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Woods Equipment RD990X User's Manual

1. DW OW gt gt gt gt S S S S gt Nn mM mM mM mM N nn nn D N NINI M NM ND Figure 5 Cutting Height Chart Caster Adjustment Spacers CD7745 Figure 6 Height Adjustment with Caster Arm Spacers 12 Operation TRACTOR TOP LINK ADJUSTMENT When the cutting height is set adjust tractor top link until mower top link attachment point A is aligned ver tically with mower hitch pin B Figure 7 Adjust tractor top link so mower is level between caster wheel and ground dimension C Figure 8 This will allow the mower to follow ground contour The mower has three lower hitch plate attachment points D Figure 7 It may be necessary to change the mower hitch plate attachment point to obtain proper tire clearance and or lift height Category 2 Configuration Category 1 Configuration Tractor top link Mower top link attachment point Mower hitch pin Category 2 sleeve Lower hitch arm attachment point Mower hitch arm m om gt n Figure 7 Top Link Adjustment MANO845 1 12 2011 FRONT CASTER WHEEL INTERFERENCE CHECK NOTICE M Do not operate tractor and mower until this interference check has been performed If you change tractors you must perform the check for that mounting CD3528C Figure 8 Front Caster Wheel Interference Check Perform this check with all of the spacers above c
2. Figure 24 2 With snap rings removed support drive in vise hold yoke in hand and tap on yoke to drive cup up out of yoke See Figure 24 Dealer Service 27 3 Clamp cup in vise as shown in Figure 25 and tap on yoke to completely remove cup from yoke Repeat Step 2 and Step 3 for opposite cup Figure 25 R gt JL Figure 26 4 Place universal cross in vise as shown in Figure 26 and tap on yoke to remove cup Repeat Step 3 for 28 Dealer Service final removal Drive remaining cup out with a drift and hammer U Joint Assembly 1 Place seals securely on bearing cups Insert cup into yoke from outside and press in with hand pressure as far as possible Insert journal cross into bearing cup with grease fitting away from shaft Be careful not to disturb needle bearings Insert another bearing cup directly across from first cup and press in as far as possible with hand pressure 2 Trap cups in vise and apply pressure Be sure journal cross is started into bearings and continue pressure with vise sgueezing in as far as possible Tapping the yoke will help 3 Seat cups by placing a drift or socket slightly smaller than the cup on cup and rap with a hammer See Figure 27 Install snap ring and repeat on opposite cup 4 Repeat Step 1 amp Step 2 to install remaining cups in remaining yoke 5 Move both yokes in all directions to check for free movement If movement
3. 9 Remove grease fitting 17 from top of shaft 5 Spindle Housing 7 Spindle Shaft and Crossbar B 8 Blade Lock 9 Blade Pin 2 10 1 2NC x 3 4 Nylock HHCS 11 Blade 12 Sheave 13 Bushing 14 Key 15 1 Lock Washer 16 1NC Jam Nut 17 Grease Fitting a SS CD7738 1 B5 Figure 15 Sheave and Blade Assembly Spindle Disassembly 1 Place spindle assembly in press and press shaft down through housing 2 Remove seals from housing 3 Remove bearing cups from housing by placing a punch in the slots provided and driving them out Alternate punch positions from side to side Take care to prevent housing damage MANO845 1 12 2011 Seal Detail 3 Seal 5 Spindle Housing 7 Spindle Shaft and Crossbar CD7738 2 Figure 16 Spindle Disassembly Spindle Assembly Refer to Figure 17 Bearing cones and cups are designed to work together It is important to position them so bearing cone taper mates with cup taper 1 Lubricate new cups 6 with a light oil Place them in spindle housing 5 so they will mate with bearing cones 4 Cups 6 and cones 4 are a press fit to minimize wear Seat cups 6 securely with a press or place a large drift in the flat lip and drive them into housing 5 until cup seats against machined shoulder of hous ing NN OO RO D Sleeve Seal Bearing Cone Spindle Housing Bearing Cup Spindle Shaft amp Crossbar G
4. Castle nut M24 x 2 23 Bolt M8 x 14 mm 16 Shim 24 Breather level plug 17 Flat washer 25 Cotter pin 18 Oil seal 40 x 80 x 12 mm 26 Bearing 19 Oil seal 35 x 72 x 10 mm 27 Ball bearing Figure 18 Gearbox Assembly GEARBOX REPAIR Bearing failure is indicated by excessive noise and side Read this entire section before starting any repair Many steps are dependent on each other Repair to this gearbox is limited to replacing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective It is more economical to purchase a complete gearbox if repair to anything other than replacement of bearings seals or gaskets is reguired Fill gearbox with SAE 80W or 90W gear lube until it runs out the side level plug Inspect gearbox for leakage and bad bearings Leakage is a very serious problem and must be cor rected immediately 24 Dealer Service to side or end play in gear shafts Seal Replacement Recommended sealant for gearbox repair is Perma tex Aviation 3D Form A Gasket or equivalent Leakage can occur at the vertical or horizontal gaskets and shaft seals Leakage at the horizontal gasket or seal can be repaired without removing the gearbox from the cutter Seal Installation NOTE Proper seal installation is important An improp erly installed seal will leak MANO845 1 12 2011 1 Clean area in housing where seal outer diameter OD seats Apply a thin coat of Permatex 2 In
5. 12 2011 Pa rts 35 RD990X MAIN FRAME ASSEMBLY lt 3 K 134 36 35 40 81 COMPLETE DECAL SET gt 69 82 SAFETY DECAL SET 36 Pa rts MANO0845 1 12 2011 RD990X MAIN FRAME ASSEMBLY REF PART QTY DESCRIPTION REF PART QTY DESCRIPTION 1 Deck not sold separately 50 1266 3 16 x 1 1 2 Cotter Pin 2 1032786 2 Lower Hitch Arm 51 64803 3 16 x 2 Cotter Pin 3 56598 2 Sleeve 885 x 1 125 x 2 62 51 18270 3 16 Safety Pin 4 19524 2 Sleeve 64 x 1 00 x 2 09 HT 53 29792 1 4 x 1 4 x 1 1 4 Key 5 1032795 2 A Frame Arm 54 12296 1 4 28 Grease Fitting 6 1032798 1 Sleeve 62 x 94 x 3 13 55 39254 M8 x 1 25P x 16mm HHCS 7 1032797 1 U Link 56 14562 5 16 NC x 1 HHCS GR5 8 1032796 2 Rear Offset Link 58 4378 5 16 SAE Flat Washer 9 1032811 1 PTO Hanger 59 14139 5 16 NC Flange Lock Nut 10 1032789 1 Idler Arm 60 14350 8 8 NC Flange Lock Nut 11 35141 2 Retaining Ring 61 27542 7 16 Klik Pin 12 35193 2 Bearing 62 3379 1 2 NC x 1 1 2 HHCS GR5 13 27211 1 Sleeve 63 x 88 x 1 18 63 3699 1 2 NC x 2 HHCS GR5 14 19570 2 Flat Pulley includes item 15 64 10380 1 2 NC x 4 HHCS GR5 15 6095 2 626 x 1 85 Ball Bearing 65 22205 1 2 NC x 6 1 2 HHCS GR5 16 28928 1 Ext Spring 187 x 1 3 x 8 17 66 29604 1 2 NC x 8 HHCS GR5 17 3 Spindle Assembly see page 40 67 29893 1 2 NC x 1 1 2 Carriage Bolt 18 1032808 1 Belt Guide 68 1093 1 2 NC Hex Nut 19 1032799 1 2V Powerband Belt 2W174 5 69 11900 1 2 NC Flange Lock Nut 20 1032779 1 G
6. 3 Make sure spindles turn freely and without wobble If grooves require cleaning moisten a cloth with a non flammable non toxic degreasing agent or commercial detergent and water Avoid excessive force during installation Do not use tools to pry belt into pulley groove Do not roll belt over pulleys to install This can cause hidden damage and premature belt failure Belt Installation 1 Disconnect idler spring from deck lug 2 Slide belt under drive pulley A and over idler arm Position belt around drive pulley A 3 Route belt around pulley B idler C and pulley D as shown 4 Make sure belt is on drive pulley A route around idler E and connect idler spring to lug on deck 5 Loosen bolt holding belt guide G and swing it away from pulley F 6 Grasp belt between spindle pulley F spring loaded idler E and spindle pulley D Pull spring loaded idler with belt to obtain enough belt length to route it over pulley F Make sure spring loaded idler pivots freely with belt installed MAN0845 1 12 2011 NOTICE M Use care when installing or removing belt from spring loaded idler at step 6 Springs store energy when extended and if released suddenly can cause personal injury 7 Adjust belt guide G to provide 1 8 to 3 16 clearance from belt Tighten bolt to 85 Ibs ft BLADE SERVICE A WARNING HM Before dismounting power unit or performing any service or maintenance follow these steps dise
7. Dealers Responsibility 33 Pre Delivery Dealers Responsibility 33 Dealer Service Blade Spindle Assembly 23 Disassembly 22 Installation 23 Removal 22 Service 22 Blocking Method 22 Gearbox Disassembly 26 Drive Sheave Installation 27 Horizontal Shaft Seal Replacement 25 Installation 27 Reassembly 26 Removal 25 Repair 24 Seal Installation 24 Seal Replacement 24 Vertical Shaft Seal Replacement 25 Universal Joint Assembly 27 Disassembly 27 Repair 27 G General Abbreviations 44 Bolt Size Chart 44 Bolt Torgue Chart 43 General Information 4 Introduction 2 Obtaining Replacement Manuals 2 Product Registration 2 Specifications 4 Table of Contents 3 Warranty Product 46 Replacement Parts 47 O Operation Adjustment MANO0845 1 12 2011 INDEX Cutting Height 11 Tractor Top Link 12 Attaching Mower to Tractor 10 Front Roller Optional 13 Levelling Mower 11 Mower Removal amp Storage 14 Mowing Speed Recommended 10 Operating On Uneven Terrain 14 Technique 13 Tips 13 Pre Operation Check List Owners Responsibility 14 Recommended Uses 10 Storage 14 Tractor Stability 10 Owner Service Belt Installation 17 Replacement 17 Routing 17 Service 17 Blade Assembly 18 Service 17 Sharpening 18 Blocking Method 15 Chain Shielding 18 Cleaning 18 Lubrication Driveshaft 15 Information 15 Lubrication Points amp Chart 16 P Parts Index to Parts Lists 35 S Safety Blocking Method 15 Check Lists Delivery Dealers Responsibil
