Wilton PF3-EZ User's Manual
Contents
1. LOCK Waeher VE 1 Wire TS 1540061 ale IL KG 1 PO PESE Z PO RE C mlage BOI ansao nanan ee even donuecenacmnconcccatess MOX 29 une 1 lese TS 1540041 FS IN a ca ce ici ene sea ee ee eh eect More 1 ees Seege FOCK A WE 1 726 WEE PFE re SPINO reiner 1 Dissen PROEZAIZ4 aan ELV UNINC Blake b ee a xe veda valacee 1 ur TS 1492051 FICK CAD SCPC EE MI2X Vasen 2 Posen TSZ236 1121 82 OCI VV SING E VE 2 Z RER TS 1524061 Socket Set Crew WOX 29 ner 1 Zonen TS 2361081 Beie en E Moka 1 Diem TS 1540061 HEXIINU aaa WIG anne 1 I Bene TS 2211651 E Hex Cap EE ee VR 2ZXOS een 1 ME TS 2361121 Beien EE UNK 1 Bee TS 1540081 HOX TR LR 1 ee SI bl Fand thaescea con A E seb ose eee 1 OA EI TS 06800671 lal Eeer WZ ee 1 eebe SE EEN SIG EE 1 le EE PROEZ A130 aaa Elevating COMM eris 1 TARENTE T PFEZ E ell unt E WE 1 ID eis PFBEZ ISIS na Elevating SUPPO ett 1 Yen TS 1524061 SOCKEL SET SClOW nenn WISX Ol 1 AO aba 182836 1081 22 EOCK VV ASIC unse Nassau 1 Alster TS 1540061 HEX Nullen Mo s ET 1 Ai PF3EZ 142 SEET 1 EE POEL E DD 1 E EE 2 A4 PF3EZ 144 EEN 1 Ee NEE Elevating Support Cover 1 46 PF3EZ 146 Relief Ee In le Le EE 1 e DREIER TS 1551041 LOGIC WAS EE Ee 4 E TS 1503091 Socket Head Cap Gcrew iL 6 G21 aeg 4 EE SE BEE EE 12. POWERMATIC Operating Instructions and Parts Manual Powered Stock Feeder for Table Saws Model PF3 EZ WMH TOOL GROUP Inc 2420 Vantage Drive Elgin Illinois 60123 Ph 800 274 6848 www powermatic com Part No M 1790814 Revision B 3 08 Copyright 2008 WMH Tool Group Warranty and Service WMH Tool Group Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these WMH Tool Group Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your POWERMATIC tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION WMH Tool Group is consistently adding new products to the line For complete up to date product information check with your local WMH Tool Group distributor or visit powermatic com WARRANTY POWERMATIC products carry a limited warranty which varies in duration based upon the product Industrial Products Non Industrial Products Horizontal Panel Saws Belt Sanders Tablesaws Disc Sanders Cut Off Saws Shapers Vertical Panel Saws Edge Sanders Rip Saws Power Feeders Bandsaws Drum Sanders Bandsaws Mortisers Jointers Shapers Y E A R Jointers Dovetailers Y E A R Planers Drill Press s WARRANTY Planers A Planer Molder Mortisers Oscillating Edge
3. 2 EE E OO ann fast 376 E Ot m F160 een oo N a 1 D re PF3EZ 151 Beie e le VE E 1 OZ een PF3EZ 152 ae EE 1 OO S PFEZ 105 dens Beie PIA RE 1 SA PF3EZ 194 22224 PIVOLLEOCK PIN DEE 1 EE PF3EZ 153 PMI 0 DEE 1 OO EE PROEZ 100 4 2222 FRO IO eisernen 1 Olten PFIEZ AOL week FIOTIZONTaK Aarau 1 Index No Part No E PF3EZ 158 e bassar TS 1502021 Bees PF3EZ 160 Ole PF3EZ 161 Description Rack EE 1 Socket Head Cap Gcrew Mix 5 Hand Wheel EE 1 Beie e le BEE EE 1 20 Stand Assembly oo SS 1 51 Sy 50 21 Parts List PF3 EZ Feeder Index No Part No Description Size Qty EN BB 6008 24 Bearno FOUND EE OOO ehe 1 FEN BB GOU4A Bearing GGOU4 cc ccceccecceeceeeseeeeeeeeeseeseeeaes COOR ceca cleat tcl 1 SERIEN BB 6006ZZ Bearing 6006ZZ ananann aaaaaanaaaanasanaananaananan TE 1 A a PF3EZ 204 CANN ZOO oe SE AERO EREEEAEED EE 3 REES 6288938A K een 3 VG ana leien SAD ag Le RE EE 3 E 6289125A SDIOCKEL EE 3 GE PF3EZ 209 Shap RINO EE E FE ER 3 iE e PETTEE PF3EZ 210 EEN AEA EE E AE A EE 1 LU EERTE TTET PFSEZ 2 bn EE US lee EE 1 12 55 03 PF3SEZ 212 ss BNI a Ihe 1 is e PFSEZ 218 EE BASNI EE 2 E EE TS 1523031 Socket Set SCrew cccccccecceeceeeceeseesseeeeeeeeees M6X ID 0 0 3 RE EE SE EE UK EE 1 EE PF3EZ 218 5 452355 POF MRNA ea a E tece tan h
