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Waterford Appliances EMERALD E63-NG1 User's Manual

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1. 9 Connect green power cord ground wire to grounding lug 10 Run neutral black wire from power cord and connect to fan motor 11 Run live black wire from power cord and connect to speed control wire 12 Connect the white wire of the wire har ness to the fan terminal NOTE Pull excess wire next to fan to avoid excessive heat from the fire box 13 Ensure all wires are pulled away from firebox to avoid excessive heat and se cure with stick on wire clip 14 Re attach control panel with 3 screws reversing step 1 Re attach rear access panel with 6 screws reversing step 5 NOTE When power cord is plugged in speed control is in the ON posi tion and stove is burning allow 10 15 minutes for the thermodisc temperature switch to activate and turn on the Fan automatically WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock haz ard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug DRAFT HOOD This heater has a draft hood built in It must not _ be altered obstructed or blocked in any way _and the unit must be installed so that the draft hood is in the same atmospheric pressure zone as the combustion air inlet to the burner This _ heater must be properly connected to a venting system This heater is equipped
2. WATERFORD Fine Porcelain Enamel Cast Iron Stoves from Ireland SN MODELS E63 NG1 Natural Gas E63 LP1 Propane WARNING FOR YOUR SAFETY Ifthe information inthese instructions are not followed exactly What to do if you smell gas a fire or explosion may result causing property damage Do not try to light any appliance personal injury or loss of life Do not touch any electrical switch do not use any phone in your FOR YOUR SAFETY building Do not store or use gasoline or other flammable vapors and etg reg Immediately call your gas supplier liquids in the vicinity of this or any other appliance from a neighbour s phone Follow Installation and service must be performed by a qualified _ the gas supplier s instructions installer service agency or the gas supplier If you cannot reach your gas supplier call the fire department Tested by Installer Please complete the details on the back cover Warnock Hersey AZ and leave this manual with the homeowner C ti Homeowner Please keep these instructions for future reference 908 804 FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada V4G 1H4 05 29 03 To the New Owner Congratulations You are the owner of a state of the art EMERALD Gas Stove by Waterford Irish stoves The Waterford Gas Series of hand crafted appliances has been designed to provide you with all the warmth and charm of a woodstove at the flick of a switch
3. 40 Propane Burner 52 Max Input Rating Natural Gas Propane 27 000 Btu h 29 000 Btu h Min Input Rating Natural Gas Propane 13 500 Btu h 14 500 Btu h Output Capacity with blower Off Natural Gas 20 331 Btu h Propane 22 330 Btu h Output Capacity with blower On Natural Gas 19 575 Btu h Propane 21 518 Btu h Supply Pressure Natural Gas Propane min 5 0 w c min 12 0 w c Manifold Pressure Natural Gas Propane 11 3 8 0 2 w c 0 2 w c AERATION ADJUSTMENT The burner aeration is factory set but may need adjusting due to either the local gas supply air supply or altitude with 38 000 Btu with 27 000 NG 29 000 LP Natural Gas 3 16 4 75mm Propane 1 4 6 35mm Natural Gas 3 8 9 5mm Propane wide open The aeration adjustment gears are located on the right side of the burner box and can be accessed from the side To adjust the aeration use the allen key to turn the turning gear which will adjust the air shut ter Open the air shutter for a blue flame or close it for a yellower flame This adjustment is performed by a qualified installer The factory setting should be sufficient for most installa tions Closed Tall yellow flame Open Short blue flame Air Shutter 3 16 Allen Key gt Caution Carbon will be produced if the air shutter is closed too much Turning Gear Clockwise to open counter clockwise to close N
4. AN NUALLY BY A PROFESSIONAL SERVICE PERSON MORE FRE QUENT CLEANING MAY BE RE QUIRED DUE TO EXCESSIVE LINT FROM CARPETING BEDDING MA TERIAL ETC IT IS IMPERATIVE THAT CONTROL COMPART MENTS BURNERS AND CIRCULAT ING AIR PASSAGEWAYS OF THE APPLIANCE BE KEPT CLEAN DUE TO HIGH TEMPERATURES THE APPLIANCE SHOULD BE LO CATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES WARNING FAILURE TOINSTALL THIS APPLIANCE CORRECTLY MAY CAUSE A SERIOUS HOUSE FIRE AND WILL VOID YOUR WAR RANTY CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERA TURES ESPECIALLY THE FIRE PLACE GLASS AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHINGIGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY AREINTHE SAME ROOM AS THE APPLIANCE CLOTHING OR OTHER FLAMMA BLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLI ANCE IMPORTANT SAVE THESE INSTRUCTIONS The EMERALD Freestanding Gas Stove must be installed in accordance with these instruc tions Carefully read all the instructions in this manual first Consult the authority having juris diction to determine the need for a permit prior to starting the installation GENERAL SAFETY INFORMATION 1 The appliance installation must conform with local codes or in the absence of local codes with the current Canadian or Nation al Gas Codes CAN1 B149 or ANSI 223 1 Installation Codes 2 Theappliance when installed must be
5. Debit Calorifique minimum D A 5 Orifice size 432 DMS 2 9mm Dimensions de l orifice O E Output fan OFF 27740 Btu h 8 13 Kwh D bit Calorifique Ventilateur Eteint Btu h 3 o Output fan ON 28690 Btu h 8 41 Kw h D bit Calorifique Ventilateur en Marche Btu h Oo g Altitude 0 2000 ft pi 0 610m Lialtitude o 8 Convertible for Altitude 2000 4500 ft a Maximum Input 34 000 Btu h 9 96 Kw h D bit Calorifique maximum 2 5 Minimum Input 17 000 Btu h 4 98 Kw h Debit Calorifique minimum Orifice size 33 DMS 2 87mm Dimensions de l orifice tos Output fan OFF 24820 Btu h 7 28 Kwh Debit Calorifique Ventilateur Eteint Btu h Output fan ON 25670 Btu h 7 52 Kw h Debit Calorifique Ventilateur en Marche Btu h Altitude 2000 4500 ft pi 0 1372m L altitude Convertible to 27 000 Btu for Altitude 0 4500 ft with Kit 260 920 Sc 27 000 Btu h 7 91 Kw h D bit Calorifique maximum CIN npug 13 500 Btu h 3 95 Kw h D bit Calorifique minimum Orifice size 40 DMS 2 49mm Dimensions de l orifice Output fan OFF 19 575 Btu h 5 74 Kwh D bit Calorifique Ventilateur Eteint Btu h Output fan ON 20 331 Btu h 5 96 Kw h D bit Calorifique Ventilateur en Marche Btu h Altitude 0 4500 ft pi 0 1372m L altitude GAS FIRED ROOM HEATER Cet appareil doit tre install conformement aux This appliance must be installed in accord eyigences des codes locaux s il n existe aucun code ance with local codes if any if not follow the current ANSI 7223 1 in the USA o
6. Hinge 31 Access Plug 49 W841991 Emerald Hob Emerald Right Side 33 Pipe Collar 51 Nut 1 4 x 20 Hex Tape Gasket w adhesive 34 250 020 Rear Panel 67 42801 Side Shelf with Brackets Backing 35 260 037 Rear Control Panel Optional Heat Shield Right 36 910 241 Burner ON OFF Switch 68 942 061 Decorative Door Grill Front Firebox Right 37 Hole Plug 0 375 Optional Firebox Base Back 38 630 021 Fan Access Panel 69 Screw 1 4 x 1 2 Flat Head Firebox Left 39 910 233 Fan Auto On Off Phillip Zinc Plated Heat Shield Left Thermodisc 90 Screw 10 24 x 1 4 Pan Emerald Left Side 41 730 517 Fan Assembly Option Head Door Shim 910 331 P Fan Blower 91 Screw 8 x 1 2 Hex slot Wire Tie Wrap 43 910 330 Fan Speed Control 120 V ted washer Wire Tie Mount Button 904 569 Knob Fan Speed Control 92 Screw 1 4 x 5 8 Flat Head Door Rod 120 V 93 Screw 1 4 x 1 Flat Head Wing Nut for Door Rod 910 794 Power Cord 120 V Phillips Zinc Plated High Temp Wire Harness 45 560 071 Firebox Baffle 122 Screw 1 4 x 1 2 Flat Head FanEnd Grommet for power cord Emerald Front Frame Emerald Door Front Rope Gasket Phillips Zinc Plated Screw 1 4 x 20 3 8 Flat undercut Replacement Glass Glass Clip Firebox Front Fan Access Door Spill Switch gt 6 2 92 12 PLACES D 98 71 r p rd Not available as a replacement part Last digit of the Part repres
