Woods Equipment CORE PL48 User's Manual
Contents
1. SAE SERIES SAE Bolt Head Im A TORQUE Identification A CHART SAE Grade 2 SAE Grade 5 SAE Grade 8 No Dashes 3 Radial Dashes 6 Radial Dashes MARKING ON HEAD Diameter Wrench SAE 2 SAES soba Inches Size Ibs ft N m Ibs ft N m Ibs ft N m 1 4 7 16 6 8 10 13 14 18 5 16 1 2 12 17 19 26 27 37 3 8 9 16 23 31 35 47 49 67 7 16 5 8 36 48 55 75 78 106 1 2 3 4 55 75 85 115 120 163 9 16 13 16 78 106 121 164 171 232 5 8 15 16 110 149 170 230 240 325 3 4 1 1 8 192 261 297 403 420 569 7 8 1 5 16 306 416 474 642 669 907 1 1 1 2 467 634 722 979 1020 1383 Y METRIC SERIES a ren ui A TORQUE hai Identification A Zr etric etric A CHART Grade 8 8 Grade 10 9 COARSE THREAD FINE THREAD A MARKING ON HEAD MARKING ON HEAD A Diameter amp R R A R Diameter amp Thread Pitch Wrench Metric 8 8 Metric 10 9 Metric 8 8 Metric 10 9 Thread Pitch Millimeters Size N m Ibs ft N m Ibs ft N m Ibs ft N m Ibs ft Millimeters 6 x 1 0 10 mm 8 6 11 8 8 6 11 8 6 x 1 0 8x 1 25 13 mm 20 15 27 20 21 16 29 22 8x 1 0 10 x 1 5 16 mm 39 29 54 40 41 30 57 42 10 x 1 25 12 x 1 75 18 mm 68 50 94 70 75 55 103 76 12 x 1 25 14 x 2 0 21 mm 109 80 151 111 118 87 163 120 14x1 5 16 x 2 0 24 mm 169 125 234 173 181 133 250 184 16x1 5 18 x 2 5 27 mm 234 172 323 239 263 194 363 268 18x1 5 20 x 2 5 30 mm 330 244 457 337 367 270 507 374 20x 1 5 22 x 2 5 34 mm 451 332 623 460 495 365 684 505 22x 1 5 24 x 3 0 36 mm 571 421 792. CRUSHING AND PINCHING HAZARD Be extremely careful handling various parts of the machine They are heavy and hands fingers feet and other body parts could be crushed or pinched between tractor and implement Operate tractor controls from tractor seat only Do not stand between tractor and implement when tractor is in gear Make sure parking brake is engaged before going between tractor and implement Stand clear of machine while in operation or when it is being raised or lowered FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH _1003751 A 6 Safety CD5938A 2 5 A WARNING TO AVOID SERIOUS INJURY OR DEATH Read Operator s Manual before operating servicing or repairing equipment Follow all safety rules and instructions Manuals are available from dealer or call 1 800 319 6637 Operate from tractor seat only Lower equipment to ground stop engine remove key and set brake before dismounting tractor Never allow children or untrained persons to operate equipment Never allow riders Keep bystanders away from equipment during operation Keep all shields in place and in good condition Do not transport towed or semi mounted units over 20 mph FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH 55122 D MANO152 Rev 11 17 2006 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 3 PN 55121 A
3. NOTE An optional Quick Hitch mounting kit is avail able See page 16 for optional Quick Hitch parts list Figure 2 Lift Arms Attached to Aerator Typical Figure 3 Top Link Attached to Aerator Typical Operation 9 OWNER SERVICE The information in this section is written for operators who possess basic mechanical skills If you need help your dealer has trained service technicians available For your protection read and follow the safety informa tion in this manual A WARNING m NEVER GO UNDERNEATH EQUIPMENT Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death e Service work does not require going under neath e Read Operator s Manual for service instruc tions or have service performed by a qualified dealer m Keep all persons away from operator control area while performing adjustments service or maintenance m Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt A
4. BB48X BB60X BB72X BB84X BB600X BB720X BB840X BB6000X BB7200X Gearbox BB8400X DS1260 DSO1260 DS1440 TS1680 BW 126 3 BW180 3 BW240 components PHD25 PHD35 PHD65 PHD95 2162 3240 DS96 DS120 RCC42 RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 5 years 9204RD 2 S15CD S20CD S22CD S25CD S27CD BW180LH 6 years 3 years 1 year if used in rental or RDC54 RD60 RD72 TBW150C ae commercial applications Blade RM550 2 RM660 2 RM990 3 PRD6000 PRD7200 PRD8400 7144RD 2 9180RD 2 spindles 9204RD 2 BB600 BB720 BB840 BB6000 BB7200 BB8400 BW126 3 BW126HB BW180 3 Rust through BW180HB BW180HD BW1260 BW1800 BW240 BW240HD 2162 3240 DS1260 10 years DSO1260 DS 1440 TS1680 3 years Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not apply in the event that the product has been materially modified or repaired by someone other than WOODS a WOODS authorized dealer or distributor and or aWOODS authorized service center This Warranty does not cover normal wear or tear or normal maintenance items This Warranty also does not cover repairs made with parts other than those obtainable through WOODS This Warranty is extended solely to the original purchaser of the product Sho
