Stovax Studio 22 User's Manual
Contents
1. 9 E JO yO UI poo3 uono euuoo ispuooos o dnooouusu s uet 1972318 SIU S ONO e UUM sinus yun sew nun amp P 193ut aun yo un sullu 10 UNy An 1 pue 294107 3 114 Y 01 pea yorym sdumy JO 410M edid au YUM SI Wa qold gaspeq eyep y uo paes aunssaid ay ye seg ay SI jn uo BUIUUNI 3114 au YUM augi e Aes 10110 LIM gaspeq rep ay uo p s se ainssaid sed y si Suruuni 1oJid au YM ped yono ay 10 Jaspuey ay Jaya Sursn 1o id ay 14317 uonoes sueg Suloe day ay ur urei8er eu 2S eJou uoneiae 3o id y u n 10 JOYD 219 JOOS 279 A quuesse 3o id ay punoJe suqop ou si ajay ainsuy ISA NI LOO SAOD 2912 YO LETAVIS LON TIIM LO ld MOAHOD IVNOILON H 39 Y11IV AV 143 ijaJ pue pea uous y 3D day suononajsu SUBS WeISeIG uonisod UN ui SI YOUMS JJO uo eau yey 934 ped yong pue 3espueu yum Ajay p nb Ji aoejday jun Jo 3u02 y 01 seuemeq Y YO SI YOO 38spueu JI pau penueu uo SI 3aspueu xau p nb y aoejday YO ale s lu neq Jaspuey 93y 1J91 pue 3224107 MI pue jeuunq jojid 5e d i 10 qe veda 34113 pasewep jou s Jauing jojid ayy uo qe ay xeu Appa4 09 payesado Sul q SAA au S Anas suononagsul sJosn at Nsu pono aui aoejday Aga1 pea y e ejday XOq jonuoo y uloJj paydejap uio5 q pea uoniugi y ser pado si uu ls s ay USym 1eds e ajay SI Yom edid 10 i2. Attach the top and bottom metal brackets to the top and bottom flanges of the appliance using nuts and washers provided see Diagram 15 INSTALLATION INSTRUCTIONS INSTALLATION Build the studwork chimney breast to the desired size e Ensure all clearances to combustible material are maintained Section 3 3 1 above Decide on flue requirements Cut a hole for the flue exit see Installation Instructions Flue Assembly AR2134 e Put vertical studwork at minimum clearance to the side of the fire 50mm Secure to the vertical studwork through the holes in the AR1902 metal brackets fitted to the fire Diagram 16 The kit has been designed so that non combustible board can be taken right up to the edge of the four brackets Diagram 17 e Fit non combustible board to the studwork above and to the sides of the fire This should extend a minimum of 400mm above the appliance and a minimum of 50 mm to each side Fit plasterboard to the remaining chimney breast front Connect the flue system and gas services using the opening in the side of the chimney breast for access After commissioning finish the sides of the chimney breast Diagram 19 Detail A AR2133 AR1911 e Apply a plaster finish to the chimney breast AR2085 20 INSTALLATION INSTRUCTIONS INSTALLATION 6 STUDWORK FOR COOL WALL INSTALLATION KIT There is an optional Studio 22 Cool Wall Installation Kit available for in
3. Recommission the appliance conducting the usual safety checks 1 3 Advise the customer of any remedial action taken Yes with a match 4 lt 20 y 2 O Q ples Does the pilot light Is the control being operated correctly Yes T Q J kK e Z i O a a Ensure there is no debris around the pilot assembly e g soot etc which could short the spark clean the area IGNITION FUNCTIONAL CHECK 1 Is there a spark M O ilo 3 G y 3 c eO SU O35 M un Check alignment of pilot burner head change the Operate the valve ignition lead See Replacing Parts section 2 29 REPLACE BATTERIES BEFORE ATTEMPTING TO RECTIFY ANY FAULTS IF THE FIRE DOES NOT WORK BUT HAS WORKED IN THE PAST CHECK THE EMERGENCY SHUT OFF SWITCH IN THE BOTTOM RIGHT CORNER BY THE DOOR IS SWITCHED ON SEE USER SECTION PAGE 6 Electronic Control Valve Fault Analysis Symptom 3 Short beeps from Batteries low in Replace appliance control appliance batteries No ignition 5 second 1 On Off switch is in 1 Move switch to continuous tone there OFF position ON position may be several short 2 Loose damaged 2 Check interrupter beeps before wire block and wires No ignition no tone Receiver board Replace receiver motor turns slightly when damaged operated No pilot flame and Thermocouple circuit Correct wiring control continues to wired incorrectly sp
4. o BB BB2 AR1883 Turning the Studio On Your remote can control the gas fire from pilot ignition through to shut down To turn the fire on Press the OFF button and the UP button simultaneously You hear several short signals The pilot and main burner ignite and the remote is now in Manual Mode In MANUAL MODE you can turn on the main burner regulate the flame from high to low and back turn off the burner leaving just the pilot burning In TEMP MODE you can set the room temperature so the thermostat in the remote automatically maintains that temperature In TIMER MODE the fire turns on and off according to the set time periods automatically regulates the room temperature during the set periods NOTE WHEN OPERATING THE FIRE IN TEMP OR TIMER MODE THE PILOT REMAINS LIT AND THE FIRE THEN AUTOMATICALLY SWITCHES ON AT PROGRAMMED TIMES TO BRING THE ROOM TO THE SET TEMPERATURE WHETHER OR NOT YOU ARE IN THE ROOM NEVER LEAVE ANY COMBUSTIBLE MATERIALS WITHIN 1 METRE OF THE FRONT OF THE APPLIANCE SWITCHING BETWEEN MODES Press the SET button to change to Manual Operation Press again to change to Temperature Mode Keep pressing to run through all operating modes These are MAN DAY TEMP NIGHT TEMP S TIMER and back to MAN NOTE MAN mode can also be reached by pressing either the UP or DOWN button MAN MODE Press both the UP arrow and immediately press the O
5. EN AR1673 A minimum vertical rise 3m 9 10 to a maximum 10m 32 10 The basic kit comprises 2 x 1m lengths 1 x 1m terminal length 1 x 52mm restrictor 1 x 47mm restrictor 1 x 60mm restrictor Extra lengths may be added from the list below TOP FLUE VERTICAL OFFSET KIT 8530 8530AN Used with kit 8524 A minimum rise of 500mm 191 is required to the first bend See Diagram 1C EXTRA FLUE LENGTHS All flue components are 150mm diameter 6 14 NOMINAL LENGTH ACTUAL LENGTH STAINLESS FINISH ANTHRACITE FINISH 8527 8527AN 8528 8528AN 1000mm 8529 8529AN 40 Bend 90 Bend 3 1 2 2 Du 3 4 3 5 3 6 3 7 4 1 8507 8507AN 8508 8508AN N A N A NOTE Carefully consider a Terminal positions b Flue supports C Weatherproofing d Fire precautions For all the above options you must conform to local and national codes of practice 3 GAS SUPPLY THIS APPLIANCE IS INTENDED FOR USE ON A GAS INSTALLATION WITH A GOVERNED METER Before installation ensure that the local distribution conditions identification of the type of gas and pressure and the adjustment of the appliance are compatible Ensure the gas supply delivers the required amount of gas and is in accordance with the rules in force You can use soft copper tubing on the installation and soft soldered joints outside the appliance and below the fire A factory fitted isolation device is par
6. M sl T A Ana o ete Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 6TH SERVICE 5TH SERVICE Dior SREE det ae IE DUM D P EN SU SE EIUS EET Next Service Due Next Service Due sssi ha RAP A Signed Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 8TH SERVICE 7TH SERVICE at OF SalVICOI nid cesaconssscmonsasituntaneiessensinepenatationsenstessecdtasenceiatonsed DAS T Next Due Next Service RI S PEE OI m Signed mH Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 10TH SERVICE 9TH SERVICE Date of Service Date of SOI tdci Next Service Due a Next Service Due sssi E EIEEE A Signed m Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 38 Gazco Limited Osprey Road Sowton Industrial Estate Exeter Devon England EX2 7JG Tel 01392 261999 Fax 01392 444148 E mail info gazco com A member of the Stovax Group
