WIRE PB35M HEX BOLT M12 1 75 X 40 PART PLWO6M 18110128 PSS74M PNO3M PNO1M PSB
36. BILE BASES IF USED BEFORE OPERATING MACHINERY 25 BE AWARE THAT CERTAIN DUST MAY BE HAZARDOUS to the respiratory systems of people and animals especially fine dust Make sure you know the hazards associated with the type of dust you will be exposed to and always wear a respirator approved for that type of dust o PSTo W1811 10 Sliding Table Saw Additional Safety for Sliding Table Saws AWARNING A CAUTION READ and understand this entire instruction manual before using this machine Serious personal injury may occur if safety and operational information is not understood and 101 lowed DO NOT risk your safety by not reading USE this and other machinery with caution and respect Always consider safety first as it applies to your individual working conditions No list of safety guidelines can be complete every shop environment is different Failure to follow guidelines could result in serious personal injury damage to equipment or poor work results SAFETY ACCESSORIES Always use the blade guard and riving knife on all through sawing opera tions Through sawing operations are those when the blade cuts completely through the workpiece KICKBACK Be familiar with kickback Kickback happens when the workpiece is thrown towards the operator at a high rate of speed Until you have a clear understanding of kickback and how it occurs DO NOT operate this table saw WORKPIECE CONTROL Make sure the workpiece i
37. CHINERY THAT PRODUCES DUST Wood dust is carcinogen and can cause cancer and severe respiratory illnesses 4 ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY Machinery noise can cause permanent hearing damage 5 WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings or Jewelry which caught in moving parts Wear protective hair covering to contain long hair and wear non slip footwear 6 NEVER OPERATE MACHINERY WHEN TIRED OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL Be mentally alert at all times when running machinery 7 ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY Make sure operation instructions are safe and clearly understood 8 KEEP CHILDREN AND VISITORS AWAY Keep all children and visitors a safe distance from the work area 9 MAKE WORKSHOP CHILD PROOF Use padlocks master switches and remove start switch keys STE OP FOX NATI S 3 SH W1811 10 Sliding Table Saw 10 NEVER LEAVE WHEN MACHINE IS RUNNING Turn power OFF and allow all moving parts to come to a complete stop before leaving machine unattended 11 DO NOT USE IN DANGEROUS ENVIRONMENTS DO NOT use machinery in damp wet locations or where any flammable or noxious fumes may exist 12 KEEP WORK AREA CLEAN AND WELL LIT Clutter and dark shadows may cause accidents 13 USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE Undersized cords over heat and
38. Check the blade tilt pointer mechanism to ensure that it points to 07 f the blade tilt pointer shows an incorrect tilt adjust it by loosening the cap screws rotating the pointer until it points to 0 then tightening the screws 55 ODST GE 23 Scoring Belt E 2 2 Scoring Belt Tensionser Figure 95 Replacing the scoring motor belt table removed for clarity O Pulley Roller x Scoring Belt Tensioner Q ma Motor Pulley Figure 96 Scoring belt installation configuration Figure 97 Blade tilt stop nut 0 3 SHOP FOX 45 Stop 1 DISCONNECT SAW FROM POWER 2 Adjust the blade angle until it hits the 45 positive stop and check the blade angle with a 45 square If the blade is not 45 to the table loosen the two set screws that secure the 45 tilt stop nut shown in Figure 98 This nut can also be accessed from the front of the saw by moving the sliding table all the way forward 3 Adjust the stop nut and recheck the blade tilt as many times as necessary until the blade is 45 to the table 4 Tighten the two set screws in the stop nut Sliding Table Parallelism The table is calibrated at the factory but can be adjusted slightly if it is not parallel to the blade Besides the tools included with the saw this procedure requires a felt tip pen an adjustable square and a set of f
39. Hex Nuts M8 1 25 Extension Tables 6 e Bolts M6 1 x 16 Fence Scale 2 e Hex Bolt M6 1 x 25 Fence Scale 1 e Flat Washers 6mm Fence Scale 3 e Lock Washers 6mm Fence Scale 3 e Nuts M6 1 Fence Scale 3 e Cap Screws M6 1 16 CT Support Leg 4 e Lock Washers 6mm CT Support Leg 4 Flat Washers 6mm CT Support Leg 4 e Cap Screws 5 8 12 Switch 2 e Lock Washers 5mm 5 2 e Cap Screws 10 1 5 30 ST Leg Plates 4 e Lock Washers 10mm ST Leg Plates 4 Cap Screw M10 1 5 x 25 Hose Support 1 Flat Washers 10mm Hose Support 2 e Hex Nut M10 1 5 Hose Support 1 0005 Toe OP FOX rer NATI S ej SH Machine Placement Floor Load This machine distributes a heavy load in a small footprint Make sure the floor will support the machine workpieces and the operator Working Clearances Consider existing and anticipated needs size of material to be processed through the machine and space for auxiliary stands work tables or other machinery when establishing a location for your machine see Figure 10 Lighting L
40. NING DO NOT make any adjustments until power is disconnected and W1811 10 Sliding Table Saw Troubleshooting moving parts have come to a complete stop Motor amp Electrical PROBLEM Machine does not start ora 1 breaker trips POSSIBLE CAUSE Emergency stop push button is engaged faulty Power supply switched OFF is at fault Blade guard limit switch engaged at fault Motor connection wired incorrect Thermal ly overload relay has tripped Wall fuse circuit breaker 15 blown tripped Contactor not getting energized has burnt contacts Wiring 15 5 high resistance Motor ON button or ON OFF switch Machine stalls or is under powered is at fault Motor is at fault Feed rate cutting speed too fast for task Workpiece material is not suitable for this machine 5 slipping Motor connection is wired incor rectly Motor bearings are at fault Start delay module is at fault Motor is at fault 62 CORRECTIVE ACTION Rotate clockwise slightly until it pops out replace it Ensure power supply is switch on ensure power sup ply has the correct voltage Move blade guard to the working position replace faulty limit switch Correct motor wiring connections Turn cut out dial to increase working amps and push the reset pin Replace if tripped multiple times weak relay E
41. OFF Switch Starts and stops main blade and scoring blade motors Features an OFF switch that must be reset between Starting and stopping machine Blade Angle Handwheel Adjusts the angle of the saw blades Blade Elevation Handwheel Located on the right hand side of the cabinet this handwheel adjusts the height of the main saw blade W1811 10 Sliding Table Saw INTRODUCTION MAGHINE SPEGIFIGATIONS Motor TL TEFC Capacitor Start Induction 5 VO 0 a gt 220V Hike tease as Single AITIDS us EE MEME MEI 22 OO EE 3450 RPM Qul C 60 Hz NTT o C _ __ 1 PATTI NNN V Belt Drive Pen Sealed and Lubricated Main Specifications Capacities Main Blade Arbor PN Main Blade ArDOr PEEL 4000 RPM Main piade TN 10 Maximum Depth OT CUE AE JU gt NM 31 8 Maximum Depth ren 21 4 519 EEE EE 07 457 Maximum Ripping Width With Standard Rip 33 Maximum Cross Cutting Width With Crosscut Fence 781 2 Maximum Cross Cutting Length With Crosscut Fence SPP 63 ENN 22mm Score Blade AFDOP
42. RIENCING DIFFICULTIES If you experiencing difficulties understanding the information included in this section contact our Technical Support at 360 734 3482 WIRING DIAGRAM COLOR KEY YELLOW L v LIGHT BLUE G PURPLE summ T umm QUOISE W1811 10 Sliding Table Saw gt 2 5 E 2 3 2 5 gt Wiring Diagram SHOCK HAZARD Disconnect power before MT on wiring S Wiring MAGNETIC SWITCH ASSEMBLY BLADE GUARD LIMIT SWITCH D 5 de SSS SDE MA 18 220V T se T l 1 2 3 4 56 V 6 STOP SWITCH See Figure 105 5 61 400MFD _ 250 Rd Run _ 5 7 Rd SOOVAC ES See Figure 106 on Page 61 N Ground POWER gt CONNECTION 220 VAC Hot BOX L6 30 PLUG AS RECOMMENDED 60 FOX W1811 10 Sliding Table Saw Electrical Pictures n Ed Figure 105 Motor junction box Figure 106 Power connection junction 61 box ODST FOX A rer nario 5 3 This section covers the most common problems and corrections with this type of machine WAR
43. T amp DISC CLEANER SLICKPLANE Gulmann ccu SHARP cns Aluma Classic BOARD BUDDIES PARROT cum DURASTICK PLANER PAL WHOLESALE ONLY WOODSTOCK INTERNATIONAL ING Phone 560 754 5482 Fax 560 671 5055 Toll Free Fax 800 647 8801 2309 Bellingham WA 98227 SHOPFOX BIZ
