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Troy-Bilt Two-Stage Snow Thrower User's Manual

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9. 1 Loose parts or damaged auger 1 Spark plug wire loose 2 Gas cap vent hole plugged 3 Exhaust port plugged 1 Drive control cable in need of adjust ment 2 Drive belt loose or damaged 1 Chute assembly clogged 2 Foreign object lodged in auger 3 Auger control cable in need of adjust ment 4 Auger belt loose or damaged 5 Shear pin s sheared 1 3 4 5 Stop engine immediately and disconnect spark plug wire Tighten all bolts and nuts If vibration continues have unit serviced by a Service Center Connect and tighten spark plug wire Remove ice and snow from gas cap Be certain vent hole is clear Contact Service Center Adjust drive control cable Refer to Adjustments Replace drive belt Stop engine immediately and disconnect spark plug wire Clean chute assembly and inside of auger housing with clean out tool or a stick Stop engine immediately and disconnect spark plug wire Remove object from auger with clean out tool or a stick Refer to Auger Control Test Refer to Maintenance section Replace with new shear pin s TWO YEAR SUPREME WARRANTY For two years from date of retail purchase within Canada MTD PRODUCTS LIMITED will at its option repair or replace for the original purchaser free of charge any part or parts found to be defective in mate rial or workmanship This warranty covers units which have been ope
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12. weather deteriorates and will cause serious starting Off Season problems e If unit is to be stored over 30 days prepare for storage Storage as instructed in the separate engine manual packed with your unit Run engine until fuel tank is empty and engine stops due to lack of fuel Remove gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine WARN NG Drain carburetor by pressing upward on bowl drain located below the carburetor cover Never store snow Fuel stabilizers such as STA BIL are an acceptable thrower with fuel alternative in minimizing the formation of fuel gum in tank indoors or deposits during storage Do not drain carburetor if 2 k using a fuel stabilizer in poorly ventilated areas where fuel fumes may reach an e Wipe equipment with an oiled rag to prevent rust Remove spark plug and pour one ounce of engine oil through spark plug hole into cylinder Cover spark plug open flame spark hole with rag Crank engine several times to distribute or pilot light as on a oil Replace spark plug furnace water heater Follow the lubrication recommendations found in the clothes dryer or gas Maintenance Section appliance Always store the snow thrower in a clean dry area Drain fuel into an approved container outdoors away from any open flame Be certain engine is cool Do not smoke Fuel left in e
13. AC outlet in a well ventilated area 2 Rotate choke control to FULL choke position for a cold engine start NOTE If the engine is already warm place choke control in the OFF position instead of FULL 3 Push the primer two or three times for cold engine start making sure to cover vent hole in the center of the primer when pushing NOTE DO NOT use primer to restart a warm engine after a short shutdown 4 Push starter button to start engine 5 Once the engine starts immediately release starter button 6 As the engine warms slowly rotate the choke control to the OFF position If the engine falters quickly rotate the choke control back to FULL and then slowly into the OFF position again 7 When disconnecting the extension cord always unplug the end at the three prong wall outlet before unplugging the opposite end from the snow thrower Recoil Starter 1 Rotate choke control to FULL choke position cold engine start NOTE If the engine is already warm place choke control in the OFF position instead of FULL 2 Push the primer two or three times for cold engine start making sure to cover vent hole in the center of the primer when pushing NOTE DO NOT use primer to restart a warm engine after a short shutdown NOTE Additional priming may be necessary if the temperature is below 15 Fahrenheit 3 Grasp the recoil starter handle and slowly pull the rope out At the point where it becomes slightly
14. Engine exhaust contains carbon monoxide an odorless and deadly gas 6 Do not operate machine while under the influence of alcohol or drugs 7 Muffler and engine become hot and can cause a burn Do not touch 8 Exercise extreme caution when operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic 9 Exercise caution when changing direction and while operat ing on slopes 10 Plan your snow throwing pattern to avoid discharge towards windows walls cars etc Thus avoiding possible property damage or personal injury caused by a ricochet 11 Never direct discharge at children bystanders and pets or allow anyone in front of the machine 12 Do not overload machine capacity by attempting to clear snow at too fast of a rate 13 Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run 14 Disengage power to the auger impeller when transporting or not in use 15 Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when backing up 16 If the machine should start to vibrate abnormally stop the engine disconnect the spark plug wire and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating 17 Disengage all control levers and stop engine before you leave the operating position behind the handles Wait until the
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20. 634 04173 738 04180 31AH5MLH 31AH51Q4 31AH5MLH 634 04136 634 04137 16 x 6 5 x 8 LH X Trac 16 x 6 5 x 8 RH X Trac 734 2031 734 2031 634 04174 634 04174 738 04180 738 04180 31BE6MLO 634 04136 634 04137 16 x 6 5 x 8 LH X Trac 16 x 6 5 x 8 RH X Trac 734 2031 734 2031 634 04174 634 04174 738 04168 738 04168 31 AA6AKD 31AAGAHE 634 04144A 13 x 4 Snow Hog 734 1732 634 04172A 738 04181 31AE5GKF 31AESKLF 31AS6LEF 31AE6GKF 31AE6GKG 31AE6MKH 31AE6FHF 31AE6LHG 31AE6LKG 31AS6LCG 634 04141 16 x 4 8 Snow Hog 734 1530 634 04173 738 04168 31AS6FEE 634 04142A 15 X 5 Snow Hog 734 1859 634 04151A 7738 04168 31AE6MKH 31AE6LKG 31AE6LHH 634 04135 16 X 6 5 Snow Hog 734 1525 634 04174 738 04168 31AH6DQ3 634 04147A 634 04148A 15X5X6 LH X Trac 15X5 X6 RH X Trac 734 04012 634 04172A 634 04172A 738 04168 AUGER HOUSING COMPONENTS COMPOSANTS DU LOGEMENT DES TARIERES SIZE AUGER HOUSING AUGER AXLE SHAVE PLATE GEARBOX ASS Y SPACERS TAILLE LOGEMENT DES ESSIEU DES LAME ENSEMBLE DE LA ENTRETOISE TARIERES TARIERES PLATE VIS SANS FIN 22 684 04076 711 04286 790 00117 618 04190 N A 24 684 04077 711 04285 790 00120 618 04191 731 04870 1 26 684 04078 711 04284 790 00121 618 04192 731 04870 2 28 684 04079 711 04283 790 00118 618 04193 731 04870 3 30 684 04080 711 04282 790 00119 618 04194 731 0
21. 7 amp SS NA Figure 8 Figure 9 Clean Out Figure 10 Tool Clean Out Tool The clean out tool is mounted to the rear of the auger housing and is designed to clear a clogged chute Refer to page 11 for instructions on how to properly use it NOTE This item is fastened with a cable tie to the rear of the auger housing at the factory Cut the cable tie before operating the snow thrower WARNING Never use your hands to clean snow and ice from the chute assembly or auger housing Skid Shoes Position the skid shoes based on surface conditions Adjust upward for hard packed snow Adjust downward when operating on gravel or crushed rock surfaces Tire Pressure Pneumatic Tires The tires are over inflated for shipping purposes Check the tire pressure before operating the snow thrower Refer to the tire side wall for tire manufacturer s recommended psi and deflate or inflate the tires as necessary NOTE If the tire pressure is not equal in both tires the unit may not travel in a straight path and the shave plate may wear unevenly General Recommendations 1 Always observe safety rules when performing any maintenance 2 The warranty on this snow thrower does not cover items that have been subjected to operator abuse or negligence To receive full value from warranty operator must maintain the snow thrower as instructed here 3 Some adjustments will have to be made periodically to m
