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Taylor Refrigerator 5454 User's Manual

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2. D 27 SYMP Lowi Sete T 28 Closing 5 Wi ale 32 Draining Product From the Freezing Cylinder 32 RINSING Sana tag uq Terme E 32 sees outs is 32 Table of Contents Model 5454 Table of Contents Page 2 Disassembly tuU E wane wu 33 Brush a eee Renata seis 33 Sanitizing the Syrup System 34 Section 7 Important Operator Checklist 36 During Cleaning and 6 E weeds ius ad 36 Troubleshooting Bacterial Count 36 Regular Maintenance Checks 36 The Air Mix Pump Checklist 37 Winter Storage desm te ts Sees ei TN 37 Section 8 Troubleshooting Guide 38 Section 9 Parts Replacement Schedule 44 Section 10 Limited Warranty on Equipment 45 Section 11 Limited Warranty on Parts 47 Section 10 Parts het BE ene 50 Wiring Diagrams uuo eu koe ex s anu ape ul
3. Winter Storage If the place of business is to be closed during the winter months it is important to protect the freezer by following certain precautions particularly if the building is to be left unheated and subject to freezing conditions Disconnect the freezer from the main power source to prevent possible electrical damage On water cooled freezers disconnect the water supply Relieve pressure on the spring in the water valve Use air pressure on the outlet side to blow out any water remaining in the condenser This is extremely important Failure to follow this procedure may cause severe and costly damage to the refrigeration system Your local Taylor Distributor can perform this service for you Wrap the detachable parts of the freezer such as beater blades drive shaft and freezer door and place them in a protected dry place Rubber trim parts and gaskets can be protected by wrapping with moisture proof paper All parts should be thoroughly cleaned of dried mix or lubrication accumulations which attract mice and other vermin 080911 Model 5454 37 Important Operator Checklist Section 8 1 1 product being product is being dispensed Troubleshooting Guide The unit is low mix The unit is low on mix The MIX OUT light is on The power switch is in the OFF position The beater assembly is rotating counterclockw
4. 91519 90113 91816 17937 ____ HOLT 00 6920 21 1 t 68 8 I3NI8VO 466000 NOLODHISN i ELH3A 13NI8VO ______________ 91519 90113 91816 17937 41 8 ON L TINd STINLS 3T10NVH 00 X ____ 00 466060 t NYL 7 13NISVO 31vadn 585910 ALO NOILdIlHOS3G Available Separately Model 5454 62 Parts List Yi voz h SUNCE MUE VEE Ma Tf d 39 OR BLACK INTERNAL TA OR YELLOW INTERNAL B i w m BLK PUNP DRAW PUMP DRAW com MOTO
5. 4 0 19809 ooo 950620 430109 dW31 138v1 51 1 5 44 4 5 138 1 19599 dd 14 1 XIN7138V1 S1HVd SAOW NYVM HOOd 11 1 V LV AMVHS 14 1 ALIHM DNOT X v L 138VT1 20 1 1 X v L T3av1 HX v H 138V1 TWAOWAY ONIY O 100L 1 4 65 1935 X GO NI MO3HO ONIH 8 5 X GO MOAHO ONIY pnm L r 009860 00 0 X GO 8 S ONIH O 00 MOZ0 X GO 91 S ONIE O 585910 ALO NOILdIHOS3G Available Separately Model 5454 54 Parts List C 7 09 88 4 0917 09 sor 9 71007 610 0 cor 40 1919 09 H3SN3QNOO sor 0 1709 H3SN3QNOONIVN cor 9686 lt 06 1919 09 cor 9686 06 1919 09 cor 2 50020 216060 20 682910 18891010 118220 6 24 v0 9610 18715 1 MHS WdH80 HSONGAY YOLOW 010 INdH000 IN30801 NV4 HOLON MO 930 2 3av18 S NV4J Z9dH 0991 LL VM 6 NVA HOLOW MO 930 LL 3QV18 010 SGV31 07 MSE NV4 HOLOW MOO 2 1 S NV3J 29dH
6. H3ONOT HOlHd Or 09 0 17 09 7909 0 17 09 818 H3ONOT HOlHd Or 09 Soar 799810 09 020 4 6000 19755 OSVEEX 969650 920120 eor co 18666 co rsssex_ eon sorol eu sorol ooo 5660 oo 80 20 oo 64290 c0 ceu 5 20 zig co _ _____ 0 co 8 98 eon eo 821920 H3S oseezx c0 eor 0868 eor 608420 z 31vadn SM3HOSQNVH ZH09 0S NOSIS ZH09 0S NOSIS eor v soso ooo 92090 co 18000020 585910 ALO MEOE X GO 8 2 L ONIH O 06 141 14 H3ONITAO Wx MVHS JAVA XVOO V 9 5 0 8808 8 S v9MVe ASATINd 8929 4429 X 1104 HOLSIINH3HI V HOLSIINH3HI V SYOLOANNOO TIVS M XIIN V 3HOHd x IOHLNOO YALSVW dd 81 8 1 209 dliHQ 9fiTd 0 0 X JOH dN AS 9N 1d HO3L4JOS rSvS 0134 4114 8 9 1d 1113 LNOO TAT XIN 1 99 488v S vSvS ACIS THNVd
7. 86 8 650 H23 130S vSvS ONIHIM AVHOVIG Ne ZHOS 19 08 zie 86966200 8 2 41 150 HOSS3HdWOO l 00090 1 15 401 1919809 209 617 086 zis ___0 229870 1 08 lt 3 0 251 0 HOSS3HdWOO L 310d VNIWH31310018 xa C 800 YOZ dS co 96 N ETZT11dy 0018 100 96 4 9 cor _____292800 q3H O3u8 H31VM 3A1VA 2 88 860 2880 INNON 1 13 60 989900 SS3Ud Qv3H O3H 8 6 H31VM 3ATVA or dwiwsor 9 1 H3q1OS ISd 086 SUNSSSHd HOLIMS 011 0919809 cor 87080 S NV3 OLL H3SN3dNOO 4 0919809 sor MSZ NV3 HOLOMW Ot 1 dso 60 68790 8 0 18 Nv4 H3SN3QNOO 9 NIYN 4 17179097 cor z o 22 892210 MO INdHOSSL LLYM 6 1 31V Id ONIZ HV3 8 7 SSOH dNV10 00 8 4 X dl 2 1 Hd88 1H 34SOH XVOO OM H3SN3 NOO 5 9 sor 290270 OL VIG z HAddOO HOLVINWNOOV ALO NOILdlHOS3G 0 Available Separately Parts List 61 Model 5454 199 78 NOLLOS J13HS
8. 08800 1 15 24 0909824 299660 LYVLS HOLIOWdWO 280 20 NNY HOLIOWdWot 9686 06 1 1 509 zis 2900 10158188 HOSS3HdWOO 2 0906484 eo 12109290 1 15 222 109060802 eor 90590 082 4 22 681 1Hv1S HOLIOvdvO 2 0906484 eo 6060 AOLE 4NSE QNV13dO9 dn zesesoer NIYIN 218 962250 822 9 150 HOSS3HdWOO 1 15 OLL 1709 219 1 860 TAIZ HOSS3HdWOO y zoso dINOO 1HV 1S AV TH xnv zies 1 9 S3v aXZsLr0v3v HOSS3Hd OO THM LS 01 8 18 s 05226007 OL HOLOW HANNIdSHO4 cor e 902020 022 40192 12 1 15 2 ALO NOILdIHOS3G Parts List 51 Available Separately Model 5454 _ uw 0 eo 161910 2290 18212 922 120 252220 256920 2 9 886 or 457060 veseo 266020 po es 20 Taavizesesoasn 000 70 ojo ojo ajo eio LO LO ojo gt gt
9. Figure 38 Figure 41 080911 Model 5454 25 Operating Procedures Step 6 Place empty mix pail beneath the door spouts raise the prime plug Figure 42 Press the WASH and PUMP keypads The lights will come on indicating the pump and beater motor are operating When a steady stream of sanitizing solution is flowing from the bleed port in the bottom of the freezer door press the PUMP keypad stopping the pump operation Push down the prime plug Allow the sanitizing solution to agitate in the freezing cylinder for five minutes Figure 43 110210 Step 7 After five minutes raise the prime plug and press the PUMP keypad Pull down all three draw handles and draw off the remaining sanitizing solution Figure 44 Step 8 Once the sanitizer stops flowing from the door spouts close the draw valves Press the WASH and PUMP keypads to stop operation LOW MIX OUT Figure 45 Note You have just sanitized the freezer sure your hands are sanitized before continuing these instructions Operating Procedures Model 5454 Priming Step 1 Sanitize the mix tank mix tank cover mix probe and funnel Place the mix tank and cover in the mix cabinet Step 2 Insert the mix probe prongs inside the mix tank and connect the mix probe to the socket receptacle Figure 46 Step 3 Place the free end of the suction line in the mix tank Step 4
10. e ur ade eu SCA 63 Note Continuing research results in steady improvements therefore information in this manual is subject to change without notice Note Only instructions originating from the factory or its authorized translation representative s are considered to be the original set of instructions 1999 Carrier Commercial Refrigeration Inc Updated December 2013 028765 M Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved aed ed T AYLOR Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton 61072 Model 5454 Table of Contents Section 1 The following information has been included in the manual as safety and regulatory guidelines For complete installation instructions please see the Installation Checklist Installer Safety In all areas of the world equipment should be installed in accordance with existing local codes Please contact your local authorities if you have any questions Care should be taken to ensure that all basic safety practices are followed during the installation and servicing activities relate
11. 1299 X 60 NOILdIHOS3G Model 5454 52 Parts List O ISs O 318VTIVAV 0919809 sor 060620 HOIHd OpivSO9n 60 ___ 12920 eor 613950 pe ptf zal tof Poti xi __ Poti xin 60 2 eseo Poti xin 6 1 00 OLL 0 17509 ooo 02292 0 2 odor 00 1 69 011 0917 09 13NISvO XIN 000 OLL 40 1919 09 1aNiavo XIN ooo 95650 65000 co t ___ 0 t 9500 cs t ALO 0 X QO 8 DNIH O M6EE X QO 8 L c ONIH O 6 X GO 9 0 X MEOE X QO 8 2 L ONIH O M6E LX GO 008664 X 01 2 4 HOOQ L33S VO 159494 INOHJd ONIHV3H XVO2 2898 YSvS dfl 4 LIM 2928 V OLNIx LIN TANVd 11 006 ASNA YAC1OH 8SFS FShS NVd 19 V HdlV 2828 v Gv S 68 8 vSv 11 44 68 8 YSV 1 113 9 ddonaau v YVAD 9 91 9514 XIIN TANNNA Nv4 quvno H09 M81 I NdH0062 HO LVHOdV A3 NVJ 18 2 1 X X 1z L HOLVHOdV 4
12. Parts List _ t 168 XvOO d id S18Vd A vH MHS 1466 13 61 ss 8 1 9 X 18 91 5 9 ___20 12 261080 VA 01 93 AO0ve SNVuLL Lom ONILOWHLXA AGO 3ATVAOLT 1001 5 9 ___20 98620 NIN SI 3TOAO9 H3NIL 1211 2 1 SS3OOV 331 _ 6 SV 000 9 3OuV1 NOTAN dIL SV 000 9 TIVWS NOTAN dl L 22 00 006080 pono os 000 __ sv 0 _ NOLODHISNDINVI dnHAS 1VO3g sor 69 960 ONILLIJ LITNI M XNV L 4 5 2 77 e 65 550 H3AOO 1 1 LO 8 5 92020 OLLSW1d NOTIVD GI XIWINV I OLL 0 178097 HOLIMS NOlLVH3OIHd3H XIN sor 9910 1848 310901 0 8 OLL HOLIMS 91 NO NOW LQdS 319901 HO LIMS or odor 60 sezo NON NO LOdQ 319901 HO11MS 011 1800 O1nV 34O HSVM QuvO OLL HOlHd OrLrS09n Olnv 4dO HSVM sor 728020 104 5 OLL 0 17809 LNO LNO sor 2 3
13. VSS 10073 7 NI 148 6 4 1113 44 L X 8 6 094 431114 5 209 214 3801 4 58871 HAMOT ALV 1d H3ddf V SNISO19 413S 3SNIH XIN L33SVO I3NISVO XIN Q31V10SNI V NOILdIlHOS3G Available Separately Parts List 53 Model 5454 31vadn 0 90 1 0 1 ooo ________ 20 1 0 8 0O022006X 115054 ooo 21 896020 40 5 1 1548 INLS 93006 dNYAS 0 901 MO040 X 8 048 4 1 145 SSVH8 927 3104434 1021 448 40 5 0091 2 X guvar I 93006 0 147505 1 15 93406 dNYAS 0 X 4 8 4 1 1465 yana ooo 29 220 00 z SSVU8 227 4104834 22222 eor 021 6900 5 V 6 0 NT 4 0 19809 cor 2 057 0 GNNOY JONVHO HOLVOIGNI LHOM 4 0 19809 cor 12 91020 HOLVOIGNI 1 9 H3ACO NHVM H8V 1 9 000 eraso
14. Class 103 Parts Three 3 months Class 212 Parts Twelve 12 months Class 512 Parts Twelve 12 months Class 000 Parts No warranty Taylor Part 072454 Motor 24VDC C832 C842 Four 4 years LIMITED WARRANTY CONDITIONS 1 Ifthe date of original installation of the Part cannot be otherwise verified proof of purchase may be required at time of service 2 This limited warranty is valid only if the Part is installed and all required service work in connection with the Part is performed by an authorized Taylor distributor or service agency 3 The limited warranty applies only to Parts remaining in use by their original owner at their original installation location in the unit of original installation 4 Installation use care and maintenance must be normal in accordance with all instructions contained in the Taylor Operator s Manual 5 Defective Parts must be returned to the authorized Taylor distributor or service agency for credit This warranty is not intended to shorten the length of any warranty coverage provided pursuant to a separate Taylor Limited Warranty on freezer or grill equipment 7 The use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty 1 2 Except that Taylor Part amp 032129SER2 Compressor Air 230V SERV and Taylor Part 0755065 1 Compressor Air 115V 60HZ shall have a limited warranty period of twelve 12 months when used