7. Studio 22 Balanced Flue Instructions for Use Installation and Servicing For use in GB IE Great Britain and Eire This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information IMPORTANT Do not attempt to burn rubbish in this appliance This appliance must only be operated with the glass door secured firmly in position The front casing of this appliance will become hot whilst in operation it is therefore recommended that a suitable guard should be used for the protection of young children the elderly or infirm These instructions must be left at the property for future reference and when servicing the fire The Commissioning Sheet found on page 3 must be completed by the Corgi Installer PR1014 Issue 4 December 2008 COVERING THE FOLLOWING MODEL STUDIO 22 BALANCED FLUE 8704BFLEC P8704BFLEC APPLIANCE COMMISSIONING CHECKLIST USER INSTRUCTIONS INSTALLATION INSTRUCTIONS Technical Specifications Site Requirements Installation Commissioning SERVICING INSTRUCTIONS Fault Finding How to replace parts Basic spare parts list Service Records PAGE 12 16 20 AJ 29 31 37 30 APPLIANCE COMMISSIONING CHECKLIST IMPORTANT NOTICE Explain the operation of the appliance to the end use
8. 8 3 8 4 8 5 8 6 INSTALLATION INSTRUCTIONS INSTALLATION A 152mm 6 diameter hole in the wall or ceiling is required to install the flue This can be achieved by either a Core drill b Hammer and chisel Drill small holes around the circumference when using method b Make good both ends of the hole Allow enough room either above or to the side of the appliance to assemble the flue on top Assemble a horizontal flue in the following order Vertical section 90 elbow Horizontal plus terminal Support the opening of a masonry installation with a lintel Only the horizontal terminal section can be reduced in size To find the length Measure from the outside of the wall to the stop on the 90 Add 10 mm to the outlet end Measure from the edge of the slots closest to the wall Mark around the flue Diagram 31 9 1 AR0629 A wall plate is supplied to fix the flue to the wall Bend the tab to 90 Assemble the plate onto the flue but wait to secure to wall and flue after the flue is fully assembled Diagram 31 The cardboard fitment in the terminal is used to support the flue whilst it is cut to length ONCE CUT TO SIZE REMOVE THE CARDBOARD REMNANT Diagram 32 9 2 24 ARO630 9 ASSEMBLING THE APPLIANCE There are two possible points of entry for your gas pipe depending on the location of your appliance one located on the underside and the other located on the left
9. Diagram 14 arrow A and release the second thermo current cables Release the pilot pipe Diagram 16 B Remove the pipe and the injector drops out from the Release the injector feed pipe Diagram 16 C burner Remove the wire cable Diagram16 D 8 5 Thermocouple Remove the two screws Disconnect the thermocouple from the gas The valve can now be freed valve interrupter Diagram 14 Arrow B Undo the thermocouple nut in the back of the pilot bracket half a turn This releases the thermocouple When replacing with a new thermocouple take care to bend the new component to the same shape as the thermocouple just removed To refit the thermocouple into the pilot bracket ensure it is pushed fully into the hole There is a stop on the thermocouple to set the height Lock the retaining nut just enough to grip the thermocouple AR1873 Connect the thermocouple to the valve interrupter and take care not to over tighten 34 SERVICING INSIRUCTIONS REPLACING PARTS Press the DOWN button on the handset until you hear an additional long signal confirming the new code 11 MAGNETIC SAFETY VALVE 11 1 To replace the magnetic safety valve 13 MAIN INJECTOR Undo the thermocouple from the interrupter block and remove the two thermo current cables Unscrew the interrupter block from the back of the valve 13 1 To change the main injector Undo the silver magnetic valve retaining but on the back
10. Undo the injector feed pipe of the valve Undo the lock nut from the injector Gently tap out the mag valve Replace with the correct size injector Replace with a new unit e Reassemble in reverse order 14 PRIMARY AERATION PLATE 12 CONTROL BOX NOT ALL MODELS HAVE AERATION PLATES REFER TO Remove the two thermo current cables by removing the NOTE AT BEGINNING OF INSTALLATION two screws Diagram 17 INSTRUCTIONS Remove the ignition lead Diagram 17 14 1 Remove the burner module as described in Servicing Remove the eight loom wire from the control box Section 2 Diagram 17 14 2 Remove the fixing screw and slide the plate off the venturi 14 3 Replace with the correct size plate and secure with the screw Ensure the lower edge of the plate is located over the venturi flange See Diagram 18 Eight wire cable hermo current cables Ignition lead AR0766 extension gable 15 CHANGING BETWEEN GAS TYPES Battery extension cable In order to change between gas types it will be necessary MS T to change the following items a Burner Unit Pilot Injector AR1915 Control Valve Remove the battery extension cable Diagram 17 Injector Remove the touch pad extension cable Aeration Plate if required The control box can now be replaced Data badge After replacing the control box you may need to reprogram the handset Press and hold the reset button on the control box until A kit of pa
11. 20 inset There is a deliberate gap at the top for convected heat 21 INSTALLATION INSTRUCTIONS INSTALLATION e Fit non combustible board to the studwork above the fire This should extend a minimum of 400mm above the appliance and a minimum of 50mm to each side Fit plasterboard to the remaining chimney breast front Connect the flue system and gas services using the opening in the side of the chimney breast for access After commissioning finish the sides of the chimney breast Diagram 24 Detail A AR1911 The top of the chimney breast must have a minimum 200cm vent Apply a plaster finish to the chimney breast 7 ALL TYPES OF INSTALLATION INTO STUD WORK WALL BOX amp BATTERIES Decide on the position for the wall box containing the batteries and wall switch Connect the wire from the fire to the battery pack Diagram 25 AR1920 Connect the wire from the fire to the touch pad connector Diagram 26 22 AR1919 Correctly position the four new AA size batteries Re assemble the battery holder as shown in Diagram 27 Ensure the touch pad cable is tucked to the left on fitting the wall plate back onto the wall AR1932 Secure the wall plate with the touch pad attached to the wall box Diagram 28 LA 2 amp We J wall plate AU W Pa k L Eu i r lt x D 1 r AR1887 PLEASE ENSURE NO WIRES ARE TRAPPED BEFORE REPLACING THE WALL P