4. 26 2 Make your workshop child proof with padlocks master switches or by removing starter keys Give your work undivided attention Looking around carrying on a conversation and horse play are careless acts that can result in serious injury Maintain a balanced stance at all times so that you do not fall or lean against moving parts Do not overreach or use excessive force to perform any machine operation Use the right tool at the correct speed and feed rate Do not force a tool or attachment to do a job for which it was not designed The right tool will do the job better and safer Use recommended accessories improper accessories may be hazardous Maintain tools with care Keep tools sharp and clean for the best and safest performance Follow instructions for lubricating and changing accessories Turn off the stock feeder and the table saw before cleaning Use a brush or compressed air to remove chips or debris do not use your hands Do not stand on the machine Serious injury could occur if the machine tips over Never leave the machine running unattended Turn the power off and do not leave the machine until it comes to a complete stop Remove loose items and unnecessary work pieces from the area before starting the machine Familiarize yourself with the following safety notices used in this manual ACAUTION This means that if precautions are not heeded it may result in minor injury and or possible m
5. EE TS 1551041 Beie MO E 3 ee TS 1503101 Socket Head Cap Gcrew NOX SR AAN 3 SEEN PRSEZ 252 beratar SU GE 1 bk PF3EZ 253 e N E EEE 1 S EE TS 06800671 S NN ege 1 EE PF3EZ 255A ee SPFOCKEL Gasen EE Ee 3 EE Za e EE ET EE 1 OET PFEZ E SPUR DEE 1 Index No Part No DO E PF3EZ 259 60 bar PF3EZ 260 y PR PF3EZ 261 OZ kara TS 2360121 te TS 1540081 64 BERN TS 155010 DO PIERRE TS 1540 10 222 DO EE HE AE Z Zpp Of ee eg a ee 66 2 2605 lt 3 PF3EZ 268 D TS 150805 4 25 LO SR PFESEZZTV dees sees 11 DEEN PFSEZ 271 4 E PF3EZ 271A 2 4 L son air eg PESEZ 212 2 FC EEN PF3EZ 268 te EE TS 1482021 io eet ade PFSEZ2PB 4 TO PF3EZ 276 Psst PF3EZ 27T nase VO Gudiwiase TS 1932032 4 TI Eee PF3EZ 2 79 una OU ra PF3EZ 280 O ET PF3EZ 28 WEE EE PF3EZ 2022 2 20 0225 Oo E PF3EZ 283 aan e ieee PF3EZ 284 O ska PF3EZ 200 ae Oa TS 150203 2 OF aaa PF3EZ 287 OO as PF3EZ 288 Oase PF3EZ 289 QO E TS 1502031 S KREE TS 2283102 KE PF3EZ 292 S K SE PF3EZ 293 S E TS 1551061 J Le EE TS 1504061 96 PF3EZ 296 Description Size Qty CaSe C aD EE 2 elle
6. Sanders WARRANTY Dust Collection Dovetailers Warranty reverts to 1 Year if above products are used for commercial industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general POWERMATIC warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED The Five Year Warranty does not cover products used for commercial industrial or educational purposes Products with a Five Year Warranty that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return th
7. The speed or feed rate of the Stock Feeder is variable ranging from 6 5 to 66 feet per minute The speed is adjusted by setting the control switch Figure 11 and rotating the transmission knob shown in Figure 12 Rotating the transmission knob clockwise decreases the speed counterclockwise increases it The speed is established when the edge of the transmission knob lines up with the appropriate line on the speed scale See Figure 12 The speed scale is graduated in feet per minute and meters per minute The transmission knob should only be adjusted when the Stock Feeder is operating that is when the control switch is in either forward or reverse Operation IMPORTANT Before operating the Stock Feeder you should be thoroughly familiar with the safety and operating instructions that accompanied your table saw AWARNING Keep hands away from rollers and blade area during operation Failure to comply may cause injury 13 Figure 12 General Operating Instructions 1 Make sure all locking handles are tight before operating the Stock Feeder The Stock Feeder should be used in conjunction with a fence on the table saw The rollers must grip the offcut as well as the part of the workpiece being fed Position the Stock Feeder so that the axis of the saw blade lines up between the infeed roller and center roller See Figure 13 This will allow the Stock Feeder to grip the near part of the workpiece as it enter
