Weider WG8220 User's Manual
Contents
1. Nylock Nuts 5 Attach the Seat 31 to the Seat Brackets 39 with four 1 4 x 3 4 Screws 7 The narrow end of the Seat must be towards the bracket on the Seat Frame gt 10 17 19 Press a 1 1 2 Inner Cap 38 into the Leg Lever 33 3 Attach the Leg Lever 33 to the Seat Frame 32 with the 5 16 x 2 1 4 Bolt 23 and a 5 16 Nylock Nut 4 The Leg Lever must pivot freely Insert the 5 16 x 2 Eyebolt 37 through the Leg Lever 33 from the indicated side Slide a 5 16 Flat Washer 45 onto the Eyebolt and tighten a 5 16 Nylock Nut 4 onto the Eyebolt Press two 3 4 Round Caps 36 into each of the Pad Tubes 35 Align the bracket on the Seat Frame 32 with the indicated tube on the Front Upright 19 Insert a 5 16 x 2 3 4 Carriage Bolt 113 through the Seat Frame and the Front Upright Tighten a 5 16 Knob 11 onto the Bolt Insert one Pad Tube 35 into the Seat Frame 32 Center the Pad Tube and slide a Short Foam Pad 34 onto each end of it Insert the other Pad Tube into the Leg Lever 33 and slide a Short Foam Pad onto each end of it Press two 1 1 2 Inner Caps 38 into the VKR Frame 79 20 Loosen the 5 16 x 1 3 4 Screw 114 Attach the VKR Frame 79 to the Front Upright 19 with the 5 16 x 3 Grade 5 Bolt 62 the Square Washer 61 and a 5 16 Nylock Nut 4 Do not tighten the Nylock Nut yet Attach the VKR Frame to the Rear Upright 17 w2. MULTI STATION PROFESSIONAL QUALITY FITNESS SYSTEM ISO Ibs total Nela Model No WG82200 Serial No Serial Number Decal Under Seat QUESTIONS As a manufacturer we are com mitted to providing complete customer satisfaction If you have questions or find there are missing or damaged parts we will guarantee you complete satisfaction through direct assistance from our factory TO AVOID UNNECESSARY DELAYS PLEASE CALL DIRECT TO OUR TOLL FREE CUSTOMER HOT LINE The trained technicians on our customer hot line will provide immediate assistance free of charge to you CUSTOMER HOT LINE 1 800 225 0653 Mon Frl 6 a m 6 p m MST CAUTION Read all safety precautions and Instructions In this owner s manual before using this equip ment Save this owner s manual for future reference PATENT PENDING TABLE OF CONTENTS IMPORTANT SAFETY PRECAUTIONS 3 oii Jers ed re ea E Dy A ques eee see CQ ra pM oes 3 BEFORE YOU BEGUN corset eurer EIE RUENCAISU ANE E E e xi pde a peer Ear rU Pues 4 ASSEMBLY aint secu Vi s Sea Hess tir desea essi e cer aciem avs 5 ADJUSTMENT rr 15 TROUBLE SHOOTING AND MAINTENANCE 2 ccc cece ce cece hes sess 18 CABLE DIAGRAM isis aes ai sans Say a exu EET WA E A E wed Sagas de tae ete sees 19 ORDERING REPLACEMENT PARTS 9 cci0 awe seas Ere V n e Ra ed p hee saan Back Cover LIMITED WARRANTY es oirne cian en EE URDERSUUESNSOU eas Ka
3. Weight 44 5 Attach the Front Upright 19 to the Base 15 with two 5 16 Nylock Nuts 4 Do not tighten the Nylock Nuts yet Attach the Front Upright 19 to the Rear Upright 17 with the 5 16 x 1 3 4 Screw 114 anda 5 16 Flat Washer 45 6 Attach the Stepper Upright Frame 87 to the Stepper Upright 97 with two 5 16 x 3 4 Bolts 120 and 5 16 Flat Washers 45 Remove the 3 8 Nylock Nut 63 from the indicat ed 3 8 x 2 3 4 Bolt 55 Do not remove the Bolt Slide the Stepper Upright Frame 87 onto the Bolt while sliding the Stepper Upright 97 onto the two 5 16 x 2 1 2 Carriage Bolts 1 in the Stabilizer 16 Reatlach the 3 8 Nylock Nut 63 to the 3 8 x 2 3 4 Bolt 55 Attach the Stepper Upright Frame 87 to the Front Upright 19 with the 5 16 x 2 1 2 Bolt 14 a 5 16 Flat Washer 45 and a 5 16 Nylock Nut 4 Do not tighten the Nuts yet Attach the Stepper Upright 97 to the Stabilizer 16 with two 5 16 Nylock Nuts 4 Tighten all Nuts used In assembly steps 1 4 5 and 6 7 Press a 1 Round Cap 43 and a 1 3 4 Inner Cap 29 into each side of the Arm Frame 41 Apply grease to the indicated rod on the Arm Frame Grease 41 Hold the rod between the two Arm Frame Bushings 60 Set the Arm Plate 81 the Arm Frame Bushings and the Arm Frame on the Front Upright 19 The Arm Frame must be turned so the indicated brackets are facing away from the Front Upri