15. Model 5454 Using the sanitizing water thoroughly brush clean the dip tube syrup line fitting and o ring Reassemble the dip tube o ring and syrup line fitting Pour off all the sanitizing solution Air dry the tank by placing it in an upside down position on a clean dry surface Repeat this procedure for all the syrup tanks Step 2 Sanitizing the syrup lines Prepare one gallon 3 8 liters of an approved 100 PPM sanitizing solution with warm water in the spare syrup tank Replace and lock the tank lid into position Place this tank in the syrup compartment Connect one of the air lines and one of the syrup lines to the syrup tank filled with sanitizing solution Place the power switch in the ON position This will activate the air compressor to supply pressure to the syrup system Attach the syrup sampler to the first syrup line Press the syrup sampler into an empty mix pail This will cause syrup residue to be forced out into the pail When full strength sanitizing solution is flowing from the syrup line release the syrup sampler Clear the syrup line of any remaining sanitizer by turning the syrup tank with the sanitizing solution upside down and pressing the syrup sampler into the mix pail Release the syrup sampler and return the syrup tank right side up Repeat this procedure for all the syrup lines Place the power switch in the OFF position Model 5454 35 Operating Procedures Sec
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17. pe PETERE 861220 9 tc LO yr _____ 5991 20 2 0 000 _____ 02260 96 amp 02 10 002 20 ____ 480860 ____ 1 9 pt sowol esio ALO 9 tc LO gt _ Available Separately QO 9 24102 V 3ATVA 00 X QO 8 ONIH O S08820 M0Z0 X QO 91 S ONIY OF AOAId V 05 626120 NIW1d NOLLN at NMOH amp NOLLn8 3A IVA MVHQ YTIGONVH S X 01421 8 9000 14 5 5 1 5 VSvS ONIHIM WVHOVIG SWIYd OLNV HSVM 1VWOAG 5418 1 1 44 NOILONYLSNI 11 5 1 944 HOAV l4 8 145 1 944 5 5 1 40 33JO NO 1 LAS 0 YOAV 14 1WOAG YOTAVL OAd 1VOAG HOALAOS 7989 30 1 240 14 0 LSNI NV319 1V93g df1HAS XIN LOO9 195 H31N39 39VHOIS XIA H3AOOD SS SATONIS MNVL SM3UDS M 181 14 0 14 135 NATIV 91 6 X 81L 91 S M3HDS 8 2 X v
18. 0 6 4 NNY HOLIOVdVOt 9686 06 171709 cor 18 109190 010 062 802 021 NV3 HOLON aneaesoer so anzeaesoer eo 4 68 06 HASNAGNOONIVW sor 62100 982190 4 7 2 140 940426 5 1 9 NOH HOLIOVdVO 08 NV43 HOLON Hag 2 09 80 201610 dH 0 L HOLONN 2 09 802 ziz cor e ALO 16 001610 9120 20 8 6 90 16 184920 Le 6CEVSX W S92Z820 0 1 899020 dH 0 L HO LOIN diH LS DMV Oc r 80 0406 dH S L HOLONW Id HIO 201 ALVIW YOLOANNOO AZZ2 0vo 0c L VO2 L dQ AV 13H AOSv Anls NOH HOLIOVdVO ON Id M H3NNIdS HOLOW ZO HOTlAVLI LNVOIWS TI 0091 2 X guvar I 93006 Or1 d O 13430508 40 58 1 1548 INLS 93006 dNYAS 0 901 0 X 8 4 4 1 145 SSVH8 927 3104434 021 1 ANTI 0091 2 X g8uvar I 93006 4 0 147505 NOILdIHOSAG Available Separately Parts List 55 Model 5454 H3QNI1AO ONIZ33uJ XIN XIN 8 02 7909 818
19. 1 318 09 5 A LAMOVYE 281 N39 AV THUu dH3MOd QHVOH TAS M 92 N39 9IDOT QuUVOGH 410d 1 1 104 S 1 42018 d IVNIAHAL 00 18 IVNIAWHAL 00 18 H3NNIdS 1 YadVYOS di10 191 61 6 0115 14 58 30V 1a LYOddNS Nid L 107 V YALVAd 59NIHV38H3HSVM ONIHUV38 55 WAS dida adino Available Separately 090604 Model 5454 50 Parts List 9 eot eeeocx H3NNIdS 3AIHQ V pm 14688 1499 X GP60 T1OH NId 0608 __ H3NNIdS WANIWATY BONM 9 cor Uassioorx 8 38OHd SQIOH eor 68t020 ging dW31 L340vug 0 178097 I3NIaVO XIN cor 06 0 3univuadWal OHlNOO 4 0 19809 cor 89 Nv4 3Hf1SS3Hd 10H1NOO 1660 2 8 6 608 600890 MOHE H LXTB I OV H3SN3QNOO ce 2960 HlV HOSS3HdlNOO 22209820 dNOO LBV 1S AV 195 coe S80 1HV1S HOLIOVdVO coe 6820 Nng HOLIOVdvO s s pnloul AINO 3SVHd sor z szzezo A I8W3SSV AVT3ti HOLIOVdVO H3SIWnO931 909 NIVIN 219 LLGEZO 13988 411482 HOSSSYdNOD 9 60
20. Acontinuous draw rate is approximately one 16 oz shake by volume every 15 20 seconds A minimum of 3 7 6 cm clearance is required around all sides Do not obstruct the air discharge on top Allow the machine to cool the automatic reset If an overload shuts the compressor down again call a service technician i Call a service technician to replace the fan j Refer to proper priming procedures Model 5454 39 Troubleshooting Guide PROBLEM 4 The mix cabinet temperature is too warm The mix cabinet temperature is too cold Syrup is bleeding into the freezing cylinder Product is collecting on top of the draw valve Product is collecting on top of the freezer door There is excessive mix leakage from the bottom of the door spout PROBABLE CAUSE Warm mix was placed in the cabinet The softech control needs to be adjusted The mix cabinet door was left open The mix cabinet door gasket is not sealing The condenser on air cooled units is dirty The softech control needs to be adjusted The spinner shaft was improperly installed The center o ring on the draw valve was improperly lubricated or worn The draw handle is not completely closed There is inadequate lubrication on the spinner shaft The top o ring on the draw valve is improperly lubricated or worn There is a worn missing
21. OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Part stating the defect or complaint and a specific request for repair replacement or other correction of the Part under warranty mailed at least thirty 30 days before pursuing any legal rights or remedies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 USA Model 5454 49 Limited Warranty on Parts Parts List Section 12 052 600 HOLOWHANNIdSHO4 sor 125750 00 681120 89 120 _ 0 i 6 9 2120 d Anid dvo eor 64 710 610510 9S c20 935 68675 2435 17996 909220 6 6720 67650 667650 211020 0919809 ooo z 60800 09 1p A L138 8 oo c0 Eeeowx ooo 998010 ooo 16920 ooo zeegz0 1 XIN 000 9002 pti sows 1 ____ eu 0 ANG NNY YOLIOVdVO 159494 ONINIVLAY Nid 8L AVT3H HMd NO88lH 318VO VSVS XIIN Q311V II SNI V 1 VLXOTNICXO NIL 988 HV3H HSf1H8 SLIHMuZXu AGO 5 Vd 9 6 aan 5 X JAVA
22. orn OVERLOAD RESET E 1 4 5 KA MIX FANS 7 1 2 T 1 aut rni st xo T 2 xS 777 777 8E lt 777 8 5 8 3 m 2 4 gt i ee E E 1 c 5 25 4 777 E lt g 2 8 B L3 5 m g m SPIN COMP BTR PUMP FAN MIX i LE E ETC 223 sSORTECH CONTROL SRA BLK Go B ou com w aR tas RM con FAN La SWITCH INTERVAL 5 a jr orr H 3 8 3 1 t E BAL 9 9 COMPRESSOR 8 ets pet E Ps 2 5 35 9 El ES E 5 P E BLACK 848 7 eu YEL ar ES N MT IED 1 1 YEL w LA og 1 m SPIN MOTOR RELAY ENABLE 2 24 am RO 1 ee m oe E Lem ptm E RC 1 Sx i w u 5d e emu 5 EB Beal Model 5454 a Hi 049784 58 N Rev 2 11
23. 50 during the day s operation 080911 Important Operator Checklist 6 On a designated day of the week run the mix as low as feasible and discard after closing This will break the rerun cycle and reduce the possibility of high bacteria and coliform counts 7 Properly prepare the cleaning and sanitizing solutions Read and follow label directions carefully Too strong of a solution may damage the parts and too weak of a solution will not do an adequate job of cleaning or sanitizing 8 Empty all syrup from the tanks and discard at least once a week 9 Thoroughly clean and sanitize the syrup lines at least once a week 10 The temperature of mix in the mix cabinet and the walk in cooler should be below 40 F 4 4 C Regular Maintenance Checks 1 Rotate the scraper blades to allow both sides of the knife edge to wear evenly This will contribute to self sharpening and help maintain fast efficient freezing 2 Replace the scraper blades that are nicked or damaged Before installing the beater be certain that scraper blades are properly attached over the pins 3 Check the rear shell bearing for signs of wear excessive mix leakage in rear drip tray and be certain it is properly cleaned 4 Using a screwdriver and cloth towel keep the rear shell bearings and the female hex drive sockets clean and free of lubr
24. 7 Explod d VIGW ta na SOLER 7 Beater Door Assembly RC tne 9 PUMP Assembly zu yy awd i a 10 u Dc Dr 11 uio nudo katie dace ware Bim kG ee 12 Section 5 Important To the Operator 13 Symbol DefintionS de i dte med neuen Da Ra es esc Em 14 Power SWIN deer dep de sama up PEE 14 Reset Mechahlstt re wie oda ER cicer ed odd ae Pas 14 Indicator Lights Mix Low and Mix Out sss cde niv kee Ot tiu RE ie kum hs tee are yee Kane 14 MDE Gies uu ep pare sa ure oe Nf Senet 14 Waites avete cag ate wee Costa d ate xt ae Susa 14 cs te dokn es atia CINE e ke A ta taya NE uus ed utu ado 15 PUMP e dade aca Kano me Sam uie Raub f ka can pua Qu Ries tow acd e da Ende 15 Thermistor CODO este ey dua 15 Liquid Valve Body Removal Tool 15 Syrup Line Fitting With Clean Out Feature 16 Section 6 Operating Procedures 17 Freezing Cylinder Assembly 17 Air Mix Pump Assembly 21 0 5 eats ee PA UAI ees sy 25
25. An indicating light and an audible tone will sound whenever a mode of operation has been pressed To cancel any function press the keypad again and the mode of operation will discontinue Thermistor Control The product temperature is adjusted by means of a thermistor control Located just above the freezer door is the thermistor control knob Turning the adjusting knob clockwise will decrease product temperature and counterclockwise will increase the temperature Each half turn will vary the temperature approximately two degrees Allow the refrigeration system to cycle on and off two or three times before the adjusted temperature can be evaluated Liquid Valve Body Removal Tool 15104 Figure 2 This tool was designed to help remove the liquid valve body from the pump cylinder Remove the suction line the flare line the retaining pin and the mix inlet fitting from the pump cylinder Turn the air mix pump assembly upside down Insert the curved end under the edge of the liquid valve body and pull down as shown in the illustration below Figure 3 This will enable you to easily pull the liquid valve body out of the pump cylinder To remove the piston push down from the top end ofthe pump cylinder To prevent breakage do not allow the piston to fall free Model 5454 Important To the Operator Syrup Line Fitting With Clean Out Feature During the days operation hardened syrup could get lodged in the syrup
26. Any cost to replace refill or dispose of refrigerant including the cost of refrigerant 14 ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages so this limitation may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES CONDITIONS AND OR REMEDIES UNDER THE LAW INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE COMPONENTS UNDER THE TERMS OF THIS LIMITED WARRANTY ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER OR OTHER PERSON WHATSOEVER LEGAL REMEDIES The owner must notify Taylor in writing by certified or registered letter to the following address of any defect or complaint with the Product stating the defect or complaint and a specific request for repair replacement or other correction of the Product under warrant
27. L AMS HOLdVOV HIV V 0091 2 X dIv L guvgav L 94006 209 q O L3390S SSVH8 927 4104933 SS dHVHY L dt L AMS HOLdVOV 06 HIV V 4091 2 X 93006 209 Qq O L3390S 55 927 3104434 SS dHVHY L dt L AMS HOLdVOV 81 HIV V 0091 2 X 55 927 3104434 SS dHVHY L 49 1 AMS HOLdVOV dlV ALOWSY V 1 AOE dHe l YOLOW H3NNIdS AV THH 0 z dSVHd QVOTHHAO AV THH 87 8 Y ASWHd QVOTHHAO AV 39018 QVOTud3AO AV 184 AOvc2 802 VOL LOd AV 149 09 04 0 2 802 02 41 04 AVT3H 18 2 1 GAYAdVL ONIYdS X GO NI MO3HO ONIH 8 5 X GO 1 MOAHO ONIY Xov 1a udaarniu 13ddOd ALIHM XVOO NOLSId ONINIV LHH NId 661 X dO 8 1 6 X GO 9I El ONIY O NOILdIHOS3G Available Separately Parts List 57 Model 5454 2 HOLIMS 1 00 60 31 3 3 HOIMSSONEHVSS 2 60 HuasitEvX MVHQ VHOLIMS HOlHd P 8 0 H 000 VNVNNV8 IO Vh __ 20 OSSeeX 0 H3L1SVW 38OHd V 1331008 22 00 67840 88 40 139005 v i X Or g M3HOS 2 00 618900 H
