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Southbend SB1017 User's Manual

1. HT TEFC Capacitor Start Induction efus cM gcn 110V 220V Single Phase Wn re EE 8 6 4 3A ceca A ST 1725 60 Hz Number OES PCCGS xs PRODERIT NIU ICH 1 Pre Wired ioen ssec nenne ehe EI ner es 110V PowersDransfef nior HERE PERDE ORO V Belt amp Gear lr ciel ct r t Shielded and Permanently Sealed 4 South Bend Lathe For Machines Mfg Since 8 09 INTRODUCTION Model SB1017 Main Specifications Operation Information Head CUP pe IUE 45 deg Blade Spe ds cit erre 80 120 200 FPM 5td Blade Lenth gee RERO RELIER E HERMES HERREN KENN PNE 64 Blade Size RAN OS 2 es codecs Ite OI in Ir ie es Cutting Capacities M E 45 deg se cases M 655 Vase daw 25 Capacity Rect Height At 9010 ontoomoeioe m teonocio n mic rr ii ebd prt erii deve 5 Max Capacity Rect Width At ete eI rp a cepe Eget egenus 6 Max Capacity Rnd At 5
2. OCK WASHER 5 16 34 PHLP HD SCR 8 32 X 1 4 P n PSB1017066 BLADE GUIDE KNOB BOLT 3 8 16 X 1 1 4 59 PHLP HD SCR 10 24 X 1 4 LAT WASHER 5 16 56 PSBIOIN5S amp PLASTIC CUP REF PART DESCRIPTION REF PART DESCRIPTION 1 7 EX BOLT 5 16 18 X 3 4 e9 PB24 EX BOLT 3 8 16 X 1 1 4 72 2 55 P4 55 i OWER CORD 18G 5 15 PLUG 854 7085 1 CORD STRAIN RELIEF EAR BLADE GUIDE ASSEMBLY 85 2 7085 2 MOTOR FAN COVER EAR BLADE GUIDE BRACKET 85 3 7085 5 MOTOR FA 85 4 G 5 CAPACITOR 200M 125V 1 3 8 X 3 RIGHT GUIDE SHAFT 85 5 7085 5 MOTOR JUNCTION BOX 86 6 PSBIO17086 6 MOTOR OVERLOAD TOV PS6I017086 7 OVERLOAD 220V 5 BEARING PIN 10 X 36 86 MOTOR PULLEY 86 1 7 SET SCREW 5 16 18 X 5 16 LOCK WASHER 3 8 89 017089 OIL SEAL TC 165X 35 X 7 94 017094 WORM GEAR SHAFT ASSEMBLY FLAT HD SCR 1 4 20 X 5 8 94 1 017094 1 GEAR SHAFT 94 2 P6202ZZ ALL BEARING 620222 es PSBIOITO945_ SPACER LOCK WASHER 5 16 98 PCAP25 CAP SCREW 5 16 18 X 1 3 4 59 00 oi ORM GEAR PULLEY Pepior70Ga 2_ LEFT GUIDE SHAFT E PSBIOT70G4 5_ RIGHT GUIDE SHAFT i GUIDE EXT RETAINING RING 11 1 ELT COVER PANEL 7600022 _ BEARING 600072 2 PSBIOTTOG4 6 BEARING FN Io x36 16 EX NUT 378 24 PLASTIC WASHER PSBIOT0G4 9_ FRONT BLADE GUIDE 52 B12 EX BOLT 5 16 18 X 1 1 4 55 RONT BLADE GUIDE SAFETY COVER L WO7 5 South Bend Lathe Co 49 Model SB1017 a PA RU
3. 16 AWG Maximum Length Shorter is Better 50 ft 11 Model SB1017 Unpacking This item was carefully packaged to prevent damage during transport If you discover any damage please immediately call Customer Service at 360 734 1540 for advice You may need to file a freight claim so save the containers and all packing materials for possible inspection by the carrier or its agent Inventory PREPARATION For Machines Mfg Since 8 09 A Handle M B nee 1 Hardware Not Shown Qty C Wheels senes nec eee ede oes ee e ee dante 2 Hex Nut 20 Vertical Operation 1 D Leveling eie Eti Diddy 2 Flat Head Screw 4 20 x E Handwheel eee 1 Vertical Operation se dotted 1 MHandwheel 1 1 G Pulley 1 Hex Bolt M8 1 25 x 15 21 bh VG 1 19 e Flat Washer 40 e Hex Bolt M12 1 75 25 4 e Flat Washer 12 5 Knob M6 1 x 15 oni bu 1 Cotter Pins esee 2 The items listed below are optional components and are not required for bandsaw operations Their installation and use is covered in Operation beginning
4. ee 9 Required for Setup cccccccccccccceccceccescceeceeeeeeeeees 9 Power Supply 9 Availability o re o a e RE Eee REN Ye RT 9 Full Load Current Rating 9 Circuit Information eese 10 Circuit Requirements for 110V 10 Circuit Requirements for 220 10 Grounding Requirements eese 10 Extension Cords 11 IJnpackifig i uote deno 12 12 Assembly e 13 Cleaning amp Protecting eese 16 LOCATON 17 Physical Environment eere 17 Electrical Installation ceeeeeeeeeeeree 17 Lighting 17 Weiplit RN 17 Space Allocation 17 Power Connection eese 18 Test 18 Inspections amp Adjustments 18 OPERATION c 19 Operation Overview cce 19 Controls 20 Blade Selection eene 21 Blade Terminology eee 21 Blade Length isch ERE 21 Blade Width 21 reds 22 Tooth tercer eee EINE dee 22 Blade Pitch TPD eese 23 Blade Changes ope 24 Blade Tension eene 25 Blade Breaka mises 25
5. Repeat the above step for the right side panel using 6 M8 1 25 x 15 hex bolts 6 M8 1 25 hex nuts and 12 8mm flat washers see Figure 10 for assembled view Figure 10 Stand assembly 13 Model SB1017 PREPARATION For Machines Mfg Since 8 09 6 Insert the axle through the holes in the base 8 With the help of another person flip the assembly then slide the wheels over the axle stand assembly right side up then lift the and secure each with a cotter pin as shown bandsaw assembly and place it onto the in Figure 11 stand assembly 9 Secure the bandsaw to the stand with four M12 1 75 x 25 hex bolts and 12mm flat washers as shown in Figure 13 Hex Bolts 2 of 4 Shown Figure 11 Wheel assembly 7 Thread the leveling feet into the stand assembly as shown in Figure 12 You can adjust these later as needed to level the Figure 13 Mounting bandsaw to stand bandsaw 10 Loosen the belt tension bolt shown in Figure Leveling 14 Feet Pulley Cover Not Belt Tension Bolt Yet Installed Figure 12 Leveling feet Figure 14 Belt tension bolt location 14 South Bend Lathe Co For Machines Mfg Since 8 09 PREPARATION Model SB1017 11 Pivot the motor assembly upward then place the belt over the gearbox and motor pulleys as shown in Figure 15 Motor Pulley Gearbox WA Pulley Knob Location
6. Figure 42 Blade guide cover 5 Install the table with the two screws removed in Step 2 6 Install the table bracket with the pre installed hex bolt the M6 1 x 12 flat head screw and the M6 1 hex nut as shown in Figure 43 Pre installed Hex E Figure 43 Table installed South Bend Lathe Co For Machines Mfg Since 8 09 OPERATION Model SB1017 7 Place a level on the table as shown in Figure 44 then use the vertical stop bolt Operation Ti ps shown in Figure 45 along with the slotted table mount bracket to level the table The following tips will help you safely and effectively operate your bandsaw and help you get the maximum life out of your saw blades Horizontal Cutting e Use the work stop to quickly and accurately cut multiple pieces of stock to the same length e Clamp the material firmly in the vise jaws to ensure a straight cut through the material e the blade reach full speed before engaging the workpiece Never start a cut with the blade in contact with the workpiece Figure 44 Leveling vertical setup e Pay attention to the chips produced by the cutting operation and use their appearance to fine tune the blade speed feed speed and pressure refer to the Chip Inspection Chart on Page 27 e Wait until the blade has completely stopped before removing the workpiece from the vise and avoid touching the cut end it could be u
7. Motor Assembly Figure 17 Pulley cover knob 13 Slide the vise handwheel onto the leadscrew and tighten the set screw shown in Figure 18 Thread the handle into the handwheel and tighten it Figure 15 Installing belt 12 Install the pulley cover Figure 16 with two 6 1 x 12 hex bolts three 6mm flat washers and the South Bend cast aluminum knob see Figure 17 Belt Hex Bolts Cover Figure 18 Vise handwheel Figure 16 Pulley cover South Bend Lathe Co 15 Model SB1017 Cleaning amp Protecting The unpainted surfaces are coated at the factory with a heavy duty rust preventative that prevents corrosion during shipment and storage The benefit of this rust preventative is that it works very well The downside is that it can be time consuming to thoroughly remove Be patient and do a careful job when cleaning and removing the rust preventative The time you spend doing this will reward you with smooth sliding parts and a better appreciation for the proper care of the unpainted surfaces Although there are many ways to successfully remove the rust preventative we have cleaned thousands of machines and found the following process to be the best balance between efficiency and minimized exposure to toxic fumes or chemicals Before cleaning gather the following e Disposable rags e Cleaner degreaser certain citrus based degreasers work extremely well and they
8. 1 2 DISCONNECT BANDSAW FROM POWER Raise the head of the bandsaw to the vertical position use the head locking pin to hold it in place then remove the wheel access cover Loosen the tension knob and slip the blade off of the wheels Install the new blade through both blade guide bearings as shown in Figure 26 and around the bottom wheel 24 Blade Guide Bearings Figure 26 Installing blade Hold the blade around the bottom wheel with one hand and slip it around the top wheel with the other hand keeping the blade between the blade guide bearings Note It is sometimes possible to flip the blade inside out in which case the blade will be installed in the wrong direction Check to make sure the blade teeth are facing toward the workpiece as shown in Figure 27 after mounting to the bandsaw Some blades will have a directional arrow as a guide OPERATION For Machines Mfg Since 8 09 Figure 27 Blade cutting direction When the blade is around both wheels adjust the position so the back of the blade is against the shoulder of the wheels as shown in Figure 28 Figure 28 Installing blade around wheel Tighten the tension knob so the blade will not slip on the wheels upon startup Connect the bandsaw to the power source Briefly turn the bandsaw ON then OFF to position the blade and resume the previous tracking If the tracking needs to be ad
9. Blade Care amp Break In ss 26 Blad Care eds aeter ti etna 26 Blade 26 Blade Speed eene 26 Blade Speed Chart esses 27 Chip Inspection 27 Downfeed Pressure 28 Downfeed Rate eee 28 Work Stop csetera LE oe RETE 28 PA S 29 Blade Guide eene 30 Vertical cite ees 30 Operation Tips 3 c e ere e rau 31 Horizontal Cutting 2s o si eit 31 Vertical Cutting sees nennen 31 ACCESSORIES iain 32 Accessories 32 MAINTENANCE 33 Maintenance Schedule 33 JIGanmt g met emer reer errr ree 33 zoe er view Assan onsets 33 Gearbox serine URN 33 V Belt Replacement ee 34 Machine Storage seen 34 Downfeed Stop Bolt 35 Blade Tracking anser ins 35 Blade Guide 36 Squaring Blade eene 37 Auto OETF Tab retreat vns 37 TROUBLESHOOTING sssssssssscssssnsssrnessseensnsssrnesnseenens 38 ELECTRICAL c t 41 Electrical Safety Instructi