4. 68 2 3 8 x3 1 2 Bolt 69 1 Pulley Cable 70 1 Weight Cable 72 Bracket 72 1 Lat Bar 73 1 Chain 74 3 Cable Clip 75 1 PivotAm 76 1 38 x 13 4 Bolt gt 77 3 Thin 3 8 Pulley 4 78 1 Pivot Arm Extension 79 1 VKR Frame 80 2 VKR Armrest 81 1 AmPlate_ 82 4 1 4 x2 Screw 83 2 1 2 x 5 8 Bushing 84 2 Upright Bracket 85 1 VKRBackrest Bracket 86 1 Small Backrest 87 1 Stepper Upright Frame 88 2 8 32 Nut 89 2 1 4 x 3 4 Taper Screw 90 4 13 8 Square Bushing 91 5 Small Clevis 92 1 5 8 x 1 2 Bushing 93 2 1 2 x 5 16 Bushing 94 1 31 2 V Pulley 95 2 5 16 x2 Bolt 96 1 38 x 1 Carriage Bolt 97 1 Stepper Upright 98 1 Stepper Handle 99 2 Resistance Cylinder 100 1 LeftPedal Prinled in Canada Key No 101 102 103 104 105 106 107 108 109 110 111 112 113 114 15 116 117 118 119 120 421 122 123 2425 426 2127 128 129 W 4th dE xk re NNI AN C _ e e mi o OA UON MNNM ON WH HBAOmshANDAHe aha Description Right Pedal Pedal Cover Resistance Cylinder Bushing 5 8 Retainer 5 8 Plastic Cap 5 8 Spacer 10 Lb Weight Weight Tube Roller Weight Bracket 1 2 x 1 3 4 Bushing Weight Pin 5 16 x 2 3 4 Carriage Bolt 5 16 x 1 3 4 Screw 5 16 x 3 1 4 Bolt 1 2 x 2 1 2 Bushing 1 2 x 1 2 Bushing 1 2 x 1 1 4 Bushing 5 16 x 1 3 8 Roll Pin 5 16 x 3 4 Bolt 5 8 x 5 16 Bushing 5 16 x 2 3 4 Bolt 2 5 8 Pulley Long Clevis
5. Nylon Strap 1 2 x 15 32 Bushing 2 Outer Cap 3 8 x 3 1 4 Bolt 1 2 Tap Screw Owner s Manual Exercise Poster Part ID Chart Part List Exploded Drawing Note i indicates a non illustrated part Specifications are subject to change without notice See the back cover of the owner s manual for infor mation about ordering replacement parts
6. SN SA TAS RAE E bute Re ws Back Cover IMPORTANT SAFETY PRECAUTIONS WARNING To reduce the risk of serious injury read the following important safety precautions before using the hard drive system 1 Read all instructions in this owner s manual and in the accompanying literature before using the hard drive system 2 Usethe hard drive system only on a level surface Cover the floor beneath the hard drive system for protection 5o 3 Inspect and tighten all parts each time you use the hard drive system Replace any worn parts imme diately 4 Keep small children away from the hard drive system at all times 5 Keep hands and feet away from moving parts 6 Always wear athletic shoes for foot protection 7 Make sure that the cables remain on the pulleys at all times If the cables bind while you are exercis ing stop Immediately and make sure that the cables are on all of the pulleys 8 Never release the arms leg lever lat bar or nylon strap while weights are ralsed The welghts will fall with great force 9 arm shou ve S I s being used The feet of the person usin KR arm could become cau n ights 10 Always stand on the foot plate when performing an exercise that could cause the hard drive system to tip i 11 Alwa s ect the J r e hard s when perfor an exercise that does no f use the lat bar 12 When using the stepper always keep your feet on the pedals If you lift your feet off the pedals the pedals may become sepa
