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Sioux Tools TURBO-MAX 6056 User's Manual

1. N 14 N 20 a a a 43 FINAL ASSEMBLY SIOUX AUTOMATION CENTER INC BODY MOUNT PARTS REQUIRED QTY PART DESCRIPTION 1 BLT12X2NC BLT HEX 1 2 2 NC G5 2 10 34 212 3 4 2 1 2 5 3 8 516 114 5 16 1 1 4 65 4 4 516 2 BLT HEX 5 16 2 NC G5 5 2 BRGRCJI716 BRG FLG 4BLT 1 438 SALES DRIVE PACKAGES 4 MON101899 MOUNT FRAME IRK ANGLE 4AUG QTY PART DESCRIPTION 7 2 MON101900 MOUNT FRAME TRK 4 AUG BASE ASSY 31 MON900534 6056 TRK BASE ASSY 8 600170 MANUAL TURBOMAX 6056 TRK 9 MON900561 KIT DECALS TRK TRMX CHASSIS 32 TRK 138 CAB TO AXLE 10 lt SUE TO DISCHARGE 33 SAC75010 TRAY SLIDE 44 75 88PN ASSY EY ATi NG 11 10 0134 NUT HEX 3 4 NC G5 PACKAGE 34 SAC75098 TRAY SLIDE 44 75 EXTNSN ASSY 12 16 516 NUT HEX 5 16 NC G5 HYD PACKAGE 35 SAC75095 HYD ASSY REEL SLIDE TRK 13 2 SAC56009 STRAP FLAT MUD 36 MON900619 DRIVE KIT HYDRO REEL 14 SAC56032 BUMPER REAR KIT TRUCK DRIVE 37 MON900620 HYDRO 6090 REEL ASSY 15 2 73615 GER MON900679 DRIVE KIT RTANG
2. 5 5 178 2 CROSS 1 88 AUTO 4 3 3 598 1 YOKE SLIP SLEEVE OSW837229 5 3 40 1471 1 YOKE SLIP STUB SHAFT 2 3 28 47 1 YOKE TUBE WLD AUTO 1 88 1 SAC 30078 1 WRM212X083DRL 54 QTY DESCRIP TION Page 25 General Specifications 6056 SIOUX AUTOMATION CENTER INC Width Mixing a n EE 91 231 cm uk k aaa ama saa EE eve ee eee 101 257 Length Mixing Chamber 192 487 See EES 218 554 Height On 39 EE 120 305 cm Tee EE 565 cu ft 16 cu m Struck Level 454 bushels Unit Ee act N SEEE E EE E E N 16 931 Ibs 7680 Kg Bottom EE 3 8 Steel Plate Beie 3 16 Steel Plate Front Rear 1 4 Steel Plate Reel sS EE tet 63 160 Discharge Left Side of Mixer 40 Discharge Slide NC Standard Length tree Chain amp Sprocket Minimum Horsepower Requirement 110 hp 82 Kw Page 26 WARRANTY TURBO MAX warrants to the initial purchaser of a new TURBO MAX product from an authorized TURBOMAX dealer that the product and the components thereof manufactured by TURBO MAX are free from
3. DISCHARGE CYLINDER Ne ee E 79909 SEAL KIT FOR CYLINDERS IS HYDPMCK9000 3 2 BLT U 5 16 1 3 8 2 3 16 4 1 HYD6408 4 ADPT PLUG 04 MORG 5 2 06801 4 4 ADPT ELBOW 04 MJIC 04 MORG 90D 6 4 06801 6 8 ADPT ELBOW 06 MJIC 08 MORG 0D 7 2__ HYD6801LL 4 4 ADPT ELBOW LL 04 MJIC 04 MORG 8 4 2 573 HUT WIRE ORANGE 9 1 LM310284 CYL HYD 2 20 TIEROD 2500PSI PNT 0 1 102078 CYL HYD 2 8 TIEROD ORING 600151 SWICHBOX DIS OPTIONS 2 20 OIL DEXIRON GLIDOMATIC 3 1 5 73612 POWER UNILT HYD 12VDC 2VLV 4 1 5 74188 MOUNT POWER UNIT WLD 5 1 5 74189 1 4 126 04 06 1 5 74190 HOSE HYD 1 4 174 04FJ 0 FJ 7 1 5 74191 HOSE HYD 1 4 198 04FJ 0 FJ 8 1 5 74206 HOSE HYD 1 4 121 04FJ 06FJ 9 1 SCA170067 BRKT INDCTR EXT ARM 20 1 5 170070 BRKT SWTCHBX 12 21 4 5 10 3415 SCREW HEX 10 34 DRLLNG 22 4 SP14X1TS SCREW HEX 1 4 1 DRLLNG 23 100 SPCABLETIEMED _ 30 50 24 3 51700290 CONN CORD FLEX 3 8 ROMEX 25 144 51700418 CABLE BATTERY 1GA BLK 26 4 1511700423 LUG COPPER 1GA 13 32 STUD 27 1 51701246 FUSE SLOWBLOW HIGHAMP 300AMP 28 1 51701247 BLOCK FUSE HIGHAMP 80 300AMP 29 2 _ WSH38FLAT WSH FLAT 3 8 30 2 WSH38LOCK WSH LOCK 3 8 31 1 WSH516 FLAT WSH FLAT 5 16 32 1 WSH516LOCK WSH LOCK 5 16 Page 22 SWITCHBOXES SIOUX A
