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Sony XM SD22X User's Manual

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3. Features e Maximum power output of 400W per channel at 4 e This unit can be used asa bridging amplifier with a maximum output of 1 200 W Direct connection can be made with the speaker output of your car audio unit if it is not equipped with aline output High level input connection Built in variable LPF Low pass filter and low boost circuit Dual mode connection possible for a multi Speaker system Protection circuit Pulse power supply for stable regulated output power Pulsepower supply This unit has a built in power regulator which converts the power supplied by the DC 12 V car battery into high speed pulses using a semiconductor switch These pulses are stepped up by the built in pulse transformer and separated into both positive and negative power supplies before being converted into direct current again This light weight power supply system provides a highly efficient power supply with alow impedance output Location and Function of Controls 1 PROTECTOR indicator When the PROTECTOR is activated the indicator lights up in red When the PROTECTOR is activated refer to the Troubleshooting Guide LEVEL adjustment control The input level can be adjusted with this control Turn it in the clockwise direction when the output level of the car audio unit seemslow 3 LOW BOOST level control Turn this control to boost the frequencies around 40 Hz to a maximum of 10 dB 4 Cut off frequen
4. For details on the settings of switches and controls refer to Location and Function of Controls Note If you wish to use a subwoofer asa monaural speaker connect the speaker as illustrated above The output signals to the subwoofer will be the combination of both right and left output signals Pour plus de d tails sur les r glages des commutateurs et commandes reportez vous Emplacement et fonction des commandes Remarque Sivous d sirez utiliser un haut parleur d extr mes graves comme haut parleur monaural raccordez le haut parleur comme illustr ci dessus Les signaux de sortie vers le haut parleur d extr mes graves seront une combinaison des signaux de sortie droit et gauche 5 22 High Level Input Connection 2 speaker System Connexion d entr e a haut niveau Systeme 2 haut parleurs Left speaker output Sortie haut parleur gauche Black striped cord Cordon noir Car audio unit Autoradio Right speaker output Sortie haut parleur droit Black striped cord Cordon ray noir Right speaker min 2 Haut parleur droit min 2 Q Left speaker min 2 Haut parleur gauche min 2 Q For details on the settings of switches and controls refer to Location and Function of Controls Pour plus de d tails sur les r glages des commutateurs et commandes reportez vous Emplacement et fonction des commandes
5. Four output channels Quatre canaux de sortie Car audio unit Autoradio LINE OUT Full range speakers min 2 Haut parleurs Subwoofers min 2 0 gamme tendue Haut parleur d extr mes min 2 graves min 2 0 Pour plus de details sur les r glages des commutateurs et commandes reportez vous lt Emplacement et fonction des commandes gt For details on the settings of switches and controls refer to Location and Function of Controls Remarque Note Dans ce syst me le volume des haut parleurs In this system the volume of the subwoofers d extr mes graves est contr l par la commande will be controlled by the car audio unit fader de balance avant arri re de l autoradio control XM SD22X Dual Mode System With a Bridged Subwoofer Double mode de connexion avec un haut parleur d extr mes graves en pont LINE OUT Car audio unit Autoradio Left speaker Haut parleur gauche Table of crossover values for 6 dB octave 40 Crossover Frequency capacitor unit Hz unit mH unit uF Right speaker Haut parleur droit Subwoofer Haut parleur d extr mes graves Tableau des valeurs de recoupement pour 6 dB octave 4 O Fr quencede recoupement bobine condensateur unit Hz unit mH unit uF 50 800 12 7 80
6. VIGHEN ENS L6H O 0984 9L6HE5 gt 50691168 o 61695599 26 59 A 4 Sheva 0z6dE9 0989 o O 12 1 865 443 0850 853 14 14 XM SD22X 5 22 Semiconductor Location MAIN BOARD THIS NOTE IS COMMON FOR PRINTED WIRING BOARDS Ref No Location Ref No Location AND SCHEMATIC DIAGRAMS In addition to this the necessary note is printed in each block for schematic diagram Note All capacitors are in uF unless otherwise noted p pF 50 WV or less are not indicated except for electrolytics and tantalums All resistors are in Q and 4W or less unless otherwise specified indicates tolerance Will nonflammable resistor panel designation Note Note The components identi Les composants identifi s par fied by mark or dotted une marque sont critiques line with mark are criti pour la s curit cal for safety Ne les remplacer que par une Replace only with part pi ce portant le num ro number specified sp cifi nuououm O Co Oo 1 OO kh IDOMMMOO TIM cO eo B Line mmm B Line adjustment for repair Power voltage is dc 14 4V and fed with regulated dc power supply from 12V and REM terminals Voltage and waveform are dc with respect to ground under no signal condition Voltages are taken with a VOM Inp
7. High Level Input Connection As a Monaural Amplifier Connexion d entr e haut niveau Comme amplificateur monaural Black striped cord Cordon ray noir Black striped cord Left speaker output kp Cordon ray noir Sortie haut parleur gauche Right speaker output Sortie haut parleur droit Car audio unit Autoradio m Black striped cord Cordon ray noir Black striped cord Cordon rave noir Left speaker min 4 Haut parleur gauche min 4 For details on the settings of switches and controls refer to Location and Function of Controls High Level Input Connector Connecteur d entr e haut niveau Grev Black striped Gris Ray noir RS RS Right speaker min 4 Q Haut parleur droit min 4 Q Pour plus de d tails sur les r glages des commutateurs et commandes reportez vous Emplacement et fonction des commandes White Black striped Blanc Ray noir IL White Gris Blanc XM SD22X SECTION 2 DISASSEMBLV Note This set be disassemble according to the following sequence 2 1 BOTTOM PLATE Page 7 2 2 MAIN BOAHD SECTION Page 8 2 3 MAIN BOARD Page 8 2 4 LED BOARD Page 9 Note Follow the disassembly procedure in the numerical order given 2 1 BOTTOM PLATE O two screws BTP 3 x 6 B Z Su s bottom plate e insulating sheet lt two screws
