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Woodstock System W1827 User's Manual

1. Figure 3 Shipping inventory 11 Model W1827 For Machines Mfg Since 3 12 Machine Placement Floor Load This machine distributes a heavy load in a small footprint Some residential floors may require additional bracing to support both machine and operator Working Clearances Consider existing and anticipated needs size of material to be processed through the machine and space for auxiliary stands work tables or other machinery when establishing a location for your shaper Lighting Lighting should be bright enough to eliminate shadow and prevent eye strain Electrical Electrical circuits must be dedicated or large enough to handle amperage requirements Outlets must be located near each machine so power or extension cords are clear of high traffic areas Follow local electrical codes for proper installation of new lighting outlets or circuits A CAUTION INJURY HAZARD Untrained users can injure themselves with this machine Restrict access to machine when you are away especially if it is installed where chil dren are present Figure 4 Working clearances 12 Cleaning Machine The table and other unpainted parts of your machine are coated with a waxy grease that protects them from corrosion during shipment Clean this grease off with a solvent clean
2. E Cast Iron with Wood MITO AUT IM ER Cast Iron NO Cast Iron Spindle 9 5 u uu iia SR EENEN Sealed and Lubricated sy iia Powder Coated Other DUST POPES 1 DUST 4 in Mobile w D2058A Features 4 Spring Steel Hold Down Assemblies Fence Adjustment Includes Built In Ratchets and Knob Equipped Adjusters Spindle Height Scale in Inches and Metric 2 Wood Fence Pieces Included 3 Spindles with 8 Spacers and 2 Nuts Included Assorted Wrenches Included Model W1827 For Machines Mfg Since 3 12 SAFETY For Your Own Safety Read Manual Before Operating Machine The purpose of safety symbols is to attract your attention to possible hazardous conditions This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages The progression of symbols is described below Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention mea sures this responsibility is ultimately up to the operator Indicates an imminently hazardous situation which if not avoided ADANG ER WILL result in death or serious injury Indicates a potentially hazar
3. M 220V Plus INCLUDE A No Motors Spindle o TEFC Capacitor Start Induction FIOPSC p MEER 5 220V PhaS E E 1 AMS a 25 SPCC 3450 RPM A 60 Hz Number Of Speeds sssrinin syan iii 1 Power Iransfet aq asa E Belt Drive BEAPINGS Shielded and Lubricated Main Specifications Operation Info Max Cutter HEISE 2 5 in 5 7 8 in SA 3 4 1 1 1 4 in Spindle LENSES nica 6 7 in Exposed Spindle 1 eee hne 5 7 8 6 7 8 in Spindle Cap Under Nut 4 1 4 4 5 8 5 1 8 in eeu Me 3600 5100 8000 10000 RPM Spindle Dl 3 1 4 in Spindle OPSMINGS e T 2 3 3 1 2 in Model W1827 For Machines Mfg Since 3 12 z O z Table Info of Table Inserts A 3 Table Insert Sizes 0
4. Run Capacitor 50MFD 350VAC 220V Motor Gn Junction Box 9 220VAC L6 30 Plug As Recommended Hot Model W1827 For Machines Mfg Since 3 12 PARTS Cabinet 103 Oo 47 Model W1827 For Machines Mfg Since 3 12 Cabinet Parts List REF PART DESCRIPTION REF PART DESCRIPTION 101 5508 SET SCREW 5 16 18 X 1 2 118 508 PHLP HD SCR 10 24 X 3 4 102 X1827102 TABLE 119 X1827119 TERMINAL BOX ASSEMBLY 103 X1827103 TABLE INSERT 3 O D 120 1827120 STRAIN RELIEF 3 8 STRAIGHT 104 1827104 TABLE INSERT 3 1 2 O D 121 X1827121 CONTACTOR NHD C 18D 220V 105 1827105 CAST IRON INSERT RING 122 X1827122 OL RELAY NHD TH 20 24 36A 106 1827106 CABINET 123 X1827123 CONTROL PANEL PLATE 108 8 HEX NUT 3 8 16 124 1827124 LEFT TABLE BRACE 109 XPLW04 LOCK WASHER 3 8 125 X1827125 MITER GAUGE ASSEMBLY 110 02 FLAT WASHER 3 8 126 1827126 SPINDLE SWITCH KEDU ZH HC 3 111 X1827111 RIGHT TABLE BRACE 127 X1827127 POWER LAMP 112 XPNO7 HEX NUT 10 24 128 X1827128 REVERSE LAMP 113 XPS12 PHLP HD SCR 1 4 20 X 5 8 129 XPFH21 FLAT HD SCR 10 24 X 3 4 114 X1827114 REAR CABINET ACCESS PANEL 130 1827130 ON BUTTON LA68 CT AK10 115 XPB24 HEX BOLT
5. 2 3 3 1 2 in Table Insert Sizes 3 3 1 2 Table Counterbore 1 7 in Table Counterbore 5 8 Table Size id 35 1 2 in Table Size Width ua 28 in Table Size Thickness iier eoe rb daa 2 5 16 in Floor Table Height ere 34 3 4 in Table Fence 33 3 8 in Table Fence 9 16 in Table Fence 4 2 2 2 22 4 1 4 in Miter Gauge Info Miter pice Left and Right 60 deg Miter Gauge Slot u uu eerta ee ntm T Slot Miter Gauge Slot sets 3 4 in Miter Gauge Slot 6 tnr awa 25 64 in Construction Table Ground Cast Iron Body Assembly uu ruo eise wesc wager rsen ra qa vestir Monae Steel T Formed Steel E E
6. Figure 30 Rub collar mounted above cutter U m gt Figure 31 Rub collar mounted between two cutters Figure 32 Rub collar mounted below cutter Model W1827 For Machines Mfg Since 3 12 To install a cutter do these steps 1 DISCONNECT SHAPER FROM POWER Note For convenience remove the fence assembly before performing the following steps 2 Remove the two spindle nuts from the spindle 3 Place the required spindle spacers on the spindle to raise the cutter to the proper distance 4 Protecting your hands from the sharp edges slide the cutter onto the spindle making sure the cutting edges are facing in the right direction for the Figure 33 Tightening the spindle nuts to selected spindle rotation secure the spindle components 5 Place the additional spacers onto the spindle as necessary see Figure 33 6 Thread one spindle nut tightly onto the spindle to secure the components then thread the second spindle nut against the first to act as a lock nut as shown in Figure 33 AWARNING Always use a spindle lock nut during operation to reduce the risk of the cutter or spindle components leaving the spindle and flying at the operator o lt 4 4 a 226 Model W1827 For Machines Mfg Since 3 12 Hold Downs Each hold do
7. immediately disconnect power to the machine The emergency STOP switch safety feature is not working correctly This safety feature must work properly before proceeding with regular operations Call Tech Support for help Model W1827 For Machines Mfg Since 3 12 OPERATIONS General This machine will perform many types of operations that are beyond the scope of this manual Many of these operations can be dangerous or deadly if performed incorrectly The instructions in this section are written with the understanding that the operator has the necessary knowledge and skills to operate this machine If at any time you are experiencing difficulties performing any operation stop using the machine If you are an inexperienced operator we strongly recommend that you read books or trade articles or seek training from an experienced shaper operator before performing any unfamiliar operations Above all your safety should come first Control Panel Refer to Figure 20 and read the following descriptions below to become familiar with the control panel of your shaper A Power ON Button Enables power to the machine B Power Source Lamp Illuminates when power 15 enabled to the machine C REV Indicator Lamp Illuminates when the spindle is set to rotate in reverse This alerts the operator to verify that the cutter is setup correctly before proceeding with the cut D Spindle Switch Starts stops and reverses
8. 10 Pulley Alignment Spindle Bearinsgs i E Resurfacing Fence Machine Placement ees E ee e sns a Electrical Safety Instructions Table Insert Adjustment 17 WHITING Dust Collection 17 PARTS asqa Test RUM TP NOE 18 A 6 19 2 A 19 n SINAI SUARUM Control 19 c uuu ro tup Cutter Height eee 20 Operation Overview 21 WARRANTY eee nnn no Stock Inspection amp Requirements 21 Changing Spindle Speeds 22 Installing Spindle 23 Cutter Rotation Direction 24 Cutter Installation 24 Hold Dowrns 27 Fence Positioning 28 Straight Shaping 29 Shaping End 30 Freehand Shaping 31 32 Zero Clearance Fence 33 Box GUAM cornada ni 34 Feather Boards 34 USE THE QUICK GUIDE PAGE LABELS TO SEARCH OUT INFORMATI
9. below the table using the smallest table insert allowed by cutter adjusting fences as close as practical to the cutter on both sides using a properly installed box guard and securing the guard as close to the workpiece as possible Keep the provided guard or other protective devices between your hands and the cutter at all times KEEPING HANDS SAFE Never pass your hands near or directly over or in front of the cutter As one hand approaches the 6 inch radius point move it in an arc motion away from the cutter to the outfeed side and reposition that hand more than 6 inches beyond the cutter Do not use awkward hand positions SMALL WORKPIECES There is a risk when shaping a small workpiece that it will slip between the fence boards and draw the operator s hand into the spinning cutter Keep fingers away from revolving cutter use fixtures when necessary Where practical shape longer stock and cut to size TESTING FOR CLEARANCE If the spinning cutter should contact the fence guard or insert the resulting flying debris presents injury hazards Unplug the shaper and always rotate the spindle by hand to test any new setup for proper cutter clearance before starting the shaper SAFE CUTTER INSTALLATION A tight spindle nut reduces the risk of the cutter or rub collars flying off during operation Always make sure that the arbor key and the spindle keyway are aligned Always use both spindle nuts and make sure they are
10. done with or without the fence because the rub collar or bearing dictates the depth of cut When the fence is used for these types of cuts the fence pieces are aligned with each other and are aligned with the forward most edge of the bearing or router bit Figure 37 We strongly recommend using the fence whenever possible because it allows for maximum support which results in safer operation Plunge Fence Pieces Aligned Plunge cutting is when the workpiece is fed over the top of the cutter or bit This type of cut is typically used for slots dovetails T slots etc The fence pieces must be aligned when plunge cutting to provide a single plane for the workpiece to slide against Figure 38 28 A CAUTION Keep the fence opening around the cutter as small as possible without interfering with the cutter rotation This configuration provides the best support for the workpiece and reduces operator exposure to the spinning cutter during operation GS End View ASA lt Direction Of Feed Supported Figure 36 Full face cut 3 End View lt Direction Of Feed Figure 37 Partial face cut FW End View CCE Direction of Cut Figure 38 Plunge cut Model W1827 For Machines Mfg Since 3 12 lt gt Straight Shaping Because the shaper fence