8. 3 16 Figure 13 guard removed for clarity approx 1 8 Figure 15 14 1 Loosen and remove the hex nut and flat washer on the roller shaft with a 24mm wrench Remove the outer roller Install a spacer on the shaft and flush against the inner roller as shown in Figure 15 Re install the outer roller Install the flat washer and hex nut and tighten with wrench 6 Repeat for the other rollers if needed Maintenance AWARNING Before performing any maintenance on the Stock Feeder disconnect it from the electrical supply by pulling out the plug or switching off the breaker Also make sure the table saw is disconnected from power If the power cord is worn cut or damaged in any way have it replaced immediately Rollers The polyurethane rollers should be kept clean of grease sawdust and other debris Use a soft cloth with soap and water to wipe down the rollers DO NOT use a solvent on the rollers The rollers can be removed from the Stock Feeder for replacement or maintenance purposes To remove a roller loosen and remove the hex nut and flat washer Figure 15 with a 24mm wrench and pull the roller s off the shaft Drive Belt Replacement 1 Remove the guard cover Figure 16 by loosening and removing the three socket head cap screws with a 5mm hex wrench 2 Remove the old belt from around the pulley and install the new belt 3 Re install the guard cover making sure the keyway
9. Drive Elgin Illinois 60124 Phone 800 274 6848 www powermatic com www wmhtoolgroup com
10. HE 2 Roller Spindle EE 3 Flat VWaeher nennen nennen Mi 3 Hex Nut en en en en nenn nennen Mi 3 Flat VWaeher nennen nenn nn Min 3 HER NIE R R R R R RRR RRR RRR VR 3 SPIOCKE EE 3 ADIEDUSE Pla EE 3 Internal Tooth Lock VWWasher MIO ee 6 Socket Head Cap Gcrew MOXZ0 ea 6 SE ASE GUN een 1 Vie e isses 3 4 HP 230V 3Ph 1 Vue e EEN 3 4 HP 460V 3Ph 1 PIS ea ee 2 Internal Tooth Lock VWWasher 2 2 MO A FC SELEW une MOXI 2 aaa 4 Alen S EEPE O A E a 1 POWer EE 1 SO SOCKEL nna re k E eee ee ee 1 Machine Screw Pan Head MATO aaa 2 SP CERIO see 1 Transmission K NOD EE 1 Spa leie RE II eis 1 SAD een ere eee eee ene OOF seater 1 dl WEE 1 Worm REES 1 Ol BESTE EE 1 Socket Head Cap Gcrew Ve an lest 3 OS EH 1 OOP Te EE 1 ei BEI CQ EE 1 Socket Head Cap crew MR Tee 3 Machine Screw Pan Head E VO EE 2 SPEECO We 10 82 e Emule 1 Roller OTZOXZOW EE 6 LOCK UE WIG E A Socket Head Cap Gcrew MSIE 4 SPACE OR eet 3 23 PF3 EZ Feeder 24 Electrical Connections Os OQ JA R S T GROUND 25 U 3 Phase Motor 26 Boring Template SCALE 1 1 BORE 210 3 10 5mm TAP M12 x P1 75 Confirm that template will match holes on the PF3 EZ Stock Feeder stand Tape template to table surface Bore and tap holes Remove template and discard 2 THE GOLD Keel E LEE POWERMATIC WMH Tool Group Inc 2420 Vantage
11. ILHDANdIE re D WT 31 5 Ale ing e EE 21 85 Length with handle and arm fully extended in a aaaaaaaaaaaaaaa na aasaasannannanaanannannanaanannannanaanaananaa 51 5 Eleva ing Colum diameter ine esse a a ads 2 POR ZOMI ae ihn allmerer UND 2 3 ROSS ol EL WUN r 4 3 4 x 1 polyurethane Sie lee forward reverse K ler giles Ee variable Range Oly SC Fete EE 6 5 to 66 Distance between rollers center to center nm 5 93 to 5 31 SWAG Shaw ae ia cha ae ce eh cca ae ere tae cette tee eee ee ee 360 EE 8 33 PIOMZONTAL MOV eu er i Te aan a 29 33 Maximum height of rollers parallel to table top IN aanaaaaaaaaaaaaaa aasaasaanannanuanaanannanuanaanannanaanaanaana 7 47 Approximate nelle ue RE Lea E 180 ADDrOximate Net Weight DS as 170 The above specifications were current at the time this manual was published but because of our policy of continuous improvement WMH Tool Group reserves the right to change specifications at any time and without prior notice without incurring obligations Features Elevating Handle Horizontal Arm Elevating Column Handwheel Cam Handle Stand ga Een E Pivot Lock Pin a I in SB Transmission Knob Main Switch Brush Polyurethane Rollers Unpacking Open shipping containers and check for shippng damage Report any damage immediately to your distributor and shipping agent Do not discard any shipping material until the Stock Feeder is mounted and running p
