Whirlpool ACC602 User's Manual
Contents
1. Annual maintenance for your air conditioner Your air conditioner needs annual maintenance to help ensure steady top performance throughout the year Call the service company recommended by your dealer to Inspect and clean the coils and condensate water passages e Check fan and oil the fan motor The compressor is sealed and needs no oiling Expense of annual inspection is customer s responsibility OR If you are familiar with electrical appliances you can do the cleaning and maintenance yourself if you choose to do so follow these steps AWARNING Electrical Shock and Personal Injury Hazard e Disconnect power cord from receptacle before performing any maintenance Be sure no liquid gets into the motor electrical control box or compressor electrical terminais e Because your alr conditioner weighs from 70 to 105 pounds it is recommended that you have someone help you when you remove and reinstall your unit and that you both use proper lifting techniques Handle the alr conditioner with care Watch out for the sharp metal fins on the front and rear coils Do not use the collected water for drinking purposes It is not sanitary Failure to follow the above precautions could result in electrical shock or personal injury 1 Disconnect power supply 2 Remove unit from cabinet Wrap the motor electrical control box and electrical terminals box in plastic film and make sure no water or othe2. 5 With the assembled shelf and brackets still in the window opening adjust brackets until shelf is firmly seated and sloping down to outside If you use a level be sure you have bubble of slope Without a level place the translucent panel Item 5 on shelf The top of long side of the panel will be Se back from the window line see diagram 6 If slope back is correct tighten all nuts securely Install lower track seal Item 9 shown in diagram This track seal has two holes which line up with matching screw holes in shelf 7 Install shelf 2 from side of window open ing securing it in place with screws 6 or 6A 8 Measure height of opening see diagram Subtract 20 e from measured height This will be the actual height of translucent panel 9 Measure out the distance determined in Step 8 and mark it along the 2014 side of translu cent panel Clamp panel between a board and an appropriate supporting surface close to the mark and cut with fine tooth saw Remove burrs 10 Lift vertically removing panel frame from unit Slide translucent panel into groove in frame keeping honeycomb side to the face side of frame see diagram Slide frame back into place on unit Panel should enter the top angle groove Seal strip Seal strip Track room side 11 Peel backing from seal strip item 8 and press it onto side filler frame guides on each side of unit 12 Place unit in window by resting
3. telephone directory Yellow Pages under APPLIANCES HOUSEHOLD ELECTRICAL APPLIANCES MAJOR E A REPAIR OR MAJOR REPAIRING amp PARTS WASHING MACHINES DRYERS amp IRONERS SERVICING WHIRLPOOL APPLIANCES AUTHORIZED WHIRLPOOL SERVICE SERVICE COMPANIES XYZ SERVICE CO 123 MAPLE 999 9909 4 If you have a problem Call our COOL LINE service assistance telephone number see Step 2 and talk with one of our consultants or if you prefer write to Mr Donald Skinner Director of Consumer Relations Whirlpool Corporation 2000 M 63 Benton Harbor MI 49022 Please include a daytime phone number in your correspondence 5 If you need FSP replacement parts FSP is a registered trademark of Whirlpool Corporation for quality parts Look for this symbol of quality whenever you need a replacement part for your Whirlpool appliance FSP replacement parts will fit right and work right because they are made to the same exacting spec ifications used to build every new Whirlpool appliance To locate FSP replacement parts in your area refer to Step 3 above or call the Whirlpool COOL LINE service assistance number in Step 2 6 If you are not satisfied with how the problem was solved e Contact the Major Appliance Consumer Action Panel MACAP MACAP is a group of independent con sumer experts that voices consumer views at the high est levels of the major appliance industry e Contact MACAP only when
4. lt gt Whitlpool Installation Instructions and Use amp Care Guide AIR CONDITIONERS Models ACS602 ACS802 ACS102 ACC602 sue Contents ___ Important Safety a E k instructions Receptacle wiring 005 Electrical requirements Electrical connection installation Instructions Installation instructions for models ACS602 ACS802 and ACS102 Installation instructions for AWARNING To reduce the risk of fire electrical shock or personal injury when using your air condi tioner follow these basic precautions model ACC602 000 e Read all instructions before using your Operating Instructions 11 air conditioner Starting your air conditioner 11 e Complete the installation requirements as The exhaust control 11 described in the Installation Instructions Changing air direction 11 Never allow children to operate or play Cleaning and caring for your with the air conditioner air conditioner 0005 12 e Do Not operate the air conditioner with the if You Need Service Or Assistance 15 front panel removed oki Room Ak Conditioner 16 e Never clean air conditioner parts with NY 20 co E OE DE E T flaniabie fluids The fumes can create a 1990 Whirlpoo Corporation fire hazard or explosion FOR YOUR SAFETY e DO NOT STORE OR USE GASOLINE OR Thank you for buying a Whirlpool a