11. solid and stable and the workpiece must be firmly secured Templates A template is a workpiece holding jig with a shape or pattern that rides against the rub collar during operation as the cutter cuts the matching profile on the workpiece edge see Figure 45 Using templates allows identical parts to be cut with speed and accuracy When making a templates consider the following points Use a material that will smoothly follow the rub collar or fence Always consider the cutting circle and rub collar diameter for the correct depth of cut when designing your pattern 32 AX CAUTION Design holding jigs so screws and clamps DO NOT contact the cutter and the workpiece is held securely to the jig The jig must be stable on the shaper table Failure to do so could result in laceration or amputation injuries Figure 45 Template setup against the rub collar Model W1827 For Machines Mfg Since 3 12 Zero Clearance Fence A shop made zero clearance fence see Figure 46 provides more support than a standard fence and reduces tearout on narrow or fragile stock Using a zero clearance fence is the best way to reduce the risk associated with shaping inherently dangerous small stock To make a zero clearance fence do these steps 1 2 DISCONNECT SHAPER FROM POWER Remove the fasteners and fence boards on the split fence Place a 1x4 boa
12. Y s and the amount of other open lines throughout the system Explaining this calculation is beyond the scope of this manual If you are unsure of your system consult an expert or purchase a good dust collection how to book Connect a 4 flexible dust collection hose to the rear of the cutter guard and use a hose clamp to secure it in place Tug on the hose to make sure that it is firmly held in place 17 Figure 17 Leveling the table insert ring A CAUTION DO NOT operate the Model W1827 with out an adequate dust collection sys tem This machine creates substantial amounts of wood dust while operating Failure to use a dust collection system can result in short and long term respi ratory illness Model W1827 For Machines Mfg Since 3 12 Test Run Once the assembly is complete test run your machine to make sure it runs properly and is ready for regular operation The test run consists of verifying the following 1 The motor powers up and runs correctly and 2 the safety feature on the emergency STOP button works correctly If during the test run you cannot easily locate the source of an unusual noise or vibration stop using the machine immediately then review Troubleshooting on Page 43 If you still cannot remedy a problem contact our Tech Support at 360 734 3482 for assistance To test run the machine do these steps 1 Make s
13. short and long term respiratory illness To avoid this hazard always wear a respirator during operation Figure 35 Hold downs assembled and installed 27 yA lt ja o Model W1827 For Machines Mfg Since 3 12 Fence Positioning The type of cut dictates the position of the fence pieces during operation There are three basic types of cuts when straight shaping full face partial face and plunge cuts Full Face Fence Pieces Offset Full face cutting is similar to a jointer cut where the entire edge of the workpiece is removed These cuts are most often performed with straight tongue and groove crown moulding bits etc The outfeed fence must be set forward from the infeed fence when full face cutting so the workpiece is supported by the outfeed fence after it has been cut Figure 36 The distance that the outfeed fence is set forward from the infeed fence will dictate the depth of cut Keep in mind that removing too much material at one time increases the risk of kickback Instead make multiple passes if you need to remove a large amount of material Partial Face Cut Fence Pieces Aligned Partial face cutting is where part of the edge of the workpiece rides on a rub collar or bearing and is not cut These cuts are typically performed with profiles stile and rails rabbets etc Partial face removal cuts can be
14. table by wiping the table clean after every use this ensures moisture from wood dust does not remain on bare metal surfaces Keep the table rust free with regular applications of a quality paste wax or metal protectant 36 AWARNING MAKE SURE that your machine is unplugged during all maintenance pro cedures If this warning is ignored seri ous personal injury may occur Model W1827 For Machines Mfg Since 3 12 Lubrication Since all bearings are sealed and permanently lubricated simply leave them alone until they need to be replaced Do not lubricate them However the spindle slide and leadscrew do need lubrication with NLGI 2 grease To lubricate the spindle slide and leadscrew do these steps 1 DISCONNECT SHAPER FROM POWER 2 Use the spindle height handwheel to lower the spindle all the way then access the elevation assembly through the rear of the cabinet see Figure 49 3 Use mineral spirits shop rags and a stiff brush to clean away grease and built up grime from the surfaces of both slides and the threads of the leadscrew then apply a thin coat of NLGI 2 grease or equivalent to these surfaces 4 Fully raise and lower the spindle to distribute the grease 37 gt 2 gt Z lt gt Model W1827 For Machines Mfg Since 3 12 V Belt Tensioning amp Replacement The V belt trans
15. the life of your machine If you require additional machine service not included in this section please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Fence Board Alignment For safe and accurate shaping the fence boards must be parallel with one another so that they properly support the workpiece through the entire cutting operation To check and align the fence boards parallel with each other do these steps 1 DISCONNECT SHAPER FROM POWER 2 Make sure the fence boards are even with each other then place the straightedge against both fence boards as shown in Figure 52 If there is a gap between the straightedge and the fence boards use shims as needed between the fence boards and the mounting brackets to make the boards completely parallel with each other along their entire length 39 AWARNING MAKE SURE that your machine 1 unplugged during all maintenance pro cedures If this warning is ignored seri ous personal injury may occur Figure 52 Aligning fence boards Model W1827 For Machines Mfg Since 3 12 Pulley Alignment Pulley alignment is important to the performance of your shaper If the pulleys are just slightly out of alignment the shaper may suffer from power loss and decreased V belt life To align the pulleys do these steps 1 DISCONNECT SHAPER FROM POW
16. tight CUTTER POSITIONING Keep the cutters on the underside of the workpiece whenever possible to reduce operator exposure to the moving cutter AVOIDING CUTTER AND WORKPIECE GRAB Moving the workpiece into the cutter in the same direction as it is rotating will aggressively pull the workpiece from your hands and could draw them into the cutter Always make sure the cutter is rotating in the correct direction before starting shaper and always feed the workpiece against the rotation of the cutter PREPARING A WORKPIECE Always square up a workpiece before you run it through the shaper A warped workpiece is difficult to process and increases the risk of an accident Always inspect the workpiece before shaping The danger of kickback is increased when the stock has knots holes or foreign objects in it AVOIDING AN OVERLOAD Removing too much material in one pass increases the risk of the workpiece kicking back toward the operator Never attempt to remove too much material in one pass Several light passes are safer and give a cleaner finish SAFELY FEEDING A WORKPIECE We recommend using some type of fixture jig or hold down device to safely support the workpiece when feeding ALWAYS use a push stick when shaping small or narrow workpieces Use an outfeed support table if shaping long workpieces to make sure that they remain supported during the entire cutting procedure SAFETY GUARDS To reduce the risk of unintentional c
17. which require no lubrication during their lifetime In the rare event that a bearing fails your shaper will probably develop a noticeable rumble that will increase when the machine is put under load If allowed to get worse overheating of the journal containing the bad bearing could occur If the bad bearing is not replaced it will eventually seize doing damage to other parts of the machine Bearings are standard sizes and can be found through any regular bearing supply store or by ordering through Woodstock International However it is much easier to just replace the entire spindle cartridge assembly as one unit part X1827157A see Figure 54 Resurfacing Fence The fence can be resurfaced or made flat with a jointer to correct any warping This procedure should only be done if the fences will not align with each other after careful adjustment or they are warped To resurface the fence do these steps 1 Make sure the fence face mounting screws are far enough below the surface of the fence that they will not contact the jointer knives during operation Note New fence faces can easily be made out of a hardwood and resurfaced by using this same procedure 2 Align both fence faces as straight as possible using a straightedge or your jointer table as an alignment guide 3 Resurface the fences on the jointer as shown in Figure 55 Note Make sure the screws are countersunk deep enough so the workpiece will not co
18. work and always disconnect power before accessing or exposing electrical equipment DISCONNECT POWER FIRST Always disconnect machine from power supply BEFORE making adjustments changing tooling or servicing machine This eliminates the risk of injury from unintended startup or contact with live electrical components EYE PROTECTION Always wear ANSI approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles Everyday eyeglasses are not approved safety glasses Model W1827 For Machines Mfg Since 3 12 WEARING PROPER APPAREL Do not wear clothing apparel or jewelry that can become entangled in moving parts Always tie back or cover long hair Wear non slip footwear to avoid accidental slips which could cause loss of workpiece control HAZARDOUS DUST Dust created while using machinery may cause cancer birth defects or long term respiratory damage Be aware of dust hazards associated with each workpiece material and always wear a NIOSH approved respirator to reduce your risk HEARING PROTECTION Always wear hearing protection when operating or observing loud machinery Extended exposure to this noise without hearing protection can cause permanent hearing loss REMOVE ADJUSTING TOOLS Tools left on machinery can become dangerous projectiles upon startup Never leave chuck keys wrenches or any other tools on machine Alw
19. 0 Model W1827 For Machines Mfg Since 3 12 lt Freehand Shaping Freehand shaping is shaping without using the fence A rub collar is used to control the depth of cut and support the workpiece while cutting A piece of wood is clamped to the table to be used as a starting block The block supports the workpiece while you slowly pivot the workpiece into the cutter at the beginning of the cut see Figure 43 It is important to never start cutting at the corner of workpiece or kickback may occur even with the support of a starting block To set up the shaper for freehand shaping do these steps 1 DISCONNECT SHAPER FROM POWER 2 Remove the fence assembly from the shaper 3 Clamp the starting block to the table in a position that allows you to feed the workpiece into and against the rotation of the cutter see Figure 43 4 Install the cutter so it will cut in the correct direction and adjust the spindle height 5 Use a workpiece holding jig to guide the workpiece and protect your hands see the example in Figure 44 Read the tips on the next page when building a workpiece holding jig 6 Place the workpiece jig against the starting block 7 Slowly pivot and feed the workpiece into the cutter Avoid starting the cut on the corner of the workpiece as kickback could occur Once the cut is started the workpiece should be pulled away from the starting block AMPUTATION HAZARD Freehand shaping incr
