Thermador Char-Glo CGBD30RX User's Manual
Contents
1. REQUIREMENTS For Massachusetts Installations Shut off valve must be a T handle gas cock 2 Flexible gas connector must not be longer than 36 inches 3 Not approved for installation in a bedroom or a bathroom unless unit is direct vent CAUTION ATTENTION CAUTION ATTENTION The appliance must be isolated from the gas supply system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5kPa When checking the manifold gas pressure the inlet pressure to the appliance regulator should be at least 7 0 W C for natural gas and 1 0 W C for propane Do not attempt any adjustment of the pressure regulator L appareil doit tre isol du circuit d alimentation de gaz en fermant son robinet manuel d isolement individuel pendant toutes essais sous pression du circuit de tuyauterie d alimentation de gaz aux pressions d essai gales a ou moins de 3 5kPa 1 2 psig En controlant la pression de gaz du tubulure la pression de prise au r gulateur de l appareil devrait tre au moins 1 2mm HG pour gaz naturel et 20 5mm HG pour gaz de propane N essayez aucun r glage du r gulateur de pression When connecting to propane gas supply make certain that the propane gas tank is equipped with its own high pressure regulator in addition to the pressure regulator supplied with the appliance Th2. LP gases See Figure 8 for pictorial representation of proper flame characteristics The infrared rotis burner smoker burner and surface burners on model CGBD48RSBX are not adjustable manifold Bubbles will form where a leak exists lfa leak is present shut off the gas at the supply Tighten any leaking fittings turn on the gas and recheck If the unit has been converted for use with an alternate gas make sure the technician checks for leaks at all points of connection in the control panel area and at the infrared burner prior to reassembly of the control panel and cover Refer to NG to LP Conversion instructions in Section 5 FIGURE 8 Burner Air Adjustment Figure 14 If any of the flame characteristics noted above are observed check the burner for dirt or residue in the ports spider webs etc and clean or repair as necessary Y INSTALLER CHECKLIST INSTALLATION Placement of unit Specified clearances maintained to combustible or noncombustible surfaces as applicable GAS SUPPLY Appliance is connected to the proper type of gas supply Manual gas shut off valve is installed in an accessible location with unit installed in enclosure for built in installations Unit tested and free from gas leaks Gas supply pressure does not exceed 14 W C ELECTRICAL Properly grounded receptacle is present for unit and rotisserie motor as necessary The burner box area is fr
3. NG to LP 59 Orifice Hood Infrared Burner 08 04 082 02 73 Orifice Smoker Burner 08 04 066 04 Conversion Sticker 20 09 337 CGBD48RSBX 54 Orifice Hood Grill Burner 08 04 082 05 To Convert NG to LP 59 Orifice Hood Infrared Burner 08 04 082 02 73 Orifice Smoker Burner 08 04 066 04 56 Orifice Side Burner 15 10 186 Conversion Sticker 20 09 337 CGBD48RX 54 Orifice Hood Grill Burner 08 04 082 05 To Convert NG to LP 59 Orifice Hood Infrared Burner 08 04 082 02 73 Orifice Smoker Burner 08 04 066 04 Conversion Sticker 20 09 337 Tools Parts Required Socket Driver 1 4 Drive 3 minimum extension Phillip Screwdriver 3 16 Or 7 mm Socket or Wrench Slotted Screwdriver 1 2 Deep Well Socket Masking Tape 1 2 Open Wrench Natural Gas to Liquid Propane Conversion From behind the unit remove the louvered cover on the infrared rotis burner housing All Models are manufactured at the factory for use with natural gas and as such require conversion for use with an Locate the infrared burner orifice and remove Replace LP gas supply The conversion should be done by a qualified with the LP orifice supplied marked 59 technician or your gas supplier All orifices required for conversion are provided with the units The following steps are necessary to convert for LP operation Locate the smoker burner Slide the orifice out of the burner and remove Replace with the LP orifice supplied marked 73 Reinstall the ori
4. Thermador Installation Instructions for Thermador Char Glo Outdoor Barbecues Models CGBD30RX CGBD36RX CGBD48RSBX CGBD48RX rt CGBD30RX CGBD36RX CGBD48RSBX Installer Please leave these instructions with the unit for the owner Owner Please retain these instructions for future reference WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or death AVERTISSEMENT Si l information dans ce manuel n est pas suivie exactement A une incendie ou une explosion peut r sulter entrainant des d gats materiels des blessures ou la mort Inside Front Cover Blank Contents SECTION I Safety Information SECTION 2 Gas Requirements Natural Gas Requirements Propane Gas Requirements Gas Consumption Propane Hook up SECTION 3 Site Preparation Built In Installations Cabinet Preparation SECTION 4 Electrical Cautions Electrical Requirements Grounding Instructions SECTION 5 Unpacking Moving and Placing the Unit Locating your Char Glo Barbecue Liquid Propane to Natural Gas Conversion Gas and Electrical Hook up Side Panel Installation SECTION 6 Test and Adjustment Checking for Leaks Burner Air Adjustment Installer Checklist Installation Gas Supply Electrical Pagel SECTION SAFETY INFORMATION FOR YOUR SAFETY If you smell gas Shut off gas to the appl