7. The models E63 NG1 and E63 LP1 of this series has been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark itpromises to provide you with economy comfort and security for many trouble free years to follow Please take amoment now to acquaint yourself with these instructions and the many features of your Waterford Gas Stove Minor imperfections such as blisters seeds or thin flaws visible in this product are not defects These are inherent in the hand crafted enamel process and cannot be avoided and they substantiate that this is genuine porcelain enamel 16 1 2 420mm 25 1 2 648mm St 29 737mm 21 533mm We recommend that our products be installed and serviced by professionals who are certified in the U S by NFI National Fireplace Institute or in Canada by WETT Wood Energy Wood Energy Technical Training www nficertified org 2 Waterford E63 1 EMERALD Freestanding Gas Stove TABLE OF CONTENTS Page Safety Label Safety Label EEE RE NS 4 Installation General Installation Information 6 Eee 1686 1 FE 6 Minimum Clearances to Combustibles vf Optional Fan Installation orrrerrrrrronnnnrrrorrrrrrrrrrrnnnnnnnnnnnre 7 DA WOOO RE NE EE NN 8 gl km 9 EE EE 8 VIN 8 Venting Requirements rrnrrnnnrrnnrnnnrrvnnnnnnrnvnnnnnrnnvnnnnnen 8 V
8. any hot surfaces and are away from sharp edges CAUTION Any alteration to the product that causes sooting or carboning that results in damage to the exterior facia is not the responsibility of the manufacturer CAUTION Label all wires prior to disconnection when servicing con trols Wiring errors can cause im proper and dangerous operation Grounding 8 Ground Lug 2 Ground wire O Lug Detail au from fan oa S Lockwasher IT ja O Q O O i O Star washer E A 0 E 5 8 5 OD O 8 Sc FO BF Star washer round wire FN from power cord GF U Pilot E Assembly H a T Rotary Speed Fan Thermodisc plas normally open To Thermocouple IN Piezo Ignitor ro LINE Gas a 3 W ee S Bro ne ON Burner Lo T OFF SLT Valve VentspiswtO nn Thermostat JE en Manual Reset NY ne ere US Remote Transmitter 3 oe 118 D 7 OFF ON Optional he a aie Remote Receiver Or Thermostat Millivolt Optional WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the ground ing prong from this plug If any of the original wires as
9. at slightly different rates which can cause tick ing and cracking sounds You should also be aware that as there are temperature changes within the unit these sounds will likely re occur Again this is normal for steel fireboxes Blower Thermodisc When this thermally activated switch turns ON it will create a small clicking sound This is the switch contacts closing and is normal Pilot Flame While the pilot flame is on it can make a very slight whisper sound Gas Control Valve As the gas control valve turns ON and OFF a dull clicking sound may be audible this is normal operation of a gas regulator or valve Unit Body Firebox Different types and thicknesses of steel will expand and contract at different rates result ing in some cracking and ticking sounds will be heard throughout the cycling process Waterford E63 1 EMERALD Freestanding Gas Stove MAINTENANCE MAINTENANCE INSTRUCTIONS 1 Always shut the valve off before cleaning For relighting refer to lighting instructions Keep the burner and control compartment clean by brushing and vacuuming at least once a year When cleaning the logs use a soft clean brush as the logs are fragile and easily damaged 2 Clean glass never when unit is hot appli ance and door with a damp cloth Never use an abrasive cleaner 3 The heater is finished in a porcelain finish or with a heat resistant paint and should only be refinished with heat resi
10. on your Waterford product FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers At all times FPI reserves the right to inspect product in the field which is claimed to be defective All claims must be submitted to FPI by authorized selling dealers It is essential that all submitted claims provide all of the necessary information including customer name purchase date serial type of unit problem and part or parts requested without this information the warranty will be invalid Exclusions This limited Lifetime Warranty does not extend to or include paint charcoal units porcelain including pinholes scratches and minor shade mismatch door or glass gasketing or trim At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit FPI has no obligation to enhance or modify any unit once manufactured ie aS products evolve field modifications or upgrades will not be performed FPI will not be liable for travel costs for service work Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy Refractory liners gaskets door handles paint are not covered under the terms of this warranty policy Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy The warranty will not extend to any part which has be
11. portant Run wires from the fireplace to that location use Thermostat Wire Table 2 Connect the wires as per the wiring dia gram on page 14 CAUTION Do not connect the millivolt remote control wires to the 120V wires Waterford E63 1 EMERALD Freestanding Gas Stove INSTALLATION 3 Install 3 AAA alkaline batteries in transmit ter and 4 AA alkaline batteries in the receiver Install the receiver and its cover in the wall Switch the remote receiver to remote mode The remote control is now ready for operation To thermopile To wall switch M remote control ie or thermostat d Je SON A This heater does not require a 120V A C supply for operation In case of a power failure the burner switch and the optional remote control thermostat will continue to operate However a 120V A C power supply is needed for the fan blower operation FINAL CHECK Before leaving this unit with the customer the installer must ensure that the appliance is firing correctly This includes 1 Clocking the appliance to ensure the cor rect firing rate rate noted on label at 15 minutes 2 If required adjusting the primary air to ensure thatthe flame does not carbon First allow the unit to burn for 15 min to stabilize 3 Check for proper draft WIRING DIAGRAM Caution Ensure that the wires do not touch
12. supplied with the appliance must be replaced it must be replaced with CSA type SEW 200 C or its equivalent 14 Waterford E63 1 EMERALD Freestanding Gas Stove OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Before operating this appliance proceed through the following check list 1 Read and understand these Instructions before operating this appliance 2 Check to see that all wiring is correct and enclosed to prevent possible shock 3 Check to ensure there are no gas leaks 4 Make sure the three pieces of door glass are properly positioned Never operate the appliance with any of the glass removed or with the door open 5 Verify that all venting and the cap is unob structed 6 Verify log placement If the pilot cannot be seen when lighting the unit the logs or the embers have been incorrectly positioned 7 The unit should never to turned off and on without a minimum of a 60 second wait PILOT HEAT control control knob knob LIGHTING INSTRUCTIONS IMPORTANT The PILOT knob cannot be turned from pilot to off unless it is partial ly depressed Note Open the pedestal door of the unit before lighting the pilot Once the pilot is lit close the door You should never operate the unit with the door open 1 If the PILOT knob is in the off position proceed to Step 4 2 Pushin PILOT knob slightly and turn clock wise to off Knob cannot be turned from pilotto off unless kno
