Toastmaster Range TRE36D User's Manual
Contents
1. 25 MODEL DESIGNATION TOP ARRANGEMENT Q trener STAR SEC 1 SEC 2 SEC 3 TOP SECTION WIRE DIAGRAMS RT36A T A A 2000 9 HEAT SWITCH RT36B T B B B 3000 ue 1 4 PILOT LAMP 5 CIRCUIT BREAKER B O TT 1557 RT36D T A A A 6 RT36ET a CP 4 M P n 7 p 234 234 od e roe P2 2 OVEN WIRING E NT o E ae A FE bd 2 4 Ld e A GRILL B HOT TOP C SPEED UNITS 5 2m DASHED LINES TO BE pM CONNECTED TO TERMINAL BLOCK IN FIELD AT INSTALLATION ae 5 ELECTRICAL CONNECTIONS2. TOP ARRANGEMENT 0 HEAT ELEMENT MODEL DESIGNATION scc 1 2 0 THERMOSTAT TOP SECTION WIRE DIAGRAMS 8 3 HEAT SWITCH c 2000 2 MOTOR RT36B T B B B 2000 97 2 5 PILOT LAMP RT36C T B B a d 6 CONTACTOR RT36D T A A A POWER SWITCH RT36E T 2 8 CIRCUIT BREAKER 9 SPEED UNIT 9 0 FUSE 6 G 234 234 102 3 9 4 5 96 E i DE 28 Oo Fykse 5 4 4 4 4 32 2 GRILL B HOT TOP C SPEED UNITS 34 DASHED LINES CONNECTED TO TERMINAL BLOCK _ IN FIELD AT INSTALLATION 30 ELECTRICAL CONNECTIONS 6 CONNECT WIRES POWER TERMINAL RANGE OVEN FROM RANGE TOP SUPPLY BLOCK TOP A al 38 TO OVEN TERMINAL eS BLOCK AS SHOWN THREE 3 il 35 AT RIGHT PHASE L2 1 5 2 6 L3 2 4 6 28 28 36 37 L1 L2 33 33 TERMINAL BLOCK OVEN W RANGE 208V 240V ELECTRICAL DATA B 7 MODEL LOADING KW THREE PHASE AMPS Toastmaster KW PER PHASE 208 VOLT 240 VOLT NUMBER tite uu uu
3. I TRE36C1 D1 TRE36C2 D2 TRE36C3 D3 Three 12 x 24 hot tops Two 12 x 24 hot tops One 36 24 griddle plate Two round hotplates C C 9 112020 TRE36C4 D4 Six round hotplates TRE36C5 D5 One 24 x 24 griddle plate Two round hotplates Range Top Configurations Hot Plates Round French Plates Griddle Plates 12 x 24 Hot Plates controlled by Round French Plates controlled by 36 x 24 or 24 x 24 grill plates controlled by high temperature thermostats 3 heat switch thermostats 0 F to 850 F 0 F to 750 F 0 F to 450 F Recommended Stock Pots amp Heavy Kettle one pans gad amal All heavy and light frying stockpots Not Recommended Frying of any kind Realy amo The below procedure is to be followed in situations when the circuit trips when unit is turned on Element DRY OUT to be done witha non GFCI circuit To dry out the hot plate setthe thermostat dial at 250 F and turn on the power switch Allow unit to cycle at least 15 minutes at this heat level Reset the thermostat to 350 F allowing the same time Continue doing this until you reach 850 F then allow the unit to maintain this temperature for a minimum of 4 hours More time may be required if the unit has to operate in a moist
4. 1 1 HANDLE DOOR TM CONVE i OUTSIDE DOOR Deren 2 s reNer ooorMANDLE 1 DOORSTOPASSVLM WARNE 1 wsie noor raner TRE36C CONVECTION OVEN CONTROLS ASSY Fames 1 Fames 1 com aroue ramma 1 raner rsmowroniseerus 1 49 1 ceaeovsoasroue 1 2 31601 01 PILOTLT250V6LEADBLK 2R 70701 25 1 KNOBDAMPERBLACKPLAN 27 30402 27 i STATADJ450DEG 48PILOT N2 70701 W64 1 KNOBASSY TMOVENTIMER N2 70701 W67 1 KNOB 4500 D PHANTOM N2 F6 138 W2 1 CONTROLSLIDE SPOTWELD EN 16 18 no 22 _ EN 25 _ INSULATION BACK CAN SIDE INSULATION 25 2H F6 255 2H F6 158 2 286258 1 INSULATION TOP FRONT 20 2 1624 TM 36 RANGE MANUAL 2M W1624 TM 36 RANGE MANUAL SEE DOOR PARTS LIST Model TRE36C CONVECTION OVEN MAIN ASSEMBLY Toastmaster IL2035 Rev 6 11 10 21 CONVECTION OVEN MOTOR FAN ASSEMBLY 3 4 snepxaneiooxsaes ste RUBBER GROWMET
5. 25 Deck Oven w Range 480 25 ian XGUDRU 27 Service on this or any of our other units must be performed by qualified personnel only Consult your Service Agent Directory You can call our toll free number 1 800 807 9054 or visit our website WWW STAR MFG COM for the service agent nearest you SPECIFICATIONS Range Convection Oven TRE36C1 TRE36C1M TRE36C2 TRE36C2M TRE36C3 TRE36C3M TRE36C4 TRE36C4M TRE36C5 TRE36C5M TRE36D1 TRE36D1M TRE36D2 TRE36D2M TRE36D3 TRE36D3M TRE36D4 TRE36D4M TRE36D5 TRE36D5M 480V 60Hz 21 21 6 0 36 3714 Range Deck Oven Weight 525 05 485 Ibs 525 05 430 Ibs 525 05 525 05 430 Ibs 495 Ibs 417 Ibs 2M W1624 TM 36 RANGE OP MANUAL 2M W1624 TM 36 RANGE MANUAL GENERAL INFORMATION This equipment is designed and sold for commercial use only by personnel trained and experienced in its operation and is not sold for consumer use in and around the home nor for use directly by the general public in food service locations Before using your new equipment read and understand all the instructions amp labels associated with the unit prior to putting it into operation Make sure all people associated with its use understand the units operation amp safety before the