10. SB1017 5 10 Entanglement Loose clothing gloves neckties jewelry or long hair may get caught in moving parts causing entanglement amputation crushing or strangulation Reduce this risk by removing securing these items so they cannot contact moving parts Mental Alertness Operating this item with reduced mental alertness increases the risk of accidental injury Do not let a temporary influence or distraction lead to a permanent disability Never operate when under the influence of drugs alcohol when tired or otherwise distracted Safe Environment Operating electrically powered equipment in a wet environment may result in electrocution operating near highly flammable materials may result in a fire or explosion Only operate this item in a dry location that is free from flammable materials Electrical Connection With electically powered equipment improper connections to the power source may result in electrocution or fire Always adhere to all electrical requirements and applicable codes when connecting to the power source Have all work inspected by a qualified electrician to minimize risk Disconnect Power Adjusting or servicing electrically powered equipment while it is connected to the power source greatly increases the risk of injury from accidental startup Always disconnect power BEFORE any service or adjustments including changing blades or other tooling Secure Workpiece Tooling Loose workpie
11. a qualified electrician in accordance with all applicable codes and standards AWARNING Electrocution or fire may occur if machine is not correctly grounded and attached to the power supply Use a qualified electrician to ensure a safe power connection Full Load Current Rating The full load current rating is the amperage a machine draws at 100 of the rated output power On machines with multiple motors this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations Full Load Rating at 110V 8 6 Amps Full Load Rating at 220V 4 3 Amps The full load current is not the maximum amount of amps that the machine will draw If the machine is overloaded it will draw additional amps beyond the full load rating If the machine is overloaded for a sufficient length of time damage overheating or fire may result especially if connected to an undersized circuit To reduce the risk of these hazards avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the requirements in the following section South Bend Lathe Co 9 Model SB1017 Circuit Information A power supply circuit includes all electrical equipment between the main breaker box or fuse panel in your building and the incoming power connections inside the machine This circuit must
12. be adjusted if the blade rubs against the wheel shoulder or moves more than away from the shoulder Tools Needed Wrench or Socket 14mm eem 1 To adjust the blade tracking on the bandsaw 1 DISCONNECT BANDSAW FROM POWER 2 Position the bandsaw in the vertical position 3 Open the wheel access cover 4 Loosen but do not remove the lower hex bolt in the blade wheel tilting mechanism shown in Figure 52 TEE vu PUE UMOS _ Figure 52 Blade tracking adjustments 35 Model SB1017 5 Use the blade tension knob to release the blade tension as shown in Figure 53 Blade Tension Knob Tracking Set Screw Figure 53 Adjusting tracking hex bolt Adjust the tracking set screw as shown in Figure 53 then tighten the lower hex bolt loosened in Step 4 Tightening the tracking set screw will move the blade closer to the shoulder of the wheel Loosening the tracking set screw will move the blade away from the shoulder Tension the blade Reconnect the power and turn the bandsaw ON If the blade tracks along the shoulder of the wheel without rubbing the blade is tracking properly and this adjustment is completed If the blade walks away from the shoulder of the wheel or hits the shoulder turn the bandsaw OFF disconnect it from power then repeat Steps 4 8 Turn the bandsaw OFF disconnect it from power then replace the blad
13. have non toxic fumes e Safety glasses amp disposable gloves Note Automotive degreasers mineral spirits or WDe40 can be used to remove rust preventative Before using these products though test them on an inconspicuous area of a painted area to make sure they will not damage it AWARNING Gasoline and petroleum products have low flash points and can explode or cause fire if used for cleaning Avoid using these products to remove rust preventative PREPARATION For Machines Mfg Since 8 09 CAUTION Many cleaning solvents are toxic if inhaled Minimize your risk by only using these products in a well ventilated area NOTICE Avoid chlorine based solvents such as acetone or brake parts cleaner that may damage painted surfaces Always follow the manufacturer s instructions when using any type of cleaning product Basic steps for removing rust preventative 1 Puton safety glasses and disposable gloves 2 Coat all surfaces that have rust preventative with a liberal amount of your cleaner or degreaser and let them soak for a few minutes 3 Wipe off the surfaces If your cleaner or degreaser is effective the rust preventative will wipe off easily Note To clean off thick coats of rust preventative on flat surfaces such as beds or tables use a PLASTIC paint scraper to scrape off the majority of the coating before wiping it off with your rag Do not use a metal scraper or it may s
14. is improperly broken in The blade gullets are loading up with chips The blade TPI is too fine for the thick workpiece and the teeth load up and overheat The workpiece has hard spots welds or scale Pulley set screws or keys are missing or loose Blade is missing teeth Motor fan is hitting the cover V belt is defective Blade weld contacting blade guides Blade weld may be failing The blade guides are worn or mis adjusted The blade support is inadequate Dull or incorrect blade Blade is bell mouthed Loose or damaged blade Worn wheel bearing Wheel tires worn or incorrectly installed Bent or dull blade Wheels out of balance Loose machine component V belt has a high spot Bandsaw blade wheel is bent or out of balance For Machines Mfg Since 8 09 Possible Solution Decrease the feed rate Feed workpiece straight into the blade vertical mode only Install a blade with more suitable TPI or different style of teeth Increase blade tension Check blade rotation as described in test run and reverse blade if necessary Replace blade Install a smaller width blade or increase blade tension Adjust feed rate and cutting speed as required Adjust the blade tracking back to normal Replace blade and complete blade break in procedure Use a blade that has larger gullets to carry out material Use a coarser tooth blade adjust feed rate adjust blade
15. it is not intended to be an instructional guide for performing actual machine operations To learn more about specific operations and machining techniques seek training from people experienced with this type of machine and do additional research outside of this manual by reading how to books trade magazines or websites AWARNING To reduce the risk of serious injury when using this machine read and understand this entire manual before beginning any operations AWARNING Loose hair clothing or jewelry could get caught in machinery and cause serious personal injury Keep these items away from moving parts at all times to reduce this risk AWARNING During operation small metal chips may become airborne leading to serious eye injury Wear safety glasses to reduce this risk OPERATION Model SB1017 To complete a typical operation the operator does the following 1 10 11 Examines the workpiece to make sure it is suitable for cutting Checks adjusts the V belt position on the pulleys to ensure the correct cutting speed for the workpiece Raises the head then closes the downfeed valve Adjusts the vise angle for the operation then securely clamps the workpiece in the vise Lowers the saw bow close to the workpiece then adjusts the guide post to within 1 of the workpiece and verifies that the blade is properly tensioned Adjusts the guide post so the opening between the
16. limited to severe burns electrocution or death For your own safety disconnect machine from the power source before servicing electrical components or performing any wiring tasks Wire Connections All connections must be tight to prevent wires from loosening during machine operation Double check all wires disconnected or connected during any wiring task to ensure tight connections Modifications Using aftermarket parts or modifying the wiring beyond what is shown in the diagram may lead to unpredictable results including serious injury or fire Motor Wiring The motor wiring shown in these diagrams is current at the time of printing but it may not match your machine Always use the wiring diagram inside the motor junction box 5 Circuit Requirements Connecting the machine to an improperly sized circuit will greatly increase the risk of fire To minimize this risk only connect the machine to a power circuit that meets the minimum requirements given in this manual Capacitors Inverters Some capacitors and power inverters store an electrical charge for up to 10 minutes after being disconnected from the power source To reduce the risk of being shocked wait at least this long before working on capacitors Wire Component Damage Damaged wires or components increase the risk of serious personal injury fire or machine damage If you notice that any wires or components are damaged while performing a wiring task r
17. prevent it from lowering 7 Start the bandsaw while keeping your finger near the ON OFF toggle switch at all times during the test run The bandsaw should run smoothly with little or no vibration If you suspect any problems immediately turn the bandsaw OFF disconnect it from power and correct the problem before continuing If you need any help with your bandsaw call our Tech Support at 360 734 1540 8 Open the downfeed valve to lower the saw through its full range of motion When it reaches the bottom of its travel it should turn OFF If it does not manually turn it OFF disconnect it from power then proceed immediately to Auto Off Tab on Page 37 Inspections amp Adjustments The following list of adjustments were performed at the factory before your machine was shipped If you find that the adjustments are not set according to the procedures in this manual or your personal preferences re adjust them e Blade Tracking Page 35 e Squaring the Blade Page 37 e Blade Guide Bearings Page 36 South Bend Lathe Co For Machines Mfg Since 8 09 Operation Overview The purpose of this overview is to provide the novice machine operator with a basic understanding of how the machine is used during operation so they can more easily understand the controls discussed later in this manual Note Due to the generic nature of this overview