13. the current CAN1 B149 ANSI Z 223 1 Australia AG601 New Zealand NZS 5261 WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury orloss of life Improper installation adjustment alteration service or maintenance can cause injury or property damage Refer to the owner s informa tion manual provided with this appliance For assistance or additional information consult a qualified installer service agency or gas supplier A This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly B BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electric switch do not use any phone in your building Immediately call your gas supplier from a neighbours phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service te
14. with a vent safety shutoff system WARNING Operation of this heater when not connected to a properly installed and maintained venting system or tampering with the vent safety shutoff system can result in carbon monoxide CO poisoning and possible death HIGH ELEVATION The E63 1 with 38 000 Btu is approved in Canada for altitude 2000 ft to 4500 ft CAN CGA 2 17 M91 with the orifice kit Part 591 975 For Natural Gas installations above 4500 ft follow current CAN CGA B149 1 In U S A for installations above 2000 ft refer to current ANSI 2223 1 Sc8 8 1 2a appendix F for resizing orifice VENTING This heater is a vented appliance and must be connected to a chimney flue in accordance with the installation codes Note The rear pedestal cover plate is only required when outside air is being used If using room air for combustion remove this plate from the back of the pedestal For your safety this heater is equipped with a vent safety switch designed to sense incorrect venting and react by shutting down the gas supply This thermally actuated switch is locat ed within the draft hood and will detect either a blocked chimney or backdraft condition where the chimney flow has reversed If this switch shuts the unit down it indicates a drafting problem that must be identified and rectified without delay the thermally activated switch must never be bypassed or disconnected as a hazardous or deadly condition ca
15. DMS 1 8mm Output fan OFF 29650 Btu h 8 69 Kwh Output fan ON 30172 Btu h 8 85 Kw h D bit Calorifique Ventilateur en Marche Btu h Altitude 0 2000 ft pi 0 610m L altitude Maximum Input 38 000 Btu h 11 14 Kw h D bit Calorifique maximum Minimum Input 19 000 Btu h 5 57 Kw h D bit Calorifique minimum Pression d allimentation minimum Pression la tubulure d chappement lev e Pression la tubulure d chappement basse Dimensions de l orifice D bit Calorifique Ventilateur teint Btu h 908 175 E63 E65 Conversion Decal 908 175 14 Replace yellow Natural Gas label with red Propane label 15 Check for gas leaks 16 Check inlet and outlet pressures 17 Check operation of flame control 18 Check for proper flame appearance and glow on logs Reduction Kit to Lower Btu Rating for Emerald E65 1 Gas Stove Natural Gas Kit 260 920 Propane Kit 260 922 THIS CONVERSION MUST BE DONE BYA QUALIFIED GAS FITTER IF IN DOUBT DO NOT DO THIS CONVERSION Natural Gas Conversion Kit 260 920 Contains Qty Part Description 1 904 593 Burner Orifice 40 Natural Gas 1 908 365 Decal Converted to 27 000 Btu 1 908 363 Instruction Sheet Propane Conversion Kit 260 922 Contains Qty Part Description 1 904 390 Burner Orifice 52 Propane 1 908 365 Decal Converted to 29 000 Btu 1 908 363 Instruction Sheet 1 Shut off the gas supply 2 Openthe valve door an
16. Electrical supply 115VAC 1 13 A 60Hz Alimentation lectrique 115 V 1 13 60 Hz Not for use with solid fuel Ne doit pas tre utilise avec uncombustible solide p Minimum Clearances to Combustibles Degagement Minimum De Materiaux Combustibles Minimum ceiling height from See Manual for details top of unit 18 460mm Minimum plafond hauteur en haut de l appareil 18 460mm A 6 150mm ene B 10 255mm P C 5 125mm P D 2 50mm 908 098 i 02 00 E 2 50mm For the State of Massachusetts installation and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appli ances individual manual shut off must be a t handle type valve Waterford E63 1 EMERALD Freestanding Gas Stove D Delta BC Canada Fireplace Products International Lt N Made in Canada Fabrique au Canada NS DOOR SEAL Please check that N the door is properly sealed N INSTALLATION BEFORE YOU START Safe installation and operation of this appliance requires common sense however we are required by the Canadian Safety Standards and ANSI Standards to make you aware of the following INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALI FIED SERVICE PERSON THE AP PLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST
17. Log Part 902 020 b Front Left Log Part 902 021 C Rear log Part 902 022 d Embers Part 902 151 1 bag e Lava Part 902 154 1 bag Part 560 935 for the set of three logs 1 Remove the logs from the box and carefully unwrap them The logs are fragile handle with care DO NOT FORCE into position 2 Place the rear log carefully sliding it down onto the pins with the flat side of the log facing the back of the unit See diagram 1 3 Place the left front log carefully sliding it down onto the left pins of the front burner See diagram 2 4 Place the right front log carefully sliding it down onto the right pins of the front burner See diagram 3 pins Diagram 1 Note Do not force logs down Sy i se SL Ne EN Locating PINS Burner Diagram 2 Burner Right Front Locating log pins Diagram 3 5 Distribute the embers along the front burner but do not cover the burner ports and around the logs Place the embers on the floor of the firebox Place the lava on the burner tray in front of the left and right front logs See Diagram 4 Diagram 4 Locating OPTIONAL DOOR GRILL INSTALLATION Door Grill Kit Contains Qty Description 1 4 4 Front Door Grill Screws Grill Clips 1 Open the front door Open the right side 2 door and there is a cutout in the heat shield through which can be seen a wing nut threaded on to a stud attached to the fron
18. Not available as a replacement part Last digit of the Part represents the color code 1 Black 2 Blue 4 Blush 5 Brown 8 Claret 9 Hunter Green amp 96 96 Waterford E63 1 EMERALD Freestanding Gas Stove 21 NOTES 22 Waterford E63 1 EMERALD Freestanding Gas Stove WARRANTY WATERFORD INE PORCELAIN ENAMEL CAST IRON STOVES FROM IRELAND Waterford Fireplace Products are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility FPI Fireplace Products International Ltd is pleased to extend this limited lifetime warranty to the original purchaser of a Waterford Product The Warranty Limited Lifetime External casting not directly in contact with the fire such as hobs sides ash lips legs fronts and fire doors are covered against cracks and warps resulting from manufacturer defects parts and subsidized labour for three 3 years from the date of purchase and parts only thereafter The combustion chamber heat exchanger burner tubes pans logs embers and all gold plating against defective manufacture only are covered under the Limited Lifetime Warranty for five 5 years for parts and subsidized labour and parts only thereafter Glass is covered for lifetime against thermal breakage only parts and subsidized labour for three 3 years and parts only thereafter from date of purchase E