5. ation In the absence of local codes this unit should be installed in accordance with the National Fuel Gas Code No Z223 Current Issue and National Electrical Code ANSI NFPA No 70 Current Issue or the CAN CGA B149 1 Natural Gas Installation Code or CAN CGA B149 2 Propane Installation Code and C22 Canadian Electrical Code Partl SECTION 2 GAS REQUIREMENTS NATURAL GAS REQUIREMENTS Inlet Connection 1 2 NP with 3 8 NPT reducer adapter Supply Pressure 6 to 14 W C Manifold Pressure 5 W C PROPANE GAS REQUIREMENTS Inlet Connection 1 2 NP with 3 8 NPT reducer adapter Supply Pressure 1 to 14 W C Manifold Pressure 10 W C IMPORTANT A manual gas shut off valve must be installed external to the appliance in A a location accessible with the unit installed in the enclosure Make sure the valve is turned off prior to connecting the appliance IMPORTANT Un robinet manuel d isolement doit tre install l ext rieur de l appareil dans un emplacement accessible avec l unit install e dans la module Assurez vous que le robinet est ferm avant de brancher l appareil FIGURE PROPANE HOOK UP FIGURE 2 NATURAL GAS HOOK UP Coupling 1 2 NPT fitting hO Tm d ETIIr3 0 0002 0 0t2133ecCcO6 20NIr T F valve is 3 04 04 resadapter threading compound on these threads must be p Regulator hose resistant to LP gas assembly 10 W C Page 3 SECTION 2 GAS
6. cal Grounding Instructions This outdoor cooking gas appliance is equipped with a three prong grounding plug for your protection against shock haz ard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug AVERTISSEMENT Instruction pour la mise a la terre electrique Cet appareil est muni d une fiche a trots broches misealaterre afin de vous proteger des chocs et doit etre branche dire ement dans une prise de courant a trots broches adequatement mise a la tem II ne faut pas BARBECUE couper ou enlever la broche de mise a la tem Three Prong Plug and Receptacle de cette fiche Page 7 SECTION 5 UNPACKING MOVING AND PLACING THE UNIT LOCATING YOUR CHAR GLO BARBECUE Leaving the unit on the pallet move the unit close to the final installation site Unpack and remove all accessory items packing materials and product literature from inside the unit Verify the gas supply type If the unit is not compatible with the gas supply it will be necessary to convert it for use with the supply See conversion instructions below CONVERSION Kit By MODEL Model No Orifice Description Part Number Quantity Remarks CGBD30RX 54 Orifice Hood Grill Burner 08 04 082 05 2 To Convert LP to NG 59 Orifice Hood Infrared Burner 08 04 082 02 Conversion Sticker 20 09 337 CGBD36RX 54 Orifice Hood Grill Burner 08 04 082 05 To Convert
7. e pressure of the gas at the appliance regulator must not exceed 14 water column En se reliant a approvisionnement de gaz de propane assurez vous que le r servoir de gaz de propane est quip de son Propre r gulateur haute pression en peus du r gulateur de Pression fourni avec l appareil La pression du gaz au r gulateur de l appareil ne doit pas ex ceder 26 1 mm HG Page 4 SECTION 3 SITE PREPARATION BUILT IN INSTALLATIONS Determine a suitable location for the barbecue by taking into account exposure to wind and availability of gas and electrical supplies Exposure to wind should be minimized as wind can adversely affect cooking performance Insure that the gas supply line and electrical supply are located in close proximity to the unit to keep connections to the unit as short as possible and allow for installation and removal of the unit from the enclosure Allow adequate area around the unit for dissipation of smoke produced during cooking CABINET PREPARATION The models CGBD30 CGBD36 and CGBD48 are designed for easy installation into masonry enclosures For noncombustible applications the barbecue drops into the opening shown in Figures 3 and Fig 4 below A ledge is required to support the barbecue from the bottom Models CGBD36 and CGBD48 also require a ledge in the center of the opening to support the middle of the unit The supporting ledges must be level and flat The counter top should also be level It is r
8. ecommended that ventilation holes are provided in the enclosure in the event of a gas leak The installer supplied gas shut off valve must be installed in an easily accessible location Properly Grounded NON COMBUSTIBLE 3 Prong Receptacle ENCLOSURE 3 MINIMUM FOR LID CLEARANCE 3 minimum for hood clearance to back wall OPENING FOR AVES Na Center Support Cutout Dimensions for Ledge for gn HB ea Figure 3 GBD36 and CGBD48 jp Figure 4 30 36 and 48 Built in Units CLEARANCES Refer to Figures 3 and 4 CharGlo Outdoor Barbecues 24 4 30 7 i6 26 5 s 24 7 4 36 26 8 24 4 48 26 8 24 4 48 26 s All Char Glo Outdoor Barbecues Note All height width and depth dimensions are shown in inches are CGA and AGA approved Page 5 SECTION 3 SITE PREPARATION To combustible construction Below the cooking surface combustible construction can be placed directly adjacent to the unit Allow 8 clearance at the lower left rear of the unit for adequate routing of the gas and electrical supply line Minimum horizontal clearance from sides and back of unit to adjacent vertical combustible construction ex tending above top of unit 12 from sides and 20 from back Degagement horizontal minimal a respecter entre les cotes et l arriere de l appareil et une construction combustible verticale adjacent depassant la partie superieure de l appareil soit 12 305mm pounces des cotes et 20 508mm ponc