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23. Chute Control Commande de la goulotte 2 fonctions 4 Way Chute Control Commande de la goulotte 4 fonctions REF PART NO NO N DE N DE R F PI CE DESCRIPTION DESCRIPTION 1 731 04131A Lower Chute 2 Way Goulotte inf rieur 2 fonctions 2 731 04861A 1 Lower Chute 4 Way Goulotte inf rieur 4 fonctions 3 684 04117 2 Way Chute Control Assembly Ens commande de la goulotte a 2 fonctions 4 684 04116A 14 Way Chute Control Assembly Ens commande de la goulotte a 4 fonctions 5 710 0262 Carriage Bolt 5 16 18 x 1 50 Gr 2 Boulon ordinaire 5 16 18 x 1 50 Qual 2 6 710 04071 Carriage Screw 5 16 18 x 1 0 Vis ordinaire 5 16 18 x 1 0 7 710 04187 Hi Lo Screw 1 4 15 x 5 Vis 1 4 15 x 0 5 8 710 0451 Carriage Bolt 5 16 18 x 75 Lg Boulon ordinaire de 5 16 18 x 0 75 po de lg 9 738 04194 Shoulder Screw 312 x 1 7 1 4 20 Vis paulement 0 312 x 1 7 1 4 20 10 710 0895 Hex Tapp Scr 1 4 x 75 Lg Vis taraud e t te hex de 1 4 x 0 75 po de Ig 11 711 04469A Clevis Pin 3 8 x 1 87 Axe de chape 3 8 x 1 87 12 714 04040 Bow Tie Cotter Pin Goupille fendue 13 712 04063 Flange Locknut 5 16 18 Gr F Nylon Contre crou a embase 5 16 18 Qual F nylon 14 712 03087 Wing Nut 1 4 20 Ecrou en oreilles 1 4 20 15 731 04425A 1 Upper Chute w Export Label Remote Goulotte sup tiquette d exp comm a distance 16 731 1313C Cable Guide Guide de la cable 17 731 04869 Chute Flange Keeper Garde bride de la goulotte 18 738 04135 Shoulder Scr
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27. auger impeller comes to a complete stop before unclogging the chute assembly making any adjustments or inspections 18 Never put your hand in the discharge or collector openings Always use the clean out tool provided to unclog the dis charge opening Do not unclog chute assembly while engine is running Shut off engine and remain behind handles until all moving parts have stopped before unclogging 19 Use only attachments and accessories approved by the manufacturer e g wheel weights tire chains cabs etc 20 If situations occur which are not covered in this manual use care and good judgment Call customer assistance for the name of your nearest servicing dealer Maintenance amp Storage 1 Never tamper with safety devices Check their proper operation regularly 2 Disengage all control levers and stop the engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting before cleaning repairing or inspecting 3 Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage 4 Do not change the engine governor setting or over speed the engine The governor controls the maximum safe operating speed of the engine 5 Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all
28. cold weather outerwear for the operator s hands It is recommended that the snow thrower operator wear gloves mittens to avoid extremities of winter while operating this equipment Operating Your Snow Thrower WARNING The operation of any snow thrower can result in foreign objects being thrown into the eyes which can damage your eyes severely Always wear safety glasses while operating the snow thrower or while performing any adjust ments or repairs on it Be sure no one other than the operator is standing near the snow thrower while starting engine or operating snow thrower Never run engine indoors or in enclosed poorly ventilated areas En gine exhaust contains carbon monoxide an odorless and deadly gas Keep hands feet hair and loose clothing away from any moving parts on engine and snow thrower WARNING Read understand and follow all instruc tions and wamings on the machine and in this manual before operating Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish ciga rettes cigars pipes and other sources of ignition If your home s wiring system is not a three wire grounded system do not use this electric starter under any condi tions If your home electrical system is grounded but a three hole receptacle is not available do not us
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30. harder to pull the rope slowly allow the rope to recoil 4 Pull the starter handle with a firm rapid stroke Do not release the handle and allow it to snap back Keep a firm hold on the starter handle and allow it to slowly recoil 5 As the engine warms slowly rotate the choke control to the OFF position If the engine falters quickly rotate the choke control back to the FULL position and then slowly into the OFF position again NOTE Allow the engine to warm up for a few minutes after starting The engine will not develop full power until it reaches operating temperatures Stopping The Engine Run engine for a few minutes before stopping to help dry off any moisture on the engine e To help prevent possible starter freeze up proceed as follows n Starter If Equipped Connect extension cord to the electric starter outlet on the engine then to 120 volt AC outlet 2 With the engine running push the starter button and allow the starter for spin for several seconds The noise made by the starter is normal The engine s starter is not being harmed 3 When disconnecting the extension cord always unplug the end at the three prong wall outlet before unplugging the opposite end from the snow thrower 4 Move throttle control to STOP position 5 Remove the ignition key Do not turn key to prevent unauthorized use of equipment 6 Wipe all snow and moisture from the area around the engine as well as the area in and aro
31. paulement dia 0 625 x 0 170 po 19 738 04124A Shear Pin 25 x 1 5 Gr 2 Boulon de cisaillement 0 25 x 1 5 Qual 2 20 741 0245 Hex Flange Brg 751 I D Roulement 0 75 DI 21 741 0309 Self aligning bearing Roulement auto aligneur 22 756 0981A Flat Idler Pulley 2 75 OD Poulie tendeur 2 75 DE 23 790 00075 Bearing Housing 1 85 ID Carter de la roulement 1 85 DI 24 790 00080 Auger Idler Brake Bracket Support 25 See chart on page 23 Voir tableau de la page 23 26 See chart on page 23 Voir tableau de la page 23 27 684 04107 Spiral Ass y LH Tari re CG 28 684 04108 Spiral Ass y RH Tari re CD 29 714 04040 Bow Tie Cotter Pin Goupille fendue 30 See chart on page 23 Voir tableau de la page 23 31 736 0188 Flat Washer 760 ID x 1 49 OD Rondelle plate 0 760 DI x 1 49 DE 32 738 04124A Shear Pin 25 x 1 5 Gr 2 Goupille de cisaillement 0 25 x 1 5 po de Ig 33 741 0493A Flange Bushing Collet a bride 34 790 00087A Bushing Housing Carter de la collet 790 00138A Bushing Housing w grease fitting hole Carter de la collet avec trou pour raccord de graissage 35 See chart on page 23 Voir tableau de la page 23 36 710 04071 Carriage Bolt 5 16 18 x 1 0 Boulon ordinaire 5 16 18 x 1 0 37 720 0284 Handle Knob Assembly Bouton 38 731 04354A Upper Chute Goulotte sup rieur 39 731 04869 Chute Flange Keeper Garde bride de la goulotte 40 731 04912 Lower Chute Goulotte inf rieur 41 736 0159 Flat Washer 349 ID x 879 OD x 063 Rondelle plate 0 349 DI x 0 879 DE x 0 063 42 741 0
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35. two self tapping screws NOTE Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap 2 Carefully pivot the snow thrower up and forward so that it rests on the auger housing Remove the frame cover from the underside of the snow thrower by removing four self tapping screws which secure it 3 Roll the auger belt off the engine pulley 4 a Loosen and remove the shoulder screw which acts as a belt keeper b Unhook the support bracket spring from the frame 5 Remove the belt from around the auger pulley and slip the belt between the support bracket and the auger pulley Reassemble auger belt by following instructions in reverse order NOTE Do NOT forget to reinstall the shoulder screw and reconnect the spring to the frame after installing a replacement auger belt and to remove the piece of plastic from under the gas cap Figure 23 17 Maintaining Your Snow Thrower NOTE Although multi viscosity oils 5W30 10W30 etc improve starting in cold weather these multi viscosity oils also result in higher oil consump tion when used above 32 F 0 C Check your snow thrower s engine oil level more frequently to avoid possible engine damage from running low on oil NOTE Do not sand blast spark plug Spark plug should be cleaned by scraping or wire brushing and washing with a commercial solvent IMPORTANT NEVER replace the auger shear pins with standard pins