5. e Service work does not require going under neath e Read Operator s Manual for service instruc tions or have service performed by a qualified dealer m Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts A CAUTION m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate 8 Operation PRE OPERATION CHECK LIST OWNER S RESPONSIBILITY Review and follow all safety rules and safety decal instructions on page 4 through page 7 Check that eguipment is properly and securely attached to tractor Check that all safety decals are installed and in good condition Replace if damaged Do not allow riders Check that all hardware is properly installed and secured Check all lubrication points and grease as instructed in Service lubrication information Make sure tractor ROPS or ROPS CAB and seat belt are in good condition Keep seat belt securely fastened during operation GENERAL INFORMATION Core Aerator Operation The Core Aerator is designed to reduce the soil com paction of an established turf area The hardened spoons attached to the reels penetrate and remove a 3 4 x 4 1 2 plug from the soil Up to 1000 Ibs of addi tional weight can be added to the fram
6. WARNING FALLING OFF CAN RESULT IN BEING RUN OVER E Tractor must be equipped with ROPS or ROPS CAB and seat belt Keep foldable ROPS systems in locked up position at all times m Buckle Up Keep seat belt securely fastened m Allow no riders RAISED IMPLEMENT CAN DROP AND CRUSH m Never go underneath raised implement which can drop from eguipment or tractor 3 point hitch hydraulic leak down hydraulic system failures movement of control levers or mechanical linkage failures E Service work does not require going underneath implement Read manual instructions FALLING OFF OR GOING UNDERNEATH IMPLEMENT CAN RESULT IN SERIOUS INJURY OR DEATH 55121 B 4 PN 57500 A WARNING WHEN CONNECTING AND STORING EGUIPMENT Follow all manual instructions and safety rules Properly connect to tractor before raising park stands or adding ballast weight Remove ballast weight before disconnecting eguipment from tractor 5 Serial Number Plate Lower and properly secure all four park stands before disconnecting eguipment from tractor Park stands must be functional kept in good repair and stored on unit MODEL NO SERIAL NO nme YR OF MFG OREGON IL U S A Park and store on hard level ground away from people and children FAILURE TO FOLLOW INSTRUCTIONS CAN RESULT IN INJURY OR DEATH BE CAREFUL Use a clean damp cloth to clean safety decals Avoid spraying too close to decals when using a
7. WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained by contacting ALITEC BMP CENTRAL FABRICATORS GANNON GILL 815 732 7580 fax ra i WAIN ROY www WoodsEquipment com V 5 VAI WOODS 815 732 2141 tel 2001 Woods Equipment Company All rights reserved WOODS the Woods logo and Tested Proven Unbeatable are trademarks of Woods Equipment Company All other trademarks trade names or service marks not owned by Woods Equipment Company that appear in this manual are the property of their respective companies or mark holders Specifications subject to change without notice F 8494 Rev 6 23 2005
8. all mechanical products it will require cleaning and upkeep Lubricate the unit as specified Observe all safety information in this manual and safety decals on the equipment For service your authorized Woods dealer has trained mechanics genuine Woods service parts and the necessary tools and equipment to handle all your needs Use only genuine Woods service parts Substitute parts will void the warranty and may not meet standards required for safe and satisfactory operation Record the model number and serial number of your equipment in the spaces provided Model Date of Purchase Serial Number see Safety Decal section for location Provide this information to your dealer to obtain correct repair parts Throughout this manual the term NOTICE is used to indicate that failure to observe can cause damage to equipment The terms CAUTION WARNING and DANGER are used in conjunction with the Safety Alert Symbol a triangle with an exclamation mark to indicate the degree of hazard for items of personal safety This is the safety alert symbol It is used to alert you to potential personal A injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Indicates a hazardous situation which if not avoided will result in death A or serious injury A WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a hazardous situat