19. TION GAS CONNECTION The gas line can be rigid pipe or to make installation easier use a listed flexible connec tor if allowed by local codes Copper may also be used if approved by local codes The gas connection at the valve is 3 8 NPT For minimum and maximum supply pressure see the System Data Table System Data E63 1 with 38 000 Btu For 0 to 2000 feet altitude Burner Inlet Orifice Sizes Natural Gas Propane Burner 32 50 Above 2000 ft see National Fuel Code Orifice Chart Max Input Rating Natural Gas Propane 38 000 Btu h 38 000 Btu h Min Input Rating Natural Gas Propane 19 000 Btu h 19 000 Btu h Output Capacity with blower Off Natural Gas 27 740 Btu h Propane 28 500 Btu h Output Capacity with blower On Natural Gas 28 690 Btu h Propane 29 374 Btu h Supply Pressure Natural Gas Propane min 5 0 w c min 12 0 w c Manifold Pressure Natural Gas 3 8 Propane 11 0 2 w c 0 2 W C System Data HIGH ELEVATION E63 NG1 For 2 000 4 500 feet altitude Burner Inlet Orifice Sizes Natural Gas Burner 33 Max Input Rating Natural Gas 34 000 Btu h Min Input Rating Natural Gas 17 000 Btu h Output Capacity with blower Off Natural Gas 24 820 Btu h Max Output Capacity with blower On Natural Gas 25 670 Btu h System Data E63 1 converted to 27 000 Btu NG or 29 000 LP For 0 to 4500 feet altitude Burner Inlet Orifice Sizes Natural Gas
20. WA TER IMMEDIATELY CALL A QUAL IFIED SERVICE TECHNICIAN TO INSPECT THE APPLIANCE AND TO REPLACE ANY PART OF CONTROL SYSTEM AND ANY GAS CONTROL WHICH HAS BEEN UNDER WATER 7 Verify proper operation after servicing PILOT ADJUSTMENT Periodically check the pilot flames Correct flame pattern has three strong blue flames 1 flowing around the thermopile and 1 around the thermocouple and 1 flowing across the rear of the burner it does not have to be touching the burner Note If you have an incorrect flame pat tern contact your Waterford deal er for further instructions Rear of Burner 000 00000060 000000000080000000000 Thermopile Pilot O 000000000000000006 0000 Q Front of Burner Top View of pilot flame Incorrect flame pattern will have small prob ably yellow flames not coming into proper contact with the rear of the burner or thermo pile Rear of Burner Front of Burner Top View of pilot flame Waterford E63 1 EMERALD Freestanding Gas Stove LOG REPLAGEMENT The unit should never be used with broken logs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as shown in the diagram under Log Installation Note Improper positioni
21. ading manometer turn off the gas valve disconnect the hose and tighten the screw clockwise with a 1 8 flat screwdriver Screw should be snug but do not over tighten S I T Valve Description Gas cock knob Manual high low adjustment Pilot Adjustment Thermocouple Connection Main Operator Outlet Pressure Tap Inlet Pressure Tap Pilot Outlet Main Gas Outlet 10 Flange Securing Screw Holes 11 Alternative TC Connection Point 12 Thermoelectric Unit 13 Additional Valve Mounting Hole 10 CONVERSION KIT FROM NATURAL GAS TO PROPANE Model 261 969 for Emerald Gas Stoves and Gas Inserts using SIT 820 NOVA Gas Valve THIS CONVERSION MUST BE DONE BYA QUALIFIED GAS FITTER IF INDOUBT DO NOT DO THIS CONVERSION Conversion Kit Contains Qty Part Description 1 910 018 SIT Conversion Kit 50 Turndown LP 1 910 037 LP Injector Pilot Orifice 1 904 641 Burner Orifice 50 1 908 175 E63 E65 Decal Converted to Propane 1 908 528 Red PROPANE label 1 908 780 Instruction Sheet 1 Shut off the gas supply 2 Openthe valve door and remove the control panel kS Control Panel 3 Open the front door Open the right side door and there is a cutout in the heat shield through which can be seen a wing nut threaded on to a stud attached to the front door Loosen this nut by turning it counter clockwise 4 Carefully remove the logs embe
22. ase complete the following information Dealer Name amp Address Installer Phone Date Installed Serial No Waterford is a trademark of FPI Fireplace Products International Ltd JEG Fireplace Products International Ltd 2003 A Ti i
23. b is pushed in slight ly Do not force 3 Wait five minutes to allow gas that may have accumulated in the main burner com partment to escape If you smell gas follow the instructions on the front of this manual If you don t smell gas continue on to the next step 4 Turn the PILOT knob counterclockwise to pilot and align it with the arrow 5 Pushin PILOT knob all the way in and hold Immediately push IGNITOR button until pilot lights Continue to hold the PILOT knob in for approximately one minute then release the PILOT knob The pilot flame should continue to burn Ifthe pilot does not remain lit repeat operation allowing a longer period before releasing PILOT knob 6 Turn PILOT knob counter clockwise to on 7 Use the Burner ON OFF switch to turn on the burner 8 Rotate the HEAT control to adjust the flame height higher or lower SHUTDOWN INSTRUCTIONS 1 Use the Burner ON OFF switch thermostat or remote control to turn off the burner 2 Push in the PILOT knob slightly and turn clockwise to off Do not force 3 Turn off all electric power to the appliance if service is to be performed FIRST FIRE The FIRST FIRE in your stove is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time you use it with the fan on When first operated the unit will release an odour caused by the curing of the
24. chnician to inspectthe appliance and to replace any part of the control system and any gas control which has been under water This appliance needs fresh air for safe operation and must be installed sothere are provisions for adequate combustion and ventilation air CAUTION Hot while in operation Do not touch Severe Burns may result Due to high surface temperatures keep children clothing and furniture gasoline and other liquids having fammable vapors away Keep burner and control compartment clean See installation and operating instructions accompanying appliance LIGHTING INSTRUCTIONS STOP Read the safety information above on this label 1 Push in gas control knob slightly and turn clockwise to OFF Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force 2 Wait five 5 minutes to clear out any gas If you then smell gas STOP follow B in the safety information above on this label If you don t smell gas go to the next step 3 Turn knob on gas control counter clockwise to PILOT PILOT BURNER ELEMENT Fran THERMO ELECTRIQUE 4 Push in control knob all the way and hold in Continually push and release the black button on spark igniter until pilot lights Continue to hold the control knob in for about 1 2 minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat
25. converting to lower Btu Rating see page 11 5 Test Gas Pressure page 9 6 Install log set where indicated on page 12 7 Test for flue spillage draft test page 13 Waterford E63 1 EMERALD Freestanding Gas Stove INSTALLATION 8 Installoptional Remote Control or Wall Ther mostat page 13 9 Final check page 14 Before leaving this unit with the customer the installer must ensure that the appliance is firing correctly and operation fully explained to cus tomer This includes 1 Clocking the appliance to ensure the cor rect firing rate rate noted on label after burning appliance for 15 minutes 2 If required adjusting the primary air to ensure that the flame does not carbon First allow the unit to burn for 15 20 min to stabilize CAUTION Any alteration to the product that causes sooting or carboning or that results in damage is not the responsibil ity of the manufacturer CLEARANGES TO COMBUSTIBLES The clearances listed below are MINIMUM dis tances Measure the clearance to both the appliance and the chimney connector The farthest distance is correct if the two clearances do not coincide For example if the appliance is set as indicated in one of the figures but the connector is too close move the stove until the correct clearance to the connec tor is obtained This appliance may be installed only with the clearances as shown in the situations pictured Do not combine clearance