12. Instructions AWARNING Electrical connections must be made by a qualified electrician in compliance with all relevant codes This machine must be properly grounded to help prevent electrical shock and possible fatal injury As received from the factory the PF3 EZ Stock Feeder will run on either 230 volt or 460 volt depending upon your particular model Make sure the voltage of your power supply matches the specifications on the motor plate of the Stock Feeder You may either connect an appropriate UL CSA listed plug or hard wire the machine directly to a control panel If hard wired to a panel make sure a disconnect is available for the operator The Stock Feeder must comply with all local and national codes after being wired If it is to be hard wired make sure the fuses have been removed or the breakers have been tripped in the circuit to which the Stock Feeder will be connected Place a warning placard on the fuse holder or circuit breaker to prevent it being turned on while the machine is being wired Refer to Electrical Connections on page 25 for connecting the motor leads This machine must be grounded In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock to the operator Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer su
13. accessory equipment which they may deem necessary for any reason whatsoever Table of Contents Waranty and EE 2 PADIS Ol Re E 3 AE Tee LE 4 Jett deelt CU OT GE 6 DESONNNON ana 6 SFOS GI ent OM sic peer as a seas ees Sas semen sage hase anesenasasetasauereganatecssasadasasentessgaseassaecan eee meee 6 EE 7 HIT AC IMP ME 8 Contents Of SHIPPING COM AINGNS a ae 8 SE EI EE 9 Grounding A Ee iert 11 PXIENSION Keele EEN 12 PAAU EN 12 OWN O EE 12 PRAISE EE 12 FOW BACK aeaa ssk bk akk nsisleseeseieee 12 ROLIT stent kiss 12 PNO ee wea eee eee eee een eee Y 13 Operating COMMONS an a vetoed 13 SINE AE E rl RRR Ra 13 Speed Selec 110 9 RN S VRTa u 13 EE 13 GeneralOperalinG INSWUGUONS nenn ua 14 pacels es 14 Sei 15 DING E ee EE 15 RET 6 IC AO EEE Ren 15 Reiler e e ue 17 SEET 18 Pare Ree EE EE 19 SEET 21 PARSE PF EZT mT gt eee aa en RE a a ES 22 PEREZ F H 24 Electical Connections sarene A A EEE E EAE EREE E E E E A E E E aS Ea aa aS 25 ES ON BIG UHM EE 27 A Warnings 16 17 18 19 20 Read and understand the entire owners manual before attempting assembly or operation Read and understand the warnings posted on the machine and in this manual Failure to comply with all of these warnings may cause serious injury Replace the warning labels if they become obscured or removed This stock feeder is designed and intended for use by properly trained and experienced personnel only If you are not familiar with t
14. achine damage AWARNING This means that if precautions are not heeded it may result in serious injury or possibly even death SAVE THESE INSTRUCTIONS Introduction This manual is provided by WMH Tool Group Inc covering the safe operation and maintenance procedures for a Model PF3 EZ Stock Feeder This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown This machine has been designed and constructed to provide years of trouble free operation if used in accordance with instructions set forth in this manual If there are any questions or comments please contact either your local supplier or WMH Tool Group WMH Tool Group can also be reached at our web site www wmhtoolgroup com Description The PF3 EZ Stock Feeder can be mounted to a table saw to safely and effectively feed workpieces into the blade The Stock Feeder has a continuous duty motor and lubricated gearbox that transmit power through roller chain and sprockets to the feed rollers providing superior positive feeding for all types of materials Heavy duty locking mechanisms secure the feeder in position The roller system is maintenance friendly allowing you to replace a single roller if necessary instead of a complete set Specifications MOC Ka LE La EE PF3 EZ SOC El elt 2901 aie te i ee Eee a ae 1790814K SIOCK NUMBER V ee 1790815K DUN OU ON GETT TEFC 3 4HP 3Ph FISIONEW