9. ee of any packing materials and that the burners radiants and grates are properly located and installed Burner caps properly positioned and seated on burner bases Model CGBD48RSBX only If the unit is to be used with propane gas verify that the LP gas supply has its own high pressure regulator in addition to the pressure regulator supplied with the appliance Page 12 Inside Back Cover Blank Specifications are for planning purposes only Refer to installation instructions and consult your countertop supplier prior to making counter opening Consult with a heating and ventilating engineer for your specific ventilation requirements For the most detailed information refer to installation instructions accompanying product or write Thermador indicating the model number Thermador reserves the right to change specifications or design without notice Some models are certified for use in Canada Thermador is not responsible for products which are transported from the United States for use in Canada Check with your local Canadian distributor or dealer Thermador 5551 McFadden Avenue Huntington Beach CA 92649 For the most up to date critical installation dimensions by fax use your fax handset and call 702 833 3600 Use code 8030 Thermador 5551 McFadden Avenue Huntington Beach CA 92649 800 735 4328 ECO 14028 08 04 439D BSH Home Appliances Corp Litho U S A 4 01
10. es de l arriere To non combustible construction Above the cooking surface a minimum 8 clearance from the sides is required to allow use of the rotisserie motor and skewer A minimum of 3 clearance from the rear is required to allow proper opening of the hood Page 6 Below the cooking surface non combustible construc tion can be placed directly adjacent to the unit Clear ance of 8 at the lower left rear of the unit must be maintained to allow adequate routing of the gas and electrical supply lines SECTION 4 ELECTRICAL REQUIREMENTS AND GROUNDING INSTRUCTIONS A CAUTION A CAUTION Installation of electrical supply circuit should be done by a qualified electrician in accordance with local codes and ordinances In the absence of local codes or ordinances the supply should be installed in accordance with the National Electric Code ANSI NFPA No 70 current issue or Canadian Electric Code C22 1 Part The Thermador Char Glo barbecues use an electronic ignition system that requires a 120 VAC I5A 60 Hz power supply A properly grounded duplex outlet must be provided adjacent to the lower left rear corner of the unit See Figure 5A below A properly grounded duplex outlet made for outdoor applications should also be provided above the level of the cooking surface on the left side of the unit This outlet is required for connection of the rotisserie motor See Figure 3 Page 5 WARNING Figure 5A Electri
11. fice into the burner On Model CGBD48RSBX convert the side burners for LP operation as follows Make sure that the unit is disconnected from the gas and electrical supplies Remove the grill grates and radiants Unbolt the main burners from their attachment at the rear of the burner box and remove A Remove the grate burner caps venturis and burner bases See Fig 6 B Remove the burner orifices Use a 7mm hex socket on a 3 ratchet extension and apply a piece of tape Locate the main burner orifices From inside control to the socket to hold the orifice in the socket while panel area locate the brass elbows that the orifices are removing See Fig 7A attached to Use a wrench on the flats of these elbows to keep them from turning during orifice removal and installation Remove the main burner orifices and replace with the LP orifices supplied marked 54 Do not over Reassemble the burner bases and venturis Reinstall tighten orifices Orifice must extend a minimum of 1 8 burner caps and grate into main burner air shutter with burner installed Make sure burner will not disengage from orifice Remove the knobs and control panel from the unit Replace with the LP orifices supplied number 15 Tighten until snug See Fig 7B NOTE Install the conversion sticker supplied beside the rating label Page 8 SECTION 5 UNPACKING MOVING AND PLACING THE UNIT FIGURE 6 FIGURE 7A FIGURE 7B Counter Clockwise to re