26. ctions for removing valve See assembly steps 1 12 2 Check for leaks and manifold pressure See Gas Pressure Test instructions 3 To reinstall valve reverse instructions for removing valve assembly steps 13 19 11 Carefully lift the burner tray assembly out Burner tray assembly after being removed _ from the stove 12 To replace the burner tray assembly simply reverse these instructions To remove valve from valve assembly continue 13 Remove two 2 thermopile wires 14 Remove thermocouple with a 9 mm metric wrench 15 Remove pilot nut with an 11 mm wrench 16 Remove valve to orifice nut with a 5 8 wrench 17 Remove inlet pipe with pipe wrench Note orientation of 90 elbow 18 Remove two 2 phillips head M5 screws on each side of the valve 19 Remove valve and remove gas out 90 brass fitting Note orientation of fitting Waterford E63 1 EMERALD Freestanding Gas Stove 19 PARTS LIST Part W400141 904 258 948 134 44351 W842001 41211 W842121 260 066 904 001 910 897 W842081 W942051 936 236 940 087 P W310171 960 055 910 250 MAIN ASSEMBLY Description Part Description Part Description Emerald Right Door 28 Draft Hood Assembly 46 260 535 Heat Exchanger Assy Door Magnet 29 560 030 Gasket Relief Mounting 47 Firebox Heatshield Door Stop 30 B Vent Clip 48 Top Heat Shield Black Butt
27. d remove the control panel Control Panel 3 Open the front door Open the right side door and there is a cutout in the heat shield through which can be seen a wing nut threaded on to a stud attached to the front door Loosen this nut by turning it counter clockwise accessible through the cut out in the right side heat shield 4 Carefully remove the logs embers and rock wool 5 Remove burner 7 I l Note Use a magnetic type screwdriver if possible Waterford E63 1 EMERALD Freestanding Gas Stove INSTALLATION 6 Remove burner orifice with a 1 2 wrench and discard Burner Orifice 7 Reinstall new burner orifice NG stamped 40 or LP stamped 52 and tighten 8 Reverse steps 5 to 2 9 Attach the label This unit has been con verted to on top of the Serial decal over the higher Btu information 10 Check for gas leaks 11 Check inlet and outlet pressures 12 Check operation of flame control Check for proper flame appearance and glow on logs LOG INSTALLATION WARNING Dangerous operating condi tions may occur if these logs are not positioned in their approved locations Read the instructions below carefully and refer to the diagrams If logs are broken do not use the unit until they are replaced Broken logs can interfere with the pilot and burner operation a Front Right
28. dling glass REPLACING THE GASKET The Emerald has 3 8 fiberglass gasket in the front door Should it ever need replacement use only the proper replacement gasket that is available from your Waterford dealer To re place the gasket follow this procedure 1 Open the front door see instructions above in Glass Replacement 1 2 Remove the existing gasket and clean its channel with a scraper or wire brush 3 Lay a thin bead of gasket cement the entire length of the channel 4 Lay the gasket in the channel with sufficient pressure that it stays in place Trim the excess from the end of the gasket so that it butts snugly against the other end without leaving a gap 5 Close the door and apply firm pressure to seat the gasket evenly throughout FAN MAINTENANCE If your fan requires maintenance or replace ment access to the fan is through the plate on the rear wall of the firebox Assembly NOTE the unit MUST NOT be operated without the fan access panel se curely in place and correctly sealed IMPORTANT These fans collect a lot of dust from within your home Ensure you maintain these fan mo tors on a regular basis by vacuum ing out the fan squirrel cages around the motor and around the grills on the back of the stove IMPORTANT Disconnect power supply before servicing WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your p
29. elec trically grounded in accordance with local codes or in the absence of local codes with the current National Electrical Code ANSI NFPA 70 or CSA C22 1 Canadian Electrical Code 3 This appliance is Listed for bedroom instal lations when used with a Listed Millivolt Thermostat Some areas may have further requirements check local codes before installation 4 This appliance is Listed for Alcove installa tions maintain minimum Alcove clearances as follows minimum ceiling height of 47 minimum width of 41 and a maximum depth of 24 5 This unit is not approved for installation into a mobile home 6 See general construction and assembly instructions 7 This appliance must be connected to a vent and terminate to the outside of the building envelope Never vent to another room or inside a building 8 Inspect the venting system annually for blockage and any signs of deterioration 9 Any safety glass removed for servicing must be replaced prior to operating the appliance 10 To prevent injury do not allow anyone who is unfamiliar with the operation to use the fireplace 11 Wear gloves and safety glasses for pro tection while doing required maintenance 12 Under no circumstances should this appli ance be modified Parts that have to be removed for servicing should be replaced prior to operating this appliance 13 Installation and any repairs to this appliance should be done by a qualified service p
30. en tampered with or altered in any way or in our judgment has been subject to misuse improper installation negligence or accident spillage or downdrafts caused by environmental or geographical conditions inadequate ventilation excessive offsets negative air pressure caused by mechanical systems such as furnaces fans clothes dryer etc Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer FPI will not be liable for acts of God or acts of terrorism which cause malfunction of the appliance Performance problems due to operator error will not be covered by this warranty policy Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from Waterford may nullify your warranty on this product Simpson Dura Vent venting components are covered by Simpson Dura Vent Inc warranty Subsidy according to job scale as predetermined by FPI Waterford E63 1 EMERALD Freestanding Gas Stove 23 Waterford fireplace products are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our door Waterford Irish Stoves is pleased to extend this Limited Lifetime Warranty to the original purchaser of a Waterford Product See the inside back cover for details Installer Ple
31. ent 2 sense 17 Log Replacement ss 17 Glass Repl c ment suss sessions 17 Gasket Replacement rrrrnnnnnnnnrrrnnnnnnnnnnonovnnnrnrnnnnnnnnnnnnee 18 Fan Maintenance ranrrrnnnnnnnrnrnnnnrvnnnnnnrrnnnnnnnrnvnnnnnnnnnnnnnnene 18 Valve Maintenance orne banan 18 PFG LE Jeep sie 20 Warranty EEE EEE EE 23 3 SAFETY LABEL This is a copy of the label that accompanies NOTE Waterford units are constantly being each EMERALD Freestanding Gas Stove We improved Checkthe label on the unit and ifthere have printed a copy of the contents here for isadifference the label on the unit is the correct your review The safety label is located onthe one inside of the drop down pedestal door Copy of the Safety Label for the E63 NG1 Natural Gas Cm US Report No 476 1633 00 Mar 1998 e Tested to CAN 1 2 1M86 ANSI Z21 11 1a 1993 CGA 2 17 M91 ANSI Z21 88 1998 CSA 2 33 M98 WATERFORD Serial No No de si FACTORY EQUIPPED FOR NATURAL GAS Model E63NG1 QUIP L UISINE POUR GAZ NATURAL 5 Minimum supply pressure 5 WC C E 1 25 kPa Pression d allimentation minimum ee Manifold pressure High 3 8 WC C E 0 94 kPa Pression a la tubulure d chappement lev e gOS Manifold pressure Low 1 1 WC C E 0 27 kPa Pression la tubulure d chappement basse G 3 O Factory Equipped for Altitude 0 2000 ft E D Maximum Input 38 000 Btu h 11 14 Kw h D bit Calorifique maximum 2 So Minimum Input 19 000 Btu h 5 57 Kw h