4. T NOTE BOTTOM VIEW OF SWITCHES ITEM QTY PART DESCRIPTION 1 1 DEC279 DECAL FACE CNTRL JYSTK KN 2 2 JESSAG10A FUSE IOAMP GLASS 25 1 25 NOT SHOWN 3 2 JES422005 CONN BUTT BLUE 16 14 4 1 JES452145 TRMNL RING BLUE 25 5 4 JES461065 TRMNL FORK RED 1 JES6624 CONN CORD FLEX 3 4 ROMEX 7 1 JESYELFEMALEI TRMNL SPADE FEM INSUL YELLOW 8 1 SCA170078 COVER BOX CNTRL JYSTK 9 1 5 170089 SWITCH JYSTK DPDT LOWPRO WLD 10 240 SCAC2412 CORD BULK 18 12COND 11 82 SCACORD185 CORD BULK 18 5 12 2 SCAINLINE HOLDER FUSE INLINE 13 1 SCAL50171 LED LAMP 12VDC 14 2 SCASPSTSC SWITCH TOGGLE SPST ON OFF 15 4 SPMB832X34SSP SCREW MACH 8 32 3 4 SS 16 1 511200109 BOX CNTRL ELEC 17 1 571610809 GASKET REMOTE 3 19 5 19 18 18 STIWIRE14PRO2 WIRE PRIMARY 14GA RED Page 23 DRIVE ASSEMBLY DRIVE BREAKDOWN SAC75094 CUTTO SUIT SEE DRAWING ITEM QTY PART DESCRIPTION 1 1 BLT516X2NC BLT HEX 5 16 2 NC G5 2 4 BLT516X4NC BLT HEX 5 16 4 NC G5 3 1 HUBP1 134 HUB P1 1 75 4 1 KEY38X112 KEY STOCK 38 38 1 5 5 3 KEY38X2 KEY STOCK 38 38 2 2 KEY516X112 KEY STOCK 31 31 1 5 7 6 NUT516NC NUT HEX 5 16 NC G5 8 8 OIL8O0W90 OIL 80W90 9 1 OSW824087 5 5 16 55 10 1 OSW840224 BLOCK SHEAR 1 438 11 PFBL1290STEL ELBOW 1 2 90DEG STREET BLK 12 1 12 COUP 1 2 BLK 13 1 PFB
5. DEC154 DECAL SAC LOGO NEW 20 5H 24W 9 1 1 1 DEC286 DECAL TURBOMAX 2 63 60 LH 10 0 287 DECAL TURBOMAX 2 63 108 RH 11 2 0 0 DEC290 DECAL TURBOMAX 6046 12 0 2 0 291 DECAL TURBOMAX 6056 WHITE 13 0 0 2 DEC292 6070 15 OILBATH ASSEMBLY SIOUX AUTOMATION CENTER INC 13 19 MON300049 SPROCKET 100B22 540RPM 1 1 x 18 1 75 2 4 244 ___ 21 1 300051 PLASTICBEARING 6 22 2 300047 PILLOWBLOCK 3 50 _23 44 24 2 19 20 21 22 23 24 25 26 27 28 PLASTIC BEARING 3 44 DRIVE SHAFT _2 PLASTIC BEARING 3 44 DRIVESHAFT O REEL DRIVE SHAFT O TOP AUGER DRIVE SHAFT MON300027 CHAIN TIGHTNER TOP AUGER MON300028 CHAIN TIGHTNER BOTTOM AUGER CHAINTIGHTNERTOPAUGER CHAIN TIGHTNER BOTTOM AUGER TOP AUGER DRIVE SHAFT 28 2 TM03102 TIGHTNER CHAIN TM03179 TURNBUCKLE TIGHTNER MON300029 TIGHTNER SPRING ES WE 5 Ke 9 2 PILLOW BLOCK 179 to 12 s 5 s 2 3 4 5 7 10 11 12 13 14 15 16 17 8 2 2 2 16 REEL amp AUGER ASSEMBLY SIOUX AUTOMATION CENTER INC ITEM i z 7 17
6. are used in this 4 Read assembly instructions carefully Study manual it means from a position behind wagon box and assembly procedures and all illustrations before you begin facing forward assembly Note which parts are used in each step This unit must be assembled in proper sequence or complica tions will result Table of Contents General 2 Safety Signal Words 3 Equipment Safety Guidelines A Lighting and Marking A A 5 5 Safety Sign Tire Safety Before Operation During Operation 5 7 Following Operation wish Highway and Transport Operations 1 8 Performing An EE 8 isu esas shua aqu apus shu eae Anan 9 Ke E 10 Mixer Operation 11 12 inspections geg 13 EE 14 LOCATON E E ______ cu susksys 15 QilbaliiyAsseimbly 16 asna usasapa 17 Final Assembly 18 19 r 20 Discharge Breakdown Slide VC 21 Slide Tray used OM SSA EEN 21 Hydraulic Breakdown Electric Selector Valve for Shde 22 Switchbox Assembly tele
7. around children and animals Don t hurry learning process or take unit for granted Ease into it and become familiar with your new equipment Practice operation of your equipment and its attachments Completely familiarize yourself and other operators with its operation before using Make sure that brakes are evenly adjusted if equipped with brakes Fasten your seat belt prior to starting the engine DURING OPERATION Beware of bystanders PARTICULARLY CHILDREN Always look around to make sure that it is safe to start engine of towing vehicle or move unit This is particularly important with higher noise levels and quiet cabs as you may not hear people shouting NO PASSENGERS ALLOWED Do carry passengers anywhere on or in tractor or equipment Page 5 DURING OPERATION Keep hands and clothing clear of moving parts Do not clean lubricate or adjust your equipment while it is moving When halting operation even periodically set vehicle brakes disengage PTO shut off engine and remove ignition key Be especially observant of operating area and terrain Watch for holes rocks or other hidden hazards Always inspect area prior to operation DO operate near edge of drop off or banks DO operate on steep slopes as overturn may result Operate up and down not across intermediate slopes Avoid sudden starts and stops Pick the most level possible route when transporting across fields Avoid edg