15. e 9 When finished tighten the handle A Figure 9 Forward Back To move the horizontal arm forward or back loosen the handle C Figure 9 and rotate the handwheel D Figure 9 When finished tighten the handle C Figure 9 Rotate To rotate the Stock Feeder up to 360 degrees loosen the handle on the vertical arm A Figure 9 When finished rotating the Stock Feeder tighten the handle A Figure 9 Recommended Gauges AWG of Extension Cords MEE e re feet at to feet feet feet feet feet feet Pas e ee EUHEKIEIEIKIEIL KO eers fe a o o n Kk GEM LA based on limiting the line voltage drop to 5V at 150 of the rated amperes NR Not Recommended Figure 7 Cam Handle Figure 9 12 Pivot To pivot the Stock Feeder for maintenance oil filling etc 1 Loosen the handle E Figure 10 and pull up on the pin F Figure 10 2 Pivot the Stock Feeder into position NOTE At 90 degrees of pivot as shown in Figure 10 the pin will lock into place 3 Re tighten the handle E Figure 10 Operating Controls Switch The control switch is shown in Figure 11 The switch can be set to either Forward or Reverse the arrows on the switch label reflect the direction of roller rotation AWARNING Never put the stock feeder into reverse while the table saw blade is still rotating Failure to comply may cause stock kickback and personal injury Speed Selection
16. e repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the handling and shipping costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED WARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU WMH Tool Group sells through distributors only The specifications in WMH catalogs are given as general information and are not binding Members of WMH Tool Group reserve the right to effect at any time without prior notice those alterations to parts fittings and
17. et ea E N A ete ete 1 Weisses a EE VORO NEE 1 Ko ETETE PF3EZ 218 EEN OX6X18 00 eee eee cece 1 hc Pere creer PROEZ2 19 geg WV OWI ASIC E 1 203 PF3EZ 209 aa SIMA RING Le E ID estate 1 E PESEZ EE ei EEN 1 L Soni PESEZ 222 ee oe 33 08 Diane 1 D SR PESEZ PP ee Keys 85 08 A 0 DR 1 f RE PRGEZ 224 sent Igel Le EE 1 PS PESEZ DD MEO FRING aa ZI teens 1 DO meer PESEZ PB me CMAN SOS area an SO exer ees 1 EE EE use SPIOCKE La eege 2 Zossen PESEZ 228 CMAN BOS ek a OOO EANN 1 Zeus PFIEZ 229 use OG 6 anaa 4 SO PF3EZ 230 Chan AOS ar Al Suede 1 S REN PFOEZ ZI 1 242523 Back COVER en 1 NEE TS 1503071 Socket Cap Head crew MOKSO ee 2 Oo GE PFSOEZ ZI EE SEET 1 SE REN PFSEZZIA Ze COMPFESSION SPIEINdg DE 1 S a a E TS 2360012 2222 lat VV aS N ceertencctcetent eatin ecient eee eroreces MZ anne 1 SO TS 1540081 HEX NUT ae LR 1 Bee EE aus Brease FilllNd sus ara 4 DO enansa PF3EZ 230 ach FannediPU lley tee 1 0 ernest PRSEZ 239 52 Ve weg UNC Yankee sense 1 4O sssri PF3EZ 229 EE EM KOD EE 1 Ale PR3SEZ 2272 unse EE KKI EE 1 E EEN SEENEN 1 EE PF3EZ 243 sisisi Ree EE e ME UE 1 7 1 PF3EZ 244 onan RINO EE OR EEEE seen 1 AO oaas PF3EZ 245 EE ee 1 AG westerners PF3EZ 246 Transmission Guard Cover 1 E PF3EZ 247 Screw EE EE 1 Oras PF3EZ 248 SEENEN 1 VE PF3EZ 249 Pointed crew MORITZ een 1
18. extending to the end will be inserted into the bracket Insert the horizontal arm with the rack pointed downward into the bracket The rack will fit through the keyway in the bracket See Figure 4 Continue to push the horizontal arm into the bracket while slightly rotating the handwheel counterclockwise until the rack and pinion mesh The horizontal arm can now be moved into the bracket by rotating the handwheel the elevating column onto the horizontal arm Figure 5 Make sure the horizontal arm slides all the way into the sleeve of the elevating column The end of the rack on the horizontal arm will almost touch the sleeve Check that the elevating column assembly is in the vertical position Tighten the two screws on the sleeve Figure 5 with a 19mm wrench Install a flat washer and handle on the screw of the elevating column Figure 5 Cam Handle Handle Flat Washer Handwheel Bracket Z keyway A a e V N SW 1 Horizontal Elevating Column Figure 5 NOTE The handle can be pivoted out of the way if necessary Lift up on the handle rotate the handle on its pin then release the handle making sure it fully seats itself on the pin 16 Mount the stock feeder to the elevating column by sliding the stud of the stock feeder into the hole of the pivot joint Figure 6 Install the remaining flat washer and handle onto the stud and tighten the handle Grounding
