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Tiger Mowers 5085M-105M User's Manual

1. d 21 CABLE MANUAL LIFT VALVE BREAKDOWN 30198 enne 22 CABLE MANUAL LIFT VALVE BREAKDOWN 30801 24 CABLE MANUAL LIFT VALVE BREAKDOWN M M 26 CABLE MANUAL LIFT VALVE BREAKDOWN 21300 28 CABLE MANUAL LIFT VALVE BREAKDOWN 31322 sienne tr ee ee ten bp te be tennis Dbi Sa ne 30 CABLE MANUAL LIFT VALVE BREAKDOWN O6202040 32 CABLE MANUAL LIFT VALVE BREAKDOWN 06502042 34 EFRONT HYDRAULICPUMP BREAKDOWN 36 FLAM MOTOR BREAK DO WING busto p enge ie eren Te leede dan oet equ e ed te ey 37 COOLER ASSEMBL Y ion daa IURI OUI UO RES 38 BRAKE VALVE ASSEMBLY eee eee ree oe 5 5 40 BRAKE VALEVEHYDRAULIC SCHEMAT IG ret ete bte epe orne e bte pd 41 SIDE FLAM TRAVEL LOCK terti ee ne e ea Bec ate e Getae p ete ta AI Ode edet ete 42 DRAFT BEAM TRAVEL LOCK unu ai 43 SWITCH 44 SWITCH BOX SCHEMA TI Cisco oH Deere 45 NO
2. D Ring has gouges or chipped areas Failure to replace abnormally worn pins or D Rings may lead to catastrophic failure and ejection of the broken part which may cause serious bodily injury or death Always replace the pins and D Rings whenever excessive wear is noticed Worn D Ring Worn Pin Ops 1469 If the cotter pins are broken by contact with other flail blades remove the pin and reverse the direction the pin is inserted through the D Ring so that the cotter pin is on the opposite side of the D Ring This will prevent the next set of blades from swinging back and hitting the cotter pin oPs u 0045 Side and Rear Flail Maintenance Section 4 24 2011 Alamo Group Inc MAINTENANCE Flail Axe Blades Inspection ect the Bl ades 5 aay for wear REPLACE ALL BLADES the carrier DANGER EDIATELY if any blades Become bent or deformed from its original shape or Oval shape wear inside the blade bolt hole or Anycracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 4 8mm or material on the leading edge has been worn away by more than 1 4 8mm AONVNALNIVIN Ops 1466 Failure to replace worn or damaged blades may lead to catastrophic failure of the blades and ejection of the broken part with tremendous force which may cause serious bodily injury or death Alway
3. Periodically inspect all moving parts for wear and replace when AWARNING necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins have attaching hardware Serious injury may occur from not maintaining this machine in good working order sa 21 A 8 1 Tractor Pre Operation Inspection Service Refer to the tractor operator s manual to ensure a complete pre operation inspection and scheduled service is performed according to the manufacturers recommendations The following are some of the items that require daily service and inspection Tire condition air pressure Wheel lug bolts Steering linkage PTO shield e SMV sign is clean and visible Tractors lights are clean and functional Tractor Seat belt is in good condition Tractor ROPS is in good condition e ROPS is in the raised position No tractor oil leaks Radiator free of debris Engine oil level and condition Engine coolant level and condition Power brake fluid level Power steering fluid level Fuel condition and level e Sufficient lubrication at all lube points Air filter condition OPS U 0030 Side and Rear Flail Operation Section 3 14 2011 Alamo Group Inc OPERATION 8 2 Mower Pre Operation Inspection Service Before each mower use a complete inspection and service is required to ensure the mower is
4. 3IN X 12IN HYDRAULIC CYLINDER BREAKDOWN ITEM PARTNO QTY DESCRIPTION 32215 HYD CYLINDER 3 X 12 1 6T0167 1 CYLINDER BUTT 2 6T0170 1 CYLINDER GLAND 3 6T0178 1 CLEVIS END 4 6T0204 1 CYLINDER TUBE 5 6T0203 1 PISTON ROD 6 6T0173 1 PISTON 7 6T0179 1 LOCKNUT 8 6T0205 4 TIE ROD ASY 610187 SEAL KIT 2 O RING 10 2 BACK UP WASHER o 1 O RING 1222 2 BACK UP WASHER 13 1 O RING 14 1 U CUP 5 1 WIPER COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 19 RESERVOIR TANK FILTER ASSEMBLY ITEM PART NO QTY DESCRIPTION 06505044 55 5 10 1 28583 4 CAPSCREW 8MM X 25MM 1 25 2 06505045 1 3 06505046 1 SEAL KIT 4 06505047 1 SPRING 5 06505048 1 BYPASS 6 35259 1 FILTER 10 MIC RETURN LINE 7 06505049 1 CAN BODY COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 20 NOTES 2 NOTES COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 21 CABLE MANUAL LIFT VALVE BREAKDOWN 30198 COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 22 CABLE MANUAL LIFT VALVE BREAKDOWN 30198 Continued ITEM PART NO QTY 1 TB1017S 1 2 TB1702 1 3 TF3009 1 4 TF3009 1 5 06503067 1 6 TF4212 1 7 1017 1 8 TB1017E 1 9 TB1017M 1 1017 1
5. SET PARKING BRAKE Side amp Rear flail Safety Section 1 3 SAFETY DANGER gt DANGER gt WARNING gt DANGER DANGER DANGER Never allow children or other persons to ride onthe Tractor or Implement Falling off can result in serious injury or death SG 10 Never allow children to operate or ride on the Tractor or Implement SG 11 Do not mount the tractor while the tractor is moving Mount the tractor only when the tractor and all moving parts are completely stopped SG 12 Start tractor only when properly seated in the tractor seat Starting a tractor in gear can result in injury or death Read the tractor operators manual for proper starting instructions sc 13 Never work under the Implement the framework or any lifted compo nent unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death 56 14 Do not operate this Equipment with hydraulic oil leaking Oil is expensive and its presence could present a hazard Do not check for leaks with your hand Use apiece of heavy paper or cardboard High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage including gangrene If oildoes penetrate the skin have the injury treated immediately by a physician knowledge able and skilled in this procedure sc 1s Side amp Rear flail Saf
6. WARNING Engine Exhaust some of its constituents and certain components contain or emit chemicals known to the state of California to cause cancer and birth or other reproductive harm gt WARNING Battery posts terminals and related accessories contain lead andlead compounds chemicals known to the state of California to cause cancer and birth or other reproductive harm Wash hands after handling gt Tiger mowers use balanced and matched system components for blade carriers blades cutter shafts knives knife hangers rollers drive train components and bearings These parts are made and tested to Tiger specifications Non genuine will fit parts do not consistently meet these specifications The use of will fit parts may reduce mower performance void mower warranties and present a safety hazard Use genuine Tiger mower parts for economy and safety SEE YOUR jm DEALER In addition to the design and configuration of this Implement including Safety Signs and Safety Equipment hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of personnel involved in the operation transport maintenance and storage of the machine Refer also to Safety Messages and operation instruction in each of the appropriate sections of the Tractor and Equipment Manuals Pay close attention to the Safety Signs affixed to the Tractor and Equipment sc 1 Side amp Rear fla
7. DANGER Never attempt to lubricate adjust or remove material from the Implement while it is in motion or while tractor engine is running Make sure the tractor engine is OFF before working on the Implement SG 20 Periodically inspect all moving parts for wear and replace when necessary with authorized service parts Look for loose fasteners worn or broken parts and leaky or loose fittings Make sure all pins are properly secured Serious injury may occur from not maintaining this machine in good working order sc 21 Always read carefully and comply fully with the manufacturers instruc tions when handling oil solvents cleansers and any other chemical agent 22 Never run the tractor engine in a closed building or without adequate ventilation The exhaust fumes can be hazardous to your health SG 23 KEEP AWAY FROM ROTATING ELEMENTS to prevent entanglement and possible serious injury or death 50 24 Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others 56 25 Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause Implement driveline or blade failures resulting in serious injury or death eo ze Side amp Rear flail Safety Section 1 6 SAFETY DANGER DANGER WARNING DANGER
8. v m gt 8 PRE OPERATION INSPECTION AND SERVICE Before each use a pre operation inspection and service of the implement and tractor must be performed This includes routine maintenance and scheduled lubrication inspecting that all safety devices are equipped and functional and performing needed repairs DO NOT operate the unit if the pre operation inspection reveals any condition affecting safe operation Perform repairs and replacement of damaged and missing parts as soon as noticed By performing a thorough pre operation inspection and service valuable down time and repair cost can be avoided OPS U 0029 Always disconnect the main PTO Driveline from the Tractor before performing service on the Implement Never work on the Implement with the tractor PTO driveline connected and running Rotating Parts Blades or Drivelines could turn without warning and cause immediate entanglement injury or death sspt 11 Side and Rear Flail Operation Section 3 13 2011 Alamo Group Inc OPERATION OPERATION DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death
9. Do not exceed the rated PTO speed for the Implement Excessive PTO speeds can cause AWARNING AN ee Implement driveline or blade failures resulting in serious injury or death sa 26 AWARNING Mow at the speed that you can safely operate and control the tractor and mower The correct mowing speed depends on terrain condition and grass type density and height of cut Normal ground speed range is from 2 to 5 mph 3 8 kph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines or when debris and foreign objects are to be avoided sewo7 10 5 Operating the Mower Only operate the mower from the tractor operator s seat with the seatbelt securely fastened The tractor must be equipped with a ROPS in the raised position or a ROPS cab The mower is designed to cut vegetation up to 2 in diameter Sharp blades will produce a cleaner cut and require less power Travel at a speed that allows the mower sufficient time to cut through the vegetation and maintain the PTO operating speed to prevent overloading the mower and tractor Choose a driving pattern that provides the maximum pass length and minimizes turning Under certain conditions tractor tires may roll some grasses down preventing them from being cut at the same height as the surrounding area When this occurs reduce the tractor ground speed while maintaining the operating speed of the mower A slower ground speed
10. ITEM PART NO QTY 1 O 0 9 D H a a a ra N gt N e e 21 28647 28665 6 2283 6 2615 21988 21625 27975 21731 21990 21725 28735 06520028 06520027 06520029 06530001 1045 28650 6 2330 6T2331 28086A 30013 28743 28642C 33713 TF1020 34011 21677 06200639 33863 28683 06530217 06533006 21732 28700 28701 06520241 21632 22016 1 1 8 8 18 40 32 N 0 0 D NY 22 44 COMMON SIDE FLAIL SD DESCRIPTION BONNET 63 STD COMBO BAFFLE 63 STD ROT STD CARRIAGE BOLT 3 8 X 1 NC WASHER FENDER 3 8 LOCKWASHER 3 8 HEX NUT 3 8 NC GUARD CUTTERSHAFT 5 CAPSCREW 1 2 X 1 1 2 NC LOCKWASHER 1 2 HEX NUT 1 2 NC GROUND ROLLER ADJ BRKT STD DTY BEARING FLANGE 3 8 GRNDRLR CAP BEARING GRNDRLR O RING 2 3 4X3 32 AS568A 148 CAPSCREW SKT HD 8 32X1 2 SS STUB SHAFT GROUND ROLLER GROUND ROLLER 63 CAPSCREW SKT HD 7 16X1 1 2NC CAPSCREW SKT HD 7 16 X 1 NC SKID SHOE STD DUTY REAR FLAIL PLOW BOLT 3 8 X 1 1 4NC GR5 CUTTERSHAFT ASSY STANDARD CUTTERSHAFT 63 KNIFE FLAIL SHORT FORGES GORCE KNIFE MTG CLEVIS FLAIL CAPSCREW 7 16X3 7 16 NC GR8 NYLOCK NUT 7 16 NC STRING GUARD KIT 27 29 amp 30 STRING GUARD STD BEARING FLANGE 1 15 16STD TSF CAPSCREW 1 2 X 2 NC L9 FLATWASHER 1 2 SAE L9 CAPSCREW 1 2 X 1 3 4 NC BAR FLAP TSF TBF 63 FLAP DEFLECTOR TSF 63 FLAP 63 FRONT CAPSCREW 3 8 X 1 1 2 NC FLATWASHER 3 8 02011 Alamo Group Inc Parts Section
11. MD JD5065M 5085M DESCRIPTION PUMP COUPLER 5 23 75 ID5095 5105 TRACTORS JD PULLEY KIT JD5095 5105M TRACTORS CAPSCREW SKT HD 10MM X 75 1 5 SHFT 24 65 ID5065 5085M TRACTORS ADPTR CRNKSHFT JD5065 5085M TRACTORS ROLLPIN 1 4 X 1 3 4 SS 105065 5085M TRACTORS 2011 Alamo Group Inc Parts Section 5 8 TRACTOR MOUNT KIT HYDRAULICS Continued ITEM PART NO QTY 06700091 9 06380015 10 06505067 11 06505044 12 21627 13 06505127 14 670649 15 TF4888 16 06505077 17 06503084 18 06503083 19 34309 20 34710 21 06500428 06500470 22 TF4852 23 06506023 06500430 24 34117 25 06510083 26 33554 27 06500398 06500096 28 34064 095 n 30 32382 31 21782 32 33764 33 21775 34 22421 35 34076 36 34626 37 22425 38 30255 39 21644 40 22016 41 21627 43 06500429 44 06500430 JD5XX5M TSF 1 1 1 DESCRIPTION TANK RES ASSY WHEEL WELL TANK RES WHEEL WELL SIGHT GAUGE FLTR ASSY IN TANK CPLT SAE1OMP NYLOCK NUT 3 8 NC PLUG SAE 20 FILTER GAUGE STREET ELBOW 1 8 X 90 CAP BREATHER O RING ELBOW 1 1 2 FOR X 1 1 2 FOR MACH ADAPTER 1 1 2 X 1 1 2 MOR BALL VALVE 1 1 2 FOR ADAPTER 1 1 2 MOR X 1 1 2 MJ HOSE 1 1 2 X 90 HOSE 1 1 2 X 96 LOADER MOUNT KIT FLANGE 20 HOSE TUBE 1 X 62 HOSE 1 X 82 LOADER MOUNT ELBOW 1 MOR X 1 MJ90 FORGED VALVE BRAKE SOL 3000PSLMETRI ELBOW 1 MOR X 1 MJ 45 H
12. SD 02011 Alamo Group Inc Parts Section 6 6 COMBO DRAFT BEAM Continued ITEM PART NO QTY DESCRIPTION 1 32143 1 COMBO DRAFT BEAM STD DTY FLAIL 2 6TOISIR 1 HYD CYLINDER 3 X 10 3 32215 1 HYD CYLINDER 3 X 12 STD DTY 4 TF4500A 1 PIVOT ARM 5 TF4507B 1 RIGHT LINKAGE ARM 6 TF4506B 1 LEFT LINKAGE ARM 7 30126B 2 PIN HEAD PIVOT 8 6T3001 L PIN BEAM PIVOT 9 TF4519 2 PIN LINKAGE 10 TB1033 3 PIN CLEVIS 11 06537021 6 ROLLPIN 12 6T3005 1 PIN 1 W CAP 13 6T3004 1 R CLIP HAIRPIN 14 6T2614 1 FLATWASHER 1 15 TB3010 8 BUSHING 1 16 22847 2 BOSS LINKAGE PIN 17 22076 1 SPACER HYD CYLINDER 1 4 18 22077 1 SPACER HYD CYLINDER 5 16 19 6T3207 6 GREASE ZERK 1 4 20 6T3211 3 GREASE ZERK 1 8 21 6T4258 1 BREATHER 1 2 22 34244 3 ELBOW FITTING 1 2 23 34396 3 SWIVEL RESTRICTOR 24 21688 3 CAPSCREW 7 16 X 3 1 4 25 21677 3 NYLOCK NUT 7 16 26 21635 2 CAPSCREW 3 8 X 2 1 4 27 21625 2 HEX NUT 3 8 28 21831 1 CAPSCREW 3 4 X 1 3 4 29 21825 1 HEX NUT 3 4 30 06700095 1 CYLINDER SPACER W SET SCREW 3 MAIN FRAME REFER TO TRACTOR MOUNT PAGE COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 7 63IN SIDE FLAIL STANDARD ROTATION a x STANDARD ROTATION COMMON SIDE FLAIL SD Parts Section 6 8 2011 Alamo Group Inc 63IN SIDE FLAIL STANDARD ROTATION Continued
13. 02011 Alamo Group Inc Parts Section 6 39 BRAKE VALVE ASSEMBLY ITEM PARTNO QTY DESCRIPTION 06510083 BRAKE VALVE ASSY 1 34092 1 VALVE BLANK 2 34094 2 LOGIC ELEMENT 3 34095 1 RELIEF VALVE 3000 PSI 4 06510095 1 METRI COIL 5 34093 1 CARTRIDGE 2 POSITION 3 WAY WITH NUT amp WASHER 6 34091 1 RELIEF VALVE 2600 PSI COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 40 BRAKE VALVE HYDRAULIC SCHEMATIC MP MR MOTOR PRESSURE MOTOR RETURN ORIFICE ORIFICE 0 030 0 040 mm x mm em MP TEST PORT 34115 HYDRAULIC SCHEMATIC BRAKE VALVE TROUBLESHOOTING FAILURE MODE CHECK STEPS MOWER WILL NOT START system pressure is low engine not lugging 1 thru 6 MOWER WILL NOT START system pressure is high engine lugging MR port will be high pressure d MOWER WILL NOT ROTATE AT FULL SPEED limited power 3 thru 5 MOWER BLADE WILL NOT STOP blade will not stop in proper time 7 thru 9 CORRECTIVE STEPS Check for voltage at solenoid item 6 voltage must be between 10 2 volts and 13 8 volts Remove inspect solenoid and cartridge items 4 6 for wear or contamination Remove inspect logic elements near P port item 3 for wear or contamination Remove inspect 3000 psi relief valve item 2 for wear or contamination Remove and inspect orifices near P port
14. 12 TBIOI7L 2 12B 1 120 2 12 1 IE 2 JE 1 2G 1 2H 1 12 1 JK 1 12L 1 13 31603 2 14 TB1017X 1 15 24214 1 COMMON SIDE FLAIL SD DESCRIPTION INLET END COVER END COVER LOAD SENSE VALVE SECTION DOUBLE ACTING CENTER SPRING VALVE SECTION DOUBLE ACTING CENTER SPRING REMOVE SHUTTLE DISC RELIEF PLUG RELIEF PLUG RELIEF PLUG N A RELIEF VALVE 2175 PSI RELIEF VALVE 2175 PSI VALVE SEAL KIT FOR ONE SECTION WIPER O RING SMALL O RING LARGE SHUTTLE DISC SPRING LEVER KIT FOR ONE SECTION LEVER KNOB LEVER LEVER WASHER LEVER CLIP LINKAGE LEVER PIN ROLL PIN LEVER BOOT LEVER BOLT LEVER DUST COVER LEVER NUT COMPENSATOR TIE ROD KIT O RING LARGE 02011 Alamo Group Inc Parts Section 6 33 CABLE MANUAL LIFT VALVE BREAKDOWN 06502042 COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 34 CABLE MANUAL LIFT VALVE BREAKDOWN 06502042 Continued ITEM PART NO QTY 1 31595 1 2 31594 1 3 31600 1 4 31600 1 5 06503067 1 6 31861 1 7 06503068 1 8 6 4209 1 9 31862 1 10 31862 1 11 31593 2 2 2 1 110 1 1 12 TBIOI7L 2 12B 1 120 2 12 1 IE 2 JE 1 2G 1 2H 1 12 1 JK 1 12L 1 13 31603 2 14 TB1017X 1 15 24214 1 COMMON SIDE FLAIL SD DESCRIPTION INLET END COVER END COVER
15. 5 7 Do not put hands or feet under mower decks Blade Contact can result AWARNING in serious injury or even death Stay away until all motion has stopped LY and the decks are securely blocked up 09 Side and Rear Flail Operation Section 3 26 2011 Alamo Group Inc OPERATION 10 4 PTO RPM and Ground Speed Ground speed for mowing will depend upon the height type and density of vegetation to be cut Recommended speed for efficient mower performance is between 2 and 5 mph 3 8 kph Operate the mower at its full rated PTO speed to maintain blade speed for a clean cut Refer to the tractor operator s manual or the tractor instrument panel for the engine speed and gear to provide the required PTO and desired ground speed Make sure that the mower is operating at its full rated speed before entering the vegetation to be cut If it becomes necessary to temporarily regulate engine speed increase or decrease the throttle gradually Ground speed is achieved by transmission gear selection and not by the engine operating speed The operator may be required to experiment with several gear range combinations to determine the best gear and range which provides the most ideal performance from the mower and most efficient tractor operation As the severity of cutting conditions increase the ground speed should be decreased by selecting a lower gear to maintain the proper operating PTO speed OPS R 0025
16. A low audible click is not heard if the solenoid is engaging the solenoid spool If click is not heard leave switch in on position and with a screwdriver or other steel object touch the small nut on the end of the solenoid If the metallic object is not attracted to the nut check the fuse and wiring for an open circuit If the object is attracted but no click is heard replace the solenoid Remove the four bolts holding the small block to the main block Lift and remove small block being careful not to damage O rings filter Clean filter and re install 2011 Alamo Group Inc MAINTENANCE 5c Remove large nut on side of large valve block Remove spring and use needle nose vise grip to pull spool from block Check block and spool for contaminates and scratches Clean parts or replace if scratched Oil Temperature rises1 Belts above 200 deg F 1 Kinked or blocked hose Worn pump motor Low oil level 1 Bring oil to proper level 2 Inspect repair or replace hoses 3 Disable and repair Motor runs but will not cut Belts Tensioner 1 Inspect belts and pulleys Replace belts and repair as needed 2 Adjust tensioner nut until flatwasher is flush with top of guide Mower turns slowly or not at all Contaminants restricting spool movement in valve body Suction lines obstructed Low oil level 1 Remove large nut on side of large valve bloc
17. BODY MALE METRIPACK 150 CONN BODY FEM METRIPACK 150 TERMINAL MALE 16 18GA METPAK TERMINAL FEM 16 18GA METPAK TPA INCLUDED WITH CONTROLLER SPACER 31X1 75X 38 2011 Alamo Group Inc Parts Section 6 55 WETCUT SPRAYER HEAD ASSEMBLY PN 06520317 DETAIL NOZZLE ASSEMBLY F L3IVOS 9 1v13Q Ara Aw D gt r 37IV 1IV130 z Laos jm viaa b L3IVOS 3 1IIVL30 SQV3H NO Ayva TIM swat NOILVLN3IHO NOILV2O1 N9IS30 mau 30M 2 1 3108 avid e Parts Section 6 56 COMMON SIDE FLAIL SD 02011 Alamo Group Inc WETCUT SPRAYER HEAD ASSEMBLY Continued ITEM PART NO QTY 1 06370105 2 06370106 3 06370107 06370108 5 06410668 6 06410753 7 06410754 8 06410796 9 06420069 10 06497003 11 06499012 12 06499013 13 06520314 14 06520316 15 06520317 16 06520319 17 06520320 18 06520321 19 06520322 20 06520381 21 06520382 22 06520383 23 32550 24 21527 25 21528 26 21529 27 21625 28 21630 29 21634 30 21632 31 21986 32 22014 33 22016 34 34698 35 35091 36 35176 37 06520376 38 06537022 1 1 1 29 12 13 11 COMMON SIDE FLAIL SD DESCRIPTION HOOD SPRAYER HINGE LH SPRAYER HINGE RH SPRAYER HINGE CNTR SPRAYER GUARD SPRAYER WETCUT MNT RH WET CUT MNT LH WET CUT GUARD HOSE WETCUT PIN HINGE WET CUT TUBE LG SPRA YER SKIRT ANTI SPRAY 50 SKIRT ANTI SPRAY 7
18. DANGER NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Imple ment an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medi cation that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol 0 27 Operate the Tractor and or Implement controls only while properly seated in the Tractor seat with the seat belt securely fastened around you Inadvertent movement of the Tractor or Implement may cause serious injury or death 56 29 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 100 yards in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see this type of items discontinue mowing scm 1 There ar
19. LOAD SENSE VALVE SECTION DOUBLE ACTING DETENT FLOAT VALVE SECTION DOUBLE ACTING DETENT FLOAT REMOVE SHUTTLE DISC RELIEF PLUG RELIEF VALVE 360 PSI RELIEF PLUG RELIEF PLUG RELIEF VALVE 2175 PSI RELIEF VALVE 2175 PSI VALVE SEAL KIT FOR ONE SECTION WIPER O RING SMALL O RING LARGE SHUTTLE DISC SPRING LEVER KIT FOR ONE SECTION LEVER KNOB LEVER LEVER WASHER LEVER CLIP LINKAGE LEVER PIN ROLL PIN LEVER BOOT LEVER BOLT LEVER DUST COVER LEVER NUT COMPENSATOR TIE ROD KIT O RING LARGE 02011 Alamo Group Inc Parts Section 6 35 FRONT HYDRAULIC PUMP BREAKDOWN ITEM PARTNO QTY DESCRIPTION 23152 PUMP ASSEMBLY 1 3 4 COMPLETE 1 22765 1 SEAL 2 22766 1 SHAFT END COVER 3 22767 2 CHECK AND END COVER 4 22768 2 BUSHING 5 22769 2 CHANNEL SEAL 6 22770 2 THRUST PLATE 7 22771 1 DRIVE SHAFT AND GEAR SET 1 3 4 8 22172 2 GASKET SEAL 9 22773 4 DOWEL PINS 10 22774 1 GEAR HOUSING 1 3 4 11 22779 1 PORT END COVER 12 23824 4 STUDS 13 22781 1 WASHER 14 6T5322 SEAL APPLICATOR TOOL NOT SHOWN 24150 SEAL KIT INCLUDES 1 5 6 AND 8 COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 36 FLAIL MOTOR BREAKDOWN ITEM PART NO QTY 06504013 1 06504039 1 2 06504040 1 3 06504041 1 4 06504042 1 5 TF4402 1 6 06504043 4 7 06504044 2 8 06504028 1 9 06504045 4 10 1 11 763759 2 12 02961940 1 13 4401 1 14 06504049 1 15
20. looking at the end with teflon tape In this way the tape will be tightened when installed NOTE It is not necessary to tape O ring fittings or those installed in swivels ASM C 0088 Assembly Section 2 16 ASSEMBLY GENERAL HOSE INSTALLATION Refer to the parts section for detailed information about hoses and fittings for this application ASM C 0011 HOSE COVERING Secure hoses together with zip ties wherever loose Wrap the hoses between the swivel and main boom with the hose cover provided Wrap the hoses between the main boom and secondary boom with the hose cover provided Where hoses may contact the frame or other edges wrap with split hose and secure with hose clamps or zip ties On non cab units the pressure and return hoses from the control valve will also need to be routed inside the protective clear hose wrap Cover the valve valve fittings with the yellow hose cover and secure with black string provided ASM C 0058 SOLENOID BRAKE VALVE Install a solenoid valve on the mounting bracket with the supplied hardware as shown in the Parts Section in this manual While installing the fittings to the brake valve the electical coil on the spool may have to be removed to make room When reinstalling the coil it is important to use no more than 5 ft lbs or 60in lbs torque WARNING OVER TORQUE TO THE COIL WILL RESULT IN HYDRAULIC FAILURE OF SPOOL Asm c 0025 TEMPERATURE GAUGE MOUNTING oPrio
21. the nation safe and healthful working conditions and to preserve our human resources DUTIES Sec 5 a Each employer 1 shall furnish to each of his employees employment and a place of employment which are free from recognized hazards that are causing or are likely to cause death or serious physical harm to his employees 2 shall comply with occupational safety and health standards promulgated under this ct b Each employee shall comply with occupational safety and health standards and all rules regulations and orders issued pursuant to this Act which are applicable to his own actions and conduct OSHA Regulations OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct every employee in the safe operation and servicing of all equipment with which the employee is or will be involved Employer Responsibilities To ensure employee safety during Tractor and Implement operation it is the employer s responsibility to 1 Train the employee in the proper and safe operation of the Tractor and Implement 2 Require that the employee read and fully understand the Tractor and Implement Operator s manual 3 Permit only qualified and properly trained employees to operate the Tractor and Implement 4 Maintain the Tractor and Implement in a safe operational condition and maintain all shields and guards on the equipment 5 Ensurethe Tractor is equipped with