8. defects in material and workmanship at the time of shipment TURBO MAX further warrants to such purchaser that each new TURBO MAX product will perform without structural or operational failure if the product is assembled and mounted in accordance with TURBOMAX 5 instruction and drawing and is then operated and maintained as described the Owner s Manual WARRANTY PERIOD The above warranty shall be effective for a period of one year on workmanship and materials from the date of delivery by the TURBO MAX dealer to the initial purchaser PURCHASER S REMEDIES If a warranted TURBO MAX product or component fails to conform to the above warranty during the one year warranty period TURBO MAX will furnish the parts and labor at the factory necessary to correct such failure provided TURBO MAX is notified through the selling representative within 30 days of the discovery of the failure All warranty submissions must include the original part in question along with a properly filled out warranty claim sheet before a warranty award will be made Labor at the factory is specified as labor done at the TURBO MAX factory ONLY TURBO MAX will pay the common carrier freight expense of parts to and from the owner Faster freight service is available with the owner paying the difference in cost between common carrier and preferred method by owner Freight of whole goods to or from the factory is the owner s expense regardless if they fall under warranty or no
9. keep truck s transmission in gear to provide engine braking when going downhill Do not coast not drink drive Comply with state and local laws governing highway safety and movement of farm machinery on public roads Use approved accessory lighting flags and necessary warning devices to protect operators of other vehicles on highway during transport Various safety lights and devices are available from your dealer Plan your route to avoid heavy traffic Page 7 Be a safe and courteous driver Always yield to oncoming traffic in all situations including narrow bridges inter sections etc Be observant of bridge load ratings Do not cross bridges rated lower than gross weight at which you are operat ing Watch for obstructions overhead and side to side while transporting Always operate equipment in a position to provide maximum visibility Make allowances for increased length and weight of equipment when making turns stopping unit etc PERFORMIING MAINTENANCE Good maintenance is your responsibility Poor maintenance is an invitation to trouble Make sure there is plenty of ventilation Never operate engine in a closed building Exhaust fumes may cause asphyxiation Before working on this machine stop vehicle set brakes shut off engine and remove ignition key Always use safety support and block wheels Never use a jack to support machine Always use proper tools or equipment for job at hand Us
10. lubricant if hay is included in the ration If there are few commodities in the ration substituting corn silage or haylage is preferred Fill mixer between 1 3 1 2 full by volume in commodities and forage before adding the hay to the ration This will allow enough room for the hay to expand and bring feed level up so the top auger can assist in processing 2 Load Hay Load processed hay With the mixer running at 3 4 to full PTO speed proceed loading the small square bale pieces or tub ground hay into the mixer Do not exceed 15 20 of hay by weight 3 Finish Loading Commodities