32. ent Terminations rrrnnnnnrnnnnnnnvrnnnnnnnvnnnnnnrnnnnnnnvnnnnnnsnen 8 Installation into Existing Woodstove Flue System 8 GaS 11 1019 ER ES 9 System Data aixiccenantesceoceetsocevienexsmennsiyesacencbansenedacheneeienccceeeteersantes 9 Aeration Adjustment rrrnnnnnnnnnnrnnnnvrnnnnnnrvnnnnnnrnnnnnsnennnnnnnnen 9 Gas Pressure s ae 9 Conversion to Propane rrrrnnrnnrnnnnvrrrnnnnnnnnnnnavevennnvnnnnnnnnn 10 Reduction to Lower Btu Rating rrrrrrrnnnnnrvvrrrrnnnnrrvvnnnnnnnn 11 Log AS AI de 12 Optional Pors ence aedeceneseuaseee 13 Test for Flue Spillage rrrrnrnnnnrnrrnnnnnnnnnnnvrnvrnnrnnnnnnnnnnnnnnne 13 Optional Wall Thermostat rrrrrrrnrnnnnnnnnorrrnnnrrrrnnnnnnnnnnnne 13 Optional Remote Control Installation 13 Final CRBCkK 2 ne 4 14 NG DET ar 14 Waterford E63 1 EMERALD Freestanding Gas Stove Page Operating Instructions Operating Instructions rrrrrrernrrrrrnnnnnnnnnrrrrnvennrnnrnnnsnnnnnee 15 Lighting MIS TUENONS Lavard 15 Shutdown NETTO seen 15 EEE 15 Convection Fan Operation ccccceecccececeeeeeeeeeeesseeeeeeeees 15 Flame Height Adjustment c ccsssesccceessssseeeeeeseeeseeeees 15 Copy of Lighting Plate Instructions rrrnrnnnnnnnrnnnnnnnnnnnnr 16 Normal Operating Sounds of Gas Appliances 16 Maintenance Maintenance Instructions 17 Pilot Adjustm
33. ents the color code 1 Black 2 Blue 4 Blush 5 Brown 8 Claret 9 Hunter Green 20 Waterford E63 1 EMERALD Freestanding Gas Stove PARTS LIST BURNER amp LOG ASSEMBLY Part Description 52 910 190 Piezo Igniter with Nut 56 908 672 Control Panel Decal 57 490 061 Switch Plate 251 524 P Valve Assembly S I T Natural Gas 251 526 P Valve Assembly S I T Propane 261 969 Propane Conversion Kit 60 910 378 Valve S I T Natural Gas 910 380 Valve S I T Propane i Heat Shield 65 Valve Bracket 904 688 32 Orifice N G 38 000 Btu 904 641 50 Orifice LP 38 000 Btu 904 593 40 Orifice N G 27 000 Btu 904 390 52 Orifice LP 29 000 Btu 70 260 042 Valve Gasket 71 260 570 Log Stand Assy 72 910 034 Pilot Assy S 1 T 3 flame Natural Gas 910 035 Pilot Assy S 1 T 3 flame Propane 73 Burner Box 74 260 565 Air Shutter Gear Assy Female 75 560 935 Log Set 78 651 580 Burner Assy NG LP 79 Base Plate 80 260 565 Air Shutter Gear Assembly Female 81 904 565 Hex Key 3 16 AF 82 260 042 Valve Gasket 83 Air Shutter Gear Assembly Male 84 948 042 Hinge for Valve Access Door 85 260 056 Valve Access Door 86 W420011 Leg 91 Screw 8 x 1 2 Hex slotted washer 94 Capscrew 3 8 x 3 4 Zinc Plated 95 Washer 3 8 Flat Zinc Plated 96 Levelling Bolt 5 16 x 5 8 910 896 High Temperature Wire Harness to power cord 910 897 High Temperature Wire Harness Fan End
34. er son A professional service person should be called to inspect this appliance annually Make it a practice to have all of your gas appliances checked annually 14 Do not strike the glass door 15 Under no circumstances should any solid fuels wood paper cardboard coal etc be used in this appliance 16 The appliance area must be kept clear and free of combustible materials gases and other flammable vapours and liquids 17 This unit can be installed on a solid combus tible surface like a wood floor as well as on carpeting 18 Do not connect this gas appliance to chim ney flue serving a separate sold fuel burn ing appliance 19 WARNING Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shutoff system can result in carbon monoxide CO poisoning and possible death 20 This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm INSTALLATION CHECKLIST 1 Check Clearances to Combustibles page 7 2 Install Optional Fan page 7 3 Install venting page 8 4 Make gas connections page 9 Test the pilot Must be as per diagram page 17 If converting to Propane see page 10 or if
35. ermally actuat ed safety switch mounted in the draft hood will automatically shut off the gas supply within about 10 minutes If the heater turns off because of this during the spillage test check for the Blocked _ Flue a The thermally activated safety switch must be manually reset before first star tup OPTIONAL WALL THERMOSTAT A wall thermostat may be installed if desired Connect the wires as per the wiring diagrams Note that the wires are connected to the TH on the gas valve Use table below to determine the maximum wire length Note Preferable if the thermostat is in stalled on an interior wall Waterford offers an optional programmable thermostat but any 250 750 millivolt rated non anticipator type thermostat that is CSA ULC or UL approved may be used CAUTION Do not connect the millivolt wall thermostat wires to the 120V wires Thermostat Wire Table Recommended Maximum Lead Length Two Wire When Using Wall Thermostat CP 2 System Max Length 14 GA 50 Ft 16 GA 32 Ft 18 GA 20 Ft 20 GA 12 Ft 22GA OPTIONAL REMOTE CONTROL Use the Waterford Remote Control Kitapproved for this unit Use of other systems may void your warranty The remote control kit comes with a hand held transmitter a receiver and a wall mounting plate 1 Choose a convenient location on the wall to install the receiver and the receptacle box protection from extreme heat is very im
36. he fan speed controller onto the control panel and secure with nut Connect remaining wire harness wires to speed control NOTE Speed control wires must be in the down position when control panel is in place 4 Push black knob onto speed control 5 Remove the rear access panel on the back of the stove Remove the 3 top screws but only loosen the 3 bottom screws the panel can then be lifted off Install the fan onto pins as per diagram 2 Assembly Diagram 2 Hint for pushing fan down onto pins rub a bit of dish soap on the pins so the grommets will slide down more easily Check to make sure the fan is seated properly on the pins try to move the fan back and forth 6 Push power cord through hole in the rear panel 14 16 and tie a loose knot in the cord on the inside to prevent the power cord from being pulled out Diagram 2 7 Install locking grommet to power cord and push through hole in the rear panel and give a 1 4 turn to secure NOTE When running wires keep them clear of valve assembly and tubing to avoid tangling of wires and valve NOTE Be careful not to cut wires when passing through holes in the fire box 8 Run green ground wire from fan and con nect to grounding lug Grounding lt gt 8 Ground Lug Lug Detail nut Ground wire from fan Star washer Ground wire from power cord Waterford E63 1 EMERALD Freestanding Gas Stove INSTALLATION
37. ld pressure High 11 WC C E 2 74 kPa Pression la tubulure d chappement lev e Manifold pressure Low 2 9 WC C E 0 72 kPa Pression la tubulure d chappement basse O Factory Equipped for 38 000 Btu Maximum Input 38 000 Btu h 11 14 Kw h D bit Calorifique maximum Minimum Input 19 000 Btu h 5 57 Kw h D bit Calorifique minimum Orifice size 50 DMS 1 8mm Dimensions de l orifice Output fan OFF 28 500 Btu h 8 35 Kwh D bit Calorifique Ventilateur Eteint Btu h I Output fan ON 29 374 Btu h 8 61 Kw h D bit Calorifique Ventilateur en Marche Btu h Lo Ag 0 2000 ft pi 0 610m L altitude Convertible to 29 000 Btu for altitude 0 4500 ft with Kit 4 260 922 I Maximum Input 29 000 Btu h 8 5 Kw h D bit Calorifique maximum Minimum Input 14 500 Btu h 4 25 Kw h D bit Calorifique minimum Orifice size 52 DMS 1 61mm Dimensions de l orifice Output fan OFF 21 518 Btu h 6 31 Kwh D bit Calorifique Ventilateur Eteint Btu h Output fan ON 22 330 Btu h 6 54 Kw h D bit Calorifique Ventilateur en Marche Btu h Altitude 0 4500 ft pi 0 1372m L altitude GAS FIRED ROOM HEATER Cet appareil doit tre install conformement aux This appliance must be installed in accordance exigences des codes locaux s il n existe aucun code with local codes if any if not follow the current ANSI Z223 1 in the USA or the current CAN local se conformer la norme ANSI Z223 1 CGA B149 in Canada CAN 1 B149