44. ace of the workpiece Refer to Page 45 for more details Featherboard Safety device used to keep the workpiece against the rip fence and against the table surface Refer to Page 51 for more details Kerf The resulting cut or gap in the workpiece after the saw blade passes through during a cutting operation Kickback An event in which the workpiece is propelled back towards the operator at a high rate of speed Non Through Cut A cut in which the blade does not cut through the top of the workpiece Refer to Page 32 for more details Parallel Being an equal distance apart at every point along two given lines or planes i e the rip fence face is parallel to the face of the saw blade Perpendicular Lines or planes that intersect and form right angles i e the blade is perpendicular to the table surface Push Stick Safety device used to push the workpiece through a cutting operation Used most often when rip cutting thin workpieces Refer to Page 51 for more details Rabbet Cutting operation that creates an L shaped channel along the edge of the workpiece Refer to Page 47 for more details Rip Cut Cutting operation in which the rip fence is used to cut across the width of the workpiece Refer to Page 40 for more details Riving Knife Metal plate located behind the blade It maintains the kerf opening in the wood when performing a cutting operation Refer to Page 34 for more details Straightedge A tool used t
45. ade guard that covers the blades and riving knife as shown in Figure 56 4 Pull the blade guard away from the blades to expose ER the mounting assembly The internal blade guard is Blade Guard held in place with a magnet 5 Insert the arbor lock tool into the hole shown in M Figure 56 then rotate the blade by hand until the Figure 56 Internal blade guard exposed arbor lock tool seats 6 Use the arbor wrenches to remove the arbor nut and flange then pull the old blade off the CAUTION Wear gloves to protect your hands Note The arbor nut has left hand threads and loos when handling and installing blades ens by turning clockwise 7 Slide the new blade over the arbor with the teeth facing the right of the saw as shown in Figure 57 8 Re install the arbor flange and the arbor nut then tighten them against the blade as shown in Figure 57 There MUST be an arbor flange between the blade and the arbor nut If you changed the diameter of the blade during this procedure adjust the riving knife according to the instructions titled Riving Knife Adjustment on Page 35 9 Move the lower blade guard back into its original position next to the blades and center the sliding Figure 57 Replacing the main blade table 33 SNOILVYIdO lt ac ej SH Blade Guard The blade guard Figure 50 is mounted to the riving knife
46. aw on a table saw without wearing a full face shield and making sure the riving knife is installed The following instructions describe how to build resaw barrier in order to decrease the risk of resawing cuts Note This table saw can only resaw wood that is 6 or less Resaw Barrier The resaw barrier shown in Figure 86 holds the workpiece vertical keeps it aligned with the fence and keeps your hands away from the blade Components Needed for the Resaw Barrier Hardwood or Plywood 3 4 x 41 4 x 27 1 Hardwood or Plywood 2 4 x 3 x 27 1 Wood Screws 2 8 NOTE Le 5 Needed Tools Needed for the Resaw Barrier Table SaW EEE 1 Jointer and Recommended e e 2 Drill and Dril BUS 1 To build the resaw barrier do these steps 1 Cut two boards to 2 4 x 41 4 x 27 and 3 4 x 3 x 27 If you are using hardwood cut the boards over size then joint and plane the boards to the correct size to make sure the boards are square and flat Note Only use furniture grade plywood or kiln dried hardwood to prevent warping 49 oopSToc AWARNING Resawing on a table saw increases the chances of kickback Serious injury can be caused by kickback Kickback is a high speed expulsion of stock from th
47. base and adjust the Plate spring pressure plate mounting position on the fence base see Figure 20 by loosening the two screws Rip Fence and repositioning the pressure plate slightly Figure 20 Location of spring pressure plate for fence slide adjustments 13 Thread the rip fence lever into the fence base Figure 20 tighten the hex nut against the rip fence base to keep the lever in place 14 Slide the rip fence on the fence base T bar as shown in Figure 21 Use the two lock levers on the opposite side of the fence base to secure the fence in position Figure 21 Rip fence installed on fence base 20 W1811 10 Sliding Table Saw 15 Place 12mm flat washer on the crosscut table lock lever then insert it through the crosscut fence and thread the M12 1 75 T nut onto the end approximately two turns 16 Align the T nuts on the crosscut table with the T slot in the face of the sliding table then slide the crosscut table into position on the sliding table Figure 22 and tighten the crosscut table lock lever 17 Place the crosscut table support leg on the extension arm and attach it to the crosscut table with four 6 1 16 screws 6mm lock washers and flat washers 18 Insert the two crosscut brace knobs with 8mm flat washers through the crosscut table then thread the square nuts onto the ends of the knob threads Figure 24 Slide the T slot in the support bar over
48. both T nuts and tighten the knobs Figure 24 B 21 Attachment Location 279 Support n Lock Lever 22 gt M Support Leg Extension a Figure 23 Support leg installed Square Nut M8 1 25 Bar Crosscut Table Flat Washer 8mm Knob M8 1 25 x 50 Figure 24 Installing support bar on crosscut table 19 20 21 22 23 511323 dm mon Slide the pivot stud assembly and the M8 1 25 x 60 T bolt into the crosscut fence T slot as shown in Figure 25 Align the T bolt and pivot stud with the crosscut table insertion points Figure 25 and install the fence on the table Thread the M8 1 25 knob with an 8mm flat washer onto the bottom of the T bolt from the underside of the table Hold the crosscut fence against the positive stop bolt shown in Figure 26 then tighten the knob underneath the crosscut table to lock the crosscut fence in position Note This positive stop bolt can be fine tuned later to ensure that the crosscut fence is square to the blade Install the flip stops in the T slot on the crosscut fence as shown in Figure 27 and use the crosscut fence lock knob to secure the extendable end of the fence in position 22 W1811 10 Sliding Table Saw Pivot Stud Assembly Nr 8 X i 1 CD L gt g k d 17 WS E i N de n 1 to T bolt Flat Washer Figure 2
49. de Resaw 1 To perform resawing operations do these steps 1 DISCONNECT THE SAW FROM POWER 2 Remove the standard table insert and the blade guard splitter Install a ripping blade and lower the blade below the table surface 3 Attach the auxiliary fence to the standard fence and set it to the desired width Note When figuring out the correct width don t forget to account for blade kerf and the inaccuracy of the fence scale while the auxiliary fence is installed 4 Place the workpiece against the fence and slide the resaw barrier against the workpiece Now clamp the resaw barrier to the top of the table saw see Figure 88 5 Slide the workpiece over the blade to make sure it moves smoothly 50 W1811 10 Sliding Table Saw Figure 87 Clamping the resawing barrier Workpiece Resaw 1 8 Connection Rip Fence Figure 88 Ideal completed resaw cut W1811 10 Sliding Table Saw Raise the blade approximately an inch or close to half the height of the workpiece Figure 88 which ever is less Plug in the table saw turn it ON and use push stick to feed the workpiece through the blade using a slow and steady feed rate Flip the workpiece end for end keeping the same side against the fence and run the workpiece through the blade Repeat Steps 6 8 until the blade is close to half of the height of the board to be resawn The
50. ding table slide a T stud down the center bottom T slot until it is next to the mounting bracket 3 Lift one side of the sliding table position the T stud over the hole in the mounting bracket then lower the sliding table so the T stud fits through the hole as shown in Figure 13 Repeat on the other side 4 Puta 12mm flat washer 12mm lock washer and M12 1 75 hex nut on the bottom of each T stud and tight en the hex nut to secure the sliding table in place 5 Install the small extension table with the two M10 1 5 x 25 cap screws 10mm flat washers and 10mm lock washers see Figure 14 6 Thread one M8 1 25 hex nut halfway onto each of the M8 1 25 x 25 set screws then install two of the set screws where shown in Figure 14 to act as lev eling screws in a later step 7 Install the large extension table with the three M10 er 1 5 x 25 cap screws 10mm flat washers and 10mm eee Cat gem lock washers see Figure 15 8 Thread four 8 1 25 25 set screws with hex nuts where shown in Figure 15 to act as leveling set screws in a later step 9 Level the top of the extension tables even with the top of the cast iron table Using a straightedge as guide Figure 16 adjust the leveling set screws to align the top of the exten sion tables with the top of the cast iron table Tighten the hex nuts on the leveling screws against the extension table to lock the screws when the tables are aligned Figure 16 Ex
51. dstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Shop Fox machinery complies with the provisions of any law or acts In no event shall Woodstock International Inc s liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock International Inc shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products Woodstock carries thousands of products to meet the needs of today s woodworkers and metalworkers Ask you dealer about ofher fine products from Woodstock International Inc ANMI PAL Rotacator 1 AG wes W 5 RECISION STOP BLOCK REBEL PRO STIK 3 FINE TOOLS ABRASIVE BEL