28. in Taylor freezer equipment and a limited warranty period of two 2 years when used in Taylor grill equipment 131212 Model 5454 47 Limited Warranty on Parts LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover 1 10 11 12 13 14 15 16 Labor or other costs incurred for diagnosing repairing removing installing shipping servicing or handling of defective Parts replacement Parts or new Parts Normal maintenance cleaning and lubrication as outlined in the Taylor Operator s Manual including cleaning of condensers or carbon and grease buildup Required service whether cleaning or general repairs to return the cooking surface assemblies including the upper platen and lower plate to an operational condition to achieve proper cooking or allow proper assembly of release sheets and clips as a result of grease build up on the cooking surfaces including but not limited to the platen and plate sides of the shroud or top of the shroud Replacement of cooking surfaces including the upper platen and lower plate due to pitting or corrosion or in the case of the upper platen due to loss of plating as a result of damage due to the impact of spatulas or other small wares used during the cooking process or as a result of the use of cleaners cleaning materials or cleaning processes not approved for use by Taylor Replacement of wear items designated as Class 000 Parts in the Taylor Operator
29. its fixed position Repeat the calibration procedures for each syrup line Remove the syrup sampler Lightly lubricate the o ring on each syrup line fitting Remove the syrup hole plugs from each syrup port Figure 62 Match the syrup line to the color coded draw handles and begin to attach the fittings of the syrup lines to the syrup ports of the freezer door The flat side of the syrup line fitting should be aligned with the pin in the syrup port at a 90 angle Figure 63 Rotate the syrup line fitting downward to lock it into place Step 4 Prime the syrup lines by holding a cup beneath the door spout and draw off 1 2 a shake from each nozzle Discard this product Figure 64 Note Refer to page 35 for sanitizing syrup lines Model 5454 Operating Procedures Closing Procedures To disassemble the Model 5454 the following items will be needed Two sanitized pails Sanitized stainless steel rerun can with lid e Necessary brushes provided with the freezer e Cleaner Single service towels Draining Product From the Freezing Cylinder Step 1 Press the AUTO and MIX keypads to cancel freezer operation Step 2 Remove the syrup lines by rotating the syrup line fittings upward 90 and pulling out them out of the door Install the syrup hole plugs Step 3 Open the mix cabinet door and remove the funnel mix probe and mix tank Empty the mix from the mix tank into a
30. line fitting To clear the syrup line of restrictions follow these steps Prepare a mix pail with one gallon 3 8 liters of an approved 100 PPM sanitizing solution with warm water Disconnect the restricted syrup line at the syrup tank and at the freezer door 024848 Syrup Line Fitting 029898 O Ring Only 024848 2 includes o ring Place the syrup sampler on the syrup line fitting at the freezer door and press it into an empty pail This will relieve any pressure that might be in the syrup line Unscrew the cap on the back of the syrup line fitting and pull the cap spring and valve out of the fitting Rinse the syrup line fitting cap spring and valve inthe pail of sanitizing solution Once the components are thoroughly rinsed place the valve spring and cap back inside the syrup line fitting and tighten the cap securely Reconnect the syrup line fitting at the syrup tank Calibrate the syrup flow Refer to page 29 015872 O Ring Only 024848 1 Valve includes spring and o ring Figure 4 Important To the Operator Model 5454 6 The Model 5454 has 15 gallon 56 9 liter storage container and a7 quart 6 6 liter freezing cylinder The mix is pumped up to the freezing cylinder by a coaxial air mix pump located in the front lower mix cabinet The freezer has a three flavor door The following procedures will show you how to assemble the parts into the freez
31. s Manual as well as any release sheets and clips for the Product s upper platen assembly External hoses electrical power supplies and machine grounding Parts not supplied or designated by Taylor or damages resulting from their use Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies Failure damage or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the gas electrical or water supply specification of the unit in which a part is installed or Parts or the units in which they are installed repaired or altered in any way so as in the judgment of Taylor to adversely affect performance or normal wear or deterioration Any Part purchased over the Internet Failure to start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of elec
32. sanitized stainless steel rerun can Step 4 Place an empty sanitized mix pail in the mix cabinet and insert the suction line Step 5 Place an empty pail beneath the door spouts Lower one draw handle at a to clear the flavored product left in the draw cavities Raise the draw handles and discard this product Step 6 If local health codes permit the use of rerun place a sanitized NSF approved stainless steel rerun container beneath the door spouts Lower the draw handles and press the WASH and PUMP keypads Drain all the mix from the freezing cylinder When the product stops flowing from the door spouts raise the draw handles and press the WASH and PUMP keypads to stop operation Place the sanitized lid on the rerun container and place it in the walk in cooler Note If local health codes DO NOT permit the use of rerun the product must be discarded Drain the product into a mix pail and properly discard it 080911 N ALWAYS FOLLOW LOCAL HEALTH CODES Rinsing Step 1 Fill the empty pail in the mix cabinet with two gallons 7 6 liters of cool clean water Put the suction line into the pail of water Step 2 Place an empty mix pail beneath the door spouts and raise the prime plug Step 3 Press the WASH and PUMP keypads This action will cause the rinse water to be pumped into the freezing cylinder Step 4 When a steady stream of rinse water is flowing from the bleed port in the bottom of the freeze
33. sharp This unit must be placed a level surface Extreme care should be taken when moving the unit for any reason Two or more persons are required to safely move this unit Failure to comply may result in personal injury or damage to the unit 131212 Access to the service area of the unit must be restricted to persons having knowledge and practical experience with the unit in particular as far as safety and hygiene are concerned Cleaning sanitizing schedules governed by your state or local regulatory agencies and must be followed accordingly Please refer to the cleaning section of this Operator Manual for the proper procedure to clean this unit This unit is designed to maintain product temperature under 41 F 5 C Any product being added to this unit must be below 41 F 5 C Failure to follow this instruction may result in health hazards and poor freezer performance DO NOT obstruct air intake and discharge openings 3 76 mm minimum air space around all sides and 12 305 mm on top Failure to follow this instruction may cause poor freezer performance and damage to the machine For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The unit has successfully performed in high ambient temperatures of up to 104 F 40 C at reduced capacities DO NOT run the unit without product Failure to follow this in
34. 2 inside diameter water lines should be connected to the machine Flexible lines are recommended if local codes permit Depending on local water conditions it may be advisable to install a water strainer to prevent foreign substances from clogging the automatic water valve There will be only one water in and one water out connection DO NOT install a hand shut off valve on the water out line Water should always flow in this order first through the automatic water valve second through the condenser and third through the outlet fitting to an open trap drain A back flow prevention device is required on the incoming water connection side Please refer to the applicable National State and local codes for determining the proper configuration Electrical Connections In the United States this equipment is intended to be installed in accordance with the National Electrical Code NEC ANSI NFPA 70 1987 The purpose of the NEC code is the practical safeguarding of persons and property from hazards arising from the use of electricity This code contains provisions considered necessary for safety In all other areas of the world equipment should be installed in accordance with the existing local codes Please contact your local authorities FOLLOW YOUR LOCAL ELECTRICAL CODES Each freezer requires one power supply for each data label Check the data labels on the freezer for branch circuit overcurren
35. 2498 7989 13415 THNVd 7479 YaddN TANVd 68 8 V Sv uVddH Haddft THNVd 928 HVdH HJ3MOT THNVd 941 T3NVd LNOHJd V TANVd HOALAOS VSS LNOHd V T3NVd 8 8 LL 89 9 9 dlHd V NVd 1901 1 5 TVH3N39 GNLS LAN 19599 GVOTHAAO LANt 49534 QVOT1HdAO NOILdIHOS3G Available Separately Model 5454 56 Parts List i 28120 x O woa 280120 912910 15054 ooo 0 899020 eo n 60 ceo Sorex aa 12 14 1 8 1896020 o vzgo 91 910 96 895020 26020 56900 as 71 Po LOW HANNIdS 12 900910 5 cor 96 5 cor 169600 HOlHd 6666z09n 60 4 0919809 SHOLON sor 22 0 60 2 2 997220 050020 00 1 00 tevez _ C ___ ew 0 190020 L _______ t ALO guvav L 93006 209 0 147005 SSVH8 927 3104834 55 4 Jdv
36. 4 17 Operating Procedures Note The scraper blade must fit securely over the pin Step 3 to prevent costly damage Assemble the freezer door Place the freezer door gasket into the groove on the back of the freezer door Slide the front bearing onto the bearing hub so the flanged edge is against the door DO NOT lubricate the gasket or bearing Figure 8 Assemble the front blade on the beater and slide the beater assembly into the freezing cylinder Figure 11 Slide the two o rings into the grooves on the prime plug Apply an even coat of lubricant to the o rings and shaft Figure 9 Make sure the beater assembly is in position over the drive shaft Turn the beater slightly to be certain that the beater is properly seated When in position the beater will not protrude beyond the front of the freezing cylinder Figure 12 Figure 10 Operating Procedures 18 Model 5454 Insert the prime plug into the hole at the top of the Step 5 freezer door and push down Install the draw valves Slide the three o rings into the grooves on each draw valve and lubricate the valve where indicated in the illustration below Figure 13 Step 4 Install the freezer door Position the freezer door onthe four studs on the front of the freezing cylinder Install Lubricate the inside of the freezer door spouts top and the handscrews Tighten them equally
37. Hnss3ud Ho1IMS OLL 9686 lt 06 1717909 LNO 119 sor oezgro 3Hnss3ud Ho1IMS 4 68 06 LNO 1 5 cor o 599260 3Hnss3ud Ho1IMS 80 9 0S3ov1d3H HOSS3HdWOO cor o vvee90 A0rz 3HnSS3Hd HO LIMS 92 921 91 109 5 600860 HOLWALOW HOLIMS co SS 02XSS0 X 022 dWOO ONIHdS 068820 dZ 1331S GH HH 1XOt r M3H9S 612 20 331 47 8 9 X 8 E 299 6 8 9 7 954650 L4WHS VIGZ L NO HSNd LNN 812200 S LINYV YOLVINSNI ALO NOILdIHOSAG 9 tc ite gt s Z 2221 L eo Available Separately Parts List 59 Model 5454 3A331S Y HOLSIHVA SSVHg d d 8 1 JHOLOHS 3ATVA 68 6 HdO HO1V1n93H 3A1VA FATWA NOISNVdX3 1008 143 X JIWNE L OLQV dX3 3A VA 0608 9990 St I O1n0V dX3 3ATVA XIN INIT sor 99922 0 St L Hd3 3ATVA HOSs3HdWOO cor 4O3HO 3ATVA O owa o __ 90105 v X 74 1 85300 3 17179097 cor 9102 06 5