9. pressure washer high pressure water can enter through very small scratches or under edges of decals causing them to peel or come off Replacement safety decals can be ordered free from your Woods dealer To locate your nearest dealer check the Dealer Locator at www woodsonline com or in the United States and Canada call 1 800 319 6637 MANO152 Rev 11 17 2006 Sa fe ty 7 OPERATION The operator is responsible for the safe operation of this aerator The operator must be properly trained Operators should be familiar with the equipment the tractor and all safety practices before starting opera tion Read the safety rules and safety decals on pages page 4 to page 7 Recommended tractor ground speed is from 2 to 5 mph A WARNING m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Never allow children or untrained persons to operate equipment m Keep bystanders away from equipment m NEVER GO UNDERNEATH EQUIPMENT Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures mechanical failures or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death
10. 0 583 623 459 861 635 24 x 2 0 30 x 3 0 46 mm 1175 867 1626 1199 1258 928 1740 1283 30 x 2 0 Typical Washer Flat Washer Installations Lock Washer N to We omit Bolt Torque amp Size Charts Rev 10 10 2005 Appendix 17 BOLT SIZE CHART NOTE Chart shows bolt thread sizes and corresponding head wrench sizes for standard SAE and metric bolts SAE Bolt Thread Sizes 00000 100 125 000006 Metric Bolt Thread Sizes 8MM 10MM 12MM 14MM 16MM 18MM ABBREVIATIONS AG nenne enter Agriculture NO 2er National Coarse ATE u a Automatic Transmission Fluid NF ia National Fine BSPP isisisi British Standard Pipe Parallel NPSM National Pipe Straight Mechanical BSPTM British Standard Pipe Tapered Male Nessie National Pipe Tapered GW A A E Constant Velocity NPT SWF National Pipe Tapered Swivel Female COW s iso an a Counter Clockwise ORBM ERPORERENSNERDE SPUR PEREPRFEFEREEEEFTER O Ring Boss Male GW asides dati eat hire denies Clockwise A ae Pitch S TN thas Female PBY sorospen pden nenn POWer Beyond GA corns are Gauge 012 PERPPREEEREEUEEEFEE TER ERRUEFEERPRERR Pounds per Square Inch GR 5 Cte nennen Grade 5 etc O sure Power Take Off HHCS neennsneennneennnnnnn Hex Head Cap Screw KOD EE E vans ale Quick Disconnect aa E terre enter reece errr tree errer ee Heat Treated Ri te Ana Right Hand JIC oe Joint Industry Council 37 Deg
11. 1982 3 8 NC x 1 1 4 HHCS GR8 Figure 7 Water Tank Installation MANO152 Rev 11 17 2006 Figure 6 Parking Stands Lowered into Storage Remove weights from top of aerator frame if previously installed Remove water kit from shipping pallet remove parts from inside both tanks unstrap tanks from trays and remove bracket from trays Place two brackets 3 on top of right side of aerator frame and two clamp bars 4 below frame Secure brackets and clamp bars together using two cap screws 13 flat washers 11 and lock nuts 12 Do not tighten hardware at this time NOTE Aerator frame should be between brackets 3 and clamp bars 4 Place water tank tray 2 over brackets and align mounting holes Secure using four cap screws 10 flat washers 11 and lock nuts 12 NOTE Notch on tray should be towards the out side of the aerator frame See Figure 8 Repeat steps to install tank on left side of aerator Torque all hardware to 35 Ibs ft Place tanks 1 into trays with drain plugs in notch of trays Secure tanks into position using rubber tie down straps Fill tanks with desires amount of water NOTE Both tanks filled to capacity is approxi mately 430 Ibs of additional weight Make sure tractor can handle additional weight See Tractor Stability page 9 for additional front end weights Figure 8 Water Tanks Installed Owner Service 11 CLEANING After Each U
