Home

Superior sddv-35/40 User's Manual

1. NOTE DIAGRAMS amp ILLUSTRA TIONS ARE NOT TO SCALE adjusting the radial alignment until the four lock ing dimples are aligned with the inlets of the four incline channels of the previous section Push the vent component againstthe previous section until it fully engages then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of thechannels This seating position is indicated by the alignment of the arrow and dimple as shown in Figure 20 on Page 15 F Install firestop spacer at ceiling When using Secure Vent use SV4 5VF firestop spacer at ceiling joists when using Secure Flex use SF4 5VF firestop spacer If there is living space above the ceiling level the firestop spacer must be installed on the bottom side of the ceiling If attic space is above the ceiling the firestop spacer must be installed onthe top side of the joist Route the vent sections through the framed opening and secure the firestop spacer with 8d nails or other appropriate fasteners at each corner Remember to maintain 1 25 mm clearance to combustibles framing members and attic or ceiling insulation when running vertical chimney sections G Support the vertical run sections See Section E on Page 15 Change vent direction At transition from or toahorizontal inclined run install the SV4 5E45 and SV4 5E90 elbows in the same manner as the straight vent sections The elbo
2. Nozzels Thermopile Figure 49 To light the burner turn ON the remote wall switch and rotate the gas valve control knob counterclockwise to the ON position Control Compartment Glass Door is Above Control Compartment Latch for Glass Door OFF PILOT ON gas control knob HI LO flame height control knob Z ON ESSEN lt lt a mm RH QN LG a Gas Flex Line Switch Can be Installed Here Piezo Igniter Pull out lighting instructions label is located in control compartment Figure 48 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 27 28 Electronic Appliance Checkout lightthe burner turn ON the optional remote wall switch and turn the gas control switch to the ON position Ensure the Igniter lights the pilot The pilot flame should engulf the flame rod as shown in Figure 50 Electronic Pilot Assembly Proper Pilot Flame Appearance 3 8 to 1 2 Proper Flame 9 13 mm Adjustment Pilot Ground Electrode Flame Rod Hot Surface Igniter Figure 50 Step 8 INSTALL VOLCANIC STONE GLOWING EMBERS AND LOGS 1 Remove the front glass enclosure panel see Removing Glass Enclosure Panels on Page 30 2 Carefully remove the log set box from the firebox Next remove embers and volcanic stone from the control compart ment Handle logs carefully to prevent breakage 3 Install Decorative Volcanic stone Mound up a portion of the v
3. V H 40 feet 12 2 m Max H 20 ft 6 096 Max When using Secure Flex ou use Firastop Spacor S using Flex N use Firestop Spacer Br eni S al SV4 5HF Square termination SV4 5HT 2 shown Ceiling Firestop Spacer SV4 5VF for a particular range of exterior wall thicknesses Figure 36 Top Vent ONE 90 DEGREE ELBOW ELBOW CONNECTION NOT DIRECTLY AT APPLIANCE NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 21 HORIZONTAL VENT FIGURES TABLES CONTINUED Table H EE RN Maximum Vim et meam et tet net s ns osm 05 9 wat sw a 2 oi dM ae rs asm s os m ew zi Firestop Spacer VeH H4 40f 4 40 feet 12 2 m Max SV4 5VF H 8 feet 2 438 meters Max Sn Ht H H4 20 feet 6 096 meters Max Firestop Spacer SF4 5VF Example If 20 feet of H H horizontal vent run is needed then 4 feet minimum of V vertical vent will be required O When using Secure Flex use This table shows a 1 V to 5 H ratio For every 1 foot of V Firestop Spacer E vertical you are allowed 5 feet of H H horizontal run up SF4 5HF to a maximum horizontal run of 20 feet See Table 12 on Page 21 as an aid in venting component Selection for a particular range of exterior wall thick nesses Square termination 5 4 5 2 shown Figure 37 Rear Vent TWO 90 DE
4. ii 1 2 x 3 8 Tw E Reducer 3 8 Nipple 90 T 3 8 Union A Gh 3 8 Close Nipple 3 8 Shut off Valve A Sediment Trap is recommended to prevent moisture and debris in gas line from damaging the valve Note The gas supply line must be installed in accor dance with building codes by a qualified installer approved and or licensed as requed by the locality In the Commonwealth of Massachusetts installa tion must be performed by a licensed plumber or gas fitter Figure 46 GAS CONNECTION Step 6 CONNECTING GAS LINE Make gas line connections All codes require a shut off valve mounted in the supply line Figure 46 illustrates two methods for connecting the gas supply The flex line method is acceptable in the U S however Canadian requirements vary depending on locality Installation must be in compliance with local codes These appliances are equipped with a gas flex line for use where permitted in connecting the appliance to the gas line A gas flex line is provided to aid in attaching the direct vent appliance to the gas supply The gas flex line can only be used where local codes permit See Figure 46 for flex line description The flex line is rated for both natural gas and propane gas A manual shut off valve is also provided with the flex line The incoming gas line should be piped into the valve compartment and connected see Figures 47 amp 48 The millivolt control valve has a 3 8 10mm NPT
5. 91 cm within a height of 15 feet above the meter regulator assembly regulator assembly 3 feet 91 cm 3 feet 91 cm J Clearance to non mechanical air supply inlet 6 15 2 cm for appliances lt 10 000 BTU hr 3kW 12 15 2 cm for appliances lt 10 000 BTU hr 3kW 9 to building or the combustion air inlet to any other in 30 cm for appliances gt 10 000 BTU hr 3kW and lt in 23 cm for appliances gt 10 000 BTU hr 3kW and lt appliance 100 000 BTU hr 30kW 36 inches 91 cm for appliances 50 000 BTU hr 15kW 12 inches 30 cm for appliances gt 100 000 BTU hr 30kW gt 50 000 BTU hr 15kW K Clearance to mechanical air supply inlet 6 feet 1 8 meters 3 feet 91 cm above if within 10 feet 3 m horizon tally L Clearance above paved sidewalk or paved 7 feet 2 13 m t 7 feet 2 13 m t driveway located on public property M Clearance under veranda porch deck or 12 in 30cm t 12 30 t balcony Figure 6 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE MINIMUM CLEARANCES TO COMBUSTIBLES Hearth Extension A hearth extension is not required with this appliance If a hearth extension is used do not block the lower control compartment door Any hearth extension used is for appearance only and does not have to conform to standard hearth extension installation requirements Wall Finishes Surrounds Mantels Note Combustible wall
6. Integral with Assembly Gas Valve Leave the OFF ON switch which is integral with the gas valve in the ON position Optional Control Switches Wall Switch Wall Thermostat or Remote Control Receiver Primary Notes 1 If any of the original wire as supplied must be replaced use Type AWM 105 C 18 gage wire ONLY BK BLACK BLUE Optional Control Switch R RED W WHITE 2 120 VAC 60 Hz Less than 3 Amps G GREEN Caution label all wires prior to disconnection when servicing controls Field Wired Wiring errors can cause improper and Factory dangerous operation Wired i i Schematic Representation Only Electronic Wiring Diagram Honeywell Showing Blower Wiring for Optional FBK 100 FBK 200 amp FBK 250 Kits Figure 45 A CAUTION Ground supply lead must be connected to the wire attached to the green ground screw located on the outlet box See Figure 47 Failure to do so will result a potential safety hazard The appliance must be electrically grounded in accordance with local codes or in the absence of local codes the National Electrical Code ANSI NFPA 70 latest edition In Canada the current CSA C22 1 Canadian Electrical Code NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Gas Flex Line Connector Valve 1 2 x 3 8 Flare Flare Fitting Shut off Valve om a Sediment a 13 8 Flex Tubing te a Tap
7. Model Natural Propane Gas Gas Series drill size drill size inches inches 40 098 53 0595 4 60196 30 10 36 1065 52 0635 SDDV 40 18L40 e LB 55874D e Standard size installed at factory e Cat Number s Table 14 Figure 61 Burner Orifice Pilot Assembly Pilot Orifice Igniter Assembly Flare Nut Retaining Clip Note If the Igniter is damaged a replacement kit is available order Catalog Number 87L54 Figure 62 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE LHP reserves the right to make changes at any time without notice in design materials specifications prices and also to discontinue colors styles and products Consult your local distribu tor for fireplace code information Printed in U S A O 2006 by LHP P N 700 041M REV B 11 2006 LHP 1110 West Taft Avenue Orange CA 92865
8. V vertical vent will be required This table shows 1 V to 5 H ratio For every 1 foot of V vertical you are allowed 5 feet of H H horizontal run up to a maximum horizontal run of 20 feet An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system See Figure 35 24 VERTICAL OR HORIZONTAL VENTING USING SECURE FLEX KITS AND COMPONENTS Secure Flex venting kits and components may be used in any venting application in place of rigid Secure Vent SV4 5 direct vent components All restrictions clearances and allowances that pertain to the rigid piping apply to the flexible venting Secure Flex kits may not be modified also under circumstances may separate sections of flex pipe be joined together Using adapter SV4 5RF Secure Flex kits may be added to the end of a vent run made up of rigid Secure Vent SV4 5 vent sections provided that doing so does not violate any of the venting length height routing horizontal to vertical ratio requirements or clearance considerations detailed in this manual Secure Flex kits come with an adapter that can be fitted to the inclined channel end of the last Secure Vent SV4 5 vent section in a rigid system in the exact same fashion as any other Secure Vent section Align the dimpled end of the adapter over the previously installed section or appliance collar adjusting the radial alignment until the four lock
9. adapter be especially careful to fill the grooves of the outer collar to be covered by the flexible pipe and slide flexible pipe over inner and outer adapter collars 1 3 4 inch 44 mm Flexible Pipe and Adapter Outer Collar Overlap Adapter SV4 5RF Figure 41 Install the Outer Flex Pipe Install the large gear clamp loosely around the outer flexible vent pipe push it back out of the way Apply abead of Mill Pac Black 700 F high temperature sealant Catalog No 10K81 to the outer adapter collar to the grooves of the collar which extend approximately 1 inch from the end and to the flat surface approximately 1 3 8 inches from the end Pull and extend outer flexible vent pipe Slidethe outerflex pipe overthe adapter col lar Ensure the flexible vent pipe completely engages the adapter collar to a distance of 134 inches from the end and that it is free from damage or tears Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter outer collar approximately 3 4 inch from the end of the flex Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connec tion C Route Flex Vent Ensure that the flex vent is properly routed to provide the required clearance Do notallow the flexible vent to bend in a radius tighter than 5 127 mm Refer to Figure 42 Spa
10. one provided with the conversion kit Reinstall the pilot assembly by revers ing the steps detailed here When reinstalling the igniter assembly use extreme care to prevent damage and breakage Do not apply any le verage to the igniter assembly while restoring the retainer clip to its original position 36 All Models Step 8 a Step 9 Step 10 Refer to Figure 57 on Page 35 Remove the orifice from the manifold and replace it with the one provided in the kit See Table 14 for orifice sizes for natural and propane models Figure 67 illustrates the orifice Retrieve the burnerand hold the venturi tube above the orifice Place the shut ter adjusting rod in the propane slot of the shutter arm see Figure 55 on Page 31 Setthe burner assembly into its position and secure the trapezoidal plate with the two screws previously removed Reinstall the baffle with the two baffle securing screws Reassemble all removed components by reversing the procedures outlined in the preceding steps Use pipe joint compound or Teflon tape on all pipe fittings before installing ensure pro pane resistant compounds are used in propane applications do not use pipe joint compounds on flare fittings Attach the conversion label provided in the conversion kit to the rating plate on the appliance Step 11 Turn on gas supply and test for gas leaks Burner Orifice Sizes Elevation 0 4500 feet 0 1372 meters
11. these appliances are listed by OMNI Test Laboratories for installation in bedrooms and Manufactured Homes Manufactured Homes See Manufactured Home Requirements on Page 7 for additional information A WARNING Improper installation adjust ment alteration service or maintenance can cause injury or property damage Refer to this manual For assistance or additional information consult a qualified installer service agency or the gas supplier NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE This appliance is only for use with the type of gas indicated on the rating plate This ap pliance is not convertible for use with other gases unless a certified kit is used Cet appareil doit tre utilis uniquement avec les types de gaz indiqu s sur la plaque signal tique Ne pas l utiliser avec d autres gaz sauf si un kit de conversion certifi est install Misc Codes Standards Installation must conform to local codes In the absence of local codes installation must comply with the current National Fuel Gas Code ANSI 2223 1 In Canada the current CAN 1 B149 installation code The appliance when installed must be electri cally grounded amp wired in accordance with local codes or inthe absence of local codes with the National Electrical Code ANSI NFPA 70 latest edition or the Canadian Electrical Code CSA C22 1 latest edition GENERAL INFORMATION Note Installation and repair should be