5. other inaccessible location or not installed in accordance with published installation instructions Service under the full warranties must be provided by an authorized Whirlpoo service company WHIRLPOOL CORPORATION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state Outside the United States a different warranty may apply For details please contact your franchised Whirlpool distributor or military exchange If you need service first see the Service and Assistance section of this book After checking Service and Assistance additional help can be found by calling our COOL LINE service assistance telephone number 1 800 253 1301 from anywhere in the U S lt gt Whitlpool Part No 511684 4316224 1990 Whirlpool Corporation WP JAN 90
6. the dealer authorized serv icer or Whirlpool have failed to resolve your problem Major Appliance Consumer Action Panel 20 North Wacker Drive Chicago IL 60606 e MACAP will in turn inform us of your action When requesting assistance please provide model number serial number date of purchase and a complete description of the problem This information is needed in order to better respond to your request 15 Whirlpool Room Air Conditioner Warranty AC001 LENGTH OF WARRANTY WHIRLPOOL WILL PAY FOR FULL ONE YEAR WARRANTY FSP replacement parts and repair labor to correct defects From Date of Purchase in materials or workmanship FULL FIVE YEAR WARRANTY FSP replacement parts and repair labor to correct defects in From Date of Purchase materials or workmanship in the sealed refrigeration system These parts are 1 Compressor 4 Drier Strainer 2 Evaporator 5 Connecting Tubing 3 Condenser WHIRLPOOL WILL NOT PAY FOR A Service calls to 1 Correct the installation of the air conditioner 2 Instruct you how to use the air conditioner 3 Replace house fuses or correct house wiring 4 Clean or replace air filter B Pick up and delivery This product is designed to be repaired in the home C Damage to the air conditioner caused by accident misuse fire flood acts of God or use of products not approved by Whirlpool D The removal and reinstallation of the air conditioner if it is installed in an overhead or
7. the thermostat control to a higher number for maximum cooling Lower the number setting for less cooling You will need to experiment to find the setting which suits you best NOTE If you turn your air conditioner off or if the compressor shuts off wait at least three minutes before turning it back on or you may blow a fuse or trip a circuit breaker The exhaust control The exhaust control setting draws stale or smoky air from the room 1 To exhaust room air Set exhaust control to OPEN Adjust fan contro to speed desired If no cooling is desired use FAN ONLY setting 2 To circulate room alr Set exhaust control to CLOSED Adjust fan control to FAN ONLY Changing air direction The louvers in the grille area at the top of the air conditioner contro the direction of the cooled air If your unit looks like Figure A move the lever at the top of the grille to the right left or Straight ahead Simply move the lever in the direction you want the air to go The rear vertical louvers in the grille can be adjusted left right or straight ahead The front set is fixed and directed upward if your unit looks like Figure B turn the circular air discharge grilles on top of the unit Both grilles can be adjusted to the right or left or ad justed individually 11 Operating instructions Continued Model and serial number plate serial number Cleaning and caring for your air conditioner Proper use and care of y
8. there are thick wood flanges or stops use metal angles or wood to provide a stop for the unit flange Diagrams at left show three suggested methods 17 For installation in steel casement windows Follow Steps 2 and 3 on page 5 NOTE In Step 3 the shelf tabs must butt to the front of the bottom angle on the casement see diagram at left When Step 3 is finished follow Steps 4 through 10 on page 6 and Steps 11 and 12 on page 7 Then proceed with the final two para graphs in this Step 17 which immediately follow Open window at least 180 to allow room for unit cabinet If necessary remove window crank handle so the window will open wide enough Tie opened window to the wall or frame to prevent the window from swinging Drill holes in the window jamb top to line up with holes in filler frame see diagram at left Use two thread cutting screws Item 13 to secure unit lf you need additional holding strength add screws at the bottom of the unit side channels see Step 13 diagram Installation instructions for model ACC602 To help avoid any installation problems and to help assure trouble free performance of your new air conditioner read these installation instructions as well as the operating instructions and electrical requirements before installing your unit Inspect the condition of the window where the air conditioner will be installed Be sure it will support the weight of the unit AWARNING Personal In
