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Weber Summit 43270 Installation Manual

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1. WWW WEBER COM 20 ASSEMBLY S 660 TED o 000 WWW WEBER COM 21 e TT lt 4 2 WWW WEBER COM 22 GAS SUPPLY 1128 1 22 rS 5 460 2 aan AAA e ALAS The Weber Grill Out Handle Light has a Tilt Sensor Lid up ON Lid Closed OFF The power button a activates or deactivates the Tilt Sensor For daytime use deactivate the sensor by pressing power button a Requires 3 AAA alkaline batteries not included WWW WEBER COM GAS SUPPLY 23 BUILT IN GAS LINE LOCATIONS Note Leave an access in the island structure for gas suppl
2. mm X Ea a V NS Za 722 MN y N N CLEARANCES 24 610 mm Any Surface Note For a countertop treatment Recommended 19 1 3 4 inch over hang Notch front edge for frame to fully slide in WWW WEBER COM 12 ASSEMBLY 1 4 6 35 mm Drill Bit AAA S 460 S 660 WWW WEBER COM ASSEMBLY Apply a bead of silicone sealant 1 around the perimeter and front edges of the grill that are in contact with the island structure This will prevent moisture seepage The sealant you use must have a temperature rating above 120 F 48 8 C
3. A ATTENTION Before applying any silicone sealant make sure the cookbox is flush with the front of the grill frame WWW WEBER COM 14 ASSEMBLY 600000 009 BATTERY HOUSING WIRING ICI ICI II 2 eeenwmE AN s mme 4 owe A WARNING Make sure that all control knobs are turned to the OFF position before connecting the gas supply and operating the grill WWW WEBER COM ASSEMBLY Requires 3 D alkaline batteries Included Use alkaline 2 batteries only Do not mix old and new batteries or different types of batteries standard alkaline or rechargeable WWW WEBER COM 16 ASSEMBLY 16 S 460 S 660 d J 4 A o 6 6 666 660 90006
4. CONNECT GAS SUPPLY A 58 inch 147 32 cm corrugated gas line is supplied with the grill This line needs to pass through the gas inlet opening to the main gas supply 1 Connect the corrugated gas line to the regulator a Use the 1 2 12 7 mm flared gasket 1 to ensure proper seal b Shows the gas line and regulator assembled 2 Uncep the flare fitting connection off the regulator 3 Hardpipe the gas supply to the inlet of the regulator Refer to Typical Gas Supply Installation 4 Connect the corrugated gas line to the manifold located on the right hand side of grill under the control panel Use the 1 2 12 7 mm flared gasket 1 to ensure proper seal CONNECTION CHART ER Top View Close up ce r1 2 Typical Natural Gas Pipe Routing E ER EC a bless WWWWEBER COM GAS SUPPLY VENTILATION A WARNING Ventillation holes must be provided in the structure at the top and bottom to provide ventilation in the event of a gas leak Ventilation holes can be located in a low visibility area and should be protected by Screening material to prevent rodents and insects from entering the structure Air holes will also help dry moisture Note These drawings are only a reference Cross ventilation must be incorporated in the supporting structure We recommend
5. Summit 4 burner 6 burner grill Gas supply Optional sideburner accessory NOTE IF YOU HAVE PURCHASED A SIDEBURNER If you have purchased a Side Burner accessory with your Summit gas grill Weber recommends that you read the SUMMIT BUILT IN SIDEBURNER INSTALLATION OWNER S GUIDE before designing your island structure WWW WEBER COM BUILT IN CUTOUT DIMENSIONS BUILT IN STRUCTURE CUTOUT DIMENSIONS ALL DIMENSIONS ARE TO FINISHED SURFACES A WARNING All countertop finished surfaces must be constructed of a noncombustible material BUILT IN CUTOUT DIMENSIONS S 460 S 660 TOLERANCES 30 1 4 768 35 mm 38 1 4 971 55 mm lg 114 6 35mm 34 5g 873 13 mm 34 Sg 873 13 mm ligt yg 6 35mm 23 584 2 mm 23 584 2 mm lg yg 6 35mm GENERAL CONSTRUCTION DETAILS Summit Built In unit and all other accessory units should be on site before construction begins All dimensions have a tolerance of plus or minus 14 inch 6 35 mm The grill frame rests directly on the Island Structure top finished surface Make sure this surface is level Do not support the grill from the bottom If the supporting structure is going to have an electrical outlet for a rotisserie it should be on the left side of the structure BUILT IN CUTOUT DIMENSIONS S 460 S 660 24 minimum 610 mm 24 minimum 610 mm 4 3 120 65 mm 4 3 120 65 mm 6 1 158 7