12. AINING m Safety instructions are important Read all attachment and power unit manuals follow all safety rules and safety decal information Replace ment manuals and safety decals are available from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 Failure to follow instructions or safety rules can result in serious injury or death m If you do not understand any part of this manual and need assistance see your dealer m Know your controls and how to stop engine and attachment quickly in an emergency E Operators must be instructed in and be capable of the safe operation of the equipment its attach ments and all controls Do not allow anyone to operate this equipment without proper instructions m Never allow children or untrained persons to operate equipment PREPARATION m Check that all hardware is properly installed Always tighten to torque chart specifications unless instructed otherwise in this manual m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m Make sure attachment is properly secured adjusted and in good operating condition m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt se
13. CAUTION m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate LUBRICATION INFORMATION 1 Lubricate grease fittings A Figure 4 every 8 hours of operation 2 Clean fittings prior to lubrication Do not let excessive grease build up around lubrication points NOTE One pump of a good grade multi purpose grease should be sufficient in most cases Harsh or dry conditions may require more frequent lubrication 10 Owner Service Figure 4 Lubrication Points STORAGE Refer to Figure 5 and Figure 6 1 Raise aerator off the ground to provide necessary clearance to adjust parking stands 2 Remove pins 16 from the parking stand mounting tube and lower stand to the storage position 3 Reinstall pin 4 Repeat for remaining three stands 5 Lower aerator to the ground and disconnect from tractor Carefully drive tractor away from aerator when disconnected 16 33000 3 8 x 2 1 4 Lynch pin Figure 5 Parking Stands Raised MANO152 Rev 11 17 2006 a tig st c m f d Z en i ee Position INSTALL WATER WEIGHT TANK KIT OPTIONAL 1011317 Tank 26 gal 1011303 Water tank tray 1011304 Water tank bracket 1011305 Clamp bar 19887 3 8 NC x 1 HHCS GR8 565 3 8 Flat washer BO618 3 8 NC Stover lock nut 3
14. E WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill ii loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor serviceperson salesperson or employee of any company including without limitation WOODS its authorized dealers distributors and service centers is authorized to alter modify or enlarge this Warranty Answers to any questions regarding warranty service and locations may be obtained ALITEC Woods Eguipment A Company BMP 2606 South Illinois Route 2 CENTRAL FABRICATORS Post Office Box 1000 Oregon Illinois 61061 USA sad 800 319 6637 tel 800 399 6637 fax Ww Ara ru WAIN ROY www WoodsEguipment com lA JLID WOODS F 3079 Rev 10 21 2009 WARRANTY Replacement Parts For All Mod
15. MANO152 WOODS GILL CORE AERATOR PL48 PL60 PL72 OPERATORS MANGA aa RD Proven Unbeatable TO THE DEALER Assembly and proper installation of this product is the responsibility of the Woods dealer Read manual instructions and safety rules Make sure all items on the Dealer s Pre Delivery and Delivery Check Lists in the Operator s Manual are completed before releasing equipment to the owner The dealer must complete the online Product Registration form at the Woods Dealer Website which certifies that all Dealer Check List items have been completed Please contact your dealer to complete this form Dealers can register all Woods product at dealer WoodsEquipment com under Product Registration Failure to register the product does not diminish customer s warranty rights TO THE OWNER Read this manual before operating your Woods equipment The information presented will prepare you to do a better and safer job Keep this manual handy for ready reference Require all operators to read this manual carefully and become acquainted with all adjustment and operating procedures before attempting to operate Replacement manuals can be obtained from your dealer To locate your nearest dealer check the Dealer Locator at www WoodsEquipment com or in the United States and Canada call 1 800 319 6637 The equipment you have purchased has been carefully engineered and manufactured to provide dependable and satisfactory use Like