9. there excessive moisture or heat open vessel cook ing showers etc e Try setting fan to higher speed Try setting thermostat to a cooler setting Operating sounds e When your room air conditioner is operating normally you will hear sounds such as e Droplets of water hitting the condenser causing a pinging or clicking sound Water droplets help to cool the condenser e Air movement from the fan especially on high fan speed setting e Clicks from the thermostat cycle e Sounds also may be caused by house construction such as vibration of the unit due to wall construction or unsteady window mounting area 2 If you need assistance Call Whirlpool COOL LINE service assistance telephone number Dial free from anywhere Inthe U S 1 800 253 1301 and talk with one of our trained consultants The consul tant can instruct you in how to obtain satisfactory opera tion from your appliance or if service is necessary recommend a qualified service company in your area 3 Hf you need service lt gt Whiripoo has a nationwide net work of authorized Whiripooi Wh Ol service companies Whirpool SERVICE service technicians are trained to fulfill the product warranty and provide after warranty service anywhere in the United States To locate the authorized Whirlpool service com pany in your area call our COOL LINE service assist ance telephone number see Step 2 or look in your
10. d corners If the inner sliding window slides to the left the unit will be installed on the right Remove window screen if there is one Choose a sliding window that s also near an electrical outlet Refer to Electrical Requirements on page 3 for type of receptacle and wiring needed Do not use an extension cord The sliding window in which you place your air conditioner should have an opening of at least 15 wide and 21 to 407 high see diagram For installations up to 62 high a special kit Part No 977449 is available For windows as low as 207Ae you must install without filler frame and remove top angle on unit reinstalling 3 screws into top of cabinet This model may also be installed in steel hinged casement windows The steel hinged casement window must have an opening at least 151 wide and no more than 16 2 wide 3 Piace shelf in window with tabs down against the track surface Flush with window Use screws 6 or GA Shelf Room side Predrili e holes if tracks are metal Plain side aS Honeycomb side 4 Attach support bracket Item 2 loosely to the underside of shelf with either short or long leg down and with end of bracket either toward or away from window depending upon construction and depth of wall and window sill see diagram Attach sill bracket item 3 Each bracket is attached using one e bolt nut and washers Items 4 4A 4B and 4C
11. e weight of the unit This appliance must be installed accord ing to all applicable codes and ordinances e Handle the alr conditioner with care Watch out for the sharp metal fins on the front and rear colis Be sure air conditioner does not fall out of window during or after installation e Do not use the collected water for drinking purposes It Is not sanitary Failure to follow the above precautions could result in personal injury 1 Unpack mounting parts before installing your air conditioner Make sure you have all the necessary parts A normal installation can be made with a screwdriver saw small level pocket knife tape measure drill and Yea and 16 drill bits Description of parts 1 Shelf 1 2 Support bracket 1 3 Sill bracket 1 4 e bolt 2 4A 5e nut 2 4B 516 flat washer 2 4C 16 lockwasher 2 5 Translucent panel 1 6 Screw 10x 1 2 6A Screw 10 x 1 2 7 Screw 8x 5 8 Side seal strip 1 9 Lower track seal 1 10 Locking bracket 1 11 Foam seal strip 1 12 Panel frame 1 13 Thread cutting screw 2 x 4 If using Item 13 for fastening Item 10 or 12 to metal or plastic use a dia or 28 drill 2 Pick the correct window First decide what room s you want to cool Then choose a window that will allow the air conditioned air to flow freely and directly into the room s you want cooled Remember it s difficult to move air aroun