12. 52 2 See photo 2 Place the rear log A as shown Position the 2 notches on the bottom of the log over the 2 corresponding locating brackets See photo 3 Place the right front log B as shown The right locating pin on burner fits into corresponding hole on the bottom of log Position the notch on the bottom of the log over the right front locating bracket the bracket is shown in photo 1 See photo 4 Place the left front log C as shown The left locat ing pin on burner fits into corresponding hole on the bottom of log Position the notch on the bottom of the log over the left front locating bracket the bracket is shown in photo 1 SDDV 35Log SetShown The 35 amp 40 log sets are the same except for width of rear log Bag of Glowing Separate into Embers rockwool Quarter Size separate Pieces Install the Embers Volcanic stone and Logs in the order shown here 1 through 4 and per the instructions on this page Place right front log B as shown Front right log locating Pin on burner fits into hole on log bottom bracket T 477 A e gt RAP Pin on burner fits into hole on log bottom CPUS X VC NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 29 Step 9 INSTALLING THE GLASS DOOR A WARNING Do not operate appliance with the glass front removed cracked or broken Replacementofthe glass should be done by a licensed or qualified servic
13. a5 387 oo pns 123 Fuss 0 5 1 1 oe 2120200610272 s pm es n oper nm e nm rm pes rs 3 9 fo L1 8 Table 10a Convert inches into metric equiva lent measure as follows Millimeters mm Inches x 25 4 Centimeters cm Inches x 2 54 Meters M Inches x 0254 V4 5L48 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Vertical Offset Installation Analyze the vent routing and determine the quantities of vent sections and number of elbows required Refer to Vertical Vent Figures and Tables on Pages 17 amp 18 to select the type of vertical installation desired Vent sections are available in net lengths of 4 1 2 114 mm 10 1 2 267 mm 22 1 2 572 mm 34 1 2 876 mm and 46 1 2 1181 mm Refer to the Vent Section Length Chart on Page 14 for anaid in selecting length combinations Elbows are available in 90 and 45 configurations Refer to Figure 22 on Page 16 for the SV4 5E45 and SV4 5E90 elbow dimensional specifications Where required a telescopic vent section SV4 5LA may be used to provide the installer with an option in installing in tight and confined spaces or where the vent run made up of fixed length pieces develops a joint in a undesirable location or will not build up to the required length The SV4 5LA Telescopic Vent Section has an effective length of from 1 1 2
14. access the hexed pilot orifice Remove and replace the orifice with the one provided with the kit Pilot for SIT Millivolt Gas Valve Pilot Orifice Figure 59 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Electronic Appliances Step 7 Honeywell Electronic Valves See Figure 60 and the instructions pro vided with the kit Remove the slotted screw o ring pressure regulating adjusting screw and spring Retain all parts for possible later use Install new components from the kit Black cap and red spring for propane gas units Silver cap and stainless steel spring for natural gas units Before installing the cap attach manometer to the manifold side pressure test fitting and adjust screw until pressure reads 3 5 inches water column 0 87 kPa for natural gas and 10 0 inches water column 2 49 kPa for propane gas Manifold Pressure Test Port Slotted Cap 2 X L x wer Adjusting Screw Figure 60 See Figure 62 and replace the pilot orifice as follows Remove the igniter assembly retainer clip and carefully remove the igniter assembly Exercise extreme care to prevent damage to or breakage of the igniter assembly Remove the screw secur ing the pilot assembly to its mounting bracket Back off the flare nut at the end of the pilot gas line to free the pilot assembly from the gas line Remove the pilot orifice and replace it with the
15. adjust air shutter incrementally to a more open position until the proper flame appearance is achieved f flame stays lowered blue adjust air shutter incrementally to a more closed position until the proper flame appearance is achieved 4 Leave the control knob off pilot on in the ON position and the burner OFF ON switch OFF amp remote switches if applicable 5 When satisfied that the burner flame appearance is normal re install the lower control compartment door then proceed to finish the instal lation Burner Flame Appearance Models SDDV 35 amp SDDV 40 Series Figure 54 Air Shutter Opening Air Shutter Door Decrease Air Shutter Opening Increase Air Shutter g Ref Air shutter Patent U S Pat 5 553 603 Orifice Air Shutter Adjusting Main Burner Factory Air Shutter Opening Setting Inches millimeter Model Natural Gas Propane Gas Gem osm 1 8 3 2 mm 3 8 9 5 mm Figure 55 Burner Air Shutter Adjustment Step 11 HOOD INSTALLATION Refer to Figure 56 All of these appliances must have hoods installed prior to operating Slide the hood into the slots on the lower edge of the cabinet top FINISHING REQUIREMENTS Wall Details Complete finished interior wall To install the appliance facing flush with the finished wall position framework to accommodate the thick ness of the finished wall Figure 56 See Page 6 for Cold Climate Ins
16. brackets Step 2 Page 10 Route gas supply line to appliance location Step 3 13 Install the vent system and exterior termination Step 4 Page 25 Field Wiring a Millivolt Appliances The operating control switch is factory installed b Electronic Appliances Connect 120 VAC electrical power to the appliance recep tacle Step 5 Page 25 Install blower kit optional equipment Step 6 Page 26 Make connection to gas sup ply Step 7 Page 27 Checkout appliance operation Step 8 Page 28 Install the logs volcanic stone and glowing embers Step 9 Page 30 Install glass door frame as sembly Step 10 Page 30 Adjust burnerto ensure proper flame appearance Step 11 Page 31 Install the hood Step 1 FRAMING Frame these appliances as illustrated in Figure 13 on Page 11 unless the appliance is to be installed in a corner See Figure 14 on Page 12 for corner framing installations All framing details must allow for a minimum clearance to combustible framing members as shown in Table 8 on Page 9 If the appliance is to be elevated above floor level a solid continuous platform must be constructed Headers may be in direct contact with the appliance top spacers but must not be sup ported by them or notched to fit around them All construction above the appliance must be self supporting DO NOT use the appliance for structural support Thefireplace should be secured to the side framin
17. elbows must be followed if 45 degree elbows are used AN ELBOW IS ACCEPTABLE AS 1 FOOT OF VERTICAL RISE EXCEPT WHERE AN ELBOW IS THE ONLY VERTICAL COMPONENT IN THE SYSTEM See Figure 35 feet of H horizontal run up to a maximum horizontal run of 8 feet Ceiling Firestop A Spacer SV4 5VF 3 048 2 060 i s s sw 609 4 1219 V V H 40 feet 12 2 m Max 20 feet 6 096 meters Max Example If 20 feet of H horizontal vent is needed then 4 feet minimum of V vertical vent will be required 40 feet 12 2 meters Maximum Ceiling Firestop Spacer SV4 5VF This table shows a 1 V to 5 H ratio For every 1 foot of V vertical you are allowed 5 feet of H horizontal run up to a maximum horizontal run of 20 feet Wall Firestop Spacer SV4 5HF e O An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system See Figure 35 when using Secure Flex use Firestop Spacer SF4 5VF O When using Secure Flex use Firestop Spacer SF4 5HF When using Secure Flex use Firestop Spacer SF4 5VF A Vent Restrictor as shown in Figure 18 Page 13 must be used in this application Figure 28 Top Vent TWO 90 DEGREE ELBOWS Figure 26 Top Vent STRAIGHT NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE VERTICAL
18. etc due to elevated surface temperatures Figure 3 The location should also be free of electrical plumbing or other heating air conditioning ducting These direct vent appliances are uniquely suited for installations requiring a utility shelf positioned directly above the fireplace Utility shelves like these are commonly used for locat ing television sets and decorative plants Be aware that this is a heat producing appliance Objects placed above the unit are exposed to elevated temperatures To provide for the lowest possible shelf surface use the alternate rear vent outlet with attached venting routed ina way to minimize obstructions to the use of the space above the appliance Do not insulate the space between the appliance and the area above it See Figure 8 The mini mum height from the base of the appliance to the underside of combustible materials used to construct a utility shelf in this fashion is shown in the Table in Figure 8 The appliance should be mounted on a fully supported base extending the full width and depth of the unit The appliance may be located onor near conventional construction materials However if installed on combustible materials such as carpeting vinyl tile etc a metal or wood barrier covering the entire bottom surface must be used SS S Ss REAR VENT APPLICATION S APPLICATION APPLICATION S APPLICATION TOP VENT TOP VENT APPLICATION io TOP VENT RECESSED INS
19. finish materials and or surround materials must not be allowed to encroach the area defined by the appliance front face black sheet metal Never allow combustible materials to be positioned in front of or overlapping the appliance front face See Figure 56 on Page 31 Non combustible materials such as surrounds and other appliance trim may be installed on the appliance front face with these exceptions they must not cover any portion of the removable glass panel or louvers Vertical installation clearances to combustible mantels vary according to the depth of the mantel See Figure 7 Mantels constructed of non combustible materials may be installed at any height above the appliance opening however do not allow anything to hang below the hood H Mantel Depth inches millimeters 14 356 12 305 10 254 8 203 Top of 6 152 Appliance 4 102 2 1 8 6 4 2 305 254 203 152 102 51 Hood Figure 7 Minimum Mantel Clearances Combustible Shelf Height Inches millimeters Model No Vent with One 90 Degree Elbow Rear Vent Straight Out the Back Secure Flex flex elbow SDDV 35 sppvao 5812 1359 55 1 4 1403 4014 1022 40 1 4 1022 Includes 3 clearance to combustibles required above vent components length Do not insulate the 4 space between the appliance and the area above it Do not insulate the space between the appliance and the a
20. installation of the venting system design or the venting system components and e A complete parts list for the venting system design or venting sys tem Gas Equipment Venting System NOT Provided When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases butidentifies special venting systems the following require ments shall be satisfied by the manufacturer e The referenced special venting system instructions shall be included with the appliance or equipment installation instructions and The special venting systems shall be Product Approved by the Board and the instructions for that system shall include a parts list and detailed installation instructions A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment all venting instructions all parts lists for venting instructions and or all venting design instructions shall remain with the appliance or equipment at the completion of the installation Installation and repair must be done by a plumber or gas fitter licensed in the Commonwealth of Massachusetts The flexible gas line connector used shall not exceed 36 inches 92 centimeters in length The individual manual shut off must be T handle type valve NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE SAFETY amp WARNIING INFORMATION 9 A W
21. made of materials that are in strict accordance with local codes and regulations We recommend that a quali fied individual such as a plumber or gas fitter be hired to correctly size and route the gas supply line to the appliance Installing a gas supply line from the fuel supply to the appliance involves numerous considerations of materials protection sizing locations controls pressure sediment and more Certainly no one unfamiliar and unqualified should attempt sizing or install ing gas piping 35 1 8 65 1 2 46 5 16 25 11 16 32 3 4 5 892 1664 1176 652 832 127 25 11 16 33 7 8 5 3 4 652 860 146 Back wall of chase enclosure including any finishing materials Corner Framing with Square Termination SV4 5HT 2 Schedule 40 Black Iron Pipe Inside Diameter Inches Schedule 40 Pipe Length feet Notes All appliances are factory equipped with a flexible gas line connector and 1 2 inch shutoff valve see Figures 46 amp 48 See Massachusetts Requirements on Page 4 for additional requirements for installations in the state of Massachusetts in the USA The gas supply line should Not be connected to the appliance until Step 6 Page 26 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Inches millimeters e Apipe joint compound rated for gas should be used on the threaded joints Ensure propane resistant compounds are used in propane applications Be very careful
22. mm minimum clearance to combustibles Figure 21 15 16 One method of support is by utilizing field pro vided support straps conventional plumber s tape Secure the plumber s tape to the framing members with nails or screws Loop the tape around the vent securing the ends of the tape tothe framing If desired sheet metal screws 6 x 1 2 length may be used to secure the support straps to the vent pipe Refer to Figure 21 F Change vent direction to horizontal inclined run At transition from or to a horizontal in clined run install the SV4 5E45 and SV4 5E90 elbows in the same manner as the straight vent sections The elbows feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any of the previously connected vent sections See Figure 22 4 13 16 122 mm Swivel Joint 360 swivel SV4 5E90 90 Elbow Swivel Joint 360 swivel SV4 5E45 45 Elbow Figure 22 G Continue installation of horizontal inclined sections Continue with the installation of the straight vent sections in horizontal inclined run as described in Step C Install support straps every 5 ft 1 52 m along horizontal inclined vent runs using conventional plumber s tape See Page 19 Figure 31 It is