8. POWER SEL2110W TP3 PROTECTOR 5 5 5 5 5 5 Part 2 514 765 11 2 514 765 21 2 514 765 31 2 514 765 41 2 514 765 51 2 514 765 61 Description Remark ACCESSORIES KOK K K K K KK K K K K MANUAL INSTRUCTION ENGLISH FRENCH MANUAL INSTRUCTION GERMAN ITALIAN AEP UK E MANUAL INSTRUCTION SPANISH TRADITIONAL CHINESE AEP UK E MANUAL INSTRUCTION DUTCH PORTUGUESE AEP UK E MANUAL INSTRUCTION SWEDISH POLISH AEP UK E MANUAL INSTRUCTION GREEK RUSSIAN AEP UK E K KK K K K K Remark Ref No 1 10W 1 10W 101 102 103 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W K K K K KKK K K K KKK K K K 22 PARTS FOR INSTALLATION AND CONNECTIONS K K K KKK K K K KK K K K K K K K K K K K 3 367 410 11 1 690 779 31 3 249 791 01 SCREW DIA 5 15 TAPPING MOUNTING SCREW CORD WITH CONNECTOR 0 2m COVER POWER 5 22 23 5 22 REVISION HISTORV Clicking the version allows vou to jump to the revised page Also clicking the version at the upper on the revised page allows vou to jump to the next revised page Ver Deseription of Revision 1 0 2004 12 New
9. XM SD22X SERVICE MANUAL US Model Canadian Model AEP Model UK Model E Model Ver 1 0 2004 12 SPECIFICATIONS AUDIO POWER SPECIFICATIONS US MODEL POWER OUTPUT AND TOTAL HARMONIC DISTORTION 200 watts per channel minimum continuous average power into 4 ohms both channels driven from 20 Hz to 20 kHz with no more than 0 146 total harmonic distortion per Car Audio Ad Hoc Committee standards Other Specifications Circuit system OTL output transformerless circuit Input level adjustment range Pulse power supply 0 3 6 0 V RCA pin jacks Inputs RCA pin jacks 1 2 12 0 V High level input High level input connector Low pass filter 50 300 Hz 12 dB oct Outputs Speaker terminals Low boost 0 10 dB 40 Hz Through out pin jacks Power requirements 12 V DC car battery Suitable speaker impedance negative ground 2 8 Q stereo Power supply voltage 10 5 16 V 4 8 0 when used as a bridging amplifier Current drain at rated output 48 A at 4 0 Maximum outputs 400 W x 2 at 4 2 Remote input 1 mA 600 W x 2 at 2 2 Dimensions Approx 403 x 55 x 277 mm 1 200 W BTL at 4 2 15 7 8 x 2 1 4 x 11 in Rated outputs supply voltage at 14 4 V w h d not incl projecting parts and controls 200 W RMS x 2 20 Hz 20 kHz Mass Approx 5 kg 11 Ib 1 oz not incl accessories 0 1 THD N at 4 2 Supplied accessories Mounting screws 4 250 W RMS x 2 20 Hz 20 kHz High level input cord 1 0 15 THD N at 2
10. 1 10W 1 10W 1 10W 1 10W 21 XM SD22X MAIN LED Ref No R943 R944 RV101 RV102 RV301 RV103 RV203 5801 1901 TH801 TH803 TH808 K K KK K K K K 0850 0851 0852 0853 0854 JR800 R850 R851 R853 R854 R856 R857 Part No 1 216 009 11 1 216 009 11 1 227 558 11 1 227 558 11 1 227 557 11 1 241 764 11 1 241 764 11 1 692 990 21 1 439 635 21 1 804 301 11 1 804 301 11 1 804 301 11 6 501 118 01 6 501 118 01 6 501 118 01 6 501 118 01 6 501 117 01 1 216 296 11 1 216 815 11 1 216 815 11 1 216 815 11 1 216 815 11 1 216 815 11 1 216 815 11 Description RES CHIP RES CHIP 22 22 5 5 lt VARIABLE RESISTOR gt RES GARBON 5KX2 LEVEL RES VAR CARBON 5KX2 LOW BOOST 40Hz RES VAR GARBON 20KX2 FILTER lt CERMET RESISTOR gt RES ADJ CERMET 10K RES ADJ CERMET 10K SWITCH SWITCH SLIDE FILTER TRANSFORMER TRANSFORMER DC DC CONVERTER THERMISTOR NEGATIVE THERMISTOR CHIP NEGATIVE THERMISTOR CHIP NEGATIVE THERMISTOR CHIP NEGATIVE LED BOARD lt DIODE gt LED SELGE10C STP5 LED SELGE10C STP5 LED SELGE10C STP5 LED SELGE10C STP5 LED lt JUMPER RESISTOR gt SHORT CHIP 0 lt RESISTOR gt METAL 330 METAL 330 METAL 330 METAL 330 METAL 330 METAL 330 POWER POWER POWER
11. 1089 6089 et ae LT E O 60 ME Qu HD m a E ale vosudob SEP TL LBLMP gt Y ells e ka s miis oLEZM un goveme p ag zSLH o vo9y Es sb gzamr GEzMr DEN gro MD O uz A C LUE zar gezMr 5 5 ns 5 gosue czar 100 esting oM o ol gio B Ew we e 5 ED i getmr LA MR LILE S 9 2 e 0 em 5062 9062 S 3 rtr Lely Ah ertu 6SZMT cozy Bi TM beemr EH EN V dw e ery ZE 20296 2105 re e Se MT Ed E 102388 YE 902 Nu BIE i N ap amp 6 es Du IP us 1069 E o N N Q o 5 GA I 59216 6 GES 9yzd E m deir 2612 se SNS TE gt P DE 4 Su ee E Se 1029 eo 18 A m tM ZAK Ts _ EJ 5 T T 2185 de E ao 7 58 E ESEMI 5 E072 g S Sim B um 425 os e 202 DE TEH 6 a oi a Pte Iz E CSS 1 ob 5 al a lo N e holes 5 cwo NS 120789 5 Y H D a Z EEM 74 on saat 802 amp JS 6223 7 D Sse i inm E902u DE 2 ggal 1899 i heu 22 volves
12. Tee HNACOGJ GRBL E TEBSR IC202 2 2 RV203 NUM4565M TE2 10 0214 lt gt gt BIAS KTC3875 0202 D204 2875 R241 UDZSTE 174 7B 253 CN805 LINE SWITCH a 2 P TESSR o F S e C232 C226 P MAIN C218 16 6 68p 68p 8 BOARD 0 22 0 4 0201 1 2 KTC3875 12 IRF9540 lt 6 lt 7 el il il PL pee C904 H R808 16 7 ET M 0804 C905 C903 0 0022 0 0022 KTC3875 5 5 10k 14 4 76 8B 0702 0803 KTC3875 nus 0701 702 B 4 KTA1504 608511 LINE SWITCH CONTROL 6802 R803 10 R805 0802 0 001 T 10 804 KTC3875 A al 14 4 12 lt 13 9912 913 904 909 SWITCHING T901 lt 14 R916 SWITCHING ppiveR 8928 22 10 CONVERTER 4373 0904 TRANSFORMER FKV55ON P 17 0920 0905 14 4 0905 eV FCH10A15 5 7 0911 J as lt 5 9 FKV550N D917 Ea 23 3 16 7 D905 906 D910 D909 910 m LM RECT 1SS306 TE85L RECT 860 860 TE25 KTAT 661 2 2k 0 1 B REG 5 22 DE LH SPEAKER OUT ss 4 zi OOQ LE 11 12 13 10 4 4 PRINTED WIRING BOARDS MAIN SECTION Refer page 15 for Semiconductor Location MAIN BOARD XM SD22X 1 ta lt 3 b I 9H Eg EH Os O zegase 08 14 92 9 9 SOs 55 2 m O z9zMre e 0 228a 2
13. 1 X 3383 028 1 8 29 034 51 8 29 034 51 6 550 686 01 6 550 031 01 6 550 032 01 6 550 691 01 6 550 692 01 8 29 041 66 X 3383 027 1 X 3383 028 1 3383 027 1 3383 028 1 3383 027 1 3383 028 1 8 29 034 51 6 550 690 01 8 29 034 51 8 29 034 50 8 29 034 51 8 29 034 50 8 29 034 51 8 29 034 50 8 29 034 51 6 550 693 01 8 29 052 82 8 29 034 50 8 29 034 51 6 550 341 01 6 550 341 01 6 550 341 01 6 550 341 01 6 550 341 01 6 550 341 01 6 550 693 01 6 550 693 01 8 29 034 51 8 29 034 51 Description FERRITE FERRITE FERRITE lt THERMISTOR POSITIVE gt 0 45uH 0 45uH 0 45uH THERMISTOR POSITIVE lt TRANSISTOR gt TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR FET PAIR ASSY IRF540 set of 3 KTC3875 KTC2875 B RTK Remark HN4C06J GRBL TE85R HN4A06J GRBL TE85R KTA1045L Y KTC2025L Y 25C4015TV2 FET PAIR ASSY P IRF9540 set of 3 FET PAIR ASSY N IRF540 set of 3 FET PAIR ASSY P IRF9540 set of 3 FET PAIR ASSY N IRF540 set of 3 FET PAIR ASSY P IRF9540 set of 3 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR FET PAIR ASSY N IRF540 set of 3 FET PAIR ASSY P FET PAIR ASSY FET PAIR ASSY P FET PAIR ASSY N IRF540 set of 3 KTC3875 KTC3875 KTC2875 B RTK HN4G06J GRBL TE85R HN4A06J GRBL TE85R KTA1045L Y KTC