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40. 20 750 04477 Spacer 340 x 750 x 360 Lg Entretoise 0 340 x 0 750 x 0 360 po de lg 21 790 00156 Shift Spacer Bracket Support d espacement 22 732 04311 Torsion Spring 750 ID x 968 Lg Ressort de torsion 0 750 DI x 0 968 po de lg 23 731 05297 Spacer Entretoise 24 716 0104 Retaining Ring Anneau de retenue 25 736 0188 Flat Washer 760 ID x 1 49 OD Rondelle plate 0 760 DI x 1 49 DE 26 736 0626 Flat Washer 580 x 1 125 x 080 Rondelle plate 0 580 x 1 125 x 0 080 27 741 04076 Ball Bearing Roulement a billes 28 738 04180 Axle Essieu 29 731 04873 Spacer Entretoise 30 710 0654A Hex Wash HD Tap Scr 3 8 16 x 88 Vis autotaraudee 3 8 16 x 0 88 31 710 0788 Hex Bolt 1 4 20 x 1 00 Vis a t te hex 1 4 20 x 1 00 32 790 00185 Shaft Retainer LH Retenue d arbre CG 33 See chart on page 23 Voir tableau de la page 23 34 736 0242 Cupped Washer 345 ID x 88 OD x 060 Rondelle creuse 0 345 DI x 0 88 DE x 0 060 35 710 0627 Hex L Bolt 5 16 24 x 75 Gr 5 Boulon hex 5 16 24 x 0 75 Qual 5 36 684 04154 Friction Wheel Support Brkt Ass y Support de la roue du friction 37 790 00096 Auger Cable Guide Bracket Support guide de la cable de la tari re 38 748 0190 Spacer 513 ID x 1 0 Entretoise 0 513 DI x 1 0 39 738 04184A Shoulder Screw 373 x 105 TT 1 4 20 Vis paulement 0 373 x 0 105 1 4 20 40 790 00226 Frame Cover Couvercle 41 656 04025 Friction Wheel Disc Assembly Disque de roue du friction 42 618 04283 Drive Shaft Assembly w o Friction Wheel Ass y Arbre d e
41. 475 Plastic Bushing 380 ID Manchon en plastique de 0 38 po de D I 43 784 5647 Chute Crank Brkt Support du bras de goulotte d jection 44 784 5580 Slide Shoe Sabot coulissant 45 719 0319 RH Reduced Auger Housing Carter de l engrenage CD 46 719 0320 LH Reduced Auger Housing Carter de l engrenage CG 47 721 0179 Oil Seal 3 4 ID Joint d tanch it d huile 3 4 DI 48 741 0662 Flange Bearing 75 ID x 1 00 OD x 50 Roulement 0 75 DI x 1 00 DE x 0 50 49 710 0642 Thd Forming Scr 1 4 20 x 75 Vis taraud e 1 4 20 x 0 75 50 See chart on page 23 Voir tableau de la page 23 51 714 0161 Hi Pro Key 3 16 x 5 8 Cl 3 16 x 5 8 52 715 04021 Dowel Pin 25 OD x 1 2 Goupille 0 25 x 1 2 53 717 04126 Worm Shaft 75 OD Arbre 0 75 DE 54 717 0528A Worm Gear 20T Arbre 20 dents 55 718 04071 Thrust Collar Collet 56 721 0325 Plug 1 4 x 437 Bouchon 1 4 x 0 437 57 721 0327 Oil Seal 75 x 1 x 131 Joint d huile 0 75 DI x 1 x 0 131 58 736 0351 Flat Washer 76 ID x 1 5 OD x 03 Rondelle plate 0 76 DI x 1 5 DE x 0 03 59 736 3084 FI Washer 510 x 1 120 x 060 Rondelle frein 0 510 x 1 120 x 0 060 60 741 0663 Flange Bearing 75 ID x 1 0 OD x 925 Roulement 0 75 DI x 1 0 DE x 0 925 61 746 0897 Auger Clutch Cable vv Z fitting Cable de tari re avec extr mit en Z 62 741 0661A Flange Bearing 75 ID x 1 0 OD x 975 Roulement 0 75 DI x 1 0 DE x 0 975 63 731 04870 Spacer 1 25 x 75 x 1 00 Entretoise 1 25 x 0 75 x 1 00 po de lg 64 737 3000 Grease Fitting optional Raccord
42. 4871 2 23 REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 710 1652 Hex Wash Hd TT Ser 1 4 20 x 625 Vis taraud e 1 4 20 x 0 625 2 731 05353 Belt Cover Couvre courroie 3 732 0705 Cable Control Wire Fil de commande de la cable 4 711 1268B Drive Shaft Actuator R gulateur 5 746 04229 Drive Clutch Cable 44 83 Lg C ble de l entrainement 44 83 po de Ig 6 732 0209 Extension Spring 47 OD x 2 03 Lg Ressort d extension 0 47 DE x 2 03 po de lg 7 790 00207 Guide Bracket Drive Cable Support cable de l entrainement 8 684 04156 Shift Rod Ass y Tige de changement de la vitesses 9 750 04474 Axle Support Tube Tuyau de support de l essieu 10 714 0126 9 HI Pro Key 3 16 x 3 4 Dia HT Clavette HI Pro no 9 3 16 x 3 4 dia 11 710 0602 Hex Wash Hd Tapp Scr 5 16 18 x 1 00 Vis auto fileteuse a t te hex et rondelle 5 16 18 12 717 04210 Gear 56T Engrenage 56 dents 13 712 04063 Flange Lock Nut 5 16 18 Gr F Nylon Contre crou a embase 5 16 18Qual F nylon 14 741 0245 Hex Flange Bearing 751 ID Roulement bride six pans 0 751 DI 15 790 00206 Guide Bracket Auger Cable Support C ble de tari re 16 756 0625 Cable Guide Roller Guide du c ble 17 738 0924 Hex Shld Scr 1 4 28 x 375 Vis paulement 1 4 28 x 0 375 18 618 04288 Dogg Assembly LH CG cliquet 18 618 04287 Dogg Assembly RH CD cliquet 19 726 04012 Push Nut Ecrou a enfoncer
43. 6 04179 Pulley HalfL 1 4 V x 1 5 OD Poulie demi 1 5 DE 57 754 04088 Belt 33 0 Lg Courroie trap zoidale 33 0 po de lg 58 710 0809 Hex Bolt 1 4 20 x 1 25 Boulon hex 1 4 20 x 1 25 59 790 00208 Wheel Drive Idler Bracket Support 60 748 04112 Shoulder Spacer Entretoise paul e 61 732 0264 Extension Spring 3 8 OD x 2 50 Ressort d extension 3 8 DE x 2 50 62 712 0413 Jam L Nut 5 8 18 Gr 5 Nylon Ecrou de blocage 5 8 18 Qual 5 Nylon 63 750 04303 Spacer 875 ID x 1 185 OD Entretoise 0 875 DI x 1 185 DE 64 756 04113 Pulley Half Moiti poulie 65 736 0247 Flat Washer 40 ID x 1 25 OD x 160 Rondelle plate 0 40 DI x 1 25 DE x 0 160 66 710 0191 Hex Screw 3 8 24 x 1 25 Vis t te hexagonale 3 8 24 x 1 25 67 748 04053 Pulley Adapter Adaptateur de la poulie 68 746 0956A Steering Cable C ble 69 790 00186 Shaft Retainer RH Retenue d arbre CD 70 750 0767 Axle Spacer Entretoise essieu 71 712 04065 Flange Lock Nut 3 8 16 Gr F Nylon Contre crou embase 3 8 16 Qual F nylon 72 754 04050 Belt 5 x 35 0 Lg Courroie 0 5 x 35 0 po de Ig 73 710 0751 Hex Bolt 1 4 20 x 62 Gr 5 Boulon hexagonale 1 4 20 x 0 62 Qual 5 74 790 00217 Pivot Bracket Support de pivot 75 790 00218 Shift Bracket Support de changement de la vitesses 76 712 04064 Flange Lock Nut 1 4 20 Gr F Nylon Contre crou embase 1 4 20 Qual F nylon 25 316 5003 7 21 05 NOTE Housing may not be exacily as shown REMARQUE L habitacle peut tre l g rement dif
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45. Any damage to the auger gearbox or other com ponents as a result of doing so will NOT be covered by your snow thrower s warranty Maintaining Your Snow Thrower WARNING Always stop engine disconnect spark plug and ground against engine before cleaning lubricating or doing any kind of maintenance or adjustments on your machine Augers e The augers are secured to the spiral shaft with two zi shear pins and cotter pins If the auger should strike Shear Pin Spacers Bearing a foreign object or ice jam the snow thrower is designed so that the pins may shear If the augers will not tum check to see if the pins have sheared One set of replacement shear pins has been provided with the snow thrower When replacing pins spray an oil lubricant into shaft before inserting new pins Figure 24 Drive Belt Replacement 2 Remove the frame cover from the underside of the To remove and replace your snow thrower s auger snow thrower by removing four self tapping screws belt proceed as follows which secure it 1 Remove the plastic belt cover on the front ofthe 3 a Grasp the idler pulley and pivot it toward the right engine by removing the two self tapping screws b Roll the auger belt off the engine pulley e Drain the gasoline from the snow thrower or place c Lift the drive belt off engine pulley a piece of plastic u
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48. Safety Assembly Operation Adjustments Maintenance Troubleshooting Parts Lists e Warranty OPERATOR S MANUAL OTROY BILT www troybilt ca Two Stage Snow Thrower IMPORTANT READ SAFETY RULES AND INSTRUCTIONS CAREFULLY BEFORE OPERATION 772C0781 PRINTED IN U S A P O Box 1386 KITCHENER ONTARIO N2G 4J1 6 3 2005 This Operator s Manual is an important part of your new snow thrower It will help you assemble prepare and maintain the unit for best performance Please read and understand what it says Table of Contents Safety Labels mises 3 Maintaining Your Snow Throvver 16 Safe Operation Practices 4 Off Season Storage 20 Setting Up Your Snow Throvver 6 Trouble Shooting 21 Operating Your Snow Throvver 10 Turun 22 MakingAdiustments 72 222 14 Illustrated Parts Lists 23 Finding and Recording Model Number BEFORE YOU START ASSEMBLING YOUR NEW EQUIPMENT Model Number Serial Number please locate the model plate on the equipment and copy the Num ro de mod le Num ro de s rie the model number and the serial number to the sample model plate provided to the right You can locate the model plate by standing at the operating position and looking down at the frame XXX XXXXXX XXXXXXXXXX