18. tab from this position tighten the hex bolt to secure the auto OFF tab Lift the saw move the toggle switch to the ON position then allow the saw to move downward again Watch to see if the auto OFF tab moves the toggle switch to the OFF position If it doesn t loosen the hex bolt then repeat Step 5 fine tuning the position of the auto OFF tab as necessary South Bend Lathe Co 37 Model SB1017 TROUBLESHOOTING For Machines Mfg Since 8 09 If you need replacement parts or if you are unsure how to do any of the solutions given here feel free to call us at 360 734 1540 Symptom Machine does not start Motor chatters during startup or during operation Machine has excessive vibration or noise Possible Cause Power supply switched off has incorrect voltage Blown fuse tripped circuit breaker at main panel Plug or receptacle is corroded or mis wired Break or short in wiring or loose connections Motor connection wired incorrectly Motor ON OFF switch at fault Start capacitor blown or at fault Centrifugal switch at fault Motor at fault Extension cord if used is causing voltage drop Power supply has incorrect voltage on one or more legs Blade is missing teeth Motor fan rubbing on fan cover Motor or table is loose V belt loose Guide post lock lever is loose Machine incorrectly mounted on floor V belt worn or damaged Pulley loose or not in alignment shaft ben
19. tips and edges causing the blade to quickly become dull Properly breaking in a blade allows these sharp edges to wear without fracturing thus keeping the blade sharp longer Use the Chip Inspection Chart on Page 27 to ensure that the optimal blade speed and feed rate are being used To properly break in a new blade 1 Choose the correct speed for the blade and material of the operation 2 Reduce the feed pressure by half for the first 50 100 in of material cut 3 To avoid twisting the blade when cutting wait until the total width of the blade is in the cut before adjusting the feed pressure 26 OPERATION For Machines Mfg Since 8 09 Blade Speed The bandsaw is capable of operating at 80 120 or 200 FPM Feet Per Minute The speed can easily be adjusted by changing the V belt placement Figure 30 shows the pulley positions required for each speed The charts on the following page provide guidelines for determining which speed to use for a cutting operation Gearbox Pulley Motor Pulley VCEELELELLELEI 120 FFM Figure 30 Pulley amp V belt configuration To change the blade speeds 1 DISCONNECT BANDSAW FROM POWER 2 Open the belt cover then loosen the belt tension bolt shown in Figure 31 to allow the motor to pivot Belt Tension Bolt Figure 31 Motor tension bolt 3 Lift the motor to relieve the belt tension and position the belt in the desire
20. two blade guides is approximately 1 4 larger than the width of the workpiece Makes sure the workpiece and bandsaw are stable and that there are no obstructions in the way of the cut Puts on safety glasses Starts the bandsaw and waits for the blade to reach full speed Opens the downfeed valve to lower the head and blade into the workpiece then allows the bandsaw to complete the cut Once the bandsaw has stopped raises the head and removes the workpieces South Bend Lathe Co 19 Model SB1017 Controls Refer to Figures 20 21 and the following descriptions to become familiar with the basic controls of this machine A Blade Tension Knob Adjusts the position of the upper blade wheel to apply or release blade tension B Guide Post Knob Locks the guide post in the position set by the operator C Downfeed Rate Adjust Knob Controls the speed at which the blade lowers into the workpiece D Downfeed Valve Controls the starting and stopping of the headstock downfeed E Work Stop Lock Knob Locks the work stop in the position set by the operator F ON OFF Toggle Switch Turns the saw motor ON or OFF G Vise Jaw Handwheel Controls the vise jaw movement H Downfeed Stop Bolt Adjusts to determine the absolute bottom limit of blade travel OPERATION Figure 20 Front Identification For Machines Mfg Since 8 09 Head Locking Pin Can be inserted into on
21. 5 For Machines Mfg Since 8 09 Switch REF PART DESCRIPTION REF PART DESCRIPTION 76 PSBI017076 SWITCH SHUT OFF ASSEMBLY 203 2 PSB1017203 2 SWITCH COVER 761 _ PSBIOTIOTE 208 8 591017205 3 76 2 PWO6 FLAT WASHER 1 4 203 4 763 Pe02____ HEXBOLT 1420x516 zosG reob PArHDscRIoZAXBA 205 PSB1017203 TOGGLE SWITCH ASSEMBLY 203 7 PSB1017203 7 RETAINER 205 1 PSB1017203 1 TOGGLE SWITC 50 South Bend Lathe Co For Machines Mfg Since 8 09 Model SB1017 Machine Labels REF PART DESCRIPTION REF PART DESCRIPTION 501 PSB1017301 MACHINE ID LABEL 308 PSBLABELOIHS READ MANUAL LABEL 017302 MODEL NUMBER LABEL 309 LABELISS ELECTRICITY LABEL 310 017304 BELT COVER WARNING LABEL 2n LABELODHS s 017306 CUTTING HAZARD WARNING LABEL 515 LABELO4HS EYE INJURY WARNING LABEL The safety labels provided with your machine are used to make the operator aware of the machine hazards and ways to prevent injury The owner of this machine MUST maintain the original location and readability of these safety labels If any label is removed or becomes unreadable REPLACE that label before using the machine again Contact South Bend Lathe Co at 360 734 1540 or www southbendlathe com to order new labels South Bend Lathe Co 51 Model SB1017 IE N I3 I T2200 For Machines Mfg Since 8 09 52 South Bend Lathe Co For Machines Mfg Since 8 09
22. 5 x 6 HORIZONTAL VERTICAL BANDSAW MODEL SB1017 OWNER S MANUAL South Bend Lathe Co Hundreds of Thousands of Lathes Sold With a hadition of Quality Since 1906 Copyright May 2010 Revised February 2011 JB For Machines Mfg Since 8 09 Scope of Manual This manual helps the reader understand the machine how to prepare it for operation how to control it during operation and how to keep it in good working condition We assume the reader has a basic understanding of how to operate this type of machine but that the reader is not familiar with the controls and adjustments of this specific model As with all machinery of this nature learning the nuances of operation is a process that happens through training and experience If you are not an experienced operator of this type of machinery read through this entire manual then learn more from an experienced operator schooling or research before attempting operations Following this advice will help you avoid serious personal injury and get the best results from your work Manual Feedback We ve made every effort to be accurate when documenting this machine However errors sometimes happen or the machine design changes after the documentation process so the manual may not exactly match your machine If a difference between the manual and machine leaves you in doubt contact our customer service for clarification We highly value customer feedback on our manuals If you have
23. ENSION SPRING 90 7 OIL SEAL 92 FLAT WASHER S6 PIVOT BRACKET 00 FLAT HD SCR 8 22 X 5 8 05 FLAT HD SCR A 2012 05 gt Ivy Ivy LE 03 2 5 1017105 2 BLADE TENSION SLIDE PLATE LE BRACKET 03 3 PSS38 ET SCREW 5 16 18 X 5 8 NUT 1 4 20 03 4 LAT WASHER 5 16 gt Q n an m x lt EAR SAFETY COVER 03 5 EX BOLT 5 16 18 X 1 1 4 FLAT WASHER 1 4 04 EX BOLT 5 16 18 X PHLP HD SCR 1 4 20 X 3 8 O9 5 1017109 BLADE TENSION SLIDE GUIDE FRO T SAFETY COVER 15 P5B101713 BLADE 14TFI 1 2 X 64 1 2 EWWe BXIO E SET SCREWB G 18X 5 8 20 7071 REAR BLADE WHEEL 23 EX BOLT 1 4 20 1 SET SCREW 516 16 X GG Bo 7072 BEARING COVER 5 5 25 207 HEX BOLT 14 20 X GIB 208 7077 ___ BLADE WHEEL ASSEMBLY 212 TOI FRONT BLADE WHEEL 2 7077 2 _ FRONT BLADE WHEEL AXLE ASSEMBLY 412 gt D Q 79 South Bend Lathe Co 47 Model SB1017 For Machines Mfg Since 8 09 Motor amp Blade Guides 85 1 a I 68 7 amp 9 85 6 N N 25 2 2 Up wA 25 4 3 48 South Bend Lathe Co For Machines Mfg Since 8 09 RTS Model SB1017 Motor amp Blade Guides Parts List
24. Max Capacity Rect Height At 3 Max Capacity Reet Width At 45D iiie eidem ERES edere oa Rode 42 Max Capacty Rnd 45 doo oO OBO DIO dr Erb T 3 Construction Wheel Constt ellonUDDGE uis EEEE E TAAA ee LE ERE Reed ie Cast Iron Wheel Construction ccrte can Cast Iron Body Construction Cast Iron Bas Cast Iron Stand Construct Ce edid e P eI FEE ERIT E GENRE Steel Rubber and Steel Other Wheel S126 EDEN 5 Blade Guides EB Yes Blade Guides E L wer EE Yes Table Info Floor to Cutting Area Helght 2 1 erre rete tied hel rto eo ree ret RED HE BOYD E E Fe ese Seales 25 Other Specifications TS EACT SEEN EC TETUER ISO 9001 Country inerte en IRE igen eres Taiwan Warranty LEE 1 Year Serial Number Location eee d PE HERR Ue e PRESE ER E ID Label on Body Frame Customer Setup and Cleaning Approximately 1 Hour Features Heavy Duty One Piece Steel Stand Conveniently Located ON OFF Toggle Switch Adjustable Hydraulic Down Feed Cast Iron Handwheel with Chromed Handle Die Cast South Bend Star Knobs Die Cast South Bend Belt Guard Built In Storag
25. Model SB1017 Wiring Diagram Motor Junction Box Figure 59 Wiring component locations Start Motor Capacitor ON OFF 200MFD MOTOR Toggle Rewired 125 _ OVERLOAD Switch BREAKER for 220V 220V t Neutral M oto r Ground A 110V 125VAC 7 110 BREAKER f EAK 5 15 Plug As Recommended 220 VAC AR 6 15 Plug d p As Recommended Rewired for 220V o 8 a masero A South Bend Lathe Co 43 Model SB1017 HE JY RU 5 For Machines Mfg Since 8 09 Table 411 410 409 7 Gi 52 X E Y gt NS 67 404 pa 4057 55 401 188 8 REF PART DESCRIPTION REF PART DESCRIPTION 18 PLWO4 LOCK WASHER 3 8 55 rese EX BOLT 716 14 X 2 22 27 26 263 ET SCREW 5716 18 X V2 50 LIF MW s sz reovosa v s reeowosea v NUT ENG B 22 2 LP HD SCR 10 24 X 3 8 34 AT WASHER 0 35 DRAULIC CYLINDER ASSEMBLY 36 PSB1017404 CYLINDER PIVOT ROD 37 07 FSB1017407 NDER BRACKET CAP SCREW 38 PSBI017409 CYLINDER BRACKET 59 HO FLWO2 LOCK WASHER 1 4 ARGE VISE JAW 44 South B
26. Offices FAX 360 676 1075 International FAX 360 734 1639 USA only southbendlathe com Printed In Taiwan JB12681
27. PERATION Model SB1017 Blade Pitch TPI 2 Refer to the Material Width Diameter row of the blade selection chart in Figure 25 and read across to find the workpiece thickness you need to cut The chart below is a basic starting point for choosing teeth per inch TPI for variable pitch blades and standard raker set bi metal blades HSS blades However for exact specifications 3 fe he M 1Sh fi of bandsaw blades that are correct for your Reieriotue Material he sh f th ial operation contact the blade manufacturer material to 4 Inthe applicable row read across to the To select the correct blade pitch right and find the box where the row and 1 Measure the material thickness This column intersect Listed in the box is the measurement is the distance from where minimum TPI recommended for the variable each tooth enters the workpiece to where it tooth pitch blades exits the workpiece Material Width Diameter Teeth Per Inch TPI for Bandsaw Blades Material Shapes e mm _ 50 100___150 oo eee LEA c tes ee inch 2 2 5 Se 45 6 7 82929 100 fl Figure 25 General guidelines for blade selection and speed chart South Bend Lathe Co 23 Model SB1017 Blade Changes Change blades when they become dull damaged or if the operation requires a different type of blade To change the blade on the bandsaw