7. is any slack in the cables before resistance is felt the cables should be tightened as described below When the Weight Cable 70 is properly tightened the pivot arm see the drawing on page 19 should be resting against the stop bolt To tighten the Weight Cable first remove the 5 16 x 1 1 4 Grade 5 Bolt 2 the Weight Bracket 110 and the 1 2 x 1 2 Bushing 117 Remove the Cable Bracket 56 from the Weight Tube 108 Tighten the 1 4 Nut 46 farther onto the end of the Weight Cable Insert the Cable Bracket back onto the Weight Tube Reatlach the 5 16 x 1 1 4 Grade 5 Bolt 2 the Weight Bracket 110 and the 1 2 x 1 2 Bushing 117 To further tighten the Weight Cable the Bolt can be tightened into the upper hole in the Cable Bracket rather than ihe lower hole Make sure that the Weight Cable is not too tight or the 20 Lb Weight 44 will be lifted off the weight stack To tighten the Pulley Cable 69 first loosen the adjustment screw near the lower end of the Pulley Cable Pull the end of the Pulley Cable until the Pulley Cable is tight and slide the adjustment sleeve and the ball against the 2 5 8 123 Retighten the adjustment screw l if the weight cable or pulley cable need to be replaced see the back cover of this owner s manual for information about ordering replacement parts Adjustment Sleeve 18 CABLE DIAGRAM The Pulley Cable 69 and the Weight Cable 70 are shipped pre assembled Use
8. the diagram below to check the routing of the cables and make sure that the cables are on all of the pulleys High Pulley Station Anchor Bolt To Weight Stack Low Pulley Station 19 ORDERING REPLACEMENT PARTS N To order replacement parts simply call our Customer Service Department toll free at 1 800 225 0653 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assist you please be prepared to give the following information 1 The MODEL NUMBER of the product WG82200 2 The NAME of the product WEIDER 8220 Hard Drive System 3 The SERIAL NUMBER of the product see the front cover of this manual 4 The KEY NUMBER and DESCRIPTION of the part s from the PART LIST EXPLODED DRAWING accompa nying this owner s manual LIMITED WARRANTY Weider Inc WEIDER warrants this product to be free from defects in workmanship and material under normal use and service conditions for a period of ninety 90 days from the date of purchase This warranty extends only to the original purchaser WEIDER s obligation under this warranty is limited to replacing or repairing at WEIDER s option the product at one of its authorized service centers All prod ucts for which warranty claim is made must be received by WEIDER at one of its authorized service cen ters with all freight and other transportation charges prepaid accompanied by sufficient proof of pur chase All returns must be pre autho
9. 5 R894A 1994 Weider Inc Printed in Canada PART LIST Model No WG82200 Key No Qty DON DAAARON Part No 121546 R994A 1994 Weider Inc V ae Ske ela ER ROARS N DA SOaaRawananNbs pnb ann ON N M N M O a m O M Description 5 16 x 2 1 2 Carriage Bolt 5 16 x 1 1 4 Grade 5 Bolt 3 8 Nut 5 16 Nylock Nut 1 4 Nylock Nut 1 4 Flat Washer 1 4 x 3 4 Sctew 1 1 4 Tap Screw Rubber Bumper 8 32 Screw 5 16 Knob 515 Clevis 2 Inner Cap 5 16 x 2 1 2 Bolt Base Stabilizer Rear Upright Weight Sleeve Front Upright 3 8 Thin Jam Nut Small U Bracket Adjustment Bracket 5 16 x 2 1 4 Bolt Selector Knob Arm Shock Shock Bar Am Long Foam Pad 1 3 4 Inner Cap Large Backrest Seat Seat Frame Leg Lever Short Foam Pad Pad Tube 3 4 Plastic Cap 5 16 x 2 Eyebolt 1 1 2 inner Cap Seat Bracket 1 4 x 2 1 4 Carriage Bolt Arm Frame Plastic Bushing 1 Round Cap 20 Lb Weight 5 16 Flat Washer 1 4 Nut Handle 5 Grip Selector Plate 1 Retainer R994A Key No Qty Description 51 4 1 Plastic Cap 52 2 S6x134 Bolt 53 2 Large U Bracket 54 2 Swivel U Bracket 55 4 3 8 x2 3 4 Bolt 56 1 Cable Bracket 57 5 1 2 x 3 8 Bushing 58 1 Bar Holder 59 1 Arm Frame Cap 60 2 Arm Frame Bushing 61 1 Square Washer 62 1 5 16 x3 Bolt 63 6 3 8 Nylock Nut i 64 12 3 8 Flat Washer 65 2 3 4 Plastic Cap 66 2 1 4 x1 1 4 Bolt 67 1 31 2 Pulley