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50. X eTROYBILT CANADA OTROY BILT KITCHENER ON N2G 4 1 Customer Support Please do NOT return the unit to the retailer from which it was purchased without first contacting Customer Support If you have difficulty assembling this product or have any questions regarding the controls operation or maintenance of this unit you can seek help from the experts Choose from the options below 1 Visit www troybilt ca for many useful suggestions click on Customer Support button 2 Call a Customer Support Representative at 1 800 668 1238 3 The engine manufacturer is responsible for all enigne related issues with regards to performance power rating specifica tions warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information Please have your unit s model number and serial number ready when you call See previous section to locate this information You will be asked to enter the serial number in order to process your call a iy pag Chute Clean out Tool A chute clean out tool is fastened to the top of the auger housing with a mounting clip The tool is designed to clear a chute assembly of ice and snow This item is fastened with a cable tie at the factory Cut the cable tie before operating the snow thrower WARNING Never use your A hands to clear a clogged chute assembly Shut off engine and remain behind handles u
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52. aintain your unit properly 4 Periodically check all fasteners and make sure these are tight Setting Up Your Snow Thrower WARNING Never use your hands to clean snow and ice from the chute assembly or auger housing IMPORTANT Under any circum stance do not exceed manufacturer s recom mended psi Equal tire pressure should be maintained at all times Excessive pressure when seating beads may cause tire rim assembly to burst with force sufficient to Cause serious injury Refer to sidewall of tire for recommended pressure Operating Your Snow Thrower WARNING Read understand and follow all instruc tions and wamings on the machine and in this manual before operating Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition Know Your Snow Thrower Heated Handles Switcht Electric Start Button t If Equipped Fig Now that you have set up your snow thrower for opera tion get acquainted with its controls and features These are described below and illustrated in Figure 11 This knowledge will allow you to use your new equipment to its fullest potential NOTE For detailed starting instructions and more information on all engine controls refer to the separate engine manual packed with y
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54. an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition Never fuel machine indoors Never remove gas cap or add fuel while the engine is hot or running Allow engine to cool at least two minutes before refuel ing Never over fill fuel tank Fill tank to no more than 7 inch below bottom of filler neck to provide space for fuel expansion Replace gasoline cap and tighten securely If gasoline is spilled wipe it off the engine and equip ment Move machine to another area Wait 5 minutes before starting the engine Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc j Allow machine to cool at least 5 minutes before storing co m Operation 1 Do not put hands or feet near rotating parts in the auger impeller housing or chute assembly Contact with the rotating parts can amputate hands and feet 2 The auger impeller control lever is a safety device Never bypass its operation Doing so makes the machine unsafe and may cause personal injury 3 The control levers must operate easily in both directions and automatically return to the disengaged position when released 4 Never operate with a missing or damaged chute assembly Keep all safety devices in place and working 5 Never run an engine indoors or in a poorly ventilated area
55. and Three Way Catalyst TWC if so equipped Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the per sonal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED IT S WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine Setting Up Your Snow Thrower NOTE References to right or left side of the snow thrower are deter mined from behind the unit in the operating position NOTE This Operator s Manual covers several models handle panels lights and chute cranks are some features that may vary by model Not all features refer enced in this manual are applicable to all snow thrower models NOTE Two replace ment auger shear pins are included with this manual or stowed in the plastic handle panel Refer to Augers in the Maintainance Section for more information regarding shear pin replacement IMPORTANT The snow thrower is shipped with oil and WITHOUT GASOLINE After assembly refer to separate engine manual for proper fuel and engine oil recommendations 1 Observe the low
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57. ating in reverse Preparation Thoroughly inspect the area where the equipment is to be used Remove all doormats newspapers sleds boards wires and other foreign objects which could be tripped over or thrown by the auger impeller Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Do not operate without wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces Use a grounded three wire extension cord and receptacle for all units with electric start engines Adjust collector housing height to clear gravel or crushed rock surfaces Disengage all control levers before starting the engine Never attempt to make any adjustments while engine is running except where specifically recommended in the operator s manual Let engine and machine adjust to outdoor temperature before starting to clear snow To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only
58. be adjusted For close snow removal place skid shoes in the low position Use middle or high position when area to be cleared is uneven 3 Adjust skid shoes by loosening the four lock nuts and carriage bolts and moving skid shoes to desired position See Figure 16A or 16B Make certain the entire bottom surface of skid shoes are against the ground to avoid uneven wear on the skid shoes Tighten nuts and bolts securely NOTE Some models are equipped with reversible skid shoes and may be turned over to increase their lifespan See Figure 16B Auger Control To adjust the auger control refer to page 13 15 Figure 16A Standard Skid Shoe XX Figure 16B Reversible Skid Shoe Making Adjustments IMPORTANT It is not recommended that you operate this snow thrower on gravel as loose gravel can be easily picked up and thrown by the auger Causing personal injury or damage to the snow thrower If for some reason you have to operate the snow thrower on gravel keep the skid shoe in the highest position for maximum clearance between the ground and the shave plate Maintaining Your Snow Thrower WARNING Always stop engine disconnect spark plug and ground against engine before cleaning lubricating or performing any kind of maintenance or adjustment on your machine IMPORTANT Avoid oil spillage on rubber friction wheel and aluminum drive plat
59. ble 39 746 0605 Cable Barrel Holder Support de la c ble 40 790 00203 Shift Lever Levier de changement de la vitesse 42 736 0463 Flat Washer 25 x 63 x 050 Rondelle plate 0 25 x 0 63 x 0 05 41 790 00140 Panel Support Support de panneau de bord 43 710 0449 Carriage Bolt 5 16 18 x 2 25 Boulon ordinaire 5 16 18 x 2 25 44 747 04263 Chute Crank Eye Bolt Special Boulon a oeil sp cial 45 720 0201A Knob 1 0 x 3 2 Bouton 1 0 x 3 20 46 726 0100 Push Nut 3 8 Rod Ecrou pour tige de 3 8 po 47 735 0234 Grommet Grummet 48 684 04104 Chute Crank Assembly Manivelle de la goulotte 49 736 0185 Flat Washer 406 I D x 75 O D Rondelle plate 0 406 DI x 0 75 DE 51 749 04142 Upper Handle LH Goulotte sup rieur CG 51 749 04191 Upper Handle LH Heated Grips Guidon sup rieur CG poign e chauff e 52 749 04141 Upper Handle RH Guidon sup rieur CD 52 749 04190 Upper Handle RH Heated Grips Guidon sup rieur CD poign e chauff e 53 720 04065 Handle Knob Assembly Bouton 54 736 0451 Saddle Wash 320 ID x 937 OD Rondelle sell 0 320 DI x 0 937 DE 55 710 1260A Hex Wash HD Lo Tap Scr 5 16 x 75 Vis taraud e 5 16 x 0 75 56 749 04138 Lower Handle Guidon inf rieur 57 716 04036 E Ring Bague en E 58 725 0157 Cable Tie Attache cable 59 731 04913 Steering Control Commande d orientation 60 738 04126 Pin 3 16 Goupille 3 16 65 716 04046 E Ring 0 76 Bague en E 0 076 66 631 04181 Handle Panel Ass y Troy Bilt Panneau Troy Bilt 29 31A 6006 7 15 05 2 Way