20. 0 232 XPLWO1 LOCK WASHER 5 16 255 5522 SET SCREW 10 32 1 2 52 Model W1827 For Machines Mfg Since 3 12 Fence 314 de 315 313 307 309 334 309 324 REF PART DESCRIPTION REF PART DESCRIPTION 301 XPLWO2 LOCK WASHER 1 4 318 1827318 SAFETY GUARD 302 06 FLAT WASHER 1 4 319 XPSS11 SET SCREW 1 4 20 X 1 4 303 2 5 16 18 320 X1827320 RIGHT FENCE BRACKET 304 XPLWO1 LOCK WASHER 5 16 322 1827322 RIGHT FENCE BOARD 305 XPWO1 FLAT WASHER 1 2 323 XPFH23 FLAT HD SCR 5 16 18 X 1 1 2 306 HEX BOLT 5 16 18 X 1 324 1827324 HOLD DOWN PLATE 307 XPB31 HEX BOLT 1 4 20 X 1 325 1827325 GUARD BODY 308 XPNO5 HEX NUT 1 4 20 326 1827326 HOLD DOWN BAR 309 1827309 LOCK HANDLE 327 X1827327 HOLD DOWN BRACKET W LARGE HOLE 310 1827310 FENCE ADJUSTER BRACKET 328 1827328 KNOB BOLT 3 8 16 X 1 311 1827311 FENCE ADJUSTER SHAFT 329 1827329 T NUT 3 8 16 312 1827312 FENCE ADJUSTER HANDWHEEL 330 1827330 HOLD DOWN BRACKET W SMALL HOLE 313 1827313 KNOB 332 1827332 LEFT FENCE BRACKET 314 1827314 GUARD TIE DOWN SHAFT 333 26 HEX BOLT 1 4 20 X 1 1 2 315 1827315 GUARD TIE DOWN BAR 334 1827334 KNOB BOLT 3 8 16 X 1 1 4 316 1827316 KNOB BOLT 5 16 18 X 1 2 3 4 SHAFT 335 1827335 LEFT FENCE BOARD 317 07 FLAT WASHER 5 16 336
21. 1827336 KNOB BOLT 5 16 18 X 3 8 2 1 2 SHAFT 53 Model W1827 For Machines Mfg Since 3 12 Labels amp Cosmetics AWARNING Safety labels warn about machine hazards and how to prevent serious personal injury The owner of this machine MUST maintain the original location and readability of all labels on this machine If any label is removed or becomes unreadable REPLACE that label before allowing machine to be operated again Contact us at 360 734 3482 or www shopfoxtools com to order new labels 405 lt 3 409 404 410 413 REF PART DESCRIPTION REF PART DESCRIPTION 401 3376 MEDIUM SHOP FOX NAMEPLATE 408 XLABEL 07B UNPLUG MACHINE LABEL 402 XLABEL 08 READ MANUAL LABEL 409 X1827409 SPEED CHANGE LABEL 403 XPPAINT 1 SF WHITE TOUCH UP PAINT 410 XLABEL 04 ELECTRICITY LABEL 404 XLABEL 06 5 GLASSES RESPIRATOR LABEL 411 1827411 MACHINE ID LABEL 405 X1827405 HANDWHEEL DIRECTION LABEL 412 1827412 MODEL NUMBER LABEL 406 1827406 SPINDLE HEIGHT SCALE 413 X1827413 BASE BLACK STRIP LABEL 407 1827407 HAND NEAR CUTTER LABEL 54 CUT ALONG DOTTED LINE Model W1827 For Machines Mfg Since 3 12 Warranty Registration Name Street City State Phone Email Model Serial Dealer Name Zip Invoice Purchase Date The following information is given on a vo
22. 3 8 16 X 1 1 4 131 X1827131 OFF BUTTON LA68 CT BK01 116 21 HEX BOLT 3 8 16 X 3 4 132 1827132 E STOP BUTTON LA68 CT BK01 117 X1827117 SIDE CABINET ACCESS PANEL 133 X1827133 CONTROL PANEL ASSEMBLY 7 49 N e o ER 2 E S E N E lt lt Model W1827 For Machines Mfg Since 3 12 Spindle Parts List REF PART DESCRIPTION REF PART DESCRIPTION 150 X1827150 DRAWBAR 3 8 11 167 X1827167 SPINDLE SPACER 1 1 4 X 1 4 151 X1827151 TAPER LOCK NUT 3 8 11 168 SPINDLE SPACER 1 X 1 4 152 X1827152 SPANNER NUT 30 3 5 169 SPINDLE SPACER 3 4 X 1 4 153 X1827153 SPANNER LOCK WASHER 30MM 170 SPINDLE SPACER 1 1 4 X 3 8 154 X1827154 SPINDLE PULLEY ASSEMBLY 171 SPINDLE SPACER 1 X 3 8 155 XPR68M EXT RETAINING RING 40MM 172 SPINDLE SPACER 1 1 4 X 1 2 2 PC 156 XP6008ZZ BALL BEARING 6008ZZ 173 SPINDLE SPACER 1 X 1 2 2 PC 157 1 1827157 QUILL 174 SPINDLE SPACER 3 4 X 1 2 2 PC 157A 1827157 SPINDLE PULLEY amp QUILL ASSY 175 SPINDLE SPACER 1 1 4 X 3 4 2 PC 158 X1827158 BEARING SPACER 176 SPINDLE SPACER 1 X 3 4 2 PC 159 X1827159 CARTRIDGE LOWER FLANGE 177 SPINDLE SPACER 3 4 X 3 4 2 PC 160 XPK55M KEY 7 X 7 X 40 178 SPINDLE SPACER 1 1 4 X 1 2 PC 161 X1827161 SPINDLE CA
23. DED OPERATION To reduce the risk of accidental injury turn machine OFF and ensure all moving parts completely stop before walking away Never leave machine running while unattended MAINTAIN WITH CARE Follow all maintenance instructions and lubrication schedules to keep machine in good working condition A machine that is improperly maintained could malfunction leading to serious personal injury or death CHECK DAMAGED PARTS Regularly inspect machine for any condition that may affect safe operation Immediately repair or replace damaged or mis adjusted parts before operating machine MAINTAIN POWER CORDS When disconnecting cord connected machines from power grab and pull the plug NOT the cord Pulling the cord may damage the wires inside resulting in a short Do not handle cord plug with wet hands Avoid cord damage by keeping it away from heated surfaces high traffic areas harsh chemicals and wet damp locations EXPERIENCING DIFFICULTIES If at any time you experience difficulties performing the intended operation stop using the machine Contact Technical Support at 360 734 3482 Model W1827 For Machines Mfg Since 3 12 Additional Safety for Shapers GUARDING FROM CUTTER EXPOSURE When setting up cuts take every possible step to reduce operator exposure to the cutter to prevent laceration or amputation injuries These steps include but are not limited to Keeping the unused portion of the cutter
24. ER 2 Remove the motor cover from the back of the shaper cabinet to expose the motor and pulleys 3 Check the alignment with a straightedge If the pulleys are in alignment the straightedge should touch the two sides of each pulley evenly as shown in Figure 53 If the pulleys are correctly aligned with each other no adjustments are needed Replace the motor cover If the pulleys are NOT correctly aligned proceed with Step 4 4 This process is easiest with the help of another person Loosen the four bolts that attach the motor to the motor base One person should adjust the motor either up or down while the other person measures the alignment of the pulleys with a straightedge Figure 53 Checking pulley alignment 5 When the pulley alignment is correct re tighten the motor to the motor base 6 Inspect your results If necessary repeat this procedure until the pulleys are properly aligned Note You can also make small adjustments in the motor pulley alignment by raising or lowering it along the motor shaft To do this loosen the two set screws one is shown in Figure 53 which are in the groove of the middle motor pulley and move the pulley into position Tighten the set screws when the alignment is satisfactory 40 Model W1827 For Machines Mfg Since 3 12 Spindle Bearings The spindle cartridge assembly equipped with the Model W1827 features factory sealed bearings
25. GHT LOCK KNOB 236 5 XPCS007 CENTRIFUGAL SWITCH 1 2 3450 210 1827210 HEIGHT LOCK SHAFT 236 6 1 CONTACT PLATE 211 XPNO2 HEX NUT 5 16 18 236 7 4005 S CAPACITOR 400M 125V 1 3 4 X 3 3 8 212 HEX BOLT 5 16 18 X 1 236 8 XPCO50A R CAPACITOR 50M 350V 1 3 4 X 3 3 8 213 X1827213 SHAFT CONNECTOR 236 9 620577 BALL BEARING 620577 214 1827214 GEAR FLAT WASHER 236 10 P6203ZZ BALL BEARING 620377 215 X1827215 GEAR 237 1 1827237 DRIVE SHAFT 216 1827216 KEYED GEAR SHAFT BUSHING 238 XPWO1 FLAT WASHER 1 2 217 XPK37M KEY 4X 4X 16 239 X1827239 MOTOR MOUNT PLATE 218 X1827218 HEIGHT LOCK GEAR 240 1827240 KNOB BOLT 3 8 16 219 X1827219 GEAR SHAFT 241 XPLWO7 LOCK WASHER 1 2 220 1827220 HEIGHT GEARING HOUSING 242 XPB54 BOLT 1 2 20 X 1 221 XPWO1 FLAT WASHER 1 2 243 X1827243 POINTER 222 06 HEX NUT 1 2 12 244 506 PHLP HD SCR 10 24 X 3 8 223 25 CAP SCREW 3 8 16 X 1 1 4 246 X1827246 POINTER SHAFT 224 24 HEX BOLT 3 8 16 X 1 1 4 247 1 1827247 SLOTTED PLATE 225 X1827225 GEAR SHAFT BUSHING 248 X1827248 SPINDLE BRACKET SUPPORT 226 V BELT A 30 249 X1827249 HEIGHT LEADSCREW 227 XPVA28 V BELT A 28 250 1 1827250 LEADSCREW GEAR 228 XPK157M KEY7X7X50 251 X1827251 HEIGHT HANDWHEEL 229 X1827229 MOTOR PULLEY 252 X1827252 HANDWHEEL HANDLE 230 XPB11 HEX BOLT 5 16 18 X 1 1 2 253 XPB31 HEX BOLT 1 4 20 X 1 231 XPWO7 FLAT WASHER 5 16 254 XPNO5 HEX NUT 1 4 2
26. MODEL W1827 9 HP HEAVY DUTY SHAPER OWNER S MANUAL FOR MODELS MANUFACTURED SINCE 3 12 Phone 360 734 3482 Online Technical Support tech support shopfox biz COPYRIGHT O AUGUST 2012 BY WOODSTOCK INTERNATIONAL INC WARNING NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF WOODSTOCK INTERNATIONAL INC TS14984 Printed in Taiwan Ah WARNING This manual provides critical safety instructions on the proper setup operation maintenance and service of this machine tool Save this document refer to it often and use it to instruct other operators Failure to read understand and follow the instructions in this manual may result in fire or serious personal injury including amputation electrocution or death The owner of this machine tool is solely responsible for its safe use This responsibility includes but is not limited to proper installation in a safe environment personnel training and usage authorization proper inspection and maintenance manual availability and compre hension application of safety devices cutting sanding grinding tool integrity and the usage of personal protective equipment The manufacturer will not be held liable for injury or property damage from negligence improper training machine modifications or misuse WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals
27. Machines Mfg Since 3 12 ACCESSORIES Shaper Accessories The following shaper accessories may be available through your local Woodstock International Inc Dealer If you do not have a dealer in your area these products are also available through online dealers Please call or e mail Woodstock International Inc Customer Service to get a current listing of dealers at 1 800 840 8420 or at salesewoodstockint com The W1105 Woodstock Board Buddies hold the workpiece against the table and fence during cutting operations These Board Buddies are made from die cast aluminum and feature non marring green neoprene rubber wheels Because the wheels turn in both directions they function as hold downs rather than anti kickback devices Mounts to fences 3 to 3 2 high x 1 or wider with the optional Model W1107 12 Tracks or the Model W1108 24 Tracks The W1500 SHOP FOX Right Angle Jig allows you to make cuts on board ends and various other cuts with complete accuracy and improved safety Constructed using top quality aluminum castings and plates which are machined to exacting tolerances It has the perfect weight use ratio to dampen vibration yet is still light enough to easily slide the workpiece through the shaping process Its quality and precision are evident from the first cut The features of the Model W1764 Small Power Feeder include 7 HP 110V 1 2A motor variable number of speeds between 61 2 39 FPM three synthetic r