22. 11 1017 2 HA 2 II 2 HC 1 HD 1 HE s 1 12 TB1017L 2 12A o 1 12B 1 DE 2 12D 1 PE 2 IF 1 2G 1 12H O 1 121 1 K ues 1 VE 1 13 1017 1 14 24214 1 COMMON SIDE FLAIL SD DESCRIPTION INLET END COVER END COVER POWER BEYOND VALVE SECTION DOUBLE ACTING DETENT FLOAT VALVE SECTION DOUBLE ACTING DETENT FLOAT RELIEF PLUG RELIEF VALVE 200 PSI SHUT OFF PLUG RELIEF VALVE 2250 PSI SHUT OFF PLUG SHUT OFF PLUG VALVE SEAL KIT FOR ONE SECTION WIPER O RING SMALL O RING LARGE SPRING PUCKET LEVER KIT FOR ONE SECTION LEVER KNOB LEVER LEVER WASHER LEVER CLIP LINKAGE LEVER PIN ROLL PIN LEVER BOOT LEVER BOLT LEVER DUST COVER LEVER NUT TIE ROD KIT O RING LARGE 02011 Alamo Group Inc Parts Section 6 23 CABLE MANUAL LIFT VALVE BREAKDOWN 30801 COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 24 CABLE MANUAL LIFT VALVE BREAKDOWN 30801 Continued ITEM PART NO 1 TB1017S 2 TB1702 3 TB1017P 4 06502091 5 N A 6 N A 7 TB1017M 8 TB1017E 9 TB1017M 10 N A 11 TB1017A 11B 11C 11D 12 TB1017L 12A o 12B DE 12D DE IF 2G 12H O 12 PK 12L 13 TB1017X 14 24214 QTY 1 COMMON SIDE FLAIL SD DESCRIPTION INLET END COVER END COVER POWER BEYOND VALVE S
23. 4410 2 16 06504046 4 17 06504047 4 18 4407 2 19 06504048 1 20 6 5809 2 21 02961917 4 06504023 COMMON SIDE FLAIL SD S o et f 1 9 9 04 ES lt 4 d 3 R 2 9 hy _ a 10 7 DESCRIPTION MOTOR ASSEMBLY 350 TSF SHAFT END COVER PORT END COVER GEAR HOUSING MATCHED GEAR SET BALL BEARING CAP SCREW SET SCREW KEY DOWEL PIN NAMEPLATE THRUSTPLATE HEX PLUG SNAP RING LIP SEAL INCLUDED IN SEAL KIT GASKET SEAL INCLUDED IN SEAL KIT SIDE SEAL INCLUDED IN SEAL KIT END SEAL INCLUDED IN SEAL KIT BACK UP SEAL INCLUDED IN SEAL KIT SEAL RETAINER CHECK ASSEMBLY WASHER SEAL KIT INCLUDES 14 15 16 17 AND 18 02011 Alamo Group Inc Parts Section 6 37 COOLER ASSEMBLY MOUNTS TO HYDRAULIC TANK M COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 38 COOLER ASSEMBLY Continued ITEM PART NO QTY 1 21530 21986 22014 35176 06370015 06380006 06380007 06510026 21629 21988 22016 34117 O 0 9 D D 10 10 10 10 1 D COMMON SIDE FLAIL SD DESCRIPTION CAPSCREW 1 4 X1 NC LOCKWASHER 1 4 FLATWASHER 1 4 1 4 U NUT SCREEN COOLER FRNT MNT COOLER BUMPER TANK RH MNT COOLER BUMPER TANK LH COOLER FRONT MNT CAPSCREW 3 8 X 3 4 NC LOCKWASHER 3 8 FLATWASHER 3 8 ELBOW IMOR X 1MJ90 FORGED
24. 6 9 63IN SIDE FLAIL REVERSE ROTATION Y REVERSE 514 ROTATION COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 10 63IN SIDE FLAIL REVERSE ROTATION Continued ITEM PART NO QTY 1 28647E 1 2 28969 1 3 6T2283 8 4 6T2615 8 5 21988 18 6 21625 40 7 27975 1 8 21731 8 9 21990 8 10 21725 8 11 28735 2 12 06520028 2 13 06520027 2 14 06520029 2 15 06530001 12 16 TF1045B 2 17 28650A 1 18 6T2330 8 19 6T2331 8 20 28086A 2 21 30013 9 28743 E 28744 22 28642C 1 23 33713 64 24 TF1020 32 25 34011 32 26 21677 32 ee 06200639 3 27 33863 2 28 28683 2 29 06530217 8 30 06533006 8 31 21732 2 32 28700 2 33 28701 1 34 06520241 1 35 21632 22 36 22016 44 37 28184 32 COMMON SIDE FLAIL SD DESCRIPTION BONNET 63 STD COMBO TRASH GUARD 63REV ROT STD CARRIAGE BOLT 3 8 X 1 NC WASHER FENDER 3 8 LOCKWASHER 3 8 HEX NUT 3 8 NC GUARD CUTTERSHAFT 5 CAPSCREW 1 2 X 1 1 2 NC LOCKWASHER 1 2 HEX NUT 1 2 NC GROUND ROLLER ADJ BRKT STD DTY BEARING FLANGE 3 8 GRNDRLR CAP BEARING GRNDRLR O RING 2 3 4X3 32 AS568A 148 CAPSCREW SKT HD 8 32X1 2 SS STUB SHAFT GROUND ROLLER GROUND ROLLER 63 CAPSCREW SKT HD 7 16X1 1 2NC CAPSCREW SKT HD 7 16 X 1 NC SKID SHOE STD DUTY REAR FLAIL PLOW BOLT 3 8 X 1 1 4NC GR5 CUTTERSHAFT ASSY STANDARD CUT 22 23 24 25 amp 26 CUTTERSHAFT ASSY SMOOTH CUT 22 23 24 25 amp 37 CUTTERSHAFT 63 FLAIL KNIVES STANDARD CUT
25. CABLE MANUAL LIFT VALVE 2 SPOOL REAR REMOTES HOSE ROUTING A TO INBOARD CYLINDER GLAND B TO OUTBOARD CYLINDER BUTT C TO OUTBOARD CYLINDER GLAND JD5XX5M TSF 2011 Alamo Group Inc Parts Section 5 12 CABLE MANUAL LIFT VALVE 2 SPOOL Continued ITEM PART NO QTY 1 24873 2 06340033 3 34622 21632 5 6T2615 6 21627 7 21630 8 22016 9 06505100 10 6T4411 11 6T3017 12 21500 13 34396 14 33271 15 33652 16 33364 17 33293 18 32678 19 33383 20 06500467 21 06500468 22 06503130 23 24 06503129 25 267820 26 21529 27 22014 28 6T3927 29 06411085 30 21527 31 32724 32 27513 JD5XX5M TSF 1 1 1 LA ON N N DESCRIPTION VALVE 2SP HSC OC VALVE MNT PLATE VALVE REAR MNT CAPSCREW 3 8 X 1 1 2 NC WASHER FENDER 3 8 NYLOCK NUT 3 8 NC CAPSCREW 3 8 X UNC FLATWASHER 3 8 CBL CNTRL 108 CLEVIS CBL CTRL 3 16 ROLLPIN 3 16 X 1 HEX NUT 1 4 NF ADAPTER 06 RSTRCTR 1 2 MOR X 3 8 MJ ADAPTER 1 2 MOR X 3 8 MJ HOSE 1 4 X 130 HOSE 1 4 X 120 ELBOW LONG 1 2 MOR X 1 2 MJ 90 ADAPTER 5 8 MOR X 1 2 FOR ELBOW 5 8 MOR X 1 2 MJ X 90 HOSE 1 2 X 31 HOSE 1 2 X 33 TEE BRANCH PRERMD TUBE TRACTORS WITH MID MOUNT VALVE CAP 3 4 FS TRACTORS W OUT MID MOUNT VALVE ADAPTER PB CAPSCREW 1 4 X 3 4 NC FLATWASHER 1 4 SOLENOID CONTINUOUS DUTY BRKT MNT SOLENOID NYLOCK NUT 1 4 NC FLATWASHER 10MM CAPSCR
26. KNIFE MTG CLEVIS FLAIL CAPSCREW 7 16X3 7 16 NC GR8 NYLOCK NUT 7 16 NC STRING GUARD KIT 27 29 amp 30 STRING GUARD STD BEARING FLANGE 1 15 16STD TSF CAPSCREW 1 2 X 2 NC L9 FLATWASHER 1 2 SAE L9 CAPSCREW 1 2 X 1 3 4 NC BAR FLAP TSF TBF 63 FLAP DEFLECTOR TSF 63 FLAP 63 FRONT CAPSCREW 3 8 X 1 1 2 NC FLATWASHER 3 8 FLAIL KNIVES SMOOTH CUT 02011 Alamo Group Inc Parts Section 6 11 75IN SIDE FLAIL STANDARD ROTATION a x STANDARD ROTATION COMMON SIDE FLAIL SD Parts Section 6 12 2011 Alamo Group Inc 75IN SIDE FLAIL STANDARD ROTATION Continued ITEM PART NO QTY 1 O 0 9 D H a a a ra N gt N e e 21 28736D 28737 6T2283 6T2615 21988 21625 27975A 21731 21990 21725 28735 06520028 06520027 06520029 06530001 TF1045B 28738 6T2330 6T2331 28086A 30013 28747 28643B 33713 TF1020 34011 21677 06200639 33863 28683 06530217 06533006 21732 28700 28701 06520241 21632 22016 1 1 8 8 18 40 40 40 N 0 OY NY 22 44 COMMON SIDE FLAIL SD DESCRIPTION BONNET 75 STD T3F RT BAFFLE 75 STD ROT STD CARRIAGE BOLT 3 8 X 1 NC WASHER FENDER 3 8 LOCKWASHER 3 8 HEX NUT 3 8 NC GUARD CUTTERSHAFT 5 CAPSCREW 1 2 X 1 1 2 NC LOCKWASHER 1 2 HEX NUT 1 2 NC GROUND ROLLER ADJ BRKT STD DTY BEARING FLANGE 1 3 8 GRNDRLR CAP BEARING GRNDRLR O RING 2 3 4X3 32 AS568A 148 CA
27. TUBE CAP SPRAYER HOSE SPRA YER NOZZLE SPRA YER TIP NOZZLE SPRA YER FILTER NOZZLE SPRAYER NUT NOZZLE SPRAYER CHAIN 18X1 31X13LINKS ADAPTER 1 4NPT WETCUT ELBOW BARB 3 8X1 4NPT SPACER 500 D X 2521 D X 38 NYLON U BOLT 1 4 X1 X1 X1 3 4 NUT NYLOCK 1 4 NC CAPSCREW 1 4 X 1 2 NC CAPSCREW 1 4 X 3 4 NC HEX NUT 3 8 NC CAPSCREW 3 8 X 1 NC CAPSCREW 3 8 X 2 NC CAPSCREW 3 8 X 1 1 2 NC LOCKWASHER 1 4 FLATWASHER 1 4 FLATWASHER 3 8 GR8 ROLL PIN PLAIN 3 16 X 7 8 CLAMP HOSE 6 U NUT 1 4 3 4 TO CENTER CABLE 3 16 U BOLT CABLE 3 16 02011 Alamo Group Inc Parts Section 6 57 WETCUT CABLES COMMON SIDE FLAIL SD ATTACHED TO SPRAYER LINE ON 3PNT MOUNT 2011 Alamo Group Inc Parts Section 6 58 Warranty Section 7 1 WARRANTY SECTION WARRANTY INFORMATION Tiger Corporation 3301 N Louise Sioux Falls South Dakota warrants to the original Retail Customer the new Tiger equipment is free of defects in material and workmanship Any part of equipment that in Tiger s judgement show evidence of such defects will be repaired or replaced without charge provided that the failure of part s shall have occurred within twelve 12 months from the date of delivery of said equipment to the Retail Customer Expendable components such as knives oil chain sprockets skid shoes knife mounting disks and the like are excluded but not limited to this warranty T
28. a functional ROPS and seat belt and require that the employee operator securely fasten the safety belt and operate with the ROPS in the raised position at all times 6 Forbid the employee operator to carry additional riders on the Tractor or Implement 7 Provide the required tools to maintain the Tractor and Implement in a good safe working condition and provide the necessary support devices to secure the equipment safely while performing repairs and service Child Labor Under 16 Years of Age Some regulations specify that no one under the age of 16 may operate power machinery Itis your responsibility to know what these regulations are in your own area or situation Refer to U S Dept of Labor Employment Standard Administration Wage amp Home Division Child Labor Bulletin 102 Side amp Rear flail Safety Section 1 19 SAFETY Side amp Rear flail Safety Section 1 20 JD5XX5M TSF ASSEMBLY SECTION Assembly Section 2 1 ASSEMBLY Before attempting to mount your Tiger mower it is important to read an understand all of the Safety Messages in the Safety section of this manual Check complete shipment list against the packing list to make sure there are no shortages Make certain the tractor model is the appropriate one for the mower received Always use a floor jack hoist or fork liftto lift and raise heavy paris Read and understand the entire assembly section instruct
29. a registered trademark SAFETY SAFETY SECTION SAFETY General Safety Instructions and Practices A safe and careful operator is the best operator Safety is of primary importance to the manufacturer and should be to the owner operator Most accidents can be avoided by being aware of your equipment your surroundings and observing certain precautions The first section of this manual includes a list of Safety Messages that if followed will help protect the operator and bystanders from injury or death Read and understand these Safety Messages before assembling operating or servicing this mower This equipment should only be operated by those persons who have read the Manual who are responsible and trained and who know how to do so safely and responsibly The Safety Alert Symbol combined with a Signal Word as seen below is used throughout this manual and on decals which are attached to the equipment The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED The symbol and signal word are intended to warn the owner operator of impending hazards and the degree of possible injury when operating this equipment Practice all usual and customary safe working precautions and above all remember safety is up to YOU Only YOU can prevent serious injury or death from unsafe practices DANGER Indicates an imminently hazardous situation that if not avoide
30. adapter on the lift valve ASM JD 0090 Assembly Section 2 10 ASSEMBLY MANUAL LIFT VALVE PORTS LOAD SENSE RETURN PORT PRESSURE PORT ASM C 0057 MANUAL SWITCH BOX MOUNTING The switch box is to be secured to the operators side of the control handles or valve stand Refer to the parts section for assembly and components needed ASM C 0071 Assembly Section 2 11 ASSEMBLY NOTE ON HUSCO CONTROL VALVES Manual cable controlled Husco control valve boom mowers require check valves with integral restricting orifice 06502036 installed in the control valve work ports that are connected to the gland ends of the main and secondary boom cylinders This check valve allows oil to free flow into the gland end of the main and secondary boom cylinders but restricts flow out of the cylinder thereby providing proper boom control This check valve 06502036 Vendor 1968R 063 is similar in appearance to hose adapter 433271 and Adapter 34396 with 06 orifice These components can be identified as follows and are to be installed per parts section for the lift valve ASM HUSCO 0001 06502036 33271 34396 Assembly Section 2 12 ASSEMBLY HOSE AND WIRE ROUTING Attach two clamps to the right rear wheel well for proper hose wire routing Drill one hole for each clamp Use the lower rear corner of the wheel well as an origin for measurin
31. are grass and weeds high enough to hide debris that could be struck by the blades the area should be in spected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being re moved and mowed again at desired final height on a Do not put hands or feet under mower decks Blade Contact can result in serious injury or even death Stay away until all motion has stopped and the decks are securely blocked up sri Each Rear Wheel must have a minimum of 1 000 pounds contact with the surface to prevent lateral instability and possible tip over which could result in serious bodily injury or even death Widen the wheel tread and add weights if needed Referto the mounting instructions or call Customer Service if you need assistance with Couterweight Procedure srL 3 Do not operate Mower if excessive vibration exists Shutdown PTO andthe Tractor engine Inspect the Mower to determine the source of the vibration If Mower blades are missing or damaged replace them immediately Do not operate the mower until the blades have been replaced and the Mower operates smoothly Operating the Mower with excessive vibration can result in component failure and broken objects to be thrown outward at very high velocities To reduce the possibility of property damage serious injury or even death never allow the Mower to be operated with blades missing sr Be particularly careful when transporting the Imple
32. damaging the driveline or its shield Do not let the driveline fall into mud or dirt which can contaminate the bearing and shorten the life of the driveline OPS F 0013 Never work under the Implement the framework or any lifted DANGER component unless the Implement is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death se 14 Side and Rear Flail Operation Section 3 30 2011 Alamo Group Inc OPERATION 12 MOWER STORAGE It is recommended that the mower be stored with the center section and both side mowers fully lowered to ground level If the mower is stored with the side mowers in the raised position select a level area and engage travel locks and travel lock pins to prevent the side mowers from falling BEFORE disconnecting the mower rear mower Properly preparing and storing the mower at the end of the season is critical to maintaining its appearance and to help ensure years of dependable service The following are suggested storage procedures Thoroughly clean all debris off the mower to prevent damage from rotting grass and standing water Lubricate all mower grease points and fill gearbox oil levels as detailed in the maintenance section e Tighten all bolts and pins to the recommended torque Check the mower for worn and damaged parts Perform repairs and make replacements immediately so that the mower wil
33. even though the Tractor clutch has been disengaged Install an over running clutch between the Tractor PTO and the Mower driveline to prevent this potentially dangerous situation 16 3 GETTING ON AND OFF THE TRACTOR Before getting onto the tractor the operator must read and completely understand the implement and tractor operator manuals If any part of either manual is not completely understood consult an authorized dealer for a complete explanation OPS U 0007 Do not mount or dismount the Tractor while the tractor is moving Mount AWARNING the Tractor only when the Tractor and all moving parts are completely stopped sc 12 Side and Rear Flail Operation Section 3 5 2011 Alamo Group Inc v m gt Z z O lt C TT C O OPERATION 3 1 Boarding the Tractor Use both hands and equipped handrails and steps for support when boarding the tractor Never use control levers for support when mounting the tractor Seat yourself in the operator s seat and secure the seat belt around you Never allow passengers to ride on the tractor or attached equipment Riders can easily fall off and be seriously injured or killed from falling off and being ran over It is the operator s responsibility to forbid all extra riders at alltimes OPS U 0008 Never allow children to operate ride on or come close to the Tractor or DANGER Implement Usually 16 17 year old childre
34. for contamination Remove P port hose and fitting visually inspect for contamination check ball for movement Remove and inspect orifices near MR port for contamination Remove inspect 2600 psi relief valve item 5 for wear of contamination Remove inspect logic element near MR port item 3 for wear or contamination 1 O N A COMMON SIDE FLAIL SD 2011 Alamo Group Inc Parts Section 6 41 SIDE FLAIL TRAVEL LOCK NOTE WITH THE BONNET IN THE TRANSPORT POSITION LOCATE THE PLACMENT FOR ITEMS 3 8 44 AND WELD ON AS NEEDED ITEM PART NO QTY DESCRIPTION BONNET REFER TO FLAIL ASSEMBLY 2 30531 1 BRACKET TRAVEL LOCK 3 TF4248 1 PLATE TRAVEL LOCK 4 23745 1 TRAVEL LOCK 5 21783 2 CAPSCREW 5 8 X2 NC 6 21992 2 LOCKWASHER 5 8 7 21775 2 HEX NUT 5 8 NC 8 TF4250 1 PIN TRAVEL LOCK COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 42 DRAFT BEAM TRAVEL LOCK ITEM PART NO QTY DESCRIPTION 1 32143 1 DRAFT BEAM 2 6T0106 1 TRAVEL LOCK BRACKET 3 21833 1 CAPSCREW 3 4 X 2 1 4 A MAIN FRAME REFER TO PARTS SECTION 5 33856 1 BRKT PIN HOLDER 6 21988 2 LOCK WASHER 3 8 7 21629 2 CAPSCREW 3 8 X 3 4 8 6T3020 2 R CLIP 5 32 9 6 0107 2 TRAVEL LOCK PINS 3 4 X 3 1 4 10 22021 1 FLAT WASHER 3 4 11 21993 1 LOCK WASHER 3 4 12 21825 1 3 4 COMMON
35. in a good and safe working condition Damaged and or broken parts should be repaired and or replaced immediately To ensure the mower is ready for operation conduct the following OPS R 0007 All Safety Shields Guards and Safety devices including but not limited to the Deflectors Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be inspected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or Replace bent or broken blades with new blades NEVER ATTEMPT TO STRAIGHTEN WELD OR WELD HARDFACING ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSEQUENT FAILURE AND POSSIBLY CAUSE SERIOUS INJURY FROM THROWN BLADES sem 10 v m gt 2 The operator s manual and safety signs affixed the unit contain important instructions on the safe and proper use of the equipment Maintain these important safety features on the implement in good condition to ensure the information is available to the operator at all times Ensure all safety signs are in place and legible Replace missing damaged and illegible decals OPS U 0011_A e Check that the main driveline securely attached to the tractor and the locking collar is se
36. locked together to provide simultaneous rear wheel braking FOR MOST DRIVING AND OPERATING CONDITIONS THE BRAKE PEDALS SHOULD BE LOCKED TOGETHER TO PROVIDE THE MOST EFFECTIVE BRAKING ACTION Always disengage the tractor differential lock when turning When engaged the differential lock will prevent or limit the tractor from turning During normal cutting conditions locking the differential provides no benefit and should not be used OPS U 0013 Raising the Mower Side and Rear Flail Operation Section 3 21 2011 Alamo Group Inc y m gt OPERATION OPERATION Using the tractor 3 point hitch control lever raise the mower off the ground about 6 or just high enough to clear any ground obstacles When raising the mower make sure all connection points are securely attached and at least 1 clearance is maintained between the driveline and the deck If necessary place an upper lift strip on the 3 point hitch control lever to limit the height the mower can be raised to avoid driveline damage 9 3 Driving the Tractor and Implements Start off driving at a slow speed and gradually increase your speed while maintaining complete control of the tractor and units Moving slowly at first will also prevent the tractor from rearing up and loss of steering control The tractor should never be operated at speeds that cannot be safely handled or which will prevent the operator from s
37. now complete Start the machine and inspect the filter area checking that there is no oil leaking from the filter assembly This is first to be done at 50 hours of operation then yearly 500 hours or when indicated by restriction indicator GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into each zerk until grease protrudes from joints Grease all pivots daily or every 8 hours of service Side and Rear Flail Maintenance Section 4 11 2011 Alamo Group Inc m gt m MAINTENANCE MAINTENANCE GREASING THE UPPER AND LOWER SHEAVES Locate the grease zerks on the ends of the upper and lower sheave pins Mnt R 0018 Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into each pin until it protrudes from the ends These should also be greased daily or for every 8 hours of service GREASING P T O SHAFTS After bringing the tractor to a complete stop shut off the engine and remove he PTO shaft from the tractor Slide the shaft apart to expose the grease zerk Grease the shaft with 5 pumps of grease and the U joints until grease protrudes from caps per the scheduled interval in the maintenance section A Lower Sheavel gt Bracket Lower Sheave ES Pin Disco
38. with an attached implement review the following OPS U 0012 DANGER This Implement may be wider than the Tractor Be careful when operating or transporting this equipment to prevent the Implement from running into or striking sign posts guard rails concrete abutments or other solid objects Such an impact could cause the Implement and Tractor to pivot violently resulting in loss of steering control serious injury or even death Never allow the Implement to contact obstacles s3PT 12 AWARNING Transport only at speeds where you can maintain control of the equipment Serious accidents and injuries can result from operating this equipment at high speeds Understand the Tractor and Implement and how it handles before transporting on streets and highways Make sure the Tractor steering and brakes are in good condition and operate properly Before transporting the Tractor and Implement determine the proper transport speeds for you and the equipment Make sure you abide by the following rules Test the tractor at a slow speed and increase the speed slowly Apply the Brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum transport speed not to exceed 20 mph 30 kph for transporting this equipment Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that the
39. 1 06520357 1 2 06520358 1 3 06520359 1 4 6T2181 4 5 24890 4 6 06520360 1 7 21630 4 8 21627 8 9 06520361 1 06520365 A 10 06520366 1 11 06370120 1 12 06370121 1 13 06430090 1 14 21525 1 15 06520380 A 1 16 06520380 B 1 17 06520380 C 1 18 35091 6 19 21640 4 20 22016 8 21 06520367 1 22 06520368 1 23 06503108 2 24 6T3222 1 25 3905 1 06520364 x COMMON SIDE FLAIL SD DESCRIPTION TANK FIRE SUPRESS SYS RAILKUT MNT TANK FIRE KIT RAILKUT PUMP FIRE SUPRESS SYS RAILKUT CAPSCREW SKT HD 10 24 X 3 4 HEX NUT 10 24 NYLOCK HOSE REEL FIRE KIT RAILKUT CAPSCREW 3 8 X 1 NC NYLOCK NUT 3 8 NC FILTER FIRE KIT RAILKUT FILTER ELEMENT AVAILABLE GUN FIRE KIT RAILKUT STAND FIRESYS RAILKUT HOLSTER FIRESYS RAILKUT SLEEVE GUN FIRE SYS HEX NUT 1 4 NC HOSE 880 D X 50LD BULK HOSE 880 D X 50LD BULK HOSE 880 D X 50LD BULK CLAMP HOSE 10 CAPSCREW 3 8 X 3 1 2 NC FLATWASHER 3 8 ELBOW 3 4COUPLERX 1 2BARB NYLON ELBOW 3 4COUPLERX 1 2BARB NYLON ADAPTER BARB 1 2X1 2MP DECAL CONTROL ON OFF SWITCH SWITCH MOWER FILTER SEAL AVAILABLE 2011 Alamo Group Inc Parts Section 6 49 FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATIC 19101590 09101590 66101590 Ser b9LS A aso VS06 Ld 69sez prd 3NHNI NNOO 109 HOLIMS NNOO 9NIM HaILHVIS ANION XNY NO E Q 1SOd SOd E VO VI das YSLYVLS NO LSOd ANNOYS 99082 V9 9 MOV1E V9 VI MOV
40. 1 21725 22 21630 23 22016 24 21988 25 27580 26 28682 27 TF4852 28 34227 J 30 S 31 3031 32 21638 QTY COMMON SIDE FLAIL SD DESCRIPTION BONNET REFER TO HEAD PARTS MOTOR CHANNEL HEX NUT 1 2 NF SPRING TENSIONER BUSHING MACH 10DX1 2IDX14GA ROD THREADED 2NFX8 CLEVIS 6 MOTOR M350 1 3 4 GEAR SHEAVE 8 0 BUSHING QD SK 1 1 4 1 4 KEY SHEAVE 6 3 V BELT 500 BUSHING QD SK 1 15 16 GUARD BELT TSF STD CAPSCREW 5 16 X 2 NC LOCKWASHER 5 16 KEY KEY FROM MOTOR KEY 1 2 X 1 2 X2 CAPSCREW 1 2 X 1 3 4 NC LOCKWASHER 1 2 HEX NUT 1 2 NC CAPSCREW 3 8 X 1 NC FLATWASHER 3 8 LOCKWASHER 3 8 BEARING DX 1 1 2 GRM RETAINING WASHER 2 1 2 X 5 16 KIT FLANGE 20 PREFORMED TUBE HOSE RETURN FOR STANDARD ROTATION HOSE PRESSURE FOR STANDARD ROTATION CLAMP HOSE CAPSCREW 3 8 X 3 NC 02011 Alamo Group Inc Parts Section 6 17 3IN X 10IN HYDRAULIC CYLINDER BREAKDOWN ITEM PART NO QTY ieia 6T0151R 1 610167 1 2 610170 1 3 610178 1 4 610164 1 5 610161 1 6 610173 1 7 610179 1 8 610176 4 mE 610187 9 sss 2 10 a 2 H mes 1 2 13 cum 1 J o 1 COMMON SIDE FLAIL SD DESCRIPTION HYD CYLINDER 3 X 10 CYLINDER BUTT CYLINDER GLAND CLEVIS END CYLINDER TUBE PISTON ROD PISTON LOCKNUT TIEROD ASY SEAL KIT O RING BACK UP WASHER O RING BACK UP WASHER O RING U CUP WIPER 02011 Alamo Group Inc Parts Section 6 18
41. 500 HOURS ITEM SERVICE COMMENTS Hydraulic Tank Fluid Change In Tank Hydraulic Fluid Filter Change 10 micron filter In Line HP Filter Change or Change when indicated 10 micron filter by restriction indicator Hydraulic Tank Breather Change Side and Rear Flail Maintenance Section 4 5 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE TROUBLESHOOTING SYMPTOMS CAUSE REMEDY Vibration 1 Loose Bolts 1 Check all bolts and tighten to recommended torque specs 2 Cutter assembly 2a Check for damaged blades disc Unbalanced or cuttershaft Replace if needed 2b Check for wire rope etc entangled in the cutter assembly Mower will not lift 1 Hyd Fluid Low 1 Check and refill hydraulic fluid 2 Leaks in line 2 Tighten or replace fittings and hoses 3 Faulty relief valve 3 Check pressure in line Line pressure should be at least 2500 PSI 4 Kinked or blocked 4 Clean or replace lines 5 Faulty cylinder 5 Inspect repair or replace cylinder Mower will not start 1 Blown fuse 1 Check fuse between mower switch or run and ignition replace 2 Ball valves closed 2 Make sure valves are open 3 Low oil level 3 Check hydraulic tank and fill 4 Line leak 4 Check all fittings and lines re tighten or replace 5 Electronic 5a Without the tractor running turn Side and Rear Flail solenoid faulty 5b Maintenance Section 4 6 the mower switch to on
42. 550054 06550054 ON MOWER HEAD Side amp Rear flail Safety Section 1 17 SAFETY 50023 MANUAL CANISTER ITEM PARTNO DESCRIPTION 50023 AVAIL MANUAL CANISTER COMPLETE 1 00776031 1 ROUND MANUAL CANISTER 33997 1 DECAL SHEET MANUAL CANISTER 2 DECAL 3 DECAL 4 DECAL 5 AVAIL SPECIFICPRODUCT MANUAL 6 33753 1 E M I SAFETY MANUAL 7 34296 1 FRONT ADHESIVE PAD 8 34297 1 REAR ADHESIVE PAD 9 611823 4 ZIP TIE 14 LONG NOTE The manual canister can be bolted zip tied or adhered to a variety of surfaces Locate a protected area within the view of the operator Then select an installation method and attach the canister CAUTION AVOID DRILLING HOLES INTO UNKNOWN AREAS wires and other parts may be located behind these areas When adhering the canister to a surface thoroughly clean that surface before installing the canister Side amp Rear flail Safety Section 1 18 SAFETY FEDERAL LAWS AND REGULATIONS This section is intended to explain in broad terms the concept and effect of federal laws and regulations concerning employer and employee equipment operators This section is not intended as a legal interpretation of the law and should not be considered as such Employer Employee Operator Regulations U S Public Law 91 596 The Williams Steiger Occupational and Health Act of 1970 OSHA This Act Seeks to assure so far as possible every working man and woman