38. Install the funnel Fill the tank with FRESH mix and close the mix cabinet door Figure 48 Note Use only FRESH mix when priming the freezer Step 5 Place an empty mix pail beneath the door spouts and open the draw valves With the prime plug still in the UP position press the PUMP keypad This will allow the mix to be pumped through the freezing cylinder and force out any remaining sanitizing solution When full strength mix is flowing from the door spouts close the draw valves Figure 47 Figure 49 Model 5454 7 Operating Procedures Step 6 When steady stream mix is flowing from the bleed port in the bottom of the freezer door press the PUMP keypad to stop operation Figure 50 Step 7 Once the stream of mix stops flowing from the bleed port push down the prime plug Rinse the prime plug hole area with water then remove the pail and discard the mix and sanitizer Figure 51 Step 8 Press the AUTO keypad The MIX light will illuminate indicating that the mix refrigeration system is operating The AUTO light will illuminate indicating that the main refrigeration system is operating The PUMP light will illuminate indicating that the air mix pump will operate whenever mix is needed in the freezing cylinder Figure 52 When the unit cycles off the product will be at the correct viscosity Note Keep the mix cabinet door closed except when filling the mix ta
39. M PROBABLE CAUSE REMEDY 17 The machine is short water supply is a Check the water supply cycling The inadequate on water cooled Check the water lines for refrigeration system units leaks and kinks starts and stops repeatedly in very short intervals The condensers are dirty on Clean the condensers air cooled units regularly There is inadequate air space c A minimum of 3 7 6 cm around the unit clearance around all sides is required Do not obstruct the air discharge on top The condenser fan is Call a service technician to defective replace the fan Model 5454 43 Troubleshooting Guide Section 9 Parts Replacement Schedule X Mix Inlet Fitting O Ring White Bristle Brush 3 x 7 Inspect amp Replace Minimum if Necessary Inspect amp Replace Minimum if Necessary Inspect amp Replace Minimum if Necessary Inspect amp Replace Minimum if Necessary White Bristle Brush 1 x 2 Black Bristle Brush 1 x 2 Double Ended Brush Refer to Parts List when ordering the above parts Parts Replacement Schedule 44 Model 5454 Section 10 Limited Warranty Equipment TAYLOR COMPANY LIMITED WARRANTY ON FREEZERS Taylor Company a division of Carrier Commercial Refrigerat
40. O193NNOO 71 8 9119 Pesto 60 NIO9 420 8 TIV8 38OHd V 144005 HOlHd OrLvsOgn 13NISVO cor HOLVHOdVA3 Y 0 1717809 1I3NISVO cor HOLVHOdVA3 Y 9 96 28 9 VSvS HSV1dS gT3IHS 0166001 Soss HIMOT GNLS 60660 u3ddn anis 1 eS t 4S98 ySrS g31VT10SNI V TT3HS 100 09920 14 8 Po LHS 1 00 ___ 921 S AV H3ZLLINVS 1 00 1 00 v sesso 9 ooo zogzzol S 31IHM dVHM TVHIdS NOTAN N dH3aNn 1n8 ooo S Q3H dVHM TWHIdS NOTAN ooo S NMOHS dVHM 1VHIdS NOTAN so diN8 L amp Sr J3l 13H SS3ud 3ATVA oo 672850 1400 1 X 148 1 X LdNg L 33 L cor 9 G rGt v HlV V HOLOIHLS3H so v 9080 3unss3ud uo1v1no3u 00 619050 SSVH8 36010 1401 8 1 314 0 998 9 V T 1OJINVIN 14148 1 S91 09 0 34nsS3ud 39nv9 1 0 LAS 9 259 79 HO1V InO3H V 8940 0 0091 X dlv L SGVUEOTAN SEN ALO NOILdIHOS3G Available Separately Model 5454 58
41. OPERATOR S MANUAL Model 5454 Shake Freezer Original Operating Instructions 028765 M 10 99 Original Publication Updated 12 12 13 Complete this page quick reference when service is required Taylor Distributor Address Phone Service Parts Date of Installation Information found on data plate Model Number Serial Number Electrical Specs Voltage Cycle Phase Maximum Fuse Size Amps Minimum Wire Ampacity Amps Part Number 1999 Carrier Commercial Refrigeration Inc 028765 M Any unauthorized reproduction disclosure or distribution of copies by any person of any portion of this work may be a violation of Copyright Law of the United States of America and other countries could result in the awarding of Statutory Damages of up to 250 000 17 USC 504 for infringement and may result in further civil and criminal penalties All rights reserved TAY LOR Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 Table of Contents Section 1 To the 1 Water Connections Water Cooled Units Only 2 Electrical eee 2 Section 2 TO the Operator y ERE 4 Section 3 Safety sua ies dod X bayu squa amahuaca ae whe 5 Section 4 Operator Parts Identification
42. R PROTECTOR E RELAY uim SEE 2 m ERA ro e COMP 18 T3 3 o o in wr 13 14 T T Z m n 2 BTR SWITCH RELAY 2PDT 1 uu L2 T2 MS TIMES 2 13 13 O 01 FIG 0 13 14 BEATER p OVERLOAD RESET pun 8 O 1 2 LO A NA wr H N MIX EVAP FANS 1 O 1 1 i s 3 5 3k 2E 7 E e 27 277 5 8 8 gt 1 5 3 1 EIS h EB 28 7 8 n BC 1 4 ES m 8 m PRIN SPIN COMP FAN SPIN MOTOR 4 ENABLE RELAY EZ CONTROL ono atipan BLACK eom 570 9 9 E 2 amr Tg dC BLK WIT DRAW BLK IBBON CABLE IRE 11 OF E SPIN MOTOR 9 Lj y Ss Lug gt gu we AIR COOLED MODELS DS y sen 3 euo mL 0 Model 5454 049784 27 2 11
43. X TSW v L SS390V 3ATVA 509 cor 8 6 X 147 1 66 61 41919091 cor Q 58 8 149 SS300V 3A TVA 608 9060 90105 8 X SS300V 3ATVA Lv6020 TIVM9U L X 1 1 TIVM 8 1 X 1 8 5 TANIA 38n1 NOILLONS LHOIAMYALNNOOt 5 V 8871 1 1 1353 MEOF X GO 9L EL ONIY OF SMVHS LAINI XIIN V 3871 04 8 HHNHOO YVAY WIYL 084 8 8 HOOT 1 cot 1431 1NOH3 AIBL Poor ceo z cot XIN WOLLOG WIHL 011 0919809 cor 2 eeveex 28 8 vSvS 3015 te 98 89 3dIS V qiaiHsHSvias 608 2528 9 313HS V WIL 31vadn 585910 NOILdIHOS3G Model 5454 60 Available Separately Parts List HOSS3HdWOOHV eor 0976690 A0vz 3H SS3tuid HO1IMS 96699650 z v I 3SvHdE T THAO A V 138 000 5929 929 OEAYZ AITINd zwo n S 072 022 MOO NV3 HOLON 97540050 NeZHosAsiv ose 1 a SI 3Snd 2 06 17 086 ooo
44. as a low supply of mix and should be refilled as soon as possible When the MIX OUT light begins to flash it indicates that the mix tank has an insufficient supply of mix to operate the freezer At this time the AUTO mode is locked out and the freezer shuts down To initiate the refrigeration system add mix to the tank and press the AUTO keypad The freezer will automatically begin operation Mix When the MIX keypad is pressed the light comes on indicating that the mix cabinet refrigeration system is operating The mix refrigeration is controlled by the MIX keypad found on the control panel By pressing the AUTO keypad the MIX function is automatically turned on The MIX function cannot be cancelled unless the AUTO mode is cancelled Wash When the WASH keypad is pressed the light comes on indicating beater motor operation The AUTO mode must be cancelled first to activate the WASH mode Important To the Operator 14 Model 5454 Auto When the AUTO keypad is pressed the light comes on indicating that the main refrigeration system has been activated In the AUTO mode the WASH function is automatically cancelled The function is automatically locked in to maintain the mix in the cabinet and the PUMP function is locked in to allow coaxial air mix pump operation as required Pump When the PUMP keypad is pressed the light comes on indicating that the coaxial air mix pump will operate as required Note
45. ate check bands Troubleshooting Guide 38 Model 5454 PROBLEM 2 The product is too stiff 3 The product is too soft PROBABLE CAUSE The thermistor control is set too cold There is insufficient mix in the freezing cylinder Improper priming procedures were used Old out of date mix was used Not enough syrup 1 oz 5 seconds The thermistor control is set too warm Too much syrup 1 oz 5 seconds The scraper blades are bad The condensers on air cooled units are dirty There is an inadequate water supply on water cooled units Outdrawing the capacity of the freezing cylinder There is inadequate air space around the unit The compressor is out on overload i The condenser fan is defective j Improper priming procedures were used REMEDY Adjust the thermistor control accordingly Check the air mix pump assembly The mix suction line must be completely submerged in mix Drain the freezing cylinder and reprime the machine Use fresh mix When using rerun skim off the foam and mix 50 50 with fresh mix Calibrate syrups Refer to problem 14 Adjust the thermistor control accordingly Calibrate the syrups Replace scraper blades every 4 months Clean condensers regularly Check the water supply Check the water lines for leaks or kinks
46. both operators and service technicians Installing and servicing refrigeration equipment can be hazardous due to system pressure and electrical components Only trained and qualified service personnel should install repair or service refrigeration equipment When working on refrigeration equipment observe precautions noted in the literature tags and labels attached to the unit and other safety precautions that may apply Follow all safety code requirements Wear safety glasses and work gloves IMPORTANT Failure to adhere to the following safety precautions may result in severe personal injury or death Failure to comply with these warnings may also damage the unit and or its components Such damage may result in component replacement and service repair expenses BH DO NOT operate the unit without reading this entire Operator Manual first Failure to follow all of these operating instructions may result in damage to the unit poor performance health hazards personal injury or death This unit is to be used only by trained personnel It is not intended for use by children or people with reduced physical sensory or mental capabilities or lack of experience and knowledge Where limited equipment operation is allowed for public use such as self serve application supervision or instruction concerning the use of the appliance by a person responsible for their safety is required Children should be supervised to ens
47. cannot be verified then the limited warranty period begins ninety 90 days from the date of Product manufacture as indicated by the Product serial number Proof of purchase may be required at time of service 2 This limited warranty is valid only if the Product is installed and all required service work on the Product is performed by an authorized Taylor distributor or service agency and only if genuine new Taylor parts are used 3 Installation use care and maintenance must be normal and in accordance with all instructions contained the Taylor Operator s Manual Defective parts must be returned to the authorized Taylor distributor or service agency for credit The use of any refrigerant other than that specified on the Product s data label will void this limited warranty LIMITED WARRANTY EXCEPTIONS This limited warranty does not cover 1 Labor or other costs incurred for diagnosing repairing removing installing shipping servicing or handling of defective parts replacement parts or new Products 2 Normal maintenance cleaning and lubrication as outlined in the Taylor Operator s Manual including cleaning of condensers 131212 Model 5454 45 Limited Warranty on Equipment Replacement of wear items designated as Class 000 parts the Taylor Operator s Manual External hoses electrical power supplies and machine grounding Parts not supplied or designated by Taylor or damages resulting from their