12. details of the appliance In all correspondence always quote the Model number and Serial number 11 HOT SURFACES 11 1 Parts of this appliance become hot during normal use Regard all parts of the appliance as a working surface Provide a suitable fire guard to protect young children and the infirm 12 FIRE WILL NOT LIGHT You must ensure the door catches are fully engaged Slide the allen key into the gap between the door and 12 1 If you cannot light the Studio frame and locate the catch of the lower lock Check that the emergency shut off switch is in the ON Push the allen key DOWN 1 position see Section 2 Emergency Shut Off Slide the allen key into the gap and locate the upper lock Check and change the batteries in the remote handset Push the allen key UP Check and change the appliance batteries Section 4 Consult your Gazco dealer if the Studio still does not light INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION COVERING THE FOLLOWING MODELS STUDIO 22 BF 8704BFLEC P8704BFLEC Model Gas Gas Type Working Nox Aeration Injector Gas Rate Input kW Gross Country CAT Pressure Class m3 h ll Jj j tia tw B7OABFLEC Dow Natural Gas G20 0 715 Isp 7 30 REAR EXIT WALL THICKNESS Min 200 mm Max 550 mm Efficiency Class II Flue Outlet Size 150mm Flue Inlet Size 100mm Gas Inlet Connection Size 8mm RESTRICTOR REQUIREMENT VERTICAL amp HORIZONTAL FLUE
13. not cover any of the holes in place Diagram 35 Refit the front vermiculite panel in front of the burner N20n UT 032225 2222022222222 ra T 9 20 V i 22 Hy 327222 22219927 133333222220 020030377 a La o AR2120 1 A Cad x z N y 10 2 711331122221 2232 Z AI Place Log A onto the two studs on the burner skin Diagram 37 with charred effect of the log facing forward 9122293 HOT 122725 zs Vermiculite side panel 110091472 329222 Pon YE El 20999 SPIES 232 0 AR2127 l h222 ma 25 INSTALLATION INSTRUCTIONS INSTALLATION AR2121 AR2124 10 6 Put the groove in the base of Log E into the indent on the right of Log A The left branch rests on the upper end of Log C Diagram 41 AR2122 10 4 Put Log C so that the back end sits in the groove in the B hi See i rear of Log B and the front left rests in the cut out groove in Log A Diagram 39 10 7 Log F rests against Log B at its far right end between Log B and the side panel The front end of Log F sits on the front panel see Diagram 42 10 5 Position Log D so that the underneath rests in the groove of Log A and the triangular groove in the base of Log D fits i wh losing th h h full into the corner of the burner Diagram 40 en closing the door ensure the door catches are fully engaged Slide the allen key into the gap between the door and frame and locate the catch of
14. the flue to length using a hacksaw first insert the square cardboard fitment into the flue This will support the inner flue Cut through the flue and fitment See Diagram 29 ENSURE THE REMAINING FITMENT IS REMOVED FROM THE FLUE File the cut edges of the flue smooth 200 mm min 500 mm max ARO630 Fit the flue to the appliance and secure with the aluminium tape supplied 23 Any terminal which is less than 2 meters above any access level ground balcony or above a flat roof to which people have access is to be fitted with the guard supplied 8 2 TOP EXIT FLUE 8 2 1 There are two types of top exit flues available one with a vertical terminal the other with a horizontal terminal Minimum and maximum flue lengths are shown in the Site Requirements 2 5 IMPORTANT WHEN INSTALLING A TOP EXIT FLUE REFER TO THE TECHNICAL SPECIFICATIONS ON THIS PAGE FOR THE APPROPRIATE SIZE RESTRICTOR IF A RESTRICTOR IS REQUIRED FIT THIS BETWEEN THE SMALL OUTLET SPIGOT AND THE AIRDUCT SEE Diagram 30 AR0627 TOP EXIT VERTICAL amp HORIZONTAL FLUE Vertical Flue Height from Top Horizontal Length Restrictor Size of Appliance 1000 mm 1000 mm to 1500 mm 250 mm to 5000 70 mm mm TOP EXIT VERTICAL INCLUDING OFFSET 250 mm to 5000 mm Vertical Flue Height from Top of Restrictor Size Appliance 3000 mm up to 4990 mm 5000 mm up to 10 000 mm 8 2 2 The appliance is factory set for top exit
15. the lower lock Push the allen key DOWN Slide the allen key into the gap and locate the upper lock Push the allen key UP 26 INSTALLATION INSTRUCTIONS INSTALLATION 11 LIGHTING THE STUDIO Note The Emergency Shut Off switch must be in the ON position refer to Section 2 User Instructions There are two ways of lighting the Studio by thermostatic remote control using the fire s touch pad THERMOSTATIC REMOTE CONTROL AR1883 To light the appliance using the handset Press OFF and UP buttons simultaneously You hear a beep as the ignition process begins TOUCH PAD CONTROL Press the ON OFF button to light the appliance up to 30 seconds Press the UP button to increase the flame height Press the DOWN button to decrease the flame height At the lowest point it goes to standby mode only pilot lit Press the ON OFF button to turn the appliance off 27 INSTALLATION INSTRUCTIONS COMMISSIONING 1 COMMISSIONING 1 1 Complete the Commissioning Checklist at the front of this manual covering e Flue checks e Gas checks For working pressure test use the access panel at the gas connection ensuring the burner is in position see Installation Section 9 9 1 1 2 In the unlikely event that the appliance is receiving interference from other electronic devices re programme the handset Control box Reprogramming handset Control box Remove the battery cover from the handset to
16. Door 3 2 1 Steel Frame only If fitted with a Steel Frame this needs to be removed first Lift the frame upwards off its four support brackets Diagram 4 AR2136 3 3 All models Using the allen key provided to release the upper and lower catches on the right side of the door Slide the allen key into the gap between the door and frame and locate the catch of the upper lock Push the allen key DOWN Slide the allen key into the gap and locate the lower lock Push the allen key UP AR2119 Open the door outwards When closing the door ensure the door catches are fully engaged 4 CHANGING THE STUDIO BATTERIES The appliance batteries are located behind the wall switch plate Undo the two screws securing the wall switch and plate and remove Diagram 6 AR1887 Correctly position the four new AA size batteries Re assemble the battery holder as shown in Diagram 7 Ensure the touch pad cable is tucked to the left on fitting the wall plate back onto the wall Diagram 7 PLEASE ENSURE NO WIRES ARE TRAPPED BEFORE REPLACING THE WALL PLATE THE TOUCH PAD LEAD IS EASILY DAMAGED USER INSTRUCTIONS AR1932 5 ARRANGEMENT OF FUEL BED 10 ADVICE ON HANDLING AND DISPOSAL OF FIRE CERAMICS The fuel effect and side panels in this appliance are made from Refractory Ceramic Fibre RCF a material which is commonly used for this application Protective clothing is not required when handling t