43. 800 843 6849 1 605 336 7900 JD5XX5M TSF 2011 Alamo Group Inc Parts Section 5 4 NOTES NOTES JD5XX5M TSF 2011 Alamo Group Inc Parts Section 5 5 TRACTOR MOUNT KIT JD5XX5M TSF Parts Section 5 6 2011 Alamo Group Inc TRACTOR MOUNT KIT Continued ITEM PART NO QTY 1 06300109 1 06300124 1 2 06410898 1 3 06410899 1 4 06300111 1 5 06300110 1 6 06380015 1 7 23152 1 8 06401034 1 9 06380031 1 10 21639 2 11 22016 8 12 21627 6 13 33764 12 14 22421 12 15 21832 10 16 33880 32 17 21825 10 18 24860 8 19 27282 4 20 24849 4 21 23293 4 22 21725 4 23 21631 4 JD5XX5M TSF DESCRIPTION MAIN FRAME MNFRM LDR LOADER MOUNT UPRIGHT LH UPRIGHT RH AXLE BRC LH AXLE BRC RH TANK RES WHEEL WELL PUMP P350 1 3 4 GEAR MOUNT PUMP GUARD PUMP CAPSCREW 3 8 X 3 1 4 NC FLATWASHER 3 8 NYLOCK NUT 3 8 NC FLATWASHER 5 8 SAE CAPSCREW 16MM X 40MM 2 0P CAPSCREW 3 4 X 2 NC FLATWASHER 3 4 SAE HEX NUT 3 4 NC CAPSCREW 20MM X 40MM 2 5P CAPSCREW 20MM X 55MM 2 5P SPACER 7 8 ID X 1 1 4 0D X 5 8 PLOW BOLT 1 2 X 1 3 4 NC HEX NUT 1 2 NC CAPSCREW 3 8 X 1 1 4 NC 2011 Alamo Group Inc Parts Section 5 7 TRACTOR MOUNT KIT HYDRAULICS ITEM PART NO 1 23152 2 06370109 3 06420118 4 LVB24989 5 06530002 6 06420119 7 06420120 8 6T3013 JD5XX5M TSF RETURN E PRESSURE QTY EXISTING EI 6 7
44. ASH GUARD 63REV ROT STD CARRIAGE BOLT 3 8 X 1 NC WASHER FENDER 3 8 LOCKWASHER 3 8 HEX NUT 3 8 NC GUARD CUTTERSHAFT 5 CAPSCREW 1 2 X 1 1 2 NC LOCKWASHER 1 2 HEX NUT 1 2 NC GROUND ROLLER ADJ BRKT STD DTY BEARING FLANGE 3 8 GRNDRLR CAP BEARING GRNDRLR O RING 2 3 4X3 32 AS568A 148 CAPSCREW SKT HD 8 32X1 2 SS STUB SHAFT GROUND ROLLER GROUND ROLLER 63 CAPSCREW SKT HD 7 16X1 1 2NC CAPSCREW SKT HD 7 16 X 1 NC SKID SHOE STD DUTY REAR FLAIL PLOW BOLT 3 8 X 1 1 4NC GR5 CUTTERSHAFT ASSY STANDARD 22 23 24 25 amp 26 CUTTERSHAFT ASSY SMOOTH 22 23 24 25 amp 37 CUTTERSHAFT 75 FLAIL KNIVES STANDARD CUT KNIFE MTG CLEVIS FLAIL CAPSCREW 7 16X3 7 16 NC GR8 NYLOCK NUT 7 16 NC STRING GUARD KIT SD ITEMS 27 29 30 STRING GUARD STD BEARING FLANGE 1 15 16STD TSF CAPSCREW 1 2 X 2 NC L9 FLATWASHER 1 2 SAE L9 CAPSCREW 1 2 X 1 3 4 NC BAR FLAP TSF TBF 63 FLAP DEFLECTOR TSF 63 FLAP 63 FRONT CAPSCREW 3 8 X 1 1 2 NC FLATWASHER 3 8 FLAIL KNIVES SMOOTH CUT 02011 Alamo Group Inc Parts Section 6 15 SIDE FLAIL DRIVE ASSEMBLY MOTOR SERIAL TAG ON BOTTOM COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 16 SIDE FLAIL DRIVE ASSEMBLY Continued ITEM PART NO 1 2 286798 3 21700 4 TF3620A 5 27938 6 40496 7 PT3611A 8 06504013 9 TF3044 10 TF3013 11 TF3040 12 28702 13 28723 14 28703B 15 21584 16 21987 17 06504028 18 26142A 19 21732 20 21990 2
45. BEAM ITEM PARTNO QTY DESCRIPTION 1 28955D 1 HD COMBO DRAFT 2 21627 2 NYLOCK NUT 3 8 NC 3 06370164 1 HOSE GUIDE 4 21632 2 CAPSCREW 3 8 X 1 1 2 NC JD5XX5M TSF 02011 Alamo Group Inc Parts Section 5 17 NOTES 1 NOTES JD5XX5M TSF 2011 Alamo Group Inc Parts Section 5 18 COMMON SIDE FLAIL SUPER DUTY PARTS SECTION NOTES PART NAME INDEX PARTS ORDERING GUIDE UA iS 4 NOTES NOS 5 COMBO DRAET BEAM u RR ERROR eri RU EU iet ei edd ete rer rts 6 63IN SIDE FLAIL STANDARD ROTATION D treten innen nr Dn E S aerea senes 5 8 SIDE FLAI REVERSE ROTATION 2 nin rt te t t dr t s E Ie e RE ERE e EE Roseto be SEL E 10 13IN SIDE FEATE S TANDARD ROTATION 12 75IN SIDE FLAIL REVERSE ROTATION reete epe ete to Dre bet epe Te lavas dte eite dee De eei bis lave 14 SIDE FLAM DRIVE ASSEMBLY tre ne EH e app tte 16 X LOIN HYDRAULIC CYLINDER BREAKDOWN nete ana nr 18 X 12IN HYDRAULIC CYLINDER BREAKDOWN rennen innen eae rennen treten nen 19 RESERVOIR TANK FILTER ASSEMBLY oni oe e PE 20 NOTES ic E
46. CABLE MANUAL LIFT VALVE BREAKDOWN 31322 Continued ITEM PART NO QTY DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER LOAD SENSE 3 31600 1 VALVE SECTION DOUBLE ACTING DETENT FLOAT 4 31600 1 VALVE SECTION DOUBLE ACTING DETENT FLOAT 5 06503067 1 RELIEF PLUG 6 31861 1 RELIEF VALVE 360 PSI 7 N A N A 8 6T4209 1 RELIEF PLUG 9 31862 1 RELIEF VALVE 2175 PSI 10 31862 1 RELIEF VALVE 2175 PSI 11 31593 2 VALVE SEAL KIT FOR ONE SECTION 2 WIPER JIB 2 O RING SMALL MC 1 O RING LARGE 11D 1 SHUTTLE DISC 1 SPRING 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP DE 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 LEVER NUT 13 31603 2 COMPENSATOR 14 TB1017X 1 TIE ROD KIT 15 24214 1 O RING LARGE COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 31 CABLE MANUAL LIFT VALVE BREAKDOWN 06502040 COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 32 CABLE MANUAL LIFT VALVE BREAKDOWN 06502040 Continued ITEM PART NO QTY 1 31595 1 2 31594 1 3 31597 1 4 31597 1 5 06503067 1 6 06503067 1 7 06503068 1 8 N A 9 31862 1 10 31862 1 11 31593 2 2 2 1 110 1 1
47. DJUSTING THE CUTTING HEIGHT Loosen the four ground roller bracket locknuts ES Loosen the adjustment rod locknut and turn the i e i adjustment rod to adjust the cutting height The I ch 2 70 4 cutting height is indicated by the end of the 8 2 a adjustment rod the cutting height decal When cs H cutting height has been achieved tighten the Cutting 1 L Gm 1 ground roller bracket locknuts and the adjustment E A ile Ground Roller rod locknut securely Be sure both sides of the flail RS are adjusted the same Ground Roller i RI lt EM Bracket uE Dow M s 5 Se a o A MntP R 0092 ADJUSTING STANDARD DUTY CUT HEIGHT To adjust the cutting height of the standard duty flail head the two nuts on the roller shaft brackets must be taken off and moved to the desired location height Be sure that both sides of the shaft are adjusted to corresponding holes so the shaft remains level AONVNALNIVIN MntP R 0087 BALL VALVES The ball valve at the hydraulic reservoir may need to be closed during certain maintenance or repair procedures THE BALL VALVE MUST BE OPEN handle parallel with valve WHEN TRACTOR IS RE STARTED OR PUMP IS COUPLED TO MOTOR OR P T O Failure to do so will result i in componant failure MntP B 0022 Reservoir Tank Ball Valve gt Mainframe MntP R 200 Side and Rear Flail Maintenance Section 4 15 2011 Ala
48. ECTION SINGLE ACTING SPRING DETENT VALVE SECTION DOUBLE ACTING CENTER SPRING NO AUX VALVE PORTS N A N A SHUT OFF PLUG RELIEF VALVE 2250 PSI SHUT OFF PLUG N A VALVE SEAL KIT FOR ONE SECTION WIPER O RING SMALL O RING LARGE SPRING PUCKET LEVER KIT FOR ONE SECTION LEVER KNOB LEVER LEVER WASHER LEVER CLIP LINKAGE LEVER PIN ROLL PIN LEVER BOOT LEVER BOLT LEVER DUST COVER LEVER NUT TIE ROD KIT O RING LARGE 02011 Alamo Group Inc Parts Section 6 25 CABLE MANUAL LIFT VALVE BREAKDOWN 31752 COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 26 CABLE MANUAL LIFT VALVE BREAKDOWN 31752 Continued ITEM PART NO QTY DESCRIPTION 1 TB1017S 1 INLET END COVER 2 TB1702 1 END COVER POWER BEYOND 3 TB1017P 1 VALVE SECTION SINGLE ACTING SPRING DETENT 4 TB1017P 1 VALVE SECTION SINGLE ACTING SPRING DETENT 5 N A N A 6 N A N A 7 TB1017M 1 SHUT OFF PLUG 8 TB1017E 1 RELIEF VALVE 2250 PSI 9 TB1017M 1 SHUT OFF PLUG 10 TB1017M 1 SHUT OFF PLUG 11 TB1017A 2 VALVE SEAL KIT FOR ONE SECTION 2 WIPER 11B 2 O RING SMALL MC 1 O RING LARGE 11D 1 SPRING 1 PUCKET 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP DE 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12 1 LEVER BOLT 12K 1 LEVER DUST CO
49. EW 10MM X 35MM 1 5P 2011 Alamo Group Inc Parts Section 5 13 CABLE MANUAL LIFT VALVE BREAKDOWN 24873 JD5XX5M TSF 2011 Alamo Group Inc Parts Section 5 14 CABLE MANUAL LIFT VALVE BREAKDOWN 24873 Continued ITEM PART NO QTY 1 10175 1 2 TB1701 1 3 TF3009 1 4 TF3009 1 5 06503067 1 6 31861 1 7 TB1017E 1 8 TB1017M 1 9 TB1017M 1 10 TB1017L 2 1 10B 1 10C 2 lID 1 10E 2 10F 1 10G 1 10H 1 Im 1 10K 1 10L 1 11 1017 2 WA 0 2 Ip 2 IC 2 WD 1 1 12 TB1017X 1 13 24214 1 JD5XX5M TSF DESCRIPTION INLET END COVER END COVER OPEN CENTER VALVE SECTION DOUBLE ACTING DETENT FLOAT VALVE SECTION DOUBLE ACTING DETENT FLOAT 10 O RING PLUG RELIEF VALVE 360 PSI RELIEF VALVE 2250 PSI SHUT OFF PLUG SHUT OFF PLUG LEVER KIT FOR ONE SECTION LEVER KNOB LEVER LEVER WASHER LEVER CLIP LINKAGE LEVER PIN ROLL PIN LEVER BOOT LEVER BOLT LEVER DUST COVER LEVER NUT VALVE SEAL KIT FOR ONE SECTION WIPER O RING SMALL O RING LARGE SPRING PUCKET TIE ROD KIT O RING LARGE 2011 Alamo Group Inc Parts Section 5 15 WHEEL SPACER DESCRIPTION ITEM PART NO QTY 1 KIT SPCR WHL JD 2 06770025 06400919 2 RING SPACER WHEEL JD JD5XX5M TSF Parts Section 5 16 2011 Alamo Group Inc HOSE GUIDE ON HD DRAFT
50. Group Inc MAINTENANCE SECTION Maintenance Section 4 1 2011 Alamo Group Inc MAINTENANCE MAINTENANCE General Instructions Tiger Mowers are designed for high performance and rugged durability yet with simplified maintenance The purpose of this section of the manual is to help the operator in the regular servicing of the mower Regular maintenance at the intervals mentioned will result in the maximum efficiency and long life of the Tiger Mower When you purchase a Tiger Mower you also acquire another valuable asset Tiger s parts organization Our rapid and efficient service has guaranteed the customer satisfaction for many years Tiger parts keep up with the demands for efficiency safety and endurance expected of the Tiger Mower Maintenance Precautions Be sure end of grease gun and fittings are clean before using Debris injected into bearings etc with grease will cause immediate damage e DO NOT use a power grease gun to lubricate bearings These require very small and exact amounts of lubrication Refer to the detailed maintenance section for specific lubrication instructions DO NOT over grease bearings Lexan windows should be washed with mild soap or detergent and luke warm water using a soft clean sponge or soft cloth DO NOT use abrasive or alkaline cleaners or metal scrapers on lexan windows Be alert to maintenance indicators such as the in tank filter pressure gauge hydraulic res
51. Group Inc MAINTENANCE TENSIONER MEASUREMENT PROCEDURE Tet 2007 Tension Guage P N 06520386 Measure the Belt Span SEE SKETCH Position the bottom of the Large O Ring on the Span Scale at the measured Belt Span Set the Small O Ring on the Deflection Force Scale to Zero Place the tension gauge squarely on the belt at the center of the belt span Apply a force on the plunger perpendicular to the belt span until the bottom of the Large O Ring is even with the bottom of a straight edge laid across the sheaves Remove the tension gauge and read the force applied from the bottom of the Small O Ring on the Deflection Force Scale Compare the force denoted by the Small O Ring with the values shown The force should be between the values given for either a New Belt or Used Belt Make sure to use the force values in pounds if the span is measured in inches Use kilograms of force if the span is measured in centimeters NOTE The ratio of the deflection to belt span is 1 64 in either units of measurements Deflection Force Values Standard Duty New Belt 20 to 25 pounds Used Belt 12 to 20 pounds lt BELT SPAN 9 y gt E gt Side and Rear Flail Maintenance Section 4 19 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE REVERSING MOWER ROTATION OF SIDE FLAIL MOWERS To reverse the rotation of th
52. IE POLE 9 68C 20820 WOOT NNOO 108 NNOO ONIY NI 65602990 COMMON SIDE FLAIL SD Parts Section 6 50 02011 Alamo Group Inc WETCUT COMMON SIDE FLAIL SD WETCUT SECTION 02011 Alamo Group Inc Parts Section 6 51 WETCUT 50 GALLON TANK MOUNT INSTALL ITEM 2 INTO ITEM 1 FIRST 3 POINT TOP LINK ARM ITEM PARTNO QTY DESCRIPTION 1 06370128 1 MNT 3PNT UNI 2 06370136 1 MNT TANK 50GAL WETCUT 4 06520342 1 TANK 50GA WETCUT 7 RD1032 3 PIN LYNCH 1 4 X 2 8 1036 1 PIN SEC BOOM SWIV 1X4 11 16 9 06520343 4 ANCHOR STRAP WETCUT 10 06520344 4 BOLT STRAP TANK WETCUT 11 06520345 2 STRAP TANK WETCUT COMMON SIDE FLAIL SD 3 POINT BOTTOM LINK ARMS 02011 Alamo Group Inc Parts Section 6 52 WETCUT 100 OR 150 GALLON TANK MOUNT INSTALL ITEM 2 INTO ITEM 1 FIRST G ITEM PART NO QTY 1 06370128 2 06370138 06370139 4 06520372 06520373 5 21527 6 21530 7 RD1032 8 TB 1036 9 06520345 10 06520344 11 06520343 COMMON SIDE FLAIL SD 1 1 PEV AO 19 5 LS DESCRIPTION MNT 3PNT UNI MNT TANK 100GAL WETCUT MNT TANK 150GAL WETCUT TANK 100GA WETCUT TANK 150GA WETCUT HEX NUT NYLOCK 1 4 NC CAPSCREW 1 4 X 1 NC PIN LYNCH 1 4 X 2 PIN SEC BOOM SWIV 1X4 11 16 STRAP TANK WETCUT BOLT STRAP TANK WETCUT ANCHOR STRAP WETCUT 3 POINT BOTTOM LINK ARMS 02011 Alamo Group Inc Parts Sectio
53. M C 0099 COOLER MOUNTING Mount the cooler mounting brackets on the top rear side of the side hydraulic tank Locate bolt plates on the top of the tank and secure the appropriate cooler bracket to the tank with the hardware provided Attach the screen and cooler to the brackets Refer to the parts section to connect the hoses to the cooler ASM C 0092 2 im KIRRU ee gt 1 Assembly Section 2 19 ASSEMBLY CONTINUOUS DUTY SOLENOID SWITCH ASM JD 0096 SOLENOID SWITCH FUSE SOLENOID MNT BRKT TERMINAL B TERMINAL A FUSE TRACTOR COMMON GROUND MOUNTING Assembly Section 2 20 TRACTOR STARTER SOLENOID TERMINAL C SOLENOID SWITCH TERMINAL D SOLENOID MNT BRKT ASSEMBLY DRAFT BEAM INSTALLATION Install 1 2 O ring breather into butt port of inboard cylinder Install fittings in the rod end of the cylinder according to the diagram in the Common Parts section These fittings should be positioned to face the butt end of the cylinder Next turn the clevis onto the rod of the cylinder until it is tight against the shoulder and lock into place with locking bolt on clevis The inboard cylinder can now be installed into the main frame mast with the pin flat washer and R clip as shown below Install all fittings in the outboard cylinder and adjust to point towards the butt end of the cylinder Attach the hoses as specified in the parts book Slid
54. NAL Mount the temperature gauge where it is clearly visible to the operator Attach the green wire from the negative post on the gauge to a grounded bolt on the tractor frame Remove paint if needed to make a good ground Remove the pipe plug from the side of the hydraulic reservoir and install the temperature sensor using thread sealing tape Run the white wire from the s sensor post of the gauge to the temperature sensor on the hydraulic reservoir tank ASM C 0051 MAIN FRAME INSTALLATION With an overhead hoist and or jack stands raise one side of the frame up to the correctly matching mounting holes Install capscrews and all other hardware as shown in main frame parts section to secure the sides of the main frame to the tractor casting DO NOT tighten at this time Remove the capscrews one at a time and apply a thread locking agent Reinsert the capscrews and tighten torque to values noted in the torque chart located in the maintenance section of this manual ASM C 0003 AXLE BRACE MOUNTING Position the right axle brace under the tractor right hand side Raise the brace up to the matching mounting holes in the main fame and rear axle housing Note the right side brace is installed on outside edge of the main frame and the left side brace is installed on the inside edge of the main frame Pictures below show right side brace installation Install the clamp plate with capscrews washers and nuts as shown in the main frame parts se
55. O STRIKE FOREIGN OBJECTS OPERATOR CAUTION MUST BE TAKEN OR SERIOUS INJURY CAN RESULT 67 3230 Side amp Rear flail Safety Section 1 15 PART NO LOCATION 673221 INSIDE OF 673222 INSIDE OF CAB 613223 INSIDE OF CAB 673224 MOWER DECK 673230 INSIDE OF SAFETY CAUTION DO NOT START OR RUN WITH VALVES CLOSED SERIOUS DAMAGE WILL OCCUR 6T 3233 CAUTION CHECK CRANKSHAFT ADAPTER DAILY FOR TIGHTNESS AND GROMMET WEAR AS SERIOUS DAMAGE TO RADIATOR MAY RESULT FROM IMPROPER MAINTENANCE A WA R N WHEN IMPORTANT THAT IT iS RECOMMENDED THAT THE BOLT AND LOCK NUT BE ALL BLADES BE REPLACED FOR PROPER BALANCE TO REPLACED WHENEVER BLADES ARE REPLACED REPLACE AVOID EXCESSIVE VIBRATIONS WHICH CAN DAMAGE THESE ANY TIME THEY ARE DAMAGED OR WORN AS SPINDLE ASSEMBLY FAILURE TO DO SO CAN LEAD TO BLADES COMING SEE YOUR OPERATOR S MANUAL FOR PROPER OFF CAUSING SERIOUS INJURY OR DEATH INSTALLATION INSTRUCTIONS 6T 3243 Side amp Rear flail Safety Section 1 16 PART NO LOCATION 673233 HYDRAULIC TANK 613234 INSIDE OF CAB 613236 MOWER DECK HYDRAULIC TANK 613243 INSIDE OF CAB SAFETY Tiger Corporation 800 843 6849 www tiger mowers com Description Application General Specification Recommended Lubricant Tractor Hydraulics JD 20C Mobilfluid 424 Mower Hydraulics Reservoir Cold Temperatures 0 F Start
56. OSE 1 X 114 HOSE 1 X 120 LOADER MOUNT ADAPTER 1 1 4 MOR X 1 AXLE BRC LH REFER TO TRACTOR MOUNT KIT PAGE BRACKET HOSE CAPSCREW 5 8 X 1 3 4 NC FLATWASHER 5 8 SAE HEX NUT 5 8 NC CAPSCREW 16MM X 40MM 2 0P CLAMP KIT TUBE 1 2PST BOLT BRKT TUBE CLAMP CAPSCREW 16MM X 60MM 2 0P SPACER 1 1 4 OD X 3 4 ID X 3 4 CAPSCREW 3 8 X 5 NC FLATWASHER 3 8 NYLOCK NUT 3 8 NC MAIN FRAME REFER TO TRACTOR MOUNT KIT PAGE HOSE 1 X 90 RETURN HOSE 1 X 82 PRESSURE 2011 Alamo Group Inc Parts Section 5 9 2 SPOOL CABLE CONTROL STAND JD5XX5M TSF 2011 Alamo Group Inc Parts Section 5 10 2 SPOOL CABLE CONTROL STAND Continued ITEM PART NO 1 31923 2 6T1251 3 06510102 34496 5 6T3951 6 21986 7 21525 8 21542 9 21635 10 27082B 11 21627 12 06505100 13 21544 14 21527 15 06411086 16 22014 17 21534 18 21529 19 06411087 20 21528 JD5XX5M TSF QTY D U U N W Q N N tA DESCRIPTION BRKT CTRL CBL CBL CTRL BOX 180 DEG SWITCH BOX SIDE BRKT SWITCH BOX SCREW MACHINE 8 32 X 1 2 LOCKWASHER 1 4 HEX NUT 1 4 NC CAPSCREW 1 4 X 4 NC CAPSCREW 3 8 X 2 1 4 NC SPACER NYLOCK NUT 3 8 NC CBL CNTRL 108 CAPSCREW 1 4 X 5 NC NYLOCK NUT 1 4 NC BRKT MNT FLATWASHER 1 4 CAPSCREW 1 4 X 2 NC CAPSCREW 1 4 X 3 4 NC BRKT STABILIZER CAPSCREW 1 4 X 1 2 NC 2011 Alamo Group Inc Parts Section 5 11
57. PSCREW SKT HD 8 32X1 2 SS STUB SHAFT GROUND ROLLER GROUND ROLLER 75 CAPSCREW SKT HD 7 16X1 1 2NC CAPSCREW SKT HD 7 16 X 1 NC SKID SHOE STD DUTY REAR FLAIL PLOW BOLT 3 8 X 1 1 4NC GR5 CUTTERSHAFT ASSY STANDARD CUTTERSHAFT 75 KNIFE FLAIL SHORT FORGES GORCE KNIFE MTG CLEVIS FLAIL CAPSCREW 7 16X3 7 16 NC GR8 NYLOCK NUT 7 16 NC STRING GUARD KIT SD ITEMS 27 29 30 STRING GUARD STD BEARING FLANGE 1 15 16STD TSF CAPSCREW 1 2 X 2 NC L9 FLATWASHER 1 2 SAE L9 CAPSCREW 1 2 X 1 3 4 NC BAR FLAP TSF TBF 63 FLAP DEFLECTOR TSF 63 FLAP 63 FRONT CAPSCREW 3 8 X 1 1 2 NC FLATWASHER 3 8 02011 Alamo Group Inc Parts Section 6 13 75IN SIDE FLAIL REVERSE ROTATION Y REVERSE ROTATION COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 14 75IN SIDE FLAIL REVERSE ROTATION Continued ITEM PART NO QTY 1 28736D 2 28969 3 6 2283 4 6 2615 5 21988 6 21625 7 27975 8 21731 9 21990 10 21725 11 28735 12 06520028 13 06520027 14 06520029 15 06530001 16 1045 17 28738 18 6 2330 19 6T2331 20 28086A 21 30013 28747 28748 22 28643 23 33713 24 1020 25 34011 26 21677 06200639 27 33863 28 28683 29 06530217 30 06533006 31 21732 32 28700 33 28701 34 06520241 35 21632 36 22016 37 28184A 1 1 8 8 18 40 N N N 00 40 COMMON SIDE FLAIL SD DESCRIPTION BONNET 75 STD T3F RT TR
58. RS gt ER 2 2 Ku 9 EX Ty Sc SY xJ 2 EM SES gt SB Y Dr RES ya J q w m E al SA SW 20 BERG ANS AN dh i END KNIFE A D JS Wl SO ERES Y ue ILS AA SS y TOP STRING GUARD ZE Sai d SET SCREW HOLES M y d CUTTERSHAFT so USE ANTI SEIZE ON g 9 THIS SURFACE both sides 2 BOTTOM STRING GUARD Side and Rear Flail Maintenance Section 4 31 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE DAILY MAINTENANCE SCHEDULE The following services should be performed daily or every 8 hours of service following the detailed maintenance instructions in the operators manual Pump Drive Shaft Check for end play in driveshaft coupler and lubricate at zerks Crankshaft adapter If equipped with rubber grommets check condition replace if missing or damaged Pivot points Inject grease until it appears at ends Hydraulic fittings Check for leaks with paper or cardboard Tighten fittings or replace hoses immediately Knives Inspect for missing or damaged knives change only complete sets as needed Belts Check Tighten Replace belts as needed Main Frame Deck Unless otherwise specified retorque bolts according to torque specifications in this section Hydraulic Fluid Level Add if required per fluid recommendations Rear Flail Drive Bearing Flange and Shaft Co
59. S TO CHECK FOR FLUID LEAKS Raise the three point hitch and check the tractor internal hydraulics fill to proper level if needed ASM C 0079 Assembly Section 2 23 ASSEMBLY STOP BOLT ADJUSTMENT Extend the outboard cylinder all the way out Adjust the stop adjustment bolt located on the top of the draft beam out until it is up against the bonnet Lock the bolt down with the 34 hex nut NOTE When the outboard cylinder is fully extended the bonnet or deck should either be up against the stop or if travel locks are installed it should be up against the travel lock It may be necessary to use either external or internal slugs on the cylinder to get the correct stroke If the cutter head is against the stop and the cylinder has stoke remaining serious damage will occur Proceed to final preparation for operation instructions on the next page 4SM SIDE MNTS 0003 Assembly Section 2 24 ASSEMBLY FINAL PREPARATION FOR OPERATION Place operators safety and operation decals on the steering column and side counsel where they are clearly visible to the operator These decals should be understood by each operator of the machine in conjunction with the safety and operation section of this book The decals are to be maintaned in good condition as a reminder to the operator and should be replaced if damaged Finally all bosses pins and pivot poinis will need to be greased as instructed in the ma
60. SIDE FLAIL ASSEMBLIES JD 5065M T E 105M Current as of 06 27 2011 as of 06 27 2011 PARTS LISTING WITH MOUNTING AND OPERATING INSTRUCTIONS Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 www tiger mowers com 06010007 TO THE OWNER OPERATOR DEALER All implements with moving parts are potentially hazardous There is no substitute for a cautious safe minded operator who recognizes the potential hazards and follows reasonable safety practices The manufacturer has designed this implement to be used with all its safety equipment properly attached to minimize the chance of accidents BEFORE YOU START Read the safety messages on the implement and shown in this manual Observe the rules of safety and use common sense READ AND UNDERSTAND THIS MANUAL Non English speaking operators will need to GET THE MANUAL TRANSLATED as needed DANGER FAILING TO FOLLOW SAFETY MESSAGES AND OPERATING INSTRUCTIONS CAN CAUSE SERIOUS BODILY INJURY OR EVEN DEATH TO OPERATOR AND OTHERS IN THE AREA 2 NO RIDERS NO 3 4 BLOCK UP SECURELY BEFORE WORKING CHILDREN OPERATORS GLASSES SEAT BELTS ROPS amp OPS 1 Study and understand Operator s Manuals Safety Decals and Instructional Decals for tractor and implement to prevent misuse abuse and accidents Practice before operating in a confined area or near passersby Learn how to stop engine suddenly in
61. SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 43 SWITCH BOX ITEM PART NO QTY DESCRIPTION 1 06514013 1 SWBX ALUM BLK 06510102 2 35226 1 SWITCH MOWER COLEHERSEE 3 33811 1 SWITCH MASTER DECK FLOAT 4 6T3923 1 INDICTATOR LIGHT ON RED 5 06514014 1 BREAKER 10A SWBX 6 34540 1 STRAIN RELIEF 3 4 BLACK NYLON 7 06550018 1 DECAL SWTCHBX TM TSF CG 8 35227 1 RELAY DP DT 12V LY2F 35226 COMMON SIDE FLAIL SD 2011 Alamo Group Inc Parts Section 6 44 SWITCH BOX SCHEMATIC 06510102 SCHEMATIC COMMON GROUND SWITCH BOX SIDE MOWER NOTE ADD METRIPAK 150 FEMALE PLUG MALE PINS gt W JUMPER WIRES gt sw1 PUSH PULL W LIA A A primm VALVE d G JA ndi ROUND B SLACK WARE ANO BAT ROUND 60 BLACK WIRE 14AWG IGNITION 712 RED WIRE 14AWG GREEN w RE eg GREEN WIRE wie SEE DRAWING 06515000 FOR A FULL DESCRIPTION OF ALL CONNECTORS COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 45 NOTES 3 NOTES COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 46 FIRE SUPRESSION SYSTEM COMMON SIDE FLAIL SD FIRE SUPRESSION SYSTEM SECTION 02011 Alamo Group Inc Parts Section 6 47 FIRE SUPRESSION SYSTEM PARTS COMMON SIDE FLAIL SD FIRE SUPRESSION SYSTEM PARTS Continued ITEM PART NO QTY
62. SM JD 0087 RUBBER VALVE CABLES ELECTRICAL WIRES Assembly Section 2 6 ASSEMBLY SWITCH BOX WIRING Route the green wires and the red wire with the 10amp fuse from the switchbox to the front console panel Refer to the parts section for wiring diagram to hook up the switch box Cover the wires from the switch box with plastic wire wrap provided Remove the console panel under the steering wheel to access wires Locate the neutral safety brown colored wire Use a test light or meter to verify this wire is the neutral safety wire There are three brown wires Cut the brown neutral safety wire and connect the green wires from the switch box as shown in the wiring diagram Run the white and black wire to the solenoid valve Route the wires through the back window with the cable control wires Use the rubber grommet in the window to protect the wire and route the wire out of the cab down to the 1 4 hydraulic hoses Follow the hydraulic hoses through the wheel well to the front of the tractor Route the Red 14ga wire keyed hot from the auxillary plug to the signal post of the continuous duty solenoid NOTE Be certain that the power taken for the switch box is HOT only when the tractor ignition is ON The black wire from the switchbox should be routed to the auxilary plug The wires from the switch box are longer than needed and should carefully cut and spliced as required Zip ties should be u