52. e blade guard when finished Remember always use the riving knife for all non through operations unless a dado blade is installed Make multiple shallow passes when per forming a non through cut Making a deep non through cut will greatly increase the chance of kickback W1811 10 Sliding Table Saw 0005 Toe OP FOX NATI S AWARNING Statistics show that most common acci dents among table saw users can be linked to kickback Kickback is typically defined as the high speed expulsion of stock from the table saw toward its operator In addi tion to the danger of the operator or others in the area being struck by the flying stock it is often the case that the operator s hands are pulled into the blade during the kickback Protecting Yourself From Kickback Even if you know how to prevent kickback it may still happen Here are some preventative meaures to protect yourself if kickback DOES occur e Stand to the side of the blade during every cut If a kickback does occur the thrown workpiece usually travels directly in front of the blade e Wear safety glasses or a face shield In the event of a kickback your eyes and face are the most vulnerable part of your body e Never for any reason place your hand behind the blade Should kickback occur your hand will be pulled into the blade Use a push stick to keep your hands farther away from the moving blade If a kickback occurs the push stick
53. e guard and splitter to be removed from the saw ALWAYS replace the blade guard after dadoing is complete m gt zi 2 Sacrificial Fence Figure 83 Rabbet cutting W1811 10 Sliding Table Saw 0905 dm mon Using Standard Blade When making rabbet cuts with standard blade use AWAR N NG ripping type blade to reduce motor overloading and blade The danger of kickback increases wear Also you will need to remove the blade guard dust relative to the depth and width of a hood but leave the riving knife installed making sure cut Reduce the risk of kickback by that its height is slightly lower than the blade making multiple passes to achieve the desired depth of cut Failure to follow require the use of a sacrificial fence personal injury To make rabbet cut with standard blade do these 1 DISCONNECT THE SAW FROM POWER Saw Blade 2 Clearly mark the width of the rabbet cut on the Workpiece workpiece Note Include marks on the edge of the workpiece to clearly identify the intended cut while it is laying flat on the saw table 3 Raise the blade up to the desired depth of cut depth of rabbet channel desired When cutting deep rab Figure 84 Rabbet cutting with a standard bets take more than one pass to reduce the risk of blade kickback 4 Adju
54. e table saw toward an opera tor The operator or bystanders may be struck by flying stock or the oper ator s hands can be pulled into the blade during the kickback AWARNING Resawing operations require proper procedures to avoid serious injury Extra care must be taken to prevent kickback when resawing Any tilting or movement of the workpiece away from the fence will cause kickback Be certain that stock is flat and straight Failure to follow these warnings could result in serious personal injury Figure 86 Resawing barrier gt zi 2 lt or 511323 cow 2 Pre drill and countersink 8 pilot holes approximately 3 3 from the bottom of the 47 4 tall board 3 Glue the end of the 3 board then clamp the boards at a 90 angle with the larger board in the vertical position as shown in Figure 87 4 Secure the joint with wood screws through the pilot holes made in Step 2 Resawing Operations The table saw motor is pushed to its limits when resawing If the motor starts to bog down slow down your feed rate Motor overloading and blade wear can be reduced by using a ripping blade Ripping blades are designed to clear the sawdust quickly Components Needed for Resawing Zero Clearance 1 NET 1 141110 EEE EE EEE 2 Shop Made Auxiliary Fence 1 Shop Ma
55. eeler gauges or a dial indicator Note Using a dial indicator will provide much more accurate results To adjust the sliding table parallel with the main blade do these steps 1 DISCONNECT SAW FROM POWER 2 Move the blade tilt to 0 blade 90 to table and raise the main blade up to maximum height 3 Mark the edge of the blade with a felt tip pen This will allow you to take your measurements from the exact same place on the blade 4 Using an adjustable square or a dial indicator mea sure the distance A between the miter slot and the front of the blade as shown in Figure 99 5 Rotate the blade 180 and slide the table with the measuring device to position B 56 W1811 10 Sliding Table Saw Figure 98 45 Blade tilt stop nut Miter Slot Figure 99 Measuring gap between the table and the blade W1811 10 Sliding Table Saw 6 Measure the difference between the two positions use the feeler sauge if using the adjustable square Make note of the difference between the two mea surements f the gap is the same on both sides or the differ ence is 0 004 or less no adjustments to the table parallelism need to be made f the difference is greater than 0 004 then the sliding table parallelism must be adjusted Proceed to Step 7 7 Loosen the sliding table mounting nuts see Figure 100 at both mounting locations 8 Atthe side of the table that needs to move loosen
56. een taken perform the cutting operation Crosscutting Using Rip Fence as a Cut Off Gauge 1 Install the crosscut in the rear mounting points shown in Figure 75 and lock it in place 2 Check to make sure the fence is at 90 and adjust it as described in Calibrating Crosscut Fence 90 Stops on Page 58 if necessary 3 Position the fence for the desired width 4 Load the workpiece onto the table saw Figure 74 5 Slide the leading end of the rip fence behind the front edge of the blade as shown in Figure 76 This step is critical to reduce the risk of blade binding and kickback 43 Forward Mounting Location EN Figure 75 Crosscut mounting points Figure 76 Correct rip fence position when using it as cut off gauge m gt 2 2 j E 5 e Miter Cutting The crosscut fence allows miter cuts from 0 through 135 The table mounted miter scale has resolution of 1 W1811 10 Sliding Table Saw To perform a miter cut do these steps 1 Slide the crosscut table to the front edge of the slid ing table and lock it in place 2 Place the crosscut fence center stud in the left or right stud hole of the crosscut table The fence can be installed as shown in Figure 77 for 90 to 135 cuts or as shown in Figure 78 for 0 to 90 cuts 3 Rotate the fence to the desired angle and lock it i
57. es with slight cupping can be safely supported if the cupped side is facing the table or the fence On the contrary a workpiece supported on the bowed side will rock during a cut and could cause kickback or severe injury Improper Material This machine is intended for cutting natural and man made wood products lami nate covered wood products and some plastics This machine is NOT designed to cut metal glass stone tile etc cutting these materials with a table saw may lead to injury Cutting drywall or cementitious backer board creates extremely fine dust and may reduce the life of the bearings we do NOT recom mend cutting these products with this saw 31 O 79 m gt 2 Ua lt oc Non Through amp Through Cuts Non Through Cuts non through cut is sawing operation where the blade does not protrude above the top face of the wood stock Fence as shown in Figure 48 Saw Blade Nq Workpiece Examples of non through cuts include dadoes and rabbets Non through cuts have a higher risk of injury from kickback because the splitter and blade guard must be removed When making non through cuts with a standard blade the riving knife MUST be installed When making non through cuts with dado blade extreme care including using multiple light passes must be used Figure 48 Example of non through cut because neither the blade guard or riving knife can be used
58. g from an experienced Sliding Table Saw operator before performing any unfamiliar operations Above all your safety should come first Safety Habits Your safety is important Always think about safety when operating this machine The operator is ultimately responsible for their own safety as well as the safety of bystanders Every cutting operation is different and may require safety equipment or safety procedures not mentioned in this manual Use common sense Follow these safety tips EVERY time you use your saw Stand to the left of the blade line of cut when performing a cutting operation Turn the saw OFF and allow the blade to come to a complete stop before removing the cut off piece e Make sure that the riving knife is always aligned with the main blade before cutting e Always make sure the blade guard is installed and works correctly e Carefully plan each cutting operation to avoid injuries e When you release the sliding table lock make sure that the knob is positioned so that it will not lock the table during a cut 30 AWARNING READ and understand this entire instruc tion manual before using this machine Serious personal injury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading AWARNING Always wear safety glasses when oper ating this machine Failure to comply may result in serious personal injury AWARNING 29