8. Input 1 3 8 6 4 1005321 1 Shaft Output 1 1 4 5 57491 1 Pinion Gear 13T M5 3 6 57476 1 Bearing Cup amp Cone 7 57462 1 Bearing Cup amp Cone 8 20888 1 Washer 1 58 x 3 13 x 04 Protective Flat 9 1 Pin Cotter B4 x 50 10 57466 2 Snap Ring 11 20895 1 Snap Ring 45 mm 12 57373 1 Spacer 35 3 x 48x 2 5 13 57328 2 Kit Shim 60 3 x 71 6 14 57468 1 Nut Castle 15 51946 1 Nut Castle M24 x 2 16 57328 1 Kit Shim 30 3 x 44 17 57473 1 Washer 21 x 37 x 3 mm Flat 18 20900 1 Seal Oil 40 x 80 x 12 mm 19 57463 1 Seal Oil 35 x 72 x 10 mm 38 Parts CD6090A O CE 8 REF PART QTY DESCRIPTION 21 22 23 24 25 26 27 20897 57375 57076 57478 20890 Standard Hardware Obtain Locally 1 Snap Ring SB 81 lnt 24 1 Cover Top l 6 Bolt 8 mmx14mm 1 Plug 1 2 Breather Level 15 1 Pin Cotter 5 x 50 1 Bearing Cup amp Cone 1 Ball Bearing MANO845 1 12 2011 RD990X DRIVE SHAFT ASSEMBLY CD5556 REF PART QTY DESCRIPTION A 1029937 1 Drive Assembly Complete 1 40574 2 Yoke 1 3 8 6SP complete with lock collar 2 110 2 Cross and bearing kit 3 40464 2 Spring Pin 10 mm x 80 mm 4 40575 1 Inboard Youk male drive tube 5 40587 1 Inner Profile cut to length 6 40588 1 Outer Profile cut to length 7 40576 1 Inboard Yoke female drive tube 8 40776 1 Bearing Ring Kit set of 2 9 40778 1 Screw Guard Retainer Pkg of 10 10 40779 2 Grease Zerk Drive Line Pkg of 10 11 40767 1 Bearing
9. J a WEI Oregon Illinois U S A m Keep bystanders away m Keep guards in place and in good condition 1 Serial Number Plate BLADE CONTACT OR THROWN OBJECTS CAN CAUSE SERIOUS INJURY OR DEATH 15503 C 9 57123 9 Red Rear Reflector BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www woodsonline com or in the United States and Canada call 1 800 319 6637 8 Sa fe ty MANO845 1 12 2011 SAFETY INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged A WARNING DO NOT EXCEED PTO SPEED OF 540 RPM PTO speeds higher than 540 RPM can cause equipment failure and personal injury 18866 D DANGER ROTATING DRIVELINE CONTACT CAN CAUSE DEATH KEEP AWAY DO NOT OPERATE WITHOUT All driveline guards tractor and equipment shields in place Drivelines securely attached at both ends Driveline guards that turn freely on driveline 18864 C A WARNING TO AVOID SERIOUS INJURY OR DEATH Read Operator s Manual available from dealer and follow all safety precautions Keep all shields in place and in good condition
10. Operate mower from tractor seat only Lower mower stop engine and remove key before dismounting tractor Allow no children or untrained persons to operate equipment Do not transport towed or semi mounted units over 20 mph FAILURE TO OPERATE SAFELY CAN RESULT IN INJURY OR DEATH MANO845 1 12 2011 GUARD MISSING DO NOT OPERATE WARNING FALLING OFF CAN RESULT IN BEING RUN OVER m Tractor must be equipped with ROPS or ROPS CAB and seat belt Keep foldable ROPS systems in locked up position at all times m Buckle Up Keep seat belt securely fastened m Allow no riders RAISED EQUIPMENT CAN DROP AND CRUSH m Before working underneath follow all instructions and safety rules in operators manual and securely block up all corners of equipment with jack stands m Securely blocking prevents equipment dropping from hydraulic leak down hydraulic system failures or mechanical component failures FALLING OFF OR FAILING TO BLOCK SECURELY CAN RESULT IN SERIOUS INJURY OR DEATH 18865 C 2 18865 4 DANGER If shaft connection is visible shield is missing Replace shield before operating equipment 4004114 10 1004114 11 1003751 A WARNING CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine They are heavy and hands fingers feet and other body parts could be crushed or pinched between tractor and implement Operate tractor controls from trac
11. period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEM
12. the gearbox Fill to plug on side of gearbox Check gearbox daily for evidence of leakage at both seals and the gasket between the housing and cover If leakage is noted repair immediately There may be a small amount of lube emitted from the vent plug this is not considered leakage Overfilling the gearbox will cause the excess gear lube to blow out vent plug and ruin the belt Driveshaft Lubrication Lubricate the driveshaft slip joint every 8 operating hours Failure to maintain proper lubrication could result in damage to U joints gearbox and driveshaft 1 Lower mower to ground 2 Apply grease at three locations shown in Figure 10 3 Raise and lower mower several times to distribute grease Owner Service 15 REF DESCRIPTION FREQUENCY 1 Driveline U Joints 8 Hours 2 Gearbox Fill to center of horizontal shaft with SAE 90W gear lube Check for leaks daily 3 Caster Wheel Four Wheels 8 Hours 4 Caster Pivot Four Yokes 8 Hours 5 Slip Joint 8 Hours 6 Shield Bearing 8 Hours 7 Blade Spindles Access through hole 8 Hours Figure 10 Lubrication Points amp Chart 16 Owner Service aosan CD7735 Figure 11 Belt Routing BELT SERVICE Belt Replacement One of the major causes of belt failure is improper installation Before installing a new belt check the fol lowing 1 Check pulley shafts and bearings for wear 2 Check pulley grooves for cleanliness
13. warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence str
14. 12 14350 3 8NC Flange Lock Nut Standard Hardware Obtain Locally MANO0845 1 12 2011 Pa rts 4 1 RD990X FRONT ROLLER ASSEMBLY OPTIONAL REF PART QTY DESCRIPTION A 1032828 1 Front Roller Kit Complete 1 1032829 1 Roller Bracket 2 1006418 1 Roller 4 x 7 38 3 1006420 1 Spacer 75 x 7 27 4 35193 2 Bearing 5 38107 1 2NC x9 HHCS GR5 6 3598 1 2 SAE Flat Washer 7 11900 1 2 NC Flange Lock Nut 8 20973 3 8 NC x 1 1 4 Carriage Bolt GR5 CD7741 2 9 14350 3 8 NC Flange Lock Nut Standard Hardware Obtain Locally GUICK HITCH KIT OPTIONAL CD7742 1 Configuration REF PART QTY DESCRIPTION 7 A 1032830 Quick Hitch Kit category s S 1 1032826 2 Offset Link iur 2 1002012 2 Sleeve 94 x 1 44 x 2 75 Cat 2 only 3 1016517 2 Sleeve 94 x 1 44 x 1 94 Cat 1 only REF PART QTY DESCRIPTION 4 1002018 1 Sleeve 81 x 1 25 x 2 12 10 13563 1 2NCx6HHCS GR5 5 29281 2 Sleeve 7 8 x 1 1 8 x 19 32 HT 11 3699 1 2 NC x2HHCS GR5 6 1257 3 4 Flat Washer 12 1005401 2 Chain 3 8 proof coil 38 link 7 29315 8 4 NC x 5 1 2 HHCS GR5 8 1450 3 4 NC Plated Hex Nut HHCS Hex Head Cap Screw 9 854 1 2 Flat Washer ki Standard Hardware Obtain Locally 42 Parts MANOB4S 1 12 2011 application Fasteners must always be replaced with the same grade as specified in the manual parts list BOLT TORGUE CHART Always tighten hardware to these values unless a different torgue value or tightening procedur
15. ENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obt
16. Guard Support 12 40589 2 Slide Lock Collar Repair Kit without yoke 13 1029938 1 Shield Outer Half Non Rotating also includes items 8 amp 9 14 1029939 1 Shield Inner Half Non Rotating also includes items 8 9 amp 11 MAN0845 1 12 2011 Pa rts 39 RD900X BLADE amp SPINDLE ASSEMBLY REF PART QTY DESCRIPTION 1 1032800 1 Blade Spindle Complete 2 18359 1 Sleeve 1 3 8 x 1 3 4 x 5 8 3 2715 2 Seal1 75x2 56x 5 4 2717 2 Bearing Cone 5 1032806 1 Spindle Housing w Cups 6 2716 2 Bearing Cup 7 1032801 1 Spindle Shaft amp Crossbar 8 1032815 2 Blade Lock 9 1032814 2 Blade Pin 10 13288 2 1 2 NC x 3 4 Nylock HHCS 5 11 29186 2 CW Standard Blade 13 12 1032794 1 Sheave 5 75 PD 2B 1 13 13557 1 Bushing P1 1 3 8 Straight Bore 14 24549 1 5 16 x 5 16 x 1 3 4 Key 15 3689 1 Standard Lock Washer 16 1386 1 NC Jam Nut 17 1972 1 4 28 Tapered Grease Fitting HHCS Hex Head Cap Screw a b Standard Hardware Obtain Locally CD7738 4 40 Parts MANO845 1 12 2011 RD990X CHAIN SHIELDING ASSEMBLY REF PART QTY DESCRIPTION 1 1032821 2 Front Chain Shield Plate 2 1032832 1 Right Corner Chain Shield Plate 3 1032833 1 Left Corner Chain Shield Plate 4 1032822 1 Right Rear Chain Shield Plate 5 1032823 1 Left Rear Chain Shield Plate 6 4763 90 1 4 Chain 3 Link 7 4765 100 1 4 Chain 4 Link 8 1003646 2 Pin 28 to 30 Chains 9 1007852 2 Pin 7 to 9 Chains 10 1007854 2 Pin 40 to 42 Chains 11 6697 3 8 NC x 1 Carriage Bolt GR5
17. MANO845 Rev 4 29 2011 9 20h IW 2295 a DIII n at aa WOODS REARMOUNT MOWERS RD990X gt as a gt T a 35 a Ww cv CU Tested Proven Unbeatable OPERATORS MANUAL TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing eguipment to the owner The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed Please contact your dealer to complete this form Dealers can register all Woods product at dealer WoodsEguipment com under Product Registration Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Reguire all operators to read this manual carefully and become acguainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you ha
18. RD7200 PRD8400 S15CD S20CD S22CD S25CD S27CD BW180LH 5 years TC R74 TC R68 TC R60 TBW144 TBW180 TBW204 6 years 3 years 1 year if used in rental or RDC54 RD60 RD72 TBW150C TS R60 TS R52 TS R44 aes commercial applications spindles RM550 2 RM660 2 RD990X PRD6000 PRD7200 PRD8400 TBW 144 TBW180 TBW204 3 years BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW126HB BW180 3 BW180HB Rust through BW180HD BW1260 BW1800 BW240 BW240HD 2162 3240 DS1260 DSO1260 DS1440 10 years TS1680 Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or a WOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no