6. a minimum of 100 square inches 254 square cm of venting per side Vents should be on two sides of the structure The above drawings are for reference only Location of the vents should be from the center outward Locate the vents at both the bottom of the structure and at the top of the structure The bottom vents should be as close to ground level as possible Make sure the vent area is not blocked by interior supports of the structure We recommend vents with screens Access doors to the structure are not considered vents Clean the vents periodically A DANGER Failure to follow recommended minimum venting instructions can cause gas to collect in the structure in the event of a gas leak This may result in a fire or an explosion which can cause serious bodily injury or death and damage to property WWW WEBER COM WWW WEBER COM WWW WEBER COM A ATTENTION This product has been safety tested and is only certified for use in a specific country Refer to country designation located on outer carton These parts may be gas carrying or gas burning components Please contact Weber Stephen Products Co Customer Service Department for genuine Weber Stephen Pro
7. assembled according to the instructions outlined in the Assembly Instruction section of the Owner s Guide Proposition 65 Warning Handling the brass material on this product exposes you to lead a chemical known to the state of California to cause cancer birth defects or other reproductive harm Wash hands after handling this product LIQUID PROPANE GAS UNITS ONLY A A Use the regulator that is supplied with your Weber Tank Enclosure Kit Do not attempt to disconnect the gas regulator or any gas fitting while your barbecue is in operation A dented or rusty liquid propane cylinder may be hazardous and should be checked by your liquid propane supplier Do not use a liquid propane cylinder with a damaged valve Although your liquid propane cylinder may appear to be empty gas may still be present and the cylinder should be transported and stored accordingly If you see smell or hear the hiss of escaping gas from the liquid propane cylinder 1 Move away from liquid propane cylinder 2 Do not attempt to correct the problem yourself 3 Call your fire department BUILT IN CUTOUT DIMENSIONS LOCATING YOUR GRILL When determining a suitable location for your Summit gas grill installation give attention to concerns such as exposure to wind proximity to traffic paths and keeping any gas supply lines as short as possible Never locate the Summit gas grill in a garage breezeway shed under an unprotected overh
8. 00 1 mr a cc IH S 660TM WWW WEBER COM ASSEMBLY A ATTENTION Before drilling any holes for the rear vent make sure the ASSEMBLY cookbox is flush with the front of the grill frame 1 4 6 35 mm Drill Bit WWW WEBER COM ASSEMBLY Ti HU WW
9. 5 mm 6 1 158 75 mm 10 266 7 minimum 10 17 266 7 mm minimum 23 584 2 mm 23 584 2 mm 34 3 873 13 mm 34 38 873 13 mm 27 685 8 mm minimum distance from front edge of 27 685 8 mm minimum distance from front edge of the cutout for open lid clearance the cutout for open lid clearance 30 1 768 35 mm Built In Frame 38 UR 971 55 mm Built In Frame DIMENSIONS Note For a countertop treatment Recommended 3 19 1 mm overhang Notch front edge for frame to fully slide in Gas Inlet Side Burner Opening Access for electric on left hand side Clearance from any surface or structure is at least 24 609 6mm from the back and sides of the grill or side burner WWW WEBER COM PARTS LIST Vu Left Door 1 Cookbox 1 Right Door 1 Warming Rack 1 S 660 Lid 1 Right Enclosure Panel 1 Cookbox 1 Left Enclosure Panel 1 Front Frame Rail 1 Front Vent Panel 1 Rear Frame Rail 1 Rear Panel Assembly 1 Bottom Shelf 1 Corrugated Gas Line 1 WWW WEBER COM PARTS LIST Flavorizer Bars Smoker Bar 1 S 460 8 EST 12 Stainless Steel Cooking Grates 1 2 inch Bolts 74 20 x 1 2 inch Bolt 10 5 460 TM 2 S 660 3 Nylon Washer 10 Collection Tray 1 Hinge Pin 2 Catch Pan Holder 1 Hair Pin Cotter 2 10 24 1 i
10. UY T l kb mh weber GAS GRILL Built In Natural Gas Grill Installation Guide 5 460 5 660 H 43270 YOU MUST READ THIS OWNER S GUIDE A WARNING Follow all leak check BEFORE OPERATING YOUR GAS GRILL procedures carefully in this manual prior to barbecue operation Do this even if the barbecue was dealer assembled A DANGER If you smell gas 1 Shut off gas to the appliance 2 Extinguish any open flames 3 Open lid 4 If odor continues keep away from the appliance and immediately call your gas THIS GAS APPLIANCE IS DESIGNED FOR supplier or your fire department OUTDOOR USE ONLY Leaking gas may cause a fire or explosion which can cause serious bodily injury or death or damage to property NOTICE TO INSTALLER These instructions must be left with the owner and the owner should keep them for future use A WARNING Do not try to light this appliance without reading the Lighting Instructions section of this manual A WARNING Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance A CERTIFIED National PROPANE GAS Association 43270 US 06 11 09 NG ENGLISH 2 WARNINGS A DANGER Failure to follow the Dangers Warnings and Cautions contained in this Owner s Manual may result in serious bodily inju