59. he blades the belts must be in good condition free from cracks fraying and wear and operate under proper tension Cleaning Frequently blow off sawdust with compressed air This is especially important for the internal working parts and motor Dust build up around the motor is a sure way to decrease its lifespan Occasionally it will become necessary to clean the internal parts with more than compressed air To do this remove the table top and clean the internal parts with a citrus cleaner or mineral spirits and a stiff brush a toothbrush works well in tight spaces Make sure the internal workings are dry before using the Saw again so that wood dust will not accumulate If any essential lubrication is removed during cleaning relubricate those areas U lt lt gt Table amp Base Tables can be kept rust free with regular applications of products like SLIPIT For long term storage you may want to consider products like Boeshield T 9 52 W1811 10 Sliding Table Saw Lubrication Bearings The bearings are sealed and pre lubri cated and require no lubrication Trunnions Use multi purpose grease in the trunnion grooves Figure 92 every 6 12 months depending on the frequency of use To grease the blade height trunnion move the blade height all the way down and smear dab of grease into the trunnion groove behind the plate shown in Figure 92 then move the blade up all the way to s
60. hown in Figure 43 3 Run the 2 hose over the hose support as shown in Figure 44 Figure 44 Dust hose support in use 27 E 5 2 5 W1811 10 Sliding Table Saw Power Connection Before connecting the saw to power read through Electrical section on Page 12 to verify that your setup follows the safety and circuit requirements for this machine Open the power connection box shown in Figure 45 Power Connection Box Figure 45 Power connection box Connect the power wires to the terminals shown in Figure 46 tighten the strain relief so the wires cant be pulled from the terminals then close the power connection box Ws 4 Figure 46 Power connection terminals Test Run Once the assembly is complete and the power source is connected test run your machine to make sure it runs properly and is ready for regular operation The test run consists of verifying the following 1 The motor powers up and runs correctly 2 the stop button safety feature works correctly 3 the safety limit switches work correctly If during the test run you cannot easily locate the source STOP Button HECTRIC of an unusual noise or vibration immediately stop using the machine then review Troubleshooting on Page 62 If you still cannot remedy a problem contact our Tech Support at 360 734 3482 for assistance Before beginning the test run review the
61. ighting should be bright enough to eliminate shadows and prevent eye strain AWARNING USE helpers and power lifting equipment to lift this machine Otherwise serious personal injury may occur W1811 10 Sliding Table Saw Cleaning Machine The table and other unpainted parts of your machine are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent cleaner or citrus based degreaser DO NOT use chlorine based solvents such as brake parts cleaner or acetone if you happen to splash some onto a painted surface you will ruin the finish AWARNING NEVER clean with gasoline or other petroleum based solvents Most have low flash points which make extremely flammable risk of explosion burning exists if these products are used Serious personal injury may occur if this warning is ignored Figure 10 Working clearances 16 W1811 10 Sliding Table Saw To remove the table saw from the crate pallet do these steps 1 Lifting amp Moving AWARNING This machine weighs over 500 Ibs Serious personal injury may occur if AWARNING Use lifting straps with a minimum lifting capacity higher than the saw weight DO NOT lift saw higher than necessary to clear floor If lifting strap breaks serious personal injury may occur safe moving methods are not followed To be safe you will need at least one other pe
62. ired depth of cut Failure to follow these warnings could result in serious personal injury CAUTION Always use push sticks featherboards push paddles and other safety acces sories whenever possible to increase safety and control during operations that require the blade guard and splitter to be removed from the saw ALWAYS replace the blade guard after resawing is complete Figure 89 Illustration of a simple push stick Figure 90 Anti kickback featherboard m gt zi 2 3 SH FOX W1811 10 Sliding Table Saw MAINTENANCE Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions AWAR N G given in this section Daily Check e Loose mounting bolts QI Worn or damaged saw blades Worn damaged switches wires e Any other unsafe condition Weekly Maintenance e Clean sliding table surface and grooves e Clean the cast iron saw table e Clean the sliding table roller guideways MAKE SURE that your machine is unplugged during all maintenance pro cedures If this warning is ignored seri ous personal injury may occur Clean the rip fence and sliding grooves Clean the rip fence bracket Monthly Check e Clean vacuum dust buildup from inside cabinet and off motor e V belt tension damage or wear Note ensure optimum power transmission from the motor to t
63. iving knife Figure 51 is a metal plate that prevents the newly cut workpiece from pinching the backside of the blade and causing kickback When properly mounted the riving knife is positioned below the blade s highest point of rotation as shown in Figure 52 The height difference between the riving knife and the blade allows the workpiece to pass over the blade during non through cuts those in which the blade does not cut all the way through the thickness of the workpiece The riving knife also acts as barrier behind the blade to reduce the risk of hands being pulled into the blade if a kickback occurs The riving knife on this machine also acts as the mounting mechanism for the blade guard When to Use the Riving Knife by Itself without Blade Guard Attached Use the riving knife by itself for all non through cuts made with a standard table saw blade i e dadoes or rabbet cuts in which dado blade is NOT used and when using a tenoning jig Also use the riving knife by itself for those special operations where the blade guard or its components get in the way of safe operation such as with very narrow Cuts When Not to Use the Riving Knife The riving knife CANNOT be used with dado blade Otherwise the riving knife height will exceed the blade height and the workpiece will hit the riving knife during the cut forcing the operator into dangerous situation of trying to turn the saw off with the workpiece st
64. justment 36 Scoring Blade Installation amp Adjustment 37 Dado Blade Installation 38 RIP p o Rc 40 105 000 18 M RENS 42 Miter Cutting 44 Dado Gul 1025 uu ss SEE 45 Rabbet Cutting 47 Resaw Cutting 49 Shop Made Safety Accessories 51 USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATION FAST 2 2 2 2 SLYYd ES AERIAL SNOILVY3dO 9 2 02 H W1811 10 Sliding Table Saw INTRODUCTION Woodstock Technical Support This machine has been specially designed to provide many years of trouble free service Close attention to detail ruggedly built parts and a rigid quality control program assure safe and reliable operation 0905 TOC Woodstock International Inc is committed to customer satisfaction Our intent with this manual is to include the basic information for safety setup operation maintenance and service of this product We stand behind our machines In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech supporteshopfox biz Our knowledgeable staff will help you troubleshoot problems and process warranty claims If you
65. k of kickback 5 Adjust the distance between the rip fence and the inside edge of the blade as shown in Figure 79 to dado the length of a workpiece 6 If dadoing across the workpiece use the miter gauge and carefully line up the desired cut with the dado blade DO NOT use the fence in combination with the miter gauge 7 Reconnect the saw to the power source 45 AWARNING Dado operations require proper pro cedures to avoid serious injury Extra care must be taken to prevent kick back when using dado blades Any movement of the workpiece away from the fence will cause kickback Be certain that stock is flat and straight Failure to follow these warnings could result in serious personal injury AWARNING DO NOT make a through cut with a dado blade Dado blades are not designed for through cuts Failure to follow this warning could result in serious personal injury AWARNING The danger of kickback increases relative to the depth and width of a cut Reduce the risk of kickback by making multiple passes to achieve the desired depth of cut Failure to follow these warnings could result in serious personal injury Dado Blade Workpiece Figure 79 Cutting with dado blade U m gt zi 2 8 Turn the saw keep one finger ready to push the STOP button The blade should run smooth with no vibrations W1811 10 Sliding Table Saw 2 j