38. lectrical and mechanical components such as blowers switches wiring thermodiscs FPI remote controls spill switches thermopiles thermocouples pilot assembly components and gas valves are covered for one year parts and subsidized labour from the date of purchase Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance ie twelve 12 months from original purchase date of appliance with a minimum of three 3 months coverage from date of replacement FPI venting components are covered parts and subsidized labour for three 3 years from date of installation and parts only thereafter Conditions Porcelain Enamel Absolute perfection is neither guaranteed nor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI s option through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid if requested It is the general practice of FPI to charge for larger higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defect The authorized selling dealer is responsible for all in field service work carried out
39. n result Venting Requirements A four inch diameter vent is required B Vent Class A or Masonry with an approved liner are all acceptable For cosmetic or aesthetic pur poses 6 outer vent can be used as long as an approved inner vent is installed Fasten but do not penetrate the inner sleeve of the B Vent when tightening the screw Follow all venting manufacturer s requirements and local building codes In cold climates we recommend the use of insulated B vent chase and liners For altitudes above 2000 ft we recommend that a minimum flue height of 12 ft is used Vent Terminations Vent less than 10 ft 3m from wall locate rain cap EE not less than NE 2 ft 600mm above wall Do Never this do this Minimum vertical distance in ft m from roof up to lowest opening in top Min Vertical Distance N B O1 OO NO PS PS PS Oa TS TS TS eu AS DE O N O1 O0 A St St St St St St 242 442 642 842 1012 1242 1412 1812 1842 Roof pitch Installation into Existing Woodstove Flue System 1 Clean existing Chimney system 2 Run an approved 4 flex liner or B vent into existing chimney Note See the chimney systems manufac turer for detailed installation instructions Existing Chimney 4 Flex Liner 4 to 6 Adaptor PS Waterford E63 1 EMERALD Freestanding Gas Stove INSTALLA
40. ng of logs may create carbon build up and will alter the unit s performance which is not covered under war ranty GLASS REPLACEMENT Your EMERALD stove is supplied with high temperature 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce In the event that you break your glass by impact purchase your replace ment door from an authorized Waterford dealer only and follow our step by step instructions for replacement 1 Open the front door Open the right side door and there is a cutout in the heat shield through which can be seen a wing nut threaded on to a stud attached to the front door Loosen this nut by turning it counter clockwise is accessible through the cut out in the right side heat shield 2 Remove the six screws that secure the retainers holding the glass in place 3 Remove the glass and replace with the new glass 4 Install two bottom retainers and turn the screws in just enough to support the glass 5 Installthe other retainers tighten the screws alternately Do not overtighten as this can damage the glass 6 Close the door Thread the nut onto the end of the stud MAINTENANCE Replacement Part 940 087 Emerald Glass WARNING Do not operate appli ance with glass panels removed cracked or broken Replacement of the glass should be done by a li censed or qualified service person Note Wearing gloves will protect your hands while han
41. ote Any damage due to carboning resulting from improperly setting the aeration controls is NOT cov ered under warranty Note Aeration Adjustment should only be performed by an authorized Regency Installer at the time of installation or service GAS PIPE PRESSURE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kPa Disconnect piping from valve at pres sures over 1 2 psig 14 w c The manifold pressure is controlled by a regu lator built into the gas control and should be checked at the pressure test point Note To properly check gas pressure both inlet and manifold pressures should be checked using the valve pressure ports on the valve 1 Make sure the valve is inthe OFF position Waterford E63 1 EMERALD Freestanding Gas Stove 9 INSTALLATION 2 3 4 5 6 1 2 3 4 5 6 7 8 9 Loosen the IN 7 and or OUT 6 pressure tap s turning counterclockwise with a 1 8 wide flat screwdriver Attach manometer to IN and or OUT pressure tap s using a 5 16 ID hose Light the pilot and turn the valve to ON position The pressure check should be carried out with the unit burning and the setting should be within the limits specified on the safety label When finished re
42. paint and the burning off of any oils remaining from manufacturing Smoke detectors in the house may go off at this time Open a few windows to ventilate the room for a couple of hours The glass may require cleaning DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS STILL HOT Note When the glass is cold and the appliance is lit it may cause con densation and fog the glass This condensation is normal and will disappear in a few minutes as the glass heats up DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE AUTOMATIC CONVECTION FAN OPERATION The fan operates automatically turn the knob at the top right rear corner to adjust to the desired speed The fan will turn on as the stove comes up to operating temperature After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically ADJUSTING FLAME HEIGHT Your heater has an adjustable flame to tailor the look and heat output to your specific needs It is adjusted by turning the flame adjustment dial on the gas control valve Turn clockwise to adjust the flame higher counterclockwise for a lower flame 908 672 gt IGNITOR Waterford E63 1 EMERALD Freestanding Gas Stove OPERATING INSTRUCTIONS COPY OF THE LIGHTING PLATE INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING This appliance must be installed in accordance with local codes if any if not follow
43. r the local se conformer a la norme ANSI 2223 1 current CAN CGA B149 in Canada CAN 1 B149 Electrical supply 115VAC 1 13 A 60Hz Alimentation lectrique 115 V 1 13 60 Hz Not for use with solid fuel Ne doit pas tre utilise avec uncombustible solide Minimum Clearances to Combustibles Degagement Minimum De Materiaux Combustibles Minimum ceiling height from Left Side Wall Left Side Wall pe top of unit 18 460mm Minimum plafond hauteur en haut de l appareil 18 460mm A 6 150mm B 10 255mm C 5 125mm D 2 I 50mm 908 097 E 2 50mm 02 00 Horizontal Pipe Vertical C Pipe Right Side Wall Right Side Wall 4 Waterford E63 1 EMERALD Freestanding Gas Stove SAFETY LABEL Copy of the Safety Label for the E63 LP1 Propane La ar n 1 i JE 1 1 EEE EE EE Warnock Hersey Listed GAS FIRED VENTED ROOM HEATER Ay DO NOT REMOVE THIS LABEL Certified for Certifi e pour CANADA and U S A AFL ER NE PAS ENLEVER CETTE ETIQUETTE Con US Report No 476 1633 00 Mar 1999 durs WH Tested to CAN1 2 1M86 ANSI Z21 11 1a 1993 ToL CGA 2 17 M91 ANSI 221 88 1998 CSA 2 33 M98 WATERFORD Serial No No de serie FACTORY EQUIPPED FOR PROPANE GAS Model E63LP1 QUIP L UISINE POUR GAZ PROPANE Minimum supply pressure 12 WCIC E 3 00 kPa Pression d alimentation minimum Manifo
