Southbend P32-RAD User's Manual
Contents
1. CAUTION This symbol refers to a potential hazard or unsafe practice that could result in injury product damage or property damage NOTICE This symbol refers to information that needs special attention or must be fully understood even though not dangerous N WARNING FIRE HAZARD FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of cooking appliances Keep area around cooking appliances free and clear of combustibles Purchaser of equipment must post in a prominent location detailed instructions to be followed in the event the operator smells gas Obtain the instructions from the local gas supplier N WARNING BURN HAZARD Contact with hot surfaces will cause severe burns Always use caution when operating cooking appliances N WARNING EXPLOSION AND ASPHYXIATION HAZARD In the event a gas odor is detected shut down equipment at the main gas shutoff valve and immediately call the emergency phone number of your gas supplier Improper ventilation can result in headaches drowsiness nausea and could result in death Do not obstruct the flow of combustion and ventilation air to and from cooking appliances N WARNING ELECTRIC SHOCK HAZARD For appliances that use electric power disconnect the power to the appliance before cleaning Do not remove panels that require tools to remove NOTICE Southbend appliances are intended for comm2. CERTIFIED DESIGN 5 NEERTIFIED Engineered to Perform Built to Last PAGE 24 or 24 INSTALLATION amp OPERATIONS MANUAL 1186527 Rev 3 12 06 4 SoGuTHBEND
3. IMPORTANT FOR FUTURE REFERENCE Please complete this information and retain this manual for the life of the equipment Pa 3 Engineered to Perform Built to Last ed erial PAM CS9OUTHBEND m Installation amp Operations Manual Infrared Radiant Compact Broiler P32 NFR P36 NFR P48 NFR P32 RAD P36 RAD P48 RAD N WARNING Improper installation adjustment alteration service or maintenance can cause property damage injury or death Read installation operation and maintenance instructions thoroughly before installing or servicing this equipment 1100 Old Honeycutt Road Fuquay Varina NC 27526 USA www southbendnc com MANUAL 1186527 Rev 3 12 06 Cy A INFRARED RADIANT COMPACT BROILER 30 00 FA W7 MANUAL SECTION SR SAFETY PRECAUTIONS INFRARED RADIANT COMPACT BROILER SAFETY PRECAUTIONS Before installing and operating this equipment be sure everyone involved in its operation is fully trained and aware of precautions Accidents and problems can be caused by failure to follow fundamental rules and precautions The following symbols found throughout this manual alert you to potentially dangerous conditions to the operator service personnel or to the equipment DANGER This symbol warns of immediate hazards that will result in severe injury or death This symbol refers to a potential hazard or unsafe practice that could result in injury or WARNING death s
4. burner control is set to LOW the surface of the ceramics should glow very dull red and the flame should have a blue haze color The flame should not flutter or pop If adjustment is necessary call for service Radiant Check for proper burner operation When burner control is set to HIGH blue flames should emit from the tube burner and spread over the stainless steel radiant causing the radiant to glow SEMIANNUAL CLEANING AND MAINTENANCE At least twice a year the venting system should be examined and cleaned Ra Engineered to Perform Built to Last Pd SOUTHBEND INSTALLATION amp OPERATIONS MANUAL 1186527 REv 3 12 06 PaGE 11 OF 24 CLEANING amp MAINTENANCE INFRARED RADIANT COMPACT BROILER STAINLESS STEEL SURFACES To remove normal dirt grease and product residue from stainless steel surfaces that operate at LOW temperature use ordinary soap and water with or without detergent applied with a sponge or cloth Dry thoroughly with a clean cloth To remove BAKED ON grease and food splatter or condensed vapors apply cleanser to a damp cloth or sponge and rub cleanser on the metal in the direction of the polishing lines on the metal Rubbing cleanser as gently as possible in the direction of the polished lines will not mar the finish of the stainless steel NEVER RUB WITH A CIRCULAR MOTION Soil and burnt deposits which do not respond to the above procedure can usually be removed by rubbing the surface with SCOTCH BRITE sco