19. YOUR SAFETY IS INVOLVED 4 M Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous M Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service M Make sure all safety decals are installed Replace if damaged See Safety Decals section for location M Make sure shields and guards are properly installed and in good condition Replace if damaged PRD Mower 9 13 2005 m Wear gloves when installing belt Be careful to prevent fingers from being caught between belt and pulley M Use care when installing or removing belt from spring loaded idler Springs store energy when extended and if released suddenly can cause per sonal injury STORAGE E Follow manual instructions for storage M Keep children and bystanders away from stor age area 9 Safety 7 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged A DANGER 6 15503 A DANGER SHIELD MISSING DO NOT OPERATE 5 18867 PUT SHIELD ON ROTATING BLADES AND THROWN OBJECTS m Do not put hands or feet under or into mower when engine is running MODEL NO SERIAL NO m Before mowing clear area of objects that may be thrown by blade Woo5S Woods Equipment Company
20. ained by contacting Woods Equipment ALITEC Compan pany BMP 2606 South Illinois Route 2 hapa e TOAN CENTRAL FABRICATORS Oregon IL 61061 GANNON GILL WAIN ROY 800 399 6637 fax frre www WoodsEquipment com Ww SUT Dw Pe A WOODS 800 319 6637 tel F 8494 Rev 6 23 2005 MANO845 Woods Equipment Company 2606 South Illinois Route 2 Post Office Box 1000 Oregon Illinois 61061 815 732 2141 tel 815 732 7580 fax FI PU www WoodsEquipment com A a LDKD 2011 Woods Equipment Company All rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice
21. aintain balance Replace blades in pairs Unbalanced blades will cause excessive vibration which can damage gearbox bearings Vibration may also cause struc tural cracks to cutter Maintain Corner 18 Owner Service 1 Always sharpen both blades at the same time to maintain balance Follow original sharpening pattern 2 Do not sharpen blade to a razor edge Leave at least a 1 16 blunt edge 3 Do not sharpen back side of blade CHAIN SHIELDING A DANGER H Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property e If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Check that chain shielding is in good condition and replace any damaged chain links CLEANING After Each Use Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt gr
22. ass crop residue etc from machine Remove the remainder using a low pressure water spray 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing MANO845 1 12 2011 TROUBLE SHOOTING MOWING CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Grass cut higher in center of swath than at edge Height of mower higher at rear than at front Adjust mower height and attitude so that mower rear and front are within 1 2 inch of same height See instructions on page 11 Grass cut lower in center of swath than at edge Height of mower lower at rear than at front Adjust mower height and attitude so that mower rear and front are within 1 2 inch of same height See instructions on page 11 Streaking conditions in swath Conditions too wet for mowing Blades unable to cut that part of grass pressed down by path of
23. aster wheel arm This will place caster wheels in their highest position and provide lowest cutting height for mower 1 Raise mower with tractor hydraulics to 16 at dimension C or maximum height of tractor lift whichever is less 2 Pivot both front caster wheels forward and check that there is clearance between caster wheels and tractor tires 3 If there is interference adjust mower hitch arm E as shown in Figure 7 NOTE If interference continues see tractor operator s manual and adjust tractor wheels to narrower spacing FRONT ROLLER OPTIONAL The caster wheels and side skids effectively reduce scalping in most cases However you may encounter areas where the caster wheels and or side skids drop into depressions and allow center of the mower to con tact ground and scalp An optional front roller may be installed to minimize scalping See page 31 OPERATING TECHNIQUE A CAUTION M Stop power unit and implement immediately upon striking an obstruction Dismount power unit MANO845 1 12 2011 using proper procedure Inspect and repair any damage before resuming operation Power for operating mower is supplied by tractor PTO Operate PTO at 540 rpm Know how to stop tractor and mower quickly in an emergency If mower becomes plugged causing belt to slip for over two seconds follow these steps 1 Maneuver equipment into a previously cut area and allow mower to clear accumulated material 2 Continue ru
24. at belt fastened Place transmis sion in neutral or park engage brake and disengage tractor PTO MANO845 1 12 2011 OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual A WARNING M Never allow children or untrained persons to operate equipment M Keep bystanders away from equipment M Before working underneath carefully read Oper ator s Manual instructions disconnect driveline raise mower securely block up all corners with jackstands and check stability Secure blocking prevents equipment from dropping due to hydrau lic leak down hydraulic system failures or mechanical component failures E Keep all persons away from operator control area while performing adjustments service or maintenance M Operate tractor PTO at 540 RPM Do not exceed A CAUTION M Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate BLOCKING METHOD Do not work underneath mower unless it is properly attached to the tractor and blocked securely When properly attached the unit will be anchored to minimize front to rear
25. ation which if not avoided could result in death or serious injury A CAUTION Indicates a hazardous situation which if not avoided could result in minor or moderate injury ae Is used to address practices not related to personal injury ALITEC NOTE Indicates helpful information BMP CENTRAL FABRICATORS GANNON GILL W frre WAIN ROY a a WEI WOODS 2 Introduction deg a TABLE OF CONTENTS INTRODUCTION sassadu eisa reepa eia ats eu dae iw Belly sekl 2 SPECIFICATIONS 0 0 sisa ent tiree ii einai 4 GENERAL INFORMATION aa 4 SAFETY RULES vince aa Valga MA adata vita dobe eee us ee ees 5 7 SAFETY DECALS ss vga sar te te Mera ae wan ae le eae chy hes 8 9 OPERATION ances eva 4m haat Geis pee ba Oodle Pea Glenda 10 OWNER SERVICE 5 sekss cicgo ds senp teint mass gi eee ee 15 TROUBLE SHOOTING 00 0 19 DEALER SERVICE 022 secs ee dees az niski he a ka ae ea ee cards 22 ASSEMBLY jew oicsn alee teed cease eee eek ee eed ski eae K 29 DEALER CHECK LIST 0 0 2 0 susra dipae kenid bea iab ea 33 PARTS LIST S29 suis ne Sait aep a aE an EE a A E AEO E a E Ge Bead 35 BOLT TORQUE CHART 1 0 600 eee eee eee ee 43 BOLT SIZE CHART amp ABBREVIATIONS 000 000 0000 08 44 INDEX joni iia ea ey al ne ee EA ad oh aed oe dled an 45 PRODUCT WARRANTY aaa 46 REPLACEMENT PARTS WARRANTY INSIDE BACK COVER ILEA EL INSTRUCTIVO Si no lee Ingles pida ayuda a a
26. ator control area while performing adjustments service or maintenance NOTICE M Avoid low cutting heights Striking the ground with blades produces one of the most damaging shock loads a mower can encounter Allowing blades to contact ground repeatedly will cause damage to mower and drive 1 Level mower from side to side Check by measuring from mower frame to the ground at each deck rail 2 Verify that the same amount of spacers are under all caster arms 3 Loosen cap screws that attach caster arm assembly to deck 4 Set mower on the ground 5 Retighten cap screws This egualizes the clearance in the bolt holes 6 Adjust front of mower level with or slightly lower than the rear to obtain best mowing results See Figure 4 7 Control cutting height by adjusting front and rear caster wheels 8 To raise rear of mower move caster adjustment spacers under rear caster arms See Figure 6 Operation 11 9 To raise front of mower move spacers under front caster wheel arms a FORWARD CD6781 Figure 4 Cutting Height Adjustment Remember measurement at location A Figure 4 should not be less than location B and should not be over 1 2 greater than location B Spacers under caster arm pivot tube Cut Axle 1 2 3 4 1 Height Position Spacer Spacer Spacer 1 1 2 A 2 2 1 2 3 3 1 2 4 4 1 2 5 5 1 2 6 6 1 2 7 mk i
27. be wait five minutes and add additional gear lube until it just comes out of side hole 4 Allow an additional five minutes for the lube to flow through bearings then check to make sure oil level is at bottom of side hole Replace side plug Install vent plug MANO845 1 12 2011 CD7740 6 Front chain shield plate Rear corner chain shield plate Left corner chain shield plate Right rear chain shield plate Left rear chain shield plate 1 4 Chain 3 link 1 4 Chain 4 link Pin 28 to 30 Chains Pin 7 to 9 Chains Pin 40 to 42 Chains 3 8 NC x 1 Carriage Bolt 3 8 NC Flange Lock Nut ONOahWN tak Ok ee N Oo Figure 31 Chain Shield Installation Install Chain Shielding A DANGER M Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property e If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m 1 Install front and rear chain shields with hardware shown Install Front Roller Optional 1 Remove center belt shield from mower 2 Ins