19. he proper and safe operation of a stock feeder do not use until proper training and knowledge have been obtained Do not use this stock feeder for other than its intended use If used for other purposes WMH Tool Group disclaims any real or implied warranty and holds itself harmless from any injury that may result from that use Always wear approved safety glasses face shield while using this stock feeder Everyday eyeglasses only have impact resistant lenses they are not safety glasses Before operating this stock feeder remove tie rings watches and other jewelry and roll sleeves up past the elbows Remove all loose clothing and confine long hair Non slip footwear or anti skid floor strips are recommended Do not wear gloves Wear ear protectors plugs or muffs during extended periods of operation Some dust created by power sanding sawing grinding drilling and other construction activities contain chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paint e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk of exposure varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as face or dust masks that are specifically designed to filter out microsc
20. hile feeding it beneath Rollers too low Raise feeder rollers Workpiece slips while Rollers too high no traction Lower feeder i r rollers passing under rollers Grease or debris on rollers Clean rollers Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www powermatic com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately Parts List Stand Assembly Index No Part No Description Size Qty Coes PFSEZIOT ea 0 8 WEE 1 A AEE PF3EZ 102 an Memo Lock el EE 1 ee TS 2360121 SIE seen near anne VON 1 EE TS 1492051 Hex CAD SCHE E RE RE 1 SEEN PF SEZ Ee NEMO Ee e UI ae ee E 1 o eee E EE ee Memo Lock Support ee 1 ee an LA EE elle DE 1 SPERREN TS 2285502 Machine Screw Pan Head Viet OO BEE 1 Se PROEZ 109 ee Extension Bracket 1 eege PFSEZ 110 aa UST aa Te e Ee al en ere Inne neared te 1 LE EEN TS 2360121 EAE Sl VE 1 12 TS 2211691 HEX GaP COW akar a a tose et ites M12X65 nananana 1 V SE NEE FRA I Eee ee EE 1 L ER PF3EZ 114 LICH KEE 1 SEEN TS 0680061 Flat Waeher eege 1 Oct SE NEEN PON EE 1 RE TS 1524061 Socket Set SCrew nenn M s n eee 1 i e See TS 2361081
21. on the shaft pulley aligns with the key on the shaft Lubrication Every 200 hours or 30 days insert grease into the two grease fittings on the end of the Stock Feeder Figure 17 and the grease fittings on the tip of each sprocket shaft located inside the housing Figure 18 Figure 18 Fill the oil reservoir about every 1 000 hours or six months or sooner if needed To fill with oil 1 Pivot the Stock Feeder so that the rollers are facing down See Figure 19 Unscrew and remove the two socket head cap screws on the back cover with a 5mm hex wrench and remove the back cover Figure 19 Unscrew the oil cap Figure 19 and pour a good quality general purpose oil into the hole Do not overfill When finished install and tighten the oil cap and install the back cover Lubricate the drive chains Figure 19 with good quality all purpose grease every 3 months or more frequently if needed The exposed metal of the horizontal arm and elevating column should be kept clean and free of rust Occasionally wipe them down with a soft cloth and apply a light coat of oil to these areas Apply a light amount of grease to the rack on the horizontal arm 16 Drive chains Back Cover Figure 19 Troubleshooting rosie poreca rm o be with a size and Feed speed is not Extension cord too light or too long has low power Low current from electrical supply Contact a qualified electrician Workpiece jams w