16. been compiled from extensive field experience and engineering data Some information may be general in nature due to unknown and varying operating conditions However through experi ence and these instructions you should be able to develop procedures suitable to your particular sit uation Rev 3 09 2010 MANO152 Rev 11 17 2006 The illustrations and data used in this manual were current at the time of printing However due to possible inline production changes your machine may vary slightly in detail We reserve the right to redesign and change the machines as may be necessary without notification Throughout this manual references are made to right and left direction These are determined by standing behind the tractor facing the direction of forward travel Introduction 3 SAFETY RULES A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED dA Safety is a primary concern in the design and manufacture of our products Unfortunately our efforts to provide safe equipment can be wiped out by an operator s single careless act In addition to the design and configuration of equipment hazard control and accident preven tion are dependent upon the awareness con cern judgement and proper training of personnel involved in the operation transport maintenance and storage of equipment It has been said The best safety device is an informed careful operator We ask you to be that kind of operator TR
17. curely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if damaged m A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight front tractor wheels could raise up result ing in loss of steering The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate OPERATION m Keep bystanders away from equipment m Do not operate or transport equipment while under the influence of alcohol or drugs m Operate only in daylight or good artificial light m Keep hands feet hair and clothing away from equipment while engine is running Stay clear of all moving parts m Always comply with all state and local lighting and marking requirements m Never allow riders on power unit or attachment m Power unit must be equipped with ROPS or ROPS cab and seat belt Keep seat belt securely fastened Falling off power unit can result in death from being run over or crushed Keep foldable ROPS system in locked up position at all times m Always sit in power unit seat when ope
18. e to ensure the proper penetration by the spoons The power for operating the aerator is developed through the weight of the equipment and the contact between the spoons and the turf Know how to stop the tractor and aerator quickly in an emergency Survey the area to be worked and remove any obstructions that may affect the performance of the equipment MANO152 Rev 11 17 2006 Tractor Stability A WARNING m A minimum 20 of tractor and equipment weight must be on the tractor front wheels when attachments are in transport position Without this weight front tractor wheels could raise up result ing in loss of steering The weight may be attained with front wheel weights ballast in tires or front tractor weights Weigh the tractor and equipment Do not estimate Figure 1 Tractor Stability ATTACH CORE AERATOR TO TRACTOR NOTE The Core Aerator is designed for use on Cate gory I 3 point tractors See page 3 for specifications 1 Attach the tractor s lower lift arms to the Core Aerator and secure with mounting pins 18 and klik pins See Figure 2 2 Attach the tractor s top link to the upper mast of the aerator Secure with high strength top link pin and retaining pin provided with the tractor See Figure 3 Adjust top link as needed to level the aerator fore and aft MANO152 Rev 11 17 2006 4 Adjust the lower lift arm anti sway device to prevent the aerator from excessive side to side movement
19. els Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship for a period of ninety 90 days from the date of delivery of the product to the original purchaser with the exception of V belts which will be free of defect in material and workmanship for a period of 12 months Under no circumstances will this Warranty apply in the event that the product in the good faith opinion of WOODS has been subjected to improper operation improper maintenance misuse or an accident This Warranty does not cover normal wear or tear or normal maintenance items This Warranty is extended solely to the original purchaser of the product Should the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation c