28. ON FAST IS S LYVd 3521435 JDNVNALNIVW 0 Model W1827 For Machines Mfg Since 3 12 INTRODUCTION Woodstock Technical Support Woodstock International Inc is committed to customer satisfaction Our intent with this manual is to include the basic information for safety setup operation maintenance and service of this product 2 9 gt In the event that questions arise about your machine please contact Woodstock International Technical Support at 360 734 3482 or send e mail to tech support shopfox biz Our knowledgeable staff will help you troubleshoot problems or process warranty claims If you need the latest edition of this manual you can download it from http www shopfox biz If you have comments about this manual please contact us at Woodstock International Inc Attn Technical Documentation Manager P O Box 2309 Bellingham WA 98227 Email manualsewoodstockint com Model W1827 For Machines Mfg Since 3 12 Controls amp Features 2 Piece Independently Adjustable Fence Workpiece Hold Down Spindle Lock Spindle Height Scale Adjustable Safety Guard 4 Motor Cover f Power Connection Junction Box Spindle Height Handwheel Control Panel Figure 1 Mode
29. RTRIDGE 179 SPINDLE SPACER 1 X 1 2 PC 162 180 SPINDLE SPACER 374 X 1 2 PC 163 XPCAP17M SCREW 4 7 X 10 181 X1827181 SPINDLE 1 1 4 164 XPR43M EXT RETAINING RING 50MM 182 X1827182 SPINDLE 1 165 XPN37 HEX NUT 1 1 4 7 LH 183 X1827183 SPINDLE 3 4 166 XPN36 HEX NUT 1 1 4 7 184 X1827184 BEARING SPACER 50 Model W1827 For Machines Mfg Since 3 12 Motor 222 218 215 227 226 lt lt So 5 202 A 4 243 j e 937 236 e 238 244 j 222 242 238 d 241 239 202 MU 6 236 3 236 4 1 C 236 2 236 7 236 8 QU lt lt i 236 6 236 5 236 9 236 10 1 Oo Model W1827 For Machines Mfg Since 3 12 Motor Parts List REF PART DESCRIPTION REF PART DESCRIPTION 201 XPNO8 HEX NUT 3 8 16 233 SCREW 5 16 18 X 1 202 XPLW04 LOCK WASHER 3 8 234 X1827234 COMPRESSION SPRING 3 4 X 20 3 203 XPWO2 FLAT WASHER 3 8 235 X1827235 KEY 3 8 X 3 4X 1 204 XPB24 HEX BOLT 3 8 16 X 1 1 4 236 X1827236 MOTOR 5HP 220V 1 PH 205 XPB21 HEX BOLT 3 8 16 X 3 4 236 1 X1827236 1 MOTOR FAN COVER 206 XPBO2 HEX BOLT 1 4 20 X 5 8 236 2 X1827236 2 MOTOR FAN 207 XPLWO2 LOCK WASHER 1 4 236 3 X1827236 3 CAPACITOR COVER 208 XPWO6 FLAT WASHER 1 4 236 4 1827236 4 MOTOR JUNCTION BOX 209 X1827209 HEI
30. SE DO NOT STAPLE WARRANTY Woodstock International Inc warrants all Shop Fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner This warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents lack of maintenance or reimbursement of third party expenses incurred Woodstock International Inc will repair or replace at its expense and at its option the Shop Fox machine or machine part which in normal use has proven to be defective provided that the original owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase of the product within two years and provides Woodstock International Inc reasonable opportunity to verify the alleged defect through inspection If it is determined there is no defect or that the defect resulted from causes not within the scope of Woodstock International Inc s warranty then the original owner must bear the cost of storing and returning the product This is Woodstock International Inc s sole written warranty and any and all warranties that may be implied by law including any merchantability or fitness for any particular purpose are hereby limited to the duration of this written warranty We do not warrant that Shop Fox machinery complies with the provisions of any law or acts In no event shall Woodstock International Inc s lia
31. at the same spindle speed Cutters with 31 2 or larger outside diameter must be operated at the slowest speed 2 lt a o not use a spindle speed that exceeds the speed rating of the cutter e Wear heavy leather gloves when handling cutters to avoid laceration injuries cutters are SHARP e Keep the spindle spacers and cutter clean and free of debris to prevent them from binding when placed on the spindle e Use the smallest table insert opening possible to keep the gap between the table surface and the cutter to a minimum This will help keep wood chips from falling into the cabinet provide better workpiece support and increase operator safety by reducing risk of kickback or accidental contact with the cutter 24 Model W1827 For Machines Mfg Since 3 12 lt Whenever possible setup the cutter so that it cuts the workpiece from the underside This creates a safety barrier between your hands and the cutter If the cutter is designed to remove material from the top of the workpiece we recommend you mount the cutter upside down then reverse the spindle rotation and feed direction In this confisuration the workpiece provides a safety barrier between the cutter and the operator Always use the largest spindle possible to reduce stress on the spindle bearings If necessary to install a cutter with a larger bore than the spindle diameter only use bushing that is des
32. ays verify removal before starting INTENDED USAGE Only use machine for its intended purpose and never make modifications not approved by Woodstock Modifying machine or using it differently than intended may result in malfunction or mechanical failure that can lead to serious personal injury or death AWKWARD POSITIONS Keep proper footing and balance at all times when operating machine Do not overreach Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury CHILDREN amp BYSTANDERS Keep children and bystanders at a safe distance from the work area Stop using machine if they become a distraction GUARDS amp COVERS Guards and covers reduce accidental contact with moving parts or flying debris make sure they are properly installed undamaged and working correctly FORCING MACHINERY Do not force machine It will do the job safer and better at the rate for which it was designed NEVER STAND ON MACHINE Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted STABLE MACHINE Unexpected movement during operation greatly increases risk of injury or loss of control Before starting verify machine is stable and mobile base if used is locked USE RECOMMENDED ACCESSORIES Consult this owner s manual or the manufacturer for recommended accessories Using improper accessories will increase risk of serious injury UNATTEN
33. bility under this warranty exceed the purchase price paid for the product and any legal actions brought against Woodstock International Inc shall be tried in the State of Washington County of Whatcom We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability standards We reserve the right to change specifications at any time because of our commitment to continuously improve the quality of our products WOODSTOCK INTERNATIONAL INC High Quality Machines and Tools Woodstock International Inc carries thousands of products designed to meet the needs of today s woodworkers and metalworkers Ask your dealer about these fine products JOINTERPAL Rotacator STOP DU RASTICK Gi mann REBEL BOARD BUDDIES PLANER PAL pM PARROT SLICKPLANE PRO STIR ABRASIVE BELT amp DISC CLEANER A CCU SHARP Aluma Classic STEEL FINE TOOLS WHOLESALE WOODSTOCK INTERNATIONAL INC Phone 360 734 3482 Fax 560 671 3053 Toll Free Fax 800 647 8801 2309 Bellingham WA 98227 SHOPFOX BIZ
34. boards are independently adjustable you can set up the shaper to cut part or all of the workpiece edge To set up the fence for cutting material from the whole edge of the workpiece do these steps 1 8 Loosen the infeed fence bracket lock handle that secures it to the guard body Turn the fence adjuster handwheel located on the back of the fence bracket and adjust the infeed fence until the workpiece contacts the cutter at the desired location then re tighten the lock handles Adjust the outfeed fence even with the infeed fence Set both fence boards as close to the cutter from side to side as possible without interfering with the cutter rotation Make sure that the fence boards are firmly secured to the brackets and that all knobs and locks are tight Turn the shaper ON Using a piece of scrap wood advance the workpiece just past the edge of the outfeed fence and turn the machine OFF DO NOT remove the workpiece from the infeed fence face Once the cutter has come to a complete stop adjust the outfeed fence so that it just touches the newly cut edge as shown in Figure 39 Tighten the outfeed fence bracket lock handle To set up the fence for partial edge removal do these steps 1 Loosen the infeed fence bracket lock handle that secures it to the guard body Turn the fence adjuster handwheel and adjust the infeed fence until the workpiece contacts the cutter at the desired location then re tighten th
35. del W1827 For Machines Mfg Since 3 12 Table Insert Adjustment The aluminum table insert is held in place by a cast iron insert ring which should be adjusted level with the table top see Figure 17 This is necessary to avoid the workpiece catching on the insert or ring during operation causing an unsafe condition and poor cutting results To make the inserts and insert ring level with the table top do these steps 1 DISCONNECT SHAPER FROM POWER 2 Remove the table inserts then remove the three Phillips screws that secure the insert ring to the table top 3 Lay a precision straightedge across the insert ring and the table then adjust the three set screws that are in the other holes see Figure 17 until the insert ring is level with the table top in all directions 4 Replace the Phillips screws but do not overtighten them 5 Replace the table inserts then use the straightedge to re check the inserts If necessary repeat this procedure until both the insert ring and table inserts are completely level with the table top in all directions Dust Collection Recommended CFM at Dust Port 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector To determine the CFM at the dust port you must take into account many variables including the CFM rating of the dust collector the length of hose between the dust collector and the machine the amount of branches or
36. dous situation which if not avoided AWARNING COULD result in death or serious injury A CAUTION Indicates a potentially hazardous situation which if not avoided MAY result in minor or moderate injury This symbol is used to alert the user to useful information about NOTICE proper operation of the equipment or a situation that may cause damage to the machinery Standard Machinery Safety Instructions OWNER S MANUAL Read and understand this owner s manual BEFORE using machine TRAINED OPERATORS ONLY Untrained operators have a higher risk of being hurt or killed Only allow trained supervised people to use this machine When machine is not being used disconnect power remove switch keys or lock out machine to prevent unauthorized use especially around children Make workshop kid proof DANGEROUS ENVIRONMENTS Do not use machinery in areas that are wet cluttered or have poor lighting Operating machinery in these areas greatly increases the risk of accidents and injury MENTAL ALERTNESS REQUIRED Full mental alertness is required for safe operation of machinery Never operate under the influence of drugs or alcohol when tired or when distracted ELECTRICAL EQUIPMENT INJURY RISKS You can be shocked burned or killed by touching live electrical components or improperly grounded machinery To reduce this risk only allow an electrician or qualified service personnel to do electrical installation or repair