66. les of these chemicals are Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Contents INTRODUCTION 4 2 MAINTENANCE 52 Woodstock Technical Support 2 TENG 52 Overview of Machine 2 Cleaning 52 Controls and 5 3 Table amp 52 Machine 5 4 53 MON TaD 8 SERVICE Le 54 SAFETY 7 CE 54 Standard Machinery Safety 7 Belt Service 54 Additional Safety for Sliding Table Saws 9 Blade Tilt Calibration 55 Preventing Kickback 10 Sliding Table Parallelism 56 Protecting Yourself From Kickback 10 Sliding Table Adjustment
67. n place cuts 4 Position the flip stop according to the length of the workpiece you want to cut off to the left of the blade 5 Load the workpiece onto the table saw The setup should look similar to Figure 78 6 Once all the necessary safety precautions have been taken perform the cutting operation 7 lt Figure 78 Example of miter cutting operation 0 to 90 W1811 10 Sliding Table Saw Dado Cutting Commonly used in furniture joinery dado is straight channel cut in the face of the workpiece Dadoes can be cut using either dedicated dado blade or standard saw blade Refer to Page 38 to install dado blade on this Saw Using Dado Blade The table saw motor is pushed to its limits when cutting with dado blade To reduce the risk of kickback and personal injury do not make the full cut in one pass Instead make multiple light cuts until the cut reaches the desired depth To make dado cut with dado blade do these steps 1 DISCONNECT THE SAW FROM POWER 2 Remove the table insert the blade riving knife and the saw blade 3 Assemble or adjust the dado blade system according to the dado blade manufacturer s instructions then install the dado blade as instructed on Page 38 4 Raise the dado blade up to the desired depth of cut depth of dado channel desired When cutting deep dadoes take more than one pass to reduce the ris
68. nce table insert must be made specifically for the dado blade you will install If you plan on making dadoes at varying widths we strongly recommend making a zero clearance table insert for each thickness of dado blade that will be used A zero clearance insert can be made for the saw in less than 30 minutes and can be made of 3 4 furniture quality plywood or a hardwood Items Needed Qty Table SAW 1 UREN 1 NT 1 Drill Bits 77327 ad 1 Plywood Hardwood Piece 14 x 17 16 x 3 4 1 To make zero clearance table insert do these steps 1 DISCONNECT SAW FROM POWER 2 Lower the main blade all the way down remove the blade guard riving knife and scoring blade After removing the scoring blade reinstall the scoring blade flanges and scoring arbor nut and tighten it 3 Remove the main blade and the mounting spacer behind it see Figure 60 4 Remove the table insert that came with the saw 5 Cut the new table insert to the exact length of the included table insert and 11 16 wide 6 Use the included table insert as a template as shown in Figure 61 to mark the mounting holes on the new table insert Clamping the pieces together while you do this will allow you to ensure the hole spacing is exact 38 W1811 10 Sliding Table Saw Figure 61 Marking location for mounting holes in new insert W1811 10 Sliding Table Saw 10 11 12 13 14 Use the
69. nd of wiring job WIRE CONNECTIONS All connections must be tight to prevent wires from loosening during machine operation Double check all wires disconnected or connected during any wiring task to ensure tight connections WIRE COMPONENT DAMAGE Damaged wires or components increase the risk of serious personal injury fire or machine damage you notice that any wires components are damaged while performing a Wiring task replace those wires or components before completing the task NOTICE The photos and diagrams BLACK BLUE included in this section are WHITE best viewed color Yo mE GREEN GRAY can view these pages in color at www shopfox biz RED ORANGE PINK BROWN GREEN 69 BLUE CIRCUIT REQUIREMENTS You MUST follow the requirements on Page 12 when connecting your machine to a power source MOTOR WIRING The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box CAPACITORS Some capacitors store an electrical charge for up to five minutes after being disconnected from the power source To avoid being shocked wait at least this before working on capacitors MODIFICATIONS Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results including serious injury or fire EXPE
70. not perpendicular 3 Adjust the crosscut fence perpendicular to the blade to the blade Page 58 1 Front rail is too low 1 Raise the front rail 2 Rip fence roller is too low 2 Adjust the rip fence roller 2 Blade stop bolts are out of adjust 2 Adjust the stop bolts Page 55 ment 1 Therip fence scale is out of calibra 1 Adjust the rip fence scale tion or was not set up correctly 1 Shipping braces still attached 1 Remove shipping braces 2 Lock knob is tight 2 Release the lock knob 3 Gears caked with dust 3 Clean out dust and grease the gears 63 5 HOP FOX W1811 10 Sliding Table Saw PARTS Labels amp Cosmetics AWARNING Safety labels warn about machine hazards and how to prevent machine damage or injury 565 owner of this machine MUST maintain the Always use al original location readability of all labels Uo EIL on this machine If any label is removed or becomes unreadable REPLACE that label before allowing the machine to enter service again Contact Woodstock International Inc at 360 734 3482 or www shopfoxtools com to order new labels REF PART DESCRIPTION REF PART DESCRIPTION 1 X18110001 SAW BLADE GUARD LABEL 10 03376 SHOP FOX NAMEPLATE 2 KICKBACK HAZARD LABEL 3 QUALIFIED PERSONNEL LABEL 4 BLADE GUARD DANGER LABEL 5 DISCONNECT POWER LABEL BLADE ELEVATION LABEL 6 READ MANUAL LABEL BLADE TILT SCALE 7 WHITE TOUCH UP P
71. nsure circuit size is suitable for this machine replace weak breaker Test for power on all legs and contactor operation Replace unit if faulty Check for broken wires or disconnected corroded connections and repair replace as necessary Replace faulty ON button or ON OFF switch Test repair replace Decrease feed rate cutting speed Only cut wood products make sure moisture con tent is below 20 and there are no foreign materials in the workpiece Replace bad belt s align pulleys and re tension 4 Correct motor wiring connections Test by rotating shaft rotational grinding loose shaft requires bearing replacement Adjust to correct delay replace module Test repair replace W1811 10 Sliding Table Saw PROBLEM Machine has vibration or noisy operation Operation PROBLEM Workpiece has burned edges binds or kicks back Workpiece has chip out on the bottom edge Sliding table saw does not cut square Fence hits table top when sliding across table Blade does not reach 90 or blade does not reach 45 The rip fence scale is not accurate Handwheels for blade adjustments will not turn or are difficult to turn POSSIBLE CAUSE CORRECTIVE ACTION Motor or component is loose Inspect replace stripped or damaged bolts nuts re tighten with thread locking fluid Blade is at fault warped bent or twisted blade reshar
72. o check the flatness parallelism or consistency of a surface s Thin Kerf Blade A blade with a kerf or thickness that is thinner than a standard blade Since thin kerf blades are typically the same thickness of the splitter or riving knife and in some cases thinner we DO NOT recommend that they be used on this saw due to the increased risk of kickback Through Cut A cut in which the blade cuts completely through the workpiece Refer to Page 32 for more details Zero Clearance Table Insert An aftermarket or shop made table insert specifically modified for the installed blade to eliminate clearance around the blade ej SHOF FOX W1811 10 Sliding Table Saw ELECTRICAL AWARNING The machine must be properly set up before it is safe AWARNING to operate DO NOT have your electrician connect this machine to the power source until instructed to do so later in this manual 220V Single Phase Operation DO NOT work on your electrical system if you are unsure about electrical The Model W1811 is wired for 220V single phase operation codes and wiring Seek assistance from We recommend connecting this machine to a dedicated a qualified electrician Ignoring this circuit with a verified ground using the circuit size given warning can cause electrocution fire below Never replace a circuit breaker with one of higher or machine damage amperage without consulting a qualified electrician to ensure compliance wi