20. h Pin Bushing Cat 1 Pin w klik pin Roller head PL48 Roller head PL60 amp 72 53 62 Axle shaft PL48 65 62 Axle shaft PL60 77 62 Axle shaft PL72 Complete safety decal set Complete decal set HHCS Hex Head Cap Screw Standard hardware obtain locally Parts 15 OPTIONAL QUICK HITCH KIT REF PART QTY DESCRIPTION The Sees 1 Frame 2 1001702 2 Quick Hitch sleeve REF PART QTY DESCRIPTION 1 1011317 2 Tank 26 gal 2 1011303 2 Water tank tray 3 1011304 4 Water tank bracket 4 1011305 4 Clamp Bar 10 19887 8 3 8 NC x 1 HHCS GR8 11 565 16 3 8 Flat washer 12 B0618 16 3 8 NC Stover lock nut 13 31982 8 3 8 NC x1 1 4 HHCS GR8 14 M0024 4 Strap tie down 3 8 x 3 not shown HHCS Hex Head Cap Screw Standard hardware obtain locally 1 6 P a rts MANO152 Rev 11 17 2006 application BOLT TORQUE CHART Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific Fasteners must always be replaced with the same grade as specified in the manual parts list Always use the proper tool for tightening hardware SAE for SAE hardware and Metric for metric hardware Make sure fastener threads are clean and you start thread engagement properly All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 amp J1701M JUL 96
21. harges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE WOODS shall not be liable for any incidental or consequential losses damages or expenses arising directly or indirectly from the product whether such claim is based upon breach of contract breach of warranty negligence strict liability in tort or any other legal theory Without limiting the generality of the foregoing Woods specifically disclaims any damages relating to i lost profits business revenues or goodwill 11 loss of crops iii loss because of delay in harvesting iv any expense or loss incurred for labor supplies substitute machinery or rental or v any other type of damage to property or economic loss This Warranty is subject to any existing conditions of supply which may directly affect WOODS ability to obtain materials or manufacture replacement parts No agent representative dealer distributor service person salesperson or employee of any company including without limitation
22. ion which if not avoided could result in minor or moderate injury ae Is used to address practices not related to personal injury ALITEC NOTE lndicates helpful information BMP CENTRAL FABRICATORS GANNON GILL w game WAIN ROY tr VAI WOODS 2 Introduction BE SPECIF ICATIONS Core Aerator PL48 PL60 PL72 Working Width 48 60 72 Overall Width 54 5 66 5 78 5 Number of Reels 8 12 12 Number of Spoons 64 96 96 Hitch Cat Cat Cat Tractor HP Requirement 20 65 HP 3 65 HP 30 65 HP Maximum Additional weight 1000 Ibs 1000 Ibs 1000 Ibs Weight 437 lbs 539 Ibs 561 Ibs Tractor 3 Point Lift Requirement 500 Ibs 600 Ibs 700 lbs ILEA 3 8 Heavy duty frame with rack to hold additional weight 1 1 4 Shaft with reinforcement structure 3 4 OD Hardened closed spoons 4 1 2 penetration Greaseable journal bearings for each spoon assembly EL INSTRUCTIVO Si no lee Ingles pida ayuda a alguien que si lo lea para que le traduzca las medidas de seguridad This Operator s Manual Suppliers of both new a should be regarded as part of the machine nd second hand machines must make sure that this manual is provided with the machine GENERAL INFORMATION The purpose of this manual is to assist you in operating and maintaining your Core Aerator Read it carefully It furnishes information and instructions that will help you achieve years of dependable performance These instructions have
23. mechanical failures or movement of control levers can cause equipment to drop or rotate unexpectedly and cause severe injury or death e Service work does not require going under neath e Read Operator s Manual for service instruc tions or have service performed by a qualified dealer m Always wear relatively tight and belted clothing to avoid getting caught in moving parts Wear sturdy rough soled work shoes and protective equipment for eyes hair hands hearing and head and respirator or filter mask where appropriate m Make sure attachment is properly secured adjusted and in good operating condition m Keep all persons away from operator control area while performing adjustments service or maintenance m Tighten all bolts nuts and screws to torque chart specifications Check that all cotter pins are installed securely to ensure equipment is in a safe condition before putting unit into service m Make sure all safety decals are installed Replace if damaged See Safety Decals section for location m Make sure shields and guards are properly installed and in good condition Replace if damaged STORAGE m Block equipment securely for storage m Keep children and bystanders away from stor age area PL48 72 Safety Rules Rev 11 17 2006 Safety 5 SAFETY amp INSTRUCTIONAL DECALS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Replace Immediately If Damaged 1 PN 1003751