23. outlet It can be installed from the inside or outside of the unit in the inner fireplace collar It is held in place by friction only Restrictor Fireplace Appliance Top Vent Outlet Figure 17a REAR VENT Restrictor Installation If 3ft or more of vertical venting is used install a vent restrictor in the rear vent of the fireplace outlet It can be installed from the inside or outside of the unit in the inner fireplace collar It is held in place by friction only Inner Fireplace Appliance Rear Collar Vent Outlet Restrictor lt Figure 17b Select Venting System Horizontal or Vertical With the appliance secured in framing de termine vent routing and identify the exterior termination location The following sections describe vertical roof and horizontal exterior wall vent applications Refer to the section relating to your installation A list of approved venting components is shown on Pages 32 to 34 13 VERTICAL TERMINATION SYSTEMS ROOF Figure 21 Page 15 and Figures 26 to 30 Pages 17 and 18 and their associated Vertical Vent Tables illustrate the various verti cal venting configurations that are possible for use with these appliances Secure Vent pipe applications are shown in these Figures Secure Flex pipe may also be used A Vertical Vent Table summarizes each system s minimum and maximum vertical and horizontal length values that can be used to design and install the vent compon
24. per formed by a qualified service person The appliance should be inspected annually by a qualified professional service technician More frequent inspections and cleanings may be required due to excessive from carpeting bedding material etc S assurer que le br leur et le compartiment des commandes sont propres Voirles instructions d installation et d utilisation qui accompagnent l appareil Provide adequate clearances around air open ings and adequate accessibility clearance for service and proper operation Never obstruct the front openings of the appliance These appliances are designed to operate on natural or propane gas only To operate on an alternate gas i e converting a natural gas model to use propane gas a field converion is necessary see Pages 34 to 36 The use of any other fuels or combination of fuels will degrade the performance of this system and may be dangerous These fireplaces are designed as supplemen tal heaters Therefore it is advisable to have an alternate heat source when installed in a dwelling Millivolt Models The millivolt appliances are manually controlled and feature a spark igniter piezo that allows the appliance s pilot gas to be lit without the use of matches or batteries This system provides continued service in the event of a power outage Millivolt models come standard with a manu ally modulated gas valve flame appearance and heat output can be controlled at the gas valv
25. stone Table 13 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE A WARNING This appliance is not designed to burn wood Any attempt to do so could cause irrep arable damage to appliance and prove hazardous to your safety A WARNING If logs are notinstalled according to the log installation instruc tions flame impingement and improper combustion could occur and result in soot and or excessive production of carbon monoxide CO a colorless odorless toxic gas Glowing Embers Separate into Quarter Size separate Pieces Bag of Glowing Embers rockwool Figure 51 Log Installation Instructions refer to Figure 52 Carefully position the ceramic fiber logs into the firebox as shown here Logs should be placed in the order shown and per the following instructions 1 See photo 1 Place embers on the front and sides of the burner Do NOT place embers over any of the slots on the burner Place the volcanic stone in front of the burner per instructions in Figures 52 also see Placement of Glowing Embers amp Install Decorative Volcanic Stone on Page 28 MODEL SDDV 35 amp SDDV 40 Log Placement Instructions LOG SET SSDV 35 Cat H5044 SSDV 40 Cat H5045 Item letters above correspond to photos Firebox Accessories Parts 88153 Bag of Glowing Embers 1 rockwool 80142 Decorative Volcanic stone Front left log Locating Pins aia E Locatin Brackets Figure
26. very important that the horizontal inclined run be maintained ina straight no dips and recommended to be ina slightly elevated plane ina direction away from the fireplace of 1 4 rise per foot 20 mm per meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down to at or near level Use a carpenter s level to measure from a constant surface and adjust the support straps as necessary Itis important to maintain the required clear ances to combustibles 1 25 mm atall sides forall vertical runs and 3 76 mm at the top 1 25 mm at sides and 1 25 mm at the bottom for all horizontal inclined runs H Frame roof opening Identify location for vent at the roof Cut and or frame opening per Roof Framing Chart and Figure 23 Framing Dimensions for Roof Inches millimeters 0 12 10 1 2 in 10 172 in 267 mm 267 mm 6 12 10 1 2 in 267 mm 12 12 10 1 2 in 17 3 4 in 267 mm 451 mm Figure 23 Root Framing I Install the roof flashing Extend the vent sections through the roof structure Install the roof flashing over the vent section and posi tion such that the vent column rises vertically use carpenters level Figure 24 Nail along perimeter to secure flashing or adjust roofing to overlap the flashing edges at top and sides only and trim where necessary Seal the top and both sides of the flashing with waterproof caulking J Install the storm collar Inst
27. 38 mm to 7 1 2 191 mm The SV4 5LA is fitted with a locking inclined channel end identical to a normal vent section component anda plain end with 3 pilot holes Slip the plain end over the locking channel end of a standard SV4 5 vent component the required distance and secure with three screws Maintain a minimum 1 25 mm clearance to combustible materialsforallvertical elements Clearances for all horizontal elements are 3 76 mm on top 1 25 mm on sides and 1 25 mm on the bottom A Frame ceiling opening Use a plumb line from the ceiling above the appliance to locate center of the vertical run Cut and or frame an opening 10 1 2 x 10 1 2 267mm x 267mm inside dimensions about this center mark Figure 19 10 1 2 Min DX mm Figure 19 B Attach vent components to appliance Secure Vent SV4 5 direct vent system compo nents are unitized concentric pipe components featuring positive twist lock connections see Figure 20 All of the appliances covered in this document are fitted with collars having locking inclined channels The dimpled end of the vent com ponents fit over the appliance collar to create the positive twist lock connection Align the dimple four places of the upper vent section with the opening of the locking incline channel on the lower vent section or appliance col lar Twist vent component clockwise to engage and seal until arrow and Locking Incline Channel Co
28. 4 10 22 34 Length inches Height of Vent 12 5 0 12 87 13 37 MPNO A Az N 154 5 160 5 172 5 14 37 177 1475 15 25 15 5 15 875 16 375 EDMAR EAEE CACAK 12295 325 o 2225 pars o reais 205 6 Fx m 9 Fo 2 9 9 Fas 22s 0 o aos ass 1 0 Fas 23625 Fuss saos o 1 Fas zs Esos 2s o 0 ais p 25s 1 0 Fuss Pores 0 Paso fas 1 0 Fs 2 9 73 Fs 0 0 Peas 295 Polo ses sos 1 9 sss ses 0 nas sers 0 o a Pos pss 3 T9 9 T Es pas p T o T er pes TT E TES Pa psp TD D Ems pas v 9 3 3 Fas feasts 2 9 9 T5 Pais zes o 3 Fus pss v 9 9 12 T ars fes a Fs ses o 2 73 T9 fy 4 ss oj o 2j o ogj2 pesos T T T T pese T 5 fos fel Poss pes o 3 7 9 Es pes T7317 E s peas o 2 2 fa Fes ses v o 3 E ps a ofe fo o ras es 3 f o T9 T5 rs ses o 1 o fe 9 Es pes 2 T3 o 12 12 42 BN ERN CON RON CT ars res o fo 2 9 7 is Es pus e Pers 3 9 T2 5 Ew pss 2 o T9 T2 103 5 8625 0 3 0 3 Ew o 2 2 15 T9 Ese pep 2 o 9 T2 T5 E pos T5 T T fe Eres oss 3 Eus pos 3 71 5 9 mostos o 3 0 5 Es rst oo
29. 51 SUPERIOR RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE This appliance may be installed as an OEM in stallation in a manufactured home USA only or Manufactured Home and must be installed in ac cordance with the manufacturer s instructions and the manufactured home construction and safety standard Title 24 CPF Part 3280 or Standard for Installation in Manufactured Homes CAN CSA 2240 MH This appliance is only for use with the type s of gas indicated on the rating plate A conversion kit is supplied with the appliance In the Commonwealth of Massachusetts e Installation must be performed by a licensed plumber or gas fitter e See Table of Contents for location of additional Com monwealth of Massachusetts requirements WARNING IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY A FIRE OR EXPLO SION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY Do notstore or use gasoline or other flammables or liquids in the vicinity of this or any other appliance FOR YOUR SAFETY What to do if you smell gas DO NOT light any appliance DO NOT touch any electrical switches Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow your gas suppliers instructions If your gas supplier cannot be reached call the fire department Installation and service must be performed by a qualified installer service agency or t
30. ARNING If the information in this manual is not follwed exactly a fire or explosion may result causing prop erty damage personal injury or loss of life A WARNING This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases unless a certified kit is used A WARNING These fireplaces are vented heat ers Do not burn wood or other material in these appliances A AVERTISSEMENT Cet appareil doit tre utilis uniquement avec les types de gaz indiqu s sur la plaque sig nal tique Ne pas l utiliser avec d autres gaz sauf si un kit de con version certifi est install A WARNING Children and adults should be alerted to the hazards of high surface temperatures Use caution around the appliance to avoid burns or clothing igni tion Young children should be carefully supervised when they are in the same room as the appliance Note An Optional Screen Door or Screen Panel forthe glass is avail able see Homeowners Manual for ordering information A AVERTISSEMENT Surveiller les enfants Garder les v tements les meubles l essence ou autres liquides vapeur inflam mables lin de l appareil A WARNING Do not place clothing or other flammable materials on or near this appliance A AVERTISSEMENT Pour utilisation uniquement avec les portes en verre certifi es avec l appareil A WARNING Do not use thes
31. ERTICAL VENT FIGURES TABLES Note Secure Vent rigid vent pipe is shown in the Figures Secure Flex flexible vent pipe may also be used A WARNING when using Secure Flex use Firestop Spacer SF4 5VF Table A Under No Circumstances May Sepa rate Sections of Concentric Flexible Vent Pipe Be Joined Together Notes V H 40 feet 12 2 meters Max It is very important that the horizontal in 8 feet 2 4 meters Max clined run be maintained in a straight no Ratio V to ratio is 1 2 dips and recommended to be in a slightly elevated plane in a direction away from the fireplace of 1 4 rise per foot 20 mm per E Ceiling Firestop 22 f Spacer SV4 5VF Example If 8 feet of H horizontal vent run meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down to at or near level SV4 5VF Secure Vent SF4 5VF Secure Flex firestop spacer must be used anytime is needed then 4 feet minimum V vertical vent will be required This table shows a 1 V to 2 H ratio For every 1 foot of V vertical you are allowed 2 1 2 Ves vent pipe passes through a combustible floor or ceiling SV4 5HF Secure Vent SF4 5HF Secure Flex firestop spacer must be used anytime vent pipe passes through a combustible wall Two 45 degree elbows may be used in place of one 90 degree elbow The same rise to run ratios as shown in the venting Figures for 90
32. Figure 12 ROUTE GAS LINE Continued on Page 12 FIREPLACE SPECIFICATIONS Framing Dimensions Inches millimeters Framing With Square Horizontal Termination SV4 5HT 2 C Framing should be constructed sopv 35 35 174 895 40 14 1022 20 1 8 530 23 5 8 800 27 V2 699 46 3 4 1188 ToP VENT WITH ONE a0 ELBOW VENT FRAMING Notes Input BTU MV amp Electronic REAR VENT WITH The Steady State Efficiency numbers based on Natural NG amp Propane LP Gas NO ELBOWS maximum vent configuration Input Rate BTU HR i Due to Lennox ongoing commitment to quality I EZ Unit is shipped with vent seal cap and flue cover plate installed on both flue outlets all specifications ratings and dimensions are High 27 000 subject to change without notice Low 21 000 High 27 000 Low 20 700 High 30 000 D EE i 4 1 2 Inner High 30 000 Co axial DV Vent Size 7 4 2 Outer Low 23 500 Look for the EnerGuide Gas Fireplace Energy Efficiency Rating in this brochure Based on CSA P 4 1 02 C is the required framing depth dimension when the finish material NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE drywall thickness is 1 2 in 13mm FRAMING i SPACERS Co Axial Direct Vent Pipe Product Reference Information sa sar ae Combustion Air 7 1 2 190 Y H4839 SDDV 40PM 142 Lb s 20 9 fl 40 1 4 x 41 5 8 x 21 7 8 A H4840 SDDV 40NE 142Lb
33. GREE ELBOWS O Wall Firestop Spacer Table J SV4 5HF H 1 10 Go 2 aoe 5 ip using 5 4 572 3 0 914 Flex nep ete WallFirestop Space m a SHE V H H 40 feet 12 2 m Max GO When using Secure Flex H H4 20 ft 6 096 m Max use Firestop Spacer B SF4 5HF Ceiling Firestop Spacer SV4 5VF Square termination SV4 5HT 2 shown See Table 12 on Page 21 as an aid in venting Example If 20 feet of H horizontal vent run is needed then 4 feet minimum of V vertical component selection for a particular range of vent will be required exterior wall thicknesses This table shows 1 V to 5 H ratio For every 1 foot of V vertical you are allowed 5 feet of H H horizontal run up to a maximum horizontal run of 20 feet An elbow is acceptable as 1 foot of vertical rise except where an elbow is the only vertical component in the system See Figure 35 Figure 38 Top Vent TWO 90 DEGREE ELBOWS NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE HORIZONTAL VENT FIGURES TABLES CONTINUED SV4 5HT 2 shown GO When using Secure Flex use Firestop Spacer SF4 5VF O When using Secure Flex use Firestop Spacer O Wall Firestop Spacer SV4 5HF Table K Lice Van Fu mew e Te inier gt Ps 9 a Hy Ceiling B Firestop Spacer SV4 5VF Figure 39 Rear Vent THREE 90 DEGREE ELBOW
34. Installing Glass Door Page 30 Step 10 Burner Adjustments Page 30 Step 11 Hood Installation Page 31 Finishing Requirements Page 31 Installation Accessories Page 32 Gas Conversion Kits Page 34 This installation manual will help you obtain a safe efficient dependable installation for your appliance and vent system Please read and understand these instructions before beginning your installation The Millivolt appliances have a millivolt gas control valve with piezo ignition system which provides safe efficient operation If any optional accessories that will require electrical power are to be installed the electrical power must be provided at the time of appliance installation The Electronic appliances have an electronic intermittent pilot ignition system which provides safe efficient operation External electrical power is required to operate these appliances NATIONAL We recommend that our gas INSTITUTE hearth products be installed 4 l serviced by profes sionals who are certified in the U S by the National Fireplace Institute NFI as NFI Gas Specialists CERTIFIED www nficertified org PACKAGING The assembled vented gas fireplace heater is packaged with 1 One log set located in firebox area 2 Oneenvelope containing the literature pack age which consists of the homeowner s manua