73. oning the riving knife Alignment Splitter or Riving Knife Figure 55 Riving knife alignment with blade W1811 10 Sliding Table Saw Scoring Blade Installation The scoring blade included with the sliding table saw has wedge shaped teeth The kerf thickness is adjusted by changing the height of the scoring blade To change the scoring blade do these steps 1 2 10 11 12 amp Adjustment DISCONNECT SAW FROM POWER Move the blade tilt to 0 blade 90 to table and raise the scoring blade all the way up Figure 58 Removing the scoring blade Move the sliding table all the way forward and pull the internal blade guard open The internal blade d is held in pl ith t guard is held in place with a magnet Height Control Controls Lock Remove the upper blade guard To remove the scoring blade insert the arbor lock m tool in the table Figure 58 rotate the scoring blade to seat the arbor lock tool and use the arbor wrenches to remove the arbor nut and arbor flange Note The arbor nut has right hand threads and loosens by turning counterclockwise m Install the new scoring blade re install the arbor 4 gt flange and the and tighten them against Figure 59 Checking and adjusting scoring the blade set There MUST be an arbor flange blade positioning between the blade and the Unlock the scoring blade controls by
74. pen dull blade 5 worn or loose Inspect replace belts refer to Page 54 Pulley is loose Realign replace shaft pulley setscrew and key as required Motor mount loose broken Tighten replace Machine is incorrectly mounted or 6 Tighten replace anchor studs in floor relocate shim sits unevenly machine Arbor pulley is loose Retighten replace arbor pulley with shaft and thread locking liquid 8 Motor fan is rubbing on fan cover 8 Replace dented fan cover replace loose damaged fan 9 Arbor bearings are at fault 9 Replace arbor housing bearings replace arbor 10 Motor bearings are at fault 10 Test by rotating shaft rotational grinding loose shaft requires bearing replacement POSSIBLE CAUSE CORRECTIVE ACTION Sliding table is not parallel to 1 Make sliding table parallel to the blade blade Page 56 Riving knife is not aligned with the 2 Shim the riving knife to align it with the main blade blade Blade is warped Replace the blade Scoring blade height is incorrect Adjust the height of the scoring blade Scoring blade is not aligned with 2 Align the scoring blade Page 37 the main blade Scoring blade kerf does not match 3 Adjust the scoring blade kerf Page 37 the main blade Sliding table is not parallel to 1 Adjust the sliding table Page 56 blade Rip fence is not parallel to blade Adjust the rip fence parallel to blade Crosscut fence is
75. pread the grease To grease the blade tilt trunnions move the Sliding table out of the way and open the blade guard Tilt the blade to 90 From the front of the saw smear a dab of grease in the front of the trunnion grooves on both sides Now tilt the blade to 45 and reach inside the cabinet and smear a dab of grease into the back of the trun nion grooves on both sides Tilt the blade back and forth to distribute the grease evenly Leadscrews Use multi purpose grease on the leadscrews Figure 92 every 6 12 months at the same time you lubricate the trunnions Wipe the leadscrews clean with a dry rag and brush a light coat of new grease on them with a clean dry brush Only grease the area of the leadscrew between the stop nuts Move the blade height and tilt the blade back and forth to distribute the grease evenly Sliding Table Ways Spray wipe on a light machine oil such as Boeshield down the entire length of the steel rods Figure 91 Blade Height Trunnion Grease Behind This Plate gt Leadscrews A T Was og gt S ge iy _ e Figure 92 Lubrication locations 53 table removed clarity gt 2 2 gt Z Q m This section covers the most common service adjustments H 3 0905 FOX W1811 10 Sliding Table Saw SERVICE General or procedures tha
76. re 93 Main blade belt tension controls table removed for clarity Deflection Figure 94 Checking belt deflection W1811 10 Sliding Table Saw Scoring Belt Replacement 1 DISCONNECT SAW FROM POWER 2 Tilt the blade to 45 and lower it as far as it will 3 Remove the motor cabinet door 4 Pull the tensioner away from the scoring belt Figure 95 to relieve belt tension and remove the scoring belt from the pulleys Note Turn the belt sideways to squeeze the flat part through the small gap between the bottom pul ley and the casting 5 Put the new scoring belt on the pulleys as shown in Figure 96 and push the tensioner against the scor ing belt to take up any slack 6 Replace the motor cabinet door Blade Tilt Calibration The blade tilt is calibrated at the factory but can be recalibrated if it changes during the life of the machine The 0 stop positions the blade square with the table 0 Stop 1 DISCONNECT SAW FROM POWER 2 Move the blade tilt to 0 according to the gauge and raise the main blade as far as it will 3 Use machinist s square to check if the blade is square to the table f the blade is not square to the table loosen the two set screws that secure the 0 tilt stop nut shown in Figure 97 4 Adjust the stop nut and recheck the blade tilt as many times as necessary until the blade is square to the table 5 Tighten the two set screws the stop nut 6
77. rew M10 1 5 x 25 Figure 41 Hose support installed W1811 10 Sliding Table Saw Dust Collection CAUTION Recommended CFM at 4 Dust 400 CFM DO NOT operate this machine with Recommended at 21 2 Dust Port 150 CFM out an adequate dust collection sys tem This machine creates substantial NOTICE amounts of wood dust while operating Failure to use dust collection system Do not confuse this CFM recommendation with the result in short and long term respi rating of the dust collector To determine the CFM at ratory illness the dust port you must consider these variables 1 CFM rating of the dust collector 2 hose type and m W1038 D3996 Y Fitting 4 Quick Disconnect length between the dust collector and the machine 3 number of branches or wves and 4 amount of other open lines throughout the system Explaining how to calculate these variables is bevond the scope of this manual Consult an expert or purchase a good dust collection how to book 4 T dl Note For fast and easy connection to a dust collec wy tion system we recommend using the Model W1038 Figure 42 4 dust port connected 4 Quick Disconnect fitting with the Model D3996 4 2 2 Y fitting as shown in Figure 42 1 Secure a 4 dust hose to the dust port located under the saw table Figure 42 2 Attach a 2 dust hose to the blade guard dust port as s
78. rip fence as a cut off gauge then skip ahead to Crosscutting Using Rip Fence as a Cut Off Gauge 42 W1811 10 Sliding Table Saw Forward Mounted Crosscut Fence Figure 72 Crosscut fence mounted in forward position 64 fr Fence Figure 73 Crosscut fence mounting in rear position Figure 74 Crosscutting workpieces using the rip fence as a cut off gauge W1811 10 Sliding Table Saw Crosscutting Full Size Panels 1 Install the crosscut fence in the forward mounting location shown in Figure 75 and lock it in place Check to make sure the is at 907 If necessary adjust it as described in Calibrating Crosscut Fence 90 Stops on Page 58 Set either flip stop to the desired width of cut Extend the crosscut fence slide if the workpiece is more than 74 Load the workpiece onto the table saw Figure 72 Once all the necessary safety precautions have been taken perform the cutting operation Crosscutting Smaller Panels 1 Install the crosscut fence in the rear mounting points shown in Figure 75 and lock it in place Check to make sure the fence is at 90 and adjust it as described in Calibrating Crosscut Fence 90 Stops on Page 58 if necessary Set either flip stop to the desired width of cut Extend the crosscut fence slide if the workpiece is more than 74 Load the workpiece onto the table saw Figure 73 Once all the necessary safety precautions have b
79. rson and a forklift to move and place this machine Feed the lifting straps around the lifting bolts on the back of the table and the sliding table saw mounts on the front of the cabinet see Figure 11 Attach the ends of the lifting straps to the forklift forks Lift the table saw cabinet and move it to your pre determined location Remove the red lifting bolts from the back of the table Place a level on the cast iron table to level the table saw Cabinet side to side and front to back This will allow the table to slide smoothly Note There are two options for leveling the saw 1 Shim under the cabinet or 2 thread bolts down into the nuts welded on the stand corners Figure 12 Figure 12 Hex bolt in stand corners for leveling the hex nut is used to secure the bolt position 0005 rer NATI S ej SH Assembly amp Setup Before shipping the sliding table was installed on the machine and calibrated to the main table and blade As such be careful not to move any pre installed nuts when installing the sliding table The sliding table and extension tables are heavy so use a forklift or four strong helpers to lift the sliding table during installation T Stud Inserted Through Mounting Bracket To assemble the sliding table saw do these steps 1 Place the sliding table on the cabinet Figure 13 T stud inserted in mounting bracket 2 each side of the sli