10. DER logo is on top and the pin groove is on the same side of the Rear Upright as the slot The 20 Lb Weight must be turned so the deepest pin groove is on the botiom and is on the same side of the Rear Upright as the slot 4 Slide the Front Upright 19 onto the two indicated 5 16 x 2 1 2 Carriage Bolts 1 in the Base 15 Insert the end of the Weight Cable 70 down into the Rear Upright 17 Insert the Upright Brackets 84 between the Front Upright 19 and the upper end of the Rear Upright 17 Attach the Front Upright and the Upright Brackets to the Rear Upright with two 5 16 x 3 1 4 Bolts 115 four 5 16 Flat Washers 45 and two 5 16 Nylock Nuts 4 Do not tight en the Nylock Nuts yet Note The Weight Cable 70 must be on the side of the Bolts shown In the Inset drawing See inset drawing A Insert the threaded end of the Weight Cable 70 into the Cable Bracket 56 Tighten the 1 4 Nut 46 about halfway up the threaded end of the Weight Cable insert the Weight Pin 112 under one of the 10 Lb Weights 107 See inset drawing B Insert the Cable Bracket 56 into the Weight Tube 108 Slide the Weight Bracket 110 and a 1 2 x 1 2 Bushing 117 onto the 5 16 x 1 1 4 Grade 5 Bolt 2 Insert the Bolt into the Weight Tube 108 Tighten the Bolt into the lower hole in the Cable Bracket 56 The J hook on the Weight Bracket 110 must be Inserted Into the pin groove under the 20 Lb
11. UTTERFLY MODE OR THE PRESS MODE The Arms 27 can be used in either the butterfly mode or the press mode To perform the BUTTERFLY exercise convert the Arms to the butterfly mode by tuming the Selector Knob 24 clockwise To perform the BENCH PRESS exercise convert the Arms to the press mode by turning the Selector Knob counter clockwise ADJUSTING THE BACKREST The Large Backrest 30 can be adjusted to any of three positions To change the position first remove the 5 16 Knob 11 and 5 16 x 2 3 4 Carriage Bolt 113 Pivot the lower end of the Large Backrest until one of the three holes in the Adjustment Bracket 22 is aligned with the hole in the Front Upright 19 Insert the Carriage Bolt through the Adjustment Bracket and the Front Upright and tighten the Knob onto the Carriage Bolt ATTACHING AND REMOVING THE SEAT The Seat 31 should be attached to the Front Upright 19 as described in assembly step 18 on page 11 For some exercises the Seat must be removed To remove the Seat first make sure that the chain is not attached to the leg lever Next remove the 5 16 Knob 11 and 5 16 x 2 3 4 Carriage Bolt 113 from the Seat Frame 32 Lift the Seat off the Front Upright ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION To use the Leg Lever 33 the Seat 31 must be attached to the Front Upright 19 see ATTACHING AND REMOVING THE SEAT above Attach one end of the Chain 73 to the Pulley Cable 69
12. d the insides of the Long Foam Pads 28 with soapy water Slide a Long Foam Pad about halfway up each Arm Insert two Handles 47 into the right Arm 27 Attach each Handle with a 5 16 x 2 1 4 Bolt 23 two 5 16 Flat Washers 45 a 1 2 x 3 8 Bushing 57 and a 5 16 Nylock Nut 4 as shown Press a 1 Round Cap 43 into each Handle _ Attach two Handles 47 to the left Arm 27 in the same manner 11 Attach a Large U Bracket 53 to one of the Arms 27 with a 3 8 x 2 3 4 Bolt 52 a 3 8 Flat Washer 64 and a 3 8 Nylock Nut 63 Apply grease to a 5 16 x 2 1 4 Bolt 23 Attach a Swivel U Bracket 54 to the Large U Bracket 53 with the Bolt and a 5 16 Nylock Nut 4 The Swivel U Bracket must swivel freely Attach a Large U Bracket 53 and Swivel U Bracket 54 to the other Arm 27 in the same manner 12 Extend the Arm Shocks 25 and apply a liberal amount of grease around the indicated locations Insert the Shock Bar 26 into the Pivot Arm 75 and center it Attach one of the Arm Shocks to the Shock Bar with a 1 4 x 1 1 4 Bolt 66 and a 1 4 Nylock Nut 5 Attach the other Shock Arm 25 to the Shock Bar 26 in the same manner Press a 3 4 Plastic Cap 65 into each end of the Shock Bar 26 13 Hold the Pivot Arm 75 stationary in the posi tion shown Align the hole in the end of an Arm Shock 25 with the holes in one of the Swivel U Brackets 54 If the A