Finish loading any other ingredients to complete the ration in order of least binding ingredient to most binding Example dry commodities first corn silage second haylage last 4 Finish Loading Wet Commodities other wet feeds be added at this time 5 Add Liquid Ingredients If ration includes water add it last Adding water at the beginning will cause the hay to bind NOTE DO NOT OVERLOAD MIXER Overloading causes excessive horsepower requirements increased strain on driveline and poor mixer performance FILL LEVEL Donot overload mixer Overloading causes excessive horsepower requirements increased strain on mixer drive line and poor mixer performance design of the Turbo Max Mixer requires that there be adequate space to allow the feed to move in and around the reel chamber If the reel is complet
11. mixing or discharging material Be sure the inside of the mixer is clear of any obstruction before operating and that all shields are in place This includes any truck and driveline shields Repair or replace any damaged or missing shielding Exposed shafting can grab hands and clothing and cuase severe injury or death Page 6 Use caution when working around the discharge area Stay clear of slide tray This is controlled from the truck and could operate without warning creating pinch points which could cause severe injury or death Always disengage the PTO stop the truck s engine and remove the truck s egnition key before working close to the discharge area Never attempt to release jammed materials or clean materials from any area of the mixer or discharge chute with out disengaging the PTO and stopping the truck s engine first Moving parts can be hidden by materials and stopped parts can start unexpectedly causing severe injury Always disengage the PTO stop the truck s engine and remove the truck s ignition key before attempting to remove jammed material or to clean the mixer Never put arms or feet inside unit power chute or discharge door opening nor climb on or in the mixer while it is running NEVER allow anyone to position themselves over or near the top of the mixer while it is running Rotating augers and sprockets can grab clothing or create pinch points which can cause severe injury or death to the operator or b
12. tightener blocks These grooves help to keep the chains in proper alignment and the blocks need not be turned unless the roller portion of the chain has worn into the block Roller Chains for wear proper alignment and tension Adjust or replace if necessary Roller chain connector links which pass over polyethylene tightener blocks must have the legs of the cotter pins trailing to the direction of rotation Safety Decals for readability If any safety decals are removed obstructed or otherwise not understandable they should be replaced immediately Keep all decals clean and visible Safety Shielding to be sure all shielding is in place and functions properly Replace all damaged or missing shielding immediately see parts pages for more information Bolts and Set Screws after a few hours of use and each month thereafter Tighten if necessary Reel Wipers plastic strips which help material clean out of the reel hopper If the strips become bent back they can be unbolted and turned around or replaced to improve clean out Upper Auger Knives can be turned over for use on a new cutting edge and should be periodically sharpened or replaced if they are no longer sufficiently breaking up material Lower Auger Round Knives can be rotated several times before sharpening or replacement is required Rain can accumulate in mixer if stored outside always remove drain plugs on hopper ends to allow unit to drain completely and replace drain plugs be