80. s in Metal Live Steam RC Modeler Model Airplane News Rifle Modeltec Shop Notes Old House Journal Shotgun News 9 Comments 20 Years 10 No No 40 49 70 ____ 540 000 549 000 570 000 Today s Homeowner Wood Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker s Journal Other FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC BOX 2309 BELLINGHAM 98227 2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES PLEASE DO NOT STAPLE Woodstock International Inc warrants all Shop Fox machinery to be free of defects from workmanship and materials for period of two years from the date of original purchase by the original owner This warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents lack of maintenance or reimbursement of third party expenses incurred Woodstock International Inc will repair or replace at its expense and at its option the Shop Fox machine or machine part which in normal use has proven to be defective provided that the original owner returns the product prepaid to Shop Fox factory service center with proof of their purchase of the product within two years and provides Woodstock International Inc reasonable opportunity to verify the alleged defect through inspection it is determined there 15 defect or that the defect resulted from causes not within the scope of Woo
81. s placed in a stable position on the table and is either supported by the rip fence or the crosscut table during cutting operations PUSH STICK Always use a push stick when ripping narrow stock OPERATOR POSITION Never stand or have any part of your body directly in line with the cutting path of the saw blade REACHING OVER SAW BLADE Never reach behind or over the blade with either hand while the saw is running f kickback occurs while reaching over the blade hands or arms could be pulled into the spinning saw blade USING THE RIP FENCE AND THE CROSSCUT FENCE TOGETHER DURING A CUTTING OPERATION When using the crosscut fence the workpiece should never be contacting the rip fence while the saw blade is cutting STALLED BLADE Turn the saw OFF before attempting to free a stalled saw blade COMFORTABLE CUTTING OPERATIONS Avoid awkward operations and hand positions where a sud den slip could cause your hand to move into the spinning saw blade EXPERIENCING DIFFICULTIES If at any time you are experiencing difficulties performing the intend ed operation stop using the machine Contact Tech Support at 360 734 3482 BLADE HEIGHT DO NOT make cuts with the blade height more than 1 4 above the top of the workpiece or the operator will be unnecessarily exposed to the blade during the cut DAMAGED SAW BLADES Never use blades that have been dropped or otherwise damaged RIVING KNIFE ALIGNMENT Only operate the sa
82. so the plastic block the is next to the blade teeth this calibrates the scale to zero then tighten the lock knob Note Avoid cutting the plastic block on the end of the fence 4 Setaflip stop to the desired width of cut 5 Position the blade guard to the correct height for your workpiece 6 Load the workpiece onto the table saw The set up should look similar to Figure 65 Figure 67 Crosscut fence mounting 7 Take all the necessary safety precautions then per locations form the cutting operation 40 W1811 10 Sliding Table Saw Rip Cutting with Rip Fence m 1 Slide the crosscut table out of the way Table Lock p 2 Lock the sliding table into stationary position see Figure 68 Note The table will only lock in place when it is centered with the saw cabinet 3 Place the rip fence in the vertical position for larger workpieces or in the horizontal position for angled cuts and for small workpieces see Figure 69 4 Slide the leading end of the rip fence so it is even with the center of the main saw blade as shown in Figure 70 SNOILVYIdO Note This technique allows the finished cut off piece to fall away from the blade when the cut ting operation is complete reducing the possibility of kickback Figure 70 Rip fence even with center of blade blade guard removed for clarity 5 Tighten the lock handles Figure 71 to secure the Lock ip f inst the base
83. st the fence so the blade is aligned with the inside of your rabbet channel as shown in Figure 84 Workpiece 5 Reconnect the saw to the power source and turn the saw ON lt or 6 When the blade has reached full speed perform test cut with scrap piece of wood 7 If the cut is satisfactory repeat the cut with the final workpiece 8 Stand the workpiece on edge as shown in Figure 85 Figure 85 Second cut to create rabbet 9 Adjust the saw blade height to intersect with the first cut 10 Perform the second cut to complete the rabbet 48 W1811 10 Sliding Table Saw Resaw Cutting Resawing is the process of cutting a thick piece of stock into one or more thinner pieces Bandsaws are ideal for resawing because they make the process fairly easy and safe table saw is not intended for resawing and the process is difficult and extremely dangerous Resawing on the table saw increases the risk of binding the blade and causing kickback The risk of kickback increases relative to the depth of a cut Kickback is more dangerous when resawing on a table saw because the blade guard must be removed leaving no protection between your hands and the saw blade Kickback can pull the operator s hands into the blade or the operator or bystanders may be hit by flying stock DO NOT resaw on table saw without using resaw barrier DO NOT res
84. t Table 1 H Crosscut Table Support Leg 1 Fs 2 J Lock Lever M12 1 75 x 55 1 K Flat Washer 12mm 1 PEEL cR 1 Rip Fence w Attached Mounting Hardware 1 vesen 1 RAFNES 1 P Fence Lever w Hex Nut 8 1 25 1 Q Rip Fence Base 1 Blade Guard w Cap Screw amp Nut 1 S Arbor Lock TOOl y uya ua Qaqapa 1 T Sliding Table Handle W Lock 1 ll Fo kvern 1 V Riving Knife 1 W SI ESO TTE NEU UU 1 X Wrench 17mm not 1 Y Wrench 19 22mm not 5 1 Figure 6 Miscellaneous components W1811 10 Sliding Table Saw Inventory Item Figure 7 9 Qty EE GE 1 Miter Flip Stop 1 AC Miter Handle w Flat Washer 8mm 1 AD Miter Gauge Fence 1 AE Miter Gauge Body 1 Miter Guide Bar 1 AG uu 1 Sliding Table Support Legs
85. t may need to be made during the life of your machine If you require additional machine service not included in this section please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech supporteshopfox biz Belt Service Main Belt Replacement 1 2 3 DISCONNECT SAW FROM POWER Tilt the blade to 45 and lower it as far as it will go Remove the motor cabinet door Loosen the pivot bolt and two adjustment bolts Figure 93 Note DO NOT loosen these bolts more than 7 2 or you run the risk of the motor mount bolts coming out of their holes which will be difficult to thread back in Push and hold the motor all the way up to relieve tension on the belt remove the belts from the top pulley and squeeze them between the lower pulley and casting Fit the new belts onto the pulleys in the same man ner that you removed the old belts Push down on the motor with one hand and tighten the adjustment and pivot bolts with the other hand or have someone help you The belts should be tight enough that they only deflect approximately 1 4 when pushed in the center with your thumb or index finger with moderate force Replace the motor cabinet door 54 L LI AWARNING 3 MAKE SURE that your machine is unplugged during all service proce dures If this warning is ignored seri ous personal injury may occur Adjustment 4 Bolt Adjustment Bolt A Figu
86. t operating Press the ON button If the blade guard limit switch functions correctly the machine will not start this is true continue to Step 9 If the machine starts during this test the limit switch is NOT functioning correctly Disconnect the saw from power and call Tech Support for advice before proceeding any further with the test run or machine operations Close the lower blade guard and move the sliding table back to the center of the machine 29 If the saw does not operate as stated in this section review Troubleshooting on Page 62 If you need additional help call Tech Support at 360 734 3482 DO NOT place machine into regular operation if you suspect that it is malfunctioning or serious injury could occur Ua lt ac 0005 FOX rer NATI S ej SH W1811 10 Sliding Table Saw OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual Many of these operations can be dangerous or deadly if performed incorrectly The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine If at any time you are experiencing difficulties performing any operation stop using the machine If you are an inexperienced operator we strongly recommend that you read books industry magazines or seek trainin