13. dle 98 with soapy water Slide another 5 Grip 48 onto the Stepper Handle 27 Wet the ends of the Lat Bar 72 with soapy water Slide a 5 Grip 48 onto each end of the Lat Bar 13 28 Remove the decals from the Decal Sheet not shown and apply them to the hard drive system in the loca tions shown in the drawing below sli WEIDER 8220 i HIGH PULLEY BENCH PRESS BUTTERFLY COMBINATION 7 LOW PULLEY J CA n Ee EO f LM LLLI LOW PULLEY L 29 Make sure that all parts are properly tightened The use of all remaining parts will be explained in ADJUST MENT beginning on page 15 of this owner s manual 30 Before using the hard drive system the cables should be properly tightened See TIGHTENING THE CABLES on page 18 for tightening instructions Next pull each cable a few times to make sure that the cable moves smoothly over the pulleys If one of the cables does not move smoothly locate and correct the prob lem before using the hard drive system The CABLE DIAGRAM on page 19 shows the correct routing of each cable IMPORTANT If the cables are not properly routed they may be damaged when heavy weight Is used ADJUSTMENT The instructions below describe how each part of the hard drive system can be adjusted Refer to the EXERCISE GUIDE accompanying this owner s manual to see how the hard drive system should be set up for each exercise IMPORTANT When attaching the lat bar or nylon stra
14. eded 1 Press a 2 inner Cap 13 and two 2 Outer Caps 127 onto the Base 15 Press a 2 Outer Cap 127 onto the Stabilizer 16 Insert four 5 16 x 2 1 2 Carriage Bolts 1 up through the Base 15 Insert two 5 16 x 2 1 2 Carriage Bolts 1 up through the Stabilizer 16 Attach the Stabilizer 16 to the Base 15 with two 5 16 x 2 3 4 Bolts 122 5 16 Flat Washers 45 and 5 16 Nylock Nuts 4 Do not tighten the Nylock Nuts yet 2 Slide the Rear Upright 17 onto the two indicated 6 16 x 2 1 2 Carriage Bolts 1 in the Base 15 The Rear Upright must be turned so the slot is on the indicated side Attach the Rear Upright with two 5 16 Nylock Nuts 4 Slide four Rollers 109 onto the short pins on a Weight Tube 108 Each Roller must be turned so the collar is facing the Weight Tube see the inset drawing Slide the Weight Tube down into the Rear Upright 17 z 4 4 L a 1 e M e e s a LI 1 Atlach a Rubber Bumper 9 to each side of the Rear Upright 17 with a 48 32 Screw 10 and 46 32 Nut 88 3 Turn each of the 10 Lb Weights 107 so the WEIDER logo is on top Turn the 20 Lb Weight _ 44ysothe deepest pin groove is on the bottom Press a Weight Sleeve 18 into each 10 Lb Weight and the 20 Lb Weight Slide the 10 Lb Weights 107 and the 20 Lb ee Weight 44 onto the Rear Upright 17 Each 10 Lb Weight must be turned so the WEI
15. ght Place the Arm Frame Cap 59 over the Arm Frame Bushings and attach the Arm Frame Cap to the Front Upright with four 1 4 x 3 4 Screws 7 1 4 Flat Washers 6 and 1 4 Nylock Nuts 5 8 Attach the Bar Holder 58 to the Front Upright 19 with the two 1 4 x 3 4 Taper Screws 89 and two 1 4 Nylock Nuts 5 Apply grease to the axles on the Arm Frame 41 Slide an Arm 27 onto the right axle The upper end of the Arm must be between the indicated bracket and the Front Upright 19 Hold two 1 Retainers 50 and a 1 Plastic Cap 51 against the lower end of the axle The teeth on the Retainers must bend downward Tap the Retainers and Plastic Cap onto the axle Press two 1 3 4 Inner Caps 29 into the right Arm 27 Assemble the other Arm 27 to the Arm Frame 41 in the same manner 9 Tightena 1 1 4 Tap Screw 8 into the upper end of each Arm 27 Slide a 3 8 Flat Washer 64 onto the shaft of the Selector Plate 49 Insert the shaft through the Am Frame 41 from the indicated side Tighten a 3 8 Nut 3 onto the shaft Do not overtighten the Nut the Selector Plate must turn freely Hold the Nut with an adjustable wrench and tighten the Selector Knob 24 onto the shaft until it is against the Nut Back the 1 1 4 Tap Screws 8 out of the Arms 27 until there is no movement in Arms when the Selec tor Plate 49 is tumed to the horizontal position 10 Wet the lower ends of the Arms 27 an