6. Circuit Breaker Panel IL2028 2M W1624 TM 36 RANGE OP MANUAL 2M W1624 TM 36 RANGE MANUAL Initial Preheat Prior to putting any oven into full time operation at normal cooking temperatures it must be thoroughly dried out Moisture absorption in the closed spaces in the insulation and even inside the heating elements can cause future trouble if not properly treated To dry out the oven set the thermostat to 250 F and turn on the power switch Allow the unit to cycle at least 15 minutes at this heat level Reset the thermostat to 350 F allow the same time Reset the thermostat to 450 F and allow the unit to maintain the temperature for a minimum of 4 hours More time may be required if the unit has to operate in moist environment If the unit is out of use for three or more days a one hour preheat schedule should be used especially when exposed to high humidity and or cool temperatures NOTICE During the first few hours of operation you may notice a small amount of smoke coming from the oven and a faint odor from the smoke This is normal for a new range and will disappear after the first few hours of use 2 gt O 2 O gt 2 CAUTION ALWAYS KEEP THE AREA NEAR THE APPLIANGE FREE FROM COMBUSTIBLE MATERIALS CAUTION KEEP FLOOR IN FRONT OF EQUIPMENT CLEAN AND DRY IF SPILLS CLEAN IMMEDIATELY TO AVOID THE DANGER OF SLIPS OR FALLS General Operation The c
7. TEE 20302007 2C 20301 13 NUT HEX 1 4 20 PLTD ads n fame WSHR PUT se ocK SPL fam 74 B Jos mowenser 7 10 Gs manos 4 scrwsmeirexs m 22 Application ALL MODELS ALL MODELS ALL MODELS ALL MODELS 480V 208 240V DE gt gt tt 1 gt 2 gt 2 gt gt 1 gt jw 6 5 2 gt gt r olo iw UG gt 2 gt rri n tn gt gt r J m 2M W1624 TM 36 RANGE OP MANUAL gt 5 E o o lt LL 5 gt Model dO 39NVH 98 WL 2291 1 0 6 07 10 Rev IL2036 23
8. ELECTRIC RANGE MODEL TRE36C amp TRE36D Commerical amp Marine Applications Installation and Operation Instructions M W1624 Rev 11 2010 2 June TRE36D5 SAFETY SYMBOLS These symbols are intended to alert the user to the presence of important operating and maintenance instructions in the manual RETAIN THIS MANUAL FOR FUTURE REFERENCE NOTICE Using any part other than genuine Toastmaster factory supplied parts relieves the manufacturer of all liability Toastmaster reserves the right to change specifications and product design without notice Such revisions do not entitle the buyer to corresponding changes improvements additions or replacements for previously purchased equipment Due to periodic changes in designs methods procedures policies and regulations the specifications contained in this sheet are subject to change without notice While Toastmaster exercises good faith efforts to provide information that is accurate we are not responsible for errors or omissions in information provided or conclusions reached as result of using the specifications By using the information provided the user assumes all risks in connection with Such use MAINTENANCE AND REPAIRS Contact your local authorized service agent for service or required maintenance Please record the model number serial number voltage and purchase date i
9. 1 CONTROLSLIDEASSYML J S N21A36 42W1 1 DOORINSIDEPANELALTM o 0950121 1 BREAKERHOLDER 2M W1624 TM 36 RANGE OP MANUAL See Controls Parts List See Door Parts List TYNNYW dO 39NVH 95 2291 gt x 5 e ke We gt M 6 11 10 Rev IL2034 TRE36C 36 CONVECTION OVEN MAIN ASSY i ewe a gt 1 mra 1 NSULATIOW REAR FILER 1 I TRE36C CONVECTION OVEN DOOR ASSY 2A 3013164 SPACER DOOR amp DRAWER 2C 20103 06 SCRWSMPLT6X3 8PHL 2C 20109 13 SCRW MS SS 10 32X 5PH 2 20202 17 WSHR LOCK FOR 70601 27728 ez 2 2 rea 7 0 1 3 4 11090 09 11090 10 11090 11 SE 6 159 1 T Q9 50301 52 Q9 F6 132 2H F6 257 2H F 6 256 Q9 F 6 137 EN EN EH 1 INSULATION BOTTOM FRONT 1 BOTTOM FRONT CHANNEL EU ES EH za s 2 MARINE PAN LATCH ASSY DOOR STOP LH ARM amp BRACKET ASSY 2 HINGE NUT PLATE INSULATION LEFT FRONT INSULATION LEFT REAR ELMNT F6OVEN 208V 6KW 208V ELMNT F6OVEN 240V 6KW 240V ELMNT F6OVEN 480V 6KW 480V MARINE MARINE PLATE Pro _
10. TOL 1 L2 L3 Li L2 L3 2M 61105 W15 Rev RT36 T amp FCOFL T 6 6 10 0 5 0 21 6 48 3 692 625 419 599 542 HEAT ELEMENT s re MODEL DESIGNATION TOP ARRANGEMENT MOTOR SEC 1 SEC 2 SEC 3 PLOTLAMP RT36A T A A 6 CONTACTOR RT36B T B B B T POWER SWITCH RT36C T B B oe RT36D T A A A D nec OVEN WIRING RT36E T 6 TRANSFORMER 36E CIRCUIT BREAKER 91 gt y 2 5 gt Cao f Buc E og TO BREAKER TO BREAKER TO BREAKER DASHED LINES TO BE CONNECTED TO 2 CIRCUIT BREAKER A GRILL B HOT TOP C SPEED UNIT IN FIELD AT I I INSTALLATION 160 ELECTRICAL CONNECTIONS I PARE POWER RANGE oven amp 275 SUPPLY CONNECT TO wine TERMINAL NUT CONNECT WIRE FROM OVEN CIRCUIT BLOCK RANGE TOP TO OVEN BREAKER 7 rds mis uis _ CIRCUIT BREAKER 2 10 IG AS SHOWN AT RIGHT 3 1 E 2 PHASE 12 1 5 2 13 2 4 6 3 g i gt CONVECTION OVEN RANGE ELECTRICAL DATA D Hi LOADING AMPS THREE PHASE kW PER PHASE 480 VOLT TOTAL CAUTION CHECK OVEN FOR PROPER DIRECTION OF FAN ROTATION fs vn 0 CHANGE PHASING OF POWER IF NECESSARY TO CORRECT me Lt MOTOR Tt EE RE W RANGE 480 NS 2 61105 16 Rev 24