37. e before servicing electrical components QUALIFIED ELECTRICIAN Due to the inherent hazards of electricity only a qualified electrician should perform wiring tasks on this machine If you are not a qualified electrician get help from one before attempting any kind of wiring job WIRE CONNECTIONS All connections must be tight to prevent wires from loosening during machine operation Double check all wires disconnected or connected during any wiring task to ensure tight connections WIRE COMPONENT DAMAGE Damaged wires or components increase the risk of serious personal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task replace those wires or components before completing the task NOTICE The photos and diagrams best viewed in color You can view these pages in color at www shopfox biz RED MOTOR WIRING The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box MODIFICATIONS Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results including serious injury or fire CAPACITORS INVERTERS Some capacitors and power inverters store an electrical charge for up to five minutes after being disconnected from the power source To avoid being shocked wait at least this long before wo
38. e lock handle Align the outfeed fence with the infeed fence as shown in Figure 40 29 A DANGER AMPUTATION HAZARD Accidental contact with a spinning cutter will remove parts of fingers or large chunks of flesh Safety guards greatly reduce this risk and must always be used when operating this machine AWARNING AMPUTATION HAZARD Always feed the workpiece AGAINST the direction that the cutter is rotating to reduce the risk of injury Supported lt Direction Of Feed Figure 39 Fence setup for jointing type operations Guard Not Shown for Clarity EN End View lt Direction Of Feed Figure 40 Fence setup for partial edge removal Guard Removed for Clarity Model W1827 For Machines Mfg Since 3 12 5 Now place a straightedge against both faces of the fence to check alignment Correct Rotation 6 Once both fence pieces are aligned tighten the d fence bracket lock handles Z feed Fence Feed Direction With Grain A 7 Set both fence boards as close to the cutter from side to side as possible without interfering with the cutter rotation Make sure that the fence boards are Incorrect Against Grain firmly secured to the brackets and that all knobs and Rotation locks are tight C Outf
39. e time during normal operations Full Load Current Rating at 220V 25 Amps Circuit Requirements This machine is prewired to operate on a 220V power supply circuit that has a verified ground and meets the following requirements Circuit Type 220V 240V 60 Hz Single Phase Circuit Size ecc cerent deans eene nn 30 Amps Plug Receptacle NEMA L6 30 Cord S Type 3 Wire 10 AWG 300 VAC AWARNING The machine must be properly set up before it is safe to operate DO NOT connect this machine to the power source until instructed to do later in this manual AWARNING Incorrectly wiring or grounding this machine can cause electrocution fire or machine damage To reduce this risk only an electrician or qualified service personnel should do any required electrical work on this machine NOTICE The circuit requirements listed in this manual apply to a dedicated circuit where only one machine will be running at a time If this machine will be connected to a shared circuit where multiple machines will be running at the same time consult a qualified electrician to ensure that the circuit is properly sized for safe operation 1V2I4 12313 E lt O Model W1827 For Machines Mfg Since 3 12 Grounding Requirements This machine MUST be grounded In the even
40. eases the risk of injury because the cutter is more exposed than usual To reduce this risk ALWAYS feed the workpiece with a starting block and a hold down jig to keep your hands at a safe distance from the cutter during the entire operation 31 AWARNING Freehand shaping can only be done when a rub collar is used in the cutting setup Without a rub collar there is no way to support the workpiece during the cut Starting Figure 43 Feeding technique when using a starting pin U m gt Figure 44 Example of using a holding jig on a starting block 2 lt a m o Model W1827 For Machines Mfg Since 3 12 When making a workpiece holding jig consider the following points Secure your workpiece on the three sides that will not be cut use toggle clamps or fasten the workpiece to the jig with wood screws Make the jig stable and sturdy Fasten the hand holds so hands will remain at least 6 away from the cutter during the entire operation Ensure that clamps and hidden screws will not come into contact with the cutter Design your fixture so that all cutting occurs underneath the workpiece Make sure the workpiece rests flat on the table not on the fixture Remember there is tremendous cutting force on the workpiece The workpiece holding jig must be
41. ed with this machine must contain a ground wire match the required plug and receptacle and meet the following requirements Minimum Gauge Size at 220V 10 AWG Maximum Length Shorter is Better 50 ft 10 L6 30 GROUNDED LOCKING RECEPTACLE Grounding Prong is Hooked L6 30 LOCKING PLUG Current Carrying Prongs Figure 2 NEMA L6 30 plug amp receptacle CAUTION No adapter should be used with the required plug If the plug does not fit the available receptacle or the machine must be reconnected to a different type of circuit the reconnection must be made by an electrician or qualified service personnel and it must comply with all local codes and ordinances Model W1827 For Machines Mfg Since 3 12 SETUP L Hold DOWNS eusscixesxesosXe ava ueber 4 Inventory M Knob Bolts 16 18 x 1 23 4 Shaft 2 The following is a description of the main Knob Bolts 5 1 18 x 3 2 2 1 2 Shaft 2 components shipped with the Model W1827 Lay V Belt 28 1 the components out to inventory them P Spindle w Nuts amp Spacers 2 4 1 Q Spindle w Nuts amp Spacers 1 1 Note If you can t find an item on this list Spindle w Nuts amp Spacers 11 4 1 check the mounting location on the machine S Lock Handles 2 exami
42. eed Fence 7__ nfeed Fence Always feed the wood with the grain and against the Feed Direction rotation of the cutter as shown in Figure 41 Another way to conceptualize this is to always feed the wood Figure 41 Feeding the workpiece with the into the cutter so that the cutter is pushing against the grain against cutter rotation direction of feed Never feed wood in the same direction as the cutter rotation This is called a climb cut and is extremely dangerous Also examine the grain on the side edge of the board Whenever possible run the board so the shaper cutters are cutting with the grain as shown in Figure 41 This will minimize the chance of tear out Shaping End Grain It can be difficult to shape end grain and produce good results Consider the following points to help shape end grain successfully yA lt a m sure the cutter is sharp End grain is especially tough and can easily burn e Use the miter gauge when shaping end grain on a narrow workpiece to ensure the workpiece remains stable against the forces of the cutter 2 Direction of Feed e Place a backing board behind the workpiece to prevent tear out on the trailing edge Figure 42 Sequence for cutting the full end grain cuts before cuts that are with the perimeter of a workpiece grain see Figure 42 This will help prevent end grain tear out 3
43. er or citrus based degreaser DO NOT use chlorine based solvents such as brake parts cleaner or acetone if you happen to splash some onto a painted surface you will ruin the finish AWARNING NEVER clean with gasoline or other petroleum based solvents Most have low flash points which make them extremely flammable A risk of explosion and burning exists if these products are used Serious personal injury may occur if this warning is ignored Y adito CAUTION ALWAYS work in well ventilated areas far from possible ignition sources when using solvents to clean machinery Many solvents are toxic when inhaled or ingested Use care when disposing of waste rags towels to be sure they DO NOT create fire or environmental hazards Model W1827 For Machines Mfg Since 3 12 Assembly Installing Cutter Guard The guard tie downs are used to secure the guard to the table and are used when re positioning the guard To install the cutter guard do these steps 1 Insert each of the double threaded bars into a guard tie down shaft as shown in Figure 5 and align the groove in the bar with the set screw in the top of the shaft 2 Tighten the set screw to secure each cross bar as shown in Figure 6 3 Thread the round knobs onto each end of the cross bars as shown in Figure 7 13 Figure 5 Inserting cr
44. fers power from the motor to the spindle If the V belt does not have the proper tension or is damaged in any way the shaper will not operate optimally and unnecessary wear on the moving parts will occur Regularly check the V belt tension and replace it when necessary To tension replace the V belt do these steps 1 DISCONNECT SHAPER FROM POWER 2 Remove the rear and side motor access panels 3 Loosen the two motor adjustment hex bolts see Figure 50 DO NOT remove the bolts completely 3 If the V belt is cracked excessively worn Figure 50 Motor adjustment hex bolts damaged slide the motor toward the spindle then replace the V belt 4 To tension the V belt slide the motor away from the spindle until the V belt is snug then tighten the Deflection bolts The amount of V belt deflection between the pulley should be approximately 4 when moderate pressure is applied as illustrated in Figure 51 5 When the V belt is adjusted properly re tighten the motor mount hex bolts 6 Check to make sure the V belt is correctly aligned on both pulleys refer to Pulley Alignment on Page 40 for detailed instructions Figure 51 Checking V belt tension lt lt 38 Model W1827 For Machines Mfg Since 3 12 SERVICE General This section covers the most common service adjustments or procedures that may need to be made during
45. he left side of the cabinet see Figure 21 3 Rotate the spindle height handwheel to bring the cutter to the required height then re tighten the lock see Figure 22 20 Figure 21 Spindle lock on the left side of the cabinet Spindle Height Handwheel Figure 22 Spindle height scale and handwheel Model W1827 For Machines Mfg Since 3 12 Operation Overview This overview explains the basic process that happens during an operation with this machine Familiarize yourself with this process to better understand the remaining parts of the Operation section Stock Inspection amp Requirements Follow these rules when choosing and cutting stock To complete a typical operation the operator does the following 1 Examines the workpiece to make sure it is suitable for cutting 2 Installs the cutter onto the spindle and adjusts the spindle height for the operation 3 Correctly adjusts the safety guard and fence boards for the operation and locks them in place 4 Checks the outfeed side of the machine for proper support and to make sure the workpiece can safely move past the cutter without interference from other objects 5 Places the workpiece on the infeed side of the table and firmly against the fence stabilizing it with hold downs jigs or other safety workpiece holding devices 6 Wears safety glasses and a respirator and