12. ember it s difficult to move air around comers Choose a window that s also near an electrical outlet Refer to Electrical Requirlements on page 3 for type of receptacle and wiring needed Do not use an extension cord To be able to use the window mounting parts shown in the diagram to the left of Step 1 above the window should have a minimum width of 14 and a maximum width of 16 see A in bottom diagram The window should have a minimum height of 105 and a maximum height of 1114 see B in bottom diagram 3 Remove the glass from the frame opening selected Clear away any hardened putty 4 Before sliding unit through the casement opening remove the bottom window bracket Item 3 on both sides of the unit NOTE Only the top screws Item 1 need to be removed 9 Installation instructions Continued Mounting flange seal strip Window frame Unit side mounting angle CCA rae scan t arta RRL 206g 772 br Back of air conditioner 5 Check the knurled knob screws to see that the top mounting brackets Item 5 are retracted to the center of the unit They must not interfere with the window frame when the unit is installed 6 Lift the unit into the window opening and slide it back until the mounting frame comes into contact with the window frame 7 Replace the bottom mounting brackets Item 3 by hooking the bracket over the window frame Replace the top screw
13. is is done however you must connect the grounded eyelet on the adapter to the wall recep tacle cover plate screw and from this same screw you must connect a separate copper ground wire 14 minimum to a grounded cold water pipe Do not ground to a gas supply pipe Do not connect to electrical supply until appliance is grounded Do not under any circumstances remove the power supply cord grounding prong Cold water pipe must have metal continuity to electrical ground and not be interrupted by plas tic rubber or other electrically insulating connec tors including water meter or pump without adding a jumper wire at these connections Installation Instructions For models ACS602 ACS802 and ACS102 follow installation instructions below For model ACC602 follow installation instructions on page 8 Installation Instructions for models ACS602 ACS802 and ACS102 To help avoid any installation problems and to help assure trouble free performance of your new air conditioner read these installation instructions as well as the operating instructions and electrical requirements before installing your unit AWARNING Personal injury Hazard e Because this alr conditioner weighs about 90 to 105 pounds It is recommended that you have someone help you Install your new unit and that you both use proper lift ing techniques Inspect the condition of the window where the alr conditioner will be installed Be sure it will support th
14. jury Hazard Be sure alr conditioner does not fall out of window during installation Personal Injury or damage could result AWARNING Personai Injury Hazard e Because this air conditioner weighs about 70 to 75 pounds it is recommended that you have someone help you install your new unit and that you both use proper lift ing techniques e This appliance must be installed according to all applicable codes and ordinances e Handle the air conditioner with care Watch out for the sharp metal fins on the front and rear colls Do not use the collected water for drinking purposes It is not sanitary Failure to follow the above precautions could result in personal injury 1 Unpack mounting parts before installing your air conditioner Be sure you have all the nec essary parts see top two diagrams at left This air conditioner will fit most steel casement windows A normal installation can be made with a screw driver 546 socket driver tape measure and drill Description of parts top two diagrams at left 1 10 x long s m screw 2 10 32 x e long mach screw 3 Bottom mounting bracket 4 Knurled knob screw 5 Top mounting bracket NOTE Above parts not shipped loose installed on unit by factory 2 Pick the correct window First decide what room s you want to cool Then choose a window that will allow the air conditioned air to flow freely and directly into the room s you want cooled Rem
15. ng on the ampere rating of your unit The number of amperes is printed on the serial plate which is A WARNING attached to the front of the unit behind the front panel See diagram on page 12 Electrical Shock Hazard Observe all local governing codes and Check with a qualified electrician if you ordinances are in doubt as to whether the appliance is Do not under any circumstances remove properly grounded Do not modify the the power supply cord grounding prong power supply cord plug if it will not fit the outlet have a proper outiet installed i ipi by a qualified electrician Improper Receptacle wiring conisettion of the sadipsi grounding Receptacle wiring should be a minimum of 14 conductor can result in a risk of gauge Use copper wire only It is the responsibility electrical shock of the consumer to provide proper and adequate e Do not use an extension cord with this receptacle wiring installed by a qualified electri appliance Such use may result in a fire cian Observe National Electrical Code and all electrical shock or other personal injury local governing codes and ordinances e Do not have a fuse in the neutral or grounding circuit This could result In a risk of electrical shock A115 volt 60 Hz AC only 15 ampere fused elec trical supply is required time delay fuse or time delay circuit breaker required It is recommended that a separate circuit serving only this appliance be provided for models with serial pla