11. 1 5 2 13 2 4 6 Lt L2 13 Me TERMINAL BLOCK DECK OVEN W RANGE TOP 480V ELECTRICAL DATA LOADING m AMPS NUMBER KW PER PHASE 480 VOLT TOTAL Mg L2 L3 2M 61106 W11 Rev RT36 T DO36 T 6 0 10 0 5 0 21 0 199 289 27 1 26 Toastmaster Warranty Statement Toastmaster warrants equipment that it manufactures to be free from defects in material and workmanship Toastmaster s obligation is limited to repairing or replacing at Toastmaster s option without cost to the customer any part found to be defective as well as any labor or material expense required to replace the part Length of Warranty This warranty is effective for a period of 12 months from the date the equipment is placed in service Exceptions This warranty is valid only for the original end user owner operator of the equipment This warranty does not apply to normal maintenance functions including but not limited to improper operation installation or the use of an improper utility supply This warranty is valid only if the equipment is used in a commercial setting The equipment is designed and constructed for commercial use by trained professionals only Any use of the equipment in private or domestic applications immediately voids this warranty This warranty does not apply to any parts labor and material expenses for service that is not pre approved and performed by a T
12. 2 5 WIRES FROM RANGE POWER TERMINAL RANGE OVEN F TOP LOWER OVEN SUPPLY BLOCK TOF TERMINAL BLOCK AS SHOWN THREE 3 1 G AT RIGHT PHASE 12 75 2 ul L3 2 4 6 Li L2 L3 TERMINAL BLOCK ELECTRICAL DATA DECK OVEN W RANGE TOP 208V 240V MODEL LOADING m THREE PHASE AMPS N MBER KW PER PHASE 208 VOLT 240 VOLT oastmaster 1112 1213 12 L3 L1 L2 L3 RT36 T amp DO36 T 6 0 10 0 5 0 21 0 45 8 66 7 62 5 397 578 54 2 2M 61106 W02 Rev MODEL DESIGNATION ARGEN TOP SECTION WIRE DIAGRAMS HEAT ELEMENT SEC 1 5 2 SEC 3 2 THERMOSTAT 8 2000 8 3 HEAT SWITCH RT36B T B B 3000 2 4 PILOT LAMP RT36C T B B 77 i 5 CIRCUIT BREAKER RT36D T A A A 4 6 SPEED UNITS RT36E T gt 3 RT36F T B a 1 ER g 554 OVEN WIRING EN 2 1 11 O TO BREAKER TO BREAKER im 1111 iyi itt A GRILL B HOT TOP C SPEED UNITS 5 5 mg Imm DASHED LINES TO BE 1 u n CONNECTED TO CIRCUIT BREAKER E FELTET IN FIELD AT INSTALLATION ELECTRICAL CONNECTIONS gt RANGE OVEN POWER CONNECT TO 7 ia CONNECT WIRES FROM RANGE SUPPLY OVEN CIRCUIT BLOCK n P TOP CIRCUIT BREAKER 1 12 Le BREAKER AS SHOWN AT RIGHT THREE E 3 1 k 2 12
13. In no event shall Toastmaster be liable for a sum in excess of the purchase price of the equipment or for any prospective or lost profits of the end user is a registerd trademark of Toastmaster A Middleby Company All rights reserved 27 STAR INTERNATIONAL HOLDINGS INC COMPANY Star Holman Lang Wells Bloomfield Toastmaster 10 Sunnen Drive St Louis MO 63143 U S A 314 678 6303 www star mfg com
14. Three Phase NOTE 480V UNITS GET WIRED DIRECTLY INTO T THE CIRCUIT BREAKER IN THE OVEN REFER TO WIRING DIAGRAM Te Circuit Breaker Terminal Block 112025 ELECTRICAL SPECIFICATIONS Range Style Total kW w CONVECTION OVEN CLEANING KEEP WATER AND SOLUTIONS OUT OF CONTROLS NEVER SPRAY HOSE CONTROL CONSOLE ELECTRICAL CONNECTIONS ETC WARNING MOST CLEANERS ARE HARMFUL TO THE SKIN EYES MUCOUS MEMBRANES AND CLOTHING WEAR RUBBER GLOVES GOGGLES OR FACE SHIELD AND PROTECTIVE CLOTHING CAREFULLY READ THE WARNING AND FOLLOW THE DIRECTIONS ON THE LABEL OF THE CLEANER TO BE USED The range should be thoroughly cleaned at least once a week in addition to the normal daily cleaning to insure against the accumulation of foreign material A Any oven cleaner used should be marked Safe On Aluminum CAUTION Always start with cold oven range The stainless exterior can easily be cleaned using stainless steel cleaner always follow the manufacture s instructions when using any cleaner Keep drip pans under the range top plates clean Keep the hotplate and griddle surfaces clean Outside of the range and top should be kept clean Care should be taken to prevent caustic cleaning compounds from coming in contact with the blower wheel The oven interior should be cleaned using a mild soap a non metal scouring pad DO NOT use caustic cleaners Always apply these cleaners when the oven is cold an
15. enviroment To dry out the frenchplate set the three heat switch to the LO setting and turn on the power switch Allow unit to run least 15 minutes at this heat level Reset the three heat switch to MED and allow the same time Reset to the HI position When you reach position 3 allow the unit to maintain this temperature for a minimum of 4 hours More time may be required if the unit has to operate in a moist enviorment To dry out the griddle set the thermostat to 250 F and turn on the power switch Allow the unit to cycle atleast 15 minutes at this setting Reset the thermostat to 350 F allow the same time Reset the thermostat to 450 F and allow the unit to maintain the temperature for a minimum of 4 hours More time may be required if the unit has to operate in a moist enviroment If unit is out of use for three or more days a one hour preheat schedule should be used especially when exposed to high humidity and or cool temperatures NOTICE During the first few hours of operation you may notice a small amount of smoke amp odor coming from the range This is normal for a new range and will disappear after the first few hours of use 2M W1624 TM 36 RANGE OP MANUAL 2M W1624 TM 36 RANGE MANUAL Griddle Hot Plate French Plates j 112022 Circuit Breakers Deck Oven Convection Oven EQUIPMENT DESCRIPTION Toastmaster