46. hrough Because of the consistent pressure featherboards place on the stock cuts are more consistent the risk of kickback is greatly reduced and the operator s hands do not need to get near the cutter to maintain feeding pressure If a kickback does occur featherboards will also slow down or stop the workpiece A shop made featherboard can be made to accommodate sizes of stock that the included hold downs cannot reach Figure 48 shows the dimensions of a basic featherboard The ultimate size is flexible and should be built around the size of stock you are shaping The fingers can be cut with a bandsaw or table saw To install a featherboard feed a piece of stock halfway through the machine then turn the machine OFF Place the featherboard against the stock so all the fingers touch the edge of the stock then clamp the featherboard to the fence or table For best results place featherboards just before and just after the cutter An alternative mounting method for tables is to rout a slot in the featherboard and use T slot mounting hardware to secure the featherboard 34 Figure 47 Example demonstrating way to build a box guard a 30 45 Cut fingers 1 8 1 4 thick Drill or rout iT optional hole Wood P stock for T slot mounting a T Figure 48 Basic featherboard construction Model W1827 For
47. igned for this purpose and do not use more than one bushing Use the spacers to install the cutter as low as possible on the spindle in order to decrease the risk of accidental contact with the cutter and reduce wear on the spindle bearings Note Each spindle supplied with your shaper comes with eight spacers in these heights 1 4 2 8 1 2 2 3 4 2 and 1 2 Cutter Installation Before installing cutters you must plan the configuration of rub collars and cutters required for the intended application No matter how the rub collars are configured on the spindle they must allow the hex nuts to tightly fasten down to prevent the rub collars and cutter from being loose on the spindle There are three setup positions for rub collars ABOVE THE CUTTER as shown in Figure 30 This setup is the safest and produces the most consistent results BETWEEN TWO CUTTERS as shown in Figure 31 This setup has the advantage of making two profile cuts in a single pass BELOW THE CUTTER as shown in Figure 32 This setup allows the cut to be viewed by the operator however it is also the most dangerous because the operator is exposed to the moving cutter WE DO NOT RECOMMEND SHAPING WITH A RUB COLLAR BELOW THE CUTTER 25 AWARNING DO NOT use a spacer or other substitute for a rub collar that could break apart during operation resulting in laceration amputation or impact injuries
48. indle switch ON button at fault Motor at fault Motor or component loose or bro ken Cutter at fault V belt worn or loose Motor fan rubbing on fan cover Spindle at fault Pulley loose 7 Machine incorrectly installed Motor bearings at fault CORRECTIVE ACTION Twist the STOP button clockwise until it pops out to reset it Ensure power supply is ON has correct voltage Test for good contacts correct the wiring 4 Correct motor wiring connections Page 46 O Q Reset adjust trip load dial if necessary replace Ensure circuit size is correct replace weak breaker Check fix broken disconnected or corroded wires Test replace if faulty Replace Test repair replace Only cut wood ensure moisture is below 20 Use correct sharp cutter reduce feed rate depth of cut Tension replace V belt Page 38 Wire motor correctly Page 46 Replace loose pulley shaft Test repair replace Clean motor let cool and reduce workload Replace Test repair replace Inspect replace damaged bolts nuts and re tight en Replace damaged cutter Tension replace V belt Page 38 Fix replace fan cover replace loose damaged fan Tighten loose spindle replace defective spindle or spindle cartridge Realign replace shaft pulley set screw and key 7 Tighten mounting bolts relocate shim machine Test by rotating shaft rotati
49. k Nicked or chipped cutter 2 Replace the cutter or have it professionally sharp ened Feeding workpiece too fast 3 Slow down the feed rate 4 Taking too deep of a cut 4 Take a smaller depth of cut Always reduce cutting depth when working with hard woods Cutting against the grain of the 5 Cut with the grain of the wood Divots in the edge of the 1 Inconsistent feed speed 1 Move smoothly or use a power feeder cut snipe Inconsistent pressure against the 2 Apply constant pressure fence and rub collar Fence not adjusted correctly 3 Adjust fence Workpiece edge is warped 4 Use jointer table saw to square up workpiece edge Some amount of snipe may be 5 Plan ahead by shaping workpiece and cutting off inevitable ends to remove snipe Model W1827 For Machines Mfg Since 3 12 Electrical Safety Instructions These pages are current at the time of printing However in the spirit of improvement we may make changes to the electrical systems of future machines Study this diagram carefully If you notice differences between your machine and these wiring diagrams call Woodstock International Technical Support at 360 734 3482 AWARNING SHOCK HAZARD Working on wiring that is connected to a power source is extremely dangerous Touching electrified parts will result in personal injury including but not limited to severe burns electrocution or death Disconnect the power from the machin
50. known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals Work in a well ventilated area and work with approved safety equip ment such as those dust masks that are specially designed to filter out microscopic particles Contents 3 c 7 2 INTRODUCTION sacra 2 ACCESSORIES 2 obra OPERE PEE VR Woodstock Technical Support 2 Shaper Accessories Controls amp Features 3 Machine Specifications 4 gener GEB SAFETY 2 6 Table amp inca Standard Machinery Safety Instructions 6 Lubricati6 fl 2205902059595 di ens Additional Safety for Shapers 8 V Belt Tensioning amp Replacement ELECTRICAL cis 9 SERVICE M aa Circuit Requirements 9 General ME UC wasa Grounding Requirements 10 Fence Board Alignment Extension Cords
51. l W1827 controls and features For Your Own Safety Read Instruction Manual Before Operating Shaper Wear eye protection Be sure keyed washer is directly under spindle nut and spindle nut is tight Feed workpiece against rotation of cutter Do not use awkward hand positions Keep fingers away from spinning cutter use fixtures or jigs when necessary Use overhead guard when adjustable fence is not in place AWARNING NOLLINCOYLNI Model W1827 For Machines Mfg Since 3 12 INTRODUCTION MACHINE SPECIFICATIONS Woodstock International Inc Phone 800 840 8420 Web www shopfox biz MODEL W1827 SHOP FOX 5 HP SHAPER Product Dimensions rase 562 lbs Width side to side x Depth front to back x Height 34 3 4 x 35 1 2 x 43 in Footprint Length x Width enr eren e 26 x 27 in Shipping Dimensions Wood Crate eg g Machine kusay 720 lbs Length x Width x Height oes aq A 40 x 30 x 43 in Electrical Power Requirement u u u e e seo 220V Single Phase 60 Hz Minimum Circuit Size 30A reto C Push Button ON OFF Emergency Stop Lever for Forward Reverse Switch Voltage
52. le speed see Figure 23 Use slower speeds for larger cutters Spindle The spindle speed is changed by adjusting the V belt position on the motor and spindle pulleys as illustrated in Figure 24 To reposition the V belt on the pulleys do these steps 1 DISCONNECT SHAPER FROM POWER lt fad a 2 Remove the side and rear motor access panels Figure 24 V belt positions for the 3 Loosen the two motor adjustment hex bolts see different spindle speeds Figure 25 then slide the motor toward the spindle assembly DO NOT remove the bolts completely 4 Position the V belt on the pulleys for the selected speed 5 Slide the motor and motor mount assembly to the left until the V belt is snug then tighten the bolts The amount of V belt deflection between the pulleys should be approximately 1 4 when pressed with moderate pressure Loosen These Bolts 6 Check to make sure the V belt is correctly aligned on both pulleys refer to Pulley Alignment on Page 40 for detailed instructions Figure 25 Motor adjustment hex bolts 277 Model W1827 For Machines Mfg Since 3 12 lt Installing Spindle The Model W1827 comes with three interchangeable spindles 1 4 1 and 3 4 see Figure 26 The spindles must be inserted correctly and remain stable in order to produce quality wo
53. locates push sticks if needed 7 Starts the machine 8 Verifies cutter rotation and feed directions 9 Holds the workpiece firmly and flatly against both the table and fence and then pushes the workpiece past the cutter at a steady and controlled rate until the workpiece moves completely beyond the cutter The operator is very careful to keep the workpiece firmly against the table and fence during the entire cut while also keeping hands well away from the spinning cutter 10 Stops the machine 21 Workpiece Material Your shaper and cutters are designed to cut wood and wood products ONLY DO NOT attempt to cut man made materials such as glass metal plastics etc that may cause the cutter or workpiece to break apart which could cause serious personal injury or property damage Foreign Objects Nails staples dirt rocks and other foreign objects are often embedded in wood While cutting these objects can become dislodged and hit the operator cause kickback and break or chip the cutter which might then fly apart Always visually inspect your workpiece for these items If they cannot be removed do NOT cut the workpiece Large Loose Knots Loose knots can become dislodged during the shaping operation Large knots can cause kickback and machine damage Choose workpieces that do not have large loose knots or plan ahead to avoid cutting through them Wet or Green Stock Cutting wood with a moisture conten
54. luntary basis It will be used for marketing purposes to help us develop better products and services Of course all information is strictly confidential 1 m How did you learn about us Advertisement Mail Order Catalog Friend Website How long have you been a woodworker metalworker Other Local Store 20 Years 10 No No 0 2 Years 2 8 Years 8 20 Years How many of your machines or tools are Shop Fox _ 0 2 3 5 6 9 Do you think your machine represents a good value Yes Would you recommend Shop Fox products to a friend Yes What 1 your age group 20 29 50 59 30 39 60 69 What is your annual household income 20 000 29 000 30 000 39 000 50 000 59 000 60 000 69 000 Which of the following magazines do you subscribe to Cabinet Maker Family Handyman Hand Loader Handy Home Shop Machinist Journal of Light Cont Popular Mechanics Popular Science Popular Woodworking Practical Homeowner Precision Shooter Projects in Metal Live Steam RC Modeler Model Airplane News Rifle Modeltec Shop Notes Old House Journal Shotgun News 9 Comments 40 49 70 40 000 49 000 70 000 Today s Homeowner Wood Wooden Boat Woodshop News Woodsmith Woodwork Woodworker West Woodworker s Journal Other FOLD ALONG DOTTED LINE WOODSTOCK INTERNATIONAL INC P O BOX 2309 BELLINGHAM WA 98227 2309 FOLD ALONG DOTTED LINE TAPE ALONG EDGES PLEA