22. opic particles Do not operate this machine while tired or under the influence of drugs alcohol or any medication Make certain the switch is in the OFF position before connecting the machine to the power supply Make certain the machine is properly grounded Make all machine adjustments or maintenance with the machine unplugged from the power source Remove adjusting keys and wrenches Form a habit of checking to see that keys and adjusting wrenches are removed from the machine before turning it on Keep safety guards in place at all times when the machine is in use If removed for maintenance purposes use extreme caution and replace the guards immediately Make sure the stock feeder is firmly secured to the table saw before use Check damaged parts Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced Provide for adequate space surrounding work area and non glare overhead lighting Keep the floor around the machine clean and free of scrap material oil and grease Keep visitors a safe distance from the work area Keep children away A Warnings 21 22 23 24 25
23. pend upon thickness of saw table Exposed metal areas of the Stock Feeder have been factory coated with a protectant This should be removed with a soft cloth dampened with kerosene or mineral spirits Do not use gasoline acetone or lacquer thinner for this purpose Do not get solvents near plastic or rubber parts and do not use an abrasive pad because it may scratch metal surfaces The Stock Feeder should be mounted securely to a table saw in a well lit area Leave enough space around the work area for loading and off loading stock and general maintenance AWARNING The stock feeder and the table saw to which you are mounting it should both be disconnected from power during installation 1 Determine the mounting location for the stand Keep in mind the overall length of the horizontal arm so that after it is mounted to the stand it will have enough adjustment for positioning the Stock Feeder 2 Use the provided boring template to find the centerline spacing for the holes in the base of the stand Clean the table surface then remove the backing from the boring template and carefully stick the boring template into place on the mounting surface NOTE This template is also on page 27 3 Center punch and drill four 10 5 mm diameter holes in the surface then tap the holes with M12 x P1 75 threads Peel off the boring template and discard Place the stand in position align the four holes in the stand with the holes in
24. rface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Repair or replace a damaged or worn cord immediately 11 Pivot Join DAS KC Elevating Column x By d 4 Wb a e Figure 6 Extension Cords If an extension cord is necessary make sure the cord rating is suitable for the amperage listed on the machine s motor plate An undersize cord will cause a drop in line voltage resulting in loss of power and overheating The chart in Figure 7 shows the correct size cord to use based on cord length and motor plate amp rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Adjustments Swing To swing the Stock Feeder laterally loosen the cam handle counterclockwise so that it pushes down the pin as shown in Figure 8 Swing the horizontal arm and feeder into desired position the top part of the stand will rotate When the Stock Feeder is properly positioned tighten cam handle To rotate the top of the stand back to original position loosen the cam handle and rotate the top section of the stand allowing the pin to snap back into the hole Tighten the cam handle Raise Lower To raise or lower the Stock Feeder loosen the handle A Figure 9 and rotate the elevating handle B Figur