17. E SIDE OF THE CHIMNEY BREAST FOR FUTURE SERVICING AND INSPECTION OF THE FLUE AND APPLIANCE 4 STUDWORK INSTALLATION FOR STUDIO WITH FRAMES Build the studwork chimney breast and enclosures to the desired size to include the protected platform at the required height Line the aperture for the appliance with 12mm thick non combustible material as shown Diagram 9 AR1902 Ensure the clearances are maintained see Diagram 8 Site the appliance and decide on flue requirements Cut a hole for the flue exit see Installation Instructions Flue Assembly Provide gas services into the appliance void on the left hand side Because no combustible material can be used above the fire we provide a support bar Mark out the position to fit the supplied top support bar into the studwork at the correct height This bar needs to be recessed into the studwork Diagram 10 Detail A AR1903 INSTALLATION INSTRUCTIONS INSTALLATION Fit the support bar into the studwork at the correct height Diagram 11 AR1904 Attach the 4 frame fixing brackets to the fire by placing the top part of the bracket through the slots Push the bracket flat against the panel then slide down to the stop see Diagram 12 AR1913 Fix foam seal to the outer flange of the fire Diagram 13 AR1913b Position the fire Fit non combustible board to the studwork around the fire This should extend a minimum of 400mm above
18. FF button to light the appliance You hear a click as the fire begins the ignition process up to 30 seconds Press the OFF button to turn the appliance off INCREASING TEMPERATURE Press the UP arrow once to increase flame height one stage Press and hold the UP arrow to increase to maximum DECREASING TEMPERATURE Press the DOWN arrow once to decrease flame height one stage 2 3 2 4 2 4 1 2 4 2 USER INSTRUCTIONS Press and hold the DOWN arrow to decrease to minimum At the lowest point the fire goes to standby mode only pilot lit Note While pressing a button a symbol indicating transmission appears on the display The receiver confirms transmission with an acoustic signal Turning the Studio Off Press the OFF button to extinguish the pilot TEMP MODE The display shows the current room temperature To increase or decrease the fire s output Press the SET button to select either the DAY TEMP or the NIGHT TEMP mode by briefly pressing the SET button Hold the SET button until the TEMP display flashes and then let go Set the desired temperature with the UP and DOWN arrows Minimum temperature 5C maximum 30C or 41F to 86F when fahrenheit is the preferred option Press the OFF button to stop the display flashing or wait to return to TEMP mode NOTE If you set a temperature that is beneath the current room temperature the fire automatically switches to OFF NOTE If you would like
19. LATE THE TOUCH PAD LEAD IS EASILY DAMAGED 8 FLUE ASSEMBLY Three types of flue terminal are available rear flue horizontal and vertical NOTE When switching from top to rear exit it is important that you use the spigot supplied with the Rear Flue Kit INSTALLATION INSTRUCTIONS INSTALLATION 8 1 REAR EXIT FLUE WALL THICKNESS MIN 200mm MAX 600mm 8 1 3 Remove the flue assembly and terminal guard from the box Take care not to lose the fixings 8 1 4 Having decided on the final appliance position and ensuring that all external flue terminal clearances are complied with See Section 1 Site Requirements Mark the centre of the final flue position on the wall TAKE CARE WHEN MARKING OUT FOR THE FLUE IT IS DIFFICULT TO MOVE AFTER INSTALLATION A 152mm 6 diameter hole is required to install the flue This can be achieved by either a Core Drill b Hammer amp Chisel It is advisable to drill small holes around the circumference when using method b Make good at both ends of the hole 8 1 5 The appliance is factory set for top exit but can be changed to a rear exit For a rear exit flue Discard the outer spigot from the top exit set up and use the replacement spigot supplied in the rear terminal kit 8 1 6 To set the flue length measure the total wall thickness then add 65mm This total flue length will give the minimum clearance of 50mm between the rear of the appliance and the wall To cut
20. SPECIFICATIONS Vertical Flue Height from Top of Appliance Restrictor Size 200 mm No restrictor 500 mm No restrictor 1000 mm to 1500 mm 70 mm INSTALLATION INSIRUCTIONS TECHNICAL SPECIFICATION This appliance has been certified for use in countries other than those stated To install this appliance in these countries it is essential to obtain the translated instructions and in some cases the appliance will require modification Contact Gazco for further information PACKING CHECKLIST Qty Description Fixing Kit containing 1 x Instruction Manual 4 x Wood Screws 4 x Rawl Plugs 1 x Handset 4 x AA cell batteries 1 x 9V cell batteries 1 x Wall box 1 x Touch pad wall plate 1 x Battery holder 1 x Foam seal 423 MAIN BOX 504 VA FLANGE D A FLANGE M 13 MAIN BOX AR2114 10 INSTALLATION INSTRUCTIONS TECHNICAL SPECIFICATION Bes 5 pe Er Profil Frame Dimensions Profil Bauhaus Frame Dimensions Dimension Size mm AR1550 11 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 1 5 Three types of flue termination are possible rear top exit 1 FLUE AND CHIMNEY REQUIREMENTS horizontal and top exit vertical To measure for a top exit horizontal terminal e D M h Note This appliance must only be installed with the flue ecide on the terminal position supplied Measure the height from the top of the appliance to the centre of the required outlet You must a
21. ark Pilot lights control 1 No spark at pilot 1 Rectify spark at continues to spark value burner pilot burner shuts down after 10 30 2 Loose damaged 2 Check interrupter seconds wire and wires v 4 Is D c v 2 m S ON oO oO ex Z 9 o gt gt Se z oc 5 DB un uo LL E 3 n eS Ci uon a Oe gt N go LD 42 C E ed n 0 pa Eae 2 D O Z gt No c u ks 4 c x S O O kad O og KH Un S 8 il AE m ES os CC O 065 Y GLO D S M G C O O o GES 20S Gg o x O SUE p BD OS 78 o v e os 25 oe x a 00 o c o tg oo a op ks E lt 2 x gt La 5 Ze LL i r 9 im D E m Cd OT ED OU Correct and FUNCTIONAL CHECK 2 pe E T Ex T c 2 Ne a O D E O gt ENS D ge T un Q o un C OD QD a Q ED 5 a SERVICING INSTRUCTIONS FAULT FINDING CHARTS any N SOA ON gsUlJOM n J dU S SOX MO WALSAS SOK un deuil a3ueyo Spuodas uey 1938918 SIU S pp e YM Sinus yun Zew pun eA4 1u aun yo un sun 40J UNY pun J0 1d ausi e Aes y asueyy 10110 LIM pun 3o id aoejday ljaJ pue uonoeuuoo y uejugi E uonpes seg Suie day 395 je peuq 1o id y u uonisod 3224105 sy Ul SJ dnooouuaui y s U18u 1224102 y JO awe 1o id au S
22. d au WO uiui y dn eu p oH si d paye Nsul u1lAA epouje e WO pea uoniudi y 2AOLUU 9 100d uono uuoo SI 40 payorjap uio5 q pea uous seH wwo y e dnooouuesu pue pono usamaq des au s wey sulpuly yne4 uous woy eaJe ay ueop eds y uoys p noo YDIYM 7219 3100s 89 A quiasse 10110 ay punoue suqap ou si aJay ainsuy AYVAS ON MOAHD IVNOILON 4 NOILINOI 30 1 1 1 2 1 3 1 4 2 1 3 1 SERVICING INSIRUCTIONS REPLACING PARTS 1 GENERAL All main components can be replaced without removing the appliance from its installation It is essential that the gas supply to the appliance is turned off at the isolation device before proceeding further DISCONNECT BATTERIES BEFORE SERVICING THE APPLIANCE Removal of Flue If for any reason the flue has to be removed from the appliance the seal must be replaced in the inner spigot Access to the controls is restricted and the whole of the control assembly is to be removed as one unit Refer to Section 7 below 2 DECORATIVE FRAME The same method is used to remove each frame Lift the frame upwards off the four support brackets Diagram 1 NOTE THE STEEL FRAME IS HEAVY TAKE CARE WHEN LIFTING 3 WINDOW FRAME ASSEMBLY Using the allen key provided to release the upper and lower catches on the right side of the door Slide the allen key into the gap between the door and frame and locate the catch of th