24. rating controls or starting engine Securely fasten seat belt place transmission in neutral engage brake and ensure all other controls are disengaged before starting power unit engine m Look down and to the rear and make sure area is clear before operating in reverse m Use extreme care when working close to fences ditches other obstructions or on hillsides m Do not operate or transport on steep slopes m Do not stop start or change directions sud denly on slopes m Use extreme care and reduce ground speed on slopes and rough terrain 4 Safety PL48 72 Safety Rules Rev 11 17 2006 SAFETY RULES A ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED 4 m Watch for hidden hazards on the terrain during operation m Stop power unit and equipment immediately upon striking an obstruction Turn off engine remove key inspect and repair any damage before resuming operation MAINTENANCE m Before dismounting power unit or performing any service or maintenance follow these steps disengage power to equipment lower the 3 point hitch and all raised components to the ground operate valve levers to release any hydraulic pres sure set parking brake stop engine remove key and unfasten seat belt m NEVER GO UNDERNEATH EQUIPMENT Never place any part of the body underneath equipment or between moveable parts even when the engine has been turned off Hydraulic system leak down hydraulic system failures
25. ree Flare ROP Siminiana Roll Over Protective Structure LA e ET N cack E A E tad Left Hand RRP M iii kino ikana lan an Revolutions Per Minute a AEE EA E E ini cease nan Left BAT va e eres AEE E AE ET Right 1 PETE E A EE E E T Meter SAE jurna bdan Society of Automotive Engineers a iWwineinisthanediin Millimeter UNG 2 2 a Unified Coarse Memen eE VE E Male UNB sentene NA Unified Fine MPa oreraa eee Ti pil Mega Pascal Ben Unified Special Naar Newton 1 8 A p p en d X Bolt Torque amp Size Charts Rev 10 10 2005 WARRANTY All Models Except Mow n Machine Zero Turn Mowers and Woods Boundary Utility Vehicles Please Enter Information Below and Save for Future Reference Date Purchased From Dealer Model Number Serial Number Woods Equipment Company WOODS warrants this product to be free from defect in material and workmanship Except as otherwise set forth below the duration of this Warranty shall be for TWELVE 12 MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE PRODUCT TO THE ORIGINAL PURCHASER All current model loaders and backhoes are warranted for two 2 years from the date of delivery to the original purchaser The warranty periods for specific parts or conditions are listed below Part or Condition Model Number Warranted Duration from date of delivery to the original purchaser BW1260 BW 1620 BW 1800 BW2400 8 years BW240HD BW180HD BW180HB BW126HB 7 years
26. se Remove large debris such as clumps of dirt grass crop residue etc from machine Inspect machine and replace worn or damaged parts Replace any safety decals that are missing or not readable Periodically or Before Extended Storage Clean large debris such as clumps of dirt grass crop residue etc from machine Remove the remainder using a low pressure water spray 12 Owner Service 1 Be careful when spraying near scratched or torn safety decals or near edges of decals as water spray can peel decal off surface 2 Be careful when spraying near chipped or scratched paint as water spray can lift paint 3 If a pressure washer is used follow the advice of the pressure washer manufacturer Inspect machine and replace worn or damaged parts Sand down scratches and the edges of areas of missing paint and coat with Woods spray paint of matching color purchase from your Woods dealer Replace any safety decals that are missing or not readable supplied free by your Woods dealer See Safety Decals section for location drawing Drain water from optional water weight kit to avoid freezing and damage to the plastic tanks 9 9 MANO152 Rev 11 17 2006 DEALER CHECK LISTS PRE DELIVERY CHECK LIST DEALER S RESPONSIBILITY Assembly of this equipment is the responsibility of the Woods dealer It should be delivered to the owner com pletely assembled lubricated and adjusted for normal opera