35. Max an elbow is the only vertical Ve V4 H H4 40 ft 12 192 Max component in the system See Figure 35 H H Maximum meter 1 524 1 524 3 048 When using Secure Flex use Firestop Spacer SF4 5VF When using Secure Flex use Firestop Spacer SF4 5HF Figure 30 Top Vent THREE ELBOWS NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Building Support Brackets Support Framing SV4 5E90 TYPICAL HORIZONTAL VENT INSTALLATION Horizontal Inclined Run SV4 5HT 2 Termination 7 Shown V4 5L6 12 24 36 48 Vent Sections Firestop Spacer Figure 31 HORIZONTAL OUTSIDE WALL TERMINATION SYSTEM Figure 31 and Figures 34 to 40 on Pages 21 to 23 and their associated Horizontal Vent Table illustrate the various horizontal venting configurations that are possible for use with theseappliances Secure Vent pipe applications are shown in these Figures Secure Flex pipe may also be used A Horizontal Vent Table sum marizes each system s minimum and maximum vertical and horizontal length values that can be used design and install the vent components in a variety of applications Both of these horizontal vent systems terminate through an outside wall Building Codes limit or prohibit terminating in specific areas Refer to Figure 6 on Page 8 for location guidelines Secure Vent SV4 5 direct vent system compo nents are unitized concentric pipe comp
36. PT Test gauge connection is provided at the inlet and outlet side of the electronic gas control valve These appliances must be isolated from the gas supply piping system by closing their individual manual shut off valve during any pressure testing of the gas supply piping system attest pressures equal to or less than 1 2 psig 3 5 kPa These appliances and their individual shut off valves must be disconnected from the gas supply piping system during any pressure testing of that system at pressures greater than 1 2 psig 3 5 kPa Orifice Sizes Sea Level to High Altitude All Models These appliances are tested and approved for installation at elevations of 0 4500 feet 0 1372 meters above sea level using the standard burner orifice sizes marked with an Table 7 For elevations above 4500 feet contact your gas supplier or qualified service technician Install the appliance according to the regulations of the local authorities having jurisdiction and in the USA the National Fuel Gas Code NFPA 54 ANSI Z223 1 latest edition or in Canada the CAN1 B149 1 and 2 codes latest edition NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Burner Orifice Sizes Elevation 0 4500 feet 0 1372 meters Model Series Natural Propane Gas Gas drill size drill size inches inches 40 098 53 0595 69196 e 30 10 36 1065 52 0635 SDDV 40 18140 LB 55874D Standar
37. S Square termination SV4 5HT 2 shown See Table 12 on Page 21 as an aid in venting component selection for a particular range of exte rior wall thicknesses GO When using Secure Flex use Firestop Spacer SF4 5VF GO When using Secure Flex use Firestop Spacer SF4 5HF Ceiling Firestop Spacer SV4 5VF O Wall Firestop Spacer SV4 5HF Figure 40 Top Vent THREE 90 DEGREE ELBOWS NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE eu a ar su sm s 0e s esa ib m cz V H H4 40 feet 12 2 m Max 8 feet 2 438 meters Max Hy Hp 20 feet 6 096 meters Max Example 120 feet total H H H horizontal vent run is needed then 4 feet minimum of V vertical vent will be required This table shows a 1 V to 5 H ratio For every 1 foot of V vertical you are allowed 5 feet of horizontal run up to a maximum total H H H horizontal run of 20 feet See Table 12 on Page 21 as an aid in venting component selection for a particular range of exterior wall thicknesses Table L H H Maximum V Minimum meter feet 1 524 Elbow Only 5 as t 030 10 G0 2 0610 15 57 0914 6 096 4 1219 H H 20 feet 6 096 m Max V V4 H H 40 ft 12 192 Max Example If 20 feet total H H horizontal vent run is needed then 4 feet minimum of
38. TALLATION TOP VENT TOP VENT APPLICATION VERTICAL VENT Rear Vent Application HORIZONTAL VENT Top Vent Application Figure 3 Typical Locations NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE HORIZONTAL VENT Rear Vent Application without a chase HORIZONTAL VENT Rear Vent Application With a chase VERTICAL VENT Top Vent Application MANUFACTURED HOME REQUIREMENTS This appliance may be installed in an after market permanently located manufactured home USA only or mobile home where not prohibited by local codes Cet appareil peut tre install dans un maison pr fabriqu e E U seulement ou mobile d ja install e demeure si les r glements locaux le permettent Manufactured Home installations must be installed in accordance with these instructions and the following standards codes e Manufactured Home Construction and Safety Standard Title 24 CFR Part 3280 or the current Standard for Fire Safety Criteria for Manufactured Home Installations Sites and Communities ANSI NFPA 501A in the USA and CAN CSA 2240 MH Mobile Home Standard in Canada when applicable The American National Standardfor Manufactured Homes NCSBCS ANSI A225 1 latest edition A CAUTIONS Ensure that the cross members are not cut or weakened during installation The structural i
39. VENT FIGURES TABLES CONTINUED Table C Maximum V Minimum 5 as 2 0610 1 o fosion Spacor 10 3 048 4 1 219 2 a 15 4572 6 as 0 914 20 6 096 2430 1 219 V V4 H H4 40 feet 12 2 m Max Spacer SV4 5HF 8 feet 2 438 meters Max Ceiling H H4 20 feet 6 096 meters Max Firestop Spacer SV4 5VF When using Secure Flex use Firestop Spacer SF4 5VF O When using Secure Flex use Firestop Spacer SF4 5HF Example f 20 feet total H H_ horizontal vent run is needed then 4 feet minimum of V vertical vent will be required This table shows a 1 V to 5 H ratio For every 1 foot of V vertical you are allowed 5 feet of H H horizontal run to a maximum total horizontal run of 20 feet Figure 29 Rear Vent THREE ELBOWS Table D Example If 20 feet total H H horizontal vent run is needed then 4 feet minimum of V verti cal vent will be required o Ceiling Firestop Spacer Elbow Only This table shows a 1 V to 5 H SV4 5VF Wall Firestop ratio For every 1 foot of Spacer SV4 5HF 0 305 vertical run you are allowed 5 feet of H horizontal run up to a 0 610 maximum H H horizontal run 4 572 0 914 20 feet 6 096 1 219 An elbow is acceptable as 1 foot of vertical rise except where H 20 feet 6 096 m
40. Ventilated Soffit inside Corner 9 in U S SAN DETAIL D H B hss I NM i L ES Operable ES 0 S Window S MM Soar m Air Supply Inlet Vent Terminal Area where Terminal is NOT permitted Minimum Clearances Canadian Installation US Installation A Clearance above grade veranda porch deck 12 inches 30 cm 12 inches 30 cm or balcony 3kW Clearance to window or door that may be 6 in 15 2 cm for appliances lt 10 000 BTU hr 3kW 6 in 15 2 cm for appliances lt 10 000 BTU hr 3kW opened 12 30 cm for appliances gt 10 000 BTU hr and lt 9in 23 for appliances gt 10 000 BTU hr 3kW and lt 100 000 BTU hr 30kW 36 inches 91 cm for appliances 50 000 BTU hr 15kW 12 inches 30 cm for appliances gt 100 000 BTU hr 30kW gt 50 000 BTU hr 15kW 30kW 15kW C Clearance to permanently closed window 12 inches 305 mm recommended to prevent window 9 inches 229 mm recommended to prevent window condensation condensation D Vertical clearance to ventilated soffit located 18 inches 458 mm 18 inches 458 mm above the terminal within a horizontal distance of 18 in 458 mm from the center line of the terminal E Clearance to unventilated soffit 12 inches 30 cm 12 inches 30 cm 5 inches 12 7 cm 5 inches 12 7 cm 6 in 15 cm 6 in 15 cm 3 feet 91 cm within a height of 15 feet above the meter 3 feet
41. ainst the previous section until it fully engages then twist the componentclockwise running the dimples down and along the incline channels until they seat at the end of the channels This seating position is indicated by the alignment of the arrow and dimple as shown in Figure 20 D Install firestop spacer at ceiling When using Secure Vent use SV4 5VF firestop spacer at ceiling joists when using Secure Flex use SFA 5VF firestop spacer If there is living space above the ceiling level the firestop spacer must be installed on the bottom side of the ceiling If attic space is above the ceiling the firestop spacer must be installed onthe top side of the joist Route the vent sections through the framed opening and secure the firestop spacer with 8d nails or other appropriate fasteners at each corner Remember to maintain 1 25 mm clearance to combustibles framing members and attic or ceiling insulation when running vertical chimney sections Attic insulation shield 96K94 may be used to obtain the required clearances indicated here See installation accessories Pages 32 through 34 E Support the vertical vent run sections Note Proper venting supportis very important The weight of the vent must not be supported by the firplace in any degree Support the vertical portion of the venting system every 8 feet 2 4m above the fireplace vent outlet Support Straps Plumber s tape 8 feet 2 4 m Maximum 1 inch 25 4
42. ali fied professional as it may not be operating correctly NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE eil s il a t plong dans l eau compl tement ou en partie Appeler un technicien qualifi pour inspecter l appareil et rem placer toute partie du syst me de contr le et toute commande qui ont t plong s dans l lau IMPORTANT These appliances must not be connected to a chimney or flue serving a separate solid fuel burning appliance COLD CLIMATE INSULATION For cold climate installations seal all cracks around the appliance with noncombustible material and wherever cold air could enter the room It is especially important to insulate outside chase cavity between studs and under floor on which the appliance rests if floor is above ground level Gas line holes and other Openings should be caulked or stuffed with unfaced fiberglass insulation If the fireplace is being installed on a cement slab in cold climates a sheet of plywood or other raised platform can be placed underneath to prevent conducting cold up into the room Italso helps to sheetrock inside surfaces and tape for maximum air tightness and caulk firestops LOCATION In selecting the location the aesthetic and func tional use of the appliance are primary concerns However vent system routing to the exterior and access to the fuel supply are also important Consideration should be given to traffic ways furniture draperies
43. all the storm collar supplied with the flashing over the vent flashing joint See Figure 24 Loosen the storm collar screw Slide collar down until it meets the top of the flashing Tighten the ad justing screw Apply non combustible caulking or mastic around the circumference of the joint to provide a water tight seal Figure 24 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE K Install the vertical termination The final step involves installation of the SV4 5CGV 1 Vertical Termination Extend the vent sections to the height as shown in the Vertical vent ter mination section on Page 7 The SV4 5CGV 1 Vertical Termination Figure 25 can be installed in the exact same fashion as any other Secure Vent section Align the termination over the end of the previously installed section adjust ing the radial alignment until the four locking dimples of the termination are aligned with the inlets of the four incline channels of the last vent section Push the termination down until it fully engages then twist the termination clockwise running the dimples down and along the incline channels until they are seated at the end of the channels Figure 25 Ifthe vent system extends more than 5 feet 1 5 m above the roof flashing stabilizers may be necessary Additional screws may be used at section joints for added stability Guide wires may be attached to the joint for additional sup port on multiple joint configurations V
44. bove Flat Or Sloped Roofs Ref NFPA 54 ANSI 2223 1 7 6 Roof Pitch Feet Meters Flat to 6 12 1 0 0 3 6 12 to 7 12 1 25 0 38 7 12 to 8 12 1 5 0 46 8 12 to 9 12 2 0 0 61 9 12 to 10 12 2 5 0 76 10 12 to 11 12 3 25 0 99 11 12 to 12 12 4 0 1 22 12 12 to 14 12 5 0 1 52 14 12 to 16 12 6 0 1 83 16 12 to 18 12 7 0 2 13 18 12 to 20 12 7 5 2 29 20 12 to 21 12 8 0 2 44 Figure 4 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Horizontal Vent Termination Clearances The horizontal vent termination must have a minimum of 3 76 mm clearance to any overhead combustible projection of 2 1 2 64 mm or less See Figure 5 For projections exceeding 2 1 2 64 mm see Figure 6 For additional vent location restrictions refer to Figure 6 on Page 8 Horizontal Vent Termination Clearances Combustible Projection 2 1 2 inches or less in length Combustible Projection greater than 2 1 2 inches in length Ventilated Soffit Unventilated Soffit 18 12 457mm 305 mm bd Note See Figure 33 on Page 20 for the exterior wall recess allowances of the square horizontal termination Termination Kit Side Elevation View Figure 5 EXTERIOR HORIZONTAL VENT TERMINATION CLEARANCE REQUIREMENTS See Item D in the Text Below all Center Line of Termination Inside Corner Detail Termination de f
45. ce out the internal flex vent spacers evenly approximately every 6 inches and avoid kinking of inner pipe Support horizontal sections of flex with metal straps at 2 foot 0 61 m intervals D Install Firestop Spacers at ceilings and walls When Secure Flex penetrates a wall or ceiling a firestop spacer is required use the SF4 5 VF firestop spacer for ceilings and the SF4 5 HF firestop spacer for walls UJ N ce NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Securing Screw 3 Places Equidistant equally spaced Just Below Gear Clamp 1 3 4 in 44 mm Flexible Pipe and Adapter Inner Collar Overlap _ Securing Screw 8 Places 120 apart equally spaced Just Below Gear Clamp Attach Adapter to Appliance Collar or Secure Vent Sections Seetheappropriate sections and Figures shown throughout the venting section for their instal lation requirements Flexible Vent Section ii 5 127 mm Radius Minimum Figure 42 E Attach Flex Vent to Termination Secure Flex components can be purchased separately and attached to bulk lengths of Se cure Flex flexible tubing cut to size at the job site Secure the flexible vent to the Secure Flex terminations in the same manner see Figure 41 as it was attached to the adapter Note Secure Flex vent must be attached to Secure Flex terminations only DO NOT sub stitute Secure Vent terminations or the Secure Ven