14. 2 Protection cap 1 500 RMS BTL 20 Hz 20 kHz 0 15 THD N at 4 0 Design and specifications are subject to change without SN Ratio 93 dBA Reference IW into 4 2 notice Frequency response 5 Hz 50 kHz dB STEREO POWER AMPLIFIER SON Y 9 879 367 01 Sony Corporation 2004104 1 e Vehicle Company 2004 12 Published bv Sonv Engineering Corporation 5 22 Note for Replacement of FET Change the both channels of FETs at the output stage If one or both parts in the following combination is broken the service kit should be ordered Waka Service kit part No Q108 110 112 0208 210 212 X 3383 027 1 Q109 111 113 X 3383 028 1 Q209 211 213 211 0209 211 213 Notes on Chip Component Replacement e Never reuse a disconnected chip component e Notice that the minus side of a tantalum capacitor mav be dam aged by heat SAFETV RELATED COMPONENT WARNING COMPONENTS IDENTIFIED BV MARK OR DOTTED LINE WITH MARK ON THE SCHEMATIC DIAGRAMS AND IN THE PARTS LIST ARE CRITICAL TO SAFE OPERATION REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY ATTENTION AU COMPOSANT AYANT RAPPORT A LA SECURITE LES COMPOSANTS IDENTIFI S PAR UNE MARQUE A SUR LES DIAGRAMMES SCH MATIQUES ET LA LISTE DES PI CES SONT CRITIQUES POUR LA S CURIT DE FONCTIONNEMENT NE REMPLACER CES COMPOSANTS QUE PAR DES 5
15. 225 183 32 SCREW PSW TT 3XL C212 1 126 794 11 3 225 184 12 SCREW PS TT 3XL 3 238 413 01 SHEET TR INSULATING C216 1 162 927 11 3 249 786 01 HEAT SINK SUB POWER C217 1 126 794 11 0218 1 127 715 11 3 253 537 01 SCREW M5X11 C221 1 115 339 11 3 912 431 01 SCREW 4 P C222 1 162 927 11 3 912 432 01 SCREW B 7 685 646 79 SCREW P 3X8 TYPE2 NON SLIT C223 1 126 786 11 C224 1 107 926 11 lt gt C225 1 107 926 11 0226 1 162 925 11 C101 1 126 794 11 ELECT 4 uF 20 50V C227 1 107 826 11 C102 1 126 794 11 ELECT 4 7uF 20 50V C103 1 162 919 11 CERAMIC CHIP 22PF 5 50V C228 1 137 374 11 0104 1 162 919 11 CERAMIC CHIP 22PF 5 50V 0230 1 162 919 11 C105 1 163 251 11 CERAMIC CHIP 100PF 5 50V 0231 1 115 339 11 C232 1 162 925 11 C106 1 163 251 11 CERAMIC CHIP 100PF 5 50V C301 1 162 927 11 C107 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C108 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C302 1 162 927 11 C109 1 126 796 11 ELECT 22uF 20 50V C303 1 127 715 11 C110 1 162 927 11 CERAMIC CHIP 100PF 5 50V 0304 1 107 926 11 0305 1 162 927 11 C111 1 126 794 11 ELECT 4 uF 20 50V C701 1 126 796 11 0112 1 126 794 11 4 uF 20 50V C116 1 162 927 11 CERAMIC CHIP 100PF 5 50V 0801 1 127 715 11 C117 1 126 794 11 ELECT 4 uF 20 50V 0802 1 126 786 11 118 1 127 715 11 CERAMIC CHIP 0 22uF 10 16V 0803 1 162 964 11 0804 1 162 962 11 0123 1 126 786 11 47uF 20 16V C805 1 126 794 11 0124 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V
16. C125 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V 0806 1 162 964 11 0126 1 162 925 11 CERAMIC CHIP 68PF 5 50V 0860 1 107 826 11 C127 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V C901 1 115 339 11 C902 1 115 339 11 0128 1 137 374 11 MYLAR 0 047uF 5 50V 0903 1 164 161 11 0130 1 162 919 11 CERAMIC CHIP 22PF 5 50V C131 1 128 499 11 ELECT 220uF 2096 16V 0904 1 164 161 11 0132 1 162 925 11 CERAMIC CHIP 68PF 5 50V 0905 1 164 161 11 C201 1 126 794 11 ELECT 4 7uF 20 50V C906 1 164 161 11 C907 1 126 786 11 C202 1 126 794 11 ELECT 4 7uF 20 50 0908 1 162 970 11 C203 1 162 919 11 CERAMIC CHIP 22PF 5 50V C204 1 162 919 11 CERAMIC CHIP 22PF 5 50V 0909 1 130 471 00 C205 1 163 251 11 CERAMIC CHIP 100PF 5 50V 0911 1 126 960 11 0206 1 163 251 11 CERAMIC CHIP 100PF 5 50V C912 1 128 126 11 C913 1 162 964 11 C207 1 107 826 11 CERAMIC CHIP 0 1uF 10 16V 18 The components identified by mark A or dotted line with mark A are critical for safety Replace only with part number specified Les composants identifi s par une marque A sont critiques pour la s curit Ne les remplacer que par une pi ce portant le num ro sp cifi When indicating parts by reference number please include the board Description CERAMIC CHIP ELECT CERAMIC CHIP ELECT ELECT CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP MYLAR CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CE
17. DIODE 505511 C918 1 128 951 21 ELECT 2200uF 20 16V D832 8 19 080 34 DIODE 505511 C919 1 128 951 21 ELECT 2200uF 20 16V D901 8 19 978 33 DIODE DTZ TT11 6 8B C920 1 128 951 21 ELECT 2200uF 20 16V D902 8 719 065 46 DIODE 02DZ16 Z TPH3 C921 1 100 199 31 ELECT 2200uF 20 50V 0905 8 719 079 00 DIODE FCH10A15 C922 1 100 199 31 ELECT 2200uF 20 50V D906 8 719 079 01 DIODE FRH10A15 C923 1 100 199 31 ELECT 2200uF 20 50 D909 8 719 054 55 DIODE 1SS306 TE85L C924 1 100 199 31 ELECT 2200uF 20 50V D910 8 719 054 55 DIODE 1SS306 TE85L C925 1 100 199 31 ELECT 2200uF 20 50V D911 8 719 079 92 DIODE 1SR159 200TE25 C926 1 100 199 31 ELECT 2200uF 20 50V D912 8 719 079 92 DIODE 1SR159 200TE25 C927 1 115 339 11 CERAMIC CHIP 0 1uF 10 50V D913 8 719 065 46 DIODE 02DZ16 Z TPH3 C928 1 115 339 11 CERAMIC CHIP 0 1uF 10 50V D914 8 719 065 46 DIODE 02DZ16 Z TPH3 C932 1 104 666 11 ELECT 220uF 20 25V D915 8 719 065 42 DIODE 02D715 Y TPH3 C933 1 104 666 11 ELECT 220uF 20 25V D917 8 719 079 92 DIODE 15R159 200TE25 C934 1 130 495 00 MYLAR 0 1uF 5 50V D918 8 719 079 92 DIODE 1SR159 200TE25 C935 1 130 495 00 MYLAR 0 1uF 5 50V D919 8 719 080 34 DIODE 505511 0936 1 104 666 11 220uF 20 25V 0920 8 19 080 34 DIODE 505511 C937 1 104 666 11 ELECT 220uF 20 25V lt FUSE 2 C938 1 128 576 11 100uF 20 63V C939 1 128 576 11 ELECT 100uF 20 63V A F901 1 533 743 11 FUSE BLADE TYPE AUTO FUSE 40A C940 1 115 339 11 CERAMIC CHIP 0 1uF 10 50 F902 1 533 74
18. SUB POWER Q208 X 3383 027 1 FET PAIR ASSY N IRF540 set of 3 3 225 183 32 SCREW PSW TT 3XL 0209 X 3383 028 1 FET PAIR ASSY P IRF9540 set of 3 3 225 184 12 SCREW 4PS TT 3XL Q210 X 3383 027 1 FET PAIR ASSY N IRF540 set of 3 3 253 537 01 SCREW M5X11 Q211 X 3383 028 1 FET PAIR ASSY P IRF9540 set of 3 3 912 431 01 SCREW P 0212 X 3383 027 1 FET PAIR ASSY IRF540 set of 3 3 912 432 01 SCREW B Q213 X 3383 028 1 FET PAIR ASSY P IRF9540 set of 3 X 3383 027 1 FET PAIR ASSY N IRF540 set of 3 4 7 685 646 79 SCREW P 3X8 TYPE2 NON SLIT X 3383 028 1 FET PAIR ASSY P IRF9540 set of 3 1 XM SD22X NOTE e Due to standardization replacements in the parts list mav be different from the parts specified in the diagrams or the components used on the set e RESISTORS SECTION 6 ELECTRICAL PARTS LIST e Items marked are not stocked since they are seldom required for routine service Some delay should be anticipated when ordering these items SEMICONDUCTORS resistors are in ohms In each case u u for example METAL Metal film resistor uA UA uPA uPA METAL OXIDE Metal oxide film resistor uPB uPB uPC uPC uPD uPD F nonflammable e CAPACITORS uF uF e COILS uH uH Ref No Part No Description Remark Ref No Part No A 1083 419 A MAIN BOARD COMPLETE C208 1 107 826 11 0210 1 162 927 11 3 225 183 12 SCREW PSW TT 3XL C211 1 126 794 11 3