28. WARRANTY Model SB1017 This quality product is warranted by South Bend Lathe Company to the original buyer for one year from the date of purchase This warranty does not apply to consumable parts or defects due to any kind of misuse abuse negligence accidents repairs alterations or lack of maintenance We do not reimburse for third party repairs In no event shall we be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products We do not warrant or represent that this machine complies with the provisions of any law act code regulation or standard of any domestic or foreign government industry or authority In no event shall South Bend s liability under this warranty exceed the original purchase price paid for this machine Any legal actions brought against South Bend Lathe Company shall be tried in the State of Washington County of Whatcom This is the sole written warranty for this machine Any and all warranties that may be implied by law including any merchantability or fitness for any purpose are hereby limited to the duration of this warranty To take advantage of this warranty contact us by mail or phone to give us the details of the problem you are having Thank you for your business and continued support South Bend Lathe Co 53 South Bend Lathe Co P O Box 2027 Bellingham WA 98227 PHONE 360 734 1540 Administrative
29. a moment please share your experience using this manual What did you like about it Is there anything you would change to make it better Did it meet your expectations for clarity professionalism and ease of use South Bend Lathe Inc C o Technical Documentation Manager P O Box 2027 Bellingham WA 98227 Email manuals southbendlathe com Updates For your convenience any updates to this manual will be available to download free of charge through our website at www southbendlathe com Customer Service We stand behind our machines If you have any service questions parts requests or general questions about the machine feel free to contact us South Bend Lathe Co P O Box 2027 Bellingham WA 98227 Phone 360 734 1540 Parts Department 417 886 2954 Fax 360 676 1075 International Fax 360 734 1639 USA Only Email cs southbendlathe com Table of Contents INTRODUCTION 2 About This 2 Capabilities cir 2 2 Identificati n ote Heels 3 Machine Specifications 4 SAFET eee 6 Understanding Risks of Machinery 6 Basic Machine Safety sse 6 Additional Metal Bandsaw Safety 8 PREPARATION 2 niani uirum sanct con uisi sind auci 9 Preparation Overview
30. ade The blade can be adjusted square to the vise table A blade that is square will improve your cutting results and extend the life of your blade To square the blade to the table 1 DISCONNECT BANDSAW FROM POWER 2 Separate the blade guides as far as possible then lower the bandsaw all the way until it contacts the downfeed stop bolt 3 Place a square on the table bed and against the edge of the blade as shown in Figure 55 then check different points along the length of the table between the blade guides Figure 55 Squaring the blade 4 Ifthe blade is not square to the table loosen the hex bolts shown in Figure 55 and rotate the blade guide bearing assemblies as necessary until the blade is perpendicular to the bed then re tighten the hex bolts Auto OFF Tab The auto OFF tab may require adjustment over time if the machine fails to turn itself OFF at the end of a cut To adjust the auto OFF tab DISCONNECT BANDSAW FROM POWER 2 Loosen the hex bolt shown in Figure 56 Auto OFF Tab Figure 56 Auto OFF tab Move the toggle switch to the ON position keep the machine disconnected from power the motor does not need to be running for this adjustment Open the downfeed valve to allow the saw to move downward Wait for it to come to a stop Push the auto OFF tab downward into the toggle switch until the switch moves to the OFF position Then without moving the auto OFF
31. aw ON with the blade resting on the workpiece Blade Replacement The blade can only make a safe and efficient cut if the teeth are facing the workpiece When replacing blades make sure the teeth face toward the workpiece Wear gloves to protect hands and safety glasses to protect eyes 6 Workpiece Handling A shifting workpiece can result in impact or laceration injuries To reduce the risk of injury always securely clamp the workpiece in the vise and use additional support fixtures if needed Never hold the workpiece with your hands during a cut Flag long pieces to reduce the risk of tripping over them Power Interruption Unplug the machine and turn the power switch OFF after a power interruption If left plugged in and turned ON this machine will start up when power is restored resulting in possible entanglement laceration or amputation hazards Hot Surfaces Sharp Edges Due to the cutting process a freshly cut workpiece chips and some machine components can be hot enough to burn you and sharp enough to cut you Allow components to cool and use safe handling methods to reduce the risk of these injuries Moving Blade A moving bandsaw blade presents a serious risk for laceration or amputation injuries Always allow the blade to come to a complete stop before mounting or repositioning a workpiece in the vise Never touch a moving blade South Bend Lathe Co For Machines Mfg Since 8 09 Preparation Overvie
32. be safely sized to handle the full load current that may be drawn from the machine for an extended period of time A CAUTION For your own safety and protection of property consult a qualified electrician if you are unsure about wiring practices or electrical codes in your area Note The circuit requirements listed in this manual apply to a dedicated circuit where only one machine will be running at a time If this machine will be connected to a shared circuit where multiple machines will be running at the same time consult a qualified electrician to ensure that the circuit is properly sized for safe operation Circuit Requirements for 110V This machine is prewired to operate on a 110V power supply circuit that has a verified ground and meets the following requirements Nominal Voltage 110V 120V CY CLO 60 Hz Single Phase Circuit RAtiN Giccessvsisscesesessessesscnesscesvesess 15 Amps Plug Receptacle included NEMA 5 15 Circuit Requirements for 220V This machine can be converted to operate on a 220V power supply To do this follow the Voltage Conversion instructions included in this manual The intended 220V circuit must have a verified ground and meet the following requirements Nominal Voltage 220V 240V CY CLS M 60 Hz Phas oed on ea ka nno dudes Single Phase Circuit Rating
33. ce between tooth tips H Blade Back The distance between the bottom of the gullet and the back edge of the blade I Blade Pitch or TPI The number of teeth per inch measured from gullet to gullet Blade Length Measured by the blade circumference blade lengths are usually unique to the brand of your bandsaw and the distance between the wheels Model Blade Length 6412 Blade Width Measured from the back of the blade to the tip of the blade tooth the widest point blade width is often the first consideration given to blade selection Blade width dictates the largest and smallest curve that can be cut as well as how accurately it can cut a straight line generally the wider the blade the straighter it will cut Model Blade Width d Ya Curve Cutting Curve cutting can only be performed while the machine is in the vertical position See Vertical Operation on Page 30 for more information on vertical cutting The smallest radius curve that can accurately be cut with a blade width is approximately 2 91 Model SB1017 Tooth Set Three common tooth sets are alternate wavy and raker see Figure 23 Each removes material in a different manner when cutting the workpiece OPERATION Alternate Figure 23 Bandsaw blade tooth sets Alternate An all purpose arrangement of bending the teeth evenly left and right of the blade Generally used for milde
34. ces cutting tools or rotating spindles can become dangerous projectiles if not secured or if they hit another object during operation Reduce the risk of this hazard by verifying that all fastening devices are properly secured and items attached to spindles have enough clearance to safely rotate South Bend Lathe Co 11 12 13 14 15 16 Chuck Keys or Adjusting Tools Tools used to adjust spindles chucks or any moving rotating parts will become dangerous projectiles if left in place when the machine is started Reduce this risk by developing the habit of always removing these tools immediately after using them Work Area Clutter and dark shadows increase the risks of accidental injury Only operate this item in a clean non glaring and well lighted work area Properly Functioning Equipment Poorly maintained damaged or malfunctioning equipment has higher risks of causing serious personal injury compared to those that are properly maintained To reduce this risk always maintain this item to the highest standards and promptly repair service a damaged or malfunctioning component Always follow the maintenance instructions included in this documentation Unattended Operation Electrically powered equipment that is left unattended while running cannot be controlled and is dangerous to bystanders Always turn the power OFF before walking away Health Hazards Certain cutting fluids and lubricants o
35. choosing the cutting speed and feed rate for a cutting operation is to inspect the chips created by the cut These chips will be indicators of what is commonly referred to as the chip load Refer to the chip inspection chart below to evaluate chip characteristics and determine whether to adjust feed rate pressure blade speed or both Chip Chip Chip Blade Feed Rate Other Appearance Description Color Speed Pressure Actions Hard Thick amp P n 3 Mand Strong amp Brown or Blue Increase Decrease Thick Hard Strong Silver or Light Good Decrease Check Blade Curled amp Thick Brown Slightly Pitch m Siver Decrease mme Coiled Tight amp Check Blade Figure 33 Chip inspection chart South Bend Lathe Co 27 Model SB1017 OPERATION For Machines Mfg Since 8 09 Downfeed Pressure Work Stop The downfeed pressure is controlled by the The work stop can be used to make uniform spring and handle shown in Figure 34 length cuts on multiple workpieces To decrease downfeed pressure twist the handle install and use the work stop clockwise to increase spring tension 1 Insert the work stop rod into the machine base as shown in Figure 36 then tighten the set screw to secure it st 4 Screw f i k To increase downfeed pressure twist the handle counterclockwise to release spring tension Handle Figure 36 Downfeed rate controls Figure 34 Downfee