5. 1008752 Orifice Hood Drill 52 1183293 W A Arm Swing 1 1 1182628 Pilot Assy SGS 2 1183306 W A Arm Connector 2 2 1183319 W A Rack Adjust Left 1 1 PROP Gas Components 1183320 W A Rack Adjust Right 1 1 1165704 Regulator WC 10 PROP 2 2 1183330 ASM Manifold Burner 2 2 1176015 Valve Burner PROP 2 2 1188961 Radiant SS 8 1008764 Hood Orifice Drill 64 4 4 1183229 W A Rack Cradle 36 1 1 1182628 Pilot Assy SGS 2 2 1183275 W A Rack Carriage 36 1 1 1183237 ASM Inner Lining SS 36 1 1 1 1 Engineered to Perform Built to Last PAGE 22 OF 24 INSTALLATION amp OPERATIONS MANUAL 1186527 Rev 3 12 06 PLASGUTHBEND INFRARED RADIANT COMPACT BROILER Pa SoutTHBEND INFRARED RADIANT COMPACT BROILER INFRARED COMPACT BROILER Flue Riser Mount Wall Mount or Countertop GEF Pret Commercial Food Equipment Service Association A product with the Southbend name incorporates the best in durability and low maintenance We all recognize however that replacement parts and occasional professional service may be necessary to extend the useful life of this appliance When service is needed contact a Southbend Authorized Service Agency or your dealer To avoid confusion always refer to the model number serial number and type of your appliance Southbend 1100 Old Honeycutt Road Fuquay Varina NC 27526 www southbendnc com Genuine Parts ect YOU All Ways
6. DOWN APPLIANCE 1 2 3 Wipe clean all surfaces Unless the broiler is to be placed in service immediately shut off the gas supply Make sure that a copy of this manual is available to the people who will operate and maintain the broiler Engineered to Perform Built to Last PAGE 18 OF 24 INSTALLATION amp OPERATIONS MANUAL 1186527 Rev 3 12 06 PLA SGUTHBEND INFRARED RADIANT COMPACT BROILER Pa SoutTHBEND INFRARED RADIANT COMPACT BROILER PAGE 20 OF INFRARED RADIANT COMPACT BROILER Pa SoutTHBEND INFRARED RADIANT COMPACT BROILER PARTS LIST PARTS LIST Part Number DESCRIPTION P32 NFR P32 RAD Part Number DESCRIPTION P32 NFR P32 RAD 1164085 Valve ASM Pilot 1 1 1008752 Orifice Hood Drill 52 4 1188253 Nameplate Southbend 1 1 1172715 Nameplate Southbend 1 1 1183121 Tube Valve Support 32 1 1 1182628 Pilot Assy SGS 2 2 1183125 Rack 32 Chrome 2 2 1183128 Rack 32 CRS 2 2 PROP Gas Components NAT Gas Components 1165704 Regulator WC 10 PROP 2 2 1133301 Regulator WC 4 NAT 2 2 1176015 Valve Burner PROP 2 2 1176014 Valve Burner NAT 2 2 1008764 Hood Orifice Drill 64 4 4 1008754 Orifice Hood Drill 54 4 1182628 Pilot Assy SGS 2 2 PARTS LIST PARTS LIST Part Number DESCRIPTION P36 NFR P36 RAD Part Number DESCRIPTION P36 NFR P36
7. Light the pilots see the appropriate Operation section elsewhere in this manual Check that the pilot flames are large enough to extend along the flame carrier to the burner surface If not adjust the pilots see page 20 Infrared Turn on the broiler burners and check for correct flame appearance and height at both the HIGH and LOW settings When the burners ignite a blue haze type flame will cover the surface of the ceramics but will gradually disappear within two minutes When the burner control is set to HIGH the ceramics should glow red and the flame on the surface of the ceramics should be barely visible with little or no blue haze When the burner control is set to LOW the surface of the ceramics should glow very dull red and the flame should have a blue haze color The flame should not flutter or pop If necessary adjust the burners see page 21 and or LOW setting see page 20 Radiant Turn the burner control to HIGH and visually check that the burners have ignited Flames from the tube burner will spread over the stainless steel radiants The stainless steel radiants will glow red within 3 minutes Check that gas supply is adequate by simultaneously turning on all burners of all appliances connected to the same gas supply to their highest setting then again checking that the broiler s pilot and burner flames have correct appearance and height Turn off all burners and allow the broiler to cool STEP 7 WIPE CLEAN AND SHUT
8. Pd SOUTHBEND INSTALLATION amp OPERATIONS MANUAL 1186527 REv 3 12 06 PAGE 7 OF 24 CLEANING amp MAINTENANCE INFRARED RADIANT COMPACT BROILER OPERATION N DANGER EXPLOSION HAZARD In the event a gas odor is detected shut down equipment at the main shutoff valve Immediately call the emergency phone number of your gas supplier CAUTION If the broiler pilots should go out the flow of gas to the broiler burners is NOT interrupted Consequently it is the responsibility of the operator to check the ignition of the burners immediately EVERY TIME the broiler is turned on Should ignition fail after 10 seconds turn off burners wait 5 minutes and then try again NOTICE Southbend infrared broilers cook food in about half the time of conventional broilers so adjust cooking times Southbend infrared broilers are unique in design They incorporate our exclusive ceramic tile burners which generate infrared rays that provide better quality products in about one half the usual broiling time and with less gas input than ordinary broilers Very little energy is wasted in heating secondary surfaces which is necessary for conventional type broilers Since the surface of the ceramic tiles becomes red hot in less than one half minute the broiler is ready to start broiling with a very short preheat time thereby saving time labor and energy These glowing surfaces emit intense infrared rays which are transmitted dire
