Windsor P1700120 User's Manual
Contents
1. SUPREME ULTRA HIGH SPEED BURNISHER P1700 20 SERVICE MANUAL AND PARTS LIST INSPECTION Carefully unpack and inspect your ma chine for shipping damage Each unit is oporated and thoroughly inspected before shipment and any damage is the re sponsibility of the delivering carrier who should be notified immediately ELECTRICAL This rotary polisher is designed to oper ate on a standard 15 amp 115 volt 60 hz AC household current Check that the voltage shown on the serial number plate is suitable for the supply available Volt ages below 105 volts or above 125 volts could cause damage to the motor WARNING To avoid electric shock do not expose to rain Store indoors GROUNDING INSTRUCTIONS To protect the operator from electrical shock this machine must be grounded while in use The machine is equipped with an approved three conductor power cord and three prong grounding type plug to fit the proper grounding type receptacle The P1700 20 is equip ped with a 14 3 80 foot power cord OPERATION 1 Plug machine into the power supply and check that the red indicator light located on top of switch housing is on 2 You will notice three control levers located at the top of the handle The two smaller ones directly beneath the handle grips control the onloff switches From the operator s posi tion the longer lever on the right is used for adiusting locking the handle in position SWITCH LEVER2. With the handle locked in the upright position tilt the machine back until the handle is resting on the floor ex posing the High Flex drive pad Install the proper high speed buffing pad using the centering tocking pad holder to retain pad With the pad properly installed return machine to the upright position CAUTION prevent possible dam age to the pad or pad driver remove buffing pad from machine when not in use Adjust front caster For thin pads turn caster adjusting knob counter clockwise to lower machine For thick pads turn clockwise to raise machine NOTE When pad pressure is properly set the machine will start instantly It too much pressure is applieg an overload of motor will exis causing circuit breaker to trip Pull up on the adjusting lever and lower the handle to a comfortable working height Release adjusting lever to lock handle in place NOTE A safety switch mounted in the handle will not allow machine to run until handle is lowered to the operating position For best results the Supreme High Speed Burnisher should be operated a straight line forward and re verse not side to side as you would a low speed polisher The floor polisher is equipped with a circuit breaker The action of the cir cuit breaker is entirely dependent upon the loading of the brush drive motor and will only trip under exces sive overload conditions If the circuit breaker should trip
3. _34 87057 _ Washer M4 Shakeproof mes _35 87058 Washer Flat A 36 57062 Nut M4 meee 1 51026 Light 115V Neon w Ret Rin 2 70148 _ Screw 10 x 20mm St PH 48014 67067 Knob M8 Male Puii Rod Pull Extension Adjust pivot bolt No 24 Wining windings or Inspect Components wet dirty or Sky if tauit persists replace damaged to ground GENERAL User serviceable faults Plug in and switch on WINDSOR LIMITED WARRANTY WINDSOR warrants to the original purehaser user for a period one year from date of purchase that this Rotary Floor Machine 15 free from defects in workmanship and materials under normal use and service and when operated and maintained in accordance with Windsor s service and operating instructions This warranty does not apply to normal wear items such as electrical cable relays capacitors rubber parts and switches During this one year period Windsor will replace or repair defective parts covered by this war ranty when the machine s delivered either to the factory Aglewood Colorado or to an Authorized Windsor Service Center Transportation Costs are to be prepaid by the original purchaser userc EXTENDED WARRANTY In addition to the above warranty the following will apply 1 Inthe event of failure from normal usage during the useful life of the machine of the main on off switch located the ma chi