11. ang or other enclosed area Locate the grill and structure so there is enough room to safely evacuate the area in case of a fire CLEARANCE FROM SURFACES OR STRUCTURES A WARNING Clearance from any surface or structure is 24 inches 609 6 mm from the back and sides of the grill Refer to Typical Gas Supply Installation before starting installation WARNING The structure island countertops and adjacent work areas for the built in grill installation must be built from noncombustible materials only NOTE If you have questions on what materials are considered noncombustible contact your local building materials supplier or fire department Note For a countertop treatment Recommended 3 4 19 1 mm overhang Notch front edge for frame to fully slide in WWW WEBER COM BUILT IN CUTOUT DIMENSIONS 3 ISLAND STRUCTURE CONFIGURATION OPTIONS There are many available options for locating the major components of your Island structure Your major components are 1 The Built in Grill 2 Gas supply enclosure 3 Optional Side burner accessory The 3 common options A B C are illustrated in the Island Structure Configuration Options table NOTE GAS LINE LIMITATION The gas supply hose from grill manifold to gas supply bulkhead must not exceed 58 147cm The 3 8 9 52mm Side Burner accessory hose not included must not exceed 58 147cm ISLAND STRUCTURE CONFIGURATION OPTIONS
12. ducts Co replacement part s information A WARNING Do not attempt to make any repair to gas carrying gas burning igniter components or structural components without contacting Weber Stephen Products Co Customer Service Department Your actions if you fail to follow this Product Warning may cause a fire an explosion or structural failure resulting in serious personal injury or death as well as damage to property WEBER STEPHEN PRODUCTS CO www weber com 2009 The following trademarks are registered in the name of Weber Stephen Products Co an Illinois corporation located at 200 East Daniels Road Palatine Illinois 60067 U S A Australia Smokey Joe Weber Kettle Silhouette Genesis Austria Kettle Silhouette Smokey Joe Weber Benelux Kettle Silhouette Smokey Joe Weber Compact Grill Configura tion Botswana Weber Canada Smokey Joe Genesis China Kettle Silhouette Denmark Kettle Silhouette Smokey Joe Weber Finland Smokey Joe France Kettle Silhouette Smokey Joe Weber One Touch Germany Smokey Joe Weber One Touch Greece Smokey Joe Ireland Kettle Silhouettef Smokey Joe Italy Smokey Joe Weber Japan Smokey Joe Weber Korea Smokey Joe Weber New Zealand Weber Smokey Joe Nigeria Weber Norway Smokey Joe Weber Portugal Weber South Africa Smokey Joe Weber Kettle Configuration Spain Smokey Joe Weber Sweden Kettle Silhouettet Smokey Joe Switzerland Kettle Silhouette Smokey Joe W
13. eber United Kingdom Smokey Joe Weber Weber One Touch U S A Kettle Configuration Kettle Silhouette Smokey Joe Weber One Touch Firespice Go Anywhere U S A Kettle Configuration Kettle Silhouette Genesis Flavorizer Crossover Flamgo Performer Rapidfire Tuck N Carry Jumbo Joe Bar B Kettle Master Touch Spirit Grill Out Summit Platinum 1 800 Grill Out Ranch Matchless Flame Zimbabwe Weber Kettle Configuration Kettle Silhouette
14. nch Steel Screw 2 Catch Pan 1 Locking Washer 2 Disposable Drip Pans 2 10 32 1 4 inch Steel Screw 5 Battery Housing 1 14 20 x 1 2 inch Truss Head Screw 2 Right Front Vent Clip 1 10 Sheet Metal Screw 3 Left Front Vent Clip 1 Flat Head Screw 2 Rotisserie 1 Plastic Anchors 5 Roti ie Fork 4 RE Keps Nuts 1 4 x 20 Keps Nut 2 Roti ie Motor 1 1 inch Bolt 14 20 1 inch Bolt 2 Handle Hardware 4 Rotisserie Bracket 1 Handle 2 Wire Tie 1 Smoker 1 7 16 inch Wrench 1 WWW WEBER COM ASSEMBLY 1 Door Stop Bracket A should be positioned as shown 2 WWW WEBER COM 8 ASSEMBLY A ATTENTION Do not fully tighten screws Clips should slide freely when installed WWW WEBER COM e lt WWW WEBER COM ASSEMBLY WWW WEBER COM ASSEMBLY A CAUTION Use two people to lift and install the Summit Built In frame assembly Lift the frame assembly into the island structure opening Make sure the frame is resting level on the finished surface of the structure B Adjust the Front Vent to rest squarely on ground a Ba Peay Es DM 32 M 7 NS y Wi p 2