16. 32 C RANGE The range top can consist of up to 3 different components and the components can be configured in five ways Troughs with a drip chute are located in the front and rear for draining into two wide drawer type receptacles a Griddle for grilling The griddle can be either 24 x 24 or 24 x 36 Each of the 12 griddle sections are thermostatically controlled b 12 x 24 Hot Plate for stock pot cooking Not recommended for griddling The hot plates are thermostatically controlled and have a temperature range of 250 F to 850 F 121 C to 454 C c Round Hot Plate French Plates for stock pot cooking The twin hot plates have 9 diameter and are controlled by 3 heat low medium high switches Receiving the Range Upon receipt check for freight damage both visible and concealed Note visible damage on the freight bill at the time of delivery and require the carrier s agent to sign the freight bill Concealed loss or damage means loss or damage which does not become apparent until the merchandise has been unpacked If concealed loss or damage is discovered upon unpacking make a written request for inspection by the carrier s agent within 15 days of delivery Keep all packing material for inspection Do not return damaged merchandise to Toastmaster File your claim with the carrier Location Prior to un crating move the range as near its intended location as practical The crating will help protect
17. CB 250V50A 1 POLE CRLNGSW 208 240V 4 SWITCH 3POS ROTARY EGO ROUND PLATES 15 1213040223 STAT 8500 48C T HOTPLATES 213040008 1 Re 2 30402 08 STAT ADJ 450 F GRIDDLES 7 13 N2 RF21 305 W3 CONTROL PANEL TM 1 amp 3 TRE36C1 D1 C3 D3 N2 RF21 306 W3 CONTROL PANELTM 2 amp 5 TRE36C2 C5 D2 D5 N2 RF21 304 W3 CONTROL PANEL TM 4 TRE36C4 D4 2M 60301 W178 LABEL CNTL PANEL TM RT 1 TRE36C1 TRE36D1 TRE36C2 TRE36D2 TRE36C3 TRE36D3 TRE36C4 TRE36D4 TRE36C5 TRE36D5 2M 60301 W179 LABEL CNTL PANEL TM RT 2 2M 60301 W180 LABEL CNTL PANEL TM RT 3 LABEL CNTL PANEL TM RT 5 PILOT LT 250V 6LEAD BLK 208 240V PILOT LT 480V 6LEAD BLK 480V KNOB ASSY TM RANGE TOP HOTPLATES 19 KNOB ASSY TM RANGE TOP GRIDDLES KNOB ASST TM RANGE TOP ROUND PLATES 20 GRAB BAR ASSY 36 RANG MARINE 1 MARINE LATCH ASSY MARINE SEARAILASSY 3 MARINE SEARAILASSY 1 MARINE 6 17 8 2M 60301 W181 LABEL CNTL PANEL TM RT 4 E MARINE APPLICATIONS dO 39NVH 92 WL P29LM WNZ MODEL TRE36 RANGE TOP IL2026 Rev 5 27 2010 TRE36D 36 BAKE DECK OVEN MAIN ASSEMBLY 1 20 2010302 0 SCRWSMPLTIOX SPHLSL 2 N91A36159 1 TOPLAOVENSS 2N 1205025 ELE 360VN 240V O S 1 8KW 2N 11050 31 ELE 36 0VN 208V O S 1 8KW ELE 360VN 240V 1 5 1 2KW 2N mmm 2 ELMNT 36 OVEN 480V 1 5 EE 21 11050 32 ELE 36 0VN 208V 1 5 1 2KW 5 9503140 12 LO
18. Model TRE36 electric oven range are rated heavy duty for commercial use The oven range consists of a range top fastened to an oven base There are marine units available which would qualify it for shipboard use These models are indicated with a in the model number The marine features are on oven door latch grease tray latch bolt down legs range top adjustable sea rails and grab bar across the front OVEN BASE The oven base can be either a deck oven or convection oven a Deck Oven in Model example TRE36D1 The deck oven base has a aluminized steel inner lining removable deck of rigidized steel vent with damper and landing shelf type aluminized steel lined door The oven is insulated on all sides and is equipped with one slide in rack Heating is accomplished with top and bottom formed tubular heating elements which are each controlled by a 3 heat low medium high switch The deck oven has a thermostatic control with a temperature range of 200 F to 550 F 93 C to 287 C b Convection Oven in Model example 6 1 The convection oven has aluminized steel oven liners vent damper and aluminized steel lined door The oven is insulated on all sides Removable rack supports can accommodate three racks The heating element is enclosed in the side of the oven cavity and encircles the oven blower fan The convection oven has a thermostatic control with a temperature range of 100 F to 450 F 38 C to 2
19. NG ELEMENT CLIP S S i y O 6 P95030110 12 SHORTELEMENTCLP 7 2C 20301 15 8 NUTHEX1032PD 8 N91A3609 1 1 CAPILLARYSHELD 4 9 12P 7090105 1 j PLGBTNBIKPLSTC34DP 750 10 2E 31200 02 11 LUGGROUNDINGULAPPROVED 2C201010 2 SCRWSMPLT10X7 PHL 4 12 2E3050 07 1 TRMBLOCK3PLELRGE DSAMP 13 N9 LA36 128 1 SWITCHDOORASSY 4 N2 LA36 193 W2 1 DOORASSYAL O 16 N9 LA36 184 11 DECKCHANNELASSYAL y O Ni 24 72500 06 14 LEG512W BOLTDOWNAD Marne Ni 28502009 11 JRACK360VEN 285020052 1 RACK36OVENCRUISELINE Marine OVEN DOOR amp CONTROL PANEL 2A 50800 07 2 TENSIONDISCSTDOVEN 0 2A LA36 145 2 DOORRODSLAG Jooo 2A LA36 146 2 DOORPIPELA36 2450114 2 SPACER DOOR amp DRAWERHND 208V M 240V 2H 60106 31 1 INSULATIONDOOR ___ 121 0814 1 TIMERMECHANICALLONG 0 2M 60301 WO2WL 1 LABEL WIDTMRANGE __ 0 2M 60301 W183 1 LABEL CNTLPANELTMDO 250104 1 SPRINGOVNLHDOOR gt o 2P 51001 02 1 SPRINGOVNRHDOOR 0 28R 50312 79 W2 1 HANDLE DOORTMDECKOVEN 134047 1 STATADJ 55004807 1 N25031233W2 1 DOOROUTSIDEPANELASSY TM N2 7070 W64 1 j KNOBASSYTMOVENTMER N2 7070 W65 2 KNOBASSYTMOVEN3POSSW 0 0 N2 70701W66 1 j KNOBASSYTMOVENTSTAT 00000 NO LA36 116 1 VENTPIPEASSY __ N2 LA36 130 W1