63. TES 3 55 EROR DOR eS iva AE ne EIER 46 FIRESUPRESSION SYSTEM n ette ep e Rr Re EE EE re tn S I REPE EE Ee tee pe EE pe he 47 FIRE SUPRESSION SYSTEM PARTS tec tette e teet e e e ha e i ee E aus Gentes t E RR e Re E ando beetle 48 FIRE SUPRESSION SYSTEM ELECTRICAL SCHEMATI ener enne en entren nen 50 A M M 5 51 WEFPICUTSO0GALEON TANK MOUNT ettet p Nette eiie epe i et e ee eer 52 WETCUT 100 150 GALLON TANK MOUNT nennen PS _ ene 53 WEICUT TANK 54 WETCUT SPRAYER HEA D ASSEMBLY r ire al 56 WETCUT CABLES een suu A AOL AD O talves 58 COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 3 PARTS ORDERING GUIDE COMMON SIDE FLAIL SD The following instructions are offered to help eliminate needless delay and errorin processing purchase orders for the equipment in this manual 1 The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 ThePurchase Order must indicate the Name and Address of the person or organization ordering
64. TTEMPTING TO USE THE TRACTOR AND IMPLEMENT If you do not understand any of the instructions contact your nearest authorized dealer for a full explanation Pay close attention to all safety signs and safety messages contained in this manual and those affixed to the implement and tractor OPS U 0001 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards Ga PELIGRO Si no lee ingles pida ayuda a alguien que si lo lea para que le traduzca las LEA EL medidas de seguridad INSTRUCTIVO Side and Rear Flail Operation Section 3 2 2011 Alamo Group Inc OPERATION 1 OPERATOR REQUIREMENTS Safe operation of the unit is the responsibility of a qualified operator A qualified operator has read and understands the implement and tractor Operator s Manuals and is experienced in implement and tractor operation and all associated safety practices In addition to the safety messages contained in this manual safety signs are affixed to the implement and tractor If any part of the operation and safe use of this equipment is not completely understood consult an authorized dealer for a complete explanation If the operator cannot read the manuals for themselves or does not completely understand the operation of the equipment it is the respon
65. The SMV Sign is clean and visible The tires are in good condition with proper pressure The wheel lug bolts are tight The tractor brakes are in good condition The steering linkage is in good condition There are no visible oil leaks The hydraulic controls function properly The ROPS or ROBS Cab is in good condition The seatbelt is in place and in good condition The 3 point hitch is in good condition The drawbar pins are securely in place The PTO master shield is in place The engine oil level is full The brake fluid level is full The power steering fluid level is full The fuel level is adequate The engine coolant fluid level is full The radiator is free of debris The air filter is in good condition Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or MOWER This Inspection Form may be freely duplicated for extra copies Side and Rear Flail Operation Section 3 19 2011 Alamo Group Inc z O p T C O OPERATION 9 DRIVING THE TRACTOR AND IMPLEMENT Safe tractor transport requires the operator possess a thorough knowledge of the model being operated and precautions to take while driving with an attached implement Ensure the tractor has the capacity to handle the weight of the implement and the tractor operating controls are set for safe transport To ensure safety while driving the tractor
66. Tractor hitches s3pt 15 5 1 Connecting the Rear Flail to the Tractor 1 Make sure the tractor is equipped with the correct PTO shaft Change shafts if needed 2 Shorten or remove the tractor drawbar to avoid interference when raising and lowering the mower 3 Board the tractor and start the engine Position the tractor to the mower with the 3 point lift arms positioned between the respective set of mower A frame lift lugs Note Set the 3 point lift control to Position Control so that the lift arms maintain a constant height when attaching the mower See the tractor Operator s Manual for correct settings when attaching 3 point equipment 4 Turn off the tractor engine and dismount 5 One lift arm at a time align arm end hole between the set of A frame lift lugs Insert hitch pin through the lug and arm holes and insert retaining pin into hitch pin 6 Walk around to opposite side and repeat procedure for remaining lift arm and hitch pin 7 Extend or retract 3 point top link to align its end hole with the holes of the mower s top link Insert the top link hitch pin and insert retaining pin into hitch pin Adjust any lower link check chains guide blocks or sway blocks to prevent the mower from swaying side to side and possible contact with tractor rear tires NOTE Offset Adaptor Hitches are available to position the mower to the left or right Mowers with Offset Adaptor hitches connect to the 3 Point hitch the
67. VER 12L 1 LEVER NUT 13 TB1017X 1 TIE ROD KIT 14 24214 1 O RING LARGE COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 27 CABLE MANUAL LIFT VALVE BREAKDOWN 31320 COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 28 CABLE MANUAL LIFT VALVE BREAKDOWN 31320 Continued ITEM PART NO QTY DESCRIPTION 1 31595 1 INLET END COVER 2 31594 1 END COVER LOAD SENSE 3 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 4 31597 1 VALVE SECTION DOUBLE ACTING CENTER SPRING 5 06503067 1 RELIEF PLUG 6 06503067 1 RELIEF PLUG 7 N A N A 8 6T4209 1 RELIEF PLUG 9 31862 1 RELIEF VALVE 2175 PSI 10 31862 1 RELIEF VALVE 2175 PSI 11 31593 2 VALVE SEAL KIT FOR ONE SECTION 2 WIPER JIB 2 O RING SMALL MC 1 O RING LARGE 11D 1 SHUTTLE DISC 1 SPRING 12 TB1017L 2 LEVER KIT FOR ONE SECTION 12A 1 LEVER KNOB 12B 1 LEVER 12C 2 LEVER WASHER 12D 1 LEVER CLIP DE 2 LINKAGE 12F 1 LEVER PIN 12G 1 ROLL PIN 12H 1 LEVER BOOT 12 1 LEVER BOLT 12K 1 LEVER DUST COVER 12L 1 LEVER NUT 13 31603 2 COMPENSATOR 14 TB1017X 1 TIE ROD KIT 15 24214 1 O RING LARGE COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 29 CABLE MANUAL LIFT VALVE BREAKDOWN 31322 COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 30
68. aced with a new nut 63 BOOM FLAIL KNIFE REPLACEMENT 1 If knives are damaged or badly worn they will need to be replaced as a set Replacing a single knife can cause severe vibration and possible damage to the mower Assemble knives clevis bolts and nuts as shown in part section of manual Install locking hex nut so that the flat face of nut is towards the knife Apply loctite 271 or equivalent to threads OM Ae ceo Torque nut to 35 FT LBS Knife must swing freely DO NOT re use the locking hex nuts for mounting the knives If hex nut become AWARNING loose or require removal for knife replacement or any other reason they must be discarded and replaced with new nuts AWARNING STANDARD OR HEAVY DUTY SIDE OR REAR FLAIL KNIFE REPLACEMENT 1 If knives are damaged or badly worn they will need to be replaced as a set Replacing a single knife can cause severe vibration and possible damage to the mower Assemble knives clevis bolts and nuts as shown in parts manual Install locking hex nut so that the flat face of nut is towards the knife Apply loctite 271 or equivalent to threads Torque nut to 35 FT LBS Knife must swing freely DO NOT re use the locking hex nuts for mounting the knives If hex nut become loose or AWARNING require removal for knife replacement or any other reason they must be discarded and replaced with new nuts AWARNING Side and Rear Flail Maintenance Section 4 27 Knives should
69. an emergency Be alert for passersby and especially children 2 Allow no children on or near folding mower or tractor Allow no riders on tractor or implement Falling off may cause serious injury or death from being run over by tractor or mower or contact with rotating blades 3 Operate only with tractor having Roll Over Protective Structure ROPS and with seat belt securely fastened to prevent injury and possible death from falling off or tractor overturn Personal Protective Equipment such as Hard Hat Safety Glasses Safety Shoes amp Ear Plugs are recommended 4 Block up or support raised machine and all lifted components secure before putting hands or feet under or working underneath any lifted componentto prevent crushing injury or death from sudden dropping or inadvertent operation of controls Make certain area is clear before lowering or folding 5 Before transporting put Lift Lever in detent or full lift position Install Transport Safety Devices securely on folding mowers Put Booms securely in Transport Rest Folding and Boom Mowers have raised center of gravity Slow down when turning and on hillsides 6 Make certain that SMV sign warning lights and reflectors are clearly visible Follow local traffic codes 7 Never operate with Cutting Head or Folding Section raised if passersby bystanders or traffic are in the area to reduce possibility of injury or death from objects thrown by Blades under Guards or mower st
70. ated in the groove of the PTO Shaft Inspect that the 3 point hitch pins are the proper size correctly installed and secured to the tractor lift arms with retaining pins inserted Ensure side mower hydraulics are secure at both ends OPS F 0015 A Side and Rear Flail Operation Section 3 15 2011 Alamo Group Inc OPERATION OPERATION Ensure rubber deflectors are in position and not damaged Replace worn broken and missing sections immediately Ensure the rollers are in good condition and rotate freely Ensure the driveline integral shield is in good condition and rotate freely Inspect that all bolts and screws are in position and are properly torqued OPS F 0004 Inspect the condition of the side mowers and rear mower drive belts Ensure the slip clutch rear mower section only is properly adjusted and the friction plates are not frozen together Reference the Maintenance Section for proper slip clutch maintenance Ensure the slip clutch shield and drive belts shields are in place and in good repair e Ensure the tractor PTO master shield is in place lowered and in good condition OPS F 0005 A e Inspect oil level in gearbox and replenish if needed A low oil level is a warning sign that the gearbox may be cracked or its seal is damaged and needs to be replaced Check the oil level in tank and replenish if need NOTE Do not fill the tank with oil above t
71. blocked up to prevent sudden or inadvertent falling which could cause serious e injury or even death se 14 Do not modify or alter this Implement Do not permit anyone to modify or alter this AAWARNING Implement any of its components or any Implement function se s Side and Rear Flail Maintenance Section 4 2 2011 Alamo Group Inc MAINTENANCE Always disconnect the wire leads from the mower pump solenoid A DANGER before performing service on the Tractor or Mower Use caution when 7 8 working on the Tractor or Mower Tractor engine must be stopped before working Mower or Tractor The Mower Blades could inadvertently be turned without warning and cause immediate dismemberment injury or death sBm 12a SEI Regular Maintenance The intervals at which regular servicing should be done are based on hours of operation Use the tractors hour gt meter to determine when regular servicing is required gt m gt Daily or Every 8 Hours o ITEM SERVICE COMMENTS Drive Shaft Yoke U Joint Grease Grease as instructed in 8 Stub Shaft detailed maint section Pump Drive Shaft Coupler Check and Lube Insure drive shaft end play Crankshaft Adapter Check rubber grommets Replace grommets if damaged or missing Pivot Points Lubricate Inject grease until it appears at ends Hydraulic Fittings Check for leaks Tighten when needed Do Not use hands to ch
72. c v m gt lt OPERATION OPERATION Make certain that the Slow Moving Vehicle SMV sign is installed in WARNING 22 a ns such a way as to be clearly visible and legible When transporting the Equipment use the Tractor flashing warning lights and follow all local traffic regulations se s The SMV Slow Moving Vehicle emblem is universal symbol used to alert drivers of the presence of equipment traveling on roadways at a slow speed SMV signs are a triangular bright orange with reflective red trim for both easy day and night visibility Make sure the SMV sign is clean and visible from the rear of the unit before transporting the tractor and implement on a public roadway Replace the SMV emblem if faded damaged or no longer reflective OPS U 0020 Make sure that all tractor flashing warning lights headlights and brake tail lights are functioning properly before proceeding onto public roads While newer model tractors have plenty of lighting to provide warning signals and operating lighting most older models are only equipped with operating lights Consult an authorized tractor dealer for lighting kits and modifications available to upgrade the lighting on older tractor models OPS U 0021 When operating on public roads have consideration for other road users Pull to the side of the road occasionally to allow all following traffic to pass Do not exceed the l
73. ction Apply Loc Tite to the threads and torque to the values noted in the torque Assembly Section 2 17 ASSEMBLY chart located in the maintenance section of this manual ASM JD 0072 TRACTOR RIGHT CLAMP RIGHT SIDE AXLE HOUSING FENDER BRACE ARM AXLE BRACE MOUNTING BOLTS SIDE MOWER HYDRAULIC DIAGRAM LIFT VALVE HYDRAULIC POWER TRACTOR DR RN HYDRAULIC INBOARD AUX CYLINDER REMOTES LOAD VALVE SENSE LOAD OUTBOARD SENSE CYLINDER he END GLAND END FILLER CAP LI FILTER lt 5 4 RESERVOIR A TE MOWER HAND HYDRAULIC MOTOR VALVE PUMP ano MR gt gt lt gt p P VALVE MP M DRAIN PLUG 1321 SIDE RTY OR FLAIL HYD DIAGRAM ASM C 0090 Assembly Section 2 18 ASSEMBLY CONTINUOUS DUTY SOLENOID SWITCH Mount the solenoid switch drill holes to match if necessary mount in dry and well protected area Secure as shown in the parts section G ORANGE 10 GA wire from switchbox to A on cooler fan connector ORANGE 16 GA wire from switchbox to A on Mower Run Right connector 1 BLACK 16 GA wire from switchbox to B on Mower Run Right connector J WHITE 16 GA wire from switchbox to A on Mower Run Left Rear connector BLACK 16 GA wire from switchbox to on Mower Run Left Rear connecior AS
74. ctor and implement between locations By using good judgement and following safe transport procedures the possibility of accidents while moving between locations can be substantially minimized OPS U 0017 Never allow children or other persons to ride on the Tractor or Implement DANGER bud an P Falling off can result in serious injury or death eum Before transporting the tractor and mower idle the tractor engine disengage the PTO and wait for all mower moving parts to come to a complete stop Raise the mower sections and ensure transport locks engage and install the travel lock pins OPS F 0021 Side and Rear Flail Operation Section 3 32 2011 Alamo Group Inc OPERATION Before transporting the tractor on a public roadway or boarding a trailer for transport the tractor brake pedals should be locked together Locking the pedals ensures that both wheels brake simultaneously while stopping especially when making an emergency stop Use extreme caution and avoid hard applications of the tractor brakes when carrying equipment at road speeds Never haul the implement at speeds greater than 20 MPH 32 kph OPS U 0018 A If the tractor s hydraulic pump is not independent of the tractor PTO or if the tractor PTO has to be run to have hydraulic power disconnect the mower driveline from the tractor PTO output shaft Secure the driveline to the mower deck to prevent driveline damage or loss du
75. d WILL resultin DEATH OR VERY SERIOUS INJURY WARNING Indicates an imminently hazardous situation that if not avoided COULD result in DEATH OR SERIOUS INJURY CAUTION Indicates an imminently hazardous situation that if not avoided MAY result in MINOR INJURY Identifies special instructions or procedures that if not strictly observed could result IMPORTANT in damage to or destruction of the machine attachments or the enviroment NOTE Identifies points of particular interest for more efficient or convienient operation or repair 56 1 READ UNDERSTAND and FOLLOW the following Safety Messages Serious injury or death may occur unless care is taken to follow the warnings and instructions stated in the Safety Messages Always use good common sense to avoid hazards se Side amp Rear flail Safety Section 1 2 SAFETY PELIGRO gt DANGER gt WARNING WARNING WARNING gt WARNING gt DANGER gt Sino lee Ingles pida ayuda a alguien que silo lea para que le traduzca las medidas de seguridad sc 3 Never operate the Tractor or Implement until you have read and completely understand this Manual the Tractor Operator s Manual and each of the Safety Messages found in the Manual or onthe Tractor and Implement Learn how to stop the tractor engine suddenly in an emergency Never allow inexperienced or untrained personnel to operate the Trac
76. e Operation and Safety Instructions stated within this manual ONE LAST WORD This manual cannot possibly cover all of the potentially hazardous situations you will encounter By being familiar with the safety rules operating and maintenance instructions in this manual you can help prevent accidents The objective of this manual is to help make you a better operator Remember SAFETY IS YOU Your safety and the safety of those around you depends on YOU Common sense should play a large role in the operation of this machine Since we at Tiger Corporation are constantly striving to improve out products we reserve the right to change specifications or design at any time TO THE OWNER OPERATOR DEALER To keep your implement running efficiently and safely read your manual thoroughly and follow these directions and the Safety Messages in this manual and on the machine The table of contents clearly identifies each section where you can easily find the information you need The Occupational Safety and Health Act OSHA 1928 51 subpart C makes the following minimum requirements for tractor operators OWNER REQUIREMENTS Provide a Roll Over Protective Structure that meets the requirements of this Standard and Provide Seatbelts that meet the requirements of this Standard and SAE J3C and Ensure that each employee uses such Seatbelt while the tractor is moving and Ensure that each employee tightens the Seatbelt suf
77. e obvious and hidden potential hazards in the operation of this Mower REMEMBER This machine is often operated in heavy brush and in heavy weeds The Blades of this Mower can throw objects if shields are not properly installed and maintained Serious injury or even death may occur unless care is taken to insure the safety of the operator bystanders or passersby in the area Do not operate this machine with anyone in the immediate area Stop mowing if anyone is within 100 yards of mower ep All Safety Shields Guards and Safety devices including but not limited to the Deflectors Steel Guards Gearbox Shields PTO integral shields and Retractable Door Shields should be used and maintained in good working condition All safety devices should be in spected carefully at least daily for missing or broken components Missing broken or worn items must be replaced at once to reduce the possibility of injury or death from thrown objects entanglement or blade con tact sFL 5 Side amp Rear flail Safety Section 1 7 SAFETY DANGER gt WARNING WARNING gt 2 lt 2 WARNING gt DANGER WARNING The rotating parts ofthismachine have been designed andtested for ruggeduse However the blades could fail upon impact with heavy solid objects such as metal guard rails and concrete structures Such impact could cause the broken objects to be thrown outward at very hi
78. e side and hydraulically driven Heavy Duty rear flail a different idler arm is a Locking Spring 22540 15 22 0101 needed only for side flail Part No TF4346 is used Adjusting Nut A Tusc Hub Bolts in standard rotation Part No TF4345 is used in Spring Housing e reverse rotation Tensioning Rod Before attempting this procedure be sure all dirt is cleaned away from the motor and around all hose connections This will prevent the oil from becoming contaminated 1 Start by removing the belt shield from the flail mower 2 Remove the locking and adjusting nut spring washer and spring from the ll Aligned Misaligned EURE KE gt idler tensioning rod 3 Disconnect the tensioning Motor Mounting rod from the idler arm 4 Remove the idler arm with MER duos the pulley attached 5 Remove the idler pulley from the idler arm and reinstall in the short end of the new idler arm Reinstall the idler arm and pivot pin The pivot pin is installed into the hole in the pivot bracket closest to the idler pulley When assembling for standard cut rotation the idler arm is installed with the idler pulley toward the front of the mower with the pivot pin in the front hole When assembling for reverse rotation with smooth cut knives the idler arm is installed with the pulley toward the rear of the mower with the pivot pin in the rear hole Now disconnect the hoses and fittings from the motor and remove th
79. e taper lock hub and pulley from the motor by removing the three hub bolts from the existing positions and inserting simultaneously into the threaded holes Remove the four bolts holding the motor Rotate the motor 180 so the hump is opposite the prior position Reinstall the motor bolts and torque to 75 ft lbs Reconnect the hoses and fittings to the motor in the same configuration as before i e the hose that was connected to the front port on the motor should now be connected to the port that is now facing the front Reinstall the taper lock hub and pulley on the motor by installing the hub bolts in the original holes and tightening until the hub just contacts the pulley Then position the pulley on the motor shaft approximately 3 16 beyond the idler pulley and tighten and torque the hub bolts to 18 ft lbs Be sure the pulleys are vertically aligned when tight see diagram on previous page loosen and readjust if needed Reinstall the belts and idler tensioning rod Tighten and lock the tensioning rod as shown previously in the maintenance section Reinstall the belt shield With the motor rotation changed now all of the knives on the cutter shaft must be changed as required The cutter shaft rotates in the same direction as the tractor tires when going forward for standard cut knives The shaft rotates opposite to standard rotation for smooth cut knives Smooth cut knives should be installed so the cutting edge is forward When operatin
80. e the cylinder into the draft beam from the outside of the draft beam and attach cylinder to the draft beam with clevis pin and rollpins ASM C 0076 DRAFT BEAM MOUNTING Pull the inboard cylinder poston rod down to the extreme extended position Slide the draft beam under the cylinder Using inboard cylinder as a pivot point slide draft beam under tractor and install draft beam pin Align hole in draft beam pin with holes in main frame boss and install cap screw and nylock nut ASM C 0078 Assembly Section 2 21 ASSEMBLY MOWER MOUNTING Check that all grease zerks have been installed in the draft beams pivot arm left linkage arm right linkage arm and cylinder mounting ears Using a clevis pin and roll pins connect the pivot arm to clevis on draft beam NOTE Make sure the longer distance between the cutout and the end of the pivot arm is closest to the draft beam pivot ears on the center tube as shown in the diagram below Also make sure the cutout on the pivot arm faces into tube of draft beam ASM C 0077 SHORT END OF BRACKET FITS INSIDE OF CYLINDER CLEVIS INSTALL THIS PIN FROM THE lt FRONT ON THE LEFT SIDE OF THE TRACTOR AND FROM THE REAR ON THE RIGHT SIDE OF THE TRACTOR e ATA CYLINDER TO MOWER DECK Slide other end of pivot arm with short distance between the cut out and the end of the pivot arm into the cylinder clevis Next line up the holes of the left and right li
81. ecals are in place and legible The Mounting frame bolts are in place and tight The connection bolts amp pins are tight There are no cracks in mower The Hydraulic Cylinders pins are tight The Hydraulic Pump hose connections are tight The Hydraulic Valve hose connections are tight The Hydraulic Valve controls function properly There are no leaking or damaged hoses The Hydraulic Oil level is full There is no evidence of Hydraulic leaks The Blades are not chipped cracked or bent The Blade bolts are tight The Deflectors are in place and in good condition The shields are in place and in good condition The Skid shoes are in good condition amp tight The Hyd motor mounting bolts are tight Operator s Signature DO NOT OPERATE an UNSAFE TRACTOR or BOOM Side and Rear Flail Operation Section 3 18 2011 Alamo Group Inc OPERATION Tractor PRE OPERATION Inspection Mower IDH Make pate Shift Before conducting the inspection make sure the tractor engine is off all rotation has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked up and all hydraulic pressure has been relieved Condition at Start Specific Comments of Shift if not Ttem v m gt The flashing lights function properly
82. eck flail to it s upright position Deck ear touches to stop bolt as shown in the picture Drill a 13 16 hole to the deck flail ear through the draft beam as shown below Insert the supplied pin and clip through the hole ASw SIDE TRVL LOCK 0001 I E TRAVEL LOCK BRACKET DECK MOTOR FEEDLINE Install the 1 hoses from the motor to the solenoid valve Refer to the parts section for detailed information about hoses and fittings for this application Install split hoses around hydraulic hoses where they contact sharp edges or any other edges that may rub hoses Be sure that all grease zerks are installed in the draft beam pin bosses Grease all areas of the draft beam according to the instructions in the maintenance section Re check all fittings for tightness Fill hydraulic tank with fluid as recommended in the Maintenance Section BE SURE TO OPEN THE BALL VALVES Start the tractor and operate the inboard cylinder through the entire stroke and the outboard cylinder through the bottom stroke repeatedly to clear the lines of air DO NOT run outboard cylinder out to full stroke until stop bolt has been adjusted Check for oil leaks at all fittings and connections using a piece of paper or cardboard If a leak is found you must shut down the tractor and set the cutter head on the ground Before attempting to fix the leak you must actuate the lift valve handles several times to relieve any pressure in the lines DO NOT USE HAND