28. comes within 300 feet 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet and escape traveling as much as 300 feet 92 m Safety 5 SAFETY RULES AX ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 M Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage M Never direct discharge toward people animals or property m Keep bystanders away from equipment M Do not operate or transport equipment while under the influence of alcohol or drugs M Operate only in daylight or good artificial light M Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts M Always comply with all state and local lighting and marking requirements M Never allow riders on power unit or attachment M Always sit in power unit seat when operating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine M Operate tractor PTO at 540 RPM Do not exceed M Look down and to the rear and make sure area is clear before operating in reverse M Do not operate or transport on steep slopes M Do not stop start or change d
29. ct diameter and a hand press Secure with shim 13 and snap ring 10 Secure snap ring 11 on input shaft 3 if not already secure Place gear 1 through top of housing and align gear 1 and gear 5 so that gear teeth are a match While holding gear 1 in place slide input shaft 3 through gear 1 and bearing 7 Align splines on shaft 3 and gear 1 Slide spacer 12 over input shaft 3 and press bearing onto input shaft 3 using a round tube of the correct diameter and a hand press Slide shim 13 over input shaft 3 and secure with snap ring 10 Check input shaft end float by moving the input shaft 3 by hand If end float is higher than 0 012 insert shim between input shaft 3 and rear bearing 7 Repeat until end float is less than 0 012 Check rotational torque by hand The torque should be less than 2 2 Ibs inch MANO845 1 12 2011 16 Check that the gear backlash is between 0 006 and 0 016 You should not have to adjust the backlash 17 Press in input oil seal 19 using tube of correct diameter Be careful not to damage seal lip 18 Press oil cap 20 on to cover the rear of housing using a tube of the correct diameter 19 Check gearbox housing for leaks by plugging all holes except one Apply 4 psi compressed air and immerse the gearbox in water to verify that there are no leaks 20 Remove gearbox from water and dry off with compressed air Add SAE 80W or 90W EP oi
30. e Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death M Know your controls and how to stop engine and attachment quickly in an emergency M If you do not understand any part of this manual and need assistance see your dealer M Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions M Never allow children or untrained persons to operate equipment PREPARATION M Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual M Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m Make sure attachment is properly secured adjusted and in good operating condition PRD Mower 9 13 2005 M Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove M Make sure driveline guard tether chains are attached to the tractor and equipment as shown in the pamphlet that accompanies the driveline Replace if damaged or broken Check that driveline guard
31. e is listed for a specific Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96 V SAESERIES SAE Bolt Head emit A TORQUE Identification 4 CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench Gali SAES SAES Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 V METRIC SERIES ici Guinea A TORQUE Identification U Metric Metric A CHART Grade 8 8 Grade 10 9 Coarse Thread Fine Thread Marking on Head Marking on Head A Diameter amp F M 7 Diameter amp Thread Pitch Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Thread Pitch Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6x1 0 10 mm 8 6 11 8 8 6 11 8 6x1 0 8x1 25 13
32. earbox Stand 70 19024 5 8 NC x 1 3 4 Flange HHCS GR5 21 1002499 1 Gearbox 1 1 92 see page 38 71 902 5 8 NC x 2 HHCS GR5 22 1032751 1 Sheave 11 50 PD 2B 72 23141 5 8 NC x 3 1 2 HHCS GR5 23 1002048 1 Clutch Shield 73 20419 5 8 NC x 3 Carriage Bolt GR5 24 1 Driveline see page 39 74 1517 625 x 1 38 x 7GA Flat Washer 25 1032809 1 Belt Shield Inner 75 19025 5 8 NC Flange Lock Nut 26 1032810 2 Belt Shield Outer 76 302178 5 8 NF Castle Nut 27 1026530 1 Manual Tube 77 1032818 7 8 x 3 9 Clevis Pin 28 1032780 4 Caster Arm includes item 29 78 51946 M24 x 2 Castle Nut 29 31780 8 Bronze Bushing 1 1 4 x 1 1 2 x 1 2 79 7163 1 1 4 Stand Flat Washer 30 1032782 4 Caster Yoke 80 20893 25 x 44 x 4 mm Flat Washer 31 WP20718G 4 13x5 x 10 Solid Tire gray includes 81 1032834 1 Complete Decal Set item 32 or 82 53591 1 Safety Decal Set 31 WP19744G 4 13x5x6 Pneumatic Tire gray includes item 32 32 2306 8 B fing CUp HHCS Hex Head Cap Screw 33 2304 8 Bearing Cone 5 Standard Hardware Obtain Locally 34 5624 8 Seal 1 13 x 1 78 x 47 35 52744 8 Bushing 752 x 1 125 x 625 HT 36 20714 4 Sleeve 525 x 75 x 5 80 HT 37 52853 8 Sleeve 1 25 x 1 90 x 50 38 52854 8 Sleeve 1 25 x 1 90 x 75 39 52855 8 Sleeve 1 25 x 1 90 x 1 00 40 1032812 2 Skid Shoe eG Si Parts 37 RD990X GEARBOX ASSEMBLY 13 10 20 r 2 REF PART QTY DESCRIPTION A 1002499 1 Gearbox Assembly Complete 1 57458 1 Gear Crown 25T M5 3 2 NSS 1 Gearbox Housing 3 1005320 1 Shaft
33. ed o a E ier m ti d tas Female Fliks ae A AT Full Thread GA etenam dad Gauge GR 5 etjen aaan Grade 5 etc HACS anessin iaae Hex Head Cap Screw a E dau Heat Treated JO aene Joint Industry Council 37 Degree Flare A saista E E data a s ee eee Left Hand a osis ss EN Left IM ii dal ts aaa ada aa manaa Meter EMI cape h atte 3 3 e M ae aaa o Millimeter Was ces dizwe E rete inn L nace ku id asus Male MPd iirinn ea aE Mega Pascal E dite E ak dai Newton ING cioinn naeng aan aaaeei National Coarse E e E T National Fine NPSM oo National Pipe Straight Mechanical NIP Toser oasian ninian nii National Pipe Tapered NPT SWF National Pipe Tapered Swivel Female ORB eies ass tes O Ring Boss Male R adata dato a a vasa Es es Pitch PAD Ver a a a ua i Power Beyond PSlz sss dines sti Ps na Pounds per Sguare Inch PTO ie aa aa 3 J tis Power Take Off OB Guick Disconnect a trasei se s t g omamet ss Right Hand ROP Sorria Roll Over Protective Structure RP eeuna Revolutions Per Minute PRD ipanaa e A a saaka Right SAE renser Society of Automotive Engineers UNG ainainen aneneen eiia Unified Coarse UNF ccitienitideidessnrinariehentienginstiees Unified Fine UNS sepesi ua tav Unified Special 44 Appendix Bolt Torque amp Size Charts Rev 3 28 2007 A Assembly Chain Shielding 31 Dealer Set Up Instructions 29 Initial Oil Fill 30 Optional Equipment Front Roller 31 D Dealer Check Lists Delivery
34. ert four carriage bolts 8 through top of deck plate MANO845 1 12 2011 3 4 Place roller bracket 1 over bolts then install flange lock nuts 9 on bolts and tighten Place front roller 2 two bearings 4 spacer 3 and two SAE flat washers 6 between roller bracket as shown in Figure 32 Insert cap screw 5 through bracket and roller Secure with flanged lock nut 7 Do not overtighten roller must spin freely CONOAP YON Roller Bracket Roller Spacer Bearing 1 2 NC x 9 HHCS 1 2 SAE Flat Washer g 1 2 NC Flange Lock Nut 3 8 NC Carriage Bolt 3 8 NC Flange Lock Nut 4 CD7741 1 Figure 32 Front Roller Installation Assembly 31 1 A Frame Arm 9 2 Sleeve 94 x 1 44 x 2 75 Cat 2 Only sa 10 3 Sleeve 94 x 1 44 x 1 94 Cat 1 Only 12 1 4 Sleeve 81 x 1 25 x 2 12 i 5 Sleeve 88 x 1 1 8 x 19 32 INS 6 3 4 Flat Washer 9 7 3 4 NC x 5 1 2 HHCS GR5 44 8 3 4 NC Hex Nut 9 1 2 Flat Washer 10 1 2 NC x 6 HHCS 11 1 2 NC x 2 HHCS N 3 8 Chain 38 Link CD7742 Category 2 Configuration Category 1 Configuration Figure 33 Quick Hitch Kit Installation Optional Install Guick Hitch Optional NOTE This kit allows mower to fit Category 1 or Category 2 standard guick hitches Lower hitch arms must be located in center attachment hole See Figure 33 for adjustment For use with Category 1 quick hitch lower hitch ar
35. fety rules and safety decal instructions on pages 5 to 9 14 Operation Check that all safety decals are installed and in good condition Replace if damaged Check that all shields and guards are properly installed and in good condition Replace if dam aged Check that chain shielding is in good condition and replace any damaged chain links Check that all hardware and cotter pins are prop erly installed and secured Check to ensure blades are sharp in good condi tion and installed correctly Replace if damaged Check that equipment is properly and securely attached to tractor Make sure driveline spring activated locking pin or collar slides freely and is seated firmly in trac tor PTO spline groove Make sure the driveline guards and tether chains are in good condition Guards must rotate freely on driveline Fasten tether chains to the tractor and the equipment as instructed Inspect area and remove stones branches or other hard objects that might be thrown causing injury or damage Do not allow riders Check all lubrication points and grease as instructed in Lubrication Information on page 15 Make sure the PTO slip joint is lubricated and that the gearbox fluid levels are correct Set tractor PTO at 540 rpm Make sure tractor ROPS or ROPS cab and seat belt are in good condition Keep seat belt securely fastened during operation Before starting engine operator must be in trac tor seat with se
36. ict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this ALITEC Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting Woods Equipment BMP Company CENTRAL FABRICATORS 2606 South Illinois Route 2 GANNON Post Office Box 1000 Oregon Illinois 61061 USA 800 319 6637 tel WAIN ROY Ww frre 800 399 6637 fax WOODS lA Sao Fhe 5 www WoodsEquipment com GILL F 3079 Rev 2 14 2011 WARRANTY Replacement Parts For All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a