16. ith a 5 16 x 3 4 Bolt 120 and 5 16 Nylock Nut 4 Tighten the 5 16 x 1 3 4 Screw 114 and the two 5 16 Nylock Nuts 4 used in this step Attach a VKR Armrest 80 to one side of the VKR Frame 79 with two 1 4 x 2 Screws 82 and 1 4 Flat Washers 6 Attach a VKR Armrest 80 to the other side of the VKR Frame 79 in the same manner 11 21 Insert a Handle 47 into one side of the VKR Frame 79 Slide a 5 16 Flat Washer 45 and a 442 x 5 16 Bushing 83 onto a 5 16 x 2 Bolt 22 23 24 95 Insert the Bolt through the VKR Frame and the Handle Slide another 5 16 Flat Washer 45 onto the Bolt and tighten a 5 16 Nylock Nut 4 onto the Bolt Press a 1 Round Cap 43 into the Handle Attach the other Handle 47 to the other side of the VKR Frame 79 in the same manner Attach the Small Backrest 86 to the Rear Upright 17 with the Small Backrest Bracket 85 and tw 1 4 X 3 4 Screws 7 E Press two 1 3 8 Square Bushings 90 into each Pedal 101 100 Attach a Pedal Cap 102 to each Pedal with a 1 2 Tap Screw 129 Apply grease to the pedal axles on the Stepper Upright 97 Slide the Right Pedal 101 onto the pedal axle and the Left Pedal 100 onto the left pedal axle Note Make sure that the Pedals are on the correct sides the slotted brackets must be on the insides of the Pedals as shown Hold a 1 Retainer 50 and 1 Plastic Cap 51 against the end of
17. p make sure that the attachments are in the correct starting position for the exercise to be performed If there Is any slack in the cable or chain as an exer cise is performed the etfectiveness of the exercise will be decreased SELECTING A WEIGHT SETTING The weight setting can be changed by inserting the Weight Pin 112 under different weights in the weight stack The Weight 44 on top of the weight stack weighs 20 pounds each of the other Weights 107 weighs 10 pounds To select a weight setting insert the Weight Pin under the desired Weight Make sure to insert the Weight Pin until the bent end is touching the Weight and turn the bent end downward The weight setting can be changed from 20 pounds to 130 pounds in increments of 10 pounds Note Due to the cables and pulleys the actual amount of resis tance at each exercise station may vary from the weight setting 7 CHANGING THE STEPPING RESISTANCE To change the stepping resistance first lift the Left and Right Pedals 100 101 off the hooks at the lower ends of the Resistance Cylinders 99 Move the hooks to different slots under the Pedals Make sure thatthe hooks are fully inserted into the same slots under both Pedals The farther the hooks are moved from the Stepper Upright 97 the greater the resistance will be WARNING The Resistance Cylinders become very hot during use Allow the Resistance Cylinders to cool before touching them CONVERTING THE ARMS TO THE B
18. rated from the resistance cylinders resulting in injury The resistance cylin ders become very hot during use Allow the resistance cylinders to cool before touching them 13 If you feel pain or dizziness at any time while exercising stop Immediately and begin cooling down WARNING Before beginning this or any exercise program consult your physician This is especially Important for persons over the age of 35 or persons with pre existing health problems Read all instruc tlons before using WEIDER assumes no responsibility for personal Injury or property damage sustalned by or through the use of this product 3 BEFORE YOU BEGIN Thank you for selecting the versatile WEIDER 8220 Hard Drive System The WEIDER 8220 offers an impressive array of weight stations designed to develop