83. eck for leaks see maintenance Precautions Knives Check Inspect for missing or damaged knives change as needed Belts Check Adjust Check if broken tighten as required Main Frame and Check Retorque bolts to torque Deck specifications in this section Side and Rear Flail Maintenance Section 4 3 2011 Alamo Group Inc MAINTENANCE MAINTENANCE ITEM SERVICE COMMENTS Hydraulic Fluid Level Check Add if required per fluid recommendations Rear Flail Drive if applicable Lubricate Grease as instructed in Bearing Flange and detailed maintenance section Shaft Coupler Cutter Shaft Lubricate Grease as instructed in detailed maintenance section Ground Roller Bearings Lubricate Grease as instructed in detailed maintenance section WEEKLY OR EVERY 50 HOURS ITEM SERVICE COMMENTS In Tank Hyd Fluid Change Change after first 50 Filter hours only then every 10 micron filter 500 hours or yearly In Line High Pressure Change Change after first 50 Filter 10 micron filter hours only then every 500 hours or yearly Hydraulic Fluid Level MONTHLY OR EVERY 150 HOURS Check Add as needed Hyd Tank Breather Clean Check Replace Rear Tire Type 480 80R38 18 4 34 18 4 38 Clean or replace Element as required Max P S I 29 26 26 Side and Rear Flail Maintenance Section 4 4 2011 Alamo Group Inc MAINTENANCE YEARLY OR EVERY
84. efore you call help us to help you Please look at the equipment to observe what is happening then e Classify the problem e Hydraulic electrical or mechanical Read the trouble shooting section e Tractor or Truck chassis Contact vehicle dealer e f unable to correct the problem yourself contact your local Tiger Dealer after gathering e Machine model e Serial number e Dealer name e Detailed information about the problem including results of troubleshooting Attention Owner Operator Dealer Itis your obligation to read and understand the warranty information section located at the back of this manual denoting that the purchaser understands the safety issues relating to this machine and has received and will read a copy of this manual If at any time you have a service problem with your Tiger mower Contact your local dealer for service and parts needed MANUFACTURED BY DISTRIBUTED BY Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 1 800 843 6849 1 1 605 336 7900 www tiger mowers com TABLE OF CONTENTS SAFETY SECTION 1 ASSEMBLY MOUNTING SECTION 2 OPERATION SECTION 3 MAINTENANCE SECTION 4 PARTS SECTION 5 COMMON PARTS SECTION 6 WARRANTY INFORMATION 7 1012 This symbol means CAUTION YOUR SAFETY IS AT RISK When you see this symbol read and follow the associated instructions carefully or personal injury or damage may result Tiger is
85. egal speed limit set in your country for agricultural tractors Always stay alert when transporting the tractor and implement on public roads Use caution and reduce speed if other vehicles or pedestrians are in the area OPS U 0022 Side and Rear Flail Operation Section 3 34 2011 Alamo Group Inc OPERATION Reduce speed before turning or applying the brakes Ensure that both brake pedals are locked together when operating on public roads OPS U 0023 y m gt 13 2 Hauling the Tractor and Implement Before transporting a loaded tractor and implement measure the height and width dimensions and gross weight of the complete loaded unit Ensure that the load will be in compliance with the legal limits set for the areas that will be traveled through OPS U 0024 Use adequately sized and rated trailers and equipment to transport the tractor and implement Consult an authorized dealer to determine the proper equipment required Using adequately sized chains heavy duty straps cables and or binders securely tie down both the front and rear of the tractor utilizing the proper tie down locations as specified by the tractor manufacturer OPS U 0025 Side and Rear Flail Operation Section 3 35 2011 Alamo Group Inc OPERATION z O p lt x or C O Side and Rear Flail Operation Section 3 36 2011 Alamo
86. ehind the Assembly Section 2 14 ASSEMBLY mast and to the flail mowers The hoses may get into the front and or rear tires if not properly routed and clamped ASM C 0061 LEFT SIDE BRAKE VALVE CLAMP MAST CLAMP RIGHT SIDE CLAMP BRAKE VALVE MAST CLAMP FILLING HYDRAULIC RESERVOIR Refer to the maintenance section for filling specifications and hydraulic oil Assembly Section 2 15 ASSEMBLY requirements NOTE Starting or running your Tiger mower before filling reservoir will cause serious damage to hydraulic pump ASM C 0004hydro resrv WHEEL SPACER WITH WHEEL WELL TANK When the left wheel is off a spacer kit is needed with the wheel well tank part 06200637 Attach the spacer to the left wheel portion of the axle with the hardware provided When you are ready to re attach the left wheel the wheel goes on first then the reinforcement ring and finally the hardware provided ASM JD 0070 INSTALLING O RING FITTINGS Installing straight 45 and 90 O rings requires that the O ring and washer be up against the swivel body Insert the swivel and turn in until the swivel is pointed in the desired direction and O ring contact is made Hold swivel in set direction with a wrench and tum the O ring nut away from the swivel body and carefully tighten ASM C 0056 INSTALLING NATIONAL PIPE FITTINGS Whenever installing a pipe fitting wrap the threads clockwise
87. elvac Synthetic 75W 90 Cutter Shaft amp Ground Grease Lithium Complex Mobil Delvac Xtreme Grease Roller Shaft Flail Gun NLGI 2 ISO 320 Mobilgrease CM S Drive Shaft Coupler Grease Lithium Complex Mobil Delvac Xtreme Grease Flail and Rotary Gun NLGI2 ISO 320 Mobilgrease CM S Drive Shaft Yoke Grease Lithium Complex Mobilgrease CM S U joint amp Stub Shaft Gun Extreme Pressure NLGI2 ISO 320 Side and Rear Flail Maintenance Section 4 8 2011 Alamo Group Inc MAINTENANCE TORQUE SPECIFICATIONS TO for Standard O aa threads Grade 2 Grade 5 Grade 9 Tiahtenina Torque 9 htening Torque _ Torque Dry Plated Dry piain Lubed oryPlatea Dry piain tubes Dry Plated Dry plain Lubed Dry Plated Dry plain in K 015 K 017 K 0 15 K 0 17 cree Coarse Thread Series 20 49 inlbs 59 inlbs 66 in bs 78 in lbs 101 in lbs 1 143 in lbs 126 in lbs 143 in lbs 1 Fel ulum gt gt 80 2 m 2 X mpm SC EEES 43 Spas po Ca amp a 05 197 57 190 23 2688 3162 2779 3150 376 Torque values for 1 4 and 5 16 in series are in inch pounds Al other torque values are in toct pounds 0 15 for lubricated conditions D Nominal Diameter Torque values calculated trom tormuls T KDF where 0 17 tor zinc plated and dry conditions F Clamp Lond K 0 20 for plain and dry conditions Torque Tension Relationship for M
88. equipment can be operated at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum turning speed for you and this equipment before operating on roads or uneven ground Only transport the Tractor and Implement at the speeds which allow you to properly control e the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes or worn tires When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy 66 19 Side and Rear Flail Operation Section 3 20 2011 Alamo Group Inc OPERATION 9 1 Starting the Tractor The procedure to start the tractor is model specific Refer to the tractor operator s manual for starting procedures for your particular tractor Consult an authorized dealer if the starting procedure is unclear Ensure the 3 point control lever is in the lowered position and the PTO is disengaged before starting the tractor OPS U 0033 9 2 Brake and Differential Lock Setting Make sure the tractor brakes are in good operating condition Tractor brakes can be set to operate independently allowing single rear wheel braking action or
89. ervoir sight gauge etc Take the required action to correct any problems immediately Release of energy from pressurized systems may cause inadvertent actuation of cylinders or sudden release of compressed springs Before disconnecting any hoses relieve pressure by shutting tractor off setting cutter on ground and actuating lift valve handles DO NOT use hands to check for suspected leaks in hydraulic hoses Hydraulic fluid escaping under pressure can have sufficient force to penetrate skin and cause serious injury If fluid is injected into skin it must be surgically removed within a few hours or gangrene may result Use a small piece of wood or cardboard not hands to search for pin hose leaks Be sure all connections are tight and hoses and lines are not damaged before applying pressure Break in Period In addition to following the break in instructions for your particular tractor the in tank hydraulic fluid filter should be replaced after the first 50 hours of service Thereafter the filter should be replaced every 500 hours or yearly which ever comes first Re torque wheel lugs after first five hours of operation and periodically thereafter See torque specifications listed in the tractor s service manual for your particular model Wheel lugs must always be re torqued whenever a wheel is removed and reinstalled Never work under the Implement the framework or any lifted component unless the Implement is securely supported or
90. etric Fasteners Class 4 6 1 Class 10 9 Class 129 L Ce Oo TN Nominal Pitch Lo perum TT TT KEE ory Lubed Plated Ory pan EN ea ij K E a dE 015 Kaza ft os fme be M os re 05 028 032 ose 073 082 097 10 12 06 044 050 059 os 13 15 18 L 1 23 26 30 125 21 23 27 1 38 43 50 1 59 66 78 1251 15 15 15 12 14 12 a 23 2 15 20 2 26 azs 19 2 25 125 26 29 34 15 28 32 37 2 30 m 40 15 so 57 67 L2 a 53 62 15 73 s2 97 357 Ra is 22 Ts 27 s 28 72 251 5 L MM 12 26 27 954 27 20 1 0 99 s Clamp load Calculated as 75 of the proof load for specified bolts K 0 15 for lubricat All torque values are listed in foot pounds Uber ey E d ve um Torque values calculated from formula T KDF where 0 20 for plain and dry conditions Side and Rear Flail Maintenance Section 4 9 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR HYDRAULIC RESERVIORS When filling or checking the oil level the unit should be parked on a level surface shut OFF and allow sufficient time to cool to ambient temperature Use caution when removing the pressurized breather Do not place face over opening w
91. ety Section 1 4 2 Start only from seat in park or neutral Starting in gear kills SAFETY WARNING CAUTION WARNING The operator and all support personnel should wear hard hats safety shoes safety glasses and proper hearing protection at all times for protection from injury including injury from items thrown by L W the equipment SG 16 We recommend that you always wear hearing protection if the noise in the operator s position exceeds 80db Noise over 85db over an ex tended period of time will cause severe hearing loss Noise over 90db adjacent to the operator over an extended period of time will cause permanent or total hearing loss Note Hearing loss from loud noise from tractors chain saws radios and other such sources close to the ear is cumulative over a lifetime without hope of natural recovery ss PROLONGED EXPOSURE TO LOUD NOISE MAY CAUSE PERMA I NENT HEARING LOSS Tractors with or without an Implement at tached can often be noisy enough to cause permanent hearing loss O can result from operating this equipment at unsafe speeds Understand the Tractor and Implement and how it handles before Qt transporting on streets and highways Make sure the Tractor 2 steering and brakes in good condition and operate properly Before transporting the Tractor and Implement determine the safe transport speeds for you and the equipment Make sure you abide by the
92. f gravity is raised and the possibility of overturn is increased Drive slowly and use extremecaution when turning on hillsides Overturning the Implement could cause the Implement to overturn the Tractor and vice versa resulting in serious injury or even death Never fold wings on a hillside the Implement may overturn DO NOT allow any person under a folded wing unless wing is securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death ena EL 9A af im 0 y Side amp Rear flail Safety Section 1 10 SAFETY DANGER The flail cutter shaft is designed for standard rotation same AN DANGER rotation as the tractor wheels during forward travel Never operate the cutter shaft in the reverse rotation Operating this mower in reverse rotation may cause objects to be thrown out the front of the mower head WARNING The rotating parts of this machine continue to rotate even after the PTO has been turned off The operator should remain in his seat for 60 seconds after the brake has been set the PTO disengaged the tractor turned off and all evidence of rotation has ceased 3PT 10 gt Wait a minute Save a life
93. ficiently to confine the employee to the protected area provided by the ROPS OPERATOR REQUIREMENTS Securely fasten seatbelt it the tractor has a ROPS Where possible avoid operating the tractor near steep ditches embankments and holes Reduce speed when turning crossing slopes and on rough slick or muddy surfaces Stay off slopes too steep for safe operation Watch where you are going especially at row ends on roads and around trees Do Not permit others to ride Operate the tractor smoothly no jerky turns starts or stops Hitch only to the draw bar and hitch points recommended by the tractor manufacturer When the tractor is stopped set brakes securely and use park lock if available SONDA E D Printed in USA O Tiger Corporation
94. following rules 1 Test the tractor at a slow speed and increase the speed slowly Apply the brakes smoothly to determine the stopping characteristics of the Tractor and Implement As you increase the speed of the Tractor the stopping distance increases Determine the maximum safe transport speed for you and this equipment Transport only at safe speeds Serious accidents and injuries 4c 2 Test the equipment at a slow speed in turns Increase the speed through the turn only after you determine that it is safe to operate at a higher speed Use extreme care and reduce your speed when turning sharply to prevent the tractor and implement from turning over Determine the maximum safe turning speed for you e and this equipment before operating on roads or uneven ground 3 Only transport the Tractor and Implement at the speeds that you have determined are safe and which allow you to properly control the equipment Be aware of the operating conditions Do not operate the Tractor with weak or faulty brakes When operating down a hill or on wet or rain slick roads the braking distance increases use extreme care and reduce your speed When operating in traffic always use the Tractor s flashing warning lights and reduce your speed Be aware of traffic around you and watch out for the other guy sa 19 Side amp Rear flail Safety Section 1 5 SAFETY WARNING WARNING WARNING gt DANGER DANGER
95. ft linkage arms outside of the cylinder clevis holes Connect with linkage pin shims as required boss cap screw lock washer and hex nut as shown To connect the bonnet to the draft beam slide the extension arms of the draft beam between the mounting ears on the inner end of the bonnet Line up the holes and secure with swivel pin cap screw lock washer and hex nut both sides See parts book illustration Next slide the left and right linkage arms up to the slotted ear on the side of the deck Secure with linkage pin shims boss cap screw lock washer and hex nut See illustration in Parts Section LIFT CONTROL FEEDLINES Hose lengths will vary between tractor applications such as cab and non cab units See the Parts Section that pertains to your tractor for hose applications Install a hose from the bottom or inner valve port behind cab for cab units on stand for non cab units to the restrictor on the inboard cylinder gland Install a hose from the upper or outer valve port to the restrictor on the outboard cylinder butt See Parts Section for part numbers and hose routing illustrations ASM C 0093 Assembly Section 2 22 ASSEMBLY TRAVEL LOCK MOUNTING Install the travel lock bracket with pin and clip on the draft beam Slide the draft beam and align the travel lock bracket hole with the mounting hole on the main frame Install the capscrew lockwasher and hex nut as shown in the picture Raise the d
96. ft are orientated as shown Apply anti seize on cuttershaft as shown on next page Install non drive side bearing first Install the top of the string guard on the non drive side first Use loctite 271 or equvalent and torque 95 ft lb or 104ft Ib if you use an extension Install the bearing and top string guard on the drive side Center the cuttershaft between the string guards Use loctite 271 or equivalent and torque 95ft lb or 104ft Ib if you use an extension the top string guard on the drive side Install use loctite 271 or equivalent and torque 95ft lb or 104ft lb if you use an extension the bottom string guard on both sides Make sure the cuttershaft is centered On the non drive side tighten one set screw in the bearing onto the cuttershaft Remove the other set screw and drill a 5 16 hole into the cuttershaft 3 16 deep through the hole in the bearing BE CAREFULL NOT TO DAMAGE THE THREADS IN THE BEARING HOLE Replace the set screw in the bearing use loctite 271 or equivalent and tighten onto the cuttershaft through the new hole Remove the other set screw and repeat the drilling procedure Step 10 Replace the set screw as stated in Step 11 Repeat steps 9 through 12 on the drive side Grease both bearings properly See illustration on next page Side and Rear Flail Maintenance Section 4 30 2011 Alamo Group Inc MAINTENANCE FLAIL BONNET non drive side _ T gt
97. g The holes should be 10mm or 3 8 reamed to accept 3 8 hardware Measure along the back edge of the wheel well 6 from the origin Use a square to measure 2 up from the last mark Refer to the image below to see the first hole The second hole should run parallel to the bottom edge of the wheel well Mark the hole 22 from the origin and 3 2 from the bottom edge Use the images below for reference NOTE DO NOT CUT INTO TUBES HOSES WIRES WHEN DRILLING THROUGH METAL OR PLASTIC ASM JD 0068 Place as many hoses in the clamp that will fit without compromising pressure Then secure the 2 HOSE CLAMP 06520013 to the holes drilled with 1 EACH CAPSCREW 3 8 X 1 NC 21630 and 1 EACH NYLOCK NUT 3 8 NC 21627 The hoses that don t fit into the clamp are to be secured to the others with zip ties For protection of hoses in contact with metal edges wrap hoses with spit hose sections and fasten with hose clamps or zip ties as needed es Jj Assembly Section 2 13 ASSEMBLY FENDER CUT FOR WHEEL WELL TANK A notch will have to be cut into the left rear fender to allow room for the hydraulic tank filler neck The notch should start at 2 inches from the rear corner of the fender and create a 1 inch deep arc that is 5 inches long Trim lock should be used on the sharp edges ASM JD 0092 LI HOSE ROUTING It is important to route the hoses as shown below from the brake valve b
98. g in standard rotation the front shield must be removed and the baffle installed When operating in reverse rotation remove the baffle and install the front shield Finally reposition the wear pads on the hosesand replace the zip ties as needed to prevent the hydraulic hoses from rubbing or chafing Side and Rear Flail Maintenance Section 4 20 2011 Alamo Group Inc MAINTENANCE REVERSING MOWER ROTATION OF SD REAR FLAIL MOWERS Remove the shield guard and belt shield Next remove the Rosta stop and loosen the Rosta Tensioner CAUTION the Rosta Tensioner is under belt pressure Sudden release of this pressure may cause serious injury Remove the Rosta Tensioner and relocate to the Reverse Rotation Tensioner location Using the Rosta wrench tention the belt then tighten the Rosta bolt Check the tension and adjust as needed When the correct tension is achieved install the Rosta stop and torque the bolts appropriately p Rosta Tensioner Reverse Rotation Tensioner location Side and Rear Flail Maintenance Section 4 21 2011 Alamo Group Inc m lt gt lt O m MAINTENANCE MAINTENANCE REVERSING MOWER ROTATION REAR MECHANICAL DRIVEN FLAIL MOWERS Remove the rear shaft guard and disconnect the chain coupling to the shaft Disconnect the P T O drive shaft from the right angle gear box Remove the gear box from the flail frame and lay down flat so that gea
99. gh velocities To reduce the possibility of property damage serious injury or even death never allow the cutting blades to contact such obstacles som s Extreme care should be taken when operating near loose objects such as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the siteto prevent machine damage and or bodily injury oreven death Any objects that cannot be removed must be clearly marked and carefully avoided by the operator Stop mowing immediately if blades strike a foreign object Repair all damage and make certain rotor or blade carrier is balanced before resuming mowing 60M 5 Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items sam s Mow atthe speed that you can safely operate and control the tractor and mower Safe mowing speed depends on terrain condition and grass type density and heightofcut Normal ground speed rangeis from Oto5 mph Use slow mowing speeds when operating on or near steep slopes ditches drop offs overhead obstructions power lines orwhen debris and fo
100. he Retail Customer must pay the transportation cost to and from the Tiger Dealer s service shop for warranty service Warranty service will be performed by the Tiger Dealer from whom the equipment was purchased during service shop regularly scheduled days and hours of operation All Tiger obligation under this warranty shall be terminated if the equipment is modified or altered in ways not approved in writing by Tiger if repair parts other than genuine Tiger repair parts have been used or if the equipment has been subject to misuse neglect accident improper maintenance or improper operation Tiger Corporation reserves the right to make improvements in design or changes in specification at any time without incurring any obligation to owners of equipment previously sold No agent or person has authority to alter add to or waive the above warranties which are agreed to be in the only warranties representations or promises expressed or implied as to the quality or performance of the products covered and which do not include any implied warranty of merchantability or fitness In no event will Tiger be liable for incidental or consequential damages or injuries including but not limited to loss of profits rental or substitute equipment or other commercial loss THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THOSE EXPRESSED HEREIN Itis the Purchasers obligation to sign the warranty registration form AFTER he she has Read and Understands th
101. he level of the sight gauge Over filling the tank with oil after initial filling may result in oil being discharged through the breather cap on the top of the hydraulic tank Perform scheduled lubrication as specified in the maintenance section OPS F 0006 A Side and Rear Flail Operation Section 3 16 2011 Alamo Group Inc OPERATION e Inspect cutter knives and knife pins for looseness and excessive wear Make sure the mower is securely blocked up before crawling beneath Replace damaged worn and missing knives as complete sets to maintain cuttershaft balance Remove any grass or other debris which be wrapped around the cuttershafis Inspect the condition of deck skid shoes and hardware OPS F 0007 v m gt O Side and Rear Flail Operation Section 3 17 2011 Alamo Group Inc OPERATION Flail Mower PRE OPERATION Inspection Mower IDH Make pa Date Shift Before conducting the inspection make sure the tractor engine is off all rotation WARNING has stopped and the tractor is in park with the parking brake engaged Make sure the mower is resting on the ground or securely blocked and all hydraulic pressure has been relieved t LC LU Table 1 Item Condition at Specific Comments if Start of Shift not O K The Operator s Manual is in the canister All safety d
102. he mower resulting in possible injury and or property damage Ground contact also produces a severe shock load on the mower drive and to the mower blades resulting in possible damage and premature wear OPS R 0022 CORRECT Approach ditch at an angle 10 OPERATING THE TRACTOR AND IMPLEMENT THE OPERATOR MUST COMPLETELY UNDERSTAND HOW TO OPERATE THE TRACTOR AND IMPLEMENT AND ALL CONTROLS BEFORE ATTEMPTING TO OPERATE The operator must read and understand the Safety and Operation Sections of the implement and tractor operator s manuals These manuals must be read and explained to any operator who cannot read Never allow someone to operate the implement and tractor without complete operating instructions Before starting any operation the operator must become familiar with the area to be worked in and any obstacles and hazards contained within to ensure safety to the operator bystanders and equipment Special attention should be paid to foreign debris rough terrain steep slopes and passersby and animals in the area OPS U 0015 Extreme care should be taken when operating near loose objects such y AWARNING as gravel rocks wire and other debris Inspect the area before mowing Foreign objects should be removed from the site to prevent machine damage and or bodily injury or even death Any objects that cannot be removed must be clearly marked and carefully avoided by the Stop mowing immediately if blades strike a foreign