20. TEMPERATURE op DECK OVEN A 2 IL2032 3 HEAT SWITCHES While the oven thermostat controls the temperature the 3 heat switches control the amount of power from the upper and oe Settings lower elements Setting the top element 3 heat switch to High will burn or broil the tops and setting the bottom 3 heat switch to Low will not cook the bottom of most products Set the 3 heat switches to achieve the best uniformity between the top and bottom of the product Best results for baking will be accomplished with the top 3 heat switch set to the Low position and the bottom 3 heat switch set to either Medium or High The Temperature Switch Setting and Rack Position chart is suggested as a guide in baking the various classes of product Be aware this chart is only a suggestion Correct temperature switch settings and rack positions will be arrived at through experience PAN PLACEMENT Place the pan in the center of the oven rack for the best baking results Keep the oven door closed as much as possible Excessively opening the oven door will cool the front section of the oven and the products placed near the opening will bake slower VENT CONTROL The oven is supplied with an oven vent control located above the thermostat dial If cooking products with high moisture content open the vent by pulling the knob out The moisture will be vented out the back of the oven as st
21. ailed thermostat Failed element Possible Causes Test Failed Thermostat Verify calibration Failed element Remove the wires and check for continuity across the element Failed 3 heat switch Call factory or consult service manual for proper test 2M W1624 TM 36 RANGE OP MANUAL 2 gt O 2 O gt 2 FEATURES Exterior Construction The oven exterior dimensions are 36 91 44cm Wide 22 55 88cm High 34 86 36cm Deep The Front Back and Sides are constructed of stainless steel with an aluminized top and bottom The oven cavity is insulated with high temperature insulation for efficiency and reduced heat 1055 Interior Construction The oven cavity dimensions are 20 50 8cm Wide 17 43 18cm High 29 73 66cm Deep The oven is designed for three shelves and comes with three Chrome Plated Racks The interior of the oven is constructed of aluminized steel Operation The oven is forced air convection oven with vented oven cavity air is driven by 1 3 HP fan motor Controls Easy to use manual control knobs Mechanical temperature sensing and controls Technical Oven operates as shipped on 208 240 or 480 Volt Three Phase Floor space required is 42 106 68cm Wide 37 94cm Deep The oven weighs 275 Ib Timer Vent Knob Temperature f HEATING FUSES Power Switch
22. d rub in the direction of the metal s grain Electric equipment is inherently clean and sanitary but may become unsanitary if dirt is allowed to accumulate on it Take advantage of the clean sanitary features of electric equipment give it the regular attention that it deserves the same as any other highly perfected machinery to insure best results and continued high operating efficiency CALIBRATION Calibration Check Place thermometer in the center of oven cavity Set thermostat to 350 F and place both 3 heat switches in the HIGH position Allow the oven to Preheat for at least half an hour NOTE Cycle on temperatures and cycle off temperatures for 3 cycles Red indicator light indicates when oven is calling for heat After 3 cycles average the temperature Add all six temperatures and divide by 6 Calibration Adjustment A 1 16 flat blade screwdriver with a 2 shaft is required to make adjustments to the thermostat Maintain the oven temperature at 350 F Without turning the thermostat remove the knob Locate the adjustment screw at the base of the shaft and insert the screwdriver Hold the shaft and turn the screwdriver counter clockwise to increase the temperature and clockwise to decrease the temperature 1 8 of a turn will move the temperature 5 7 F in either direction Reinstall the oven knob and recheck the oven temperature 2M W1624 TM 36 RANGE OP MANUAL TROUBLESHOOTING Troubleshooting is not an exac
23. e bake Circuit breakers behind the control panel protect the electrical components from overload On 208 240V units the circuit breakers are located in both the range top and oven 480V units all circuit breakers are in the oven CONVECTION OVEN TYPICAL OPERATION ACTION RESULT Turn power switch to ON Control Panel heat call light comes on Adjust proper temperature between 140 F 450 F and allow EN preheating for 20 minutes 9 9 Open oven doors and insert product Set timer for up to 60 minutas Timer begins counting down Timer rings when done Product should now be done DECK OVEN INITIAL PREHEAT preservatives must be cleaned off the oven front before it is heated Wipe the oven front with damp rag and mild soap solution rinse with warm water and damp rag and then completely dry the oven front Before the initial use of the oven it must be allowed to thoroughly dry the elements out This is accomplished by setting the top and bottom oven 3 heat switches to the Low position and the thermostat to 350 F degrees Allow the oven to heat until all vapor and smoke has been eliminated Somewhere along the rising temperature curve between 250 F and 350 F degrees a moderate amount of smoke will issue from within the oven Preservative oils and oil accumulated during manufacture will come off as smoke at these temperatures Do not be alarmed NORMAL OPERATION PREHEATING The oven will not bake uniformly if