16. our air conditioner will help ensure longer life of the unit and lower operat ing costs Follow these instructions carefully Call your Whirlpool servicing dealer for an annual checkup Cleaning front panei AWARNING Electrical Shock and Fire Hazard Unplug power cord from receptacle before cleaning unit Failure to do so could result in electrical shock or personal Injury Do not use flammable fluids solvents abrasive cleaners or strong detergents Fire or product damage could result b Remove the front panel from unit when clean ing Press down at top edge of the front as shown in diagrams at left depending on your model 2 When the front moves away from top of cabinet pull top of front toward you 3 Lift up and away from the bottom spring clips 4 Clean front panel with warm water and mild soap or detergent Use a soft cloth Rinse and dry Replace front panel 5 Wipe control panel clean with a soft dry cloth Cleaning air conditioner filter The filter is cleanable A clean filter helps remove dust lint and other particles from the air Check every two weeks to see if filter needs cleaning 1 Remove tront panel as shown above 2 Remove filter by releasing it from plastic clips as shown in diagrams at left depending on your model 3 Clean filter using a vacuum cleaner OR 4 If very dirty wash filter with warm water and mild detergent Air dry thoroughly before replacing
17. ppliance OTHER FLAMMABLE VAPORS AND LIQ Please complete and mail the Owner Registration Card provided with this prod uct Then complete the form below Have this information ready if you need service or call with UIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE THE FUMES CAN CREATE A FIRE HAZARD OR EXPLOSION a question it is your responsibility to be sure your e Copy model and serial numbers from plate air conditioner see diagram on page 12 and purchase date e Is installed in a window that will hold the from sales slip weight and is secured according to the e Keep this book and sales slip together in a Installation Instructions handy place e Is connected only to the proper kind of outlet with the correct electrical supply and grounding See Installation Instructions Model Number e Is the right size for the area you want to cool ee ee E EEE EA e Is used only to do what window air condi Serlal Number tioners are designed to do e Is not used by anyone unable to operate aa o gt it property e Is properly maintained Service Company Phone Number e Also remove the Energy Label and Buy Guide Use a damp cloth to take off any glue residue Do not use sharp instruments flam mable fluids or abrasive cleaners These can damage the material SAVE THESE INSTRUCTIONS Electrical Requirements Electrical requirements are different for the two Electrical requirements models pictured on the cover dependi
18. r liquid gets inside any of these parts It could damage the insulation and cause serious trouble 3 Carefully clean and hose out the base coils and condensate pans Clean at least once a year or more often if the condenser coils and pans col lect dirt sand leaves insects or algae Also clean if you detect an odor from the air condi tioner While the cabinet is open this is a good time to oil the fan motor See page 14 4 Remove plastic film from motor and electrical parts 5 Replace unit in cabinet 6 Reconnect power supply NOTE It is a good idea to wait 24 hours before starting the unit again This allows time for all areas to dry out Operating instructions Continued Olling the fan motor AWARNING Electrical Shock Hazard Disconnect power cord from receptacle before oiling motor Failure to do so could result in personal injury 1 Oil the fan motor per instructions on the motor To add oil pull out the oil hole plug at each end of the motor see diagram An easy to use one ounce capsule of especially recommended oil Part No 10943 can be ordered from your Whirlpool servicing dealer or use SAE 20 non detergent oil 2 Replace the plug to keep dirt from motor bearings 3 Reinstall the unit in cabinet after performing maintenance Refer to the Installation instruc tions section for your unit Energy saving tips e Improve home insulation seal doors windows and close fireplace fl