48. caps from the bottom of each door spout Step 3 Remove the spinner blades from the bottom of each door spout by lifting the slip collar on the coupling and lowering the blade Step 4 Remove the handscrews freezer door beater scraper blades and drive shaft from the freezing cylinder Take these parts to the sink for cleaning Step 5 Remove the air mix pump Unscrew the flare line from the mix feed tube Pull the retaining pin out of the pump collar and slide the collar down Tilt the air mix pump away from the machine and take the entire assembly to the sink for further disassembly and brush cleaning Brush Cleaning Step 1 Prepare a sink with an approved cleaning solution example Kay 5 or Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS If an approved cleaner other than Kay 5 Stera Sheen is used dilute according to label instructions IMPORTANT Follow label directions as too STRONG of a solution can cause parts damage while too MILD of a solution will not provide adequate cleaning Make sure all brushes provided with the freezer are available for brush cleaning Step 2 Remove the seal from the drive shaft Step 3 Remove the gasket front bearing pivot pin draw handles draw valves prime plug and syrup hole plugs from the freezer door Remove all o rings Note To remove o rings use a single service towel to grasp the o ring Apply pressure in an upward directi
49. ck 2 OD x 1 2 UmA Fae 071031 Operator Parts Identification 10 Model 5454 o CHOCOLATE STRAWBERRY VANILLA SPARE DO NOT FILL ABOVE DOTTED LINE TAYLOR CAUTION Besson panno em Panno Tank Syrup 035759 4 Socket Q D Liquid 021026 O Ring 3 437 ID 016037 O Ring 5 8 OD 016030 Tip Nylon 024261 6 Plug Q D Liquid 021081 insert QD Pug Desa Syrup Tank 0455551 779 Deca Set Sup Favor 021523 Model 5454 11 Operator Parts Identification Accessories D ue 5 2 KEEP OUT OF REACH OF CHILDREN CAUTION Brush Mix Pump Body 023316 Kit A Tune Up 5454 X36568 Deseo Parmo 6 Brush Draw Valve 014753 Lubricant Taylor 4 oz 047518 Sanitizer Kay 5 125 041082 Packets 9 Pail Mix 10 qt 013163 Brush Feed Tube 021101 Brush Double Ended 013072 Brush Rear Bearing 013071 Operator Parts Identification 12 Model 5454 Section 5 Important To the Operator Figure 1 ITEM DESCRIPTION ITEM DESCRIPTION T ST WS 6 AUTO Keypad Indicator Light MIX LOW PUMP Keypad Indicator Light MIX OUT 8 Thermistor Control 110210 Model 5454 13 Important To the Operator Symbol D
50. cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion If the supply cord is damaged it must be replaced by an authorized Taylor service technician in order to avoid a hazard To the Installer Model 5454 Beater Rotation Beater rotation must be clockwise as viewed looking into the freezing cylinder Note prevent personal injury and damage to the equipment the following procedures must be performed by an authorized Taylor service technician Correct rotation on a three phase unit by interchanging any two incoming power supply lines at the freezer main terminal block only Correct rotation on a single phase unit by changing the leads inside the beater motor Follow the diagram printed on the motor Electrical connections are made directly to the terminal block The terminal block is provided in the splice boxes located behind the left and right side panels Refrigerant In consideration of our environment Taylor uses only HFC refrigerants The HFC refrigerant used in this unit is R404A This refrigerant is generally considered non toxic and non flammable with an Ozone Depleting Potential ODP of zero 0 However any gas under pressure is potentially hazardous and must be handled with caution NEVER fill any refrigerant cylinder completely with liquid Filling the cylinder to approximately 8096 w
51. d to the installation and service of Taylor amp equipment e Only authorized Taylor service personnel should perform installation maintenance and repairs on Taylor equipment e Authorized service personnel should consult OSHA Standard 29CFRI910 147 or the applicable code of the local area for the industry standards on lockout tagout procedures before beginning any installation or repairs e Authorized service personnel must ensure that the proper protective equipment PPE is available and worn when required during installation and service e Authorized service personnel must remove all metal jewelry rings and watches before working on electrical equipment The main power 5 to the unit must be disconnected prior to performing any installation maintenance or repairs Failure to follow this instruction may result in personal injury or death from electrical shock or hazardous moving parts as well as poor performance or damage to the unit This unit has many sharp edges that can cause severe injuries To the Installer Site Preparation Review the area where the unit will be installed Make sure that all possible hazards to the installer user and the unit have been addressed For Indoor Use Only This unit is designed to operate indoors under normal ambient temperatures of 70 75 F 21 24 C The unit has successfully performed in high ambient temperatures of up to 104 F 40 C at r
52. educed capacities This unit must NOT be installed in an area where a water jet or hose can be used NEVER use a water jet or hose to rinse or clean the unit Failure to follow this instruction may result in electrocution unit must be installed level surface to avoid the hazard of tipping Extreme care should be taken in moving this unit for any reason Two or more persons are required to safely move this unit Failure to comply may result in personal injury or damage to the unit The authorized installer should inspect the unit for damage and promptly report any damage to the local authorized Taylor distributor This unit is made using USA sizes of hardware All metric conversions are approximate and vary in size Air Cooled Units DO NOT obstruct air intake and discharge openings Air cooled units require a minimum of 3 76 mm of clearance around all sides of the freezer and 12 305 mm of clearance on top to allow for adequate air flow across the condensers Failure to allow adequate clearance can reduce the refrigeration capacity of the freezer and possibly cause permanent damage to the compressor 131212 Model 5454 To the Installer Water Connections Water Cooled Units Only An adequate cold water supply must be provided with a hand shut off valve On the underside rear of the unit two 3 8 5 water connections for inlet and outlet have been provided for easy hook up 1
53. efinitions To better communicate in the International arena the words on many of our operator switches and buttons have symbols to indicate their functions Your Taylor equipment is designed with these International symbols The following chart identifies the symbol definitions used on the operator switches 1 l mix Low LE our Power Switch When placed in the ON position the power switch allows control panel operation Reset Mechanism The reset button is located in the upper left corner of the decorative plate The reset protects the beater motor from an overload condition Should an overload occur the reset mechanism will trip To properly reset the freezer turn the power switch to the OFF position Press the reset button firmly Place the power switch in the ON position Press the WASH keypad and observe the freezer s performance Open the side access panel to check if the beater motor is turning the drive shaft in a clockwise from operator end direction without binding If the drive shaft is turning properly press the WASH keypad to cancel the cycle Press the AUTO keypad to resume normal operation If the reset mechanism should trip again contact your authorized Taylor Distributor to resolve the problem Indicator Lights Mix Low and Mix Out When the MIX LOW light begins to flash it indicates that the mix tank h
54. ep 6 Secure the air mix pump Place the pump collar over the pump cylinder The cross holes of the pump collar will be on top Figure 35 Align the drive hole in the piston to the ball crank of the motor reducer At the same time align the locating pin hole in the pump cylinder to the locating pin on the face plate Figure 36 Slide the pump collar upwards into the grooves on the side of the face plate and secure the air mix pump in place by slipping the retaining pin through the cross holes of the pump collar Note Alignment of the air mix pump is extremely important Severe and costly damage may occur if it is not properly aligned Operating Procedures Model 5454 Sanitizing Step 3 Connect the free end of the flare line to the threaded fitting on the mix inlet tube Step 1 Prepare a mix pail of approved 100 PPM sanitizing solution examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Place the pail of sanitizing solu tion inside the mix cabinet Figure 39 Step 4 Insert the free end of the suction line into the pail of sanitizing solution Figure 37 Step 2 Dip the long brush in the sanitizing solution and brush clean the mix inlet tube Figure 40 Step 5 Place the power switch in the ON position
55. er sanitize them and prime the freezer with fresh mix in preparation to serve your first portion If you are disassembling the machine for the first time or need information to get to this starting point in our instructions turn to page 33 Disassembly and start there Freezing Cylinder Assembly BE SURE THE POWER SWITCH IS THE OFF POSITION CHECK TO MAKE SURE NO LIGHTS ARE LIT ON THE CONTROL PANEL Note When lubricating parts use an approved food grade lubricant example Taylor Lube Step 1 Install the drive shaft Lubricate the groove and shaft portion on the beater drive shaft Slide the seal on the shaft and over the groove until it snaps into place DO NOT lubricate the hex end of the drive shaft Fill the inside portion of the seal with 1 4 more lubricant and evenly lubricate the end of the seal that fits onto the rear shell bearing Figure 5 Operating Procedures Install the drive shaft through the rear shell bearing in the freezing cylinder and engage the hex end firmly into the gear box coupling Be sure the drive shaft fits into the drive coupling without binding Figure 6 Step 2 Install the beater assembly First check the scraper blades for any nicks or signs of wear If any nicks are present replace both blades If the blades are in good condition place the rear scraper blade over the rear holding pin on the beater Figure 7 Model 545
56. icant and mix deposits 5 Dispose of o rings and seals if they are worn torn or fit too loosely and replace them with new ones 6 Follow all lubricating procedures as outlined in Assembly Important Operator Checklist Model 5454 7 On air cooled units check the condenser s for accumulation of dirt and lint Dirty condensers will reduce the efficiency and capacity of the machine Condensers should be cleaned monthly with a soft brush Note For machines equipped with an air filter it will be necessary to vacuum clean the filters on a monthly schedule Never use screwdrivers or other metal probes to clean between the fins 8 On water cooled units check the water lines for kinks or leaks Kinks can occur when the machine is moved back and forth for cleaning or maintenance purposes Deteriorated or cracked water lines should be replaced by an authorized Taylor mechanic The Air Mix Pump Checklist 1 Dispose of o rings and check bands if they are worn torn or fit too loosely and replace them with new ones 2 Follow lubricating procedures carefully NEVER lubricate check bands 3 Handle plastic pump parts with care to avoid nicks and cracks 4 Be sure the spring and poppet fit securely over the mix inlet fitting 5 Be sure the air mix pump is properly aligned with the face plate of the motor reducer or severe and costly damage may occur