9. RAD 1183202 Body Side Left 1 1 1183318 WIA Shaft 36 1 1 1183323 Body Side Right 1 1 1183248 Tube Burner Supply V 2 2 1183273 Bracket Bearing Lock 2 2 1183264 Tube Pilot Adjust 1 1 1183278 Bracket Spring Adjust 2 2 1183310 Tube Flex X 16 LG 2 2 1183304 Plate Cover 2 2 1183315 Nipple Pipe BLK 3 8 X 8 1 1 1183308 Bracket Arm Adjust 1 1 1183259 Tube Burner Supply H 2 2 1183269 Clip Retainer 1 1 1183295 Spring Pivot Arm 1 1 1183332 Bracket Orifice 4 4 1183311 Spring Rack 2 2 1183201 Front Body 36 1 1 1160484 Roller Bearing 9 9 1183187 Base 36 SS 1 1 1184990 Handle Chrome 1 1 1183209 Grease Drawer BA 1 1 1184192 Knob Cast Aluminum 2 2 1183210 Body Bottom Back 36 1 1 1060475 Knob Ball 1 1 1183222 Stiffener Cavity SS 36 1 1 1183279 Weight Counter Balance 2 2 1183262 Cover 36 1 1 1183287 Spacer Bearing 2 2 1183263 Plate Heat Deflector 36 1 1 1164085 Valve ASM Pilot 1 1 1183272 Rack Mount Angle 36 1 1 1188253 Nameplate Southbend 1 1 1183284 Plate Face BA 1 1 1183256 Tube Valve Supply 36 1 1 1183313 Drip Pan 36 2 2 1183296 Rack 36 Chrome 2 2 1183257 Mount Burner 36 1 1 1183297 Rack 36 CRS 2 2 1183220 Deflector Flue 36 1 1 1188958 Burner Radiant 4 NAT Gas Components 1183246 ASM Burner Infrared 4 1133301 Regulator WC 4 NAT 2 1183277 W A Bracket Bearing 2 2 1176014 Valve Burner NAT 2 1183271 W A Bearing Pivot 2 2 1008754 Orifice Hood Drill 54 4 1183281 W A Bracket Bearing 2 2
10. 527 REv 3 12 06 PacE 15 or 24 INSTALLATION INFRARED RADIANT COMPACT BROILER STEP 2C ATTACH COUNTERTOP LEGS 1 Install each leg by screwing them into the threaded holes in the bottom of the base 2 Stand the broiler on its legs and position to minimum clearances specified on serial tag r Figure 6 Attaching Legs for Countertop Infrared Radiant Compact Broiler 4 4 ADJUSTABLE LEGS SCREW INTO BASE SOO99 STEP 3 CONNECT GAS SUPPLY If this equipment is being installed at over 2 000 feet altitude and that information was not specified when ordered contact the appropriate authorized Southbend Service Representative or the Southbend Service Department Failure to install with proper orifice sizing will result in poor performance and may void the warranty The broiler is design certified for operation on natural or propane gases The broiler is shipped configured and adjusted for the type of gas specified by the purchaser which is indicated on the serial plate see Figure 1 on page 3 Connect the broiler ONLY to the type of gas for which it is configured and adjusted The Infrared Radiant Compact Broiler mounts on the flue riser of a range and either will have a 3 8 rear gas connection with a 3 8 male NPT connector extending through the rear of the flue riser see Figure 2 on page 5 or will have the optional internal piping to the front manifold of the range For wall mount and coun
11. ONS MANUAL 1186527 Rev 3 12 06 Pa SoutTHBEND INFRARED RADIANT COMPACT BROILER CLEANING amp MAINTENANCE CLEANING amp MAINTENANCE N WARNING Shut off the gas supply to the appliance before cleaning or performing maintenance on any gas appliance The appliance may be equipped with a restraint device to limit its movement in order to prevent damage to the gas connection If disconnection of this restraint is necessary to move the appliance for cleaning or maintenance reconnect the restraint when the appliance is moved back to its original installed position Southbend equipment is sturdily constructed of the best materials and is designed to provide durable service when treated with ordinary care To provide the best performance your equipment must be maintained in good condition and cleaned daily Naturally the periods for this care and cleaning depend on the amount and degree of usage Following daily and periodic maintenance procedures will enhance long life for your equipment Climatic conditions such as salt air may require more thorough and frequent cleaning or the life of the equipment could be adversely affected Keep exposed cleanable areas of broiler clean at all times See next page for instructions on cleaning stainless steel and baked enamel surfaces DAILY CLEANING AND MAINTENANCE To prevent excess smoking the broiler grid bottom grease drawer and the other broiler components must be kept clean of food r
12. S MANUAL 1186527 Rev 3 12 06 PLASGUTHBEND INFRARED RADIANT COMPACT BROILER INSTALLATION N CAUTION ALL PIPE JOINTS AND CONNECTIONS MUST BE TESTED THOROUGHLY FOR GAS LEAKS USE ONLY SOAPY WATER FOR TESTING ON ALL GASES NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS ALL CONNECTIONS MUST BE CHECKED FOR LEAKS AFTER THE APPLIANCE HAS BEEN PUT INTO OPERATION TEST PRESSURE SHOULD NOT EXCEED 14 W C 1 Check that the control valves on the broiler are in the OFF position 2 Purge the gas supply line to clean out dust dirt or other foreign matter before connecting the line to the broiler 3 For wall mount and countertop models connect the gas supply to the inlet at right rear corner N CAUTION HOLD THE INLET SUPPLY PIPE WITH A WRENCH WHEN TIGHTENING ADDED FITTINGS TO AVOID DAMAGE TO THE REGULATOR VALVE AND OTHER COMPONENTS 4 Forthe flue riser mounted model either attach the gas supply to the gas pipe extending out of a hole on the rear of the flue riser or if the optional internal piping was ordered connect the gas pipe extending from the rear of the broiler to the corresponding gas pipe extending from the rear of the range below the broiler then attach the wall shield the rear of the flue riser 5 Turn on the gas and check for leaks using soapy water STEP 4 INSTALL SLOPED ENCLOSURE OPTIONAL ACCESSORY To install a sloped enclosure remove the body side screws and discard Remove screws 3