24. eam If the products require a moist baking environment push the vent damper closed TIMER 60 minute mechanical timer is standard equipment for the TRE36D units To set turn the dial until the indicator line is aligned with the desired time on the control panel If setting the timer for less than 10 minutes the dial must first be turned past the 10 minute mark then reset to the required time Once the timer has timed out it will sound a bell for about 5 seconds then automatically turn off 15 Toastmaster Electric Range Top TRE36 Series Fig No Description Application P9 5040102 P9 50401 02 SMOOTH RANGE PLATE ASSY 1 2 X 2 9 50401 03 SMOOTH RANGE PLATE ASSY 1 2 X 3 ELMNT TK 208V 2600W 208V 2 ELMNT TK 240V 2600W 240V ELMNT TK 480V 2600W 480V 3 EGO PLATE FRM ASY PHANT HOTPLATE 208V 5000W CAST 208V HOTPLATE 240V 5000W CAST 240V PS 11010 361 HOTPLATE 480V 5000W CAST 480V 2N 11010 09 ELMNT T P 208V 2KW O S 208V 5 2N 11010 21 ELEMT T P 240V 2KW O S 240V 2N 11010 23 ELEMT T P 480V 2KW O S 480V 2N 11010 10 ELMNT T P 208V 3KW 5 208V 2N 11010 24 ELEMT T P 480V 3KW 5 480V 7 9 50300 42 ZIG ZAG ASSY W SNOUT 2M W1624 TM 36 RANGE OP MANUAL ELMNT T P 240V 3KW 1 5 240V ELEM PAN ASSY W SNOUT 208 240V 3 16 STAT BULB HLDR 208 240V 480V 3 16 BULB HLDR 480V m PAN ASSY A L TM NON MARINE MARINE PAN ASSY TM MARINE SWITCH DOOR ASSY 208V 430 208 240V SWITCH DOOR ASSY 480V 430 480V 2 CIRCUIT BREAKER COVER 208 240V 3
25. ee ER Ra e FRE e EROR dee din 9 Electrical 9 Cleaning ded Rr Sage 10 Calibration 10 Troubleshootng 52225555459 11 Features P ECT TT 12 Initial Preheat RIA whe eee RES 13 General 13 Typical Operation esso xe vedas eX d ede RP skade Abe 13 DECK OVEN ERE 14 Normal Operation 14 Oven Rack i 14 Control Panels 15 3 Heat SWICNES issu Se 15 Pan Placement o usu aces BL D MAR Rd 15 Vent 15 15 EXPLODED VIEW Range massa sara saa Mader fed OES eek ee eee 16 17 D ck OVEN EEE EE 18 19 Convection ve 2242446405000 mede dekke ke 20 23 WIRING DIAGRAM Convection Oven w Range 208 240 24 Convection Oven w Range 480 24 Deck Oven w Range 208 240
26. lectrical service entrance is provided 1 1 4 knockout on the oven bottom A three pole terminal block is provided for connection Place spacers i e 2x4 wood block not supplied at the front and rear of the oven top Place the range top on the spacers that are located on top of the oven The six wire leads that supply electricity to the cook top are bundled under the front of the top Route the six wires through the bushing provided in the oven top Align the four locating pins in the bottom corner of the top with the four holes in each corner of the oven top Remove the spacers and lower the top onto the oven MAKE SURE THE SIX WIRE LEADS TO SUPPLY ELECTRICITY TO THE RANGE TOP ARE CRIMPED BETWEEN THE OVEN AND RANGE FAILURE TO COMPLY WILL RESULT IN DAMAGE TO EQUIPMENT The range can now be connected to power BE SURE THE POWER SUPPLY VOLTAGE MATCHES THE VOLTAGE SPECIFIED ON THE NAMEPLATE LOCATED ON THE RIGHT SIDE OF THE RANGE FAILURE TO COMPLY MAY RESULT IN PERSONAL INJURY AND OR DAMAGE TO EQUIPMENT Use the wiring diagram provided in this manual for determining the connections of the cook top wires to the oven terminal block or circuit breakers on the 480V units Making the Electrical Connection The following table and illustrations provide the voltage and kilowatts necessary to operate the range and oven TO OVEN TO RANGE TOP TERMINAL BLOCK IN OVEN BASE
27. n the area below and have it ready when you call to ensure a faster service Model No Serial No Voltage Purchase Date Authorized Service Agent Listing accompanying the appliance Reference the listing provided with the unit or for an updated listing go to Website www toastmastercorp com E mail Service star mfg com Telephone 314 678 6347 The Service Help Desk Business 8 00 am to 4 30 p m Central Standard Time Hours Telephone 314 678 6347 Fax 314 781 2714 E mail Parts star mfg com Service star mfg com Warranty star mfg com Website www star mfg com Mailing Address Toastmaster 10 Sunnen Drive St Louis MO 63143 U S A Toastmaster Consult One of Our Many Local Qualified Service Agents Before you call the Toastmaster Technical Service amp Parts Department at 1 800 807 9054 TABLE OF CONTENTS Specificatii S 4 General Information 5 INSTALLATION Range Top 1 6 Equipment 7 Recieving the Range ge RR sx RT eR e REOR 8 Locations ON des 8 scat Pc mST 8 Installing the LEGS 8 Electrical 9 Making the Connection nsss caue R