57. ill allow for normal expansion A Use only R404A refrigerant that conforms to the AHRI standard 700 specification The use of any other refrigerant may expose users and operators to unexpected safety hazards gt Refrigerant liquid sprayed onto the skin may cause serious damage to tissue Keep eyes and skin protected If refrigerant burns should occur flush immediately with cold water If burns are severe apply ice packs and contact a physician immediately LN reminds technicians to be aware of and in compliance with local government laws regarding refrigerant recovery recycling and reclaiming systems For information regarding applicable local laws please contact your local authorized Taylor distributor N en R404A refrigerants used in conjunction with polyolester oils are extremely moisture absorbent When opening a refrigeration system the maximum time the system is open must not exceed 15 minutes Cap all open tubing to prevent humid air or water from being absorbed by the oil 131212 Model 5454 To the Installer Section 2 The freezer you have purchased has been carefully engineered and manufactured to give you dependable operation The Taylor Model 5454 when properly operated and cared for will produce a consistent quality product Like all mechanical products this machine will require cleaning and maintenance A minimum amount of care and attention is necessary if the operating procedures o
58. in a criss cross bottom Insert each draw valve from the bottom ofthe pattern to insure that the door is snug door until the slot in the draw valve comes into view Figure 14 Figure 16 Model 5454 19 Operating Procedures Step 6 Step 7 Install the draw handles Slide the o ring into the Install the spinner blades Lubricate the shafts of the groove on the pivot pin and lubricate the pin as spinner blades illustrated below 500000000 Figure 19 Figure 17 Insert the spinner blades from the bottom of the door into the center of the draw valves until the shaft Slide the fork of the draw handle in the right side of the appears at the top of the draw valve draw valve slot Slide the pivot pin through each draw handle as you insert them into the draw valves Figure 20 Slip the spinner coupling over the slotted end of the Figure 18 spinner shaft Raise the slip collar on the coupling and turn the shaft from the bottom until the spinner Note Match the color coded buttons on the draw coupling slips down into its locking position Note The handles to the color coded buttons above the door on spinner blade will be correctly installed when the blade the freezer is flush with the bottom of the door spout Operating Procedures 20 Model 5454 Step 8 Snap the restrictor caps over the end of each door spout Figure 21 Step 9 Slide an o ring into the groove on each
59. ion Inc Taylor is pleased to provide this limited warranty on new Taylor branded freezer equipment available from Taylor to the market generally the Product to the original purchaser only LIMITED WARRANTY Taylor warrants the Product against failure due to defect in materials or workmanship under normal use and service as follows All warranty periods begin on the date of original Product installation If a part fails due to defect during the applicable warranty period Taylor through an authorized Taylor distributor or service agency will provide a new or re manufactured part at Taylor s option to replace the failed defective part at no charge for the part Except as otherwise stated herein these are Taylor s exclusive obligations under this limited warranty for a Product failure This limited warranty is subject to all provisions conditions limitations and exclusions listed below and on the reverse if any of this document Soft Serve Insulated shell assembly Five 5 years Frozen Yogurt Refrigeration compressor Five 5 years Shakes except service valve Smoothies Beater motors Two 2 years Frozen Beverage Beater drive gear Two 2 years Batch Desserts Printed circuit boards and Two 2 years Softech controls beginning with serial number H8024200 Parts not otherwise listed in One 1 year this table or excluded below LIMITED WARRANTY CONDITIONS 1 Ifthe date of original installation of the Product
60. ise The beater motor is out on reset There is a freeze up in the mix feed tube The mix suction line is not fully submerged in mix The mix pump ball crank is broken The air mix pump is incorrectly assembled or improperly lubricated i The spring and poppet in the air mix pump is missing j The pump motor is not activated The mix probe is not installed properly Missing defective or no lubrication on the mix inlet fitting o ring No mix in the suction line The suction line is not fitting tightly on the barbed fitting of the mix inlet fitting The check bands or o rings are either worn or defective PROBLEM PROBABLE CAUSE REMEDY mix to the mix tank Place the power switch to the ON position Call a service technician to correct the rotation to clockwise Reset the freezer Call a service technician Arrange the suction line so that it s completely submerged in mix Call a service technician to replace the ball crank Check the assembly procedures i The spring and poppet must fit securely on the mix inlet fitting j Push the reset button on the drive motor Check the mix probe installation Replace or evenly lubricate the o ring on the mix inlet fitting Make sure the suction line fits tightly to the fitting Replace rubber parts every 3 months Never lubric
61. issipate from the syrup tanks Disconnect the syrup lines Caution Make sure you disengage the air line before you disengage the syrup line Figure 53 Remove the syrup tanks from their compartment Remove the syrup tank lid by lifting the locking lever Fill the tank with syrup to the indicating mark on the label IMPORTANT Do not overfill the tanks Figure 54 Replace the tank lid and match the spiral wrapped air and syrup lines to the syrup tank Connect the lines to the tank Figure 55 Repeat this step for all syrup tanks Note Refer to page 34 for sanitizing syrup tanks Step 2 Calibrating the syrup flow To obtain a quality shake it is vital that the correct amount of syrup be incorporated into the mix The cause of overly thin shakes is often too much syrup The cause of overly thick shakes is often too little syrup To determine the rate of syrup flow you will need a syrup sampler and a calibrating cup indicating the ounces of liquid Generally the proper rate of syrup flow is 1 ounce 29 6 ml of syrup in 5 seconds Once this rate is set the correct amount of syrup will be blended with the shake base regardless of the size of shake served 18024 Figure 56 Model 5454 Operating Procedures Install the syrup sampler to the fitting of the syrup lines Figure 57 Hold an empty cup beneath the exit point of the syrup sampler Press the quick disconnect fitting into
62. l Check the lubrication on the spinner shaft Lubricate the spinner shaft properly Model 5454 41 Troubleshooting Guide PROBLEM PROBABLE CAUSE REMEDY 14 14 Large pressure pressure a There is hardened syrup in syrup in a Clean and sanitize the syrup syrup adjustments are the syrup lines lines weekly needed to calibrate the syrups or unable to get adequate syrup delivery with syrup sampler b The syrup and air lines are b Match the color spiral air and matched syrup line to the correct syrup tank C There is a plugged restrictor in c Clean the restrictor Remove the vanilla or strawberry syrup the air line from the syrup line connection tank Remove the syrup line vanilla or strawberry from the syrup tank Disassemble the syrup quick disconnect Pull the restrictor out and clean d The syrup line fitting is d Clean the syrup line fitting plugged at the freezer door connection 16 The machine will not The machine is unplugged a the machine into the wall run while in AUTO receptacle b The circuit breaker is off or b Turn the breaker on or the fuse is blown replace the fuse c The machine is low on mix c Add mix to the mix tank The MIX OUT light is on d The mix probe is not installed d Check the mix probe properly installation e The beater motor is out on e Reset the freezer reset Troubleshooting Guide 42 Model 5454 PROBLE
63. mix cabinet Thoroughly clean this tube all the way up to the freezing cylinder This area needs special attention because bacteria and milkstone can accumulate here Figure 67 Step 8 Wipe clean all exterior surfaces of the freezer and mix cabinet Sanitizing the Syrup System Two main objectives in your closing procedures must be to A Discard all syrup at least once a week B Flush the syrup lines at least once a week These steps must be performed on a regular basis to keep old syrup accumulation from clogging the lines and to break the bacteria chain which develops in the tanks and lines Remember Calibrating the syrup flow must be performed every morning especially after flushing the syrup lines Step 1 Sanitizing the syrup tanks Pull back on the collar of the air line quick disconnect fitting Allow the air pressure to dissipate from the syrup tank Disconnect the syrup line Remove the syrup tank from its compartment Remove the syrup tank lid by lifting up on the locking lever Discard the remaining syrup Rinse the syrup tank with clean warm water Prepare one half gallon 1 9 liters of an approved 100 PPM sanitizing solution with warm water in the syrup tank Brush clean the inside and outside of the tank Using an adjustable wrench remove the syrup line fitting from each tank Remove the dip tube and o ring from the syrup tank Figure 68 Operating Procedures 34
64. mp cylinder Figure 26 Figure 28 Operating Procedures Model 5454 Step 4 Insert the mix inlet fitting into the hole in the base of the Assemble the mix inlet fitting Slide the o ring into the valve body groove on the mix inlet fitting and lubricate the fitting as shown below Figure 29 Figure 31 Attach the poppet and spring to the end of the mix inlet fitting above the o ring The spring must be securely Secure the pump parts in position by sliding the fastened and must not be allowed to float freely retaining pin through the cross holes located at the bottom the pump cylinder Note The rubber poppet and spring act as a pressure relief valve to prevent a pressure build up in the freezing cylinder Figure 30 Figure 32 Model 5454 23 Operating Procedures Step 5 Assemble the flare line and the suction line Assemble the weight into the suction line Attach the mix suction line to the barbed end of the mix inlet fitting and allow the weighted end to hang freely Note The suction line must fit tightly against the mix inlet fitting Figure 33 Push both nuts back from the end of the flare line and lightly lubricate the underside of the plastic flare This will enable the flare nut to turn freely without twisting the tubing Figure 34 Attach one end of the flare line to the threaded fitting on the lower side of the pump cylinder and allow the other end to hang free St
65. nk and during the cleaning and sanitizing procedures Leaving the door open during mix refrigeration may cause ice in the evaporator and impair the mix cabinet refrigeration Syrup System Two main objectives in your opening procedures must be to A fill the syrup tanks and B calibrate the syrup flow These conditions must be checked daily to insure the high quality shake you desire Discard syrup weekly and flush the syrup lines at least once a week This will prevent syrup from clogging the lines and will break the bacteria chain See page 34 to sanitize the syrup system The syrup tanks can be put ina separate compartment that can be placed behind the freezer or to the side The air lines and syrup lines are color spiral wrapped Be sure to match the color wrapped air and syrup line to the correct flavor syrup tank Note To maintain proper calibration vanilla and strawberry syrup lines use restrictors at the syrup tank quick disconnect connections Use only single strength syrup that is free of pulp and seeds Unscrew the quick disconnect from the elbow portion of the syrup line Make sure the o ring rests on the end of the quick disconnect fitting Place the restrictor on top of the o ring and screw the quick disconnect back onto the syrup line Operating Procedures 28 Model 5454 Step 1 Filling the syrup tanks Pull back the collar of the air line quick disconnect fittings Allow the air pressure to d