19. the terminal connections as illustrated below Proc dez aux connexions des bornes comme illustr ci dessous Pass the wires through the cap connect the wires then cover the terminals w ith the cap Note When you tighten the screw be careful not to apply too much torque asdoing so may damage the screw The torque value should be lessthan 1 Nem Power Connection Wires Cables d alimentation Faites passer les fils par le cache raccordez les fils puis recouvrez les bornes avec le cache Remarque Lorsque vous vissez la vis faites attention ne pas appliquer une trop grande force car cela pourrait l endommager Le couple de torsion doit tre inf rieur 1 Nem Remote output Sortie de commande REM OUT Car audio unit Autoradio to a metal point of the car e vers une partie metallique de la ac g carrosserie less than 450 mm 18 in moins de 450 mm 18 po Fuse 80 A Fusible 80 A 12 V car battery Batterie de voiture 12 V 1 Jf you have the factory original or some other car audio unit without a remote output for the amplifier connect the remote input terminal REMOTE to the accessory power supply 1 Sivous disposez du mod le d origine ou d un autre autoradio sansaucune sortie de commande distance pour l amplificateur raccordez la borne d entr e de la commande distance REMOTE la prise d alimentation accessoires Notes on the po
20. to 2 05 Adjustment Location Main board component side MAIN BOARD CONDUCTOR SIDE RV103 RV203 BIAS ADJUSTMENT BIAS ADJUSTMENT L CH R CH 10 XM SD22X SECTION 4 DIAGRAMS 4 1 BLOCK DIAGRAM XM SD22X S801 1 PRE AMP CNJ801 1 3 IC101 1 2 PRE AME DE l IC102 1 2 OFF LOW BOOST ri 10102 2 2 LINE BTL o E LPF SWITCH Dum Ka tt gt DIFFERENTIAL PW o AMP gt Ho OUTPUT Q103 0108 0110 0112 of L4 THROUGH 1 3 LP F LP F o O 6301 302 1 2 OVER CURRENT LEVEL 5 Re B S Be RV301 1 RV301 2 BOOST Q114 FILTER FILTER EQUALIZER RV102 1 0101 m Fi SPEAKER cur IC101 2 2 PRE v am 10202 1 2 LOW BOOST LINE OUTPUT gt G LO SWITCH THROUGH Y o DTE gt 0202 805 3 6 DIFFERENTIAL DRIVE POWER 1 RI U B ED gt AMP AMP gt AMP o full 5801 2 6 0203 0205 0208 0210 0212 2 RH INPUT 12 a 1224 FILTER OFF 16 7V B RV101 2 LPF OVER CURRENT LEVEL DET 2 BOOST 0214 EQUALIZER RV102 2 Q201 LOW DIFFERENTIAL BOOST AMP AMP AMP 40 2 E Q204 0206 0209 0211 0213 LINE SWITCH CONTROL 0701 70
21. 0 80 100 130 150 500 400 300 270 200 260 400 600 800 1000 not supplied Notes When using passive crossover networks in a multi speaker system care must be taken as the speaker system s impedance should not be lower than that of the suitable impedance for this unit When you are installing a 12 decibels octave system in your car the following points must be considered In a 12 decibels octave system where both a choke and capacitor are used in series to form a circuit a great care must be taken when they are connected In such a circuit there is going to be an increase in the current which by passesthe speaker with frequencies at around the crossover frequency If audio signals are continued to be fed into the crossover frequency area it may cause the amplifier to become abnormally hot or the fuse will be blown Also if the speaker is disconnected a series resonant circuit will be formed by the choke and the capacitor In this case the impedance in the resonance area will decrease dramatically resulting in a short circuit like situation causing a damage to the amplifier Therefore make sure that a speaker is connected to such a circuit at all times 200 150 100 68 non fournis Remarques Lorsque vous utilisez des circuits de recoupement de fr quence passifs dans un syst me plusieurs haut parleurs assurez vous que l imp dance du syst me n e
22. 0 DIODE UDZSTE 174 7B 48216 1 216 295 11 SHORT CHIP 0 D206 8 719 082 03 DIODE MM3Z15VT1 JR217 1 216 295 11 SHORT CHIP 0 D207 8 719 082 03 DIODE MM3Z15VT1 D208 8 719 080 34 DIODE 505511 lt COIL gt D209 8 719 080 34 DIODE 505511 L901 1 456 139 12 INDUCTOR 3buH D701 8 19 978 33 DIODE DTZ TT11 6 8B L902 1 410 396 71 FERRITE 0 45uH D702 8 719 080 34 DIODE 505511 L903 1 456 139 12 INDUCTOR 3JouH D703 8 19 080 34 DIODE SDS511 L904 1 410 396 71 FERRITE 0 45uH 0801 8 719 080 34 DIODE 505511 L905 1 410 396 71 FERRITE 0 45uH 0802 8 719 080 34 DIODE 505511 The components identified by Les composants identifi s par une mark A or dotted line with mark marque A sont critiques pour A are critical for safety la s curit Replace only with part number Ne les remplacer que par une pi ce specified portant le num ro sp cifi 5 22 Ref L906 L907 L908 801 0101 0102 0103 0104 0105 0106 0107 0108 0109 0110 0111 0112 0113 0114 0201 0202 0203 0204 0205 0206 0207 0208 0209 0210 0211 0212 0213 0214 0701 0702 0801 0802 0803 0804 0805 0806 0809 0901 0902 0903 0904 0905 0906 0907 0908 0909 0910 0911 0912 0913 20 Part 1 410 396 71 1 410 396 71 1 410 396 71 1 805 163 21 8 29 034 51 6 550 686 01 6 550 031 01 6 550 032 01 6 550 691 01 6 550 692 01 8 29 041 66 X 3383 027 1 X 3383 028 1 X 3383 027 1 X 3383 028 1 X 3383 027
23. 017 11 1 216 017 11 1 216 017 11 1 216 017 11 1 216 017 11 1 234 499 11 1 234 499 11 1 234 499 11 1 215 880 31 1 216 853 11 1 216 065 11 1 216 829 11 1 216 829 11 1 216 827 11 1 216 821 11 1 216 837 11 1 216 837 11 1 216 837 11 1 216 837 11 1 216 206 00 1 216 845 11 Description TRANSISTOR KTC4373 TRANSISTOR KTA1661 TRANSISTOR KTC4373 RESISTOR METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES CHIP METAL CHIP METAL CHIP METAL CHIP RES CHIP METAL CHIP METAL CHIP RES CHIP METAL CHIP SHORT CHIP METAL CHIP RES CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES CHIP RES CHIP RES CHIP RES CHIP METAL CHIP METAL CHIP METAL CHIP CARBON CARBON RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP 22K 22K 22K 22K 2 2K 100K 100K 10K 220 100K 100K 15K 68K 0 3 3K 680 22K 4 7 47 4 7K 4 7K 4 7K 15K 15K 220 220 1K 100K 100K 2 2K 8 2K 47 47 47 47 47 47 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Remark 1 10W 1 10W 1 10W 1 10W 1 8W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 4W 1 4W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W ENCAPSULATED COMPONENT 0 22