60. components and replace with original equipment manufacturer s OEM parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety 6 Check controls periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operator s manual for instructions 7 Maintain or replace safety and instruction labels as neces sary 8 Observe proper disposal laws and regulations for gas oil etc to protect the environment 9 Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller 10 Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc 11 Always refer to the operators manual for proper instructions on off season storage Do not modify engine To avoid serious injury or death do not modify engine in any way Tampering with the governor setting can lead to a runaway engine and cause it to operate at unsafe speeds Never tamper with factory setting of engine governor Notice regarding Emissions Engines which are certified to comply with California and federal EPA emission regulations for SORE Small Off Road Equipment are certified to operate on regular unleaded gasoline and may include the following emission control systems Engine Modifica tion EM
61. de graissage en option 65 790 00091 Reversible Slide Shoe Patin r versible 66 790 00181 Drift Cutter Optional Virole de r glage en option 31A 6002 7 12 05 27 Num ro de mod le o 5 2 o Styles H K L P8Q 31AE6GKF500 With heated grips only Avec poign es chauff es seulement 28 REF PART NO NO N DE N DE R F PI CE DESCRIPTION DESCRIPTION 1 631 04180 Handle Panel Ass y Yellow Panneau jaune 1 631 04185 Handle Panel Ass y Black Panneau noir 1 631 04183 Handle Panel Ass y Black w Chute Control Panneau noir avec comm de la goulotte 2 631 04133 LH Clutch Lock Handle Ass y Poign e d embrayage CG 3 631 04134A RH Clutch Lock Handle Ass y Poign e d embrayage CD 4 684 04105A Engagement Handle Assembly LH Poign e d entrainement CG 5 684 04106A Engagement Handle Assembly RH Poign e d entrainement CD 6 710 04326 Screw 8 16 x 50 Vis no 8 16 x 0 50 7 710 04354 Screw 1 4 20 x 375 Vis 1 4 20 x 0 375 8 710 0837 Oval HD C Sunk Scr 10 x 5 8 Vis t te goutte de suif n 10 x 5 8 9 710 1026 Hex TT Tap Scr 1 4 20 x 1 75 Vis taraud e 1 4 20 x 1 75 10 710 1233 Oval C Sunk Hd Screw 10 24 x 1 375 Vis 10 24 x 1 375 11 711 04287 Pivot Rod Tige de pivot 12 710 0224 Screw 10 16 x 50 Vis no 10 16 x 0 50 13 712 0693 Hex Nut crou six pans 14 712 04064 Hex L Flanged Nut 1 4 20 Gr F Nylon Contre crou embase 1 4 20 Qual F n
62. e Do not overfill the gear case Damage to the seals could result WARNING Always wear safety glasses during operation or while performing any adjustments or repairs Engine Refer to the separate engine manual packed with your unit for all engine maintenance Lubrication Gear Hex Shaft Once a season lubricate the hex shaft with a penetrat ing oil but not grease Refer to Figure 17 Wheels At least once a season remove both wheels Clean and coat the axles with a multipurpose automotive grease before reinstalling wheels Auger Shaft At least once a season remove the shear pins on auger shaft Spray lubricant inside shaft around the spacers Also lubricate the flange bearings found at either end of the shaft See Figure 24 Gear Case The auger gear case has been filled with grease at the factory If disassembled for any reason lubricate with two ounces of grease Part Number 737 0168 Before reassembling remove old sealant and apply new sealant NOTE Do not overfill the gear case Damage to the seals could result Be sure the vent plug is free of grease in order to relieve pressure Drive Mechanism Remove rear cover Oil any chains sprockets gears bearings shafts and shifting mechanism at least once a season Use engine oil or a spray lubricant Avoid getting oil on rubber friction wheel and aluminum drive plate Engine Refer to the separate engine manual packed with your unit for a
63. e your snow thrower s electric starter Gas amp Oil Fill Up Service the engine with gasoline and oil as instructed in the separate engine manual packed with your unit Read instructions carefully Starting The Engine 1 Attach spark plug wire to spark plug Make certain the metal loop on the end of the spark plug wire inside the rubber boot is fastened securely over the metal tip on the spark plug 2 Make certain both the auger control and drive control are in the disengaged released position 3 Move throttle control up to FAST position Insert ignition key into slot Make sure it snaps into place Do not attempt to turn the key NOTE The engine cannot start unless the key is inserted into ignition switch Electric Starter 1 Determine that your home s wiring is a three wire grounded system Ask a licensed electrician if you are not certain WARNING The optional electric starter is equipped with a grounded three wire power cord and plug and is designed to operate on 120 volt AC household current It must be used with a properly grounded three prong receptacle at all times to avoid the possibility of electric shock Follow all instructions carefully prior to operating the electric starter If you have a grounded three prong receptacle proceed as follows 1 Plug the extension cord into the outlet located on the engine s surface Plug the other end of extension cord into a three prong 120 volt grounded
64. e of purchase MTD PRODUCTS LIMITED will replace the defective battery for the original purchaser for a cost of one half 72 of the current retail price of the battery in effect at the date of return How to Obtain Service Warranty service is available with proof of purchase through your local MTD Authorized Service Dealer If you do not know the dealer in your area please write to the Service Depart ment of MTD PRODUCTS LIMITED PO BOX 1386 KITCHENER ONTARIO N2G 4J1 The return of a complete unit will not be accepted by the factory unless prior written permission has been extended by MTD PRODUCTS LIMITED Other Warranties All other warranties express or implied including any implied warranty of merchant ability is limited in its duration to that set forth in this express limited warranty The provisions as set forth in this warranty provide the sole and exclusive remedy of MTD PRODUCTS LIMITED obligations arising from the sale of its products MTD PRODUCTS LIMITED will not be liable for incidental or consequential loss or damage 22 Tire Rim Axle Essieu Model Wheel Assembly Mod le Ensemble de roue Description Description Roue Jante 31AH5GLG 31AH5KLH 634 04145 634 04146 16 x 4 8 x 8 LH X Trac 16 x 4 8 x 8 RH X Trac 734 2038 734 2038 634 04173 634 04173 7738 04180 31AH6GLF 31AH6KLG 31AH6GLN 634 04145 634 04146 16 x 4 8 x 8 LH X Trac 16 x 4 8 x 8 RH X Trac 734 2038 734 2038 634 04173
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69. er area of the snow thrower to be sure both cables are aligned with roller guides before pivoting handle upward a Pull up and back on upper handle as shown in Figure 1 Align upper handle with the lower handle b Tighten hand knobs securing upper handle to lower handle D Remove wing nut and hex screw from chute control assembly and clevis pin and cotter pin from chute support bracket See Figure 2 Position the chute assembly forward facing over the chute base Place chute assembly onto chute base and secure chute control assembly to chute support bracket with clevis pin and cotter pin removed earlier See Figure 3 Figure 3 4 Finish securing chute control assembly to chute support bracket with wing nut and hex screw removed earlier See Figure 4 Setting Up Your Snow Thrower Figure 4 l CAUTION Prior to operating your snow thrower refer to Auger Control Test on page 13 Read and follow all instructions care fully and perform all adjustments to verify your unit is operating safely and properly 5 Check that all cables are properly routed through the cable guide on top of the engine See Figure 5 The extension cord is fastened with a cable tie to the rear of the auger housing for shipping purposes Cut the cable tie and remove it before operating the snow thrower CAUTION Prior to operating your snow thrower refer to Auger Control Test on page 13 Read and follow all instructi
70. ew 25 x 50 10 24 Vis a paulement 0 25 x 0 50 10 24 19 741 0475 Plastic Bushing 380 ID Manchon en plastique de 0 38 po de D I 20 749 04155 Chute Support Tube Tuyau de support de la goulotte 21 784 5594 Cable Bracket Chute Tilt Support de c ble 22 712 04064 Hex L Flanged Nut 1 4 20 Gr F Nylon Contre crou embase 1 4 20 Qual F nylon 23 784 5647 Chute Crank Brkt Support du bras de goulotte d ejection 24 790 00131 Bracket Chute Control Support Commande de la goulotte 25 736 0159 Flat Washer 349 ID x 879 OD x 063 Rondelle plate 0 349 DI x 0 879 DE x 0 063 26 684 04162 Support Bracket Support 27 710 04187 Hi Lo Screw 1 4 15 x 50 Vis 1 4 15 x 0 50 28 710 0606 Hex Hd Cap Screw 1 4 20 x 1 5 Gr 5 Vis t te hex 1 4 20 x 1 5 Qual 5 29 710 0627 Hex Hd Cap Screw 5 16 24 x 75 Vis t te hex 5 16 24 x 0 75 30 736 0463 Flat Washer 25 ID x 63 OD x 0515 Rondelle plate 0 25 DI x 0 63 x 0 0515 30 31A 6004 7 14 05 ce lejuepiooe no Jaipur 1N0 lu ejed ejqesuodseu sed 1seu 09 11 4 SLONGOHd ALN sinpoud sas ap gj ap 1UElno p AILIN SLONGOHd ALN suonefijgo sejnas se 149 0 enuereb suep s jndys suonipuoo s 7 souudxe souuij anuelreb ej suep sojndns inp L g uojuij as epueyorew ojjenb seve senuBLeb saj sudwoo A sejove no segwudxe senuele6 seine sa sanoj sonuelef sonny GFILINM SLONGOHYJ ALN lqele id 911 09 uonesuon