37. ing and head and respirator or filter mask where appropriate Wood Blocks Chain Shielding Rear Shipping Bracket Front Shipping Bracket PTO Hanger Diagonal Brace A Frame Bar U Link 9 Sleeve 10 Caster Arms 11 Hitch Arms 12 1 2 NC x 1 1 2 HHCS 13 1 2 NC x 4 HHCS 14 1 2 NC x 6 1 2 HHCS 15 1 2 NC Flange Lock Nut 16 5 8 NC x 3 1 2 HHCS 17 5 8 NC Flange Lock Nut ONOG BON Figure 28 Shipping Unit Disassemble Shipping Unit Figure 28 1 Remove all parts that are wired and strapped to mower 2 Remove wood blocks 1 and chain shielding 2 attached to front of mower Discard blocks 3 Remove cap screws 12 and lock nuts 15 from rear shipping bracket 3 Discard bracket 4 Remove cap screw 14 and lock nuts 15 from front shipping bracket 4 Discard bracket and MANO845 1 12 2011 replace hardware through PTO hanger 5 diagonal braces 6 A frame bars 7 U link 8 and sleeve 9 Do not over tighten lock nut against the PTO hanger PTO hanger should rotate freely Install Front Casters Figure 28 1 Remove cap screws 13 and lock nuts 15 from outer caster arms 10 2 Place arms inside of pockets in front corners of deck Replace hardware Assembly 29 Torgue Caster Arms 1 Place mower on a hard level surface 2 Loosen cap screws and lock nuts on all four caster wheel arms This allows clearance in the caster wheel assemblies to be egual
38. irections sud denly on slopes m Use extreme care and reduce ground speed on slopes and rough terrain M Watch for hidden hazards on the terrain during operation M Stop power unit and implement immediately upon striking an obstruction Dismount power unit using proper procedure Inspect and repair any damage before resuming operation TRANSPORTATION M Use additional caution and reduce speed when under adverse surface conditions turning or on inclines HM Do not operate PTO during transport M A minimum 25 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader Weigh the tractor and equipment Do not estimate 6 Safety M Do not operate or transport on steep slopes HM Do not operate or transport equipment while under the influence of alcohol or drugs m Always comply with all state and local lighting and marking requirements Never allow riders on power unit or attachment MAINTENANCE M Before working underneath carefully read Oper ator s Manual instructions disconnect driveline raise mower securely block up all corners with jackstands and check stability Secure blocking prevents equipment from dropping due to hydrau lic leak down hydraulic system failures or mechanical component failures m Do not modify or alter or
39. is restricted rap on yokes sharply with a hammer to relieve any tension Repeat until both yokes move in all directions without restriction CD1389 Figure 27 MANO845 1 12 2011 ASSEMBLY INSTRUCTIONS DEALER SET UP INSTRUCTIONS Assembly of this mower is the responsibility of the Woods dealer If should be delivered to the owner com pletely assembled lubricated and adjusted for normal cutting conditions Complete Dealer Check Lists on page 33 when you have completed the assembly The mower is shipped partially assembled Assembly will be easier if components are aligned and loosely assembled before tightening hardware Recommended torque values for hardware are located on page 43 Select a suitable working area Open parts boxes and lay out parts and hardware to make location easy Refer to illustrations accompanying text parts lists and exploded view drawings A WARNING HM Before working underneath carefully read Oper ator s Manual instructions disconnect driveline raise mower securely block up all corners with jackstands and check stability Secure blocking prevents equipment from dropping due to hydrau lic leak down hydraulic system failures or mechanical component failures A CAUTION HM Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hear
40. ity 33 Pre Delivery Dealers Responsibility 33 Pre Operation Owners Responsibility 14 Safety amp Instructional Decals 8 9 Safety Rules 5 6 7 Safety Symbols Explained 2 T Trouble Shooting Belt Conditions 20 Mowing Conditions 19 Index 45 F WARRANTY All Models Except Mow n Machine Zero Turn Mowers Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER All current model loaders and backhoes are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Duration from date of Condition Model Number delivery to the original Warranted purchaser Gearbox Seals All units listed below 2 years BW1260 BW1620 BW1800 BW2400 8 years BW240HD BW180HD BW180HB BW126HB 7 years BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X BB8400X Gearbox DS1260 DSO1260 DS 1440 TS1680 BW126 3 BW180 3 BW240 components PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 RM660 2 RD990X PRD6000 P
41. ized 3 Torque all cap screws and nuts to 85 lbs ft Install Hitch Arms 1 Remove cap screws lock nuts and hitch arms E from lower hitch arm attachment point D 2 Position arms according to Figure 29 and replace hardware Category 1 Configuration Category 2 Configuration Tractor top link Mower top link attachment point Mower hitch pin Category 2 sleeve Lower hitch arm attachment point Mower hitch arm m om gt Install Driveshaft 1 Pull locking collar B back and at the same time push driveline onto gearbox shaft until locking device engages 2 Rotate PTO hanger forward Rest driveline on PTO hanger 3 If so equipped hook anti rotation chain C on shield 2 Gearbox input shaft Locking collar Anti rotation chain Gearbox Shield Driveline Washer flat standard 5 16 Screw HHCS 8 mm x 1 25P x 16 mm anon OW gt Figure 29 Hitch Arm Installation 30 Assembly Figure 30 Driveshaft Installation Fill Gearbox NOTICE m Gearbox is not filled at the factory Prior to delivery make sure each gearbox is filled half full with 80W or 90W API GL 4 or GL 5 gear lube 1 Make sure vent plug hole is clear Fill gearbox half full with high quality gear oil that has a viscosity index of 80W or 90W and an API service rating of GL 4 or GL 5 2 Fill gearbox until oil runs out the side plug on gearbox 3 Pour in one pint of gear lu
42. l until it runs out of side level hole Tighten all plugs Gearbox Installation NOTE Gearbox is heavy do not attempt to move with out mechanical assistance 1 Set gearbox on gearbox stand and fasten with bolts and nuts Torque bolts to 175 Ibs ft 2 Attach drive sheave to output shaft Secure using castle nut and hardware previously removed Torque castle nut to 170 Ibs ft 3 Attach gearbox stand to mower using four flanged 1 2 cap screws Drive Sheave Installation Refer to Figure 21 1 When gear stand is installed on mower the distance from the top of the mower deck to the center line of the lower groove on the drive pulley must be 2 21 32 1 32 This is a critical dimension and must be carefully adjusted for proper belt life 2 Tighten gear stand hardware 3 Fill gearbox half full with SAE 90W gear lube 4 Check level after waiting five minutes to permit lube to work through bearings Add lube if necessary until gearbox is half full 5 Replace driveline shield Attach driveline to gearbox ee t 2 11 16 1 32 Figure 21 Drive Sheave Installation MANO845 1 12 2011 UNIVERSAL JOINT REPAIR 1 Yoke ay 2 Cup and bearings 3 g 2 3 Snap ring 2 i 4 WG 4 Journal cross G CD1645A Figure 22 U Joint Exploded View U Joint Disassembly 1 Remove external snap rings from yokes in four locations as shown in Figure 23 CD1386
43. lguien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual should be regarded as part of the machine Suppliers of both new and second hand machines must make sure that this manual is provided with the machine v ni Introduction 3 SPECIFICATIONS 3 Point Hitch Cutting Width Cutting Height Range Operating Weight with Chain Shielding Blade Speed feet per minute Blade Speed RPM Blade Spindles Number of Blades Universal Drive Series Caster Wheels Tractor PTO Speed RPM Recommended Maximum Tractor Horsepower Mower Frame Thickness RD990X Category 1 and 2 90 1 1 2 7 1200 Ibs 17 000 2 074 3 6 ASAE Cat 4 13x5x 10 Solid Rib Tire or 13 x 5 x 6 Pneumatic Tire 540 75HP 5 16 GENERAL INFORMATION A WARNING M Some illustrations in this manual show the mower with safety shields removed to provide a better view The mower should never be operated with any safety shielding removed The purpose of this manual is to assist you in operating and maintaining your mower Read it carefully It fur nishes information and instructions that will help you achieve years of dependable performance These instructions have been compiled from extensive field experience and engineering data Some information 4 Introduction may be general in nature due to unknown and varying operating conditions However through experience and these instructions y