24. 1 302 1 2 100 100 103 10301 RV301 1 2 BA4558F E2 BA4558F E2 22 TOK FILTER L lo gt CN803 C207 R206 si HIGH LEVEL INPUT 0 1 100k 902 3 R205 R310 L O ll O 895m C1 01 2 2 202 We C208 R207 LINE C201 visus 1 202 1 2 CNJ801 2 4 4 7 R202 C230 5 C209 NUM4565M TE OUTPUT zi ae mdi OPRA R220 0 engouen DAA O TEn u omnes o gt R 202 R201 1 T D EE N b c 1 302 2 2 3801 2 4 7 INPUT pe Jp ya m EILTER hien 1C302 T C204 R204 INV ONE DII C222 C206 C205 100p 100p 100p R203 ne 7 gt E 8 gt 9 gt 4373 HI VOLTAGE DET F 30 1 D915 020715 TPH3 10 gt 11 gt 12 gt ee ees s9 13 gt G LED BOARD x mA ies NENNEN SEL6210C SEL6210C R854 R853 175 Na x 330 330 KTC4373 0901 0901 902 TEMP DET KTA1281Y AT 713 7 B SWITCH 0851 0850 15 gt SEL6210C SEL6210C a A 7 Lo 1504 TH801 JIC B D A jed 0805 806 0 1504 e PROTECT LATCH 11 C901 ha 470 DC DC NU _ E R857 R856 CONVERTER PC 17KI 330 330 SEL2110W ip DC DET D850 853 PROTECTOR a 911 Ta N 10k a D901 Q806 UDZSTE 176 8B 3875 020716 7 l 5 TPH3 e 508511 x 1 387 2 POWER ON OFF R912 5 Note Note The components identi Les composants identifies par fied by mark A or dotted une marqu
25. 2 4 DC OFFSET DET 0802 0803 0804 CN801 POWER DC DC O ON OFF DC DC CONVERTER CONVERTER 0903 IC901 TRANSFORMER T901 DC DET 67V F902 E B WITCHIN ONO B DRIVER k TUN 5AV SWITCH Q910 Q904 0905 0906 E B 0901 0902 0850 852 ey POWER 5 SWITCHING 2 HA5V D851 853 Q912 gt B POWER PROTECT LATCH E 45V 0801 0805 0806 SWITCHING gt B D854 0913 2 0920 TEMP DET RECT dd Q809 SWITCHING gi E TH801 803 808 DRIVER 4 DRIVER 801 091 0907 0908 0909 D803 D820 822 827 832 45V B 9 HI VOLTAGE DET B 10903 0920 11 RECT B REG 16 7 gt 912 918 0915 e Signal path gt AUDIO 11 5 22 4 2 SCHEMATIC DIAGRAM MAIN SECTION 1 2 Refer to page 15 for Waveform and IC Block Diagram 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 MAIN BOARD 1 2 1 gt IC101 1 2 CNJ801 1 3 C101 18 84 NJMA5ESM TE 1 102 1 2 C111 A L Dom 4 7 R101 C130 8 0109 NJMA565M TE2 IC102 1C301 1C302 4 7 INPUT 1 0 N 50V 22k 22p 0 1 2 1 2 50V R120 sr 2 LI 2 Z 22 THROUGH 3 O lt 4 7 87 R304 10k 4 7 FILTER Et C107 R107 C301 100p Ei 0 1 100 C303 8 0 22 RV301 2 mm OFF B 105 C108 R106 A 2 2k 0 1 100k PRE AMP R308 R110 R111 ok 0304
26. 2025L Y 25C4015TV2 P IRF9540 set of 3 N IRF540 set of 3 P IRF9540 set of 3 FET PAIR ASSY P IRF9540 set of 3 TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR FET FKV550N FET FKV550N FET FKV550N FET FKV550N FET FKV550N FET FKV550N TRANSISTOR TRANSISTOR TRANSISTOR TRANSISTOR KTC3875 KTA1661 KTC3875 1504 KTC3875 KTA1504 KTC3875 KTA1504 KTC3875 KTC4373 KTA1281Y AT KTA1504 KTC3875 KTC4373 KTC4373 KTC3875 KTC3875 Ref No Q914 Q915 Q920 R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R111 R120 R121 R122 R123 R124 R125 R126 R129 R130 R131 R132 R133 R134 R135 R136 R138 R139 R140 R141 R142 R143 R144 R145 R146 R147 R148 R149 R150 R151 R152 R153 R154 R155 R156 R160 R161 R201 R202 R203 R204 R205 R206 Part No 6 550 693 01 6 550 690 01 6 550 693 01 1 216 837 11 1 216 837 11 1 216 837 11 1 216 837 11 1 216 206 00 1 216 845 11 1 216 845 11 1 216 833 11 1 216 033 00 1 216 845 11 1 216 845 11 1 216 077 11 1 216 843 11 1 216 295 11 1 216 827 11 1 216 045 00 1 216 837 11 1 216 829 11 1 216 841 11 1 216 829 11 1 216 829 11 1 216 829 11 1 216 077 11 1 216 077 11 1 216 033 00 1 216 033 00 1 216 821 11 1 216 845 11 1 216 845 11 1 249 421 11 1 249 428 11 1 216 017 11 1 216
27. 216 001 00 1 216 001 00 1 216 925 11 1 216 925 11 1 216 033 00 1 216 921 11 1 216 089 11 1 216 943 11 1 216 837 11 Description METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP SHORT CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP SHORT CHIP METAL CHIP RES CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP METAL CHIP METAL CHIP RES CHIP METAL CHIP RES CHIP METAL CHIP METAL CHIP 1M 10K 10K 10K 10K 1M 10K 10K 10K 10K 100K 330 470 3 3K 3 9K 3 9K 4 7 47 10 2 2K 2 2K 3 3K 22K 18K 220K 4 7K 470 470 3 3K 10K 10K 10K 330 47K 22K XM SD22X 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Remark 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 8W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 8W 1 8W 1 10W 1 10W 1 10W 1 10W 1 8W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W
28. 3 11 FUSE BLADE TYPE AUTO FUSE 40A C941 1 115 339 11 CERAMIC CHIP 0 1uF 10 50 lt C gt 0942 1 162 968 11 CERAMIC CHIP 0 0047uF 10 50V C943 1 162 968 11 CERAMIC CHIP 0 0047uF 10 50V IC101 9 759 710 97 IC NJM4565M D 16102 8 759 710 97 IC NJM4565M D lt TERMINAL BOARD gt IC202 8 759 710 97 IC NJM4565M D IC301 9 759 909 71 IC BA4558F CN801 1 694 983 11 TERMINAL BOARD 3P FUSE IC302 8 759 909 71 IC BA4558F REM 12V GND 40A 40A CN804 1 694 984 11 TERMINAL BOARD 2P SPEAKER OUT L 10901 6 703 643 01 IC TL594INSR CN805 1 694 984 11 TERMINAL BOARD 2P SPEAKER OUT R lt PHOTO TRANSISTOR gt lt gt 10902 6 600 354 01 PHOTO TRANSISTOR 17 1 CN803 1 691 785 11 PIN CONNECTOR PC BOARD 4P C903 6 600 354 01 PHOTO TRANSISTOR 17 1 HIGH LEVEL INPUT CN810 1 506 468 11 PIN CONNECTOR JUMPER RESISTOR JACK JR100 1 216 296 11 SHORT CHIP 0 JR103 1 216 296 11 SHORT CHIP 0 CNJ801 1 779 078 41 JACK PIN 4P INPUT OUTPUT THROUGH JR106 1 216 296 11 SHORT CHIP 0 JR107 1 216 296 11 SHORT CHIP 0 DIODE JR204 1 216 295 11 SHORT CHIP 0 D104 8 719 083 60 DIODE UDZSTE 174 7B JR205 1 216 295 11 SHORT CHIP 0 D106 8 719 082 03 DIODE MM3Z15VT1 JR206 1 216 295 11 SHORT CHIP 0 D107 8 719 082 03 DIODE MM3Z15VT1 JR207 1 216 295 11 SHORT CHIP 0 D108 8 719 080 34 DIODE 505511 JR208 1 216 295 11 SHORT CHIP 0 D109 8 719 080 34 DIODE 505511 JR215 1 216 295 11 SHORT CHIP 0 D204 8 719 083 6
29. 6 933 11 1 216 933 11 1 216 933 11 1 216 927 11 1 216 927 11 1 216 837 11 1 216 837 11 1 216 839 11 1 216 845 11 1 216 833 11 1 216 841 11 1 216 841 11 1 216 841 11 1 216 841 11 Description METAL CHIP METAL CHIP RES CHIP METAL CHIP METAL CHIP RES CHIP METAL CHIP SHORT CHIP METAL CHIP RES CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES CHIP RES CHIP RES CHIP RES CHIP METAL CHIP METAL CHIP METAL CHIP CARBON CARBON RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP RES CHIP 100K 10K 220 100K 100K 15K 68K 0 3 3K 680 22K 4 7K 47K 4 7K 4 7K 4 7K 15K 15K 220 220 1K 100K 100K 2 2K 8 2K 47 47 47 47 47 47 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 Remark 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 4W 1 4W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W ENCAPSULATED COMPONENT 0 22X2 5W ENCAPSULATED COMPONENT 0 22X2 5W ENCAPSULATED COMPONENT 0 22X2 5W METAL OXIDE METAL CHIP RES CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP 10 470 4 7 4