44. rotection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug To replace fan See the fan installation instructions on page 7 and reverse the steps REMOVING VALVE If your valve requires maintenance or replace ment use the following instructions Note Always close off the gas supply before removing the valve 1 If optional fan is installed disconnect pow er source to stove 2 Remove access panel Control Panel 3 Disconnect gas line to stove 4 Disconnect3 8 NPT pipe from 90 elbow on valve 5 Disconnect the two 2 switch wires from valve PILOT HEAT control control knob knob bE HEAT 6 Disconnect piezo wire 7 Open the front door Open the right side door and there is a cutout in the heat shield through which can be seen a wing nut threaded on to a stud attached to the front door Loosen this nut by turning it counter clockwise 8 Carefully remove the logs embers and rockwool 9 Remove burner See diagram below Note Use a magnetic type screwdriver if possible 18 Waterford E63 1 EMERALD Freestanding Gas Stove MAINTENANCE 10 Remove all 8 screws holding the burner INSTALLING VALVE tray assembly in place ASSEMBLY 1 To install a new valve assembly reverse instru
45. rs and rockwool 5 Remove burner See diagram below Note Use a magnetic type screwdriver if 6 possible Pilot assembly is now accessible for steps 6 to 11 Remove and discard the 3 pressure regu lator mounting screws A pressure reg ulator tower B and diaphragm C Insure that the rubber gasket D is properly positioned and install the new HI LO pres sure regulator assembly to the valve using the new screws E supplied with the kit Tighten screws securely Pull off the pilot cap to expose the pilot orifice _ Waterford E63 1 EMERALD Freestanding Gas Stove INSTALLATION I 4 gt ps i i A ce 3 pa 9 Unscrew the pilot orifice with the allen key and replace with the LP pilot orifice in the kit Burner Orifice 10 Remove burner orifice with a 1 2 wrench and discard Use a wrench to hold on to the elbow behind the orifice 11 Reinstall new burner orifice LP stamped 50 and tighten 12 Reverse steps 4 to 2 13 Attach the Conversion label This unit has been converted to Propane on top of the Serial decal E63 E65 Part 175 Re eee ee je Model Modele E63 LP Emerald Freestanding Gas Heater Propane E65 LP Emerald Direct Vent Gas Heater Propane l Minimum supply pressure 12 WC C E 3 00 kPa Manifold pressure High 11 WG C E 2 74 kPa Manifold pressure Low 2 9 WCIC E 0 72 kPa Orifice size 50
46. s from one type of installation with another in order to achieve closer clearances Use the minimum clearances shown in the diagrams below for installation with B vent E63 NG1 amp E63 LP1 Clearances A Left Side Wall to Unit 6 150mm B Right Side Wallto Unit 10 255mm C Back Wall to Unit 5 125mm D Vertical Vent Pipe to Back Wall 2 50mm E Unit Corner to Wall 2 50mm Mantel 18 460mm Unit to Alcove Ceiling 18 460mm Max Alcove Depth 24 610mm Minimum ceiling height is 18 460 mm from top of unit If further reduced clearances are needed obtain requirements for construction of a pro tected wall from your local building authorities and their allowable reductions of the listed clearances Left Side Wall Left Side Wall Vertical Pipe Horizonta Pipe This unit can be installed on a solid combustible surface like a wood floor This unit can also be installed directly on carpeting or vinyl when the bottom pedestal cover plate provided with unit is installed OPTIONAL FAN INSTALLATION Fan Kit Contains Qty Description 1 Fan Speed Controller with nut and knob 1 Fan Assembly c w green wire attached 1 power cord 1 Plastic locking grommet 1 Remove the Top Control Panel Assembly by removing the three screws Diagram 1 Diagram 1 2 Remove the nylon hole plug from the con trol panel 3 Install t
47. stant paint not with wall paint Waterford uses Stove Bright Paint Metallic Black 6309 Never use an abrasive cleaner on the por celain finish as it may scratch the surface 4 Make a periodic check of burner for proper position and condition Visually check the flame of the burner periodically making sure the flames are steady not lifting or floating If there is a problem call a qualified service person 5 The appliance and venting system must be inspected before use and at least annually by a qualified field service person to en sure that the flow of combustion and ven tilation air is not obstructed During the annual service call the burner should be removed from the burner tray and cleaned Replace the embers do not block the pilot or burner ports 6 Keep the area near the appliance clear and free from combustible materials gasoline and other flammable vapours and liquids CAUTION ANY SAFETY SCREEN OR GUARD REMOVED FOR SERV ICING AN APPLIANCE MUST BE REPLACED PRIOR TO OPERAT ING THE APPLIANCE WARNING CHILDREN AND ADULTSSHOULD BE ALERTEDTO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFUL LY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE AP PLIANCE CLOTHING OR OTHER FLAMMA BLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLI ANCE DO NOT USE THIS APPLIANCE IF ANY PART HAS BEEN UNDER
48. steps 1 to 4 If knob does not pop up when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 5 Turn gas control knob Cam ed counterclock wise N a a to ON ie 6 Use rocker switch to op a erate main burner JO ON 1 Push in the gas control knob slightly and 2 Turn off all electric power to the turn clockwise to OFF Do not force appliance if service is to be performed NORMAL OPERATING SOUNDS OF GAS APPLIANCES It is possible that you will hear some sounds from your gas appliance This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance Listed below are some examples All are normal operating sounds and should not be considered as defects in your appli ance Blower Waterford gas appliances use high tech blow ers to push heated air farther into the room It is not unusual for the fan to make a whirring sound when ON This sound will increase or decrease in volume depending on the speed setting of your fan speed control Burner Tray The burner tray is positioned directly under the burner tube s and logs and is made of a different gauge material from the rest of the firebox and body Therefore the varying thick nesses of steel will expand and contract
49. t door Loosen this nut by turning it counter clockwise Remove the glass panel by loosening the 6 screws securing the glass brackets Sup port the glass to prevent it from dropping out and breaking 12 Waterford E63 1 EMERALD Freestanding Gas Stove INSTALLATION 3 Attach the 4 grill clips with the 4 screws but do not tighten down at this point 4 Place the grill into position on the front of the door center it in the front viewing area and use the grill clips to hold it in place a 5 Tighten the screws on the grill clips 6 Replace the glass and secure the glass clips reversing step 2 7 Close the front door by reversing step 1 TEST FOR FLUE SPILLAGE spillage test must be made before the installed unit is left with the customer Follow the procedure below 1 Start all exhaust fans in the home and any other gas appliances Then close all doors and windows 2 Light the unit and set controls to maximum 3 After five minutes test that there is a pull on the flue by placing a smoke match cigarette or similar device which gives off smoke on the edge of the draft hood See diagrams The smoke should be drawn into the draft hood If the smoke is not drawn into the draft hood turn the unit off and check for the cause of lack of draft Down Draft _ Spillage ea A Note If the flue is blocked or has a strong reverse flow the th

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