28. not allowed to thoroughly preheat before loading the product To compensate for the temperature loss during loading set the oven thermostat 50 degrees over the desired cooking temperature load the oven then reset the thermostat to the proper temperature after closing the oven door The oven can be preheated with the 3 heat switches set on any position however the fastest preheat will be accomplished with both the switches set to the High position Once the oven is at the set temperature and the product is loaded reset the 3 heat switches to their proper setting An indicator light located below the oven thermostat knob will go out once the oven has received the set temperature Allow the oven indicator lamp to cycle on and off at least two times during the preheat OVEN RACK The oven is equipment with a removable rack as standard Baking pies bread or for roasting operations the rack can be placed directly on the metal deck and the pans placed on the rack For cakes or pastries the rack can be slid into the rack supports located about halfway up the oven sides and the pans placed on the rack in this raised position E gt OVEN RACK DECK EI 3 U DOOR REMOVED FOR CLARITY 1L2033 2M W1624 TM 36 RANGE OP MANUAL 2M W1624 TM 36 RANGE OP MANUAL CONTROL PANEL
29. oastmaster authorized service agent Any such service immediately voids this warranty This warranty does not apply to any parts labor and material expenses associated with the installation of parts that are not factory approved for use in the equipment Any use of such parts immediately voids this warranty This warranty is not valid if terms of payment have not been met Parts Warranty Parts that are sold to repair our of warranty equipment are warranted for ninety 90 days The part only is warranted the labor to replace the parts is NOT warranted Portable Equipment Toastmaster will not honor service bills that include travel time and mileage charges for servicing any products considered Portable These products should be taken to the Service Agency for repair A portable unit is a unit thats designed to sit on a countertop has a powercord 8 is less than 50165 installed Toastmaster reserves the right to change the design and specifications of this equipment or any related documentation at any time The end user is not entitled to upgrades resulting from these changes This warranty is exclusive and supersedes all other warranties for the equipment both expressed and implied There are no implied warranties of merchantability or of fitness for a particular purpose The foregoing is Toastmaster s sole and exclusive obligation and the end user sole and exclusive remedy for any action including breach of contract or negligence
30. onvection oven roasts and bakes in shorter time and at lower temperatures with less shrinkage than conventional commercial ovens blower in the convection oven circulates air within the chamber to heat the entire space evenly and transfer heat efficiently to the product even with stacked loading The airflow continuously removes the thick layer of moist cool air that otherwise would surround the product When properly loaded and operated it maintains this airflow throughout the chamber to eliminate hot spots and roasts or bakes with minimum power consumption at twice the output capacity of a conventional oven The power switch on the lower portion of the control panel energizes the fan motor and activates the thermostatically controlled circuit for the oven heating elements When this switch is in the on position the red indicator light will illuminate Rotating the thermostat control knob from off position to selected temperature causes the indicator light to illuminate and closes the contactor that feeds power to the heating elements This light will cycle on and off as the thermostat calls for heat in the oven The blower however operates continuously while the power switch is in the position The black knob operates a damper in the oven vent stack The damper is open when the vent knob is pulled outward this will remove moisture from the bake and will provide a dryer bake Close the vent to contain the moisture in th
31. t science several factors may play a part in why your unit is not operating correctly The following symptoms general idea of what may be causing the malfunction and should not be considered the complete answer to the situation that you have with your machine Here are some of the possible problems you may encounter and possible solutions to those problems TESTS Service on this or any other appliance must be performed by qualified personnel only NOTICE Consult your Toastmaster Authorized Service Agent Directory You can call our toll free number 1 800 264 7827 or visit our website WWW STAR MFG COM for the service agent nearest you BOTH HIGH AND LOW VOLTAGES ARE PRESENT INSIDE THIS APPLIANCE WHEN THE UNIT IS PLUGGED WIRED INTO A LIVE RECEPTACLE BEFORE REPLACING ANY PARTS DISCONNECT THE UNIT FROM THE ELECTRIC POWER SUPPLY If an item on the list is followed by an asterisk the work should be done a factory authorized service representative USE OF ANY REPLACEMENT PARTS OTHER THAN THOSE SUPPLIED BY TOASTMASTER OR THEIR AUTHORIZED DISTRIBUTORS CAN CAUSE BODILY INJURY TO THE OPERATOR er Veg AND DAMAGE TO THE EQUIPMENT AND WILL VOID ALL WARRANTIES RANGE TOP TROUBLESHOOTING Symptom Possible Causes No power to unit Hotplate will not heat Defective thermostat Failed element No power to uni French Plate will not heat Failed 3 heat switch Failed element No power to uni Griddle plate will not heat F