36. cratch the surface 4 Repeat Steps 2 3 as necessary until clean then coat all unpainted surfaces with a quality metal protectant or light oil to prevent rust 16 South Bend Lathe Co For Machines Mfg Since 8 09 Location Physical Environment The physical environment where your machine is operated is important for safe operation and longevity of parts For best results operate this machine in a dry environment that is free from excessive moisture hazardous or flammable chemicals airborne abrasives or extreme conditions Extreme conditions for this type of machinery are generally those where the ambient temperature is outside the range of 41 104 F the relative humidity is outside the range of 20 95 non condensing or the environment is subject to vibration shocks or bumps Electrical Installation Place this machine near an existing power source Make sure all power cords are protected from traffic material handling moisture chemicals or other hazards Make sure to leave access to a means of disconnecting the power source or engaging a lockout tagout device Lighting Lighting around the machine must be adequate enough that operations can be performed safely Shadows glare or strobe effects that may distract or impede the operator must be eliminated PREPARATION Model SB1017 Weight Load Refer to the Machine Specifications for the weight of your machine Make sure that the surface upon which t
37. d pulley alignment 4 Release the motor and let its weight tension the belt 5 Re tighten the belt tension bolt and close the belt cover South Bend Lathe Co For Machines Mfg Since 8 09 OPERATION Model SB1017 Blade Speed Chart The blade speed chart in Figure 32 offers guidelines for various metals given in feet per minute FPM Choose the closest available machine blade speed to the number shown in the chart Refer to the Chip Inspection Chart that follows for recommendations on adjusting your operation based on the appearance of the chips produced eed FPM Speed FPM Speed FPM Speed FPM Material M Min Material M Min Material M Min Carbon 196 554 Tool Steel 205 Alloy 111 521 Free Machining 150 205 Steel GO 108 Sense nee 62 Steel 34 98 Stainless Steel 46 62 Angle 180 220 High Speed 75 118 246 Gray 108 225 54 67 Tool Skeel 25 56 Mold Steel 75 Cast Iron 33 75 180 220 Cold Work 95 28 242 RU 65 85 54 20 26 Tube 54 67 Tool Steel 29 65 Hardened 75 eda ae aa Aluminum 220 534 Hot Work 203 Stainless 65 Malleable 521 Alloy 67 163 Tool Steel 62 Steel 26 Cast Iron 98 Copper 229 462 Oil Hardened 205 215 CR Stainless 65 205 Plasti 220 Alloy 70 147 Tool Steel 62 65 Steel 26 62 astics 67 Figure 32 Dry cutting blade speed chart Chip Inspection Chart The best method for
38. d rate controls 2 Slidethe work stop onto the work stop rod Downfeed Rate adjust it as needed to provide a stop for the workpiece then tighten the work stop set The downfeed valve starts and stops headstock Screw downfeed The downfeed rate is adjusted by turning the downfeed rate adjust knob Figure 35 Turning the knob clockwise decreases the downfeed rate and turning the knob counterclockwise increases the downfeed rate Downfeed Valve Figure 35 Downfeed pressure 28 South Bend Lathe Co For Machines Mfg Since 8 09 Vise CAUTION Always turn the saw OFF and allow the blade to come to a complete stop before using the vise Failure to follow this caution may lead to injury The vise can hold material up to six inches wide and be set to cut angles from 0 to 45 Tools Needed Oty Wrench or Socket 12mm eee 1 Machinist DUUBEB oes ori dot MEALS a PAREN 1 To use the vise 1 Loosen the two hex bolts shown in Figure 37 Hex Bolts Figure 37 Vise hex bolts South Bend Lathe Co OPERATION Model SB1017 2 Use the scale as a guide to set your angle or use a machinist square to set the angle of the vise fence as shown in Figure 38 Figure 38 Squaring vise to blade 3 Tighten the hex bolts 4 Loosen the hex bolt on the vise jaw so the jaw can float then match the angle of the workpiece and re tighten th
39. e of three holes to lock the head in the down up or vertical positions Vise Jaw Lock Bolt Locks the vise jaw at the angle set by the operator Feed Pressure Handle Controls the feed pressure by increasing or decreasing preload on the feed pressure spring Transport Handle Provides a solid control point for moving the machine Fence Scale Indicates the angle of the vise fence Vise Fence Bolts behind fence Lock the fence at the angle set by the operator Figure 21 Rear Identification 20 South Bend Lathe Co For Machines Mfg Since 8 09 Blade Selection Selecting the right blade for the cut requires a knowledge of various blade characteristics This section breaks down blade characteristics to help the reader make an informed decision about what blade to use for a given operation Blade Terminology Figure 22 Bandsaw blade terminology A Kerf The width of the cut made during operation B Tooth Set The distance each tooth is bent left or right from the blade C Gauge The thickness of the blade D Blade Width The widest point of the blade measured from the tip of the tooth to the back edge of the blade South Bend Lathe Co OPERATION Model SB1017 E Tooth Rake The angle of the tooth face from a line perpendicular to the length of the blade Gullet Depth The distance from the tooth tip to the bottom of the curved area gullet G Tooth Pitch The distan
40. e Cabinet Leveling Feet and Wheels to Ease Mobility Work Stop for Horizontal Cuts Satin Chromed Handle Bar South Bend Lathe Co 5 Model SB1017 For Machines Mfg Since 8 09 Understanding Risks of Machinery Operating all machinery and machining equipment can be dangerous or relatively safe depending on how it is installed and maintained and the operator s experience common sense risk awareness working conditions and use of personal protective equipment safety glasses respirators etc The owner of this machinery or equipment is ultimately responsible for its safe use This responsibility includes proper installation in a safe environment personnel training and usage authorization regular inspection and maintenance manual availability and comprehension application of safety devices integrity of cutting tools or accessories and the usage of approved personal protective equipment by all operators and bystanders The manufacturer of this machinery or equipment will not be held liable for injury or property damage from negligence improper training machine modifications or misuse Failure to read understand and follow the manual and safety labels may result in serious personal injury including amputation broken bones electrocution or death The signals used in this manual to identify hazard levels are defined as follows A A N G E R Death or catastrophic harm WILL occur AWARNING irom cot occu
41. e blade breakage are e Faulty alignment or adjustment of the blade guides e Forcing or twisting a wide blade around a tight radius e Feeding the workpiece too fast e Dull or damaged teeth e Over tensioned blade e blade guide assembly set too high above the workpiece Adjust the top blade guide assembly so that there is approximately 1 4 between the bottom of the assembly and the workpiece Understand that with smaller workpieces this may not be possible In these cases simply adjust the blade guide as far down as possible e Using a blade with a lumpy or improperly finished braze or weld e Continuously running the bandsaw when not in use e Leaving the blade tensioned when not in use e Using the wrong blade pitch TPI for the workpiece thickness The general rule of thumb is to have no fewer than three teeth in contact with the workpiece when cutting 25 Model SB1017 Blade Care amp Break In Blade Care To prolong blade life always use a blade with the proper width set type and pitch for each application Maintain the appropriate feed rate feed pressure and blade speed Keep your blades clean since dirty or gummed up blades pass through the cutting material with much more resistance than clean blades causing unnecessary heat Blade Break In The tips and edges of a new blade are extremely sharp Cutting at too fast of a feed rate or too slow of a blade speed can fracture these
42. e completing the setup process DO NOT connect to power until instructed later in this manual Improper connection of the equipment grounding wire can result in a risk of electric shock The wire with green insulation with or without yellow stripes is the equipment grounding wire If repair or replacement of the power cord or plug is necessary do not connect the equipment grounding wire to a live current carrying terminal Check with a qualified electrician or service personnel if you do not understand these grounding requirements or if you are in doubt about whether the tool is properly grounded If you ever notice that a cord or plug is damaged or worn disconnect it from power and immediately replace it with a new one South Bend Lathe Co PREPARATION Model SB1017 Extension Cords We do not recommend using an extension cord with this machine If you must use one only use it if absolutely necessary and only on a temporary basis Extension cords cause voltage drop which may damage electrical components and shorten motor life Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller higher gauge numbers indicate smaller sizes Any extension cord used with this machine must contain a ground wire match the required plug and receptacle listed in the Circuit Requirements for the applicable voltage and meet the following requirements Minimum Gauge Size
43. e components shown in Figure 48 with multi purpose gear grease Tension Leadscrew Vise Leadscrew Figure 48 Lubrication locations Gearbox At least once a year drain and replace the gearbox oil Items Needed Qty Wrench Amm a 1 Mobil Spartan EP220 or ISO 220 EP Equivalent Gear Oil Approximately 1 Pint Handheld Oil Pump 1 Shop As needed Wooden Blocks As needed To change the gearbox oil 1 DISCONNECT BANDSAW FROM POWER 2 Loosen the four hex bolts that secure the machine to the cabinet 3 With the help of another person carefully remove the saw from the stand and place it on a workbench Use wooden blocks to support the machine so that the gearbox cover is horizontal as shown in Figure 49 This will prevent spilling of oil in the following steps Make sure the machine is sufficiently supported and stable so that it will not shift during this procedure 33 Model SB1017 M ry N I zl N Al N 4 E For Machines Mfg Since 8 09 Hex Bolts Downfeed Ram Bracket Gear Box Cover Figure 49 Gear box location 4 Remove the four hex bolts that secure the gearbox cover then remove the gearbox cover and downfeed ram bracket 5 Use a handheld oil pump to draw the oil out of the gearbox then use a rag to remove any remaining oil and sediment 6 Add oil to the gearbox until it is approximately half f