23. dhere to the following 4 1 1 The flue must be sited in accordance with BS5440 Part 1 latest edition See Diagram 1 For minimum and maximum flue dimensions see Section 2 Flue Options Allow enough room either above or to the side of the 1 2 Fita guard to protect people from any terminal less than 2 appliance to assemble the flue on top metres above any access such as level ground a balcony or f f f above a flat roof Assemble a horizontal flue in the following order Vertical section 90 elbow Horizontal plus terminal 1 3 All vertical and horizontal flues must be securely fixed and fire precautions followed in accordance with local and national codes of practice 1 4 Arestrictor may be required Refer to Technical Support the opening of a masonry installation with a Specifications on page 9 lintel 1 7 Only the horizontal terminal section can be reduced in size UK Dimensions inimum Dimension Terminal position M P Distance DirecHy below an opening alr brick 500mm opening windows St Above an opening air brick Opening windows etc Hargentaly 16 an opening air brick opening windows ete g Sewacmesorerpores H Sm le Frmavetcadmmpipeorsoppe 3mm _ From an intemal or external comer omm RR ME From a surface facing the terminal also see B 1 Z From a terminal facing the termina 80mm AO TIN oon __ Wwe j Hotizontaliy from a terminal on the same wall i 300
24. drinking in the work area and always wash your hands before eating or drinking 9 4 Replace the access panel in the base of the appliance with the two screws Diagram 34 Arrow B To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated Replace the rear air baffle securing each side with the two screws Diagram 34 Arrow A in and around the appliance before and after working on it When servicing the appliance it is recommended that the replaced items are not broken up but are sealed within heavy duty polythene bags and labelled as RCF waste RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material After cleaning the fire or replacing parts carefully re assemble the ceramic components WHEN THE EMBERS ARE PLACED ON THE BURNER IT IS IMPORTANT THEY DO NOT COVER ANY PORTS Put the burner tray in place and tighten the four screws The fuel bed is made up of embers and 6 logs identifiable Replace the vermiculite back panel by moulded letters Refit the two side panels 10 1 Place the embers around the burner holes as shown in Refit the clips to the upper inside to hold the side panels Diagram 36 Do
25. e upper lock Push the allen key DOWN Slide the allen key into the gap and locate the lower lock Push the allen key UP Open the door outwards When closing the door ensure the door catches are fully engaged 24 3 2 4 1 AR2119 To completely remove the glass front Open the door at a right angle to the fire Lift the door vertically off its hinges and place to one side Diagram 3 AR2137 e Refit in reverse order e Refit in reverse order 4 GLASS WINDOW Remove the two clips and brackets from either side of the frame Diagram 4 AR1864 Lift the glass clear from the lock bracket at the top of the frame and slide out SERVICING INSIRUCTIONS REPLACING PARTS 5 VERMICULITE PANELS 5 1 TAKE CARE WHEN HANDLING THE VERMICULITE PANELS THEY ARE FRAGILE Note Make sure you support the back panel before removing the second side panel in case the back falls forward Undo the clips at the top of the side panels While supporting the rear panel Remove each side panel and place to one side Remove the back panel y AM AR2138 Remove the front lower panels 5 2 Reassemble in reverse order ensuring the bottom edge of the back panel is behind the Air Baffle Diagram 6 AR2139 6 MAIN BURNER 6 1 To replace the main burner Remove the logs and embers from the burner Undo the four screws holding the burner tray in place Lift the left side of the burner up a
26. hand side e Choose the most suitable for your installation Slit with a sharp knife before bringing through the supply pipe Diagram 33 Remove the compression elbow from the appliance and connect it to the gas supply pipe As the appliance is fitted into the enclosure Pass the elbow and supply pipe through the silicone panel PURGE THE SUPPLY PIPE This is essential to expel any debris that may block the gas controls Connect the elbow to the appliance inlet pipe Diagram 33 To reassemble the control unit Put the left hand side of the control unit into the left corner of the interior before lowering down and sliding to the right Refix with the 13 screws Connect the elbow to the appliance inlet pipe Diagram 33 INSTALLATION INSTRUCTIONS INSTALLATION 93 Remove the screw from the pressure test point 10 ARRANGEMENT OF FUEL BED Connect a suitable pressure gauge to the test point located on the inlet fitting Refit the burner ADVICE ON HANDLING AND DISPOSAL OF FIRE Turn on the gas id 7 2 The fuel effect and side panels in this appliance are made Gaia L E from Refractory Ceramic Fibre RCF a material which is Turn off the gas commonly used for this application Remove the burner Protective clothing is not required when handling these Disconnect the pressure test point articles but we recommend you follow normal hygiene Replace the test point screw rules of not smoking eating or
27. hese articles but we recommend you follow normal hygiene rules of not smoking eating or drinking in the work area and always wash your hands before eating or drinking To ensure that the release of RCF fibres are kept to a minimum during installation and servicing a HEPA filtered vacuum is recommended to remove any dust accumulated in and around the appliance before and after working on it When servicing the appliance it is recommended that the 5 4 Place Log C so that the back end sits in the groove in the replaced items are not broken up but are sealed within rear of Log B and the front left rests in the cut out groove heavy duty polythene bags and labelled as RCF waste in Log A Diagram 11 RCF waste is classed as stable non reactive hazardous waste and may be disposed of at a licensed landfill site Excessive exposure to these materials may cause temporary irritation to eyes skin and respiratory tract wash hands thoroughly after handling the material After cleaning the fire or replacing parts carefully re assemble the ceramic components WHEN THE EMBERS ARE PLACED ON THE BURNER IT IS IMPORTANT THEY DO NOT COVER ANY PORTS The fuel bed is made up of embers and 6 logs identifiable by moulded letters on their base 5 1 Place the embers around the burner holes as shown in Diagram 8 Do not cover any of the holes 5 5 Position Log D so that the underneath rests in the groove of Log A and the triangular groove in the ba