46. d size installed at factory e Part Cat Number Table 7 Gas Valve Diagrams See Figure 1 for Millivolt models and Figure 2 For Electronic Models SIT Millivolt Gas Valve HI LO Variable Flame Height Adjustment Inlet Pressure Tap Manifold Pressure Tap Pilot Adjustment Main Gas Screw Control Knob OFF PILOT ON Figure 1 Honeywell Electronic Gas Valve Manifold Pressure ON OFF Switch Inlet Pressure Port 1041N09 Electronic Gas Figure 2 Control Valve New York City New York MEA Installation of these fireplaces are approved for installation in New York City in the US state of New York Note The following requirements reference various Massachusetts and national codes not contained in this document Requirements for the Commonwealth of Massachusetts Forall side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied Installation Of Carbon Monoxide Detectors At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gasfitter shall observe t
47. e The BTU Input for these appliances is shown in Tables 1 amp 2 Input BTU Manually Modulated Gas Valves millivolt models NATURAL GAS Input Rate BTU HR 27 000 high 21 000 low 30 000 high 23 500 low Table 1 Input BTU Manually Modulated Gas Valves millivolt models PROPANE GAS Input Rate BTU HR SDDV 40NM 27 000 high SDDV 35PM 20 700 low i 30 000 high mm 23 500 low Table 2 If field converted see Pages 34 36 Electronic Models Electronic models have a fixed rate gas valve Input of electronic models is shown in Table 3 Electronic Models with Fixed Rate Gas Valve Natural and Propane Gas Model Series Input Rate BTU HR 27 000 30 000 Table 3 if field converted Gas Pressure All Models SDDV 40 Tables 4 5 and 6 show the appliances gas pressure requirements Inlet Gas Supply Pressure all models 5 0 WC 10 5 WC 2 61 kPa 13 0 WC 3 23 kPa 1 24 kPa 11 0 WC P ET Table 4 Manifold Gas Supply Pressure millivolt models Fuel low Lo 2 2 WC Hi 3 5 WC 55 kPa 87 kPa Lo 6 3 WC Propane 1 57 kPa Hi 10 0 WC Table 5 2 49 kPa Manifold Gas Supply Pressure electronic models Tuis Manio Pressure wat cas Test gauge connections are provided on the front of the millivolt gas control valve identi fied IN for the inlet and OUT for the manifold side A 1 8 N
48. e appliances if any part has been under water Immediately call a qualified professional service technician to inspect the appliances and to replace any parts of the control system and any gas controls which have been under water A WARNING Failure to comply with the instal lation and operating instructions provided in this document will result improperly installed and operating appliance voiding its warranty Any change to this appliance and or its operating controls is dangerous Improper installation or use of this appli ance can cause serious injury or death from fire burns explosion or carbon monoxide poisoning A WARNING Do notattemptto alter or modify the construction of the appli ance or its components Any modification or alteration may void the warranty certification and listings of this unit A IMPORTANT It is imperative that the control compartment burners and A AVERTISSEMENT Ne pas se servir de cet appar A WARNING circulating air passage ways of the appliance be kept clean See Maintenance instructions in Homeowner s Manual A WARNING This appliance may only be fitted with doors certified for use with the appliance Carbon monoxide poisoning early signs of carbon monoxide poisoning are similar to the flu with headaches dizziness and or nausea If you have these signs obtainfresh air immediately Turn off the gas supply to the appliance and have it serviced by a qu
49. e of one 90 degree elbow The same rise to run ratios as shown in the venting Figures for 90 elbows must be followed if 45 degree elbows are used SV4 5VF Secure Vent SF4 5VF Secure Flex firestop spacer must be used anytime vent pipe passes through a combustible floor or ceiling SV4 5HF Secure Vent SF4 5HF Secure Flex firestop spacer must be used anytime vent pipe passes through a combustible wall It is very important that the horizontal inclined run be maintained in a straight no dips and recommended to be in a slightly elevated plane in a direction away from the fireplace of 1 4 rise per foot 20 mm per meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down to at or near level The tables show a 1 V to 5 H ratio up to a maximum horizontal run of 20 feet except for installations where an elbow is the only vertical vent section in the system see Figure 35 AN ELBOW IS ACCEPTABLE AS 1 FOOT OF VERTICAL RISE EXCEPT WHERE AN ELBOW IS THE ONLY VERTICAL COMPONENT IN THE SYSTEM See Figure 35 Venting Components Required for Various Exterior Wall Thick nesses when using Square Termination Kit SV4 5HT 2 Vent Components Required Exterior Wall Thickness inches mm Termination Kit Only 6 to 9 1 4 152 to 235 Termination Kit and 6 In Vent Section SV4 5L6 10 1 2 to 13 3 4 267 to 349 Termination Kit and 12 in Vent Section SV4 5L12 16 1 2 to 19 3 4 419 to 502 Ter
50. e technician A WARNING Do not attempt to substitute the materials used on this door or replace cracked or broken glass with any materials other than those provided by the appliance manufacturer A WARNING Handle this glass with extreme care Tempered glass is suscep tible to damage do not scratch or handle roughly while rein stalling the glass door frame A WARNING The glass door of this appli ance must only be replaced as a complete unit as provided by the manufacturer Do notattempt to replace broken cracked or chipped glass separately A WARNING Do not attempt to touch the front enclosure glass with your hands while the fireplace is in use Removing Glass Enclosure Panels see Figure 53 1 Installing Glass Enclosure Panels see Figure 53 1 N A Visually inspectthe gasketon the backside ofthe glass panel The gasket surface must be clean free of irregularities and seated firmly Position the glass enclosure panel in front of the firebox opening ata 45 degree angle and engage the top flange over the lip at the top of the firebox opening See Figure 53 Swing the glass enclosure panel down and back Ensure the gasket seats evenly as the panel draws shut Engage the Vee flange at the bottom of the panel with the latches and close the latches to secure the panel Reinstall top louver assembly and control compartment door see installation instruc tions on Page 27 R
51. ed control panel door remove and install the same way as follows The gas controls can be found behind the control compartment access door Removing Control Compartment Door Openthe door by gently lifting it upward until the hook catches on boths sides clear the locating slots Then pull door out to remove D Turn on burner then observe the individual tongues of flame on the burner Make sure all ports are open and producing flame evenly across the burner If any ports are blocked or partially blocked clean out the ports Lift the Lower Control Compartment Door up and pull out to remove OPENING CONTROL COMPARTMENT DOOR A Hook Catch Control Vala U P Lower Control Compartment Door P AE E eS ee WT Figure 47 On millivolt systems the piezo igniter HI LO flame adjustment knob and pilot and main gas OFF ON control knob are located below the glass panel enclosure The gas valve for electronic systems is also located below the glass enclosure panel See Figure 48 Reinstalling Control Compartment Door To reinstall insert the hook catches on each side of the door into the corresponding slots in the control compartment opening then gently push forward and slide down until it locks in place Step 7 CHECKING APPLIANCE OPERA TION With the gas line installed run initial system checkout before closing up the front of the appliance Follow the pilot lighting in
52. eet or exceed industry standards When selecting the locations of your horizontal terminations do not place the termina tion where water from eaves and adjoining rooflines may create a heavy flow of cascad ing water onto the termination cap If the cap must be placed where the possibility of cascading water exists it is the responsibility of the builder to direct the water away from the termination cap by using gutters or other means Take care to carefully follow the installation instructions for the termination including the use of silicone caulking where required NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE M Install the Square Termination SV4 5HT 2 Install the square termination For the last step from outside the exterior wall slide the collars of the termination onto the adapter the outer inside the outer and the inner outside the inner until the termina tion seats against the exterior wall surface to which it will be attached Orient the housing of the termination with the arrow pointed upwards Secure the termination to the exterior wall The horizontal termination must not be recessed into the exterior wall or siding by more than the 1 1 4 32 mm as shown in Figure 33 HORIZONTAL VENT FIGURES TABLES Notes e Secure Vent components rigid vent pipe and terminal are shown in the Figures Secure Flex components flexible vent pipe and terminal may also be used Two 45 degree elbows may be used in plac
53. einstalling Control Compartment Door Top Flange on E Glass Door Glass Door Bottom Vee flange Glass Door Firebox Floor Glass Door Latch Figure 53 INSTALLING GLASS DOOR Step 10 BURNER ADJUSTMENTS Burner Flame Appearance and Sooting Proper flame appearance is a flame which is blue atthe base and becomes yellowish orange in the body of the flame When the appliance is first lit the entire flame may be blue and will gradually turn yellowish orange during the first 15 minutes of operation If after a short period the flame stays lowered blue or if the flame is Air Shutter Adjustment Guidelines fthereis smoke or soot present first check the log set positioning to ensure that the flames are not impinging on any of the logs If the log set is properly positioned and a sooting condition still exists then the air shutter opening should be increased Themore offsets inthe vent system the larger the air shutter opening will need to be An appliance operated with the air shutter opened too far may have flames that appear blue and transparent These weak blue and transparent flames are termed anemic Propane models may exhibit flames which candle or appear stringy If this is present and persists adjust the air shutter to a more closed position then operate the appliance for a few more minutes to ensure that the flame normalizes and the flames do not appear sooty The following chart is provided to aid you in achie
54. ents in a variety of applications Both these vertical vent systems terminate through the roof The minimum vent height above the roof and or adjacent walls is speci fied in ANSI Z223 1 latest edition In Canada the current CAN 1 B149 installation code by major building codes Always consult your lo cal codes for specific requirements A general guide to follow is the Gas Vent Rule refer to Figure 4 Page 7 Vertical Straight Installation Determine the number of straight vent sections required 4 1 2 114 mm 10 1 2 267 mm 22 1 2 572 mm 34 1 2 876 mm and 46 1 2 1181 mm net section lengths are available see Table 11 and Page 32 Item 3 Plan the vent lengths so that a joint does not occur at the intersection of ceiling or roof joists Refer to the Vent Section Length Chart SV4 5CGV 1 Termination A SV4 5FA OR SVA 5FB Flashing AND SV4 5SC STORM COLLAR 1 25 4 mm Clearance to Minimum Combustibles sv4 5VF Firestop Spacer V4 5L6 12 24 36 48 2 M Vent Sections When using Secure Flex use Firestop Spacer Figure 18 14 Vent Section Length Chart Nominal Section Length inches Net Section 4 10 225 347 46 Length inches Height of Vent Number of Vent Sections Vent Section Length Chart Nominal Section EIE Length inches Net Section
55. er To help minimize water infiltration it is recommended that the Firestop Spacer SV4 5HF be installed on the exterior side of the wall SV4 5 HT 2 Termination 308 mm 267mm 3 76 mm bas JP Note Centerline of Vent Piping is NOT the Same as the Centerline of the Framed Opening EM See Figure 13 Page 11 for Min 6 to 48 inch Vent Section Distance to Base of Appliance Telescopic vent section Elbow or Appliance Collar Base of Appliance Figure 32 INSTALLING SQUARE HORIZONTAL TERMINATION SV4 5HT 2 4 Maximum Wall Thickness Use silicone caulking to seal A 10 in 254 mm the top and sides of the termination up to the underlayment stucco or masonry wall surface Interior Surface of E Exterior Surface of Siding Finished Wall lu idi Maximum Extent of Siding Vent Run Sections Relative to Exterior Surface of Framing 6 in to 9 1 4 in Caulk 152 to 235 mm Last Vent Section Use Telescopic Vent Section SV4 5LA If Necessary SV4 5 2 Termination SV4 5 HT 2 onl Adapter Termination sana 5 1 1 4 Maximum Recess of Square Termination into Exterior Finishing Material suc For thicknesses greater than 10 see Table 12 Venting Connection and Exterior Wall Recessing of the Horizontal Square Figure 33 Termination SV4 5HT 2 Horizontal terminations have been designed to perform in a wide range of weather condi tions Our terminations m
56. exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1 through 4 Exemptions The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling building or structure used in whole or in part for residential purposes MANUFACTURER REQUIREMENTS Gas Equipment Venting System Provided When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting sys tem components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include Detailed instructions for the