44. e guard and wheel access cover For Machines Mfg Since 8 09 Blade Guide Bearings The blade guide bearings must be properly adjusted to make square cuts One bearing on each assembly has an eccentric bushing that allows it to be adjusted to properly support the blade The bearings are secured in place by a hex nut and lock washer as shown in Figure 54 Backing Bearing Eccentric Bushing Figure 54 Blade guide adjustments To adjust the blade guide bearings 1 DISCONNECT BANDSAW FROM POWER 2 Position the saw in the vertical position see Vertical Operation on Page 30 for more information 3 Loosen the hex nuts that secure the eccentric bushings attached to the guide bearings 4 Adjust the eccentric bushing as necessary so that it pushes against the blade just enough to hold the blade flat between the bearings Note Since the bearings twist the blade into position it is acceptable if there is 0 001 0 002 gap between the blade and the front or back of the bearing Just make sure not to squeeze the blade too tightly with the bearings After the guide bearings are set you should be able to rotate the guide bearings although they will be stiff with your fingers 5 Adjust the backing bearing in the same manner but leave a gap between 0 002 0 003 from the back of the blade South Bend Lathe Co For Machines Mfg Since 8 09 M h i 3 N 4 T Model SB1017 Squaring Bl
45. e hex bolt 5 Tighten the vise against the workpiece Figure 39 shows the correct methods for holding different workpiece shapes NOT RECOMMENDED RECOMMENDED Figure 39 Workholding options by material shape 29 Model SB1017 Blade Guide The upper blade guide should be positioned as close to the workpiece as possible for all cutting operations The support provided by keeping the blade guides close ensures straight cuts by keeping the blade from twisting and drifting off the cut line To adjust the blade guide 1 DISCONNECT BANDSAW FROM POWER 2 Loosen the knob shown in Figure 40 and slide the blade guide to within 1 4 of the workpiece then re tighten the knob Blade Guide Figure 40 Blade guides Vertical Cutting The Model SB1017 can easily be set up for vertical cutting operations To convert the saw for vertical cutting 1 DISCONNECT BANDSAW FROM POWER 2 Open the downfeed valve and allow the saw to lower fully 3 Unthread and remove the downfeed ram cap screw shown in Figure 41 then pivot the saw bow up into the vertical position Push the head locking pin Figure 1 inward to lock the saw in the upright position 30 OPERATION For Machines Mfg Since 8 09 Figure 41 Downfeed ram cap screw location 4 Remove the two flat head screws and the blade guide cover shown in Figure 42 Flat Head Screws
46. eee eee eee ee erae vase roe er eoo 15 Amps Plug Receptacle ee eene NEMA 6 15 10 PREPARATION For Machines Mfg Since 8 09 Grounding Requirements In the event of certain types of malfunctions or breakdowns grounding provides a path of least resistance for electric current in order to reduce the risk of electric shock For 110V Connection Prewired This machine is equipped with a power cord that has an equipment grounding wire and a grounding plug similar to the figure below The plug must only be inserted into a matching receptacle outlet that is properly installed and grounded in accordance with all local codes and ordinances GROUNDED 5 15 RECEPTACLE Grounding Prong Current Carrying Prongs Figure 2 NEMA 5 15 plug and receptacle For 220V Connection Use the plug type listed in the Circuit Requirements for this voltage The listed plug similar to the figure below has an equipment grounding wire to safely ground the machine The plug must only be inserted into a matching receptacle outlet that is properly installed and grounded in accordance with all local codes and ordinances GROUNDED 6 15 RECEPTACLE Current Carrying Prongs 6 15 PLUG Grounding Prong Figure 3 NEMA 6 15 plug and receptacle South Bend Lathe Co For Machines Mfg Since 8 09 AWARNING Serious injury could occur if you connect the machine to power befor
47. end Lathe Co For Machines Mfg Since 8 09 Model SB1017 Cabinet Stand 7 413 4414 47 4 9 re gy P 4 12 44 4 11 REF PART DESCRIPTION REF PART DESCRIPTION 4 PSBIOI7004_ _ CABINET STAND ASSEMBLY 4 1 PSBI017004 11_ FOOT PAD ASSEMBLY 44 PSBI0I7004 1_ LEFT PANEL 4 12 017004 12 LIFTING HANDLE 4 2 PSBIOI7004 2_ RIGHT PANEL 4 13 7M EX BOLT M8 1 25 X 15 4 5 PSBIOI7004 3_ REAR TOP PANEL ASSEMBLY W DOOR 4 14 M FLAT WASHER 4 4 PSBIOI7004 4_ FRONT PANEL 9 017009 EL ASSEMBLY 45 EX BOLT MB 125 X S PS61017000 1 4 6 FLAT WASHER MM 9 2 AT WASHER 5 8 4 7 EX NUT M8 1 25 9 5 017009 5 COTTER PIN 1 8 X t 4 8 EX BOLT M10 1 5 X 50 9 4 017009 4 WHEEL AXLE 4 9 FLAT WASHER 10MM South Bend Lathe Co 45 Model SB1017 For Machines Mfg Since 8 09 Head 46 South Bend Lathe Co For Machines Mfg Since 8 09 RTS Model SB1017 Head Parts List REF PART DESCRIPTION REF PART DESCRIPTION 2 PNOS HEX NUT 1 4 20 77 5 PSBI017077 5 BUSHING 79 PSBIOT7079 TENSION ROD ASSEMBLY 80 017080 Bi Fasono eo 791017090 SET SCREW 5 16 18 X 5 16 9041 01709041 90 2 PSBI017090 2 CORD STRAIN RELIEF 90 5 2 RIGHT TENSION ROD BRACKET 90 4 LEFT TENSION ROD BRACKET 905 90 6 T
48. eplace those wires or components before completing the task Experiencing Difficulties If you are experiencing difficulties understanding the information included in this section contact our Technical Support at 360 734 1540 WIRING DIAGRAM COLOR KEY BLACK BLUE BROWN BLUE ware 69 RED GREEN Bur GRAY ORANGE South Bend Lathe Co PINK WHITE d w YELLOW GREEN YELLOW Yi PURPLE TUR D QUIOSE a The photos and diagrams included in this section are best viewed in color You can see them in color at www southbendlathe com 41 Model SB1017 E y 3 en il R CA x For Machines Mfg Since 8 09 220V Conversion Wiring diagrams are provided in this section showing the Model SB1017 wired for both 110V and 220V Refer to these diagrams if needed when following this procedure Additionally you must purchase a 220V toggle switch Part No PSB1017204 in order to complete the conversion Items Needed Oty 5A Motor Overload Breaker Part No PSBIOTTOBB T 1 NEMA 6 15 Plug 1 Phillips Screwdriver 2 1 Wire nut sized for three 14 Ga wires 1 Electrical As needed Wire stripper As needed To convert the Model SB1017 to 220V 1 DISCONNECT BANDSAW FROM POWER 2 Open the motor junction box then loosen the wire ter
49. he machine is placed will bear the weight of the machine additional equipment that may be installed on the machine and the heaviest workpiece that will be used Additionally consider the weight of the operator and any dynamic loading that may occur when operating the machine Space Allocation Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment With permanent installations leave enough space around the machine to open or remove doors covers as required by the maintenance and service described in this manual A CAUTION Children or untrained people may be seriously injured by this machine Only install in an access restricted location Connection 38 Drawing Not to Scale Figure 19 Clearances South Bend Lathe Co 17 Model SB1017 Power Connection AWARNING Electrocution or fire may occur if machine is ungrounded incorrectly connected to power or connected to an undersized circuit Use a qualified electrician to ensure a safe power connection Once your machine is set up and assembled as previously described in this manual it is ready to be connected to the power source e Ifyou plan to use the machine a
50. ished South Bend shop clocks 32 SBL Gearhead T Shirt SBL One Good Turn T Shirt 100 Cotton preshrunk T shirts available in sizes 5 M L XL 2XL 3XL Figure 47 Official South Bend Lathe T Shirts South Bend Lathe Co For Machines Mfg Since 8 09 M N h 3 N 4 aa Model SB1017 Maintenance Schedule For optimum performance from your machine follow this maintenance schedule and refer to any specific instructions given in this section AWARNING Always disconnect machine from power before performing maintenance or serious personal injury may result Daily e Check correct loose mounting bolts Check correct damaged or dull saw blade Check correct worn or damaged wires Clean protect table Clean metal chips from upper and lower wheel areas e Correct any other unsafe condition Monthly e Check for V belt tension damage or wear e Lubricate tension leadscrew guide post and vise leadscrew Yearly e Lubricate gearbox Cleaning Use a brush and a shop vacuum to remove chips and other debris from the machine Keep the non painted surfaces rust free with regular applications of a high quality rust preventative Periodically remove the blade and thoroughly clean all metal chips or built up grease from the wheel surfaces and blade housing South Bend Lathe Co Lubrication Before applying lubricant wipe the area clean for best results Lubricate th
51. justed see Blade Tracking on Page 35 If the tracking is fine proceed to Blade Tension on Page 25 South Bend Lathe Co For Machines Mfg Since 8 09 Blade Tension Proper tension is essential to avoid vibration twist or slippage on the wheels A correctly tensioned blade provides long life straight cuts and efficient cutting times The three major signs of incorrect tension are 1 The blade stalls in the cut and slips on the wheels 2 the blade frequently breaks and 3 the cuts are not straight To tension the blade on the bandsaw 1 Make sure the blade is tracking properly refer to Blade Tracking on Page 35 2 DISCONNECT BANDSAW FROM POWER 3 Loosen and slide the blade guide as far out as it will go then tighten it down again 4 Turn the tension knob in Figure 29 clockwise to tighten the blade or clockwise to loosen the blade Blade Tension Knob Figure 29 Adjusting blade tension 5 Using moderate finger pressure push against the side of the blade If the blade flexes more than tighten the blade tension knob further then repeat this step South Bend Lathe Co OPERATION Model SB1017 Blade Breakage Many conditions may cause a bandsaw blade to break Some of these conditions are unavoidable and are the natural result of the stresses to which bandsaw blades are subjected Other causes of blade breakage are avoidable The most common causes of avoidabl
52. minals indicated in Figure 57 Remove the wires connected to those terminals Start 110V Wiring Capacitor 200MFD 125VAC MOTOR OVERLOAD Loosen These lt 110V Terminal Screws Figure 57 Wiring terminal locations Use a wire nut to connect wires 2 3 and 5 then wrap them with electrical tape Connect wires 1 and 6 to the lower right terminal and wire 4 to the lower right terminal shown in Figure 58 Tighten the terminal screws to secure the wires Sian 220V Wiring Capacitor 200MFD 125VAC MOTOR OVERLOAD Tighten These Terminal Screws Figure 58 Rewired for 220V Remove the existing motor overload breaker from the junction box cover by disconnecting both wires then un threading the nut on the front of the button Pay close attention to the wires as you remove them to ensure you re install them correction in the next step Install the 5A motor overload breaker part No PSB1017085 7 in place of the one breaker you removed in Step 5 Close the motor junction box Connect a NEMA 6 15 plug in the place of the standard plug on the power cord Insert the plug into a receptacle on a 220V circuit that meets the requirements listed on Page 10 42 South Bend Lathe Co EA PAGE 41 BEFORE For Machines Mfg Since 8 09 ELECTRICAL