71. ferent 26 REF PART NO NO N DE N DE R F PI CE DESCRIPTION DESCRIPTION 1 731 2643 Clean Out Tool Outil de d gagement de la goulotte 2 684 04057 Impeller Ass y 12 po Ventilateur 3 710 0347 Hex Screw 3 8 16 x 1 75 Vis t te hex 3 8 16 x 1 75 4 710 0451 Carriage Bolt 5 16 18 x 75 Gr 1 Boulon ordinaire 5 16 18 x 0 75 Qual 1 5 710 0703 Carriage Screw 1 4 20 x 75 Gr 5 Boulon ordinaire 1 4 20 x 0 75 Qual 5 6 710 0604A Hex Wash HD AB Tap Scr 5 16 18 x 625 Vis taraud e 5 16 x 0 625 7 712 04063 Flange Locknut 5 16 18 Gr F Nylon Contre crou embase 5 16 18 Qual F nylon 8 712 04064 Hex L Flanged Nut 1 4 20 Gr F Nylon Contre crou embase 1 4 20 Qual F nylon 9 712 04065 Hex L Flanged Nut 3 8 16 Gr F Nylon Contre ecrou embase 3 8 16 Qual F nylon 10 714 0149B Internal Cotter Pin Goupille fendue interne 11 731 04871 Spacer 1 25 x 75 x 3 16 Lg Entretoise 1 25 x 0 75 x 3 16 po de lg 12 726 04012 Push on Nut 25 dia Ecrou pousser 0 25 diam 13 731 04705 Chute Adapter Adaptateur de goulotte d jection 14 732 0611 Extension Spring Ressort d extension 15 736 0174 VVave VVasher 660 ID x 88 OD x 010 Rondelle ondulee 0 660 DI x 0 88 DE x 0 010 16 731 02625 Cleanout Tool Mount Montage de la outil de degagement de la goulotte 17 738 0143 Shld Ser 500 Dia x 335 Lg Vis paulement dia 0 500 po x 0 335 po de lg 18 738 0281 Shoulder Scr 625 Dia x 170 Vis
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74. left NOTE Operate the snow thrower in open areas until you are familiar with these controls Ignition Key The ignition key must be inserted and snapped in place in order for the engine to start Remove the ignition key to prevent unauthorized use of equipment Do NOT attempt to turn the key Clean Out Tool WARNING Never use your hands to clear a clogged chute assembly Shut off engine and remain behind handles until all moving parts have stopped before unclogging 1 Release both the auger control and the drive auger control lock 2 Stop the engine by moving the throttle to the stop position 3 Remove the clean out tool from the mounting clip 4 Use the shovel shaped end of the clean out tool to remove any snow and ice in the chute assembly 5 Re fasten the clean out tool to the mounting clip on the rear of the auger housing and restart engine 6 While standing in the operator s position behind the snow thrower engage the auger control for a few seconds to clear any remaining snow or ice from the chute assembly before continuing to clear snow Heated Handles Switch If Equipped This switch is located on the right side of the snow thrower dash panel To activate the heated handles toggle the switch to the right to generate heat within the handle grips Toggle the switch to the left to the OFF position after using the snow thrower NOTE The heated handles grips are a compliment to not a substitute for proper
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76. lf and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the wamings and instructions in this manual and on the machine Training Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper instruction Thrown objects can cause serious personal injury Plan your snow throwing pattern to avoid discharge of material toward roads bystanders and the like Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Exercise caution to avoid slipping or falling especially when oper
77. ll engine lubrication instructions Drive Auger Control Lock The cam on the ends of the control rods which interlock the drive and auger controls must be lubricated at least once a season or every 25 hours of operation using a multi purpose automotive grease The cam can be accessed beneath handle panel Shave Plate and Skid Shoes The shave plate and skid shoes on the bottom of the snow thrower are subject to wear They should be checked periodically and replaced when necessary To remove skid shoes 1 Remove the four carriage bolts and hex flange nuts which secure them to the snow thrower 2 Reassemble new skid shoes with the four carriage bolts two on each side and hex flange nuts Refer to Figures 18A or 18B Figure 17 Figure 18A Standard Skid Shoe Figure 18B Reversible Skid Shoe To remove shave plate 1 Remove the carriage bolts and hex nuts which attach it and the skid shoes to the snow thrower housing 2 Reassemble new shave plate making sure heads of carriage bolts are to the inside of housing Tighten securely 77777T o 16 Figure 19 Figure 20 Figure 21 Figure 22 Auger Belt Replacement To remove and replace your snow thrower s auger belt proceed as follows 1 Remove the plastic belt cover on the front of the engine by removing the
78. nder the gas cap 4 Slip the drive belt off the pulley and between friction Carefully pivot the snow thrower up and forward so wheel and friction wheel disc that it rests on the auger housing e Remove and replace belt in the reverse order Figure 25 Figure 27 Figure 26 Figure 28 18 Figure 29 Figure 30 Friction Wheel Removal If the snow thrower fails to drive with the drive control engaged and performing the drive control cable adjust ment on page 12 fails to correct the problem the friction wheel may need to be replaced Follow the instructions below Examine the friction wheel for signs of wear or cracking and replace if necessary e Place the shift lever in third Forward F3 position Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap e Carefully pivot the snow thrower up and forward so that it rests on the auger housing 1 a Remove the frame cover from the underside of the snow thrower by removing four self tapping screws which secure it b Remove the right hand wheel by removing the screw and cupped washer which secure it to the axle 2 Carefully remove the hex nut and washer which secures the hex shaft to the snow thrower frame and lightly tap the shaft s end to dislodge the ball bearing from the right side of the frame 3 Carefully position the hex shaft downward and to the left before carefully sliding the friction wheel assembly off the
79. ngine during warm weather deteriorates and will cause serious starting problems Do not drain carburetor if using fuel stabilizer Never use engine or carburetor cleaning products in the fuel tank or permanent damage may occur 20 Engine fails to start Engine runs erratic Engine overheats Excessive Vibration Loss of power Unit fails to propel itself Unit fails to discharge snow 1 Choke not in ON position 2 Spark plug wire disconnected 3 Fuel tank empty or stale fuel 4 Engine not primed 5 Faulty spark plug 6 Blocked fuel line 7 Safety key not in ignition on engine 8 Fuel shut ff valve closed If Equipped 1 Unit running on CHOKE 2 Blocked fuel line or stale fuel 3 Water or dirt in fuel system 4 Carburetor out of adjustment Clean adjust gap or replace Clean fuel line Drain fuel tank Refill with Contact Service Center Move choke to ON position Connect wire to spark plug Fill tank with clean fresh gasoline Prime engine as instructed in Operating Your Snow Thrower Trouble Shooting Insert key fully into the switch Open fuel shut off valve Move choke lever to OFF position Clean fuel line fill tank with clean fresh gasoline NOTE This section addresses minor service issues For further details contact customer assistance fresh fuel 1 Carburetor not adjusted properly 1 Contact Service Center
80. nnot be achieved refer to the figure to the left and adjust the shift cable as follows 1 Place the shift lever in the fastest forward speed position 2 Loosen the hex nut on the shift cable index bracket See Figure 13 3 Pivot the bracket downward to take up slack in the cable 4 Retighten the hex nut 5 Check for correct adjustment before operating the snow thrower Chute Control Once a season or every 25 hours of operation whichever is earlier check whether the four way chute control cables have slackened If the chute does not rotate fully or its pitch cannot be moved up or down the chute control cables will have to be adjusted To adjust these cables proceed as follows 1 To tighten cable loosen the top nut and tighten the bottom nut on the cable 2 Adjust equally on both sides by working on both cables See Figure 14 Drive Control amp Shift Lever When the drive control is released and in the disengaged up position the cable should have very little slack It should NOT be tight Check the adjustment of the drive control as follows 1 With the drive control released push the snow thrower gently forward The unit should roll freely 2 Engage the drive control and gently attempt to push the snow thrower forward The wheels should not turn The unit should not roll freely 3 With the drive control released move the shift lever back and forth between the R2 position and the F6 po