57. g members using the unit s nailing flanges one top and bottom on each side of the fireplace front See Figure 11 Use 8d nails or their equivalent NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Unit Nailing Flange No clearance to combustible framing is required Framing Left Side Front Corner of Fireplace Shown Right Side Requirements the Same Unit Being Secured By Its Nailing Flanges To The Framing Note The nailing flanges combustible members and screw heads located in areas directly adjacent to the nailing flanges are EXEMPT from the 1 2 clearance to combustible requirements for the firebox outer wrapper Combustible framing may be in direct contact with the nailing flanges and may be located closer than 1 2 from screw heads and the firebox wrapper in areas adjacent to the nailing flanges Frame the opening to the exact dimensions specified in the framing details of this manual Figure 11 STEP 2 ROUTING GAS LINE Route a 1 2 13 mm gas line along the inside of the right side framing as shown in Figure 12 Gas lines must be routed constructed and made of materials that are in strict accordance with local codes and regulations Allappliances are factory equipped with a flexible gas line connector and 1 2 inch shutoff valve See Step 6 on Page 26 Right Side Front Corner of Fire place Framing 6 1 2 152 mm Also see Figure 13 Left side installation is optional see Figure 13
58. hat a hard wired carbon monoxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a bat tery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling building or structure served by the side wall horizontal vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualified licensed professionals for the installation of hard wired carbon monoxide detectors In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided how ever that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed Approved Carbon Monoxide Detectors Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified Signage A metal or plastic identification plate shall be permanently mounted to the
59. he gas supplier Beaverton Oregon USA Tested amp Listed By OTL Report No 116 F 05 5 c OMNI Test Laboratories Inc INSTALLATION INSTRUCTIONS DIRECT VENT SDDV 35 40 SERIES DIRECT VENT GAS FIREPLACE HEATERS P N 700 041M REV B 11 2006 MODELS Millivolt Models Electronic Models SDDV 35NM SDDV 35NE SDDV 35PM SDDV 40NE SDDV 40NM SDDV 40PM A French manual is available upon request Order P N 700 041CF Ce manuel d installation est disponible en francais simplement en faire la demande Num ro de la pi ce 700 041CF AVERTISSEMENT ASSUREZ VOUS DE BIEN SUIVRE LES INSTRUCTIONS DONN DANS CETTE NOTICE POUR R DUIRE AU MINIMUM LE RISQUE D INCENDIE OU POUR VITER TOUT DOMMAGE MAT RIEL TOUTE BLESSURE OU LA MORT POUR VOTRE SECURITE Ne pas entreposer ni utiliser d essence ni d autre vapeurs ou liquides inflammables dans le voisinage de cet appareil ou de tout autre appareil POUR VOTRE S CURIT Que faire si vous sentez une odeur de gaz Ne pas tenter d allumer d appareil e Ne touchez aucun interrupteur Ne pas vous servir des t l phones se trouvant dans le bati ment vous vous trouvez Evacuez la pi ce le b timent ou la zone Appelez imm diatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service dos incendies L installation et service doit tre ex cut par un qualifi
60. ing dimples of the adapter are aligned with the inlets of the four incline channels of the last vent section or collar Push on the adapter until it fully engages then twist the adapter clockwise running the dimples down and along the incline channels until they seat at the end of the channels Attach the flexible vent to the adapter as fol lows see Figure 41 A Install the Inner Flex Pipe 1 Install the small gear clamp loosely around the inner flexible vent pipe push it back out of the way 2 Apply a bead of Mill Pac Black 700 high temperature sealant Catalog No 10K81 to the inner adapter collar approximately 1 2 inch from the end 3 Pull and extend the inner flexible vent pipe 4 Slide the inner flex pipe over the adapter col lar Ensure the flexible vent pipe completely engages the adapter collar to a distance of 1 3 4 inches from the end and that it is free from damage or tears Slide the gear clamp down and tighten it fully to secure the flexible vent to the adapter inner collar approximately 3 4 inch from the end of the flex Install three screws 120 degrees apart through the flexible vent pipe and into the adapter collar just below the gear clamp to provide additional security to the connec tion ce Note Outer Pipe Is Pulled Away To Show The Detail of The Inner Pipe APPLY ONLY MIL PAC BLACK HIGH TEMPERATURE SEALANT Cat No 10K81 to the outside surface of both collars of the
61. installeur agence de service ou le fournis seur de gaz TABLE OF CONTENTS Packaging sss Page 2 IritrOdUCtIOTl or res Page 2 General Information Page 2 New York City Approval Page 3 Requirements for the Commonwealth of Massachusetts Page 4 Safety amp Warning Information Page 5 Cold Climate Insulation 6 o euo 6 Manufactured Home Requirements Page 7 Vent Termination Clearances Page 7 Minimum Clearances to Combustibles Page 9 Detailed Installation Steps Page 10 Typical Installation Sequence Page 10 Step 1 Page 10 Step 2 Routing Gas Line Page 10 Fireplace Specifications Page 11 Step 3 Install the Venting System Page 13 Vertical Termination Systems Page 14 Vent Section Length Tables Page 14 Vertical Vent Tables and Figures Page 17 Horizontal Termination System Page 19 Horizontal Vent Tables and Figures Page 21 Venting Using Flexible Vent Pipe Page 24 Step 4 Field Wiring Page 25 Step 5 Optional Blower Kit Wiring Page 25 Step 6 Connecting Gas Line Page 26 Control Compartment Access Page 27 Step 7 Checking Unit Operation Page 27 Step 8 Installing Logs Page 28 Step 9
62. l installation instructions and war ranty envelope is located in the control compartment 3 One vent restrictor to be applied as shown on Page 13 restrictor is taped to envelope 4 One hood located behind the top panel 5 One bag of decorative volcanic stone located in the control compartment 6 One bag of glowing embers located in the control compartment Introduction These vented gas fireplace heaters are sealed combustion air circulating gas fireplaces de signed for residential applications Approved Vent Components These fireplaces are designed tested and listed for operation and installation with the following vent com ponents only e Secure Vent Direct Vent System Compo nents e Secure Flex Flexible Vent Components manufactured by Security Chimneys Inter national and e Z FLEX Model GA Venting Systems listed to UL1777 and ULCS635 manufactured by Flexmaster Canada Limited These approved vent system components are labeled for identification DO NOT use any other manufacturer s vent components with these appliances Use only the correct size venting 4 1 2 inner amp 7 1 2 outer These appliances comply with National Safety Standards and are tested and listed by OMNI Test Laboratories Inc Report 116 F 05 5 to ANSI Z21 88b 2003 in Canada CSA 2 33b 2003 and CAN CGA 2 17 M91 in both USA and Canada as vented gas fireplace heaters Both millivolt and electronic versions of
63. ly to the appli ance Remove the control compartment door see Figure 47 on Page 27 Remove the front glass doorframe from the appliance see Figure 53 on Page 30 Carefully remove the logs Exercise care so as not to break the logs Refer to Figure 57 a Above the burner remove the two baffle securing screws Remove the baffle b Remove the two screws securing the trapezoidal plate to the burner Remove the plate c Remove the burner assembly with attached venturi tube Burner Assembly Gas Valve Assembly Figure 57 Millivolt Appliances Step 4 SIT Systems Refer to Figure 58 on Page 35 and the instructions provided with the kit Using a Torx T20 or a flat screwdrive remove and discard the three pressure regula tor mounting screws Remove the pressure regulator spring poppet diaphragm and bushing Discard all removed components Ensure the rubber gasket installed on the back of the replacement pressure regulator is properly positioned and install the new pressure regulator using the new screws supplied with the kit Tighten screws to 25 In Ib torque Pressure Regulator Remove Components Figure 58 Step 5 Step 6 Attach manometer to the manifold side pressure test fitting and verify manifold pressure reads 3 5 inches water column 0 87 kPa for natural gas and 10 0 inches water column 2 49 kPa for propane gas Referto Figure 59 and removethe pilot hood assembly to
64. mination Ref 750 207M NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Ref 750 109M Ref 750 055M Gm mm Dmm 5 SFVT30 Vertical Termination for flex flat to 6 12 with flex adapter section of rigid vent roof support collar assembly roof flashing and storm collar 6L74 56L75 SFVT45 Vertical Termination for flex 6 12 to 12 12 with flex adapter section of rigid vent roof support collar assembly roof flashing and storm collar 18 ft 5 49 m compressed flex 12 ft 3 66 m compressed flex Mill Pac Black High Temperature Sealant 22 Mill Pac Black High Temperature Sealant Bulk 12 pack 23 Gear Clamp 4 5 in 114 mm for flex 6 pieces Gear Clamp 7 5 in 190 5 mm for flex 6 pieces Horizontal Riser Kit 14 Horizontal Riser Kit 36 Chase Top Shroud Kit Arch Top 3X3 Chase Top Shroud Kit Open Top 3X3 Chase Top Shroud Kit Open Top 4X 4 Chase Top Shroud Kit Open Top 4X6 Firestop Spacer Horizontal flex 3 1 1 spacing 10 Pack Firestop Spacer Vertical 1 1 1 spacing 10 Pack 18 18 18 18 18 19 2 L1 UM ITIN LN UM ID us EN EN CN EN EN EN Em 3 4 4 5 6 6 6 2 2 2 2 2 2 2 CTSO 46 Shroud for double All compressed flex vents can be 5 terminations expanded up to two times f Ref Form 750 194M Closed Top Shroud Termination Kits Inches millimeters z 34 5 34 34 CTSA 33 864 864 CTS0 33 44 Shrouds f
65. mination Kit amp Telescopic Section SV4 5LA 2 to 7 1 2 amp 6 vent section SV4 5L6 Note See Figure 33 showing wall thickness range Table 12 when using SV4 5HT 2 termination kit only 11 to 19 3 4 279 to 502 H 28 in 711 mm I GO When using Secure Flex H use Firastop Spacer 4 5 P Wall Firestop Spacer A SV4 5HF p vor E z Square termination M SV4 5HT 2 shown 7 in 178 27 Figure 34 Rear Vent NO ELBOWS See Table 12 as an aid in venting component selection for a particular range of exterior wall thicknesses A WARNING Under no circumstances may separate sections of concentric flexible vent pipe be joined together Vinum Feet mete eat metr Square termination SV4 5HT 2 s PER P n using Secure Flex use Firestop Spacer Owall Firestop Spacer SV4 5HF See Table 12 as an aid in venting component selection fora particular range of exterior wall thicknesses Figure 35 Top Vent ONE 90 DEGREE ELBOW ELBOW CONNECTION AT APPLIANCE Example If 20 feet of H hori Zontal vent run is needed then 4 feet minimum of V vertical vent will be required This table shows a 1 V to 5 H ratio For every 1 foot of vertical you are allowed 5 feet of H horizontal run up to a maximum H horizontal run of 20 feet Fw oom 2 sw Fs s 3 ate m eas 4
66. nnected Vent Sections ppliance Collar or Vent Section Figure 20 Toattachavent componentto the appliance collar align the dimpled end over the collar adjusting the radial alignment until the four locking dimples are aligned with the inlet of the four inclined channels on the collar refer to Figure 20 Push the vent component against the collar until it fully engages then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the chan nels The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe without the need for sealant or screws If desired a 6 x 1 2 screw may be used at the joint but is not required as the pipe will securely lock when twisted Note An elbow may also be attached to the appliance collar Attach in the same manner as you would a vent section C Attach vent components to each other Other vent sections may be added to the previously installed section in accordance with the requirements of the vertical vent Figures and Tables NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE To add another vent component to a length of vent run align the dimpled end over the inclined channel end of the previously installed section adjusting the radial alignment until the four lock ing dimples are aligned with the inlets of the four incline channels of the previous section Push the vent component ag
67. nteg rity of the manufactured home floor wall and ceiling roof must be maintained This appliance must be grounded to the chassis of the manufac tured home in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 latest edition or the Canadian Electrical Code CSA C22 1 latest edition VENT TERMINATION CLEARANCES These instructions should be used as a guide line and do not supersede local codes in any way Install vent according to local codes these instructions the current National Fuel Gas Code ANSI Z223 1 in the USA or the current standards of CAN CGA B149 1 and B149 2 in Canada Terminate multiple vent terminations according to the installation codes listed above Terminate single vent caps relative to building components according to Figure 4 Vertical Vent Termination Clearances Gas Vent Rule TERMINATION HEIGHTS FOR VENTS ABOVE FLAT OR SLOPED ROOFS Horizontal Overhang 2FT Vertical 2 FT MIN MIN Wall Lowest Discharge Opening Termination r H Storm Collar X 12 Roof Pitch is X 12 Flashing Concentric Vent Pipe HE 1 inch 25 4 mm Minimum Clearance to Combustibles H MINIMUM HEIGHT FROM ROOF TO LOWEST DISCHARGE OPENING OF VENT The vent air intake termination clearances above the high side of an angled roof is as shown in the following chart Termination Heights For Vents A
68. ocated relative to the exterior surface to which the termination is to be attached see Figures 32 amp 33 and Table 12 on Page 21 If the terminus of the last section is not within this distance use the telescopic vent section SV4 5LA as the last vent section For wall thicknesses greater than that shown in Figure 33 and Table 12 on Page 21 This table lists the additional venting components needed in addition to the termination and adapter for a particular range of wall thicknesses K Attach termination adapter Attach the adapter adapter SV4 5RCH provided with the termination to the vent section or telescoping ventsection elbow or appliance collar as shown in Figures 32 amp 33 the same manner as any 5 4 5 vent component refer to Step E L Install Firestop Spacer at exterior wall When using the square termination install SV4 5HF Secure Vent SF4 5HF Secure Flex Firestop Spacer overthe opening atthe exterior side ofthe framing long side up with the 3 inch spacer clearance at the top as shown in Figure 32 and nail into place The Firestop Spacer may also be installed over the opening at the interior side of framing A IMPORTANT The vent termination is hot while in operation and for a period of time following the use of the fire place To prevent contact with hot surfaces we recommend the use ofa Termination Guard See Items 12 and 13 32 This can be purchased at your local deal