44. lube from housing through this opening MANO845 1 12 2011 3 If the leak occurred at either end of horizontal shaft remove oil cap 20 and or oil seal 19 Replace with new one see Seal Replacement page 24 Horizontal seal should be pressed flush with out side of housing 4 Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug Gearbox Removal from Mower Refer to Figure 20 Gearbox Vent Plug Gearbox Stand Sheave Shield 1 2NC X 2 HHCS 7 5 8NC x 1 3 4 Flange HHCS 8 5 8NC Flange Lock Nut 9 M8 x 1 25P x 16mm HHCS 11 5 16 Flat Washer 12 1 4 x 1 4 x 1 1 4 Key 13 25 x 44 x 4mm Flat Washer 14 M24 x 2 Castle Nut 15 3 16 x 2 Cotter Pin Figure 20 Gearbox Stand Assembly 1 Disconnect and remove the driveline from the gearbox 1 2 Remove vent plug 2 and siphon gear lube from housing through this opening 3 Remove gearbox stand 3 from mower deck rails by removing four cap screws 6 Dealer Service 25 Remove four cap screws 9 flat washer 11 and remove shield 5 from gearbox Remove castle nut 14 and hardware from output shaft of gearbox Remove sheave 4 from gearbox 7 Remove four bolts 9 that attach gearbox to gearbox stand and remove gearbox Gearbox Disassembly Refer to Figure 18 1 Remove top cover 22 from housing Turn gearbox upside down and pour out remaining gear oil from gearbox 2 Re
45. ment from drop ping due to hydraulic leak down hydraulic system failure or mechanical component failure E Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION M Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate BLOCKING METHOD See Blocking Method instructions on page 15 BLADE SPINDLE SERVICE Spindle repair requires special skills and tools If your shop is not properly equipped or your mechanics are not trained in this type of repair you may be time and money ahead to use a new spindle assembly For reference the grease fitting is in the top of the spin dle shaft Permatex 3D Aviation Form A Gasket or equivalent is recommended as a sealant Spindle Removal 1 Remove blade 11 from spindle 7 2 Remove belt from pulleys 3 Remove jam nut 16 and washer 15 from top of spindle shaft Figure 15 22 Dealer Service 4 Disassemble split taper bushing 13 located on top of pulley by removing the two bolts and key 14 5 Insert bolts into the threaded holes of bushing flange 6 Tighten bolts alternately to remove split taper bushing 7 Remove pulley 12 8 Remove bolts that attach spindle to mower frame and remove spindle
46. mm 20 15 27 20 21 16 29 22 8x 1 0 10x 1 5 16mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 14x 2 0 21mm 109 80 151 111 118 87 163 120 14x 1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16x 1 5 18x2 5 27 mm 234 172 323 239 263 194 363 268 18x1 5 20x 2 5 30 mm 330 244 457 337 367 270 507 374 20x 1 5 22x 2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 790 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations Lock Washer N ua me m gt yy ro 6 a n 6 0 POW Oy PROD sor Bolt Torque amp Size Charts Rev 3 28 2007 A p p en d IX 4 3 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 5 16 3 8 1 2 000000 MM 100 125 SOOS OT Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG E E E E E des Agriculture ASABE xzscagssugass American Society of Agricultural 8 Biological Engineers formerly ASAE ASAE American Society of Agricultural Engineers AE Automatic Transmission Fluid BSPPixij s vasas saab British Standard Pipe Parallel BSPTM 06 British Standard Pipe Tapered Male GN E E dean ua aita Constant Velocity COW ist aaa Counter Clockwise CW are aa nen k asai rk dsk Clockwise st sd he
47. move oil cap 20 to be replaced 3 Remove snap ring 10 and shim 13 from input shaft 3 Support gearbox in hand press and push on input shaft 3 to remove bearing 7 Remove gear 1 from inside housing 6 Remove oil seal 19 from front of housing to be 11 12 13 14 15 16 17 18 replaced Remove snap ring 10 and shim 13 from front of housing 2 Remove input bearing 7 by using a punch and hammer from outside of housing Support housing in vise in a horizontal position 10 The castle nut 15 and cotter pin 25 are already removed with the drive sheave Remove snap ring 21 washer 8 and seal 18 Remove cotter pin 9 castle nut 14 and washer 17 from output shaft 4 Remove output shaft 4 by using a punch and hammer and tap on top to drive down Remove gear 5 and shim 16 from inside housing Remove bearing 26 by using a punch and hammer from the top outside the housing Support housing upside down top cover surface and remove bearing 6 by using a punch and hammer from the bottom side of the housing Inspect gears for broken teeth and wear Some wear is normal and will show on loaded side Forged gear surfaces are rough when new Check that wear pattern is smooth Inspect vertical and horizontal shafts for grooves nicks or bumps in the areas where the seals seat Resurface any damage with emery cloth Inspect ho
48. movement Raise mower completely set tractor brakes turn engine off remove key block tractor wheels front and rear and disconnect mower driveline from tractor The only approved blocking device for this mower is a jackstand with a load rating of 1000 pounds or more One jackstand under each corner of the mower four total must be installed before working underneath When blocking you must consider overall stability of the unit Just blocking under the unit will not ensure your safety The working surface must be level and solid to support the loaded weight of the jackstands Test jackstands stability before working under any por tion of the mower MANO845 1 12 2011 Figure 9 Blocking Method LUBRICATION INFORMATION Do not let excess grease collect on or around parts particularly when operating in sandy areas Figure 10 shows the lubrication points The accompa nying chart gives the frequency of lubrication in operat ing hours based on normal operating conditions Severe or unusual conditions may require more fre quent lubrication Some reference numbers have more than one location be sure you lubricate all locations Use a lithium grease of 2 consistency with a MOLY molybdenum disulfide additive for all locations Be sure to clean fittings thoroughly before attaching grease gun When applied according to the lubrication chart one good pump of most guns is sufficient Use SAE 90W gear lube in
49. ms should be positioned with offset toward inside of mower For use with Category 2 quick hitch lower hitch arms should be positioned with offset toward outside of the mower Remove clevis pins from lower hitch arms Pins will not be used for quick hitch Attach A Frame arms 1 and sleeve 2 to lower hitch arms using cap screws 7 sleeve 5 washers 6 and hex nut 8 32 Assembly Attach upper end of A Frame arms 1 and sleeve 4 to U bracket using cap screw 7 washers 6 and hex nut 8 Remove rear offset links They will be replaced with chains 12 Attach chains 12 to top of A frame on both sides as shown using cap screw 10 washers 9 and flange lock nut Attach opposite ends of chains 12 to rear mower frame using cap screws 11 washers 9 and flange lock nut Vary length slightly as desired Twist chain to make finite adjustments in length until unit lifts level Tighten all hardware MANO845 1 12 2011 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer The following check lists are a reminder of points to inspect Check off each item as it is found satisfactory or after proper adjustment is made Check that all safety decals are installed and in good condition Replace if damaged Check that shields and guards are pr
50. nd escape traveling as much as 300 feet 92 m A WARNING M Never allow children or untrained persons to operate equipment M Keep bystanders away from equipment M Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove M Before working underneath carefully read Oper ator s Manual instructions disconnect driveline raise mower securely block up all corners with jackstands and check stability Secure blocking prevents equipment from dropping due to hydrau lic leak down hydraulic system failures or mechanical component failures M Keep all persons away from operator control area while performing adjustments service or maintenance A CAUTION 10 Operation E Stop power unit and implement immediately upon striking an obstruction Dismount power unit using proper procedure Inspect and repair any damage before resuming operation A CAUTION M Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate TRACTOR STABILITY A WARNING M A minimum 25 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury o
51. nd stor ing equipment Explain to customer the potential crushing haz ards of going underneath raised equipment Instruct that before going underneath to discon nect the driveline securely block up all corners with jack stands and to follow all instructions in the Owner Service Blocking Methods section of the Operator s Manual Explain that blocking up prevents equipment dropping from hydraulic leak down hydraulic system failures or mechan ical component failures For mounted units add wheel weights ballast in front tires and or front tractor weight to enhance front end stability A minimum 20 of tractor and equipment gross weight must be on front tractor wheels When adding weight to attain 20 of tractor and equipment weight on front tractor wheels you must not exceed the ROPS weight certification Weigh the tractor and equipment Do not estimate Make customer aware of optional equipment available so that customer can make proper choices as required Point out all guards and shields Explain their importance and the safety hazards that exist when not kept in place and in good condition MANO845 1 12 2011 Dealer Check Lists 33 NOTES 34 No tes MANO845 1 12 2011 WOODS Rearmount Mower RD990X MAIN FRAME ASSEMBLY GEARBOX ASSEMBLY DRIVESHAFT ASSEMBLY BLADE amp SPINDLE ASSEMBLY CHAIN SHIELDING ASSEMBLY FRONT ROLLER ASSEMBLY OPTIONAL QUICK HITCH KIT OPTIONAL MAN0845 1