55. me in contact with screw heads 41 Figure 54 Spindle cartridge assembly Figure 55 Resurfacing a shaper fence on a jointer 2 m Model W1827 For Machines Mfg Since 3 12 Spindle to Table Squaring To reduce the risk of kickbacks and to increase the quality of cuts it is important that the table and spindle are perpendicular to each other in all directions Use a machinist s square or other precision square when checking adjusting these components to ensure accurate Machinist results see Figures 56 amp 57 To make the table and spindle perpendicular do these steps Front of Table 1 DISCONNECT SHAPER POWER 2 Remove the guard and fence assembly Figure 56 Illustration of using a machinist 3 Raise the spindle all the way up square with the table and spindle 4 Remove the locking fasteners spacers and cutters from the spindle 5 Position a machinist square flat on the table and up against the spindle see Figure 56 and in all directions see Figure 57 the spindle and table should be perpendicular to each other in all directions Machinist Square If spindle and table are not perpendicular to each other in all directions do these steps a Loosen the four table adjustment bolts see Figure 58 enough so that the table can be adjusted Figu
56. ne the packaging materials carefully T Fence Adjuster Handwheels 2 Occasionally we pre install certain components U Bound K 0DS 4 for safer shipping V Handwheel Handle 1 W Knob Bolts 37816 X 11 4 2 Inventory Figure 3 Qty X Knob Bolts 78 16 X 174245 iere 2 A Hold Down Brackets w Large Holes 2 Y Hardware Bag B Hold Down Brackets w Small Holes 7 Lock Washers 6 C Cutter Guard 1 Flat Head Screws 16 18 x 7 6 D Safety Guard 1 Flat Washers 1 8 E Fence Brackets 2 Flat Washers 1 2 4 F Fence Beards 2 Hex Nuts 16 6 Draw Bar 1 8 222 2 H Double Threaded Bars 4 2 7 Hex Wrench 3mm 4mm 1 Each Cutter Guard Tie Downs w Set Screws 2 AA Spindle Wrench 1 11 2 1 Each J Fence Adjuster Shafts 2 AB Multi Wrench 10 19 23 26 37 1 K Hold Down 2 Miter Gauge Assembly Not Shown 1
57. o bottom of drawbar 5 Model W1827 For Machines Mfg Since 3 12 Cutter Rotation Direction Most cutters are designed to rotate counterclockwise and cut the stock from underneath the workpiece which provides a safety barrier between the spinning cutter and the operator In this case the workpiece is fed past the cutter from right to left against the cutter rotation see the illustration in Figure 29 However some cutters are designed to shape from the top of the workpiece which exposes the operator to the spinning cutter and increases the risk of operator injury To avoid this hazard you can cut from the bottom of the lt Direction Of Feed workpiece by mounting the cutter upside down on the spindle reversing the spindle rotation and feeding the workpiece past the cutter from left to right Refer to Figure 29 Typical feeding operation with the following Cutter Installation procedure for detailed cutter rotating counterclockwise instructions Cutter Installation The Model W1827 accommodates cutters that have 3 4 1 and 11 4 center bores when used with the corresponding spindle A large variety of shaper cutters are available through your local Woodstock International Inc Dealer To ensure a safe and efficient operation follow these rules when installing cutters cutting edges of large cutters travel faster than smaller ones
58. onal grinding loose shaft requires bearing replacement Model W1827 For Machines Mfg Since 3 12 PROBLEM POSSIBLE CAUSE CORRECTIVE ACTION Spindle does not raise or 1 Spindle slide or elevation leadscrew 1 Clean the spindle slide and leadscrew then lower easily clogged with sawdust lubricate them Page 37 Workpiece burns when 1 Dull cutter 1 Replace cutter or have it professionally sharpened cut 2 Too slow of a feed rate 2 Increase feed speed 3 Pitch build up on cutter 3 Clean cutter with a blade and bit cleaning solution 4 Cutter rotating in the wrong direc 4 Reverse the direction of the cutter rotation so it cuts tion climb cutting against direction of feed Taking too deep of a cut 5 Make several passes of light cuts rather than one heavy cut Fuzzy grain Improper dust collection allowing 1 Use correct dust collection system that is adequate dust chips to build up and inter to efficiently remove dust chips during operation fere with cutting operation Wood may have high moisture con 2 Check moisture content and allow to dry if moisture tent or surface wetness is more than 20 Dull cutter 3 Replace or have cutter professionally sharpened 4 Inherent characteristic of wood 4 Use different wood type or plan for a sanding type operation Chipping Knots or conflicting grain direction 1 Inspect workpiece for knots and grain direction only in wood use clean stoc
59. ontact with the rotating cutter ALWAYS make sure the cutter safety guard and a properly dimensioned box guard are correctly installed before beginning operation CONTOUR SHAPING When shaping contoured work and using a rub collar NEVER start shaping at a corner See the rub collar section in the manual Use the overhead safety guard when the adjustable fence is not in place Model W1827 For Machines Mfg Since 3 12 ELECTRICAL Circuit Requirements This machine must be connected to the correct size and type of power supply circuit or fire or electrical damage may occur Read through this section to determine if an adequate power supply circuit is available If a correct circuit is not available a qualified electrician MUST install one before you can connect the machine to power A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine The power supply circuit used for this machine must be sized to safely handle the full load current drawn from the machine for an extended period of time If this machine is connected to a circuit protected by fuses use a time delay fuse marked D Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at on
60. oss bar into guard tie down shaft Figure 6 Securing cross bar in place Figure 7 Installing the cross bar knobs Model W1827 For Machines Mfg Since 3 12 4 Position the cutter guard over the threaded holes in the table Note The guard can be positioned over either pair of holes depending upon the requirements of the operation 5 Insert the tie down assemblies with 1 2 flat washers through the slots in the guard and thread them into the table to secure the guard in place as shown in Figure 8 Figure 8 Securing the guard to the table Installing Fence 1 Slide a handwheel onto a fence adjuster shaft as you align the set screw in the handwheel with the shaft indent as shown in Figure 9 NGroove Figure 9 Attaching handwheel to fence adjuster 2 On each side of the guard insert a fence adjuster through the bracket as shown in Figure 10 and align the groove on the shaft see Figure 9 with the middle bolt 3 Tighten the middle bolt into the shaft groove just enough to keep the fence adjuster in place as it turns Figure 10 Installing fence adjuster 14 Model W1827 For Machines Mfg Since 3 12 4 For each side of the guard thread the fence adjuster into the fence brackets as shown in Figure 11 5 Use the lock handles to sec
61. rd over the fence brackets and mark and drill four holes for securing the board to the brackets Note Drilling the holes is a two step process Drill the first holes all the way through the board with a diameter a little larger than the shaft of the mounting screw Drill the second holes halfway through the boards with a diameter a little larger than the screw head Drill these second holes deep enough that the screw heads will be well below the surface of the board Transpose an outline of the spindle cutter and related components onto the board leaving room for the moving parts so they will not hit the board Use a bandsaw scroll saw or jig saw to cut out the outline If necessary cut out notches in the top of the board for attaching the hold downs Make sure the fence brackets are aligned and secure the board to the fence brackets with the fasteners removed in Step 2 Note For a totally flat fence face pass the zero clearance fence across a jointer taking care not to cut deep enough that the cutter hits the mounting screws Refer to Resurfacing Fence on Page 41 33 Drill two step Wood stock countersunk holes 3 4 or thicker 1 Cut out profile of cutter amp arbor Mount with existing hardware Figure 46 Example of zero clearance fence A CAUTION In addition to push sticks always use hold downs or featherboards when shaping small or narro
62. re 57 Illustration of machinist square at different directions around the spindle b Use a dead blow hammer to tap the table into proper alignment with the spindle Re tighten the four table adjustment bolts d Repeat this Step until the spindle and table are perpendicular to each other in all directions Table Adjustment Bolt 1 of 4 Figure 58 Table adjusting bolt 1 of 4 240 Model W1827 For Machines Mfg Since 3 12 Troubleshooting This section covers the most common problems and corrections with this type of machine WARNING DO NOT make any adjustments until power is disconnected and moving parts have come to a complete stop PROBLEM Machine does not start or a breaker trips POSSIBLE CAUSE Emergency STOP button pushed in Power supply switched OFF or at fault Plug receptacle at fault wired wrong 4 Motor connection wired wrong Machine stalls or seems underpowered Machine has vibration or noisy operation Thermal A OS m UM overload relay has tripped Wall circuit breaker tripped Wiring open has high resistance Start capacitor at fault Spindle switch ON button at fault Motor at fault Workpiece material not suitable for machine Machine undersized for task V belt slipping Motor wired incorrectly Pulley slipping on shaft Motor bearings at fault Motor overheated Sp
63. rk When installing and changing spindles make sure the spindle seats snugly and that there is enough drawbar threaded into the bottom of the spindle to safely secure it in place To install a spindle do these steps 1 DISCONNECT SHAPER FROM POWER 2 Thread the drawbar approximately 10 15 turns into the bottom of the spindle see Figure 27 The drawbar has two threaded ends One of them will remain exposed 3 Insert the spindle drawbar into the spindle cartridge at the top of the table Line up the notches at the top of the spindle cartridge with those in the spindle as shown in Figure 27 You will feel the spindle seat itself 4 Reach into the cabinet and thread the drawbar nut tapered side up onto the bottom of the drawbar as illustrated in Figure 28 5 Place the spindle wrench on top of the spindle so it fits over the head of the spindle Place a 15mm wrench on the drawbar nut 6 Hold the spindle in place and tighten the drawbar nut DO NOT use excessive force Tip If the spindle will remain installed for several months use a clean rag to wipe a very thin coat of light oil onto the mating surfaces too much oil will not allow the spindle to seat properly This will prevent corrosion that could make removing the spindle difficult 23 Figure 26 11 4 1 2 4 spindles Drawbar Drawbar Figure 28 Drawbar nut threaded ont