13. an in place when broiling Without it in place excessive air is pulled past the burners reducing temperature and cooking efficiency LIGHTING AFTER GAS HAS BEEN SHUT OFF When turning on the main gas supply to an appliance or a group of appliances do the following 1 Make sure that all the control valves and power switches of all the appliances are in the OFF position 2 Turn on the main gas supply valve 3 Light the standing pilots of each connected appliance OPERATION OF INFRARED COMPACT BROILER Southbend infrared broilers broil in half the time of ordinary broilers The burners reach operating temperature in just 90 seconds and their intense infrared energy quickly heats the food not the surrounding air The broiling rack adjusts to five heights and rolls out for easy access The cooking area has removable racks and drip trays for cleaning As food cooks drippings drain into a collection tray on the bottom of the broiler cavity To operate the broiler do the following 1 Light the constant burning pilots located near the front of the broiler burners unless the pilots are already lit 2 If necessary pull out and empty the bottom grease drawer Always keep the drip trays in place while broiling Without it in place excessive air will be pulled past the burners reducing the cooking temperature and efficiency 3 Infrared Turn the burner control to HIGH and visually check that the burners have ignited When the bur
14. ctly onto the product thereby yielding better tasting broiled food in less time The broiler design supplies 10096 clean primary air to the burners ensuring efficient combustion and maintaining full production capacity and maximum recovery even in the most severe conditions of grease vapors and smoke atmospheres which are created during any broiling process Southbend infrared broilers provide such rapid speed and recovery that broiling techniques may require some modification in order to take full advantage of their productive capabilities Southbend Radiant broilers offer durable stainless steel Radiants with anti corrosive steel tube burners Flame from the burners are distributed over Radiant plates providing a penetrating heat suitable for broiling or finishing delicate dishes The location of the broiler controls and other components are shown in Figure 3 on the following page Engineered to Perform Built to Last PAGE 8 OF 24 INSTALLATION amp OPERATIONS MANUAL 1186527 Rev 3 12 06 PLASGUTHBEND INFRARED RADIANT COMPACT BROILER CLEANING amp MAINTENANCE r Figure 3 Broiler Operation FLUE VENT DIVERTER SQ EF REAR GAS SUPPLY 3 8 NPT MALE 5 POSITION COUNTER BALANCED RACK ADJUST d 3 POSITION HI LOW OFF INDEPENDANT TEMPERATURE CONTROL KNOBS REMOVABLE RACKS HEAVY DUTY REMOVABLE GREASE DRAWER PILOT LOCATIONS REMOVABLE DRIP TRAYS STAINLESS STEEL Keep the bottom drip p
15. emnants Use a wire brush or similar scraping utensil DO NOT use steel wool or a similar scrub pad that will leave small particles which can get into food The daily cleaning procedure is as follows 1 2 3 4 5 6 7 8 9 1 Move the broiling rack to the low position Pull out the rolling broiler rack Lift out the broiler grids and clean them with a wire brush or non toxic solvent Lift out the 2 drip shields and clean them with soap and water With rolling rack pulled out to its stop clean all parts where residue can collect Remove the bottom grease drawer and clean it Clean all parts of the raising and lowering frame Lubricate bearings with cooking oil helps to extend the life of the bearings Reassemble broiling rack mechanism Check that nothing has been placed on top of the broiler which will block the escape of combustion exhaust 0 Check that the air intake openings on the rear of the broiler are not obstructed MONTHLY CLEANING AND MAINTENANCE The following tasks should be performed monthly 1 Check for proper pilot operation The flame on each pilot should be just large enough to extend along the flame carrier to the burner surface If adjustment is necessary call for service Infrared Check for proper burner operation When the burner control is set to HIGH the ceramics should glow red and the flame on the surface of the ceramics should be barely visible with little or no blue haze When the