25. roperly Compare the contents of the containers with the following parts list to make sure all parts are intact Missing parts if any should be reported to your distributor Read the instruction manual thoroughly for assembly maintenance and safety instructions Contents of Shipping Containers Box 1 1 Stock Feeder 1 Grease Gun grease not included Grease Gun Handle Washer Boring Template O ott e N e EK H EE Wan Tia r UNIVERSAL BONING TEMPLATE 1 1 SELF ADMESIVE MARCO TEMLATE TO YOUR RAM 2 Cut OFF r DT PORTO 3 CLEAN CRATING M k j Ai O 8 N BOX 1 Handwheel Handle with Flat Washer Spacers Boring Template Owner s Manual Warranty Card Box 2 Elevating Column Stand Handwheel Cast Iron Cam Handle Pin Assembly Cast Iron Handle with Flat Washer Handle with Flat Washer Box 3 1 Horizontal Arm zech A sech wesch wc M sch sec sesch Handles Washers AR Cam Handle BOX 3 AWARNING Read and understand the entire contents of this manual before attempting set up or operation Failure to comply may cause serious injury Assembly Tools needed for assembly not provided Electric drill center punch and hammer 10 5mm drill bit M12x P1 75tap 12mm and 19mm wrenches Amm hex wrench Hardware needed for assembly not provided 4 M12 flat washers 4 M12 x P1 75 hex cap screws length will de
26. s the blade as well as the offcut of the workpiece as it leaves the blade Rotate the Stock Feeder so that the direction of feed is angled slightly toward the fence by approximately 3 16 5mm that is the outfeed roller should be slightly closer to the fence than the infeed roller See Figure 13 IMPORTANT Do not position the stock feeder in such a way that the rollers will interfere with or be damaged by the blade The Stock Feeder should be adjusted for height so that the distance between the table and the feed rollers is approximately 1 8 3mm less than the thickness of the workpiece See Figure 14 The feed rollers have a spring suspension which will exert the necessary pressure against the workpiece This pressure increases automatically with feed resistance so that a workpiece of varying thickness can be fed through the Stock Feeder without adjustments If a workpiece becomes jammed during cutting operation shut off the table saw and the Stock Feeder Then raise the Stock Feeder remove workpiece re position the Stock Feeder and begin the cutting Operation again Using hardwood with the Stock Feeder may increase the friction between workpiece and saw table Keep the saw table rust free and smooth by using paste wax or other necessary means Spacers Three spacers are included with the Stock Feeder These are used to increase the kerf spacing between inner and outer rollers See Figure 15 Approx
27. the table and insert four M12 hex cap screws with four M12 flat washers not provided See Figure 1 M12 Screw M12 Flat Washer Figure 1 Install Tighten the screws firmly with a 19mm wrench Insert the pin assembly into the hole Figure 2 You may need to rotate it until it seats properly in the hole Install a flat washer and cast iron handle Figure 2 to the threads of the top screw as shown by screwing the handle down clockwise onto the screw threads In the area above the pin remove the hex nut from the screw with a 19mm wrench but leave the flat washer in place In place of the hex nut install the cam handle Figure 2 Screw the cam handle clockwise onto the threads the cam handle will contact the pin on each rotation and push the pin downward Tighten the cam handle Loosen the hex nut A Figure 3 with a 12mm wrench and back off the set screw B Figure 3 with a 4mm hex wrench until the shaft of the handwheel can be inserted freely into the hole in the bracket Figure 3 The handwheel should be positioned so that the pinion on its shaft is approximately centered with the keyway of the bracket Turn the set screw B Figure 3 clockwise into the shaft just enough to prevent the handwheel from slipping out Do not overtighten the set screw Tighten the hex nut A Figure 3 Loosen the handle above the bracket Figure 4 The end of the horizontal arm that has the rack
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