87. t this saw can cut The table saw motor is pushed to its limits when cutting with dado blade To reduce the risk of kickback and personal injury do not make the full cut in one pass Instead make multiple light cuts until the cut reaches the desired depth To make rabbet cut with dado blade do these steps 1 Lower the blade position the sacrificial fence over the blade as far as necessary for your rabbet size see Figure 83 then start the saw and raise the blade into the sacrificial fence to the height needed for the rabbet cut Note When cutting deep rabbets take more than one pass to reduce the risk of kickback 2 Adjust the fence and align the workpiece to perform the cutting operation as shown in Figure 83 3 Reconnect the saw to the power source and turn the saw ON 4 When the blade has reached full speed perform test cut with scrap piece of wood 5 If the cut is satisfactory repeat the cut with the final workpiece 47 oopSToc vray ario CAUTION You may experience kickback during this procedure Stand to the side of the blade and wear safety glasses or a face shield to prevent injury when cutting rabbets gt 0 2 IN gt Figure 82 Sacrificial 44 CAUTION Always use push sticks featherboards push paddles and other safety acces sories whenever possible to increase safety and control during operations that require the blad
88. table is locked in place and the fence is then used to guide the workpiece through the cut In order to produce accurate results the sliding table must move parallel to the blade and the scoring blade must be aligned with the main blade Similarly the rip fence must be parallel with the main blade and the crosscut fence must calibrated to the main blade W1811 10 Sliding Table Saw Controls and Features FOX 2 2 2 Figure 1 Main view of machine features and controls F Crosscut Table Provides wide stable platform for supporting full size panels during crosscutting operations Also fea tures an angle scale for cutting miters with the crosscut fence B Flip Stops Used for quick measurements when crosscutting Crosscut Fence Used during crosscutting operations Features scale and multiple flip style stop blocks a k a flip stops for precise repeatable crosscutting opera tions Can also be set up for miter cuts D Sliding Table Conveniently glides the workpiece through the blade with effort less precision and ease E Blade Guard Fully adjustable blade guard maintains maximum protection around the saw blade and a 272 dust port effectively extracts dust from the cutting operation Rip Fence Fence face can be positioned for standard cutting operations or in the lower position for blade guard clearance during narrow ripping operations ON
89. tension wings mounted and even with cast iron table 18 W1811 10 Sliding Table Saw W1811 10 Sliding Table Saw 10 Mount the rip fence scale to the large extension 11 table and cast iron table Figure 17 using three M6 1 hex nuts 6mm lock washers 6mm flat wash ers two M6 1 x 16 hex bolts and one M6 1 x 25 hex bolt The longer hex bolt is used in the cast iron table Adjust the scale even with the table tops then tighten the fasteners Flat Nut Washer Hex Bolt Lock Washer Figure 17 Mounting rip fence scale Mount the rip fence rail as shown in Figure 18 Make sure the black tab is toward the back end of the saw Adjust the hex nuts so the gap between the rail and tables is even but leave the rail slightly loose for now 12mm Lock Washer Stud M12 1 75 x 90 Figure 18 Rip fence rail mounting lt W1811 10 Sliding Table Saw 12 Slide the rip fence base on the rail and check the spacing between the rip fence base and scale bar see Figure 19 There should be a minimum of 1 8 of space between the scale bar and the fence base Adjust the mounting position of the rip fence rail to create this space evenly along the length of the scale bar then tighten the rail mounting nuts Figure 19 Fence base installed spacing between fence base and scale bar Note The fence should slide smoothly on the rail Spring Pressure if it doesn t remove the fence
90. th wiring codes This machine must be connected to a grounded circuit A plug is not supplied with this machine See below for the recommended plug type for this machine If you are unsure about the wiring codes in your area or you plan to connect your machine to a shared cir cuit you may create a fire or circuit overload hazard 6 30 P L6 30 R consult a qualified electrician to reduce this risk lt ad U Figure 2 16 30 Plug and outlet Extension Cords We do not recommend using an extension cord however if you have no alternative use the following guidelines Use a cord rated for Standard Service S Do not use an extension cord longer than 50 feet e Ensure that the cord has a ground wire and pin e Use the gauge size listed below as a minimum Electrical Specifications Voltage Draw Min Circuit Size Connection Cord Extension Cord 220V 22A 30 16 30 Plug 10 3 AWG 300 U MM not to exceed 50 oopSToc ER NATION W1811 10 Sliding Table Saw SETUP Items Needed for Setup AWARNING The following items are needed to complete the setup process but are not included with your machine Description Qty 9 e Safety Glasses for each 1 1 e Lifting Straps 2000 2 21121525 1 e Straishtedge 4 or longer
91. uck halfway through the cut In addition although it is possible to use the riving knife by itself for through cutting operations the blade guard assembly offers far more injury protection and risk reduction than the riving knife alone Therefore we strongly recommend that you ALWAYS use the blade guard assembly with the riving knife for all through cuts 35 oopSToc Wa any Riving Knife Figure 51 Illustration of a typical riving knife Minimum 1mm Maximum 5mm Height Difference Riving Knife Figure 52 Height difference between riving knife and blade AWARNING In order to work properly the riving knife cannot be bent or misaligned with the blade If the riving knife gets accidentally bent take the time to straighten it or just replace it Using a bent or misaligned riving knife will increase the risk of kickback NOTICE Some thin kerf blades may be thinner than the thickness of the riving knife DO NOT install these blades on the saw because the workpiece will hit the riving knife during operation possibly causing kickback Always make sure the kerf of a blade you install is not thinner than the riving knife O gt zi 2 lt or 511323 Pre RN arion Riving Knife Adjustment The riving knife must be adjusted to 3mm away from the main saw blade To adjust the riving knife do these steps 1 DISCONNECT SAW FROM
92. w if the riving knife is aligned with the main blade 9 3 H Preventing Kickback Below are preventative meaures to avoid the most common causes of kickback Only cut workpieces with at least one smooth and straight edge DO NOT cut warped cupped or twisted wood Never attempt freehand cuts If the workpiece is not fed parallel with the blade kickback will likely occur Always use the rip fence or miter gauge to support the workpiece Make sure the splitter riving knife is aligned with the blade A misaligned split ter riving knife can cause the workpiece to catch or bind increasing the chance of kickback If you think that your splitter or riving knife is not aligned with the blade check it immediately Take the time to check and adjust the rip fence parallel with the blade Also ensure that your table slides parallel with the blade If either of these two elements are not adjusted correctly the risk of kickback will be greatly increased Do not remove the splitter riving knife The splitter riving knife maintains the kerf in the workpiece reducing the chance of kickback from the workpiece halves pinch ing the blade Feed cuts through to completion Anytime you stop feeding a workpiece in the middle of a cut the chance of kickback is greatly increased Keep the blade guard installed and in good working order Only remove it when per forming non through cuts and immediately re install th
93. y press against the floor then tighten the hex nuts up against the sup port leg so the feet are locked in place Figure 32 Support leg installed 1 of 2 shown 30 Open the cabinet door and remove the motor ship ping brace shown in Figure 33 31 Tilt the blade assembly to 0 then slide the slid ing table forward all the way until you can open the lower blade guard cover and access the blade arbors CAUTION Before proceeding with the next steps we recommend that you wear gloves to protect your hands when handling and installing the blade 32 Insert the arbor lock tool into the hole shown in Figure 34 rotate the arbor until the arbor lock tool seats then install the main blade using the included arbor wrench to loosen and tighten the arbor nut the arbor nut has left hand threads and loosens clockwise There MUST be an arbor flange between the blade and the arbor nut 33 Insert the arbor lock tool into the hole shown in Figure 35 rotate the arbor until the arbor lock tool seats then install the scoring blade using the arbor wrench There MUST be an arbor flange on both sides of the blade 24 W1811 10 Sliding Table Saw 34 Install the riving knife as shown in Figure 36 but do not tighten the mounting bolt yet Note While the mounting bolt is loose the riving knife can be adjusted up or down 35 Adjust the riving knife approximately s away from 36 the main blade using

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