66. on until the o ring pops out of its groove With the other hand push the top of the o ring forward and it will roll out of the groove and can be easily removed If there is more than one o ring to be removed always remove the rear o ring first This will allow the o ring to slide over the forward rings without falling into the open grooves Step 4 Remove the flare line suction line retaining pin mix inlet fitting spring and poppet valve body and piston from the pump cylinder Remove all o rings and check bands Remove the weighted end from the suction line With cleaned and sanitized parts trays available Step 5 Thoroughly brush clean all disassembled parts in the cleaning solution making sure all lubricant and mix film is removed Take particular care to brush clean the draw valve core in the freezer door Place all the cleaned parts in their proper places on the cleaned and sanitized parts trays to air dry overnight Note Never leave the mix probe immersed in water Rinse the probe in the cleaning solution and allow it to air dry overnight 061121 Model 5454 33 Operating Procedures Step 6 Return to the freezer with a small amount of cleaning solution With the black bristle brush brush clean the rear shell bearing at the rear of the freezing cylinder Figure 66 Step 7 Using the long flexible brush and cleaning solution clean the mix inlet tube located in the
67. or incorrect o ring on the draw valve There is improper lubrication on the draw valve o rings There is inadequate lubrication on the spinner shaft REMEDY Mix placed in the mix tank should be below 40 F 4 4 C Call a service technician to adjust the softech control The door must be kept closed Repair or replace the door gasket Clean condensers regularly Call a service technician to adjust the softech control The spinner blade must be flush with the bottom of the door spout Lubricate the o ring properly or replace every 3 months Push the draw handle up completely Lubricate the spinner shaft properly Lubricate properly or replace every 3 months Replace rubber parts every 3 months Check the o ring size Lubricate the o rings properly Lubricate the spinner shaft properly Troubleshooting Guide 40 Model 5454 PROBLEM 10 There is excessive mix leakage into the rear drip tray 11 The drive shaft is stuck in the gear box coupling 12 The freezing cylinder walls are scored 13 The spinner shaft will not rotate to blend the syrup and mix PROBABLE CAUSE The seal on the drive shaft is either worn or missing There is improper lubrication on the drive shaft The rear shell bearing is worn The gear box is out of alignment The drive shaft and beater assembl
68. r door lower the draw handles and draw off all the rinse water Step 5 Once the rinse water stops flowing from the door spouts raise the draw handles and press the WASH and PUMP keypads to stop operation Step 6 Repeat this procedure using clean warm water until the water being discharged is clear Cleaning Step 1 Prepare a mix pail of approved 100 PPM cleaning solu tion examples 2 1 2 gal 9 5 liters of Kay 5 or 2 gal 7 6 liters of Stera Sheen USE WARM WATER AND FOLLOW THE MANUFACTURER S SPECIFICATIONS Place the pail of cleaning solution inside the mix cabinet Insert the suction line Step 2 Place an empty mix pail beneath the door spouts Be sure the prime plug is still in the raised position Step 3 Press the WASH and PUMP keypads When a steady stream of cleaning solution is exiting the bleed port in the bottom of the freezer door lower the prime plug Press the PUMP keypad Allow the cleaning solution to agitate in the freezing cylinder Operating Procedures 32 Model 5454 Step 4 Press the PUMP keypad Lower the draw handles and draw off all the cleaning solution Once the solution stops flowing from the door spouts close the draw handles and press the WASH and PUMP keypads to stop operation Disassembly Step 1 BE SURE THE POWER SWITCH IS THE OFF POSITION CHECK TO MAKE SURE NO LIGHTS ARE LIT ON THE CONTROL PANEL Figure 65 Step 2 Remove the restrictor
69. struction can result in damage to the unit NOISE LEVEL Airborne noise emission does not exceed 78 dB A when measured at a distance of 1 0 meter from the surface of the unit and at a height of 1 6 meters from the floor Safety Model 5454 Section 4 Operator Parts Identification Exploded View Gu 142 Dl 9 0 Model 5454 111129 7 Operator Parts Identification Exploded View Parts Identification PartNo Description PartNo 4 Pan Dnp 17 88 Long 6 Caster 84 1081 021279 Panel UpperSidetet 028638 Upper Freezer 02399 23 Caster 3 Swivel 3 4 10 Stem 030307 w Brake 111129 Operator Parts Identification 8 Model 5454 Beater Door Assembly EIS 03290 088285 Description Seal Drive Shaft 032560 7 Gasket Door 5 177 ID 5 938 016672 Plug Prime 028805 O Ring 3 8 OD x 070 W 016137 10 Door A 3 Spout Shake X38815 SER Description PartNo 12 O Ring 5 16 OD x 070 W 016272 Blade A Spinner 020112 O Ring 1 1 16 OD x 139 W 020571 Nut Stud General Usage 021508 081110 Model 5454 Operator Parts Identification Pump Assembly tem essen Parno Ring Che
70. syrup hole plug and lubricate Install the syrup hole plug in each syrup port of the freezer door Figure 22 Air Mix Pump Assembly The purpose of the air mix pump is to meter a specific amount of air and mix and to transfer this combination to the freezing cylinder Step 1 Assemble the piston Slide the o ring into the groove on the piston DO NOT lubricate this o ring Figure 23 15002 Note Check bands have two smooth surfaces concave shape indicates an incorrect assembly Turn the check band inside out to correctly expose the flat surface Figure 24 Model 5454 Operating Procedures Step 2 Assemble the body Slide the three check bands and three o rings into the grooves on the valve body DO NOT lubricate the check bands or o rings Figure 25 Step 3 Put a small amount of lubricant inside the piston and insert the valve body into the piston Apply asmall amount of lubricant to the LOWER inside diameter of the pump cylinder to a depth equivalent to your index finger Once applied this amount of lubricant should be equal to a paper thin film Figure 27 Insert the assembled piston and the valve body into the pump cylinder and push upwards Align the steel button at the base of the valve body with the cut out groove at the bottom of the pump cylinder Note The drive hole in the piston must be visible through the drive hole in the pu
71. t protection or fuse wire ampacity and electrical specifications Refer to the wiring diagram provided inside of the control box for proper power connections 131212 CAUTION THIS EQUIPMENT MUST BE PROPERLY GROUNDED FAILURE TO DO SO CAN RESULT IN SEVERE PERSONAL INJURY FROM ELECTRICAL SHOCK v unit is provided with an equipotential grounding lug that is to be properly attached to the rear ofthe frame by the authorized installer The installation location is marked by the equipotential bonding symbol 5021 of IEC 60417 1 on both the removable panel and the equipment s frame e Stationary appliances which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation e Appliances that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected or not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by the authorized personnel to the local codes Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper
72. t to change without notice mamam the crossed out wheeled bin symbol is affixed to this product it signifies that this product is compliant with the EU Directive as well as other similar legislation in effect after August 13 2005 Therefore it must be collected separately after its use is completed and cannot be disposed as unsorted municipal waste The user is responsible for returning 131212 To the Operator the product to the appropriate collection facility as specified by your local code For additional information regarding applicable local laws please contact the municipal facility and or local distributor Compressor Warranty Disclaimer The refrigeration compressor s on this unit are warranted for the term stated in the Limited Warranty section in this manual However due to the Montreal Protocol and the U S Clean Air Act Amendments of 1990 many new refrigerants are being tested and developed thus seeking their way into the service industry Some of these new refrigerants are being advertised as drop in replacements for numerous applications It should be noted that in the event of ordinary service to this unit s refrigeration system only the refrigerant specified on the affixed data label should be used The unauthorized use of alternate refrigerants will void your Taylor compressor warranty It is the unit owner s responsibility to make this fact known to any technician he employs It should also be no
73. ted that Taylor does not warrant the refrigerant used in its equipment For example if the refrigerant is lost during the course of ordinary service to this unit Taylor has no obligation to either supply or provide replacement refrigerant either at billable or unbillable terms Taylor will recommend a suitable replacement if the original refrigerant is banned obsoleted or no longer available during the five 5 year Taylor warranty of the compressor From time to time Taylor may test new refrigerant alternates Should a new refrigerant alternate prove through Taylor s testing that it would be accepted as adrop in replacement for this unit then the disclaimer in this Compressor Warranty Disclaimer section will not apply to the use of the alternate refrigerant approved by Taylor To find out the current status of an alternate refrigerant as it relates to your compressor warranty call Taylor or your local authorized Taylor distributor Be prepared to provide the Model Serial Number of the unit in question Note Continuing research results in steady improvements therefore information in this Operator Manual is subject to change without notice To the Operator Model 5454 Section 3 We at Taylor Company are concerned about the safety of the operator at all times when they are coming in contact with the unit and its parts Taylor makes every effort to design and manufacture built in safety features to protect
74. the syrup sampler This will bleed any air pockets from the syrup lines Continue to press the syrup sampler until a steady stream of syrup is flowing into the cup Figure 58 Hold the calibrating cup under the syrup sampler Press the syrup sampler and time the rate of syrup flow for five 5 seconds then release If the amount of syrup received is 1 ounce 29 6 ml the syrup is properly calibrated Figure 59 Step 3 Adjusting the syrup pressure If the amount of syrup received is less than 1 ounce 29 6 ml the syrup pressure must be increased If the amount received is more than 1 ounce 29 6 ml the pressure must be decreased An air pressure manifold with individual regulators is supplied to control the amount of pressure to each tank and syrup line Figure 60 Operating Procedures Model 5454 If less than 1 ounce 29 6 ml of syrup is received the pressure must be increased Raise the locking nut and turn the adjusting screw clockwise Push down the locking nut Figure 61 If more than 1 ounce 29 6 ml of syrup is received the pressure must be decreased Raise the locking nut and turn the adjusting screw counterclockwise to zero Remove the air supply fitting to the syrup tank to allow the pressure in the tank to dissipate Reconnect the air supply fitting Adjust the regulator to the new pressure setting and recheck the syrup calibration Lower the locking nut to lock the regulator into