53. on Page 19 Parts A and D are required for Vertical Cutting Page 30 Description Qty M Table Vertical Operation 1 Work DDUD sicci desir 1 O 1 P Table Support Vertical Operation 1 Figure 4 Small components Description Figure 5 Qty Rear Paneles ben 1 Right Side Panel 1 Front Panel eme 1 L Left Side Panel eem 1 Figure 6 Optional components South Bend Lathe Co 12 For Machines Mfg Since 8 09 Assembly To assemble the bandsaw 1 Attach the front and rear panels of the stand together as shown in Figure 7 with 6 M8 1 25 x 15 hex bolts 6 M8 1 25 hex nuts hex nuts and 12 8mm flat washers Rear Panel Figure 7 Front and rear panel assembly Place the assembly upside down on wood blocks to avoid scratching it or damaging the mounting tabs Attach the handle to the left side panel as shown in Figure 8 with two M8 1 25 x 15 hex bolts and 8mm flat washers Left Side Panel Figure 8 Handle installation South Bend Lathe Co PREPARATION 4 Model SB1017 Attach the right side panel the side without the handle to the stand assembly as shown in Figure 9 with 7 M8 1 25 x 15 hex bolts 7 M8 1 25 hex nuts and 14 8mm flat washers Right Side Panel Figure 9 Left side panel assembly
54. ons 41 220V Conversion cessere 42 Wiring Diagram eee 43 Dpgiee 44 ome bem tete 44 Cabinet Stand 45 46 Motor amp Blade Guides esses 48 mL I 50 Machine Labels eene 51 Model SB1017 About This Machine Capabilities This metal cutting bandsaw uses a gravity fed blade to make straight cuts through workpieces that are clamped in a vise Since the workpiece is secured and remains stationary while the blade feeds automatically accuracy and operator safety are maximized The vise on the Model SB1017 is capable of holding rectangular stock up to 5 x 6 and round stock up to 5 After a cut is complete the OFF switch is triggered and the motor automatically turns off INTRODUCTION For Machines Mfg Since 8 09 Features In addition to its capabilities the Model SB1017 has several features to increase versatility and efficiency The vise can be rotated to perform angled cuts up to 45 while three blade speeds ensure that the proper cutting rate is available for a variety of workpiece sizes and materials Both the downfeed rate and pressure are adjustable for fine tuning each cutting operation and an adjustable auto OFF power switch maximizes safety and minimizes energy use by turning the machine off at the end of every cut A storage com
55. or material being cut Belt slipping Motor overheated Motor connection wired incorrectly Motor at fault Scale not calibrated or loose vise Table guide post is loose or out of alignment Excessive load on the blade Blade is dull wanders and gets pinched in the cut Blade is dull The blade TPI is too coarse for the thin workpiece Blade is loose V belt loose belt squeals at times Blade is loading up V belt worn and slips Feed rate is too fast Blade guides need adjustment Blade is not tracking correctly Blade is bell mouthed Blade is dull wanders and gets pinched in the cut Rubber tire on wheel is damaged glazed or worn Blade tension is too loose Incorrect blade for bandsaw The blade has insufficient support Wheel tires are loaded with metal shavings TROUBLESHOOTING Model SB1017 Possible Solution Reduce pressure when feeding workpiece Fabricate a jig for better workpiece control Use the correct blade for the operation Refer to Blade Selection section beginning on Page 25 Tension replace belt ensure pulleys are aligned Let cool clean motor and reduce workload Review wiring diagram on motor cover correct wire connections Test for shorted windings bad bearings and repair or replace Zero fence to blade and realign scale Tighten any loose fasteners Tighten any loose hardware or lock levers Align the guide post see Page 37 Reduce feed
56. partment in the cabinet base provides a convenient location for keeping spare blades or other accessories and the transport handle makes moving the machine easy Finally the cast aluminum knobs and belt cover proudly bear the legendary South Bend name 2 South Bend Lathe Co For Machines Mfg Since 8 09 INTRODUCTION Model SB1017 Identification Blade Tension Guide Post Belt Cover Knob Knob Blade Downfeed Rate Adjust Switch SSS X Knob Auto Off gt Tab N i Downfeed ON OFF Switch m D Downfeed Feed 2 Pressure top Bolt Stop Bo Handle Vise Work Stop m Vise Jaw i Handwheel Front View Head Transport Locking Pin Handle Rear View Leveling Foot Cabinet Access Door Figure 1 Identification AWARNING AWARNING Serious personal injury could occur if Untrained users have an increased risk you connect the machine to power before of seriously injuring themselves with this completing the setup process DO NOT machine Do not operate this machine until connect power until instructed to do so later you have understood this entire manual and in this manual received proper training South Bend Lathe Co 3 Model SB1017 INTRODUCTION For Machines Mfg Since 8 09 2 5 Machine Specifications P O Box 2027 Bellingham WA 98227 U S A PHONE 360 734 1540 South Bend Lathe Co www southbendlathe com Model SB1017 5 x 6 Horizontal Ver
57. r A CAUTIO NOTICE Moderate injury or fire MAY occur Machine Safety Owner s Manual All machinery and machining equipment presents serious injury hazards to untrained users To reduce the risk of injury anyone who uses THIS item MUST read and understand this entire manual before starting 2 Personal Protective Equipment Operating or servicing this item may expose the user to flying debris dust smoke dangerous chemicals or loud noises These hazards can result in eye injury blindness long term respiratory damage poisoning cancer reproductive harm or hearing loss Reduce your risks from these hazards by wearing approved eye protection respirator gloves or hearing protection Trained Supervised Operators Only Untrained users can seriously injure themselves or bystanders Only allow trained and properly supervised personnel to operate this item Make sure safe operation instructions are clearly understood If electrically powered use padlocks and master switches and remove start switch keys to prevent unauthorized use or accidental starting Guards Covers Accidental contact with moving parts during operation may cause severe entanglement impact cutting or crushing injuries Reduce this risk by keeping any included guards covers doors installed fully functional and positioned for maximum protection 6 South Bend Lathe Co For Machines Mfg Since 8 09 Model
58. r dust smoke created when cutting may contain chemicals known to the State of California to cause cancer respiratory problems birth defects or other reproductive harm Minimize exposure to these chemicals by wearing approved personal protective equipment and operating in a well ventilated area Difficult Operations Attempting difficult operations with which you are unfamiliar increases the risk of injury If you experience difficulties performing the intended operation STOP Seek an alternative method to accomplish the same task ask a qualified expert how the operation should be performed or contact our Technical Support for assistance Model SB1017 For Machines Mfg Since 8 09 Additional Metal Bandsaw Safety 1 Blade Condition A dull or damaged blade can break apart during operation increasing the risk of operator injury Do not operate with a dull cracked or badly worn blade Inspect the blade for cracks or missing teeth before each use Hand Placement Hands could be cut by the blade or crushed when lowering the headstock Never position fingers or thumbs in line with the cut or under the headstock while it is moving Blade Guard Hands and fingers can easily be cut by the bandsaw blade To reduce the risk of laceration injuries do not operate this bandsaw without the blade guard in place Starting Position To reduce the likelihood of blade breakage and possible entanglement never turn the s
59. r metals Wavy Generally three or more teeth in a group that are bent one way followed by a non set tooth and then a group bent the other way Recommended for straight cuts in thin metals or thin wall tubing Raker Three teeth in a recurring group one bent left next one bent right and then a non set tooth The raker set is ideal for most contour cuts Tooth Type The most common tooth types are described below and illustrated in Figure 24 Standard or Raker Equally spaced teeth set at a 0 rake angle Recommended for all purpose use For Machines Mfg Since 8 09 Standard or Raker CON CN CN CN CNW CN CN Variable Pitch VP lt OW NN Variable Pitch Fositive Rake lt lt lt Hook or Claw Skip or Skip Tooth Figure 24 Bandsaw blade tooth types Variable Pitch VP Varying gullet depth and tooth spacing a 0 rake angle excellent chip removing capacity and smooth cutting Variable Pitch with Positive Rake Varying gullet depth and tooth spacing a positive rake angle better chip formation and aggressive cutting Hook or Claw Wide gullets round or flat equally spaced teeth positive rake angle and fast cut with good surface finish Skip or Skip Tooth Wide flat gullets a 0 rake angle equally spaced teeth and recommended for non ferrous materials 22 South Bend Lathe Co For Machines Mfg Since 8 09 O
60. rate or increase blade speed Replace blade adjust guides and tracking Replace blade Use a blade with at least 3 teeth contacting the material at all times Clean wheels and increase blade tension Tighten V belt Install a blade with more suitable TPI or different style of teeth Replace V belt Reduce feed rate or decrease blade TPI Adjust blade guides Adjust blade tracking Install new blade and regularly remove tension from blade when not in use Replace blade re secure the workpiece from shifting Replace rubber tires Increase blade tension Install correct blade for machine Tighten the blade guide as close to the workpiece as possible without touching it Clean wheel tires South Bend Lathe Co 39 Model SB1017 Symptom The cut is crooked the blade wanders slow cuts or shows overheating on one side of the cut or the blade Blade dulls prematurely or metal sticking to the blade Repetitious noise coming from machine Blade wears on one side or shows overheating Vibration when operating or cutting 40 TROUBLESHOOTING Possible Cause The feed pressure is too high Too much side pressure when feeding workpiece in vertical mode Blade is loading up Blade tension is too loose Blade installed backwards Dull blade missing teeth Blade too wide for size of radius being cut The blade speed is wrong The blade tracking is wrong Blade