30. 7K 3 3K 1K 10K 10K 10K 10K 10K 10K 3 3K 3 3K 22K 22K 33K 100K 10K 47K 47K 47K 47K 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 5 2W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W Ref No R803 R804 R805 R806 R807 R808 R809 R810 R811 R812 R815 R818 R819 R820 R821 R823 R828 R833 R834 R835 R844 R860 R901 R902 R903 R904 R905 R906 R907 R908 R909 R910 R911 R912 R913 R914 R915 R916 R917 R918 R919 R920 R921 R924 R927 R928 R929 R930 R931 R932 R933 R936 R937 R938 R939 R940 R941 R942 Part No 1 216 857 11 1 216 833 11 1 216 833 11 1 216 833 11 1 216 833 11 1 216 857 11 1 216 833 11 1 216 833 11 1 216 833 11 1 216 833 11 1 216 295 11 1 216 845 11 1 216 815 11 1 216 817 11 1 216 827 11 1 216 928 11 1 216 928 11 1 216 929 11 1 216 841 11 1 216 295 11 1 216 933 11 1 216 206 00 1 216 925 11 1 216 927 11 1 216 937 11 1 216 936 11 1 216 949 11 1 216 065 11 1 216 190 00 1 216 190 00 1 216 061 11 1 216 073 00 1 216 073 00 1 216 073 00 1 216 186 00 1 216 049 11 1 216 049 11 1 216 009 11 1 216 009 11 1 216 049 11 1 216 049 11 1 216 049 11 1 216 049 11 1 216 049 11 1 216 049 11 1 216 001 00 1 216 001 00 1 216 001 00 1 216 001 00 1
31. BTP 3x6 5 22 2 2 MAIN BOARD SECTION three screws P 3 x 8 Q three screws P 3 x 8 k four screws P 3 x 8 heat sink main c S 5 Y 5 G Q lt lt 2 3 MAIN BOARD MAIN board Q two screws P 3 x 8 three screws P 3 x 8 Q front panel 2 4 LED BOARD Q three screws LED board 3 bracket LED XM SD22X heat sink main XM SD22X SECTION 3 ELECTRICAL ADJUSTMENT Bias Adjustment Note In Bias Adjustment adjust RV 103 if any of 0108 through Q113 are replaced Adjust RV203 if any of Q208 through Q213 are replaced Condition This adjustment should be performed about one minute after the remote mode is turned on at a room tempera ture of about 25 C Setting B REM terminal OO sel 0 Stabilized Power suppl iad GND terminal Procedure 1 Turn the variable resistors RV103 L CH and RV203 R CH full clockwise as seen from the component side to minimize the bias current 2 The input signal is to be no signal 3 Apply the voltage to the B and REM terminals from the stabi lized power supply and gradually increase it up to 12 0 V while checking for any unusual current 4 Adjust each of RV103 L CH and RV203 R CH so that the power current of the stabilized power supply is increased in steps of 700 mA total of 1 4 A 5 After adjustment check that the power current is at 1 65
32. RAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP CERAMIC CHIP ELECT CERAMIC CHIP MYLAR ELECT ELECT CERAMIC CHIP 0 1uF 22uF 100PF 4 uF 4 uF 100PF 4 uF 0 22uF 0 1UF 100PF 47uF 0 1UF 0 1UF 68PF 0 1UF 0 047 22PF 0 1uF 68PF 100PF 100PF 0 22uF 0 1uF 100PF 22uF 0 22uF 4T uF 0 001uF 470PF 4 7uF 0 001uF 0 1UF 0 1UF 0 1UF 0 0022UF 0 0022UF 0 0022UF 0 0022UF 47uF 0 01uF 0 001uF 1uF 100uF 0 001uF 10 20 5 20 20 5 20 10 10 5 20 10 10 5 10 5 5 10 5 5 5 10 10 5 20 10 20 10 10 20 10 10 10 10 10 10 10 10 20 10 5 20 20 10 Remark 16 50V 50V 50V 50V 50V 50V 16V 50V 50V 16V 16V 16V 50V 16V 50V 50V 50V 50V 50V 50V 16V 16V 50V 50V 16V 16V 50V 50V 50V 50V 16V 50V 50V 50V 50V 50V 50V 16V 25V 50V 50V 25V 50V XM SD22X Ref No PartNo Description Remark Ref No Part No Description Remark C914 1 162 964 11 CERAMIC CHIP 0 0011 10 50V D803 8 19 080 34 DIODE SDS511 C915 1 137 194 81 FILM 0 47uF 5 50V D820 8 719 080 34 DIODE 505511 C916 1 137 372 11 MYLAR 0 022uF 5 50V D822 8 719 080 34 DIODE 505511 C917 1 128 951 21 ELECT 2200uF 20 16V D827 8 19 080 34
33. SONY DONT LES NUM ROS SONT DONN S DANS CE MANUEL OU DANS LES SUPPL MENTS PUBLI S PAR SONY 2 TABLE OF CONTENTS 1 GENERAL Location and Function of Controls e 3 CODI HORS istas ead a 4 2 DISASSEMBLV 22 POMO PINE A y 222 Board Secon Lupa l ere ie E cua l Ta Pa ET 8 2 3 Mam Board sm a 8 24 EBDIBOSEGA a oO dust a YA 9 3 ELECTRICAL 10 4 DIAGRAMS 4 12 Block Diagrami saa visa e denen trt g a 11 4 2 Schematic Diagram Main Section 1 2 12 4 3 Schematic Diagram Main Section 2 2 13 4 4 Printed Wiring Boards Main Section 14 5 EXPLODED VIEWS 5 1 Heat Sink Main Section 16 23 2 Main Board Section a eto rere aga eo rd eda 17 6 ELECTRICAL PARTS LIST 18 XM SD22X SECTION 1 GENERAL This section is extracted Low boost Amplification de basses fr quences Frequency Fr quence Cut off frequency LPF Fr quence de coupure LPF dB Frequency Fr quence Circuit Diagram Sch ma du circuit Normal lt Inverted gt pe LOW BOOST Te
34. X2 5W ENCAPSULATED COMPONENT 0 22X2 5W ENCAPSULATED COMPONENT 0 22X2 5W METAL OXIDE METAL CHIP RES CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP METAL CHIP RES CHIP METAL CHIP 10 470 4 7K 4 7 4 7 3 3K 1K 22K 22K 22K 22K 2 2K 100K 5 5 5 5 5 5 5 5 5 5 5 5 5 2W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 10W 1 8W 1 10W Ref No R207 R208 R209 R210 R211 R220 R221 R222 R223 R224 R225 R226 R229 R230 R231 R232 R233 R234 R235 R236 R238 R239 R240 R241 R242 R243 R244 R245 R246 R247 R248 R249 R250 R251 R252 R253 R254 R255 R256 R260 R261 R301 R302 R303 R304 R305 R306 R307 R308 R309 R310 R 01 R 02 R 03 R 04 R800 R801 R802 Part No 1 216 845 11 1 216 833 11 1 216 033 00 1 216 845 11 1 216 845 11 1 216 077 11 1 216 943 11 1 216 295 11 1 216 827 11 1 216 045 00 1 216 937 11 1 216 929 11 1 216 841 11 1 216 929 11 1 216 929 11 1 216 929 11 1 216 077 11 1 216 077 11 1 216 033 00 1 216 033 00 1 216 821 11 1 216 945 11 1 216 945 11 1 249 421 11 1 249 428 11 1 216 017 11 1 216 017 11 1 216 017 11 1 216 017 11 1 216 017 11 1 216 017 11 1 234 499 11 1 234 499 11 1 234 499 11 1 215 980 31 1 216 953 11 1 216 049 11 1 216 929 11 1 216 929 11 1 216 827 11 1 216 921 11 1 216 933 11 1 216 933 11 1 216 933 11 1 21
35. ated d extr mes graves comme haut parleur above The output signals to the subwoofer monaural raccordez le haut parleur comme will be the combination of the both right and illustr ci dessus Lessignaux de sortie vers le left output signals haut parleur d extr mes graves seront une combinaison des signaux de sortie droit et gauche 2 way System Systeme 2 voies Two output channels Deux canaux de sortie Car audio unit Autoradio LINE OUT Full range speakers min 2 Haut parleurs Subwoofers 2 tendue Haut parleurs d extr mes min 2 2 graves min 2 When you connect amplifiers using the THROUGH OUT pin jacks it allows vou to connect up to a maximum of three Lorsque vous raccordez des amplificateurs l aide des prises broches THROUGHOUT vous pouvez raccorder jusqu trois amplificateurs Otherwise the necessaryoutput levels can not Sinon les niveaux de sortie requis ne peuvent be obtained and your car audio unit may be pas tre obtenus et votre auto radio risque damaged d tre endommag Usethe THROUGHOUT terminal when you install more amplifiers Audio signals pass through the THROUGHOUT pin jacks unaffected by any signal processing Utilisez la borne THROUGHOUT lorsque vous installez plusieurs amplificateurs Lessignaux audio transitent par les prises broches THROUGHOUT sans subir aucun traitement