52. nd there is a very light drag on bearings similar to adjusting front wheel bearings on an automobile Check by spinning spindle It should turn freely Be careful not to overtighten bearings Proper bearing adjustment is essential to good bearing life If you overtighten bearings hold spindle housing and rap spindle shaft with a lead hammer Carefully press top seal 3 in with spring up Top seal should be flush with or to within 1 16 above the housing Rotate housing on spindle shaft checking for free movement Install grease fitting 17 in spindle shaft Spindle Installation NOTICE m Pulley installation sequence is very important for bearing life Follow the sequence exactly 1 Install spindle through bottom of mower and secure with four mounting bolts Dealer Service 23 2 Install pulley 12 and split taper bushing 13 with integral key 14 on spindle shaft Make sure bushing is in contact with sleeve on spindle shaft 3 Alternately tighten split taper bushing cap screws 4 Install lock washer and nut on spindle shaft Tighten nut until snug but do not over tighten Check shaft to make sure it spins freely to 20 Ibs ft 1 Crown gear 2 Gearbox housing 3 Input shaft 4 Output shaft 5 Gear pinion 6 Bearing 7 Bearing W 8 Protective flat washer 20 9 Cotter pin 10 Snap ring 11 Snap ring 12 Spacer 20 Cap 13 Shim 21 Snap ring 14 Castle nut 22 Top cover 15
53. ngage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt E Keep all persons away from operator control area while performing adjustments service or maintenance Blade Removal 1 Remove Nylok bolt 5 2 Remove blade lock 4 from groove in blade pin 3 Remove blade 2 and pin 3 from spindle assembly 1 Blade Spindle Blade 1 2 SDH 3 Blade Pin 4 Blade Lock 5 3 1 2NC x 3 4 Nylok Bolt Figure 12 Blade Removal Owner Service 17 Blade Installation A CAUTION M Your dealer can supply genuine replacement blades Substitute blades may not meet original equipment specifications and may be dangerous Blade Spindle Blade Blade Pin Blade Lock 1 2NC x 3 4 Nylok Bolt Figure 13 Blade Assembly 1 Install blade pin 3 thru blade 2 and blade spindle 1 2 Make sure blade cutting edge is positioned to lead in a clockwise rotation as viewed from top of mower 3 Insert blade lock 4 into groove of blade pin 3 4 Secure lock 4 with Nylok bolt 5 Blade Sharpening Follow Original Pattern o CD7736 1 16 S de Figure 14 Blade Sharpening NOTICE m When sharpening blades grind the same amount on each blade to m
54. nning at least two minutes allowing pulleys to cool Stopping the mower in contact with a very hot pulley will bake and ruin belt Proper ground speed will depend upon the terrain the height and type and density of material to be cut Normally ground speed will range from 2 to 5 mph Tall dense material should be cut at a low speed thin medium height material can be cut at a faster ground speed Always operate tractor PTO at 540 rpm to maintain proper blade speed and produce a clean cut Under certain conditions tractor tires may roll some grass down and prevent it from being cut at the same height as the surrounding area When this occurs reduce your ground speed but maintain PTO at 540 rpm The lower ground speed will permit grass to par tially rebound In general lower cutting heights give a more even cut and leave less tire tracks However it is better to cut grass frequently rather than too short Short grass deteriorates rapidly in hot weather and invites weed growth during growing seasons Follow local recom mendations for the suitable cutting height in your area Operating Tips 4 WARNING M Inspect and clear area of stones branches or other hard objects that might be thrown causing injury or damage Extremely tall material should be cut twice Set mower at a higher cutting height for the first pass Then cut at desired height 90 degrees to the first pass Remember sharp blades produce cleane
55. operly installed and in good condition Replace if dam aged Check all bolts to be sure they are properly torqued Check that all cotter pins and safety pins are properly installed Replace if damaged Check and grease all lubrication points as iden tified in Lubrication Information on page 15 Gearboxes are not filled at the factory Prior to delivery fill as specified in the Owner Service lubrication information on page 15 and check to see that there are no leaking seals Check that blades have been properly installed DELIVERY CHECK LIST DEALER S RESPONSIBILITY Show customer how to make adjustments and select proper PTO speed Instruct customer how to lubricate and explain importance of lubrication Point out the safety decals Explain their mean ing and the need to keep them in place and in good condition Emphasize the increased safety hazards when instructions are not followed Present Operator s Manual and request that customer and all operators read it before oper ating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed Show customer how to make sure driveline is properly installed and that spring activated lock ing pin or collar slides freely and is seated in groove on tractor PTO shaft Show customer the safe proper procedures to be used when mounting dismounting a
56. ou should be able to develop procedures suitable to your particular situation The illustrations and data used in this manual were cur rent at the time of printing However due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left directions These are determined by standing behind the tractor facing the direction of forward travel MANO845 1 12 2011 SAFETY RULES Ay ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness concern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator TRAINING M Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check th
57. permit anyone else to modify or alter the equipment or any of its compo nents in any way m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate M Make sure attachment is properly secured adjusted and in good operating condition E Keep all persons away from operator control area while performing adjustments service or maintenance M Make certain all movement of equipment com ponents has stopped before approaching for ser vice M Never go underneath equipment lowered to the ground or raised unless it is properly blocked and secured Never place any part of the body under neath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpect edly and cause severe injury or death Follow Oper ator s Manual instructions for working underneath and blocking requirements or have work done by a qualified dealer M Frequently check blades They should be sharp free of nicks and cracks and securely fastened m Do not handle blades with bare hands Careless or improper handling may result in serious injury PRD Mower 9 13 2005 SAFETY RULES 4X ATTENTION BECOME ALERT
58. r cuts and require less power Analyze area to be cut to determine the best proce dure Consider height and type of grass and terrain type hilly level or rough Operation 13 Plan your mowing pattern to travel straight forward whenever possible Mow with uncut grass to the right This will distribute the clippings over the cut area Uneven Terrain A WARNING M Donotoperate or transport on steep slopes M Do not stop start or change directions sud denly on slopes M Use extreme care and reduce ground speed on slopes and rough terrain M Watch for hidden hazards on the terrain during operation Pass diagonally through sharp dips and avoid sharp drops to prevent hanging up tractor and mower Practice will improve your skills in maneuvering rough terrain MOWER REMOVAL amp STORAGE 1 Disengage PTO place tractor and mower on solid level surface Raise mower with 3 point hitch 2 Place blocks under mower side skids Lower mower onto blocks 3 Set parking brake stop engine and remove key Disconnect mower driveshaft from tractor PTO 4 Collapse driveshaft as far as possible and store in driveshaft hanger bracket to prevent ground contact 5 Disconnect mower from tractor 3 point hitch Start tractor and carefully drive away from mower 6 Before extended storage see page 18 for cleaning instructions OWNER PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all sa
59. r death The weight may be attained with a loader Weigh the tractor and equipment Do not estimate D3550B Figure 1 Tractor Stability ATTACHING MOWER TO TRACTOR 4 WARNING M Make sure spring activated locking pin or collar slides freely and is seated firmly in tractor PTO spline groove The standard 1 3 8 6B spline driveline with a QD yoke is used to connect the mower to the tractor MANO845 1 12 2011 Refer to Figure 2 1 For Category 1 hitch position mower hitch arms E with offset toward center of mower For Category 2 hitch position mower hitch arms E with offset toward outside of mower 2 Attach the mower hitch pins B to lower tractor lift arms and secure 3 Attach tractor top link 1 to mower top link bracket attachment point A Connect driveline to tractor PTO shaft Category 2 Configuration Category 1 Configuration Tractor top link Mower top link attachment point Mower hitch pin Category 2 sleeve Lower hitch arm attachment point Mower hitch arm mgom P Figure 2 Attachment Points MANO845 1 12 2011 Figure 3 Attaching Mower to Tractor 4 Attach tether chain to tractor drawbar if drive equipped with chain Figure 3 5 Adjust the tractor lower 3 point arm anti sway devices to prevent mower from swinging side to side during transport CUTTING HEIGHT ADJUSTMENT A WARNING E Keep all persons away from oper