28. mm Tn rewswewase sens om l 52 41 Above Infarction with roof In eddition the terminal should not ba nearer than s rmrm to an openmag m the Bulldina fabric formed for me purpose of accommeodating a bullt In element such as a wacaow frame 12 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 2 FLUE OPTIONS REAR EXIT 8708 Cutto length as required on site 200 mm min 500 mm max ARO630 Guard Supplied TOP EXITS 2 1 TOP FLUE UP amp OUT KIT 8534 This flue is vertical from the top of the appliance then horizontally out See Diagram 2 The basic kit comprises 1 x 200mm vertical length 1 x 500mm terminal length cut to length on site 1 x 90 elbow 1 x wall plate 1 x 70mm restrictor 1 x 60mm restrictor 40 45 5 0 METRES AR1671 NOTE The start of the bend to the centre line of horizontal flue is 170mm The centre line of vertical flue to end of bend is 220mm 13 2 2 INE UP amp OUT WITH ADDITIONAL EITHER 45 OR 90 When A 1 0 to 1 499 metes B amp C 1 0 metres maximum When A 1 499 metres to 3 0 metres B amp C 4 0 metres maximum AR1672 Any additional bend may be used on the horizontal section either 45 or 90 but the overall horizontal flue run will be reduced Refer to Diagram 3 2 9 2 4 2 5 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS TOP FLUE VERTICAL KIT 8524 8524AN Vertical from the top of the appliance See Diagram 4 EM
29. nd out first Diagram 7 32 AR2117 6 2 To replace the burner Lower the right hand side over the injector Lower the left side down Insert the four fixing screws and tighten NOTE Before replacing the burner make sure the silicone seal around the injector is intact 7 MAIN CONTROL ASSEMBLY 7 1 To access the main control assembly first remove the decorative frame if applicable the door vermiculite panels main burner air baffle 7 2 To remove the access panel Undo the two screws Diagram 8 7 3 Isolate the gas supply at the isolation device and disconnect the gas inlet Diagram 9 Undo the 13 screws fixing the control unit in place SERVICING INSIRUCTIONS REPLACING PARTS 8 1 AR2135 With all screws removed e Slide the control unit to the left 8 2 Lift the right hand side up and out 8 3 AR2128 7 4 Disconnect the two cables marked A in Diagram 12 33 A L a ARR Wty y AR1873 Disconnect the battery extension lead Diagram 12 B Disconnect the touch pad extension lead Diagram 12 C The control assembly can now be lifted up and removed e Reassemble in reverse order 8 PILOT UNIT ASSEMBLY The pilot assembly consists of four components which can be individually changed 1 Pilot burner bracket 2 Pilot injector 3 Electrode 4 Thermocouple Before commencing work on the pilot the Main Control Assembly must be removed see Sec
30. p and out AR2128 AR2117 2 6 s Undo the two screws in the rear air baffle to remove it Diagram 5 arrow A Remove the two screws holding the access panel in place Diagram 5 arrow B 2 7 Undo the 13 screws fixing the control unit in place AR2135 17 INSTALLATION INSTRUCTIONS INSTALLATION 3 STUD WORK INSTALLATION THERE ARE THREE TYPES OF INSTALLATION INTO STUDWORK DESCRIBED IN THE FOLLOWING PAGES 1 2 3 3 1 3 2 3 3 FOR STUDIO 22 WITH EITHER THE STEEL PROFIL OR BAUHAUS FRAME SEE SECTION 4 FOR AN INSTALLATION WHERE THE STUDIO 22 SITS FLUSH TO THE FINISHED EDGE OF THE WALL SEE SECTION 5 FOR A FURTHER EDGE INSTALLATION PROVIDING A COOL WALL ABOVE THE APPLIANCE TO ALLOW CUSTOMERS TO HANG PICTURES ETC SEE SECTION 6 DISTANCE TO COMBUSTIBLE MATERIAL COMBUSTIBLE PARTS OF THE STUDWORK MUST BE KEPT BEYOND THE MINIMUM DIMENSIONS SHOWN IN DIAGRAM 8 EVEN IF THE FRAMEWORK IS PROTECTED BY NON COMBUSTIBLE MATERIAL YOU MUST MAINTAIN THESE DIMENSIONS AR2077 DO NOT PACK THE VOID AROUND OR ABOVE THE APPLIANCE WITH INSULATION MATERIALS SUCH AS MINERAL WOOL THE VOID BUILT FOR THE APPLIANCE MUST BE VENTILATED TO PREVENT A BUILD UP OF HEAT IF THE VOID IS SEALED THEN YOU MUST FIT VENTS AT BOTH LOW AND HIGH LEVELS OF APPROXIMATELY 50CM2 EACH THESE VENTS MUST TAKE COLD AIR FROM THE ROOM AND RETURN WARM AIR BACK INTO THE ROOM 3 4 AN ACCESS HATCH MUST BE LEFT IN TH
31. pliance AR2077 15 INSTALLATION INSTRUCTIONS INSTALLATION IMPORTANT REFER TO DATA BADGE AND TECHNICAL SPECIFICATION AT THE FRONT OF THE MANUAL TO ENSURE THE APPLIANCE I CORRECTLY ADJUSTED FOR THE GAS TYPE AND CATEGORY APPLICABLE IN THE COUNTRY OF USE FOR DETAILS OF CHANGING BETWEEN GAS TYPES REFER TO SECTION 10 SERVICING REPLACING PARTS 1 SAFETY PRECAUTIONS 1 1 For your own and other s safety you must install this fire according to local and national codes of practice Failure to install the fire correctly could lead to prosecution Read these instructions before installing and using this fire 1 2 These instructions must be left intact with the user 1 3 Do not attempt to burn rubbish on this appliance 1 4 Keep all plastic bags away from young children 1 5 2 1 2 2 Do not place any object on or near to the appliance and allow adequate clearance above the appliance IF IHE APPLIANCE IS EXTINGUISHED OR GOES OUT IN USE WAIT 3 MINUTES BEFORE ATTEMPTING TO RELIGHT THE APPLIANCE 2 INSTALLATION OF THE APPLIANCE REFER TO THE SITE REQUIREMENTS SECTION FOR ALL FLUE OPTIONS This stove is suitable for top or rear flue exit e For top exit read Section 8 2 For rear flue exit read Section 8 1 THERE IS AN OPTIONAL DUCT KIT CODE No 8572 WHICH CAN BE FITTED AT THE SAME TIME AS THE APPLIANCE INSTALLATION Remove the appliance from the carton and discard all unnecessary packaging En
32. r hand the completed instructions to them for safe keeping as the information will be required when making any guaranteed claims FLUE CHECK PASS FAIL T ones HEN NN ENS H sss C CT _ Gsew H T Appliance working pressure on High Setting NB All other gas appliances must be operating on full x c n P 5 Does ventilation meet appliance requirements N A DEALER AND INSTALLER INFORMATION Installation Company COnN ENO uuu nn iteds prat ideep DIA AT Engineer Date of Purchase Contact No Minn ein Ee Corgi Res NOs Serial NO Date of Installation This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer This guarantee will be invalid to the extent permitted by law if the above Appliance Commissioning Checklist is not fully completed by the installer and available for inspection by a Gazco engineer The guarantee will only be valid during the second year to the extent permitted by law if the annual service recommended in the Instructions for Use has been completed by a Corgi registered engineer and a copy of the service visit report is available for inspection by a Gazco engineer 1 1 1 2 1 3 1 4 1 5 1 6 1 7 1 8 1 9 USER INSTRUCTIONS 1 GENERAL A competent person must carry out installation and se
33. rts is available for this always quote the Model number and Serial number when ordering any spare parts you hear two signals After the second longer signal NOTE THE CONTROL VALVE IS FACTORY PRESET FOR Release the reset button and within 20 THE CORRECT GAS TYPE AND MODEL A NEW UNIT seconds WILL NEED TO BE ORDERED WHEN CHANGING BETWEEN GAS TYPES 35 SERVICING INSIRUCTIONS REPLACING PARTS 16 PRESSURE AND LEAK TESTING THE APPLIANCE 16 1 Follow Section 7 Main Control Assembly Access to the pressure test point can now be reached Diagram 19 AR2130 16 2 To leak test any gas joints on the appliance the control assembly must first be undone and tilted backwards see Section 7 7 3 Diagram 11 16 3 Because there is now no burner fitted to perform a leak test place a manometer tube over the injector tip Light the appliance and spray any joints with leak detector fluid Tighten joints or replace as required 36 SERVICING INSIRUCTIONS REPLACING PARTS 15 SHORT SPARES LIST Lo SUDO Gs ooze _ oy SERVICE RECORDS 1ST SERVICE 2ND SERVICE Die IIE s sapi Brice eia 2 T RT Next Service Ducr s NIZ T rata S V wj Dealer s Stamp CORGI Registration Number Dealer s Stamp CORGI Registration Number 3RD SERVICE 4TH SERVICE Date Of EIC rro iia A ere Next Service Duer NR NIS o n DO FTH