4. 27 57060 Nut Half Hex 1 87058 Washer M4 Flat __1 87057 Washer M4 Shakeproof _ HANDLE SWITCHBOX ASSEMBLY SD1 amp TD2 OPTIONAL P1700 20 WIRING DIAGRAM CIRCUIT BREAKER STARTING RELAY BOTTLE 2 KEY PART DESCRIPTION KEY PART DESCRIPTION 3 41064 Housing Handle Cord Piug Bottle pivot and retignten _4 73104 _ Socket Cable Inlet Sel when chonging Pivot bolt tight 2 41063 Housing Rear Handle 7 6 10 x 3 5mm _86 27164 Handie End 6 87070 Washer Srass catracsnonas mesma 7 70149 Screw M6 x 20 PH 7 73173 Spring Stainless Steel Seized or stiti position forsaken 9 3 51027 Lever Handle Switch White 8 14225 Bottle Plastic 1 5 Litre High amps 26 ames Wired incorrectty Check alt handie unit 3 51028 Lever Solution Release White 9 66061 Pin Brass Cotter 3 32 x 1 2 eraa aoan and wnn Jor 10 41068 Hook Fluid Lever 10 67068 Rod Pull weng damage 11 62073 Plate Lever 11 59016 O Ring 4 2 ID x 1 8mm 1266049 Pin Lever Pivot 12 57073 Nut 3 8 BSP Brass Hex mpe maana G aoma as 3 27142 Cap Switch Lever Spring 13 87071 Washer Nylon ices ha ea eds aati i 14 72024 Switch SP ON OFF 14 59017 O Ring 15 5 10 3 5mm 15 70150 Screw M4 x 60 PH 15 14226 Bolt U fae 16 20034 Clamp Cable 16 14227 Bracket Clamp TROUBLE SHOOTING MOTOR ASSEMBLY _17 _70151 8 x 5 8 ST 17 57053 Nu
5. it can be reset after 20 seconds by pressing the re set button on the right hand side of the motor housing NOTE The operator should correct the cause of overloading before pro ceeding The most common cause is an excessively soiled pad which should be turned over cleaned or re placed SERVICING A full service inspection involves the in spection and testing of all items which affect operator safety items which may require adjustment from time to time and items subject to wear which may require replacement in order to prevent a breakdown Motor The motor is totally enclosed capacitor start capacitor run with circuit breaker protection All ball bearings are sealed and have enough lubricant for the life of the machine Remove motor cover occasionally and blow dust and lint from motor housing Wheels Periodically remove wheels and add silicone lubricant to axle Motor Removal 1 Remove high flex drive pad 4 screws 2 Remove brush cover 6 screws 3 Release tension on belt tension spring 4 Remove motor mounting bolts 3 Belt Replacement Adjustment 1 Remove high flex drive pad 2 Remove brush cover 3 Release tension on belt tension spring 4 Loosen nuts on motor mounting studs 4or 5 turns 5 Install new belt and readjust belt tension as shown MOTOR MOUNTING AND BELT TENSION ADJUSTMENTS FULLY COLLAPSE SPRING THEN BACK OFF ONE TURN APPROX 2 3 16 The trouble shoot
6. 12 87061 Washer M3 Lock 13 27204 Breaker Circuit 12A 14 27219 Capacitor 20 MFD 400V Run A 15 70141 Screw M4 x 10 Brass 16 27146 Ctip Spring 47 41067 Housing Motor 18 27162 Casting Motor Top 19 27163 Casting Motor Bottom 20 70147 Screw M6 x 25mm 21 66048 Pin 1 8 x 1 Selock 34073 Fan Motor Cooling 23 67044 Ring 40mm Star 24 09015 Bearing 25 67040 _ Rotor Assembly 115V 26 09016 Bearing LJ 25 27 67045 Ring 52mm Star 28 57061 Nut M3 Hex 29 73105 Stator Assembl 39 87046 Washer Wave 40 03025 Axle P1700 20 41 57054 Nut M8 42 66067 Handle Pivot Asm See Handle Breakdown 43 70185 Screw M6 x 30 PHMS HANDLE PIVOT ASSEMBLY Y PARTNO DESCRIPTION 1 67046 Rod Handle Adj 2 87053 Washer Selector Spring 3 73122 Spring Seiecior 4 73123 Selector Handle Position 5 27165 Casting Selector Housing 6 70142 Screw M lt 12 PH 7 78073 Tube 8 36025 Grommet 12mm 9 66044 Cord End Angled Connector 10 70153 Screw M8 x 15mm Socket Set 11 70141 Screw M4 x 10 Brass PH 12 35050 Gasket 13 72031 Switch Safet 14 70179 Screw M3 x 16 PH 15 57059 Nut M12 Dome 16 27166 Cover Pivot Switch 17 73108 Strain Relief Handle Cable 18 70180 Screw M4 x 30 PH 19 14159 Bolt M12 x 70 20 87045 Washer M12 Plain Washer 21 66050 Pin 1 4 x 1 3 4 22 70156 Screw M8 x 40 Hex 23 87047 Washer M8 Lock 24 14158 Bracket Pivot 25 36026 Gear Selector 26 87059 Washer
7. ey before reassembly Noisy or clicking Bearings or housings worn Inspection drivo pulley WINDSOR INDUSTRIES INC 135 W Stanford Ave Englewood CO 80110 USA 303 762 1800 TWX 910 931 0565 2af
8. ing guides on inside and back cover have been categorized to assist you in locating and servicing problems that could occur during the life of the High Speed Burnisher SUPREME ULTRA HIGH SPEED BURNISHER P1700 20 KEY PARTNO DESCRIPTION 1 53117 Motor Asm See Motor Brkdwn 2 70135 Screw M8 x 30 HHMS 3 70181 Screw M10 x 20 SHSS 4 14233 Bolt Pulley Through Hole 5 08034 Casting Base 6 66048 Pin 1 8 x 1 Selock 7 48015 Knob Caster Adjustin 8 73174 Stem Caster Adjustin 9 57076 Nut Aluminum Lock 10 18018 Caster 75mm Whee 11 27222 Cover Deep Brush 550 x 75mm 12 14234 Bumper Deep Ring 1660mm 13 57077 Nut M10 Hex 14 70183 Screw M6 x 15 HHMS 15 11014 Belt Drive 190 J 12 16 64030 Pulley 80mm 17 87062 Washer M6 Lock 18 67038 Snapring 52mm Internal 19 09016 Bearing 25mm 20 73171 Sleeve Bearin 21 66066 Driver Asm Complete 22 87044 Washer M20 S P 23 57050 Nut M20 Hex 24 34109 Flange Pad Driver 25 67069 Retainer Pad 26 14139 Eyebolt Cranked 27 51030 _ Locator Spring 28 73106 Sprin 29 57053 Nut 30 87041 Washer 30x 9x 2 5mm 31 87047 Washer M8 S P 32 73107 Stud Motor 33 73118 Spring 34 87049 Washer M8 Plain 35 57052 Nut M8 Lock 36 89039 Wheel 250mm 37 27154 Cap 1 2 Star 38 70184 Screw M8 x 25 Hex 4 MOTOR ASSEMBLY P1700 20 KEY PARTNO DESCRIPTION 5 27161 Cover Motor 11 73104 Socket inlet