64. rking on these components ELECTRICAL REQUIREMENTS You MUST follow the electrical requirements at the beginning of this manual when connecting your machine to a power source EXPERIENCING DIFFICULTIES If you are experiencing difficulties understanding the information included in this section contact our Technical Support at 360 734 3482 WIRING DIAGRAM COLOR KEY BLACK BLUE included in this section are WHITE BROWN GREEN Gr GRAY ORANGE PINK YELLOW LIGHT BLUE e PURPLE QUOISE Model W1827 For Machines Mfg Since 3 12 Wiring Diagram Control Panel REV Indicator Lamp Rd V 5 Al Power Source Lamp Spindle Switch Contactor NHD C18 D AIT2 Y y a O Emergency STOP Button 6 73 DIO v 4 ON Button OFF Button Start Capacitor 400MFD 125VAC
65. spindle rotation E Emergency STOP Button Disables power to the motor Twist clockwise until it pops out to reset it F Power OFF Button Disables power to the machine 19 AWARNING READ and understand this entire instruc tion manual before using this machine Serious personal injury may occur if safety and operational information is not understood and followed DO NOT risk your safety by not reading rower source Ev t llo med N OFF Figure 20 Control panel AWARNING ALWAYS check the direction of the cutter rotation before beginning operation and ALWAYS feed the stock into the cutter AGAINST the cutter rotation Feeding stock WITH the rotation of the cutter could pull the workpiece from your hands and draw your hands into the spinning cutter resulting in laceration or amputation injuries lt Model W1827 For Machines Mfg Since 3 12 Cutter Height The cutter height is adjusted with the height handwheel To gauge the cutter height in relation to the table use the height scale or a precision ruler with fine graduations An alternative method would be to place a sample of the shaped cut next to the cutter To change the cutter height do these steps 1 DISCONNECT SHAPER FROM POWER 2 Loosen the spindle lock on t
66. t of certain types of malfunctions or breakdowns grounding provides a path of least resistance for electric current to travel in order to reduce the risk of electric shock Improper connection of the equipment grounding wire will increase the risk of electric shock The wire with green insulation with without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is necessary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service personnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grounded If you ever notice that a cord or plug is damaged or worn disconnect it from power and immediately replace it with a new one For 220V Connection A NEMA L6 30 plug has a grounding prong that must be attached to the equipment grounding wire inside the power cord The plug must only be inserted into a matching receptacle see Figure 2 that is properly installed and grounded in accordance with all local codes and ordinances Extension Cords We do not recommend using an extension cord with this machine Extension cords cause voltage drop which may damage electrical components and shorten motor life Voltage drop increases with longer extension cords and the gauge smaller gauge sizes higher gauge numbers indicate smaller sizes Any extension cord us
67. t over 20 causes unnecessary wear on the cutter increases the risk of kickback and yields poor results Excessive Warping Workpieces with excessive cupping bowing or twisting are dangerous to shape because they are unstable and often unpredictable when being cut DO NOT use workpieces with these characteristics Minor Warping Workpieces with slight cupping can be safely supported if the cupped side is facing the table or the fence On the contrary a workpiece supported on the bowed side could rock during the operation and could cause kickback or severe injury m gt Model W1827 For Machines Mfg Since 3 12 e Reduce spindle speed or increase feed rate if your Same Spindle Speed workpiece becomes glazed or burned Changing Spindle Speeds The spindle speeds for the Model W1827 are 3600 5100 8000 and 10 000 RPM Cutting Edge Use the following rules when selecting the speed for Moves Much your operation Faster e Use scrap stock similar to your workpiece to find the right spindle speed and feed rate so that the resulting cut is smooth and requires little sanding to finish e Increase spindle speed or decrease feed rate if your Figure 23 Relative speed of cutting edges workpiece shows a rough or washboard surface between large and small cutters cutting edges of large cutters travel faster than those of smaller cutters at the same spind
68. ubber wheels 1 s W 3 D forward and reverse feed X Y and Z adjustments 13 vertical movement and 11 horizon tal movement The D2057A SHOP FOX Adjustable Mobile Base supports your shaper 50 you can move it easily and lock it in position Designed for long term and frequent moving of heavy machinery 35 lt Z lt Model W1827 For Machines Mfg Since 3 12 MAINTENANCE General For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section Note This maintenance schedule is based on average daily usage Adjust the maintenance schedule to match your usage in order to keep your shaper running smoothly and protect your investment Daily e Clean and protect the top surfaces e Check tighten loose mounting bolts e Check replace damaged or dull cutters e Check repair worn or damaged wires e Check resolve any other unsafe condition Weekly e Clean the inside of the cabinet e Check the V belt condition and tension Page 38 Monthly e Lubricate the spindle slide and elevation leadscrew Page 37 Table amp Base Cleaning the Model W1763 is relatively easy Vacuum excess wood chips and sawdust and wipe off the remaining dust with a dry cloth If any resin has built up use a resin dissolving cleaner to remove it Protect the unpainted cast iron surfaces on the
69. ure the fence brackets to the guard as shown in Figure 12 6 Attach the fence boards to the fence brackets with 6 16 18 x 1 Phillips head screws 5 16 flat washers and 5 16 18 hex nuts as shown in Figure 13 Note f using your own fence boards make sure the countersunk holes in your fence material are deep enough so that the entire screw head is below the fence surface This will prevent the screws from interfering with the workpiece during operations 15 Figure 11 Attaching fence bracket to adjuster Lock Handle 3 4 e E Figure 12 Fence bracket secured with lock handle Figure 13 Attaching fence boards Model W1827 For Machines Mfg Since 3 12 Attaching Safety Guard 1 the safety guard over the threaded holes on top of the guard body 2 Thread the 2 5 16 18 x 4 knob bolts with 5 16 flat washers through the safety guard and into the guard body to secure the cover as shown in Figure 14 Installing Spindle Height Handwheel Handle Thread the handle into the handwheel as shown in Figure 15 Installing V Belt To install the V belt see Figure 16 follow the instructions in the V Belt Tensioning amp Replacement procedure on Page 38 16 Safety Guard 14 a Figure 16 V belt installed Mo
70. ure you understand the safety instructions at the beginning of the manual and verify that the machine is setup properly 2 Ensure all tools and objects used during setup are cleared away from the machine 3 Connect the machine to the power source 4 Push the ON button see Figure 18 to enable power to the motor the power source lamp should light 5 Push the emergency STOP switch then twist it clockwise so it pops out When the switch pops out it is reset and ready for operation see Figure 19 6 Turn the FWD REV switch to the right to verify the machine operates correctly When operating correctly the machine runs smoothly with little or no vibration or rubbing noises Investigate and correct strange or unusual noises or vibrations before operating the machine further Always disconnect the machine from power when investigating or correcting potential problems 7 Turn the FWD REV switch to the OFF middle position and press the emergency STOP switch to turn the machine OFF 18 Qo O ev Figure 18 Control panel To Reset Switch Twist Button Clockwise Figure 19 Resetting the emergency stop switch WITHOUT resetting the emergency STOP switch turn the FWD REV switch to the right in an attempt to start the machine The machine should NOT start If the machine DOES start with the emergency STOP button pushed in
71. w stock These devices will keep your hands away from the spinning cutterhead and sup port the stock sufficiently to allow a safe and effective cut Failure to fol low this warning may lead to lacera tion or amputation injuries m gt yA lt a m o Model W1827 For Machines Mfg Since 3 12 Box Guard Shop made box guards are an excellent way to enclose the cutter to virtually eliminate accidental contact with the cutter during operation Having the cutter enclosed also helps increase the efficiency of dust collection The drawback to box guards is that one size does not fit all Often professional woodworkers who use box guards make multiple guards that are different sizes Figure 47 shows one way to make and attach a box guard to the Model W1827 For durability and strength use a hardwood when making box guards When installing the box guard adjust the box guard approximately 1 4 above the stock you will shape and use hold downs on both sides Note DO NOT use the box guard as a hold down instead use the provided hold downs or a feather board that has the ability to flex with the minor height variations of your stock Feather Boards Feather boards work similarly to the hold downs provided with the shaper in the way they hold stock tightly against the fence and the table while flexing with minor height or width variations from stock as it passes t
72. wn is independently adjustable and when properly positioned they firmly hold the workpiece flat on the table and against the fence as shown in Figure 34 AWARNING If the workpiece should rise up when it is against the cutter kickback could occur To reduce the chance of kickback and serious personal injury always 1 DISCONNECT SHAPER FROM POWER properly secure the workpiece with the hold down devices during operation To assemble the hold downs do these steps 2 Slide a hold down into each of the cast iron hold down brackets with the large holes and secure them with the lock handles 3 Insert the bracket bars into the fence brackets and hold down bracket 4 Position the above assemblies according to the workpiece size then use the lock handles to secure them in place 5 Insert the 16 18 x 3 8 knob bolts with the 21 2 shafts into two hold down brackets with the small holes and loosely thread the T nuts onto the knob bolts Figure 34 Example of workpiece held in place by hold downs 6 Slide the assemblies from Step 5 into the table miter slot position them according to the workpiece size then tishten the knob bolts to secure their position AWARNING 4 m gt Always wear safety glasses a face shield when operating this machine to avoid eye or face injuries from flying debris Wood dust may cause

Woodstock System W1827 User's Manual

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