16. ercial use only Not for household use Warranty will be void if service work is performed by other than a qualified technician or if other than genuine Southbend replacement parts are installed Give this Owner s Manual and important papers to the proper authority to retain for future reference Copyright 2006 by Southbend All rights reserved Published in the United States of America Engineered to Perform Built to Last PAGE 2 OF 24 INSTALLATION amp OPERATIONS MANUAL 1186527 Rev 3 12 06 PLASGUTHBEND INFRARED RADIANT COMPACT BROILER INTRODUCTION INTRODUCTION Congratulations You have purchased one of the finest pieces of heavy duty commercial cooking equipment on the market You will find that your new equipment like all Southbend equipment has been designed and manufactured to meet the toughest standards in the industry Each piece of Southbend equipment is carefully engineered and designs are verified through laboratory tests and field installations With proper care and field maintenance you will experience years of reliable trouble free operation For best results read this manual carefully RETAIN THIS MANUAL FOR FUTURE REFERENCE This manual is for the Southbend Platinum Infrared and Radiant Compact Broiler which may be mounted over a range or on a wall or used as a countertop unit by attaching legs to the base The serial plate is located under the broiler bottom grease drawer at the front toward the le
17. ered at any time All gas appliances must be installed in such a manner that the flow of combustion and ventilation air is not obstructed Provisions for adequate air supply must be provided NOTICE Proper ventilation is the owner s responsibility Any problem due to improper ventilation will not be covered by the warranty Do not obstruct the front of the broiler since combustion air enters through this area Be sure to inspect and clean the ventilation system according to the ventilation equipment manufacturer s instructions If a ventilation canopy is used it is recommended that the canopy extend 6 past the broiler and that the bottom edge be located 6 6 from the floor Filters should be installed at an angle of 45 or more from the horizontal This position prevents dripping grease and facilitates collecting the run off grease in a drip pan under the filter A strong exhaust fan tends to create a vacuum in the room and may interfere with burner performance or may extinguish pilot flames Fresh air openings approximately equal to the fan area will relieve such a vacuum The exhaust fan should be installed at least 2 above the vent opening on the top of the broiler If the broiler is connected directly to an outside flue a CSA design certified down draft diverter must be installed In case of unsatisfactory performance by any gas appliance check the appliance with the exhaust fan turned OFF Do this only long enough to c
18. es in its NFPA 96 latest edition that local codes are the authority having jurisdiction when it comes to installation requirements for equipment Therefore installations must comply with all local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B 149 2 as applicable including 1 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 45 kPa 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa STEP 1 UNPACKING IMMEDIATELY INSPECT FOR SHIPPING DAMAGE All containers should be examined for damage before and during unloading The freight carrier has assumed responsibility for its safe transit and delivery If damaged equipment is received either apparent or concealed a claim must be made with the delivering carrier Apparent damage or loss must be noted on the freight bill at the time of delivery The freight bill must then be signed by the carrier representative Driver If the bill is not signed the carrier may refuse the claim The carrier can supply the necessary forms A request for in
19. ft see Figure 1 below Read these instructions carefully before attempting installation Installation and initial startup should be performed by a qualified installer Unless the installation instructions for this product are followed by a qualified service technician a person experienced in and knowledgeable of the installation of commercial gas and or electric cooking equipment then the terms and conditions on the Manufacturer s Limited Warranty will be rendered void and no warranty of any kind shall apply In the event you have questions concerning the installation use care or service of the product contact Southbend Technical Service 1100 Old Honeycutt Road Fuquay Varina North Carolina 27526 USA 919 552 9161 www southbendnc com r Figure 1 Location of Serial Plate Serial Plate Hidden under grease drawer Ra Engineered to Perform Built to Last Pd SOUTHBEND INSTALLATION amp OPERATIONS MANUAL 1186527 REv 3 12 06 PAGE 3 OF 24 CLEANING amp MAINTENANCE INFRARED RADIANT COMPACT BROILER SPECIFICATIONS NOTICE Local codes regarding installation vary greatly from one area to another The National Fire Protection Association Inc states in its NFPA 96 latest edition that local codes are the authority having jurisdiction when it comes to installation req