12. iance Extinguish any open flame Open lid If odor continues immediately call your gas supplier or your fire department FOR YOUR SAFETY Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance AVERTISSEMENT S il y a une odeur de gaz Coupez l admission de gaz de l appariel Enteindre toute flamme nue Ouvrir le couvercle Si l odeur peraiste appeler immediatement votre compagnie de gaz ou votre departement des incendies AVERTISSEMENT Ne pas entreposer ni utiliser de l essence ni d autres vapeurs ou liquides inflammables dans le voisinage de l appareil ni de tout autre appareil Une bouteille de propane qui n est pas raccord e en vue de son utilisation ne doit pas etre entrepos e dans le voisinage de cet appareil ou de tout autre appareil Installation and service must be performed by a qualified installer service agency or the gas supplier TESTED IN ACCORDANCE WITH ANSI Z21 58 1995 ANSI Z21 58a 1998 STANDARD FOR OUTDOOR COOKING GAS APPLIANCES AND CAN CGA 1 6 M95 CGA 6a M98 STANDARD FOR OUTDOOR COOKING GAS APPLIANCES This unit is for outdoor use only in a well ventilated area Not to be used in a building garage or any other enclosed area Check your local building codes for the proper method of install
13. move TAPE zy ORIFICE SIZE II 7MM HEX Clockwise to tighten On all models the bypass jet must be turned clockwise with a small flat bladed screwdriver until fully seated to set proper low flow rate See Figures 8 and 9 BY PASS JET LOCATION FIGURE 8 FIGURE 9 All barbecue models are supplied with a screwdriver remove the cap on the top of the pressure regulator that is packed with the unit regulator and turn the cap over so that the The regulator is set for natural gas For use letters LP are exposed Make sure the spring with propane it must be converted The in the regulator remains in position Re attach regulator will be located on the left rear the cap to the regulator See Figures 10 and bottom of the unit Using a flat blade I 1 below Page 9 SECTION 5 UNPACKING MOVING AND PLACING THE UNIT Type Regulator Coupling 1 2 NPT fitting threading compound on these threads must be resistant to LP gas Regulator Adapter LP Regulator hose assembly 10 W C FIGURE 10 II If the barbecue will be used with an LP cylinder follow these steps C The proper LP hose and regulator assembly must be used The Model LPHOSE is available at your Thermador dealer This assembly can also be purchased locally providing it meets the following specifications Hose length to be 24 Regulator must be a high pressure high volume unit capable of supplying adequate gas flow based on the input rating of
14. r any leaks and repair prior to installation of the unit Connect the power supply cord to the electrical supply outlet Check hose for signs of abrasions cracks or leaks Test Leak Points Figure 12 Figure 13 Page SECTION 6 TEST AND ADJUSTMENT CHECKING FOR LEAKS All points of connection to the gas supply should be checked for leaks at time of installation or anytime you smell gas It is also advisable to recheck them periodically Follow the steps outlined below A Make a soap solution of one part liquid detergent and one part water Make sure all controls are in the OFF position Turn on the gas supply to the unit Use a spray bottle brush or rag to apply the solution to all fittings and points of connection from the supply stub out up to and including the inlet to the BURNER AIR ADJUSTMENT All burners are adjusted for proper flame characteristics at time of assembly If the unit has been converted for use with alternate gas supply some adjustment of the air shutter on the main burner may be necessary Refer to Figure 14 If adjustment is required loosen the screw on the air shutter and close or open shutter as required to achieve proper flame characteristics Tighten the screw after adjustment All burners should exhibit flames which are blue and stable with no yellow tipping lifting or excessive noise when operating on either natural or
15. the unit refer to Gas Consumption in Section 2 The inlet connector on the LP regulator must be compatible with the LP cylinder valve The hose and regulator assembly must be AGA certified for use with LP gas in an outdoor application Install supplied 1 2 NPT coupling on the end of the manifold located at the left rear bottom of the cooktop See Fig Use a pipe sealant approved for use with LP gases on all threads Page 10 Pin Position for Propane FIGURE II C Attach gas hose regulator assembly to the coupling as shown in Fig I D Connect the gas regulator assembly to the LP tank valve E Attach gas regulator label included with LP orifices to the gas regulator 12 Turn on the gas supply but do not attempt to light any burner Check the unit for leaks per the instructions in Section 6 Page 12 Reinstall control panel and knobs Reinstall the rear cover on the infrared burner housing Reinstall main burners making sure to install and tighten the nuts that retain the burners at the rear of the burner box Connect the unit to the electrical supply Light all burners one by one and verify proper operation on high and low control settings See Section 6 Page 12 14 Reinstall radiants and grill grates GAS AND ELECTRICAL HOOK UP With the unit inside of the enclosure connect the gas supply hose to the manual shut off valve and open valve Check the connection points at the shut off valve fo
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