60. ravel in pulleys Check under mower and around blade spindle shaft for wire rags or other foreign material Clean all material from under mower Frayed edges on belt cover Belt misaligned or belt rubbing guide Pulley misaligned Re align belt Be sure belt does not rub any other part while running Inspect to ensure belt is running in center of backside idler Shim idler as necessary to align Damaged belt Rollover high shock loads or installation damaged Replace belt Belt breakage High shock loads Belt came off drive Avoid abusive mowing Avoid hitting the ground or large obstructions Check pulleys for foreign material in grooves Avoid hitting solid objects or ground Check belt for damage by laying it flat on the floor A belt that does not lie flat has humps or twists indicating broken or stretched cords must be replaced 20 Troubleshooting MANO845 1 12 2011 NOTES MANOBAS 1 1212011 Troubleshooting 21 DEALER SERVICE The information in this section is written for dealer ser vice personnel The repair described here reguires special skills and tools If your shop is not properly equipped or your mechanics are not properly trained in this type of repair you may be time and money ahead to replace complete assemblies A WARNING M Before working underneath read manual instructions securely block up and check stability Secure blocking prevents equip
61. rease fitting Place bottom bearing cone 4 into spindle with taper positioned to mate with cup 6 17 9 2 Seal Detail CD7738 3 Figure 17 Spindle and Shaft Assembly MANO845 1 12 2011 NOTICE M Improper positioning of seals can cause seal damage An improperly installed seal will leak and could cause bearing failure 3 12 13 14 15 16 17 18 Identify the open side of the seal 3 containing the spring Apply a thin coat of Permatex to the area of housing where seals seat Install bottom seal 3 with spring up toward center of housing Place seal squarely on housing and select a piece of pipe or tubing with an OD that will set on outside edge of seal A tubing with an OD that is too small will bow seal cage Carefully press seal into housing to prevent distortion to metal seal cage Bottom seal should seat firmly and squarely against machined shoulder in housing Make sure seal lip did not roll under Distortion to seal cage or damage to seal lip will cause seal to leak Damaged seals must be replaced Insert shaft 7 through bottom of housing 5 10 11 Fill housing cavity with a medium grade grease Install top bearing 4 on shaft 7 to mate with top cone 6 Apply a thin coat of Permatex to shaft area where sleeve will seat Install sleeve 2 on shaft and press sleeve and bearing into housing until all free play is removed a
62. s rotate freely on driveline before putting equipment into service M Before starting power unit check all equipment driveline guards for damage Replace any damaged guards Make sure all guards rotate freely on all drivelines If guards do not rotate freely on drive lines repair and replace bearings before putting equipment into service M Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times M Remove accumulated debris from this equip ment power unit and engine to avoid fire hazard M Make sure all safety decals are installed Replace if damaged See Safety Decals section for location HM Make sure shields and guards are properly installed and in good condition Replace if damaged M A minimum 25 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight tractor could tip over causing personal injury or death The weight may be attained with a loader Weigh the tractor and equipment Do not estimate OPERATION H Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property e If this machine is not equipped with full chain shielding operation must be stopped when any one
63. spect area of shaft where seal seats Remove any burrs or nicks with an emery cloth 3 Lubricate gear shaft and seal lips 4 Place seal squarely on housing spring loaded lip toward housing Select a piece of pipe or tubing with an OD that will sit on the outside edge of the seal but will clear the housing Tubing with an OD that is too small will bow seal cage and ruin seal 5 Carefully press seal into housing avoiding distortion to the metal seal cage 1 Seal 2 Pipe or tube 3 Seal seat 4 Casting Pipe or tube must press at outer edge of Incorrect Installation Figure 19 Seal Installation Vertical Shaft Seal Replacement 1 Disconnect and remove the driveline from the gearbox 2 Remove vent plug 24 Figure 18 and siphon gear lube from housing through this opening 3 Remove gearbox stand from mower deck 4 Remove gearbox and pulley from gearbox stand 5 Remove vertical shaft seal 18 Replace with new seal see Seal Replacement page 24 Vertical seal should be recessed in housing NOTE Distortion to seal cage or damage to seal lip will cause seal to leak 6 Fill gearbox with SAE 80W or 90W gear lube until it runs out the level plug 7 Assemble gearbox and pulley to gearbox stand Attach gearbox stand to mower deck Horizontal Shaft Seal Replacement 1 Disconnect and remove the driveline from the gearbox 2 Remove vent plug 24 Figure 18 and siphon gear
64. tor seat only Do not stand between tractor and implement when tractor is in gear Make sure parking brake is engaged before going between tractor and implement GUARD MISSING Sid clear dnia m i and clear of machine while in operation or DO NOT OPERATE when it is being raised or lowered FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH 1003751 A Safety 9 OPERATION The operator is responsible for the safe operation of the mower The operator must be properly trained Operators should be familiar with the mower the trac tor and all safety practices before starting operation Read the safety rules and safety decals on pages 5 to 9 This mower is designed for light brush shredding and grass mowing lt is especially useful in cane berry grape and vegetable crops for mowing and shredding prunings Recommended mowing speed for most conditions is from 2 to 5 mph A DANGER M Full chain shielding must be installed when operating in populated areas or other areas where thrown objects could injure people or damage property e If this machine is not equipped with full chain shielding operation must be stopped when any one comes within 300 feet 92 m e This shielding is designed to reduce the risk of thrown objects The mower deck and protec tive devices cannot prevent all objects from escaping the blade enclosure in every mowing condition It is possible for objects to ricochet a
65. tractor tires Dull blades Allow grass to dry before mowing Slow ground speed of tractor but keep engine running at full PTO rpm Cutting lower will help Adjust tractor tire spacing if possible Sharpen or replace blades Material discharges from mower unevenly bunches of material along swath Material too high and too much material Grass wet Rear of mower too low trapping material under mower Reduce ground speed but maintain 540 rpm at tractor PTO or make two passes over material Raise mower for the first pass and lower for the second and cut at 90 degrees to first pass Raise rear of mower high enough to permit material to discharge but not so high that conditions listed above occur Allow grass to dry before mowing Slow ground speed of tractor but keep engine running at full PTO rpm Adjust mower height and attitude MANO845 1 12 2011 Troubleshooting 19 TROUBLE SHOOTING tall or heavy Oil on belt from over lubrication Belt hung up or rubbing BELT CONDITIONS PROBLEM POSSIBLE CAUSE SOLUTION Belt slippage Mower overloading Material too Reduce tractor ground speed but maintain full PTO rpm Cut material twice one high pass and then mow at desired height Cut at 90 degrees to first pass Be careful not to over lubricate Clean lubricant from belt and pulleys with clean rag Replace oil soaked belt Check belt position in pulleys and idlers Check belt for free t
66. using and caps for cracks or other damage 26 Dealer Service Gearbox Reassembly Refer to Figure 18 NOTE Repair to this gearbox is limited to replacing bearings seals and gaskets Replacing gears shafts and a housing is not cost effective Purchasing a com plete gearbox is more economical 1 Clean housing paying specific attention to areas where gaskets will be installed Wash housing and all components thoroughly Select a clean area for gearbox assembly Replace all seals bearings and gaskets All parts must be clean and lightly oiled before reassembling Insert output bearings 6 amp 26 in the housing using a round tube of the correct diameter and a hand press Slide output shaft 4 through both bearings 6 amp 26 until it rests against bearing 6 5 Slide shim 16 over output shaft 4 10 11 12 13 14 15 Press gear 5 onto output shaft 4 and secure with washer 17 castle nut 14 and cotter pin 9 Apply grease to lower seal lips 18 and press seal over output shaft 4 using a tube of the correct diameter Be sure not to damage the seal lip Press in housing so that seal is recessed Insert protective washer 8 by hand Install snap ring 21 and position it together with dual lip seal 18 by pressing it into position Verify that snap ring is seated correctly Press bearing 7 into the housing using a round tube of the corre
67. ve purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death A aU or serious injury A WARNING Indicates a hazardous situ

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