103. hen removing breather If your reservoir has two sight glasses The reservoir should be filled to the top of the lower sight glass on the side of the tank Do not over fill The reservoir has been over filled when oil is visible in the upper sight glass If tank has too much oil the excess may be expelled through the pressurized breather If your reservoir has one sight glass temperature 7 gage The reservoir should be filled to the center of BREATHER CAP the sight glass on the side of the tank Do not over FILTER GUAGE fill If the tank has too much oil the excess may be FILTER ASSEMBLY expelled through the pressurized breather SIGHT GLASS REPLACEING IN TANK HYDRAULIC FILTER Loosen the four bolts on the top cover of the filter housing cover counter clockwise until cover is free Remove and replace filter Replace top cover and cover bolts in opposite order as removed MntP B 0007 Side and Rear Flail Maintenance Section 4 10 2011 Alamo Group Inc MAINTENANCE REPLACEING HIGH PRESSURE HYDRAULIC FILTER ELEMENT Assure system has been shut down and de pressurized Locate High Pressure Filter housing Confirm that the element that is about to be installed matches the element p n on the filter model tag Example V3 0510 06 world line 100 HD049 model Locate the bottom of the High Pressure Bowl and use the appropriate spanner wrench or ratchet and turning in a counterclockw
104. il Safety Section 1 11 SAFETY _ Kri c e STANDARD CUT IM 21405 RIGHT un SMOOTH CUT DO NOT LUBRICATE WITH AUTOMATIC GREASE GUN GREASE WITH HAND GREASE GUN ONLY P N22839 AWARNING 2 IF FOREIGN OBJECTS ARE ACCIDENTLY CONTACTED SHUT CONTROL SWITCH OFF IMMEDIATELY DO NOT RAISE CUTTER HEAD UNTIL ALL MOVING PARTS HAVE STOPPED WARNING INSPECT REAR FLAP FREQUENTLY TO BE SURE IT IS IN SAFE WORKING CONDITION DO NOT OPERATE MOWER WITH FLAP REMOVED OR WORN 24028 Side amp Rear flail Safety Section 1 12 PART NO LOCATION 21405 MOWER DECK 22839 MOWER DECK 22840 INSIDE OF CAB 24028 MOWER DECK SAFETY TO AVERT THROWN OBJECTS CUTTER SHAFT MUST TURN IN THIS DIRECTION 42350 Read amp understand the Operators Manual Z gt Wear Your Seat Belt gt Keep all shields and guards in place 4 gt Make sure equipment is in proper working condition E gt Never attempt to get off or on a moving tractor gt Never allow riders on tractor or equipment Z gt Only start the tractor from the seat with the key H S Always inspect the area before mowing Remove all foreign debris i gt Always keep bystanders and coworkers a minimum of 300 feet away H8 Never allow the mower blades to contact solid object
105. intenance section of this manual The hydraulic reservoir can also be filled with the recommended fluid see maintenance section and the filter installed in the top of the tank Double check all fittings and fasteners BEFORE starting tractor Also secure any loose hoses together with zip ties and wrap with split hoses where friction may occur on the hoses BEFORE starting or operating the tractor you must read and understand the safety and operation sections of this manual completely BE SURE THE BALL VALVES ARE OPEN Start tractor and allow instruments to stabilize Using a piece of paper or cardboard as noted in the safety and maintenance sections check all fittings and connections for hydraulic leaks If a leak is found you must shut down the tractor set the cutter on the ground Before attempting to fix the leak you must actuate the lift valve handles several times to relieve any pressure in the lines Before operating the mower the cutter head and boom should be slowly moved throughout the full range of motion Watch for any condition that would cause pinching or excess stress on the hoses The steering and front axle travel should also be carefully moved through their full range of motion If any condition occurs in which the hoses contact the tires the steering and or front axle travel may need to be limited as described in the tractor operators manual This should also be done if the tires rub or are extremely close to any other par
106. ions before attempting to mount your Tiger mower Refer to the paris section of this manual for detailed illustrations to locate all parts 5 0001 TRACTOR PREPARATION Remove right and left hand steps Disconnect battery cables from both batteries Remove engine side panels or raise hood to access front pulley Moo gt Remove any front weights and weight supports F Raise the tractor onto jack stands and remove the right and left rear wheels ASM JD 0001 CRANKSHAFT ADAPTER For JD5065M and 5075M tractors remove the four capscrews from the crankshaft pulley Then install the crankshaft adapter and spacer to the pulley with the capscrews and lockwashers as shown in the Parts Section For JD5085M JD5105M tractors install the John Deere kit LVB24989 and follow the instructions Asw JD 0085 Assembly Section 2 2 Remove plugs from tractor casting where main frame and pump mount will be attached ASSEMBLY CRANKSHAFT ACCESS To access the crankshaft of the JD5065M and 5085 105M a hole will need to be cut in the front of the tractor casting The battery plate will need to be raised to cut the hole and attach the crankshaft adapter To do this remove and save the bolts holding the battery plate to the tractor frame REMOVE AND RETAIN THESE BOLTS After the bolts have been removed use a pry bar to raise the battery plate Once the plate is raised use an appropriate block to keep the ba
107. ise rotation looking at the bottom of the bowl remove the bowl from the head The first couple rotations will seem tight as the o ring passes the sealing flats once the o ring has cleared the sealing flats the bowl should spin freely Taking care not to drop the bowl finish removing the bowl from the head WARNING bowl will be full of oil Pour the oil from the bowl into a container this oil should be considered contaminated due to the flow direction through the element is outside in Clean the inside of the bowl if dirt is present Remove the old element from the filter head by pulling with a rotation motion Dispose of the used element properly Remove the new element from the packaging Using your finger dab and lubricate the o ring in the top of the new element Install the new element into and on the mounting boss within the head assure that the element is fully seated on the boss Clean and inspect the o ring that is affixed in the bowl lubricate with oil Using a clockwise rotation screw the bowl back into the head assuring that the bowl has not been cross threaded into the head Continue to tighten the bowl into the head using the spanner wrench or ratchet the rotation of the bowl will become tighter once the o ring engages the sealing flats Once the bowl has bottomed out back off the bowl by 1 6 turn this assures that the o ring is seated properly with in the sealing flats Element change out and re assembly is
108. ition the mower to the point with the shortest distance between the tractor PTO shaft and cutter gearbox Shut down the tractor and securely block the mower in this position Pull driveline apart and reattach yoke to PTO shaft Hold driveline sections parallel to one another and measure back 1 from yoke of each shaft and place mark on opposite section Cut this length off with a saw Round off all sharp edges and debur Thoroughly grease then reinstall the driveline Recheck for proper operation Engagement Check Procedure With the driveline attached position the mower to the point where the telescoping driveline is at its maximum extension Completely shut down the tractor and secure in position Mark the inner driveline shield 1 8 from the end of the outer shield Disconnect the driveline from the tractor and separate the two driveline halves Measure the distance from the mark to the end of the inner profile This length is the amount the driveline profiles were engaged engaged length is less than 12 the shaft is considered too short and should be replaced with a longer shaft Consult an authorized dealer to purchase the required driveline length NOTE If the driveline cannot be shortened and still maintain the required profile engagement the operator must be made aware of terrain conditions and avoid situations which pose a potential problem to avoid damaging the driveline OPS F 0002
109. ive shaft into the crankshaft adapter Slide splined drive shaft coupler onto the pump drive shaft Install the pump onto the mounting bracket NOTE the pump is offset to one direction the pump should be installed with the offset side on top Install hardware for securing pump to the pump mount DO NOT tighten Install pump and align so that splined coupling can be moved FREE PLAY back and forth by hand Rotate coupler and check free play every 1 4 turn Tighten pump mounting bolis in succession rechecking for spline coupling free play Remove the pump mounting bracket bolts one at a time and apply a thread locking agent Tighten these bolts in succession again checking for free play in the drive shaft After all bolts are torqued the end play on the drive shaft should be 1 16 to 1 8 and coupler should move freely with hand pressure If end play is less than 1 16 grind the end of the shaft to achieve the proper end play If there is more than 1 4 of end play return the shaft with specifications for a longer shaft CAUTION DO NOT START THE TRACTOR UNTIL ALL HOSES ARE ATTACHED TANK IS FILLED WITH PROPER OIL AND BALL VALVES ARE OPEN STARTING AT THIS TIME WILL CAUSE SERIOUS DAMAGE TO THE PUMP 4sw c 0091 ADJUSTING REAR WHEELS Raise rear of tractor onto jack stands Follow the instructions in the tractor owners manual for adjusting tires and rims The back wheels MUST be adjusted to the widest setting NOTE This may require swi
110. jection of the broken part with tremendous force which may cause serious bodily injury or death Worn and Chipped Blade 1 4 Always replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to the same severe service or abuse The Flail rotor turns at speeds exceeding 2000 RPM and is dynamically balanced at the factory Differ ences in blade weight between used blades with loss of material from gouges or wear as compared to new blades can cause severe vibration and damage to the Flail rotor Always replace blades as complete sets Use only genuine Alamo Industrial replacement blades and fasteners Other blades and fasteners may not meet the Alamo Industrial requirements and could fail during operation resulting in part being thrown out from under the mower Never attempt to sharpen blades OPS U 0044 CAUTION Side and Rear Flail Maintenance Section 4 23 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE Blade Pins and D Ring Inspection Blade Pins and D Rings daily for wear or damage as follows Inspect the Blade pins and D Rings daily for abnormal wear Make sure the cotter pins are DANGER n place and properly spread REPLACE BLADE Pins and D Rings IMMEDIATELY if they ave Visible cracks or D Ring has visible worn areas or
111. k Remove spring and use needle nose vise grip to pull spool from block Check block and spool for contaminates and scratches Clean parts or replace if scratched 2 Check for kinks or obstruction in suction hose 3 Check Hyd tank level and fill Pump will not work Excessive wear on internal parts 1 Disassemble and repair Motor will not work Excessive wear on internal parts 1 Disassemble and repair NOTE If flow meter is available check pressure and flow volume for all suspected hydraulic problems If the solution to your problem cannot be found in this section call the Technical Service representative at the number shown on the front cover of this manual Side and Rear Flail Maintenance Section 4 7 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE These are intended to be general specifications See tractor operators or service manual for exact specifications for your unit LUBRICATION RECOMMENDATIONS Description Application General Specification Recommended Mobil Lubricant Tractor Hydraulics Reservoir JD 20C Mobilfluid Mower Hydraulics Reservoir Cold Temperatures 0 F ISO 46 Anti Wear Mobil DTE 15M Start Up Low Temp Normal Temperatures ISO 46 Anti Wear Nuto H46 Mobil DTE 25 15 F Start Up Flail Rear Gearbox Reservoir PAO Synthetic Extreme Mobil 1 Synthetic Gear Pressure Gear Lube Lubricant LS 75W 90 Mobil D
112. l be ready for use at the start of the next season Store the mower in a clean dry place with the mower housing resting securely on blocks or at ground level Keep the driveline yoke from sitting in water dirt and other contaminants Use spray touch up enamel where necessary to prevent rust and maintain the appearance of the mower It is critical that driveline clutches slip when an obstacle or heavy load is encountered to avoid mower and or tractor damage If the mower sits outside for an extended period of time or is exposed to rain and or humid air the clutch lining plates must be inspected to ensure they are not frozen together from rust or corrosion If the mower has been exposed to such conditions at the start of each mowing season and any time it is DANGER Never allow children to play on or around Tractor or Implement Children can slip or fall off the Equipment and be injured or killed Children can cause the Implement to shift or fall crushing themselves or others sa 25 Side and Rear Flail Operation Section 3 31 2011 Alamo Group Inc y m gt OPERATION OPERATION 13 TRANSPORTING THE TRACTOR AND IMPLEMENT Inherent hazards of operating the tractor and implement and the possibility of accidents are not left behind when you finish working in an area Therefore the operator must employ good judgement and safe operation practices when transporting the tra
113. lure of the blades and ejection of the broken part which may cause serious bodily injury or death Always replace Blade Bolts with new bolts and new bushings whenever replacing the Blades To tighten bolts and nuts first apply thread lock to nut Make sure to tighten bolts and nuts just enough to allow the blades to swing freely and not bend the cuttershaft lugs If cuttershaft lugs are bent together because of over tightening the blades will not swing freely OPS U 0043 Ops 1467 Side and Rear Flail Maintenance Section 4 26 2011 Alamo Group Inc MAINTENANCE 50 FLAIL KNIFE BLADE REPLACEMENT 1 If knives are damaged or badly worn they will need to be replaced as a set Replacing a single knife can cause severe knife can cause severe vibration and possible damage to the mower The knife should not be welded on for any reason 2 Always replace the knife bolts when replacing the knives DO NOT REUSE THE KNIFE BOLTS OR NUTS Assemble knives bushings bolts and nuts as shown in part section of the manual Install the locking hex nut so that the flat face of the nut is towards the knife Apply loctite 271 or equivalent to threads gt gt Torque nut to 50 ft lbs Knife must swing freely DO NOT re use the locking hex nuts for mounting the knives If hex nut becomes AWARNING loose or required removal for knife replacement or any other reason it must be discarded and repl
114. ment with the Tractor Turn curves or go up hills only at a low speed and using a gradual steering angle Rear mounted implements move the center of gravity to the rear and remove weight from the front wheels Make certain by adding front ballast that at least 2096 of the tractor s weight is on the front wheels to prevent rearing up loss of steering control or Tractor tip over Slow down on rough or uneven surfaces to prevent loss of steering control which could result in property damage or possible injury Do not transport unless 3 Point lift lever is fully raised and in the latched transport position Dropping implement in transport can cause serious damage to the tractor and or Implement and possibly cause the operator or others to be injured or killed sspr 2 Side amp Rear flail Safety Section 1 9 Y SAFETY DANGER H gt gt gt gt gt gt m z Z J Z Z gt gt gt E gt o gt DANGER gt DANGER gt Always disconnect the main PTO Driveline from the Tractor before performing service on the Mower Never work on the Mower with the tractor PTO driveline connected and running Blades or Drivelines could turn without warning and cause immediate entanglement injury or death SRM 3 Do not let the Blades turn when the Mower Deck is raised for any reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades
115. mo Group Inc MAINTENANCE MAINTENANCE GREASING CUTTER SHAFT FLAIL MOWERS Locate grease zerks on each end of cutter shaft s These are located on the bearing cover Normal conditions require one or two pumps in each bearing using Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications This is to be done with a standard grease gun daily or at 8 hour intervals CAUTION Over greasing may cause premature seal failure EN gt MntP B 0009 GREASING GROUND ROLLER SHAFT FLAIL Locate grease zerks on each end of roller tube at lower rear of head Normal conditions require one or two pumps in each bearing using Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications This is to be done with a standard grease gun daily or at 8 hours intervals CAUTION Over greasing may cause premature seal failure GREASING THE IDLER TENSION ARMS Locate the access holes and grease zerks in the belt shields of the side and rear flails Normal conditions require one pump daily or every 8 hours of service with multi purpose grease Side and Rear Flail Maintenance Section 4 16 2011 Alamo Group Inc MAINTENANCE IDLER TENSION Locate the idler tensioning rod for each flail Loosen the locking nut Turn the adjusting nut until the ME CET 4 m washer between the spring and nuts are flush with i the spring housing or guide Tighten locking nut sec
116. mo Group Inc NOILVHIdO OPERATION OPERATION 2 TRACTOR REQUIREMENTS The tractor used to operate the mower must have the power capacity and required equipment to safely operate the mower at a ground speed between 2 and 5 MPH Operating the mower with a tractor that does not meet the following requirements may cause tractor or mower damage and could be a potential danger to the operator and passersby Tractor Requirements and Capabilities e ASAE approved Roll Over Protective Structure ROPS or ROPS cab and seat belt Tractor Safety Devices Slow Moving Vehicle SMV emblem lighting PTO master shield Tractor Horsepower Minimum 65 HP Min Recommended Power Take 540 RPM 2 1 ROPS and Seat Belt The tractor must be equipped with a Roll Over Protective Structure ROPS tractor cab or roll bar and seat belt to protect the operator from falling off the tractor especially during a roll over where the driver could be crushed and killed Only operate the tractor with the ROPS in the raised position and seat belt fastened Tractor models not equipped with a ROPS and seat belt should have these life saving features installed by an authorized dealer OPS U 0003 Operate this Equipment only with a Tractor equipped with an approved roll A WARNING over protective system ROPS Always wear seat belts Serious injury or even death could result fr
117. n 6 53 WETCUT TANK PLUMBING NOTE ORIENTATION ON ITEM 9 2 ITEMS 47 18 19 20 CUT FROM SUPPLIED 1 2 HOSE 22 3 ITEMS 21 CUT FROM SUPPLIED 3 8 HOSE S e Ee GC ka 10 9 SSEMBLED TO AY QF PUMP WIRES 16 ASSEMBLED TO 04 Un 7o QV Ze So O 8 CONTRLLER WIRES WE Ge A 8 O lt p DETAIL A 8 8 SCALE 1 4 45 re 2 26 29 DETAIL B SCALE 1 4 COMMON SIDE FLAIL SD 2011 Alamo Group Inc Parts Section 6 54 WETCUT TANK PLUMBING Continued ITEM PART NO QTY 1 06370128 1 2 06520336 1 3 06520341 1 4 06520346 1 5 06520347 1 6 06520348 1 7 06520349 6 8 06520352 4 9 06520353 1 10 06520374 2 11 06520361 1 12 06520400 2 13 06520401 2 14 27329 2 15 35176 4 16 35091 13 17 20 21 23 06520316 24 06510051 4 25 06510052 1 26 06510053 1 27 06510054 2 28 06510055 2 29 06510056 2 30 06520337 1 31 06401133 1 COMMON SIDE FLAIL SD DESCRIPTION MNT 3PNT UNI CNTRLR SENSOR 06520333 PUMP WETCUT FITTING BULKHEAD WETCUT FITTING ELBOW WETCUT VLV BALL WETCUT FITTING BARB HOSE WETCUT FITTING NIPPLE 1 2X3 8 WETCUT FITTING TEE WETCUT ELBOW 1 2X3 8BARB POLY FILTER FIRE KIT RAILKUT QUIK CPLR MALE 1 2 WETCUT QUIK CPLR FEM 1 2 WETCUT U BOLT 1 4 X 1 X 2 U NUT 1 4 3 4 TO CENTER CLAMP HOSE 6 1 2 HOSE INCLUDED WITH TANK 3 8 HOSE INCLUDED WITH SPRAYER SEAL 16 18GA METPAK CONN
118. n who are mature and responsible can operate the implement with adult supervision if they have read and understand the Operator s Manuals been trained in proper operation of the tractor and Implement and are physically large enough to reach and operate the controls easily sa 11 Never allow children or other persons to ride on the Tractor or Implement Falling off can result in serious injury or death eum m X DANGER Do not mount or dismount the Tractor while the tractor is moving Mount the Tractor only when the Tractor and all moving parts are completely stopped sa 12 AWARNING O 3 2 Dismounting the Tractor Before dismounting park the tractor and implement on a reasonably level surface apply the parking brake idle the engine down disengage the PTO and lower the implement to the ground Shut down the tractor engine according to the operator s manual remove the key and wait for all motion to completely stop Never leave the seat until the tractor its engine and all moving parts have come to a complete stop Use hand rails and steps when exiting the tractor Be careful of your step and use extra caution when mud ice snow or other matter has accumulated on the steps or hand rails Use all handrails and steps for support and never rush or jump off the tractor OPS U 0009 BEFORE leaving the tractor seat always set the parking brake and or set the tractor transmission in parking gear disengage the PTO s
119. nce or repairs Use gloves and eye protection when servicing hot components Contact with a hot surface or fluid can cause serious injury from burns or scalding sa 34 DO NOT allow any person under a side mower unless mower is DANGER securely locked up or supported DO NOT approach the Implement unless the Tractor is turned off and all motion has ceased Never work under the frame work or any lifted component unless the implement is securely supported or blocked up A sudden or inadvertent fall by any of these components could cause serious injury or even death A c Side and Rear Flail Operation Section 3 9 2011 Alamo Group Inc v m gt OPERATION OPERATION 6 SETTING THE MOWER Properly setting the cutting height is essential for efficient and safe operation A properly set mower will make a more uniform cut distribute clippings more evenly require minimal tractor work and follow the contour of uneven terrain NOTE Avoid very low cutting heights striking the ground with the blades gives the most damaging shock loads and will cause damage to the mower and drive Blades contacting the ground may cause objects to be thrown out from under the mower deck Always avoid operating the mower at a height which causes the blades to contact the ground OPS U 0010 Never work under the Implement the framework or any lifted DANGER component unless the Implemen
120. nnect from Do not Mnt FL 0086 GREASING INNER AND OUTER DRAFT BEAM PIVOT POINTS Locate the grease zerks on the inner and outer draft beam pivot bosses Inject Lithium Complex Extreme Pressure grease conforming to NLGI2 ISO 320 specifications into each zerk until grease protrudes from joints Grease all pivot points daily or every 8 hours of service Side and Rear Flail Maintenance Section 4 12 2011 Alamo Group Inc MAINTENANCE With the cutter head lowered locate the grease zerks on the linkage and pivot bosses Inject Lithium Complex Extreme Pressure grease conforming to NLG12 ISO 320 specifications until it protrudes from the ends With the cutter head in this position it is also possible to grease the draft beam cylinder anchors and pins Now raise the cutter head to expose the remaining zerks on the deck tilt linkages and on the other end of the cylinder GREASING THE REAR DRIVE BEARING AND EXTENSION COUPLER SHAFT Locate the grease zerks for the rear flail drive extension shaft Make sure the zerks are clean before injecting grease One pump of grease into flange zerk and shaft coupler once every day or for every 8 hours of service gt 2 m z gt z O m GREASING PUMP DRIVE SHAFT COUPLER With engine stopped ensure drive shaft alignment by grasping coupler and sliding back and forth Coupler should slice freely with approximately 1 8 of end play If coupler does
121. not be welded on for any reason Knives should not be welded on for any reason 2011 Alamo Group Inc AONVNALNIVIN MAINTENANCE MAINTENANCE RECOMMENDED FILLING INSTRUCTIONS FOR REAR FLAIL GEARBOX When filling or checking the fluid level the unit should be parked on a level surface with rear flail down on surface shut OFF and cold at ambient temperature Remove the fluid level plug located on the side of the gear box The gear box should be filled to the bottom of the fluid level hole If necessary use 75 90 wt PAO Synthetic Extreme Pressure Gear Lube to raise level to bottom of the hole Do not over fill excessive gear oil will run back out of the hole Reinstall fluid level plug into gearbox If gearbox has been over filled the excess may be expelled through the pressurized breather Side and Rear Flail Maintenance Section 4 28 ZU intP R 0084 N Fluid Level Plug Rear Gearbox 2011 Alamo Group Inc MAINTENANCE PAGE INTENSIONALLY LEFT BLANK gt z m z z m Side and Rear Flail Maintenance Section 4 29 2011 Alamo Group Inc MAINTENANCE MAINTENANCE CUTTERSHAFT BEARING REPLACEMENT 0 NS s o 10 11 12 13 14 Remove existing cuttershaft bearings and string guards Make sure that the end knives on each end of the cuttersha