36. cy adjustment control Setsthe cut off frequency 50 300Hz for the low pass filter 5 FILTER selector switch When the switch is in the LPF position the filter is setto low pass PROTECTOR from instruction manual Caract ristiques Puissancede sortie maximale de 400W par canal 4 Q Cet appareil peut tre utilis comme amplificateur en pont d une sortie maximale de 1 200W Une connexion directe est possible avec la sortie haut parleur de votre autoradio si celle ci n est pas quip e d une sortie de ligne connexion d entr e haut niveau Filtre passe bas LPF int gr et circuit d amplification de bassesfr quences Double mode de connexion possible au moyen d un syst me plusieurs haut parleurs Circuit de protection Alimentation lectrique par impulsions pour une puissancede sortie stable r gul e Alimentation lectrique par impulsions Cet appareil est quip d un r gulateur de puissance int gr qui convertit la puissance fournie par une batterie de voiture de 12 V CCen impulsions ultra rapides au moyen d un commutateur semi conducteur Cesimpulsions sont amplifi es par le transformateur d impulsions int gr et s par es en alimentation positive et n gative avant d tre reconverties en courant continu Cesyst me d alimentation de faible poids assure une alimentation lectrique tr s efficace pour une sortie d imp dance faible Emplacement et
37. ds supplied with the car elf vour caris equipped with acomputer svstem for navigation or someother purpose do not remove the ground wire from the car battery If you disconnect the wire the computer memory may be erased To avoid short circuits when making connections disconnect the 12 V power supply wire until all the other wires have beenconnected Connexions Attention e Avant d effectuer les connexions d branchez la borne de massede la batterie de voiture pour viter tout court circuit e Veillez utiliser des haut parleurs de puissance ad quate Si vous utilisez des haut parleurs de faible capacit ils risquent d tre endommag s Ne raccordez pas la borne O du syst mede haut parleurs la carrosseriede la voiture ni la borne O du haut parleur droit avec celle du haut parleur gauche e Eloignez les c blesd entr e et de sortie du c ble d alimentation pour viter les interf rences e Cet appareil estun amplificateur de haute puissance Il ne peut donc d ployer sapleine puissanceque si les c blesde haut parleurs de la voiture lui sont raccord s e Si votre voiture est quip e d un syst mede navigation ou d un ordinateur de bord ne retirez pas le fil de terre de la batterie de la voiture sinon les donn es m moris esseront effac es Pour viter un court circuit lorsque vous effectuez les branchements branchez le c ble d alimentation 12 V apr s avoir branch tous les autres fils Make
38. e A sont critiques line with mark are criti pour la s curit cal for safety Ne les remplacer que par une Replace only with part pi ce portant le num ro number specified sp cifi XM SD22X 12 12 MAIN BOARD 2 2 Page 13 XM SD22X 4 3 SCHEMATIC DIAGRAM MAIN SECTION 2 2 1 2 3 4 D 6 7 8 9 10 11 12 13 14 MA N BOARD 2 2 9103 104 0105 106 0107 0108 113 0114 9801 DIFFERENTIAL DRIVE BIAS POWER AMP OVER CURRENT DET PROTECT LATCH 1SR159 200 0912 10 10 0906 25 Bes KTC3875 FKVSSON Q910 911 L904 DRIVER R915 020716 7 TPH3 FKVSSON 19R159 200 TE25 FRH10A15 R131 1 D108 109 KI 4 7k SDS511 R801 47 155 2 0106 107 0112 1 102 2 2 52 3 4 7k Q105 MM3ZISVTI IRF540 NJM4565M TE2 2 2 0103 KTA1045L R800 LOW BOOST HN4CO6J GRBL 47 m 85 5 4 gt D801 05511 B 44 3 133 15 0102 C123 KTC3875 2875 47 R141 D104 CN804 LINE SWITCH TA 2 ok UDZSTE 174 7B PN 103 n s T TE85R O 0101 506511 KTC3875 3 3 130 i 4 7k KTC2025L IRE SAM 52 4 gt d lt 4 i D C901 0 1 0203 204 0205 206 0208 213 DIFFERENTIAL DRIVE 3 D208 209 505511 4 0206 207 arn 10202 en MM3Z15VTI
39. e commande distance Si vous utilisez un autoradio dont l amplificateur ne comporte pas de sortie de commande distance raccordez la borne d entr e de la commande distance REMOTE la prise d alimentation accessoires Utilisez un c ble d alimentation d un fusible 80 A Tous les fils lectriques raccord s au support de batterie positif doivent tre prot g s par un fusible une distance maximum de 450 mm 18 po du support de batterie et avant de passer dans une partie m tallique quelconque Assurez vous que les fils de la batterie du v hicule raccord s ce dernier sol chassis sont d un calibre au moins gal celui du fil lectrique principal reliant la batterie et l amplificateur Assurez vous que les c bles raccorder aux bornes 412V et GND de cet appareil sont d un calibre d au moins 4 AWG 4 ou d une section sup rieure 22 0 mm 7s 2 Speaker System Systeme 2 haut parleurs Car audio unit Autoradio LINE OUT For details on the settings of switches and controls refer to Location and Function of Controls Pour plus de d tails sur les r glages des commutateurs et commandes reportez vous lt Emplacement et fonction des commandes Left speaker min 20 Haut parleur gauche min 2 Right speaker 2 Haut parleur droit 2 Monaural Ampl
40. fonction des commandes Indicateur PROTECTOR Lorsque PROTECTOR est activ l indicateur s allume en rouge Lorsque PROTECTORestactiv reportez vous au guide de d pannage Commande de r glage LEVEL Le niveau d entr e peut ser gler avec cette commande Tournez cette commande dans le sens des aiguilles d une montre lorsque le niveau de sortie de l autoradio semble faible Commande de niveau LOW BOOST Tournez cette commande pour amplifier les fr quencesautour de 40 Hz jusqu un maximum de 10 dB 4 Commandes de r glage de la fr quence de coupure Permet de r gler la fr quence de coupure 50 300 2 pour le filtre passe bas 5 S lecteur FILTER Lorsque le s lecteuresten position LPF le filtre estr gl sur passe bas LOW BOOST FILTER 5 22 Connections e Before making any connections disconnect the ground terminal of the car batterv to avoid short circuits e Besure to use speakerswith an adequate power rating If you use small capacity speakers thev mav be damaged e Do not connect the O terminal of the speaker svstem to the car chassis and do not connect the O terminal of the right speakerwith that of the left speaker e Install the input and output cords awav from the power supplv wire asrunning them close together can generate some interference noise e This unit is a high powered amplifier Therefore it mav not perform to its full potential if used with the speaker cor