34. rvicing In all correspondence please quote the appliance type and serial number which can be found on the data badge located on a plate under the access panel see Diagram 2 Installation Do not place curtains above the fire You must have 300mm 1 clearance between the fire and any curtains at either side If any cracks appear in the glass panel do not use the appliance until the panel has been replaced In the unlikely event the appliance is receiving interference from other electronic devices the handset Control box can be reprogrammed Please consult your dealer if you think this may be the case If for any reason the flue has to be removed from the appliance the seals must be replaced in the inner spigot Do not obstruct the flue terminal in any way i e by planting flowers trees shrubs etc in the near vicinity or by leaning objects up against the terminal guard Do not use a garden sprinkler or hose near the terminal This product is guaranteed for 2 years from the date of installation as set out in the terms and conditions of sale between Gazco and your local Gazco dealer Please consult with your local Gazco dealer if you have any questions In all correspondence always quote the Model Number and Serial Number 2 1 2 LIGHTING THE STUDIO There are two ways of lighting the Studio by thermostatic remote control see 2A using the fire s touch pad see 2B 2A THERMOSTATIC and TIMER REMOTE CONTROL 2 2
35. se of Log D fits into the corner of the burner Diagram 12 AR2120 5 2 Place Log A onto the two studs on the burner skin Diagram 9 with charred effect of the log facing forward USER INSTRUCTIONS 6 FLAME FAILURE DEVICE 6 1 This is a safety feature incorporated on this appliance which automatically switches off the gas supply if the pilot goes out and fails to heat the thermocouple 7 RUNNING IN 7 The surface coating on the metal used in your GAZCO fire will burn off during the first few hours of use producing a harmless and temporary odour This will disappear after a short period of use If the odour persists ask your installer 5 6 Put the groove in the base of Log E into the indent on the for advice right of Log A The left branch rests on the upper end of Log C Diagram 13 8 SERVICING 8 1 The fire must be serviced every 12 months by a qualified Gas Engineer In all correspondence always quote the Model number and the Serial number which may be found on the data badge 9 VENTILATION 9 1 Any purpose provided ventilation should be checked periodically to ensure that it is free from obstruction 10 INSTALLATION DETAILS Du Log F rests against Log B at its far right end between Log B and the side panel The front end of Log F sits on the front panel see Diagram 14 10 1 Your installer should have completed the commissioning sheet at the front of this book This records the essential installation
36. see the four DIP switches See Diagram 1 AR1935 Each of the four switches can be set to either one of two positions in any combination To re code the handset Change the combination of how the DIP switches are set For example see Diagram 2 20 AR1936 Once the handset has a new code the control box needs to be reprogrammed To access the control box see Servicing Instructions Section 7 Main Control Assembly Press and hold the reset button on the control box until you hear two signals After the second longer signal Release the reset button and within 20 seconds Press the DOWN button on the handset until your hear an additional long signal confirming the new code SERVICING INSIRUCTIONS SERVICING FAULT FINDING CHARTS 1 SERVICING REQUIREMENTS This appliance must be serviced at least once a year by a competent person All tests must be carried out in accordance with the current CORCGI recommendations 1 1 Before any tests are undertaken on the appliance Conduct a gas soundness test for the property to ensure there are no gas leaks prior to starting work 12 Fully check the operation of the appliance Special checks 1 2 1 Clean any lint or fluff from the pilot pay particular attention to the aeration holes of the pilot 1 2 2 Clean away any fluff or lint from under the burner 1 2 3 Check the spark gap on the pilot is correct Correct any faults found during the initial tests
37. stalling the fire without a frame Studio 22 BF Code No 8727BFCW22 This consists of four metal brackets so that you can create a flush finish to the edge of the appliance For this cool wall installation the convected heat of the fire is channelled into the studwork enclosure and vented at the top The cool wall installation kit is provided unfinished This allows the kit to be finished to match the fireplace decor Using the fixing kit ce e Fit the four metal brackets of the kit to the fire Line up the side brackets with the holes in the front flange of the appliance Secure to the flange using the nuts washers and bolts provided Diagram 20 AR2082 e Ensure all clearances to combustible materials are maintained Section 3 3 1 Decide on flue requirements e Cut a hole for the flue exit see Installation Instructions Flue Assembly Diagram 21 E MA AR2132 Note Make sure the long side of the bracket is nearest the inside AR1902 This now determines the width of your two vertical studwork supports The kit has been designed so that non combustible board can be taken right up to the edge of the Secure the top bracket at each side into the studwork four brackets Diagram 21 amp 22 using the screws provided Secure the bottom bracket to the flange using the nuts washers and bolts provided Finally Secure the outer part of the metal brackets into the studwork see Diagram
38. sure no components are thrown away when unpacking To open the glass door use the allen key provided Slide the allen key into the gap between the door and frame and locate the catch of the upper lock Push the allen key DOWN Slide the allen key into the gap and locate the lower lock Push the allen key UP 16 2 3 AR2119 Open the door outwards The gas supply enters the fire through a silicon panel on the floor or in the back panel of the fire underneath the control unit Diagram 2 AR2130 To access the gas pipe Undo the clips on the upper inside holding the vermiculite side panels in place Diagram 3 MTM HE INDI ETT SOMIDA NN y patis 1 INUNDA HTHTIRRAH 23124 PEELE rrn P s z A A 23223 MELECI Y Vermiculite side panel PINPIN In HAITI DES SS 2393523233 2230032222221 NIT H y n gt AR2127 y E Remove the two side panels and back panel and put to one side Ensure the back panel is supported when removing the side panels TAKE CARE WHEN HANDLING THE VERMICULITE PANELS THEY ARE FRAGILE INSTALLATION INSTRUCTIONS INSTALLATION 2 5 You can now remove the burner With all screws removed Slide the control unit to the left to clear the injector and Undo the four screws holding the burner tray in place pilot pipework at the right side Remove the burner Lift the right hand side up and out Lift the left hand side u