122. not slide freely inspect for loose pump mount bolts or damaged or loose crank shaft adapter Inject Lithium Complex d Extreme Pressure grease conforming to NLGI2 ISO 4 8 End 320 specifications into coupler until grease begins L Play to protrude from ends Grease daily or every 8 2 hours Do not over grease Side and Rear Flail Maintenance Section 4 13 2011 Alamo Group Inc MAINTENANCE DRIVE SHAFT YOKE U JOINT STUB SHAFT With engine stopped inject Lithium Complex extreme pressure grease conforming to NLGI2 ISO 320 specifications into universal joints and slip yoke until grease appears at the seal Grease them daily or every 8 hours LL Z lt z LLI lt lt MntP B 0019 ADJUSTING THE CABLE LIFT Extend the outboard cylinder until the mower deck touches its stop on the draft beam as shown NOTE Make sure the cable turnbuckle is loose enough to allow the cylinder to reach full extension before the head reaches the stop Now hold the head against the stop and tighten the turnbuckle B 3 Ke e until the cable is tight Lower and raise the head to B X BUS tumbucke a check the adjustment The head should touch its DE E aie 1 stop at the same time the cylinder reaches full D CX extension Tighten turnbuckle lock nuts securely after adjustment is complete Side and Rear Flail Maintenance Section 4 14 2011 Alamo Group Inc MAINTENANCE A
123. ns glass and general debris has been removed NOTE Where there are grass and weeds high enough to hide debris that could be struck by the blades the area should be inspected and large debris removed mowed at an intermediate height inspected closely with any remaining debris being removed and mowed again at desired final height This will also reduce power required to mow reduce wear and tear on the Mower drivetrain spread cut material better eliminate 10 3 Engaging the Power Take Off PTO Before engaging the PTO make certain that the area is clear of bystanders and passersby The implement must be completely lowered and the deck positioned at a safe operating height NEVER engage the PTO with the implement in the raised position Set the tractor engine speed at approximately 1 000 RPM before engaging the PTO Shift the PTO control to the on position and slowly increase the engine speed until the PTO is operating at the rated speed If you hear unusual noises or see or feel abnormal vibrations disengage the PTO immediately Inspect the implement to determine the cause of the noise or vibration and repair the abnormality OPS U 0027 Do not let the Blades turn when the Mower Deck is raised for any AWARNING Sp reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades
124. object Repair all damage and make certain rotor or blade carrier is balanced operator before resuming mowing 6M 05 Side and Rear Flail Operation Section 3 24 2011 Alamo Group Inc OPERATION AWARNING Many varied objects such as wire cable rope or chains can become entangled in the operating parts of the mower head These items could then swing outside the housing at greater velocities than the blades Such a situation is extremely hazardous and could result in serious injury or even death Inspect the cutting area for such objects before mowing Remove any like object from the site Never allow the cutting blades to contact such items SGM 06 10 1 Foreign Debris Hazards Before mowing inspect the area to make sure there are no foreign objects that the mower blades could hit or become entangled with Remove all foreign objects and debris If objects are too big to remove mark them clearly and be sure to prevent the mower blades from contacting them If you hit a solid object or foreign debris stop the mower and tractor at once Immediately idle the engine speed and disengage the PTO Wait for all mower rotating motion to stop then raise the mower and move the tractor and implement off the object Inspect the area and remove or mark the location of the debris Inspect the condition of the mower and make any needed repairs immediately Make sure the blades are not damaged and the ca
125. om falling off the tractor particularly during a turnover when the operator could be pinned under the ROPS se 7 Be 0 2 2 Tractor Safety Devices If transporting or operating the tractor and implement near a public roadway the tractor must be equipped with proper warning lighting and a Slow Moving Vehicle SMV emblem which are clearly visible from the rear of the unit Lights and a SMV emblem must be equipped directly on implements if the visibility of the tractor warning signals are obscured Maintain all manufacturer equipped safety shields and guards Always replace shields and guards that were removed for access to connect service or repair the tractor or implement Never operate the tractor PTO with the PTO master shield missing or in the raised position OPS U 0004 2 3 Tractor Horsepower The horsepower required to operate the mower depends on many factors including the vegetation to be cut terrain condition operator experience and condition of the mower and tractor For most mowing conditions the Side and Rear mowers require a tractor with at least 65HP Operating the mower with a tractor that does not have adequate power may damage the tractor engine Side and Rear Flail Operation Section 3 4 O 2011 Alamo Group Inc OPERATION 2 4 Front End Weight Maintain a minimum of 20 total tractor weight on the tractor front end at all times Front end weight is critical to maintain steering ability and to preven
126. ou can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material SGM 08 AWARNING Follow these guidelines to reduce the risk of equipment and grass fires AWARNING 9 ee 9 m while operating servicing and repairing the Mower and Tractor ati aC MN T Equip the Tractor with a fire extinguisher in an accesible location Do Not operate the Mower on a Tractor with an underframe exhaust Do Not smoke or have an open flame near the Mower and Tractor Do Not drive into burning debris or freshly burnt areas Ensure slip clutches are properly adjusted to prevent excessive slippage and plate heating Never allow clippings or debris to collect near drivelines slip clutches and gearboxes Periodically shut down the Tractor and Mower and clean clippings and collected debris from the mower deck sam 12 Side and Rear Flail Operation Section 3 28 2011 Alamo Group Inc OPERATION 10 6 Shutting Down the Implement To shut down the implement first bring the tractor to a complete stop Then slow down the implement by reducing the engine speed before disengaging the PTO Wait for all motion to stop before proceeding to drive or shut down the tractor Park the tractor on a level surface place the transmission in park or neutral and apply the parking brake lower the attached implement to the ground shut down the engine remove the ke
127. position the yoke until the locking collar balls are seated onto the PTO shaft Push and pull the driveline back and forth several times to ensure a secure attachment After the driveline is securely attached place the tractor PTO master shield back in the operating position OPS R 0003 Side and Rear Flail Operation Section 3 11 2011 Alamo Group Inc NOILVHIdO OPERATION OPERATION When attaching the Implement input driveline to the Tractor PTO it is important that the connecting yoke spring activated locking collar slides freely and the locking balls are seated securely in the groove on the Tractor PTO shaft Push and pull the driveline back and forth several times to ensure it is securely attached A driveline not attached correctly to the Tractor PTO shaft could come loose and result in personal injury and damage to the Implement 5 17 7 1 Driveline Length Check AWARNING Before operating the Implement check to make sure the Implement input driveline will not bottom out or become disengaged Bottoming out occurs when the inner shaft penetrates the outer housing until the assembly becomes solid it can shorten no more Bottoming out can cause serious damage to the Tractor PTO by pushing the PTO into the Tractor and through the support bearings or downward onto the PTO shaft breaking it off A broken driveline can cause personal injury s8PT 18 When fitting the mower to the tractor
128. r oil does not leak not Switch the top breather vent plug with the drain plug on the bottom Remove the input shaft guard The input shaft must be pressed through or turned around so the rear extension is equal to what the original front dimension was Turn the gear box 180 and install on the flail frame so the frame so TH Dral E rain Plug the chain coupling sprockets are side be side and AR the breather vent plug is the top of the case The sprocket must be aligned and spaced approximately 3 8 apart When changing from standard cut to smooth cut rotation a spacer plate may have to be installed between the gear box and the frame When changing from smooth cut to standard cut rotation the spacer plate is to be AE omitted Install the chain for the chain coupling If i there is any binding or not free movement in the chain the bearing next to the coupler may be shimmed as required to eliminate the chain binding Change all the knives on the cutter shaft as required The cutter shaft rotates in the same direction as the tractor tires when going forward for standard knives The cutter shaft rotates opposite the tractor tires for smooth cut knives Remove the belt shield Then remove the adjusting nuts washer and spring from the idler tensioning rod Remove the clevis rod and small bushing from the idler arm Remove the idler arm with the pulley attached Remove the idler pulley from
129. rd onto the PTO shaft breaking it off v m gt AWARNING Damage resulting from over collapse of the driveline s inner profile and its outer housing may allow the driveline to come loose from the Tractor which could cause bodily injury to the operator or bystanders and or extensive damage to the Tractor or Implement OPS R 0020 When confronted with an incline or ditch do not approach from an angle which is perpendicular or straight on as damaged to over collapse of the driveline may occur When crossing such terrain the implement should be fully lowered for a lower center of gravity and added stability OPS R 0021 INCORRECT DO NOT approach ditch straight on Side and Rear Flail Operation Section 3 23 2011 Alamo Group Inc z O C TT C O OPERATION Inclines and ditches should be approached along a line which is at an angle as shown This type of path will reduce the possibility of over collapse of the driveline and resulting damage If the gradient is so steep that such an approach increases the possibility of a tractor roll over select an alternate crossing path When operating the tractor and mower across slopes and inclines through ditches and other uneven terrain conditions it is important to maintain sufficient deck to ground clearance Blade contact with the ground may cause soil rocks and other debris to be thrown out from under t
130. reign objects are to be avoided som 7 Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where you can safely operate and control the tractor and mower Never mow an area that you have not inspected and removed debris or foreign material sous Replace bentor broken blade with new blades NEVER ATTEMPT TO STRAIGHTEN OR WELD ON BLADES SINCE THIS WILL LIKELY CRACK OR OTHERWISE DAMAGE THE BLADE WITH SUBSE QUENT FAILURE AND POSSIBLE SERIOUS INJURY FROM THROWN BLADES 10 Do not mow with two machines in the same area except with Cab tractors with the windows closed soun Side amp Rear flail Safety Section 1 8 SAFETY DANGER DANGER WARNING WARNING A WARNING Flail Mowers are capable under adverse conditions of throwing objects for great distances 100 yards or more and causing serious injury or death Follow safety messages carefully STOP MOWING IF PASSERSBY ARE WITHIN 100 YARDS UN LESS Front and Rear Deflectors are installed and in good working condition Mower Head is running close to and parallel to the ground without exposed Blades Passersby are outside the existing thrown object zone All areas have been thoroughly inspected and all foreign material such as rocks cans glass and general debris has been removed NOTE Where there
131. ring transport 13 1 Transporting on Public Roadways Extreme caution should be used when transporting the tractor and implement on public roadways The tractor must be equipped with all required safety warning features including a SMV emblem and flashing warning lights to alert drivers of the tractors presence Remember that roadways are primarily designed for automotive drivers and most drivers will not be looking out for you therefore you must look out for them Check your side view mirrors frequently and remember that vehicles will approach quickly because of the tractor s slower speed Be extremely cautious when the piece of equipment that you are carrying is wider than the tractor tire width and or extends beyond your lane of the road OPS U 0019 NOTE Ensure that the mower sections are fully raised and that the transport locks are engaged for each section A WARNING Only carry the Implement behind a properly sized and equipped Tractor which exceeds the weight of the Implement by at least 20 DO NOT carry the Implement behind a truck or other type of vehicle Never carry the Implement and another Implement connected in tandem Never carry the Implement at speeds over 20 MPH Never allow children or other persons to ride on the Tractor or Implement DANGER Falling off can result in serious injury or death eum Side and Rear Flail Operation Section 3 33 amp 2011 Alamo Group In
132. roup Inc OPERATION Set cutting height according to procedures above for remaining two cutter sections Make sure that all three rollers are set at the same height to ensure an even cut across the entire width of the mower 6 2 Leveling Rear Flail Deck To facilitate a safe and efficient mowing operation the mower should be operated parallel to the ground at all times Never operate if front or rear of mower is tilted upward Objects may be discharged at high speeds causing possible injury or even death Adjust Top Link to level mower roller adjustment Side Skid Shoes should always be parallel to ground throughout the full adjustment range Adjust cutting height of machine by raising or lowering rear roller as specified in Operation Section Do not let the Blades turn when the Mower Deck is raised for any A WARNING MM reason including clearance or for turning Raising the Mower deck exposes the Cutting Blades which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades srm 07 7 DRIVELINE ATTACHMENT The driveline yoke and tractor PTO shaft must be dirt free and greased for attachment To connect the mower driveline to the tractor PTO output shaft pull the driveline yoke collar back and align the grooves and splines of the yoke with those of the PTO shaft Push the driveline yoke onto the PTO shaft release the locking collar and
133. rrier is balanced before resuming operation Always wear your seat belt securely fastened and only operate the tractor and mower with the ROPS in the raised position II the tractor or mower hits a tree stump rock or bump a sudden movement could throw you off of the seat and under the tractor and or mower The seat belt is your best protection from falling off the tractor and the ROPS provides protection from being crushed during a tractor roll over OPS F 0010 10 2 Bystanders Passersby Precautions If a bystander comes within 300 feet of the tractor while the mower is being operated stop the tractor at once idle the engine and disengage the PTO Do not engage the PTO again until all bystanders are well past the 300 foot distance OPS R 0024 Side and Rear Flail Operation Section 3 25 2011 Alamo Group Inc y m gt OPERATION OPERATION Flail Mowers are capable under adverse conditions of throwing A DANGER i objects for great distances 300 feet or more and causing serious injury or death Follow safety messages carefully APR STOP MOWING IF PASSERSBY ARE WITHIN 300 FEET UNLESS Se Front and Rear Deflectors Chain Guards or Bands are installed and in good workable condition Mower sections are running close to and parallel to the ground without exposed Blades All areas have been thoroughly inspected and all foreign material such as rocks ca
134. rs for the equipment in this manual 1 The Parts Section is prepared in logical sequence and grouping of parts that belong to the basic machine featured in this manual Part Numbers and Descriptions are given to help locate the parts and quantities required 2 ThePurchase Order must indicate the Name and Address of the person or organization ordering the parts who should be charged and f possible the serial number of the machine for which the parts are being ordered 3 The purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death Direct any questions regarding parts to Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1
135. ructure 8 Before dismounting secure implement in transport position or lower to ground e Puttractor in park or set brake disengage PTO stop engine remove key and wait until noise of rotation has ceased to prevent crushing by entanglement in rotating parts which could cause injury or death Never mount or dismount a moving vehicle Crushing from runover may cause serious injury or death 5 TRANSPORT SAFELY 6 USE SMV LIGHTS amp 7 DONOT OPERATE WITH 8 DO NOT MOUNT OR LOCK UP REFLECTORS CUTTER OR WING RAISED DISMOUNT WHILE Warranty Information Read and understand the complete Warranty Statement found in this manual Fill out the Warranty Registration form in full and return it within 90 days Make certain the Serial Number of the machine is recorded on the Warranty Card and form that you retain FORWARD This manual contains information about many features of the Tiger mowing and roadside maintenance equipment Some of these include Safety precautions Assembly instructions Operations Maintenance and Parts This manual will also assist you in the proper break in daily care and troubleshooting of your new mower We recommend that you read carefully the entire manual before operating the unit Also time spent in becoming fully acquainted with its performance features adjustments and maintenance schedules willbe repaid in a long and satisfactory life of the equipment Troubleshooting Please b
136. s or foreign material amp L gt Never approach rotating elements HZ gt Disengage the PTO place transmission in Park set parking brake shut off engine and remove key and wait until all rotating motion has stopped before leaving seat J PART NO LOCATION 10 x 5 5 51522 MOWER DECK 18 25 x10 31523 HYDRAULIC TANK 42350 MOWER DECK 33743 INSIDE OF CAB Side amp Rear flail Safety Section 1 13 SAFETY PART NO LOCATION 42399 MOWER DECK 42400 MOWER DECK DANGER a 613217 a MOWER DECK KEEP HANDS AND FEET CLEAR WARNING FOR SAFE OPERATION OPERATION 6T3219 READ THE INSIDE OF CAB OPERATORS MAINTENANCE MANUAL BEFORE OPERATING LUBRICATE PUMP 613220 DRIVE SHAFT DAILY USING RONT FUME ENT HEAVY TYPE GUN GREASE Side Rear flail Safety Section 1 14 SAFETY LUBRICATE SPINDLE DAILY OR EVERY 10 HOURS OF USE WITH MOWER AND TRACTOR OFF INJECT TWO PUMPS OF TIGER SPINDLE LUBRICANT INTO SPINDLE BEFORE USING NOTE SEE OPERATORS MANUAL FOR SUBSTITUTE LUBRICANT AND MORE DETAILED INSTRUCTIONS 3221 NOTICE Engine will not start when mower is engaged 813222 INBOARD OUTBOARD ADANGER STAY CLEAR DISCHARGE OPENING T3224 DO NOT OPERATE THIS EQUIPMENT WITH BYSTANDERS IN THE AREA ROTARY MOWERS HAVE THE INHERENT ABILITY TO THROW DEBRIS CONSIDERABLE DISTANCES WHEN KNIVES ARE ALLOWED T
137. s replace blades in sets Blades that are damaged may indicate severe service or abuse If one blade is worn or damaged other blades on the same shaft will have been subjected to the same severe service or abuse Flail Axe rotor turns at speeds exceeding 2000 RPM and is dynamically balanced at the factory Dif ferences in blade weight between used blades with loss of material from gouges or wear as compared to new blades can cause severe vibration and damage to the Flail Axe rotor Always replace blades as com plete sets Use only genuine Alamo Industrial replacement blades blade bolts and fasteners Other blades and bolts may not meet the requirements of Alamo Industrial and fail during operation resulting in part failing and being thrown out from under the mower Never attempt to sharpen blades OPS U 0042 A CAUTION Side and Rear Flail Maintenance Section 4 25 2011 Alamo Group Inc MAINTENANCE MAINTENANCE Flail Axe Blade Bolt Inspection Inspect Blade Bolts daily for wear or damage as follows Inspect the Blade Bolt daily for abnormal wear REPLACE ALL BLADE BOLTS on the DANGER carrier IMMEDIATELY if any bolts have Visible cracks or Ifthe blade bolt is worn or any recessed area is visible on the bolt or If Blade Bolt has gouges or chipped areas or Bushing fits loose in the Rotor Shaft Failure to replace abnormally worn bolts or bushings may lead to catastrophic fai
138. same way as the mower A frame Side and Rear Flail Operation Section 3 8 2011 Alamo Group Inc OPERATION 5 2 Connecting the Side Flails to the Tractor 1 Install the Draft Beam onto the Main Frame 2 Raise the Draft Beam to line up with the the ears on the Side Flail and install Pins and hardware 3 Connect the Linkage and Cylinder to the Side Flail for a Combo Lift set up or route and connect the cable to the Side Flail if it s a Cable Lift set up 4 Route and connect the hydraulic lines to the cylinders and from the Brake Valve to the Side Flail motor vS Ops 1304 Do not operate this Equipment with hydraulic oil or fuel leaking Oil and fuel are explosive and their presence could present a hazard Do not check for leaks with your hand High pressure oil streams from breaks in the line could penetrate the skin and cause tissue damage 2 yes including gangrene To check for a hose leak SHUT the unit ENGINE OFF and remove all hydraulic pressure Wear oil impenetrable gloves safety glasses and use Cardboard to check for evidence of oil leaks If you suspect a leak REMOVE the HOSE and have it tested at a Dealer If oil does penetrate the skin have the injury treated immediately by a physician knowledgeable and skilled in this procedure 6 15 Avoid contact with hot surfaces including hydraulic oil tanks pumps motors valves and hose connections Relieve hydraulic pressure before performing maintena
139. sed to secure the wires to the tractor framework and hoses to eliminate vibation and rubbing ASM JD 0055 WIRES FROM SWITCH BOX AUXILLARY TO CONSOLE PLUG Assembly Section 2 7 ASSEMBLY WEATHER PACK METRI PACK ASSEMBLY These instructions apply to both Weather Pack and Metri pack connectors NOTE Use the specific tool for the type of connector you are assembling ASM C 0009 1 Apply seal to cable before stripping 2 Align seal with cable insulation insulation 3 Put terminal in crimping tool then 4 Crimp and visually inspect for a good position wire and seal in place crimp before installing in connector body Assembly Section 2 8 ASSEMBLY VALVE MOUNTING Attach the rear valve mounting bracket to the fender of the tractor by removing the two rear bolts on the left fender and the two rear bolts on the right fender See illustration below Drill the square holes in the fenders to accept 3 8 capscrews Use the hardware noted in the parts section to attach the valve mounting bracket to the tractor Next attach the valve mounting plate to the mounting bracket Align the holes on the plate to the holes on the bracket Use the hardware shown in the parts section to attach the plate to the valve mounting bracket Finally place the valve on the valve mounting plate as shown in the parts section Align the holes on the valve assembly to the holes on the plate Use the hard
140. sibility of the supervisor to read and explain the manuals safety practices and operating instructions to the operator Safe operation of equipment requires that the operator wear approved Personal Protective Equipment PPE for the job conditions when attaching operating servicing and repairing the equipment PPE is designed to provide operator protection and includes the following safety wear PERSONAL PROTECTIVE EQUIPMENT PPE Always Wear Safety Glasses Hard Hat Steel Toe Safety Footwear Gloves Hearing Protection Close Fitting Clothing San Er Respirator or Filter Mask depends on operating conditions OPS U 0002 NEVER use drugs or alcohol immediately before or while operating the Tractor and Implement Drugs and alcohol will affect an operator s alertness and coordination and therefore affect the operator s ability to operate the equipment safely Before operating the Tractor or Implement an operator on prescription or over the counter medication must consult a medical professional regarding any side effects of the medication that would hinder their ability to operate the Equipment safely NEVER knowingly allow anyone to operate this equipment when their alertness or coordination is impaired Serious injury or death to the operator or others could result if the operator is under the influence of drugs or alcohol sc 27 Side and Rear Flail Operation Section 3 3 O 2011 Ala
141. ssion levers are in park or neutral Refer to the tractor owner s manual for tractor starting procedures Only start the tractor while seated and belted in the tractor operator s seat Never bypass the ignition switch by short circuiting the starter solenoid After the tractor engine is running avoid accidental contact with the tractor transmission to prevent sudden Never run the Tractor engine in a closed building or without adequate ventilation The DANGER 9 9 q exhaust fumes can be hazardous to your health sa 23 DANGER Start tractor only when properly seated in the Tractor seat Starting a tractor gear can result injury or death Read the Tractor operators manual for proper starting instructions 66 13 Start only from seat in park or neutral Starting in gear kills 5 CONNECTING THE MOWER TO THE TRACTOR Use extreme caution when connecting the mower to the tractor The mower should be securely resting at ground level or setting on blocks Keep hands and feet from under the mower deck and clear of pinch points between the tractor hitch arms and mower pins OPS R 0001 Side and Rear Flail Operation Section 3 7 O 2011 Alamo Group Inc v m gt OPERATION OPERATION DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and