15. ry or death or in a fire or an explosion causing damage to property A A A A A gt A WARNINGS Do not store a spare or disconnected liquid propane cylinder under or near the barbecue Improper assembly may be dangerous Please carefully follow the assembly instructions in this manual Do not operate the Weber gas barbecue if there is a gas leak present Do not use a flame to check for gas leaks Combustible materials should never be within 24 60 96cm inches of the top bottom back or sides of your Weber gas barbecue Do not put a barbecue cover or anything flammable on or in the storage area under the barbecue Your Weber gas barbecue should never be used by children Accessible parts of the barbecue may be very hot Keep young children away while it is in use You should exercise reasonable care when operating your Weber gas barbecue It will be hot during cooking or cleaning and should never be left unattended or moved while in operation Liquid propane gas is not natural gas The conversion or attempted use of natural gas in a liquid propane unit or liquid propane gas in a natural gas unit is dangerous and will void your warranty Do not attempt to disconnect any gas fitting while your barbecue is in operation Keep any electrical supply cord and the fuel supply hose away from any heated surfaces Do not use this Weber tank enclosure kit unless all parts are in place The unit must be properly
16. s per Hour for Gas Pressures of 2 psi or Less and a Pressure Drop of 0 3 Inch Water Column Based on a 0 60 Specific Gravity Gas Nominal Iron Pipe Size Inches Length of Pipe Feet 46 42 40 38 33 30 28 26 B5 89 83 79 70 63 58 54 179 167 157 148 131 119 109 102 368 343 322 304 269 244 224 209 552 514 482 455 403 366 336 313 1 060 989 928 877 777 704 648 602 1 690 1 580 1 480 1 400 1 240 1 120 1 030 960 3 000 2 790 2610 2 470 2 190 1 980 1 820 1 700 5 680 5 330 5 040 4 460 4 050 3 720 3 460 2009 National Fire Protection Association Inc and International Approval Services U S Inc All Rights Reserved WWW WEBER COM 24 GAS SUPPLY TEST CONNECTIONS All connections and joints must be thoroughly tested for leaks in accordance with local codes and all listed procedures in the latest edition of the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable A DANGER Do not use an open flame to check for gas leaks Be sure there are no sparks or open flames in the area while you check for gas leaks This will result in a fire or explosion which can cause serious bodily injury or death and damage to property CES ES
17. tached to a rigid permanent construction Note The information provided in this manual is general for typical installations We cannot cover all possible installation ideas We recommend prior to installation that you contact your municipality for local building codes and your local fire department for installation verification If you have any questions contact Customer Service at 1 800 446 1071 GAS LINE PIPING Refer to piping chart The corrugated gas line from the manifold is 58 inches 1 473 2 mm long Do not extend the gas line We have provided the means to make an SAE 45 flare connection Do not use pipe sealant on this connection If the length of line required does not exceed 50 feet use a 5 8 O D tube One size larger should be used for lengths greater than 50 feet Refer to piping chart Gas piping may be copper tubing type K or L polyethylene plastic tube with a minimum wall thickness of 062 inch 1 57 mm or standard weight schedule 40 Steel or wrought iron pipe Copper tubing must be tin lined if the gas contains more than 0 3 grams of hydrogen sulfide per 100 cubic feet of gas Plastic tubing is suitable only for outdoor underground use Gas piping in contact with earth or any other material which may corrode the piping must be protected against corrosion in an approved manner Underground piping must have a minimum of 18 cover Maximum Capacity of Metallic Pipe in Cubic Feet of Ga
18. y and regulator service that is not inside the grill structure Note Area should be kept clear of sharp jagged or extremely abrasive surfaces to avoid possible damage to gas supply lines Exercise caution when pulling gas lines through built in structure BUILT IN GAS LINE LOCATIONS S 460TM S 660TM TOLERANCES 434 434 76 3 8mm 120 65 mm 120 65 mm Va 3 8mm 6 6 158 8 mm 158 8 mm 3 8mm Vs 3 8mm 3 8mm Ye 3 8mm Plan View Left Side View Gas Inlet TYPICAL NATURAL GAS SUPPLY INSTALLATION We recommend that this installation be done by a LICENSED professional GENERAL SPECIFICATIONS FOR PIPING Note Contact your local municipality for building codes regulating outdoor gas grill installations In absence of Local Codes you must conform to the latest edition of National Fuel Gas Code ANSI Z223 1 NFPA54 This grill is designed to operate at 4 5 inches of water column pressure A manual shut off valve must be installed outdoors and be accessible not in the built in structure An additional manual shut off valve indoors should be installed in the branch fuel line in an accessible location near the supply line A CAUTION If young children are in the area a locking valve should be considered Pipe compound should be used which is resistant to the action of liquid propane gas when gas connections are made The gas connections must be firmly at

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