every major muscle group of the body In addition the WEIDER 8220 features an adjustable stepper to let you enjoy true cross training workouts in the convenience of your home Whether your goal is to tone your body build dramatic muscle size and strength or improve your cardio vascular system the WEIDER 8220 will help you to achieve the specific results you want For your safety and benefit read this manual carefully before using the WEIDER 8220 Hard Drive System If you have additional questions please call our Customer Service Department toll free at 1 800 225 0653 Monday through Friday 6 a m until 6 p m Mountain Time excluding holidays To help us assis
19. rized by WEIDER This warranty does not extend to any product or damage to a product caused by or attributable to freight damage abuse misuse improper or abnormal usage or repairs not provided by a WEIDER authorized service center or for productis used for commer cial or rental purposes No other warranty beyond that specifically set forth above is authorized by WEI DER WEIDER IS NOT RESPONSIBLE OR LIABLE FOR INDIRECT SPECIAL OR CONSEQUENTIAL DAM AGES ARISING OUT OF OR IN CONNECTION WITH THE USE OR PERFORMANCE OF THE PROD UCT OR OTHER DAMAGES WITH RESPECT TO ANY ECONOMIC LOSS LOSS OF PROPERTY LOSS OF REVENUES OR PROFITS LOSS OF ENJOYMENT OR USE COSTS OF REMOVAL INSTALLATION OR OTHER CONSEQUENTIAL DAMAGES OF WHATSOEVER NATURE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUEN TIAL DAMAGES ACCORDINGLY THE ABOVE LIMITATION MAY NOT APPLY TO YOU THE WARRANTY EXTENDED HEREUNDER IS IN LIEU OF ANY AND ALL OTHER WARRANTIES AND ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PUR POSE IS LIMITED IN ITS SCOPE AND DURATION TO THE TERMS SET FORTH HEREIN SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS ACCORDINGLY THE ABOVE LIMITATION MAY NOT APPLY TO YOU This warranty gives you specific legal rights You may also have other rights which vary from state to state WEIDER INC 1500 S 1000 W LOGAN UT 84321 9813 Part No 12154
20. rm Shock will not extend far enough it must be adjusted Press the Arm Shock together until it is as short as possible Using a 1 phillips screwdriver tum the adjustment screw EN inside the Arm Shock counterclockwise a few SSN Adjustment turns Repeat until the hole in the Arm Shock can 224 E EN be aligned with the holes in the Swivel U Bracket Attach the Arm Shock to the Swivel U Bracket with a 5 16 x 1 3 4 Bolt 52 and a 5 16 Nylock nut 4 Attach the other Arm Shock 25 not shown in the same manner 14 Attach the Small U Bracket 21 to the upper end of the Large Backrest 30 with a 1 4 x 3 4 Screw 7 Atlach the Adjustment Bracket 22 to the lower end of the Large Backrest 30 with a 1 4 x 3 4 Screw 7 15 Align the holes in the Small U Bracket 21 with the indicated hole in the Front Upright 19 Attach the Small U Bracket to the Front Upright with a 5 16 x 2 3 4 Bolt 122 and 5 16 Nylock Nut 4 Do not over tighten the Nylock Nut Align one of the three sets of holes in the Adjust ment Bracket 22 with the indicated hole in the Front Upright 19 Insert a 5 16 x 2 3 4 Carriage Bolt 113 through the Adjustm nt Bracket and the Front Upright Tighten a 5 16 Knob 11 onto the Bolt f 16 Press a 1 1 2 Inner Cap 38 into the Seat Frame 32 l Attach the two Seat Brackets 39 to the Seat Frame 32 with 1 4 x 2 1 4 Carriage Bolts 40 1 4 Flat Washers 6 and 1 4