142. t is securely supported or blocked up to prevent sudden or inadvertent falling which could cause serious injury or even death se 14 Standard Duty 6 1 Roller Height Adjustment 1 The mower s cutting height is set by positioning the roller assembly for each mower section Each section must be set at the same height to ensure an even cut across the entire width of the mower 2 Place the tractor and mower on a level surface and completely lower the mower to the ground 3 Shut down the tractor place the transmission in park and set the parking brake before dismounting 4 One section at a time place lifting device scissors jack or hydraulic jack under center of cutter housing 5 Remove hex nuts washers and carriage bolts from brackets at each end of roller Make certain that roller bracket is free to move once the fasteners are removed A stuck roller could drop unexpectedly and cause injury 6 For Standard Duty flails use lifting device to reposition cutter housing to desired cutting height Align bracket holes with cutter housing then reinstall hardware 7 For Heavy Duty flails loosen the Adjustment rod lock nut and adjust height by turning the Adjustment Rod Retighten the Adjustment rod lock nut and then reinstall hardware Ground roller bracket lock 8 Lower cutter housing to the ground and nuts remove lifting device Side and Rear Flail Operation Section 3 10 Heavy Duty 2011 Alamo G
143. t of the mower such as the hydraulic tank or draft beam This may include adding shims or adjusting stop bolts in the tractor front to solve the problem While checking motion you should also check that the control circuits are connected according to the operators decal for the valve handles MOWER TESTING Take the tractor to a place free of loose objects on the ground Operate the cylinders through their full range of motion again to clear the lines of air Follow the instructions in the operation section to operate the mower Vibration of the mower should be minimal at all times After a 5 minute test run the knife bolts should be retorqued and once again after the first few hours of operation If any parts of this assembly section or any other section of this manual are not clearly understood you must contact your dealer or the address on the front of this manual for assistance 4sm c 0070 Assembly Section 2 25 ASSEMBLY Assembly Section 2 26 OPERATION SECTION z O p O OPERATION TIGER SIDE AND REAR FLAIL MOWER OPERATING INSTRUCTIONS Tiger Side and Rear flail mowers are manufactured with quality material by skilled workers These mowers are designed for cutting grass and small weeds The mower is equipped with protective deflectors to prevent objects being thrown from the mower by the blades however no shielding is 100 effective All shields g
144. t the front end from rearing up Consult your authorized tractor dealer for front weights and carriers 2 5 Power Take Off PTO Only operate the mower on a tractor equipped to operate at 540 rpm PTO speed Tractors operating at 540 rem will have a 1 3 8 diameter 6 spline PTO shaft stub Refer to the tractor operator s manual for operating the PTO at the proper speed If operating an older model tractor where the tractor s transmission and PTO utilize one master clutch an over running clutch must be used between the PTO output shaft and the driveline of the mower Consult an authorized tractor dealer to purchase and install an over running clutch if needed DO NOT use a PTO adapter to attach a non matching Implement driveline to a Tractor PTO Use of an adapter can double the operating speed of the Implement resulting in excessive vibration thrown objects and blade and implement failure Adapter use will also change the working length of the driveline exposing unshielded driveline areas Serious bodily injury and or equipment failure can result from using a PTO adapter Consult an authorized dealer for assistance if the Implement driveline does not match the Tractor PTO S3PT 14 WARNING Never operate the Tractor and Mower if the Implement input driveline is directly connected to the Tractor transmission Tractor braking distances can be substantially increased by the momentum of the rotating Mower blades driving the Tractor transmission
145. tching the wheels to opposite sides of tractor Also take note of any width restrictions when transporting by trailer For ease of installation it is best to leave the rear wheels removed during installation of the mower ASM B 0001 Assembly Section 2 5 ASSEMBLY CABLE CONTROL LEVER STAND Place the cable control bracket on the floor so that the bracket is 2 1 2 from the side edge of the door and 4 3 8 in front of the rear edge of the door See images below Be sure that the location of the stand will allow the operation of all control levers in the tractor and that the door will not strike the stand when shut Before drilling double check location of the stand for proper placement of holes Make sure that all cables and wires are clear of the area before drilling holes to mount the stand Drill 3 holes to match control bracket as shown below and secure with capscrews and nylock nuts noted in parts section The rubber boot under the rear window can be cut in a cross hair pattern and if necessary the bottom cut through to allow it to slip over the cables and back into position These cables will be routed to the lift valve mounted on the valve mounting plate and should not have any sharp bends or kinks in them Secure cables with zip ties and apply RTV sealer in and around individual cables inside and outside of the cab for a water tight seal Do not allow excess cable to hang unsecured on the outside of the cab A
146. the idler arm and install the pulley on the other end of the idler arm Reinstall the idler arm in the pivot bracket For standard cut rotation the pulley is toward the front for reverse rotation with smooth knives the idler pulley is toward the rear Install the small bushing in the idler arm and connect the idler tensioning rod Tightening the adjusting nuts for the idler arm tensioner as shown previously in the maintenance section Install the belt shield the shaft guard and P T O shaft guards When operating the mower in reverse rotation with smooth cut knives remove the baffle and install the front shield When operating the mower in standard rotation with standard cut knives remove the front shield and install the baffle Side and Rear Flail Maintenance Section 4 22 2011 Alamo Group Inc MAINTENANCE Flail Blades Inspection ect the ades daily for SMS wear REPLACE ALL BLADES on the carrier A DANGER EDIATELY if any blades Become bent or deformed from its original shape or Wear inside the blade bolt hole or Anycracks are visible or Deep gouges in the blade s surface are present or Gouges or chipped areas in the cutting edge are larger than 1 4 8mm or The material on the leading edge has been worn away by more than 1 4 8mm DO NOT straighten sharpen weld or hard face blades Failure to replace worn or damaged blades may lead to catastrophic failure of the blades and e
147. the parts who should be charged and f possible the serial number of the machine for which the parts are being ordered 3 The purchase order must clearly list the quantity of each part the complete and correct part number and the basic name of the part 4 The manufacturer reserves the right to substitute parts where applicable 5 Some parts may be unlisted items which are special production items not normally stocked and are subject to special handling Request a quotation for such parts before sending a purchase order 6 The manufacturer reserves the right to change prices without prior notice NOTE When ordering replacement decals refer to the part numbers and descriptions listed in the safety section in the front of this manual For maximum safety and to guarantee optimum product reliability always use genuine Tiger replacement parts The use of inferior replacement parts may cause premature or catastrophic failure which could result in serious injury or death Direct any questions regarding parts to Tiger Corporation 3301 N Louise Ave Sioux Falls SD 57107 1 800 843 6849 1 605 336 7900 02011 Alamo Group Inc Parts Section 6 4 NOTES NOTES COMMON SIDE FLAIL SD 02011 Alamo Group Inc Parts Section 6 5 COMBO DRAFT BEAM NOTES 1 ITEM 30 IS USED ON THE GLAND END OF ITEM 2 AS NEEDED 2 ORIENTATION OF ITEMS 4 5 amp 6 ARE CRITICAL COMMON SIDE FLAIL
148. the telescoping driveline must be inspected to ensure that at its most compressed position the profiles do not bottom out and when at its farthest extended position there is sufficient engagement between the profiles to operate safely At its shortest length there must be at least a 1 clearance between each profile end and opposite profile universal joint At its farthest operating extension a minimum profile engagement of 12 must be maintained Bottoming Out Check Procedure e Disconnect driveline from the tractor and slide the profiles together until fully compressed Place a mark on the inner shield 1 8 from the end of the outer shield and reattach the driveline to the PTO Shaft With the PTO NOT TURNING slowly drive the tractor with mower attached through the sharpest turn possible and watch shaft movement With the PTO NOT TURNING slowly drive the tractor with the mower attached through the most severe terrain conditions expected and watch shaft movement If the distance between the mark and the outer shield becomes less than 2 at any point there is a potential problem bottoming out the driveline and the driveline should be shortened OPS F 0001 Driveline in maximum compressed position Side and Rear Flail Operation Section 3 12 2011 Alamo Group Inc OPERATION Shorten the driveline profiles as follows Remove the driveline from the tractor Pos
149. top the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gear to prevent the tractor SSSR from rolling Never dismount a Tractor that is moving or while the engine p lt is running Operate the Tractor controls from the tractor seat only Ga 3 44 DANGER Side and Rear Flail Operation Section 3 6 O 2011 Alamo Group Inc OPERATION 4 STARTING THE TRACTOR The operator must have a complete understanding of the placement function and operational use of all tractor controls before starting the tractor Review the tractor operator s manual and consult an authorized dealer for tractor operation instructions if needed Essential Tractor Controls Locate the light control switch e Locate the engine shut off control Locate the brake pedals and the clutch Locate the PTO control Locate the 3 point hitch control lever e Locate the hydraulic remote control levers Before starting the tractor ensure the following Conduct all pre start operation inspection and service according to the tractor operator s manual Make sure all guards shields and other safety devices are securely in place The parking brake is on The PTO control lever is disengaged The 3 point hitch control lever is in the lowered position e The hydraulic remote control levers are in the neutral position tractor transmi
150. topping quickly during an emergency If the power steering or engine ceases operating stop the tractor immediately as the tractor will be difficult to control Drive the tractor with the 3 Point lift arms in the raised position and lock the control lever in the transport detent position to prevent damage to the mower driveline when turning Perform turns with the tractor and units at slow speeds to determine how the tractor with an attached mower handles a turn Determine the safe speed to maintain proper control of the tractor when making turns To avoid overturns drive the tractor with care and at safe speeds especially when operating over rough ground crossing ditches or slopes and turning corners Tractor wheel tread spacing should be increased when working on inclines or rough ground to reduce the possibility of tipping Use extreme caution when operating on steep Side and Rear Flail Operation Section 3 22 O 2011 Alamo Group Inc OPERATION 9 4 Crossing Ditches and Steep Inclines When crossing ditches with steep banks or going up sharp inclines it is possible that the main driveline inner profile will penetrate into the outer housing to its maximum depth until the assembly becomes solid driveline is at its extreme shortest length This type of abusive operation can cause serious damage to the tractor and mower drive by pushing the PTO into the tractor and through the support bearings or downwa
151. tor and Implement without supervision Make sure the operator has fully read and understands the manuals prior to operation sc 4 Always maintain the safety decals in good readable condition If the decals are missing damaged or unreadable obtain and install replace ment decals immediately 0 5 Make certain that the Slow Moving Vehicle SMV sign is installed in such a way as to be clearly visible and legible When transporting the Equipmentuse the Tractor flashing warning lights and follow all local traffic regulations 56 6 Operate this Equipment only with a Tractor equipped with an approved roll over protective system ROPS Always wear seat belts Serious injury or even death could result from falling off the tractor particularly during a turnover when the operator could be pinned under the so Do not modify or alter this Implement Do not permit anyone to modify or alter this Implement any of its components or any Implement function 6 8 BEFORE leavingthe tractor seat always engage the brake and or set the tractor transmission in parking gear disengage the PTO stop the engine remove the key and wait for all moving parts to stop Place the tractor shift lever into a low range or parking gearto preventthe tractor from rolling Neverdismounta Tractor thatis moving or while the engine is running Operate the Tractor controls from the tractor seat only SG 9 i LEA EL INSTRUCTIVO
152. ttery plate raised ASM JD 0086 EF USE PRY BAR TO RAISE BATTERY LTE USE APPROPRIATE BLOCK Assembly Section 2 3 ASSEMBLY CRANKSHAFT ACCESS continued Find the center punched marking on the front end of the tractor shown below and use it as a guide for cutting Use a 1 3 4 hole saw to cut a hole for the driveshaft Once the hole is cut you will be able to look through the hole and see the driveshaft cover DRIVESHAFT COVER PRE TAPPED MARKING HARDWARE TO BE REMOVED The driveshaft cover is held on by two bolts To remove these bolts take off the panel covering the fan Then you will have access to the bolts on the driveshaft cover BOLTS TO BE REMOVED EX gt The battery plate will need to stay elevated for the crankshaft adapter to be installed on the crankshaft pulley Tilt the crankshaft adapter and slide it into place Before inserting the driveshaft into the crankshaft adapter apply Anti Seize lubricant to the splines of the driveshaft Re apply Anti Seize once a year after that After the crankshaft adapter is installed amp torqued remove blocks and re install bolts that were removed to prop up the battery plate ASM JD 0097 APPLY T FAN SHROUD ANTI SEIZE TO THE DRIVESHAFT SLIDE THE CRANKSHAFT ADAPTER ADAPTER INTO PLACE Assembly Section 2 4 ASSEMBLY DRIVESHAFT amp FRONT PUMP MOUNTING Thread the pump dr
153. uards and deflectors equipped on the mower must be maintained in good operational condition It is the operator s responsibility to be knowledgeable of all potential operating hazards and to take every reasonable precaution to ensure oneself others animals and property are not injured or damaged by the mower tractor or a thrown object Do not operate the mower if passersby pets livestock or property are within 100 yards of the unit This section of the Operator s Manual is designed to familiarize instruct and educate safe and proper mower use to the operator Pictures contained in this section are intended to be used as a visual aid to assist in explaining the operation of a Side and Rear flail mower and are not specific to any model Some pictures may show shields removed for picture clarity NEVER operate implement without all shields in place and in good operational condition The operator must be familiar with the mower and tractor and all associated safety practices before operating the mower and tractor Proper operation of the mower as detailed in this manual will help ensure years of safe and satisfactory use of the mower IMPORTANT To avoid mower damage retorque all bolts after the first 10 hours of operation Refer to the Torque Chart at the end of the Maintenance Section to ensure bolts are properly tightened READ AND UNDERSTAND THE ENTIRE OPERATING INSTRUCTIONS AND SAFETY SECTION OF THIS MANUAL AND THE TRACTOR MANUAL BEFORE A
154. up ISO 46 Anti Wear Mobil DTE 15M Low Temp Normal Temperatures 10 F Start up JD 20C Mobilfluid 424 Normal Temperatures 15 F Start up ISO 46 Anti Wear Mobil DTE 25 High Operating Temperatures ISO 100 Anti Wear Mobil DTE 18M Above 90 F Ambient Flail Rear Gearbox Reservoir PAO Synthetic Extreme Mobilube SHC 75W 90 Pressure Gear Lube Mobil 1 Synthetic Gear Lubricant Cutter Shaft and Ground Roller Shaft Flail GreaseGun Lithium Complex Mobilgrease CM S NLGI 2 ISO 320 Drive Shaft Coupler Rotary and Flail Grease Gun Lithium Complex Mobilgrease CM S 2 ISO 320 Boom Swivel Boom Cylinder Pivots Lithium Complex Mobilgrease CM S Rotary and Flail Boom Type NLGI 2 ISO 320 Deck Boom Pivot amp Deck Stop Adjustment Grease Gun Lithium Complex Mobilgrease CM S Rotary and Flail NLGI 2 ISO 320 Deck Spindle Rotary Tiger Spindle Mobilith SHC 220 Lubricant For Mobil product information availability or technical information call 1 800 662 4525 Tiger PN 34852 0 C 34852 HYDRAULIC TANK DANGER PELIGRO No funcione el cortac sped Do not operate mower when cuando el eje de cortador esta cutter shaft is in reverse en rotaci n inverso al menos rotation unless que Reverse Rotation Front El Guardia Delantero de Guardis in place and Rotaci n Inversa esta en Guardis in good condition su lugar y El guardia esta en buenas condiciones R Guardia asa 2 Delantero Front Guard 06
155. uplers if applicable Grease as instructed in the detailed maintenance section Cutter Shaft and Ground Roller Grease as instructed in the detailed maintenance section Service performed by Date Hour Maintenance Section This page may be copied and used as part of the daily maintenance routine Side and Rear Flail Maintenance Section 4 32 2011 Alamo Group Inc JD 5XX5M TSF PARTS SECTION NOTES PART NAME INDEX PARTS ORDERING OU DE 2 555 ni ARR A e DRE 4 C ee e Ue Pe E on 5 TRACTOR MOUNT KIT ri 6 TRACTOR MOUNT KIT HYDRAULICS cutis did 8 2 SPOOL CABLE CONTROL STAND tte nenita re Re Ee EUR re ennemie E nine das Espa EES 10 CABEE MANUAL IFT VALVES 2 SPOOL es b cet rie 12 CABLE MANUAL LIFT VALVE BREAKDOWN 24873 14 WHEEL SPACER A OS ute 16 HOSE GUIDE ON HD DRAFT BEAM 5 err p Det are fated pcos ei pete ep ete e ee ete 17 18 JD5XX5M TSF 2011 Alamo Group Inc Parts Section 5 3 PARTS ORDERING GUIDE The following instructions are offered to help eliminate needless delay and errorin processing purchase orde
156. urely For standard cut on side flail adjust until the spring washer is flush with the top of the spring housing MntP R 0094 Use the same method to P 3 adjust hydraulically driven rear flails nas J pri For standard cut on the mechanically driven rear E E Housing N flail mower adjust so that the spring washer is flush j a gt with the spring guide MntP R 0095 gt 2 z gt z O m Side and Rear Flail Maintenance Section 4 17 2011 Alamo Group Inc MAINTENANCE ROSTA TENSIONER STANDARD DUTY REAR FLAILS Remove the shield guard over the belt shield Next remove the belt shield that covers the tensioner belt and sheaves M y b P amp ac X BELT SHIELD J Wi 1x gt K SHIELD 7 GUARD dei A gt ka LL Z lt gt lt lt Place a straight edge over both sheaves and measure the belt tension See TENSIONER MEASUREMENT PROCEDURE To adjust the Rosta Tensioner first loosen the Rosta Stop and Rosta Bolt that secures the Rosta to the flail Next use the Wrench P N 06401023 available to adjust the tension of the belt After the tension has been set secure the Rosta Stop and re torque the Rosta Bolt to specs STRAIGHT EDGE ROSTA STOP ROSTA WRENCH ROSTA TENSIONER Side and Rear Flail Maintenance Section 4 18 2011 Alamo
157. ware provided to secure the valve to the plate Refer to the parts section for the placement of the valve and the hardware used Please handle the lift valve with care It is extremely heavy and contains small parts ASM JD 0065 BOLT HOLE LOCATIONS FOR VALVE MOUNTING BOLT HOLE gt LOCATIONS FOR VALVE MOUNTING Assembly Section 2 9 ASSEMBLY PRESSURE LINE INSTALLATION The hydraulic pressure line will be plumbed into the tractors power beyond port Locate the power beyond port on the upper right side of the tractor rear remotes remove the plug refer to the illustration below and the Parts Section After the plug is removed connect the adapter and route the hose from the adapter to the lift valve as shown in the Parts Section 5 0 0089 Power Beyond Port Line From MidMount Valve or Install Cap on Tractors Without a MidMount Valve Branch Tee Return Line RETURN LINE INSTALLATION The return line will be plumbed into the front of the Branch Tee as shown in previous illustration which will be assembled into the adapter located below the tractors power beyond port Remove the elbow or plug from the rear remotes and replace it with the supplied Branch Tee Connect the line from the Mid mount valve to the Branch Tee If your tractor does not have a Mid mount valve then install the supplied cap on the back side of the Branch Tee Plumb the return line from the front ot the Branch Tee to the
158. which creates a potentially serious hazard and could cause serious injury or even death from objects thrown from the Blades seu Neverleave Tractor and Implement unattended while the implementis in the lifted position Accidental operation oflifting lever or a hydraulic failure may cause sudden drop of unit with injury or death by crushing To properly park the implement when disconnecting it from the tractor lower the stand and put the retaining pin securely in place or put a secure support under the A Frame Lowerthe implementcarefully to the ground Do not put hands or feet under lifted components spr 1 Make sure the PTO shield integral driveline shields and input shields are is installed when using PTO driven equipment Always replace any shield if it is damaged or missing Relieve hydraulic pressure prior to doing any maintenance or repair work on the Implement Place the Implement on the ground or securely blocked up disengage the PTO and turn off the tractor engine Push and pull the Remote Cylinder lever in and out several times prior to starting any maintenance or repair work ssrr o Use extreme care when lowering or unfolding the implement s wings Make sure no bystanders are close by or underneath the wings Allow ample clearance around the implement when folding or unfolding the wings Use extreme caution around buildings or overhead power lines S3PT 5 When the Wings are folded for transport the center o
159. will permit grasses to at least partially rebound and be cut Taking a partial cut and or reversing the direction of travel may also help produce a cleaner cut Avoid mowing in the reverse direction when possible In situations where the mower must be backed to access areas to be cut make sure there are no persons or other foreign debris behind the mower before mowing in reverse When mowing in reverse operate the tractor and mower at a reduced ground speed to ensure tractor and mower control is maintained OPS R 0026 Side and Rear Flail Operation Section 3 27 2011 Alamo Group Inc NOILVHIdO OPERATION OPERATION Do not mow with two machines in the same area except with Cab tractors with the windows AWARN ING closed sGM 11 Mow only in conditions where you have clear visibility in daylight or with adequate artificial lighting Never mow in darkness or foggy conditions where you cannot clearly see at least 300 feet 90 m in front and to the sides of the tractor and mower Make sure that you can clearly see and identify passersby steep slopes ditches drop offs overhead obstructions power lines debris and foreign objects If you are unable to clearly see these type of items discontinue mowing sem o1 AWARNING Avoid mowing in reverse direction when possible Check to make sure there are no persons behind the mower and use extreme care when mowing in reverse Mow only ata slow ground speed where y
160. y and wait for all motion to come to a complete stop before exiting the tractor OPS F 0011 11 DISCONNECTING THE MOWER FROM THE TRACTOR Before disconnecting the mower the PTO must be disengaged and all motion at a complete stop Move the mower to a level storage location and lower both side mowers to the ground If the mower will be stored with the sections in the raised position be sure that the travel locks are engaged If the mower is not resting securely on the ground block the mower up securely before attempting to disconnect it from the tractor Use extreme care to keep feet and hands from under the mower and clear of any pinch points OPS F 0012_A Side and Rear Flail Operation Section 3 29 O 2011 Alamo Group Inc v m gt OPERATION OPERATION DANGER Always shut the Tractor completely down place the transmission in park and set the parking brake before you or anyone else attempts to connect or disconnect the Implement and Tractor hitches S3PT 15 Never stand or allow another person to stand between a running Tractor and the Mower when disconnecting the Implement from the Tractor 3 point hitch Always shut the Tractor off completely and set the parking brake before attempting to disconnect the Mower pins from the Tractor hitch After disconnecting the 3 lift points remove the mower driveline from the tractor PTO shaft Lay the driveline down carefully to avoid

Tiger Mowers 5085M-105M User's Manual

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