81. ntil all moving parts have stopped before using the clean out tool to clear the chute assembly Safety Labels WARNING This symbol points out important safety instructions which if not followed could endanger the per sonal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you see this symbol HEED ITS WARNING Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine WARNING Engine Exhaust some of its constituents and certain vehicle compo nents contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death Safe Operation Practices WARNING This symbol points out important safety instructions which if not followed could endanger the per sonal safety and or property of yourse
82. ntrainement sans ensemble de la roue frottement 42A 711 04416 Hex Drive Shaft 500 Arbre d entrainement 500 42B 618 04284 Planetary Carrier Ass y Porte roue 42C 717 1209A Gear 12T Engrenage 12 dents 42D 736 0502 Flat Washer 58 x 1 12 x 02 Rondelle plate 0 58 x 1 12 x 0 02 42E 736 0336 Flat Washer 5 8 ID x 1 0 OD Rondelle plate 5 8 DI x 1 0 DE 42F 717 1210A Gear 18T Engrenage 18 dents 42G 618 04285 Ring Planetary Gear Ass y 500 Ensemble de l engrenage 500 42H 716 0194 Retaining Ring 1 56 diam Bague de retenue 1 56 diam 43 684 04159 Friction Wheel Assembly Ensemble de la roue de frottement 43A 735 04054 Friction Wheel Rubber Roue du friction en caoutchouc 43B 790 00174 Friction Plate Plaque du friction 44 716 0136 Retainer Ring Bague de retenue 45 726 0221 Cap Speed Nut 1 4 Rod Chapeau a enfoncer 46 790 00183 Wheel Drive Frame Chassis de l entrainement de roue 47 756 04109 Auger Pulley Poulie de la tari re 48 736 0505 Flat Washer 34 x 1 50 x 150 Rondelle plate 0 34 x 1 50 x 0 150 49 710 1245B Hex Bolt 5 16 24 x 0 875 Boulon hex 5 16 24 x 0 875 50 736 0119 L Wash 5 16 ID Rondelle frein 5 16 DI 51 790 00230 Bearing Sleeve Roulement 52 741 0919 Ball Bearing 20 x 47 x 14 6204 DS Roulement billes 20 x 47 x 14 6204 DS 53 750 04571 Spacer Entretoise 54 732 04308A Torsion Spring 850 ID x 354 Lg Ressort de torsion 0 850 DI x 0 354 po de Ig 55 710 0672 Hex HD Cap Scr 5 16 24 x 1 25 Lg Vis t te hexagonal 5 16 24 x 1 25 po de Ig 56 75
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84. ons carefully and perform all adjustments to verify your snow thrower is operating safely and properly Shear Pin Storage optional An area for convenient shear pin storage is located under the plastic dash panel See Figure 6 Figure 6 Setting Up Your Snow Thrower WARNING Never use your hands to clean snow and ice from the chute assembly or auger housing IMPORTANT Under any circum stance do not exceed manufacturer s recom mended psi Equal tire pressure should be maintained at all times Excessive pressure when seating beads may cause tire rim assembly to burst with force sufficient to cause serious injury Refer to sidewall of tire for recommended pressure Drift Cutters If Equipped Drift cutters should be used when operating the snow thrower in heavy drift conditions e On models so equipped drift cutters are assembled to the auger housing inverted See Figure 7 Remove the carriage bolts by unihreading the hex nuts which secure them and reinstall the drift cutters facing forward before operating the snow thrower Refer to Figure 8 Secure to the auger housing with carriage bolts and hex nuts previously removed See Figure 9 If your unit is not equipped with drift cutters you may contact Customer Support as instructed on page 2 for information regarding price and availability Snow Thrower Model Drift Cutter Kit All models OEM 390 679 Figure
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86. our unit Shift Lever The shift lever is located on the right side of the handle panel Place the shift lever into any of eight positions to control the direction of travel and ground speed Forward Your snow thrower has six forward F speeds with position number one 1 being the slowest speed Reverse Your snow thrower has two reverse R speeds with position number one 1 being the slower speed m co 42 R1 R2 rat Clean Out Tool Drive Control Shift Lever Four Wa Chute Control Engine Controls Recoil Starter Handle Electric Starter Outlet Primer Ignition Key Control ure 11 Choke Control The choke control is found on the rear of the engine and is activated by rotating the knob clockwise Activating the choke control closes the choke plate on the carburetor and aids in starting the engine Throttle Control The throttle control is located on the engine It regulates the speed of the engine and will shut off the engine when pushed down completely Primer Depressing the primer forces fuel directly into the engine s carburetor to aid in cold weather starting Oil Fill Engine oil level can be checked and oil added through the oil fill DUT 10 Auger Control AUGER CONTROL ZA Q The auger control is located on the left handle Squeeze the control grip agains
87. ove release to stop Do not shift speeds while the drive is engaged NOTE This same lever also locks auger control so you can turn the chute control without interrupting the snow throwing process 3 Release the auger control the interlock mechanism should keep the auger control engaged until the drive control is released 4 Release the drive control to stop both the augers and the wheel drive To stop the auger both levers must be released Auger Control Test Perform the following test before operating your snow thrower for the first time and at the start of each winter Check the adjustment of the auger control as follows 1 When the auger control is released and in the disengaged up position the cable should have very little slack It should NOT be tight 2 In a well ventilated area start the snow thrower engine as instructed on the previous page Make sure the throttle is set in the FAST position 3 While standing in the operator s position behind the snow thrower engage the auger 4 Allow the auger to remain engaged for approximately ten 10 seconds before releasing the auger control Repeat this several times 5 With the throttle control in the FAST rabbit position and the auger control in the disengaged up position walk to the front of the machine 6 Confirm that the auger has completely stopped rotating and shows NO signs of motion If the auger shows ANY signs of rotating immedia
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91. rated and maintained in accordance with the owner s instructions furnished with the unit and which have not been subject to misuse abuse commercial use neglect accident improper maintenance or alteration Normal wear parts or components thereof are subject to special terms as noted below in the NO FAULT Ninety Day Consumer Warranty clause The engine starter motor or component parts thereof carry separate warranties from their manufacturers Please refer to the applicable manufacturer s warranty policy for these items NO FAULT Ninety Day Consumer Warranty on Normal Wear Parts All normal wear part failures will be covered on this product for a period of 90 days regardless of cause After 90 days but within the two year warranty period normal wear part failures will be covered if caused by defects in material or workmanship of other component parts Normal wear parts are defined as batteries belts blades blade adaptors grass bags rider deck wheels seats tires and clutch parts friction wheels Full Ninety Day Warranty on Battery For ninety 90 days from the date of retail purchase if any battery included with this unit proves defective in material or workmanship and our testing determines the battery will not hold a charge MTD PRODUCTS LIMITED will replace the battery at no charge to the original pur chaser Additional Limited Thirty Day Warranty on Battery After ninety 90 days but within one hundred twenty 120 days from the dat