19. s Item 1 in the mounting bracket leaving them loose enough so there is about 46 of play Tighten the bottom screws item 2 This will pull the unit mounting flange tightly to the window frame sealing and locking the air conditioner in place 8 Loosen the two knurled knob screws and slide the top mounting bracket Item 5 toward the outside of the unit engaging the window frame Tighten the knurled knob screw in this position This will lock the unit in place so it cannot tilt into the room The Installation Is now complete 9 Optional mounting instructions If the win dow thickness will not allow you to use the four mounting brackets provided with the unit remove brackets and fasten flanges of unit with sheet metal screws These screws are not included with your air conditioner The window opening for your installation must not be wider than 15 Operating Instructions CLOSED UNIT OFF Lal OPEN LO COOL EXHAUST Fan Open only CLOSED UNIT OFF FAN HI D 5 S E OPEN LO COOL EXHAUST Fan Starting your air conditioner 1 Set exhaust control if your unit is so equipped to CLOSED for maximum cooling 2 Choose either LO COOL or HI COOL fan speed setting LOCOOL for sleeping comfort HICOOL for maximum cooling FAN ONLY for circulating room air 3 Turn the thermostat control to number 6 mid setting You can adjust the air conditioner s cooling performance by resetting
20. te amperes up through 7 5 A separate circuit is required for models with serial plate amperes of 7 6 through 12 0 Electrical connection 11 Electrical ground is required on this appliance stots 3 Recommended grounding method plug i For your personal safety this appliance must be grounded This air conditioner is equipped with a Grounding power supply cord having a 3 prong grounding Ph 3 plug To minimize possible shock hazard the cord pro ain ing type must be plugged into a mating 3 prong grounding pth za ant Ti type wall receptacle grounded in accordance with Power the National Electrical Code ANSI NFPA 70 1987 supply or to the latest and local codes and ordinances co If a mating wall receptacle is not available it is the responsibility of the customer to have a properly grounded 3 prong wail receptacle installed by a qualified electrician Electrical Requirements Continued Electrically Ground assembly grounded metal attach to grounded cold water pipe metal cold water pipe remove paint etc Grounded eyelet Adapter 3 prong grounding plug Power supply cord Temporary grounding method If changing and properly grounding the wall recep tacle is impossible and where local codes permit consult your electrical inspector a temporary adapter may be plugged into the existing 2 prong wall receptacle to mate with the 3 prong power supply cord This however is not recommended if th
21. ue e Close blinds or drapes on sunny side of house add window awnings e Keep air filter clean Don t block air flow with drapes or furniture e Ventilate attic high temperature levels add to normal cooling load e Try not to use heat producing appliances during the hottest part of the day Turn lights radios televisions and other appliances off when not needed e Keep heat registers and cool air returns closed or blocked off so cooled air won t escape e Use a vent fan in areas where cooking laundry or bathing is done to pull out extra heat and moisture near its source 14 If You Need Service Or Assistance We suggest you follow these steps 1 Before calling for assistance Performance problems often result from little things you can find and fix yourself without tools of any kind Alr conditioner won t run e Is unit plugged into a live circuit with proper voltage e Is switch turned on e ls thermostat set correctly e Has a fuse blown or a circuit breaker tripped e Has the local power failed Unit blows fuses or trips circuit breaker e Are time delay fuses being used e Is an extension cord being used Do not use an extension cord to run your air conditioner e Are you waiting three minutes after turning cooling circuit off before trying to restart unit Unit turns on and off or does not cool room e Is filter clean e Are coils clean both evaporator inside and condenser outside Is
22. unit on shelf Push unit toward window so side angles are sealing against the side jamb stop see diagram Slide the opened window sash firmly to make cer tain the frame and unit sealing strips are sealing 13 Using 12 drill install locking screws Item 7 Use two screws in top jamb and in the side bottom flanges If you need additional holding strength add two more screws at upper sides of filler frame marked A Also two screws can be added at unit sides marked B However if you add screws at B you must use a e drill bit to predrill through the plastic sides of air conditioner 14 Lock the sliding sash at bottom using lock bracket Item 10 and screw Item 7 as shown in diagram at left Use a Ye drill bit to drill through track before inserting screw 15 Cut seal strip item 11 to length Install it between space of opened sash and glass of the closed sash see diagram g 1572 Min 1642 Max S a Centerunitin 4 amp available opening Room side 16 For installation in windows having no side flanges or with wood stops The flanges top and two sides on the air condi tioner must mate against companion flanges on the window not more than 146 2 cm in thickness On the side with the opened sash the leading edge of the sash becomes the flange On the top and jamb side of most metal windows the flange is there In windows where there are no flanges or where
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