21. t you please note the product model number and serial number before calling The model number is WG82200 The serial number can be found on a decal attached to the WEIDER 8220 see the front cover of this owner s manual Before reading further please review the drawing below and familiarize yourself with the parts that are labeled ASSEMBLED DIMENSIONS ay LetBar Height 77 inches Base 64 inches x 67 inches mene High Pulley Station Selector Knob Arms H Vertical Knee Raise VKR Arm Resistance Cylinders Weight Stack Leg Lever Low Pulley Station Foot Plate ASSEMBLY Assembly requires two people Due to the size and weight of the hard drive system it should be assembled in the location where it will be used Place all parts in a cleared area and remove the packing materials Do not dispose of the packing materials until assembly is completed Before beginning assembly read each step and took at each drawing carefully As you assemble the hard drive system make sure that all parts are oriented exactly as shown in the drawings Tighten all nuts and bolts as you attach them unless instructed to do other wise For help identifying the small parts used in assembly refer to the PART IDENTIFICATION CHART accom panying this owner s manual Assembly requires the following tools not included two adjustable wrenches a phillips screwdriver and two rubber mallets Grease and a small bowl of soapy water are also ne
22. the right pedal axle The teeth on the Retainer must bend outward Tap the Retainer and Plastic Cap onto the pedal axle t Atlach the Left Pedal in the same manner Apply grease to the cylinder axles on the Stepper Upright 97 Slide a 5 8 Spacer 106 anda Resistance Cylinder 99 onto each cylinder axle Hold a 5 8 Retainer 104 and 5 8 Plastic Cap 105 against the end of the right cylinder axle The teeth on the Retainer must bend outward Tap the Retainer and Plastic Cap onto the cylin der axle Tap a 5 8 Retainer 104 and 5 8 Plastic Cap 105 onto the left cylinder axle in the same manner 12 25 Raise the Right Pedal 101 and rest it on the hook at the lower end of the right Resistance Cylinder 99 The hook must be in one of the slots under the Right Pedal Raise the Left Pedal 100 and rest it on the hook at the lower end of the left Resistance Cylinder 99 Make sure that the hooks are in the same slots under both Pedals 26 Wet one end of the Stepper Handle 98 with soapy water Slide a 5 Grip 48 onto the Stepper Handle Insert the Stepper Handle 98 into the Stepper Upright Frame 87 Slide a 5 16 Flat Washer 45 and 1 2 x 3 8 Bushing 57 onto a 5 16 x 2 1 4 Bolt 23 insert the Bolt through the Stepper Upright Frame and the Stepper Handle Slide another 5 16 Flat Washer 45 onto the Bolt and tighten a 5 16 Nylock Nut 4 onto the Bolt Wet the other end of the Stepper Han
23. with a Cable Clip 74 Attach the other end of the Chain to the 5 16 x 2 Eyebolt 37 with a Cable Clip ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION Attach the Lat Bar 72 to the Pulley Cable 69 with a Cable Clip 74 For some exercises the Chain 73 should be attached between the Lat Bar and the Pulley Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Pulley Cable so the Lat Bar Is In the correct starting posi tlon for the exercise to be performed The Nylon Strap 125 can be attached in the same manner i ATTACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATION Attach the Lat Bar 72 to the Pulley Cable 69 with a Cable Clip 74 For some exercises the Chain 73 should be attached between the Lat Bar and the Pulley Cable with two Cable Clips Adjust the length of the Chain between the Lat Bar and the Pulley Cable so the Lat Bar is In the correct starting posi tion for the exercise to be performed The Nylon Strap 125 can be attached in the same manner 17 TROUBLE SHOOTING AND MAINTENANCE Inspect and tighten all parts each time you use the hard drive system Replace any worn parts immediately The hard drive system can be cleaned using a damp cloth and mild non abrasive detergent Do not use solvents TIGHTENING THE CABLES Woven cable the type of cable used on the hard drive system can stretch slightly when it is first used If there
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