92. shaft NOTE If you re replacing the friction wheel assembly as a whole discard the worn part and slide the new part onto the hex shaft Follow the steps above in reverse order to reassemble components If you re disassembling the friction wheel and replacing only the rubber ring proceed as follows 4 Remove the four screws which secure the friction wheel s side plates together Remove the rubber ring from between the plates Reassemble the side plates with a new rubber ring e Slide the friction wheel assembly back onto the hex shaft and follow the steps above in reverse order to reassemble components Figure 31 Figure 32 19 Maintaining Your Snow Thrower When reassembling the friction wheel as sembly tighten each screw only one rota tion before turning the wheel clockwise and proceeding with the next screw Repeat this process several times to ensure the plates are secured with equal force IMPORTANT NEVER replace the auger shear pins with standard pins Any damage to the auger gearbox or other com ponents as a result of doing so will NOT be covered by your snow thrower s warranty Observe the following when preparing your snow thrower for off season storage Drain fuel into an approved container outdoors away from any open flame Allow engine to cool Extinguish cigarettes cigars pipes and other sources of ignition prior to draining fuel Fuel left in engine during warm
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94. sition several times There should be no resistance in the shift lever 4 If any of the above tests failed the drive cable is in need of adjustment Proceed as follows 5 Loosen the lower hex nut on the drive cable bracket See Figure 15 6 Position the bracket upward to provide more slack or downward to increase cable tension 7 Retighten the lower hex nut You can also check the adjustment as follows 1 With the snow thrower tipped forward be certain to drain gasoline or place plastic film under the gas cap if the snow thrower has already been operated remove the frame cover underneath the snow thrower by removing the self tapping screws Refer to Figure 20 on page 17 14 With the drive control released there must be 1 8 clearance between the friction wheel and the drive pulley in all positions of the shift lever With the drive control engaged the friction wheel must contact the drive pulley Refer to Figure 28 on page 18 adjustment is necessary loosen the lower hex nut on the drive cable index bracket and pivot the bracket upward or downward as necessary Refer to Figure 15 Tighten the lower hex nut to secure the bracket when correct adjustment is reached Reassemble the frame cover and tum the unit back to its operating position NOTE lf you placed plastic under the gas cap be certain to remove it now Skid Shoes The space between this shave plate and the ground can
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96. t the handle to engage the augers and start snow throwing action Release to stop Drive Control Auger Control Lock 7 za 0 The drive control is located on the right handle Squeeze the control grip against the handle to engage the wheel drive Release to stop The drive control also locks the auger control so you can operate the chute directional control without interrupting the snow throwing process If the auger control is en gaged simultaneously with the drive control the operator can release the auger control on the left handle and the augers will remain engaged Release both controls to stop the augers and wheel drive IMPORTANT Always release the drive control before changing speeds Four Way Chute ControlTM A CHUTE DIRECTIONAL CONTROL 5 CHUTE A DOWN PUSH BUTTON e CHUTE ROTATE PUSH BUTTON ROTATE KI CHUTE ROTATE lt q LEFT A The chute directional control is located on the left side of the dash panel 11 e To change the direction in which snow is thrown squeeze the button on the joy stick and pivot the joy stick to the right or to the left To change the angle distance which snow is thrown pivot the joy stick forward or backward Wheel Steering Controls The left and right wheel steering controls are located on the underside of the handles Squeeze the right control to turn right squeeze the left control to turn
97. tely return to the operator s position and shut off the engine Wait for ALL moving parts to stop before re adjusting the auger control 7 To readjust the control cable loosen the upper hex nut on the auger cable bracket 8 Position the bracket upward to provide more slack or downward to increase cable tension See Figure 12 9 Retighten the upper hex nut 10 Repeat Auger Control Test to verify proper adjustment has been achieved Figure 12 13 WARNING Never use your hands to clean snow and ice from the chute assembly or auger housing The muffler engine and surrounding areas become hot and can cause a burn Do not touch When selecting a Drive Speed use the slower speeds until you are comfortable and familiar with the operation of the snow thrower NEVER reposition the shift lever change speeds or direction of travel without first releasing the drive control and bringing the snow thrower to a complete stop Doing so will result in premature wear to the snow thrower s drive system Making Adjustments A WARNING Read understand and follow all instruc tions and warnings on the machine and in this manual before operating Never attempt to make any adjust ments while the engine is running except where speci fied in operator s manual Figure 13 Figure 14 Figure 15 Shift Cable If the full range of speeds forward and reverse ca
98. und the drive control and auger control Also engage and release both controls several times 12 NOTE Keep the key in a safe place The engine cannot start without the ignition key Recoil Starter 1 With engine running pull starter rope with a rapid continuous full arm stroke three or four times Pulling the starter rope will produce a loud clattering sound which is not harmful to engine 2 Move throttle control to STOP position 3 Remove the ignition key Do not turn key to prevent unauthorized use of equipment NOTE Keep the key in a safe place The engine cannot start without the ignition key 4 Wipe all snow and moisture from the area around the engine as well as the area in and around the drive control and auger control Also engage and release both controls several times To Engage Drive 1 With the engine running near top speed move shift lever to one of six FORWARD positions or two REVERSE positions Select a speed appropriate for the snow conditions that exist 2 Squeeze drive control against the right handle and the snow thrower will move Release it and the drive motion will stop 3 To turn the unit left or right squeeze the respective wheel steering control See Figure 11 To Engage Augers 1 To engage augers and start snow throwing squeeze the left hand auger control against the left handle Release to stop augers 2 While the auger control is engaged squeeze the drive control to m
99. ylon 15 712 04081A Hex Shoulder Nut 1 4 20 crou 1 4 20 16 714 0104 Int Cotter Pin 072 x 1 13 Lg Goupille fendue int 0 072 x 1 13 po de Ig 17 716 0398 Lock Ring Toggle Switch Bague commutateur a culbuteur 18 720 0274 Grip Poign e 19 720 04039 Shift Knob Bouton 19 720 04045 Shift Knob Yellow Bouton jaune 20 725 04213 Lamp 1295 Ampoulle n 1295 21 725 04214 Wire Harness Faisceau de fil 22 725 04216A Heated Grip Wire Harness Faisceau de fil poign e chauff e 23 725 1649 Socket Douille 24 725 1756 Toggle Switch Single Throw Commutateur culbuteur 25 725 1757 Heated Grip Poign e chauff e 26 726 0470 Cable Tie 19 x 8 39 Attache c ble 19 x 8 39 po 27 731 04894B Lock Plate Palastre de serrure 28 731 04896A Clutch Lock Cam Came 29 732 0193 Compression Spring 38 ID x 88 Lg Ressort de compression 0 38 DI x 0 88 po de lg 30 732 04219 Spring Clutch Lock Ressort Verrou d embrayage 31 732 04238 Torsion Spring 8156 x 3038 Ressort de torsion 0 8156 x 0 3038 32 735 0199A Rubber Bumper Pare chocs en caoutchouc 33 736 0226 Flat Washer 469 ID x 88 OD x 063 Rondelle plate 0 469 DI x 0 88 DE x 0 063 34 736 0262 Flat Washer 38 ID x 87 OD x 09 Rondelle plate 0 38 DI x 0 87 DE x 0 09 35 738 04122 Shoulder Screw 1 4 20 x 1 345 Vis paulement 1 4 20 x 1 345 36 738 04125 Shoulder Screw 374 Dia x 1 05 Lg Vis paulement 0 374 dia x 1 05 po de lg 37 746 0778 Z Fitting Extr mit en Z 38 746 04227 Selector Speed Cable C

Troy-Bilt Two-Stage Snow Thrower User's Manual

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