20. heck whether doing so corrects any problems with equipment performance Then turn the exhaust fan back on and let it run to remove any exhaust that may have accumulated during the test GAS SUPPLY The broiler is design certified for operation on natural or propane gases The broiler is shipped configured and adjusted for the type of gas specified by the purchaser which is indicated on the serial plate see Figure 1 on page 3 Connect the broiler ONLY to the type of gas for which it is configured and adjusted Infrared Gas Type Total BTU hour Burner Orifice Pilot Orifice Min Supply Pressure Manifold Pressure Natural Gas 40 000 No 54 P N 1008754 0 055 P N 1008754 4 W C Propane 40 000 No 64 P N 1008764 0 036 P N 1008764 11 W C 10 W C Radiant Gas Type Total BTU hour Burner Orifice Pilot Orifice Min Supply Pressure Manifold Pressure Natural Gas 40 000 No 52 P N 1008952 0 055 P N 1008754 7T W C 4 W C Propane 40 000 No 64 P N 1008764 0 036 P N 1008764 11 W C 10 W C A model that mounts on the flue riser of a range will have a 3 8 rear gas connection with a 3 8 male NPT connector extending through the rear of the flue riser see Figure 2 on page 5 Wall mount and countertop models will have a 3 8 rear gas connection with a 3 8 male NPT connector The gas connection can extend directly out the rear of the broiler near the bottom right rear c
21. mbly to the wall using the six 74 x 2 lag screws and six washers provided see Figure 5 Screw through frame and into wall studs since the broiler weighs about 175 pounds 77 kilograms 2 Checkthat the wall mount is level both side to side and front to back r Figure 5 Installation of Wall Bracket for Infrared Radiant Compact Broiler ORT Duet Gf S RS ss i MMM4 WIFL T WASHERS THROUGH FRAME AND INTO WALL STUD 3 10 SELF TAP THROUGH HANGER INTI TOP FRAME SUPPORT TO WALL 4 1 4 SELF TAP SCREWS D x THROUGH FRAME INTO N BROILER 3 It may be more convenient to prepare the gas supply line before the broiler is mounted on the wall bracket If so install the supply line and connector now but do not yet attach it to the broiler 4 Liftthe broiler using two people is recommended and hook the broiler hook over the top of the front of the wall bracket If necessary move the broiler left or right so that the holes in the top of the broiler hook line up with the holes in the wall bracket then secure the broiler hook to the wall mount bracket using three sheet metal screws 5 Secure the bottom of the broiler to the wall mount bracket with the four provided 74 self tap screws The holes are accessible from the opening in the bottom of the wall mount unit 6 Goon to Step 3 Engineered to Perform Built to Last SouTHBEND INSTALLATION amp OPERATIONS MANUAL 1186
22. ners ignite a blue haze type flame will cover the surface of the ceramics but will gradually disappear within two minutes When the burner control is set to HIGH the ceramics will glow red and the flame on the surface of the ceramics should be barely visible with little or no blue haze When the burner control is set to LOW the surface of the ceramics will glow very dull red and the flame will have a blue haze color If the flame flutters or pops the broiler requires adjustment by a service technician Radiant Turn the burner control to HIGH and visually check that the burners have ignited Flames from the tube burner will spread over the stainless steel radiants The stainless steel radiants will glow red within 3 minutes 4 If searing the food to mark it with grid marks is desired before placing food on the grid move the broiler rack to its highest position and allow the burners to operate on HIGH for five minutes 5 Turn the burner control to HIGH or LOW as appropriate for the food to be cooked Raise or lower the broiler rack to the height appropriate for the food to be cooked To raise or lower the rack move the lever arm to the right raise or lower it then move it to the left into a notch Ra Engineered to Perform Built to Last Pd SOUTHBEND INSTALLATION amp OPERATIONS MANUAL 1186527 REv 3 12 06 PAGE 9 or 24 CLEANING amp MAINTENANCE INFRARED RADIANT COMPACT BROILER PAGE 10 OF 24 INSTALLATION amp OPERATI
23. ok the broiler hook over the top front edge of the flue riser If necessary move the broiler left or right so that the holes in the top of the broiler hook line up with the holes in the top of the flue riser then secure the broiler hook to the flue riser using three 10 self tapping screws provided 3 Secure the bottom of the broiler to the flue riser with the four 74 self tapping screws provided The holes are accessible from the rear of the unit behind the wall shield 4 Ifthe optional internal piping from the broiler to the range was ordered connect the gas line now as described in Step 3 before attaching the wall shield 5 Attach the wall shield which forms the rear of the flue riser The gas supply inlet extending out from the rear of the broiler should be accessible through the corresponding hole on the back of the flue riser 6 Goon to Step 3 Figure 4 Mounting of Infrared Radianr Compact Broiler on Flue Riser 3 10 SELF TAP SCREWS THROUGH HANGER INTO TOP FRAME SUPPORT 4 1 4 SELF TAP SCREWS THROUGH FRAME INTO BROILER Engineered to Perform Built to Last PAGE 14 OF 24 INSTALLATION amp OPERATIONS MANUAL 1186527 Rev 3 12 06 PLASGUTHBEND INFRARED RADIANT COMPACT BROILER INSTALLATION STEP 2B MOUNT ON WALL The Infrared Radiant Compact Broiler is installed by first attaching a mounting bracket to the wall then attaching the broiler to the bracket 1 Attach the wall mount asse