39. t of the inlet connection no further isolation device is required All supply gas pipes must be purged of any debris that may have entered prior to connection to the appliance The gas supply enters through the silicone panel located on the bottom or rear of the outer box Slit with a sharp knife prior to passing the supply pipe through The gas supply must be installed in a way that does not restrict the removal of the appliance for servicing and inspection 4 VENTILATION This appliance requires no additional ventilation 5 1 932 9 3 INSTALLATION INSTRUCTIONS SITE REQUIREMENTS 5 APPLIANCE LOCATION Please note this appliance has been specifically designed for studwork applications although installation into other constructions including masonry is entirely feasible There are two methods of installation see nstallation Instructions 3 2 Frame 3 3 Edge This appliance must stand on a non combustible hearth platform that is at least 12mm thick NOTE It is recommended you construct the back panel of the fireplace from natural materials cut into three or more sections to prevent cracking Resin based materials may not be suitable This appliance is an effective heat producer and attention must be paid to the construction and finish of the fireplace A combustible shelf must be maximum 150mm in depth minimum 400mm high above the fire A combustible side wall must be a minimum of 150mm from the ap
40. the appliance and at least 50mm to the sides of the appliance from the outer box not the flanges Apply plasterboard to the remainder of the studwork 19 Secure the fire back to the studwork using four screws through flange bracket support bar Apply a plaster finish to the front of the chimney breast Slips Because of the high temperatures this fire achieves it is advisable to use marble slips or similar material between the appliance and the plasterboard Never use a one piece slip because expansion even cracking can occur Note If a slip is used longer screws are needed to secure the appliance To finish the installation Connect the wall box and batteries following instruction in Section 7 below Connect the flue system see Installation Flue Assembly and gas services see Installation Section 9 using the opening in the side of the chimney breast for access After commissioning Finish the sides of the chimney breast Diagram 14 AR1905 5 STUDWORK FOR STUDIO EDGE INSTALLATION KIT There is an optional Studio 22 Edge Installation Kit available for installing the fire without a frame Studio 22 BF Code No 8727BFEK22 This consists of four metal brackets so that you can create a flush finish to the edge of the appliance Using the installation kit e Fit the four metal brackets of the kit to the fire Fitthe sides to the appliance and secure using nuts and washers provided
41. the Night temperature control to turn off then decrease the temperature until is displayed TIMER MODE There are two programmable settings you can make over a 24 hour period P1 and P2 P1 Start Timed Setting 1 P1 End of Timed Setting 1 P2 Start Timed Setting 2 P2 End of Timed Setting 2 P1 Program 1 for a Timed Setting Press the SET button until the TIMER mode is displayed Hold the SET button The displays flashes the current time for P1 While the time displayed is flashing you can alter the hours and minutes set To set the time your fire first lights change P1 Press the UP arrow to alter the hour e Press the DOWN arrow to alter the minutes in 10 minute increments Press SET again to move to the end setting for P1 This is the time your Studio first shuts down Press the UP arrow to alter the hour Press the DOWN arrow to alter the minutes P2 Program 2 for a Timed Setting Use the same steps outlined in 2 4 1 to change the setting for P2 2 0 2 6 2 7 If you have already set P1 and want to alter the setting for P2 only Press the SET button until TIMER mode is displayed Hold the SET button until the display flashes the current time for P19 Press the SET button once again to scroll past the settings for P1 and P1 gt With the time still flashing Press the UP arrow to alter the hour Press the DOWN arrow to alter the minutes Once all fo
42. tion 7 above Pilot Burner Bracket Remove the electrode see paragraph 8 3 Remove the thermocouple see paragraph 8 5 Remove the pilot pipe Remove the two screws securing the bracket The pilot burner bracket can now be removed Replace in reverse order Check the pilot gasket and if damaged replace with a new one Electrode Pull the ignition lead off the electrode and undo the retaining nut Diagram 13 SERVICING INSIRUCTIONS REPLACING PARTS 9 IGNITION LEAD AR1349 AR1872 Replace with a new electrode Do not over tighten the 9 1 To replace the ignition lead nut this could break the component Release the Main Control Assembly and tilt backwards Replace the ignition lead by pushing the spade connector eon Gerling 7 above onto the terminal electrode EN Remove the ignition lead from the control box Diagram 15 Arrow A Remove the ignition lead from the electrode Diagram 15 Arrow B Note the direction of the lead The new lead must follow exactly the same route NOTE THE IGNITION LEAD MUST NOT PASS IN FRONT OF THE CONTROL BOX AS THIS CAN DAMAGE THE SENSITIVE ELECTRONICS 10 GAS VALVE AR1874 10 1 To change the gas valve Remove the control assembly Section 7 8 4 Pilot Injector Release the gas inlet pipe Diagram 16 Arrow A o Undo the pilot pipe from the gas valve and from the Remove the thermocouple from the interrupter block underside of the pilot burner
43. ur times are set press the OFF button or simply wait to complete programming LOW BATTERY BATT is displayed on the remote when its batteries need replacement SETTING THE TIME Simultaneously press the UP and DOWN arrow buttons Press the up button to set the hour and the down button to set the minutes Press OFF to return to the manual mode or simply wait SETTING THE C 24 HOUR OR F 12 HOUR CLOCK Press OFF and the down arrow until the display changes from C 24 hour clock to F 12 hour clock and vice versa If the remote is removed lost or damaged signals transmitted to the receiver cease Your fire will go to standby pilot mode after 6 hours 2B TOUCH PAD CONTROL AR1887 Press the ON OFF button to light the appliance up to 30 seconds Press the UP button to increase the flame height Press the DOWN button to decrease the flame height At the lowest point it goes to standby mode only pilot lit Press the ON OFF button to turn the appliance off USER INSTRUCTIONS EMERGENCY SHUT OFF If the batteries fail during use of the fire move the switch to the OFF O position Diagram 3 This switch is set to be ON during normal operation and must remain ON AR1933 3 CLEANING THE STUDIO 3 1 Make sure the fire and surrounds are cool before cleaning Use A damp cloth for the painted frame Use soap and water to clean the glass 3 2 Opening the Glass
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