32. ted on the wiring diagram and of a proper size to carry the load The supply circuit should be properly fused and equipped with a means of disconnecting as required by local electrical code THE BODY OF THE RANGE SHOULD BE GROUNDED DO NOT GROUND TO A GAS SUPPLY LINE GENERAL OPERATING PROCEDURES The Toastmaster series electric range is wired for operation for 3 phase power supplies by making line connections at the terminal block located on the bottom panel behind the right side panel All connections should be made by a qualified service agent Refer the the Electrical Connection section amp wiring diagram sections of this manual for more information Before operating the unit any rust preventative material needs to be removed from the surface using a nonflammable grease solvent Once completed wash the surface with warm water and a mild detergent rinse with a damp cloth and dry wipe dry Griddle surface must be seasoned immediately refer to your company guidelines or the seasoning section of this manual THIS APPLIANCE MUST BE GROUNDED AT THE TERMINAL PROVIDED DANGER FAILURE TO GROUND THE APPLIANCE COULD RESULT IN ELECTROCUTION AND DEATH INSTALLATION OF THE UNIT MUST BE DONE BY PERSONNEL QUALIFIED TO WORK WITH ELECTRICITY IMPROPER INSTALLATION CAN CAUSE INJURY TO PERSONNEL AND OR DAMAGE TO EQUIPMENT UNIT MUST BE INSTALLED IN ACCORDANCE WITH ALL APPLICABLE CODES RANGE TOP CONFIGURATION
33. the unit from the physical damage normally associated with moving it through hallways and doorways The clearances to combustable surfaces must be maintained 3 inches from the back amp sides Un crating The unit will arrive unassembled inside a wood frame covered by cardboard box and strapped to a skid Remove the cardboard cover cut the straps and remove the wood frame RANGE IS VERY HEAVY AND FOR SAFE HANDLING INSTALLER SHOULD OBTAIN HELP AS NEEDED OR EMPLOY APPROPRIATE MATERIALS HANDLING EQUIPMENT SUCH AS A FORKLIFT DOLLY OR PALLET JACK TO REMOVE THE UNIT FROM THE SKID AND MOVE IT TO THE PLACE OF INSTALLATION ANY STAND COUNTER OR OTHER DEVICE ON WHICH RANGE WILL BE LOCATED MUST BE DESIGNED TO SUPPORT THE WEIGHT OF THE OVEN SHIPPING STRAPS ARE UNDER TENSION AND CAN SNAP BACK WHEN CUT Remove range from skid and place in intended location Installing the Legs Legs ship standard with all ranges To install the 6 inch legs remove the legs from the packing place some cardboard on the floor and gently tip the oven onto its back Fasten the legs into the threaded holes provided and then gently flip the oven onto its legs IL2023 2M W1624 TM 36 RANGE OP MANUAL 2M W1624 TM 36 RANGE MANUAL Electrical Connection Make all electrical connections in accordance with local codes or in the absence of local codes with NFPA No 70 latest edition in Canada use CSA STD C22 1 The e
34. y use the unit All shipping containers should be checked for freight damage both visible and concealed This unit has been tested and carefully packaged to insure delivery of your unit in perfect condition If equipment is received in damaged condition either apparent or concealed claim must be made with the delivering carrier Concealed damage or loss if damage or loss is not apparent until after equipment is unpacked request for inspection of concealed damage must be made with carrier within 15 days Be certain to retain all contents plus external and internal packaging materials for inspection The carrier will make an inspection and will supply necessary claim forms INSTALLATION This unit is equipped for the voltage indicated on the nameplates mounted on the right side of the range They will operate on alternating current AC only DO CONNECT DIRECT CURRENT DC WARNING The installation of the electric range should conform to the NATIONAL ELECTRIC CODE AND ALL LOCAL ELECTRIC CODES AND ORDINANCES AND THE LOCAL ELECTRIC COMPANY RULES AND REGULATIONS For your protection we recommend that a qualified electrician install this range They should be familiar with electrical installations and all electric codes Proper connections and power supply are essential for efficient performance The external wiring should be in conduit or an approved type of flexible cable suitable for operation at the temperature indica
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