24. on the bottom toward the rear of the unit Position the hanger clip and fasten with screws 3 Remove screws 3 in the bottom of the face plate Slide the enclosure so that the bracket inserts into the hanger clip Align the holes in the front of the enclosure with the holes in the bottom of the face plate Fasten with screws 3 r Figure 7 Installation of Sloped Enclosure If Ordered HAISGER CIP SiO22PNSLOSURE FRONT PANEL SCREWS SIDE PANEL SCREWS Ra Engineered to Perform Built to Last Pd SOUTHBEND INSTALLATION amp OPERATIONS MANUAL 1186527 REv 3 12 06 PAGE 17 OF 24 INSTALLATION INFRARED RADIANT COMPACT BROILER STEP 5 CHECK THE INSTALLATION 1 n RON D Check that all screws and bolts are tightened Check that gas connection has been made correctly Move the broiler into the final position at which it will be operated Check that the broiler is level Check that the appropriate minimum clearances are satisfied see page 4 including adequate clearance for combustion air to enter the rear of the broiler Check that there is sufficient clearance to pull out the broiler rack and bottom drip pan Check that adequate ventilation fresh air supply and hood exhaust is available to the room in which the appliance will operate Wipe clean all surfaces STEP 6 CHECK BROILER OPERATION 1 2 Turn gas supply on Immediately check all gas connections for leaks using soapy water
25. orner Minimum supply pressure is 7 W C for natural gas 11 W C for propane An internal pressure regulator and shutoff valve are provided If using a flexible hose gas connection the I D of the hose must not be smaller than the connector on the broiler and must comply with ANSI Z21 69 Provide an adequate means of restraint to prevent undue strain on the gas connection Test pressure should not exceed 14 W C Engineered to Perform Built to Last PAGE 6 OF 24 INSTALLATION amp OPERATIONS MANUAL 1186527 Rev 3 12 06 PLASGUTHBEND INFRARED RADIANT COMPACT BROILER CLEANING amp MAINTENANCE If applicable the vent line from the gas appliance pressure regulator must be installed to the outdoors in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI 2223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable An adequate gas supply is imperative Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance Fluctuations of more than 2596 on natural gas or 1096 on propane gas will create problems and affect burner operating characteristics A 1 8 pressure tap is located on the manifold to measure the manifold pressure The supply line to the broiler should be no smaller than the inside diameter of the pipe on the broiler to which it is connected Ra Engineered to Perform Built to Last
26. right and left side Adequate clearance must be provided in front of the broiler for operation and cleaning The high temperature flue products from the broiler burners flow out through a vented cover on top of the broiler Installation under a vented hood is recommended N WARNING MINIMUM CLEARANCES FROM COMBUSTIBLE CONSTRUCTION The countertop model requires a minimum clearance from combustible surfaces of 1 on the sides and 3 75 on rear The wall mount model requires a minimum clearance from combustible surfaces of 1 on the sides and 3 75 on the rear which is provided by the wall mounting bracket The range mount model to follow range minimum clearance from combustible surfaces of 6 on the sides and rear Engineered to Perform Built to Last PAGE 4 OF 24 INSTALLATION amp OPERATIONS MANUAL 1186527 Rev 3 12 06 SOUTHBEND CLEANING amp MAINTENANCE INFRARED RADIANT COMPACT BROILER DIMENSIONS Figure 2 PAGE 5 OF 24 Engineered to Perform Built to Last OUTHBEND INSTALLATION amp OPERATIONS MANUAL 1186527 REv 3 12 06 Fas CLEANING amp MAINTENANCE INFRARED RADIANT COMPACT BROILER VENTILATION N WARNING Improper ventilation can result in personal injury or death Ventilation which fails to properly remove flue products can cause headaches drowsiness nausea or could result in death The flue vent located at the top of the unit must not be blocked or cov