61. speed make sure the brush is working Replace the blade with a special blade for cutting hardened materials Inspect keys and set screws Replace or tighten if necessary Replace blade Adjust fan cover mounting position tighten fan or shim fan cover Replace V belt Grind blade weld down smaller Cut and reweld the blade or replace the blade Re adjust or replace the blade guides Tighten the blade guide as close to the workpiece as possible without touching it Replace blade Install new blade Tighten or replace blade Check replace wheel bearing Replace or dress rubber tires Replace blade Replace wheels Tighten loose component Replace adjust the V belt Check and replace for bad wheel or bearing South Bend Lathe Co For Machines Mfg Since 8 09 ELECTRICAL Model SB1017 Electrical Safety Instructions These pages are accurate at the time of printing In the constant effort to improve however we may make changes to the electrical systems of future machines Study this section carefully If you see differences between your machine and what is shown in this section call Technical Support at 360 734 1540 for assistance BEFORE making any changes to the wiring on your machine T Shock Hazard It is extremely dangerous to perform electrical or wiring tasks while the machine is connected to the power source Touching electrified parts will result in personal injury including but not
62. t Centrifugal switch out of adjustment at fault Motor bearings worn or damaged Possible Solution Switch power supply on verify voltage Correct the cause of overload then reset replace fuse or breaker Clean retighten contacts correct the wiring Trace replace broken or corroded wires fix loose connections Wire motor correctly refer to inside junction box cover or manual Replace switch Replace start capacitor Adjust replace centrifugal switch Test for shorted windings bad bearings and repair or replace Move machine closer to the power source or use a larger gauge or shorter extension cord Contact your power company to fix the power supply Replace blade Fix replace fan cover replace loose or damaged fan Tighten any loose fasteners Tighten V belt Tighten the lock lever Level shim base tighten adjust mounting hardware or feet Replace V belt Use a link belt if possible Replace worn pulley key and shaft and realign Adjust replace centrifugal switch Replace motor bearings or replace motor 38 South Bend Lathe Co For Machines Mfg Since 8 09 Symptom Machine stalls or slows when operating Workpiece angle incorrect or out of square Machine or blade bogs down in the cut Blade tracks incorrectly or comes off wheels Possible Cause Too much pressure when feeding workpiece Workpiece is warped and binding blade Blade is not correct f
63. t become stretched during storage South Bend Lathe Co For Machines Mfg Since 8 09 E M A N h 3 N 4 39 Model SB1017 4 Fill the gearbox with the recommended gear oil so components above the normal oil level do not develop rust Make sure to put a tag on the controls as a reminder for the re commissioning process to adjust the gear oil level before starting the machine If the machine will be out of service for only a short period of time start the machine once a week and run all gear driven components for a few minutes This will put a fresh coat of gear oil on the gearing components inside the gearbox 5 Completely cover the machine with a tarp or plastic sheet that will keep out dust and resist liquid or moisture If machine will be stored in near direct sunlight use a cover that will block the sun s rays Downfeed Stop Bolt The downfeed stop bolt serves to stop downfeed movement Proper placement of the downfeed stop bolt prevents the blade from contacting the machine base and the auto OFF tab from resting on the ON OFF toggle switch while still allowing the blade to move lower than the table surface to complete the cut To adjust the downfeed stop bolt loosen the lock nut turn the stop bolt as needed to position it as described above then re tighten the lock nut Downfeed Stop CL Figure 51 Downfeed stop bolt South Bend Lathe Co Blade Tracking The tracking will only need to
64. t 110V simply plug it into a receptacle on a 110V circuit that meets the requirements listed on Page 10 e Ifyou plan to use the machine at 220V you will have to convert the machine for 220V Refer to Electrical beginning on Page 41 Test Run After all preparation steps have been completed the machine and its safety features must be tested to ensure correct operation If you discover a problem with the operation of the machine or its safety components do not operate it further until you have resolved the problem Note Refer to Troubleshooting on Page 38 for solutions to common problems that occur with metal cutting bandsaws If you need additional help contact our Tech Support at 360 734 1540 To test run your machine 1 Read and follow the safety instructions at the beginning of the manual take required safety precautions and make sure the machine is set up and adjusted properly 2 Clear away all tools and objects used during assembly and preparation 18 PREPARATION For Machines Mfg Since 8 09 3 Open the downfeed valve and allow the saw to travel all the way down If the blade contacts the machine base or the auto OFF tab rests on the toggle switch adjust the downfeed stop bolt as described in Downfeed Stop Bolt on Page 35 4 Connect the machine to the power source 5 Put on safety glasses and secure loose clothing or long hair 6 Lift the bandsaw by the handle Close the downfeed valve to
65. tical Bandsaw Product Dimensions Weight e 166 lbs Length Wadth Height etr pb tei ba eae Ro n e ve ed aviansies 3834 x 1754 x 391A Foot Print bength Wadltly ierit itii 3834 x 17 Space Required for Full Range of Movement Length Width Height eese 80 x 55 x 78 Shipping Dimensions Machine acierto E i NE Carton utc 170 lbs Length Width Heigbht 2 ee iei oni ree ee Ee er 42 x 17 x 16 Stand dg Carton 47 lbs Length Width Height Rr n succeed ER XO SE saacedess adedatuanage dasueasedssucedousee ETE E PE UHR RS 17 x 13 x 23 Electrical Required Power E 110V 220V Single Phase 60 Hz Shes sented Toggle ON OFF Switch Witch Voltage e 110V 6 18 gauge Recommended S126 6 ai 15 Plug Included cni eee eene E EE HE Yes Motors Main fh
66. ull then replace the gearbox cover V Belt Replacement If the V belt shows signs of excessive wear such as cracking or fraying it must be replaced To replace the V belt 1 DISCONNECT BANDSAW FROM POWER 2 Open the belt cover then loosen the belt tension bolt shown in Figure 50 to allow the motor to pivot 34 Belt Tension Bolt Figure 50 Motor tension bolt 3 Lift the motor to relieve the belt tension then remove the belt 4 Install a new belt then release the motor and let its weight tension the belt 5 Re tighten the belt tension bolt and close the belt cover Machine Storage All machinery will develop serious rust problems and corrosion damage if it is not properly prepared for storage If decommissioning this machine use the steps in this section to ensure that it remains in good condition To prepare your machine for storage or decommission it from service 1 DISCONNECT BANDSAW FROM POWER 2 Thoroughly clean all unpainted bare metal surfaces then coat them with a light weight grease or rust preventative Take care to ensure these surfaces are completely covered but that the grease or rust preventative is kept off of painted surfaces If the machine will be out of service for only a short period of time use way oil or a good grade of medium weight machine oil not auto engine oil in place of the grease or rust preventative 3 Loosen or remove the belt so it does no
67. very hot Vertical Stop Bolt Vertical Cutting e Do not cut workpieces that cannot be properly supported or stabilized without vise in the vertical position Examples Figure 45 Vertical stop bolt blade cover removed for are chains cables round or oblong shaped clarity workpieces workpieces with internal or built in moving or rotating parts etc e Make sure that the vertical table assembly is securely fastened to the bandsaw frame so it will adequately support the workpiece e Adjusts the guide post so the opening between the two blade guides is approximately 1 4 larger than the width of the workpiece NOTICE Release blade tension at the end of each use to prolong blade life South Bend Lathe Co 31 Model SB1017 ACC ESSO R ES For Machines Mfg Since 8 09 Accessories This South Bend merchandise may be available through your local South Bend Lathe Co dealer If you do not have a dealer in your area please call us at 360 734 1540 or email us at cs southbendlathe com SB1298 SBL Bench Lathe Shop Clock SB1299 SBL Toolroom Lathe Shop Clock SB1300 SBL Lathe with Man These fine traditional shop clocks are constructed with a metal antique finished frame They are easy to read from a distance and measure 14 in diameter Pictures just don t do them justice They are very nice quality clocks and perfect for the South Bend Lathe aficionado Figure 46 Antique fin
68. w The purpose of the preparation section is to help you prepare your machine for operation The list below outlines the basic process to follow to prepare your machine for operation Specific steps for each of these points will be covered in detail later in this section The typical preparation process is as follows 1 Unpack the machine and inventory the contents of the carton 2 Clean the machine and its components 3 Make any necessary adjustments or inspections to ensure the machine is ready for operation 4 Connect the machine to the power source 5 Test run the machine to make sure it functions properly and is ready for operation Required for Setup The items listed below are required to successfully set up and prepare this machine for operation For Power Connection e A power source that meets the minimum circuit requirements for this machine Refer to the Power Supply Requirements section for details e A qualified electrician to ensure a safe and code compliant connection to the power source PREPARATION Model SB1017 Power Supply Requirements Availability Before installing the machine consider the availability and proximity of the required power supply circuit If an existing circuit does not meet the requirements for this machine a new circuit must be installed To minimize the risk of electrocution fire or equipment damage installation work and electrical wiring must be done by

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