69. olcanic stone in front of the burner in a pleasing pattern 4 Placement of Glowing Embers Separatethe Embers rockwool into pieces about the size of a quarter see Figure 51 Keep the pieces fluffed up not matted Distribute these pieces over the surface of the burner as shown in Figure 52 Do not use more than is necessary Ensure that the main burner slots remain uncovered by the ember material Note This appliance is provided with enough Glowing Embers for several applications do not use all that is in a new bag at one time For bestglowing effect replacethe ember material annually Placement of Logs The logs have locating notches which cor respond to locating brackets and holes which correspond to locating pins to help ensure that they are properly positioned Proper log placement is critical to prevent sooting cn A WARNING DO NOT attempt to install the logs until the appliance instal lation has been completed the gas line connected and tested for leaks and the initial burner operation has been checked out A WARNING The size and position of the log set is critical to achieve a safe reliable and attractive flame pattern Any attempt to use a different log set in the fireplace will void the warranty and will result in incomplete combus tion sooting and poor flame quality REFERENCE Firebox Accessories Parts 88153 Bag of Glowing Embers 1 rockwool 80142 Eg Bag of Decorative Volcanic
70. onents featuring positive twist lock connection refer to Figure 20 on Page 15 All of the appli ances covered in this document are fitted with collars having locking inclined channels The dimpled end of the vent components fit over the appliance collar to create the positive twist lock connection A Plan the vent run Analyze the vent routing and determine the types and quantities of sections required 4 1 2 114 mm 10 1 2 267 mm 22 1 2 572 mm 34 1 2 876 mm and 46 1 2 1181 mm net section lengths are available Plan the vent lengths so that a joint does not occur at the inter section of ceiling or roof joists Make allowances for elbows as indicated in Figure 22 Maintain a minimum 1 25 mm clearance to combustibles on the vertical sections Clear ances for the horizontal runs are 3 76 mm on top 1 25 mm on sides and 1 25 mm at the bottom SV4 5VF Every 5 ft 1 52 m When Using Secure Flex Use Firestop Spacer SF4 5VF See Figure 18 on Page 14 or Figure 21 on Page 15 for vertical vent section support Fireplace p dili B Frame exterior wall opening Locate the center of the vent outlet on the exterior wall according to the dimen sions shown in Figure 13 on Page 10 Cut and or frame an opening 10 1 2 x 12 1 8 267 mm x 308mm inside dimensions about this center C Frame ceiling opening If the vertical route isto penetrate aceiling use plumb line to locate the center abo
71. ontrol switch wall switch remote control or wall thermostat to operate unit Optional Kits Installed ON OFF wall switch unit mounted burner ON OFF switch wall thermostat or remote control receiver Thermopile Optional Control Switch Schematic Representation Only Wired Factory Wired Note If any of the original wire as supplied must be replaced it must be replaced with Type AWM 105 18 gage wire Figure 43 SIT Millivolt Wiring Diagram NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 3 Connect the power supply wires including the ground supply wire as shown in Figures 44 amp 45 If the field provided J box outlet box is being used all of the outlet box wiring must be field provided 4 Locate and install a low voltage 24V wall mounted switch or thermostat both field provided in the desired location 5 Connect the low voltage wire located inside the control compartment to the wall mounted switch or thermostat Note The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the control compartment 6 Insert the control circuit plug into the un switched receptacle of the outlet box T After wiring is complete mount the outlet box to the J Box Note The gas valve mounted ON OFF switch is shown in Figure 48 It is integral with the gas valve and should be
72. or Single terminations 0 44 46 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE emo Open Top Shroud Kits Inches millimeters 33 GAS CONVERSION KITS Millivolt SIT Systems Natural Gas To Propane Gas Conversion Kits A WARNING This conversion kit shall be installed by a qualified service agency in accordance with the manufacturer s instructions and all applicable codes and requirements of the authorized having jurisdiction Ifthe information in these instructions is not followed exactly a fire explosion or produc tion of carbon monoxide may result causing property damage personal injury or loss of life The installation is not proper and complete until the operation of the converted appliance is checked as specified in the owner instructions supplied with the kit The qualified service agency performing this installation assumes responsibil ity for this conversion Electronic HONEYWELL Systems Natural Gas To Propane Gas Conversion Kits SDDV 40 85L77 Electronic HONEYWELL Systems Propane Gas To Natural Gas Conversion Kits spss SDDV 40 85L63 Millivolt SIT Systems Propane to Natural Gas Conversion Kits SDDV35 88169 SDDV 40 85L84 A IMPORTANT LE CANADA SEULEMENT La conversion devra tre effectu e conform ment aux recommanda SDDV 40 85L70 A IMPORTANT CANADA The conversion shall be carried out in accordance with the requirements of the
73. ppliance may be operated without the use of the controls indicated in Step 1 solely by manipulating the gas valve control knob In order to use this method twist the free ends of the two conductor wire which would otherwise go to the standard ON OFF switch or Optional Switch together as shown in Figure 43 Note Wire is located inside the control compartment gt Note The supplied 15 feet of 2 conductor wire has one end of each conductor connected to the gas valve circuit and the other end of each conductor placed loose inside the control compartment B Electronic Wiring See Figure 45 Note The electronic appliance must be con nected to the main power supply The junction box is located on the right side of the appliance It contains a factory installed and wired outlet box duplex receptacle Also an optional field provided junction box with recep tacle may be installed at the front of the control compartment on either side of the cabinet See Figure 44 It will be held in place by a conduit fitting and locknut field provided 1 Routea3 wire 120Vac 60Hz 1 ph power supply to the appliance junction box 2 If the factory provided outlet junction box at the right rear of the fireplace is being used remove the outlet box from the junction box by removing two screws Twist wires together to operate unit solely by manipulating the gas valve control knob or connect wires to optional c
74. provincial authorities having jurisdiction and in accordance with the requirements of the CAN1 B149 1 And B149 2 Installation code tions des autorit s provinciales ayant juridiction et conform ment aux exigences du code d installation CAN1 B149 1 ET 2 A AVERTISSEMENT Cet quipement de conversion sera install par une agence qualifi e de service conform ment aux instruc tions du fabricant et toutes exigences et codes applicables de l autoris s avoir juridiction Si l information dans cette instruction n est pas suivie exactement unfeu explosion ou pro duction de protoxyde de carbone peut r sulter le dommages causer de pro pri t perte ou blessure personnelle de vie L agence qualifi e de service estesponsable de l installation propre de cet quipment L installation n est pas propre et compl te jusqu l op ration de l appareil converti est ch que suivant les crit res tablis dans les instructions de propri taire provisionn es avec l quipement Gas conversion kits are available to adapt your appliance from the use of one type of gas to the use of another These kits contain all the necessary components needed to complete the task including labeling that must be affixed to ensure safe operation Kit part numbers are listed here and the following steps detail the conversion procedure NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Step 1 Step 2 Step 3 Turn off the gas supp
75. rea above it Shelf Height Shelf Height see table see table Shelf Above Fireplace With Rear Venting Shelf Above Fireplace With Top Venting Figure 8 Shelf Height Minimum Clearances NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE At 14 minimum 2 side wall clearance At 8 1 4 side a combustible wall Wall clearance a can project to any Appliance and Vent Clearances The appliance is approved with zero clearance to combustible materials on all sides as detailed in Table 8 with the following exception When the unit is installed with one side flush with a wall the wall on the other side of the unit must not extend beyond the front edge of the unit In addition when the unit is recessed the side walls surrounding the unit must not extend beyond the front edge of the unit See Figure 3 on Page 6 MINIMUM CLEARANCES Inches millimeters 1 2 13 0 0 Spacers 1 2 13 0 0 Spacers Top Spacers Bottom of Appliance To Ceiling 64 1626 3 76 Top 1 25 4 Sides amp Bottom SERVICE CLEARANCES Feet meters 3 ft 0 9 m Table 8 Note 3 in 75 mm above any horizontal in clined vent component Note See Page 10 Step 1 for clearance requirements to the nailing flange located at each side of the unit and any screw heads adjacent to it Minimum Distance to Unprotected Side Wall Combustible materials may project beyond the sides of the fire place opening as long as
76. rews Re secure the baffle to the rear wall of the firebox A WARNING Failure to reinstall and securely tighten cover plate screws could result in leakage of flue products into the living space Vent cover plate and vent seal plate must remain securely installed on unused vent collar Failure to do so could result in leakage of flue products into living space TOP VENT SEAL CAP amp COVER PLATE REMOVAL WHEN USING THE TOP VENT OUTSIDE UNIT SECURING SCREWS CABINET TOP FIREBOX TOP L TOP VENT VENT SEAL CAP VENT COVER PLATE VENT COVER PLATE LINTEL SECURING SCREW LINTEL COVER PLATE X PUSH TO BEGIN REMOVAL PROCESS OF LINTEL COVER PLATE INSIDE UNIT CROSS SECTION Figure 15 REAR VENT SEAL CAP amp COVER PLATE REMOVAL WHEN USING THE REAR VENT SECURING SCREWS URINE CERE VENT SEAL CAP SECURING SCREWS BAFFLE SECURING SCREWS BAFFLE REAR VENT INSIDE UNIT OUTSIDE UNIT CABINET BACK Figure 16 CROSS SECTION NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Preparing The Appliance Top Or Rear Vent Outlet When There Is 3 Feet Or More Of Vertical Venting install a vent restrictor provided in the appliance top or rear flue outlet as shown in Figures 17a amp 17b It is held in place by friction only TOP VENT Restrictor Installation If3 ft or more of vertical venting is used install a vent restrictor in the top vent of the fireplace
77. s 20 9 cu ft 40 1 4 x 41 5 8 x 21 7 8 3 76 GAS INLET Either Side and bottom ELECTRICAL INLET Front View Fireplace Dimensions Inches millimeters 3 Fsnmvas uus cana zin aere ca c sm om zem Fipure13 sonas s tmm t severo in c 27 650 sez ero vemm 11 12 FIREPLACE FRAMING SPECIFICATIONS Notes Venting requirements for rear vent applications in corner installations the horizontal vent length a to must not exceed 28 inches 711 These dimensions occur when one 45 degree elbow is connected directly to the appliance collar In SDDV 35 corner installations the unit has been moved 1 3 8 in 35 mm into the room in order to achieve a minimum of 5 in 127 mm in the F dimension Corner Framing With SV4 5HT 2 Termination Inches millimeters 40 1 8 1019 67 3 4 1721 47 7 8 1216 Figure 14 Proper Sizing of Gas Line Properly size and route the gas supply line from the supply regulator to the area where the appliance is to be installed per require ments outlined in the National Fuel Gas Code NFPA 54 latest edition USA or B149 latest edition Canada Never use galvanized or plastic pipe Refer to Table 9for proper sizing of the gas supply line if black iron pipe is being used Gas lines must be routed constructed and
78. set to the ON position Step 5 WIRING OPTIONAL FORCED AIR BLOWER KIT FBK 100 FBK 200 and FBK250 Kits See Figures 44 amp 45 An electrical outlet box receptacle is factory provided for the installation of the FBK 100 FBK 200 and FBK 250 forced air blower kits An optional field provided outletbox J Box may also be used Electrical power must be connected to either of these receptacles in order to operate these blowers Install the blower kits according to the installation instructions provided with the kits Optional J Box Outlet Box Left Side Shown See Figure 13 Page 71 for Optional Electrical Inlet Knockout Location Field Provided Junction Box and Duplex Receptacle Narrow 2 1 8 Wide J Box Required Figure 44 25 26 Plug blower into this Ground Green receptacle Oo Neutral White 120 VAC Black ___ _ Junction Box 4 Wall mounted o PW m ON OFF Blower Tab Switch or Variable Tab Intact Broken 4 Speed Control Switch R d N 17 Green Neutral O rt m 7 Ground Side of 777777 Side of Receptacle Receptacle BLOWER CONTROL View A J Box Wiring when using unit mounted relay module Relay Module C W FBK 250 only Plug blower into J Box receptacle for FBK 100 or FBK 200 application See View A for J Box wiring Optional Blower K OFF ON Switch Pilot Burner
79. sing wall such as a chase There is no requirement for inspection openings in the enclosing wall at any of the joints in the vent pipe Preparing the Appliance Vent Collar Each of the unit s two vent collars are sealed with a cover plate and a seal cap The cover plate and seal cap must be removed from the cent collar being used Refer to Figure 15 for top vent usage and Figure 16 for rear and the following steps to prepare the appropriate collar for use From the vent collar being used remove the screw securing the vent seal cap Twistthe cap counterclockwise to disengage it from the vent collar Remove and discard the seal cap When the top vent is being used remove the lintel cover plate by pushing it back towards the rear of the fireplace by its front flange It can then be removed by pulling it forward Loosen the two screws in the keyhole slots of the vent cover plate and remove the remaining two vent cover plate securing screws Remove and discard the vent cover plate Reinstall and securely tighten all four cover plate screws Reinstall the lintel cover plate When the rear vent is being used from inside the firebox remove the two screws securing the baffle to the rear wall of the firebox then remove the baffle Loosen the two screws in the keyhole slots ofthe cover plate and remove the remaining two cover plate securing screws Remove and discard the cover plate Reinstall and securely tighten all four cover plate sc