9. ne handle switch housing WINDSOR will replace or repair such switch free of cost except for labor and transportation charges which must be borne by the original purchaser For a period of three years after purchase WINDSOR wiil with out charge replaceor repair any motor that fails as a result of defects during normal service and usage except for normal wear items as described above and for transportation charges to and from the Windsor factory which must be prepaid by the original purchaser This warranty is in lieu of all other warranties expressed or implied and releases WINDSOR from all other obligations and liabilities It is applicable only i the U S and Canada and is extended to the original user purchaser of this product WINDSOR is not responsible for costs for repairs performed by other persons unless they hava been specifically authorized in advance and in writing by WINDSOR This warranty does not apply to damage from transportation alterations by unauthorized persons SYMPTOM Red light will not come on goes out when trying to start Not plugged in not switched on Open plug and inspect connections amp cable re straint fit new fuse Faulty plug connections fuse blown or wrong fuse fitted Faulty supply cable Check by substitution Wrong supply voltage Check name plate Red light on Lower handle will not start Handle not in operating position Plug handle assembly Handle a
10. ssembly not into motor plugged into motor Press red button to reset circuit breaker wash or replace floor pad Circuit breaker tripped motor overloaded Poor start run Check name Plate trips circuit breaker or blows fuses Wrong supply voltage Machine wobbles Floor pad worn not Check floor pad for uneven inuse centered wear center on the misuse or abuse of the equipment use of noncampatible chemicals or damage or loss of income due to malfunctioning of the product drive plate TROUBLE SHOOTING BELT DRIVETRAIN Motor runs bolt slip Belt too slack Stall test machine with Adjust belt tension correctly no poor drive squeak on drive board glued or screwed start premature bolt wear to floor Check pulley alignment inspection du before fitting new belt Belt worn or broken Ensure free movement in Remove belt slacken guide slots over lull length mounting spring check for free movement Motor slide seized Remove grease with solvent Potished greasy drive pulley emery pulley surface Inspection Re align pulleys refit drive Check pulley alignment belt do not over tension Pulleys out of alignment belt tension too high Belt runs off Turn drive by hand run Replace bearings Seized or stiff pulley V motor with belt removed High amps tripping bearings blows fuses Replace CAUTION The bearings are shrink fitted heat the pull
11. t M6 Hex 16 51029 Lever Handle Release White 18 87055 Washer M6 Lock J _19 67046 Rod Handle Adj Pull 19 57074 Nut M6 Dome 20 70152 Screw 10 1 1 2 ST 20 14228 Bracket Twin Bottle Support tees cease ogee 1 21 41062 Housing Front Handle 20B 14229 Bracket Single Bottle Support Bearings worn damaged Tum motor by hand Aaplace beanngs 22 70149 Screw M6 x 20 FH 21 14230 Body Valve Wired incorrectty Check wiring 223 78073 Tube Handle 22 78095 5 16 ID Plastic Wiring open creut Crack continuny j _24 70141 Screw 4 10 23 40025 Hosebarb 5 16 HB x 1 8 BSP Male Circun breaker will not reset Replace 25 27141 _ Cover Cord Handle Plug 24 78096 1 8 BSP Relay open Replace _26 26023 End Polisher Handle 25 84043 Valve Control Wiens 227 87052 Washer 22 x 17 x 2 5mm Fiber 26 34108 3 16 0 0 Bearings stiti or seized Replace bearings 28 73121 Strain Relief Polisher Handie Nut 1 8 BSP 3 16 0 0 Tube Wired incorrectly Reconnect 29 23082 Cord Assembi 80 feet 14 3 Tube 3 16 0 0 Brass 100mm Run capacitor Test by substitution 30 70142 Screw M4 x 10 PH Hosebarb FPT x 5 16 HB Oa type 31 26006 Cord End Centritugal swrten Inspect contacts ensure Replace 32 87055 Washer M6 Shakeproof hc 33 57053 Nut M6 Hex
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