75. tion 7 During Cleaning and Sanitizing N ALWAYS FOLLOW LOCAL HEALTH CODES Cleaning and sanitizing schedules are governed by federal state or local regulatory agencies and must be followed accordingly If the unit has a Standby mode it must not be used in lieu of proper cleaning and sanitizing procedures and frequencies set forth by the ruling health authority The following check points should be stressed during the cleaning and sanitizing operations CLEANING AND SANITIZING MUST PERFORMED DAILY Troubleshooting Bacterial Count 1 Thoroughly clean sanitize machine regularly including complete disassembly and brush cleaning 2 Use all brushes supplied for thorough cleaning The brushes are specially designed to reach all mix passageways 3 Use the white bristle brush to clean the mix feed tube which extends from the mix cabinet up to the rear of the freezing cylinder 4 Use the black bristle brush to thoroughly clean the rear shell bearing located at the rear of the freezing cylinder Be sure to have a generous amount of cleaning solution on the brush 5 IF LOCAL HEALTH CODES PERMIT THE USE OF RERUN make sure the mix rerun is stored in a sanitized covered stainless steel container and used the following day DO NOT prime the machine with rerun When using rerun skim off the foam and discard then mix the rerun with fresh mix in a ratio of 50
76. trical service Electricity gas or other fuel costs or increases in electricity or fuel costs from any reason whatsoever Damages resulting from the use of any refrigerant other than that specified for the unit in which the Part is installed will void this limited warranty Any cost to replace refill or dispose of refrigerant including the cost of refrigerant ANY SPECIAL INDIRECT OR CONSEQUENTIAL PROPERTY OR COMMERCIAL DAMAGE OF ANY NATURE WHATSOEVER Some jurisdictions do not allow the exclusion of incidental or consequential damages so this limitation may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction Limited Warranty on Parts 48 Model 5454 LIMITATION OF WARRANTY THIS LIMITED WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES CONDITIONS AND OR REMEDIES UNDER THE LAW INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE THE ORIGINAL OWNER S SOLE REMEDY WITH RESPECT TO ANY PRODUCTS SHALL BE REPAIR OR REPLACEMENT OF DEFECTIVE PARTS UNDER THE TERMS OF THIS LIMITED WARRANTY ALL RIGHTS TO CONSEQUENTIAL OR INCIDENTAL DAMAGES INCLUDING CLAIMS FOR LOST SALES LOST PROFITS PRODUCT LOSS PROPERTY DAMAGES OR SERVICE EXPENSES ARE EXPRESSLY EXCLUDED THE EXPRESS WARRANTIES MADE IN THIS LIMITED WARRANTY MAY NOT BE ALTERED ENLARGED OR CHANGED BY ANY DISTRIBUTOR DEALER
77. ure that they do not play with the appliance Safety All repairs should be performed by authorized Taylor service technician e The main power supplies to the unit must be disconnected prior to performing installation repairs or maintenance DO NOT operate the unit unless it is properly grounded DO NOT operate the unit with larger fuses than specified on the unit s data label Units that are permanently connected to fixed wiring and for which leakage currents may exceed 10 mA particularly when disconnected or not used for long periods or during initial installation shall have protective devices such as a GFI to protect against the leakage of current installed by the authorized personnel to the local codes Stationary units which are not equipped with a power cord and a plug or another device to disconnect the appliance from the power source must have an all pole disconnecting device with a contact gap of at least 3 mm installed in the external installation Supply cords used with this unit shall be oil resistant sheathed flexible cable not lighter than ordinary polychloroprene or other equivalent synthetic elastomer sheathed cord Code designation 60245 IEC 57 installed with the proper cord anchorage to relieve conductors from strain including twisting at the terminals and protect the insulation of the conductors from abrasion If the supply cord is damaged it must be replaced by an authori
78. use Return trips or waiting time required because a service technician is prevented from beginning warranty service work promptly upon arrival 7 Failure damage or repairs due to faulty installation misapplication abuse no or improper servicing unauthorized alteration or improper operation or use as indicated in the Taylor Operator s Manual including but not limited to the failure to use proper assembly and cleaning techniques tools or approved cleaning supplies 8 Failure damage or repairs due to theft vandalism wind rain flood high water water lightning earthquake or any other natural disaster fire corrosive environments insect or rodent infestation or other casualty accident or condition beyond the reasonable control of Taylor operation above or below the electrical or water supply specification of the Product or components repaired or altered in any way so as in the judgment of the Manufacturer to adversely affect performance or normal wear or deterioration Any Product purchased over the Internet 10 Failure to start due to voltage conditions blown fuses open circuit breakers or damages due to the inadequacy or interruption of electrical service 11 Electricity or fuel costs or increases in electricity or fuel costs from any reason whatsoever 12 Damages resulting from the use of any refrigerant other than that specified on the Product s data label will void this limited warranty 18
79. utlined in this manual are followed closely This Operators Manual should be read before operating or performing any maintenance on your equipment Your Model 5454 will NOT eventually compensate and correct for any errors during the set up or filling operations Thus the initial assembly and priming procedures are of extreme importance It is strongly recommended that personnel responsible for the equipments operation both assembly disassembly go through these procedures in order to be properly trained and to make sure that no misunderstandings exist In the event you should require technical assistance please contact your local authorized Taylor Distributor Note Your Taylor warranty is valid only ifthe parts are authorized Taylor parts purchased from the local authorized Taylor Distributor and only if all required service work is provided by an authorized Taylor service technician Taylor reserves the right to deny warranty claims on units or parts if non Taylor approved parts or incorrect refrigerant were installed in the unit system modifications were performed beyond factory recommendations or it is determined that the failure was caused by abuse misuse neglect or failure to follow all operating instructions For full details of your Taylor Warranty please see the Limited Warranty section in this manual Note Constant research results steady improvements therefore information this manual is subjec
80. y mailed at least thirty 30 days before pursuing any legal rights or remedies Taylor Company a division of Carrier Commercial Refrigeration Inc 750 N Blackhawk Blvd Rockton IL 61072 USA Limited Warranty on Equipment 46 Model 5454 11 Limited Warranty on Parts TAYLOR COMPANY LIMITED WARRANTY ON TAYLOR GENUINE PARTS Taylor Company a division of Carrier Commercial Refrigeration Inc Taylor is pleased to provide this limited warranty on new Taylor genuine replacement components and parts available from Taylor to the market generally the Parts to the original purchaser only LIMITED WARRANTY Taylor warrants the Parts against failure due to defect in materials or workmanship under normal use and service as follows All warranty periods begin on the date of original installation of the Part in the Taylor unit If a Part fails due to defect during the applicable warranty period Taylor through an authorized Taylor distributor or service agency will provide a new or re manufactured Part at Taylor s option to replace the failed defective Part at no charge for the Part Except as otherwise stated herein these are Taylor s exclusive obligations under this limited warranty for a Part failure This limited warranty is subject to all provisions conditions limitations and exclusions listed below and on the reverse if any of this document Part s Warranty Class Code or Part Limited Warranty Period
81. y is working forward There is lubrication on the end of the drive shaft There are rounded corners on the shaft gear coupling or both There are broken pins on the beater assembly The gear box is out of alignment The beater assembly is bent The front bearing is missing The flexible coupling is broken The pin is missing on the quick disconnect of the spinner coupling The spinner motor is out on thermal overload REMEDY Install the drive shaft seal Replace rubber parts every 3 months Lubricate the drive shaft properly Call a service technician to replace the rear shell bearing Call a service technician to align the gear box Call a service technician to correct the problem Do not lubricate the end of the shaft Call a service technician for removal Call a service technician to replace the gear coupling drive shaft or both Repair or replace the beater assembly Be sure the scraper blades are properly seated on the pins Call a service technician to align the gear box The beater assembly must be replaced Call a service technician to correct the cause of the bent beater Install the front bearing on the back of the freezer door Call a service technician to replace the flexible coupling Call a service technician to replace the spinner coupling Allow the spinner motor to coo
82. zed Taylor service technician in order to avoid a hazard Failure to follow these instructions may result in electrocution Contact your local authorized Taylor Distributor for service v equipotential grounding lug is provided with this unit Some countries require the grounding lug be properly attached to the rear of the frame by the authorized installer The installation location is marked 131212 Model 5454 Safety by the equipotential bonding symbol 5021 of 60417 1 on both the removable panel and the unit s frame DO NOT use a water jet to clean or rinse the unit Failure to follow these instructions may result in serious electrical shock DO NOT allow untrained personnel to operate this unit DO NOT operate the unit unless all service panels and access doors are restrained with screws DO NOT remove any internal operating parts including but not limited to freezer door beater or scraper blades unless all control switches are in the OFF position Failure to follow these instructions may result in severe personal injury especially to fingers or hands from hazardous moving parts This unit has many sharp edges that can cause severe injuries NOT put objects or fingers the door spout This may contaminate the product and cause severe personal injury from blade contact USE EXTREME CAUTION when removing the beater assembly The scraper blades are very

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