80. structions provided in the Homeowner s Care and Opera tion Instructions For piezo igniter location see Figure 48 millivolt appliances only Note The pull out Lighting instructions label can be found in the control compartment see Figure 48 When first lighting the appliance it will take a few minutes for the line to purge itself of air Once purging is complete the pilot and burner will light and operate as indicated in the instruction manual Subsequent lightings of the appliance will not require such purging Inspect the pilot flame SIT Millivolt Appliance Checkout The pilot flame should be steady not lifting or floating Flame should be blue in color with traces of orange at the outer edge The top 3 8 10 mm at the pilot generator thermopile and the top 1 8 min tip of the quick drop outthermocouple should be engulfed in the pilot flame The flame should project 1 25 mm beyond the hood at all three ports See Figure 49 To light the burner rotate the gas valve control knob counterclockwise to the ON position then turn ON the OFF ON switch installed at Step 4 Observe the individual tongues of flame on the burner Make sure all ports are open and producing flame evenly across the burner If any ports are blocked or partially blocked clean out the ports Replace logs if removed for pilot inspection Sit Millivolt Pilot Assembly Proper Pilot Flame Appearance Igniter Rod E pu
81. t adapter for Secure Flex components The collars of Secure Flex terminations and adapters have a different diameter than that used with the Secure Vent pipe Additionally Secure Flex components have an extended length center tube for use in attaching the flexible vent Step 4 FIELD WIRING Refer to Section A for millivolt appliances and Section B for electronic appliances The gas valve is set in place and pre wired at the factory on both models A CAUTION Ensure that wires are positioned away from hot surfaces and sharp edges A CAUTION Labelall wires priorto disconnection when servicing controls Wiring errors can cause improper and dan gerous appliance operation A CAUTION Do not connect the optional wall switch for burner operation to a 120 Volt AC power supply A SIT Millivolt Wiring See Figure 43 1 Select any of the following optional controls appliance mounted rocker switch or wall mounted switch wall thermostat or the standard or deluxe remote control kits If ap pliance mounted ON OFF control is selected mount it in the gas valve mounting bracket 2 If wall mounted ON OFF control or ther mostat is selected mount it in a convenient location on a wall near the fireplace 3 Wire the control within the millivolt control circuit using the 15 feet of 2 conductor wire supplied with the unit Caution do not connect the optional wall switch to a 120V power supply Alternatively the a
82. that the pipe compound does not get inside the pipe e t is recommended to install a sediment trap in the supply line as close as possible to the appliance see Figure 46 Appliances using Propane should have a sediment trap at the base of the tank Check with local building official for local code requirements i e are below grade penetrations of the gas line allowed etc IMPORTANT If propane is used be aware that if tank size is too small i e under 100 Ibs if this is the only gas appliance in the dwelling Ref NPFA 58 there may be loss of pressure resulting in insufficient fuel delivery which can result in sooting severe delayed ignition or other malfunctions Any damage resulting from an improper installation such as this is not covered under the limited warranty Step 3 INSTALL THE VENT SYSTEM General Information These instructions should be used as a guide line and do not supersede local codes in any way Install vent according to local codes these instructions the current National Fuel Gas Code ANSI Z223 1 in the USA or the current standards of CAN CGA B149 1 and B149 2 in Canada Useonly approved venting components See Approved Vent Components on Page 2 These fireplaces must be vented directly to the outside The vent system may not service multiple appliances and must never be connected to a flue serving a solid fuel burning appliance The vent pipe is tested to be run inside an enclo
83. they are kept within the shaded areas illustrated here Top View of combustible wall Fireplace can project 12 Combustible Materials Allowed In Shaded Area Safe Zone Combustible Walls shown in dark gray Fae 17 432 Inches millimeters a Protected wall shown in white Figure 9 DETAILED INSTALLATION STEPS The appliance is shipped with all gas controls and components installed and pre wired Re move the shipping carton exposing the front glass door Removethetop and bottom louvered control panel per instructions on Page 27 see Control Compartment Access Louver Panel Instructions Remove the cardboard from underneath the pressure relief plates inarea behind top louver panel see Figure 10 Open the two latches located under the firebox floor securing the glass door Remove the door by tilting it outward at the bottom and lifting it up Set the door aside protecting it from inadvertent damage See Figure 53 on Page 30 Relie Plates D o Remove Cardboard Before Using Appliance See Through Model Shown Figure 10 TYPICAL INSTALLATION SEQUENCE The typical sequence of installation follows however each installation is unique resulting in variations to those described See the Page numbers references in the follow ing steps for detailed procedures Step 1 Page 10 Construct the appliance framing Position the appliance within the framing and secure with nailing
84. thread inlet port The electronic control valve has a 1 2 13 mm NPT thread inlet port and is fitted with a 1 2 x 3 8 13 mm x 10mm NPT fitting Secure all joints tightly using appropriate tools and sealing compounds ensure propane resistant compounds are used in propane applications Optional Seal around the gas line to prevent cold air leakage TEST ALL CONNECTIONS FOR GAS LEAKS FACTORY AND FIELD A WARNING Never use an open flame to check for leaks Turn on gas supply and test for gas leaks using a gas leak test solution also referred to as bubble leak solution Note Using a soapy water solution 50 dish soap 50 water is an effective leak test solution but it is not recommended because the soap residue that is left on the pipes fittings can result in corrosion over time A Light the appliance refer to the lighting instructions label in control compartment or homeowner s manual Brush all joints and connections with the gas leak test solution to check for leaks If bubbles are formed or gas odor is detected turn the gas control knob off pilot on to the OFF position Either tighten or refasten the leaking connection then retest as described above When the gas lines are tested and leak free be sure to rinse off the leak testing solution ow CONTROL COMPARTMENT ACCESS LOUVER PANEL INSTRUCTIONS Ref Figures 47 amp 48 NOTE The top louvered panel and the bottom louver
85. too far sooting may develop Sooting is indicated by black puffs developing atthe tips of very long orange flames Sooting results in black deposits forming onthe logs appliance inside surfaces and on exterior surfaces adjacentto the vent termination Soot ing is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening To achieve a warm yellow ish orange flame with an orange body that does not soot the shutter opening must be adjusted between these two extremes NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE Burner Air Shutter Adjustment Procedure A CAUTION The air shutter door and nearby appliance surfaces are hot Exercise caution to avoid injury while adjusting flame appearance Burner Air Shutter Adjustment Procedure 1 Locate adjustment rod and adjust air shutter to the standard setting as shown in Figure 55 adjustment rod is located in the lower control compartment To adjust the flame move the adjustment rod back or forward to increase or reduce the air shutter opening respectively 2 Light appliance follow lighting procedure on lighting label in control compartment or see homeowners manual 3 Allow the burner to operate for at least 15 minutes while observing the flame continuously to ensure that the proper flame appearance has been achieved see Figure 54 If the following conditions are present adjust accordingly fflameappears weak or sooty
86. ulation and Page 9 for Clearances Combustible Wall Framing This Area Must 3 Remain Clear of Combustible 76 mm Materials Combustible Finished Wall Materials 1 in Min 25 mm Combustible material may Top Spacers touch the appliance top Combustible materials not allowed below this point on the face of the appliance L m of Appliance Hood must be installed L gz Louvers as shown i Top of Door Frame Oy Figure 56 NOTE DIAGRAMS amp ILLUSTRATIONS ARE NOT TO SCALE 31 32 INSTALLATION ACCESSORIES Gum Horizontal Square Termination With Firestop spacer H2246 amp Adapter 74L61 Duns o 2b 2b b 6 Inch 152 mm Vent Section 36 Inch 914 mm Vent Section 48 Inch 1219 mm Vent Section The following flashings come packaged with a storm collar 77178 SV4 5F Flat Roof Flashing 77L79 SV4 5FA 1 2 to 7 12 Adjustable Flashing 77180 SV4 5FB 7 2 to 12 12 Adjustable Flashing 77181 54 5566 Storm Collar 6 box 5 Firestop Spacer Horizontal 3 1 1 spacing 10 Pack 8 H247 sVAsVF Firestop Spacer Vertical 1 1 1 spacing 10 Pack v wes 12 17M52 SV4 5HGS 1 Termination Guard Square 1 pack for square termination 12 17M53 SV4 5HGS 12 Termination Guard Square 12 pack for square termination 13 87L02 SV4 5HGS Termination Guard for Square Termination Deluxe 1 pack for square ter
87. ve the appliance Cut and or frame an opening 10 1 2 x 10 1 2 267 mm x 267 mm inside dimensions about this center refer to Figure 19 on Page 15 D Attach vent components to appliance To attach avent componentto the appliance collar align the dimpled end over the collar adjust ing the radial alignment until the four locking dimples are aligned with the inlets of the four incline channels on the collar refer to Figure 20 on Page 15 Push the vent component against the collar until it fully engages then twist the component clockwise running the dimples down and along the incline channels until they seat at the end of the channels The unitized design of the Secure Vent components will engage and seal both the inner and outer pipe elements with the same procedure Sealant and securing screws are not required Note An elbow may also be attached to the appliance collar Attach in the same manner as you would a vent section E Attach vent components to each other Other vent sections may be added to the previously in stalled section in accordance with the requirements ofthe venttables To add another vent component to a length of vent run align the dimpled end of the component over the inclined channel end of the previously installed section Support Bracket Spacing Exterior Wall SV4 5HT 2 Termination Shown D
88. ving the correct air shutter adjustment for your installation Air Shutter Adjustment Guidelines Amount of Flame Air Shutter Color Adjustment Primary Air If air shutter is Flame will Air shutter closed too far be orange gap should be gt increased Air shutter gap should be decreased Flame will be blue If air shutter is open too far A WARNING Air shutter adjustmentshould only beperformed by a qualified profes sional service technician A WARNING Ensure front glass panels are in place and sealed during adjust ment Remove the top louver assembly by lifting it up and pulling it out 2 Remove the control compartment access door see removal instructions on Page 27 Removing Control Compartment Door 3 Locate the two 2 latches at the top of the control compartment To disengage the two latches from the bottom vee flange of the glass enclosure panel reach forthe handles located towards the back of the latches and pull the handles down toward the front of the appliance 4 Swing the bottom of the door out and raise it slightly to lift the top flange of the door frame away from the appliance range with evidence of sooting black tip the ai ahah a need ae CAUTION Carbon will be produced ifthe air shutter is closed too much Any damage due to carboning result ing from improperly setting the air shutter is not covered under the warranty Ifthe air shutter openings closed
89. ws feature a twist section to allow them to be routed about the center axis of their initial collar section to align with the required direction of the next vent run element Twist elbow sections in a clockwise direction only so as to avoid the possiblity of unlocking any ofthe previously connected vent sections See Figure 22 on Page 16 19 20 1 Continue installation of horizontal inclined sections Continue with the installation of the straight vent sections in horizontal inclined run as described in Step E Install support straps every 5 ft 1 52 m along horizontal inclined vent runs using conventional plumber s tape See Figure 31 It is very important that the horizontal inclined run be maintained in a straight no dips and recommended to be in a slightly elevated plane in a direction away from the fireplace of 1 4 rise per foot 20 mm per meter which is ideal though rise per foot run ratios that are smaller are acceptable all the way down to at or near level Itis important to maintain the required clear ances to combustibles 1 25 mm atall sides for all vertical runs and 3 76 mm at the top 1 25 mm at sides and 1 25 mm at the bottom for all horizontal inclined runs J Assemble vent run to exterior wall If not previously measured locate the center of the vent at the exterior wall Prepare an opening as described in Step B Assemble the vent system to point where the terminus of the last section is l

Superior sddv-35/40 User's Manual

Contents

Download Pdf Manuals

Related Search

Related Contents