41. ifier Comme amplificateur monaural Car audio unit Autoradio LINE OUT Left channel 4 Right channel Canal gauche Canal droit Left speaker min 4 Right speaker Haut parleur gauche min 4 min 4 Haut parleur droit min 4 For details on the settings of switches and Pour plus de d tails sur les r glages des controls refer to Location and Function of commutateurs et commandes reportez vous Controls Emplacement et fonction des commandes Note Remarque Make sure that the line output from the car V rifiez que la sortie de ligne de l autoradio est audio unit is connected to the jack marked raccord e la prise portant l indication L BTL on the unit L BTL sur l appareil As the Monaural Amplifier for a Subwoofer Comme amplificateur monaural pour un haut parleur d extr mes graves Car audio unit Autoradio LINE OUT Subwoofer min 4 Haut parleur d extr mes graves min 4 For details on the settings of switches and Pour plus de d tails sur les r glages des controls refer to Location and Function of commutateurs et commandes reportez vous Controls Emplacement et fonction des commandes Note Remarque If you wish to use a subwoofer asa monaural Si vous d sirez utiliser un haut parleur speaker connect the speaker as illustr
42. net s Color e Accessories are given in the last of this parts list not supplied not supplied LED board N not supplied The components identified bv mark A or dotted line with mark A are critical for safety Replace only with part number specified Les composants identifi s par une marque sont critiques pour la s curit Ne les remplacer que par une pi ce portant le num ro sp cifi Ref No Part No Description Remark Ref No Part No Description Remark 1 X 2025 547 1 PLATE ASSV ORNAMENTAL 1 7 685 545 14 SCREW BTP 3X6 TYPE2 N S 2 2 589 409 01 5 DOUBLE FACE ADHESIVE 2 7 685 546 19 SCREW BTP 3X8 TYPE2 N S A F901 1 533 743 11 FUSE BLADE TYPE AUTO FUSE 40A 3 7 685 649 79 SCREW BVTP 3X14 TYPE2 N S A F902 1 533 743 11 FUSE BLADE TYPE AUTO FUSE 40A 16 5 2 MAIN BOARD SECTION not supplied M E 2209 210 213 Q108 111 112 54 54 I not supplied Q208 211 212 XM SD22X Remark Part No Description Remark Ref No Part No Description 3 262 163 01 PANEL FRONT Q110 X 3383 027 1 FET PAIR ASSY N IRF540 set of 3 A 1083 419 A MAIN BOARD COMPLETE Q111 X 3383 028 1 FET PAIR ASSY P IRF9540 set of 3 3 238 413 01 SHEET TR INSULATING Q112 X 3383 027 1 FET PAIR ASSY N IRF540 set of 3 3 225 183 12 SCREW PSW TT 3XL Q113 X 3383 028 1 FET PAIR ASSY P IRF9540 set of 3 3 249 786 01 HEAT SINK
43. st pas inf rieure celle pr vue pour cet appareil Lorsque vous installez un syst me 12 d cibels octave dans votre voiture vous devez respecter les points suivants Dans un syst me 12 d cibels octave la bobine d arr t et le condensateur sont utilis s en s rie pour former un circuit vous devez r aliser les branchements avec beaucoup de pr caution Dans ce type de circuit une augmentation du courant contournant le haut parleur se produit dans les fr quences sesituant autour de la fr quence de coupure Si des signaux audio continuent d tre fournis dans la zone de la fr quence de recoupement une surchauffe risque de se produire dans l amplificateur et le fusible risque de griller Si le haut parleur n est pas raccord un circuit de r sonance s rie sera cr par la bobine et le condensateur Dans ce cas l imp dance dans la zone de r sonance sera consid rablement r duite et comme dans le casd un court circuit l amplificateur peut tre endommag Par cons quent veillez ce qu un haut parleur soit toujours raccord au circuit High Level Input Connection As a Monaural Amplifier for a Subwoofer Connexion d entr e haut niveau Comme amplificateur monaural pour un haut parleur d extr mes graves Left speaker Haut parleur gauche Right speaker Haut parleur droit Car audio unit Autoradio Subwoofer min 4 Haut parleur d extr mes graves min 4
44. ut impedance 10 Voltage variations may be noted due to normal produc tion tolerances Waveforms are taken with a oscilloscope Voltage variations may be noted due to normal produc tion tolerances Circled numbers refer to waveforms Signal path D AUDIO NO NON J J J J e N OWWUWWWWUYUYTNTYUG N XO OO O 1 1 Co I I I I 1 I I I LI LI gt meal mmmocuououocnm D O gt ch O lt O1 O O t n O for printed wiring boards Note e o parts extracted from the component side e MITT Pattern from the side which enables seeing NIOMOOQ JN Nt J oo cO 1 1 1 OQ m rm m rm rm m m O O O D D Q UO oo PA lt Block Diagram 901 TL5941NSR e Waveform 1 1co01 15 usec 1 V div 5 usec div 15 5 22 e The mechanical parts with reference number in the exploded views are not supplied e tems marked are not stocked since thev are seldom required for routine service Some delav should be anticipated when ordering these items 5 1 HEAT SINK MAIN SECTION not supplied SECTION 5 EXPLODED VIEWS e Color Indication of Appearance Parts Example KNOB BALANCE WHITE RED Parts Color Cabi
45. wer supply Connect the 412 V power supply wire only after all the other wires have been connected Be sure to connect the ground wire of the unit securelyto a metal point of the car A loose connection may causea malfunction of the amplifier Be sure to connect the remote control wire of the car audio unit to the remote terminal When using a car audio unit without a remote output on the amplifier connect the remote input terminal REMOTE to the accessorypower supply Usethe power supply wire with a fuse attached 80 A All power wires connected to the positive battery post should be fused within 450 mm 18 in of the battery post and before they passthrough any metal Make sure that the vehicle s battery wires connected to the vehicle ground to chassis are of a wire gauge at least equal to that of the main power wire connected from the battery to the amplifier Make sure that the wires to be connected to the 12 V and GND terminals of this unit at least 4 Gauge AWG 4 or have a sectional area of more than 22 0 7s in Remarquessur l alimentation lectrique Raccordez le c ble d alimentation 12 V uniquement apr s avoir r alis toutes les autres connexions Raccordezcorrectement le fil de masse une partie m tallique de la voiture Une connexion l che peut provoquer un dysfonctionnement de l amplificateur Veillez raccordez le fil de commande distance de l autoradio la borne d

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