27. ting conditions Inspect the equipment thoroughly after assembly to ensure it is set up properly before delivering it to the customer The following check lists are a reminder of points to inspect Check off each item as it is found satisfactory or after proper adjustment is made Check that all safety decals are installed and in good condition Replace if damaged Properly attach implement to tractor and make all necessary adjustments Check all bolts to be sure they are properly torqued Check that all cotter pins and safety pins are properly installed Replace if damaged DELIVERY CHECK LIST DEALER S RESPONSIBILITY Show customer how to make adjustments Point out the safety decals Explain their mean ing and the need to keep them in place and in good condition Emphasize the increased safety hazards when instructions are not fol lowed Present Operator s Manual and request that customer and all operators read it before oper ating equipment Point out the manual safety rules explain their meanings and emphasize the increased safety hazards that exist when safety rules are not followed For mounted units add wheel weights ballast in front tires and or front tractor weight to enhance front end stability A minimum 20 of tractor and equipment gross weight must be on front tractor wheels When adding weight to attain 20 of tractor and equipment weight on front tractor wheels you must not exceed the ROPS
28. uld the original purchaser sell or otherwise transfer this product to a third party this Warranty does not transfer to the third party purchaser in any way There are no third party beneficiaries of this Warranty WOODS makes no warranty express or implied with respect to engines batteries tires or other parts or accessories not manufactured by WOODS Warranties for these items if any are provided separately by their respective manufacturers WOODS obligation under this Warranty is limited to at WOODS option the repair or replacement free of charge of the product if WOODS in its sole discretion deems it to be defective or in noncompliance with this Warranty The product must be returned to WOODS with proof of purchase within thirty 30 days after such defect or noncompliance is discovered or should have been discovered routed through the dealer and distributor from whom the purchase was made transportation charges prepaid WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the product THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS WARRANTY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY WOODS MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOS
29. weight certification Weigh the tractor and equipment Do not estimate Make customer aware of optional equipment available so that customer can make proper choices as required MANO152 Rev 11 17 2006 Dealer Check Lists 13 CORE AERATOR 21 COMPLETE SAFETY DECAL SET 22 COMPLETE DECAL SET MANO152 Rev 11 17 2006 14 Parts REF PART 4 2 3 4 5 6 6 7 7 8 8 9 9 10 10 11 11 11 1002018 2371 31207 2522 735 71635 71635 976 976 FA511 FA511 FA220 FA220 P52 P52 1002966 1002971 1002974 QTY CORE AERATOR PARTS LIST DESCRIPTION Sleeve 81 x 1 12 x2 3 4 NC Lock nut 3 4 NC 4 HHCS GR5 3 4 Lock washer 3 4 NC x 2 HHCS GR5 3 8 NC Stop nut PL48 3 8 NC Stop nut PL60 amp 72 3 8 NC x 1 HHCS GRS5 PL48 3 8 NC x 1 HHCS GR5 PL60 amp 72 5 16 NC x 2 HHCS PL48 5 16 NC x 2 HHCS PL60 amp 72 5 16 NC Nylock nut PL48 5 16 NC Nylock nut PL60 amp 72 Plugger spoon PL48 Plugger spoon PL60 amp 72 Spacer PL48 Spacer PL60 Spacer PL72 MANO152 Rev 11 17 2006 REF PART QTY 12 54893 8 12 54893 12 13 P23 8 13 P23 12 14 P1372 2 15 P19 4 16 33000 4 17 D2213 4 18 SU105 2 19 P22 4 19 P22 6 20 P1448 1 20 P1460 1 20 P1472 1 21 54466 1 22 1002965 1 DESCRIPTION 1 25 SAE Flat washer PL48 1 25 SAE Flat washer PL60 amp 72 Spoon plate PL48 Spoon plate PL60 amp 72 1 62 Spacer Parking Stand 3 8 x 2 1 4 Lync
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