27. spection must be made to the carrier within 15 days if there is concealed damage or loss that is not apparent until after the equipment is uncrated The carrier should arrange an inspection Be certain to hold all contents plus all packing material 1 Cutthe banding straps and remove the corrugated cardboard surrounding the broiler Do not remove any of the attached tags or labels until the broiler is installed and working properly 2 Cutthe banding strap holding the broiler to the wooden skid 3 If installing Infrared Compact Broiler which mounts over a range go to Step 2a If installing Infrared Compact Broiler which mounts on a wall go to Step 2b If installing Infrared Compact Broiler which has legs for countertop use go to Step 2c Ra Engineered to Perform Built to Last Pd SOUTHBEND INSTALLATION amp OPERATIONS MANUAL 1186527 REv 3 12 06 13 or 24 INSTALLATION INFRARED RADIANT COMPACT BROILER STEP 2A MOUNT ON FLUE RISER OF RANGE The Infrared Radiant Compact Broiler mounts over a range A special flue riser is shipped with the broiler and range Depending on the shipping requirements the broiler flue riser and range base may already be partially or completely assembled 1 Attach the flue riser to the rear of the range using the installation procedure included in the range manual but do not attach the wall shield the back of the flue riser yet 2 Lift the broiler using two people is recommended and ho
28. tertop models the gas connection 3 8 NPT extends directly out the rear of the broiler near the bottom right rear corner or using an elbow out the top of the broiler near the top right rear corner Minimum supply pressure is 7 W C for natural gas 11 W C for propane An internal pressure regulator and shutoff valve are provided If using a flexible hose gas connection the I D of the hose must not be smaller than the connector on the broiler and must comply with ANSI Z21 69 Provide an adequate means of restraint to prevent undue strain on the gas connection If applicable the vent line from the gas appliance pressure regulator must be installed to the outdoors in accordance with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B149 2 as applicable An adequate gas supply is imperative Undersized or low pressure lines will restrict the volume of gas required for satisfactory performance Fluctuations of more than 2596 on natural gas or 1096 on propane gas will create problems and affect burner operating characteristics A 1 8 pressure tap is located on the manifold to measure the manifold pressure The supply line to the broiler should be no smaller than the inside diameter of the pipe on the broiler to which it is connected Engineered to Perform Built to Last PAGE 16 OF 24 INSTALLATION amp OPERATION
29. uirements for equipment Therefore installations must comply with all local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 Natural Gas Installation Code CAN CGA B149 1 or the Propane Installation Code CAN CGA B 149 2 as applicable including 1 The appliance and its individual shutoff valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 45 kPa 2 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psi 3 45 kPa Southbend reserves the right to change specifications and product design without notice Such revisions do not entitle the buyer to corresponding changes additions or replacements for previously purchased equipment This product is intended for commercial use only not for household use CLEARANCES There must be adequate clearance between the broiler and adjacent construction due to the heat generated by the broiler Clearance must also be provided for servicing and for operation The minimum clearance from non combustible construction is 1 on the sides and 3 75 on rear to permit combustion air to enter the rear of the broiler To service the broiler components all models require at least 6 accessibility clearance on the
30. uring pads or STAINLESS scouring pads DO NOT USE ORDINARY STEEL WOOL as any particles left on the surface will rust and further spoil the appearance of the finish NEVER USE A WIRE BRUSH STEEL SCOURING PADS EXCEPT STAINLESS SCRAPER FILE OR OTHER STEEL TOOLS Surfaces which are marred collect dirt more rapidly and become more difficult to clean Marring also increases the possibility of corrosive attack Refinishing may then be required Heat tint is darkened areas that sometimes appear on stainless steel surfaces where the area has been subjected to excessive heat These darkened areas are caused by thickening of the protective surface of the stainless steel and are not harmful Heat tint can normally be removed by the foregoing but tint which does not respond to this procedure calls for a vigorous scouring in the direction of the polish lines using SCOTCH BRITE scouring pads or a STAINLESS scouring pad in combination with a powered cleanser Heat tint may be lessened by reducing heat to the equipment during slack periods Engineered to Perform Built to Last PAGE 12 OF 24 INSTALLATION amp OPERATIONS MANUAL 1186527 Rev 3 12 06 PLASGUTHBEND INFRARED RADIANT COMPACT BROILER INSTALLATION INSTALLATION NOTICE These installation procedures must be followed by qualified personnel or warranty will be void Local codes regarding installation vary greatly from one area to another The National Fire Protection Association Inc stat
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