13. 4 16 08 MON600170 Rev A AUTOMATION CENTER INC QUALITY PEOPLE QUALITY PRODUCTS TURBO MAX 6056 IRUCK OPERATORS MANUAL ASSEMBLY Ge READ COMPLETE MANUAL CAREFULLY REPLACEMENT PARTS BEFORE ATTEMPTING OPERATION Sioux Automation Center 877 1st Ave NW Sioux Center 51250 PH 712 722 1488 Toll Free 1 866 722 1488 www siouxautomation com INTRODUCTION Thank you for purchasing a Turbo Max Mixer Truck We feel you have made a wise choice and hope you are completely satis fied with your new piece of equipment Your new Turbo Max Mixer Truck is a durable efficient and easy to use unit Proper care and use will result in many years of service WARNING TO AVOID PERSONAL INJURY OR DEATH OBSERVE FOLLOWING INSTRUCTIONS Never overload mixer Rating of gear or rating of tires whichever is less Ensure that anybody present is clear before applying power to any machinery used in conjunc tion with wagon box or when moving box Never allow anyone in near or on mixing chamber during mixing transporting or unloading of feed GENERAL INFORMATION 1 Unless otherwise specified high strength grade5 3 When placing a parts order refer to this manual for 3 radial line head markings hex head bolts are used proper part numbers and place order by PART NO and throughout assembly of this piece of equipment DESCRIPTION 2 Whenever terms LEFT and RIGHT
14. L12X312NIP NIPPLE 1 2 3 1 2 BLK 14 PTO3 4 333 YOKE RND 1 5 AUTO 1 825 15 2 PTO3 70 28X BLT U PTO CROSS 16 13 RC602 CHAIN ROLLER 60 2 17 1 RC602CON CHAIN ROLLER 60 2 18 1 5 5263 YOKE DRVLN 1 44 839180 19 1 5 60546 MOUNT GEARBOX TRK ANGLE FR 20 1 5 60547 MOUNT GEARBOX TRK ANGLE RR 21 SAC73614 SHAFT INPUT 1 44 XX 22 1 5 75756 DRVLN PTO HANGER KN 23 1 5 75757 DRVLN HANGER GEARBOX KN 24 1 SP2 1GEARBOXLF I GEARBOX 2 1 200 DI LESS FLANGE 25 1 SPK60P18H SPK 60 P 18 1 75 26 6 SPSQHNC38X58H_ _ SCREW SQ 1 2 2 NL 27 4 WSHS516LOCK WSH LOCK 5 16 Page 24 DRIVE ASSEMBLY AE SIOUX AUTOMATION CENTER INC PTO DRIVELINE SAC75756 SEE NOTE 1 SEE NOTE 1 OI 3 2 d ON Ze 8 035 4 283 1 1 YOKE RND 1 25 AUTO 1 825 7 PTO3 70 28xX 2 BLT U PTO CROSS 6 4 613 1 YOKE RND 1 38 AUTO 5 PTO5 178X 2 CROSS 1 88 AUTO 4 105 3 598 1 YOKE SLIP SLEEVE OSW837229 3 35 40 1471 1 YOKE SLIP STUB SHAFT 2 035 28 47 1 YOKE TUBE WLD AU10 1 88 1 SACN30078 1 WRM212X083DRL 54 ITEM PART NO QTY DESCRIPTION PTO DRIVELINE SAC75757 SEE NOTE 1 SEE NOTE 1 5
15. LE TM 38 909 DRIVE KIT Zo REEL 17 2 SAC73617 GUSSET HANGER BRG RH REEL TRK Ss ge 18 SAC73619 BRKT GRS LINE FR REEL SWITCHBOX 40 SCA170075 SWTCHBOX 4 DOOR ASSY KN TRK 19 5 75838 LIGHT KIT KNIGHT TRUCK PACKAGE 41 5 70081 SWTCHBOX JYSIK 3SWTCH ASSY 20 SACFLAP24X3 _ FLAP MUD 38 24 3 SCALE PACKAGE 42 SAC75836 SCALE KIT DS REMOTE TRUCK 21 50 175 OPTIONAL ITEMS 22 100 _ SPCABLETIEMED 30 50 23 SPGH48 HOSE GRS 48 1 8 LINERS 43 MON900581 LN TM 6035 REEL END SS 24 SPGZRK618 1 8 FEM PIPESIR 44 900583 LN TM 6056 REEL AUG SIDE SS 25 S TIS20783 STEP RUBBER KIT 45 SAC56058 BUMPER ROLLER UNIV ASSY ER FRONT BUMPER SAC56078 BUMPER EXINSN UNIV ASSY 26 2 TWHL43A FENDER TRK POLY SINGLE AXLE PR TURBO 2 27 2 IWKIT 3 HARDWARE MOUNTING FENDER SNGL PRECLEANER 47 SAC56084 PRECLEANER TURBO CABOVER KIT 28 5 2 WSH LOCK 1 2 29 10 WSH34LOCK WSH LOCK 3 4 BOLT IN PANEL 48 MON900650 PNL TM 6056 BOLTON ASSY 30 8 WSH516LOCK _ WSH LOCK 5 16 Page 18 FINAL ASSEMBLY SEE DRAWING CUTTO SUIT SAC73614 TYP ALL BEARING HANGER COMPONENTS DETAIL A SCALE 1 10 Page 19 ste OPTIONS AUTOMATION CENTER INC ELECTRONIC SCALES Allows accurate ration weight while loading Refer to the manufactures operator manual for your specific scale option op
16. NUTS BOLTS AND CAPSCREWS Tighten all bolts to torques specified in chart unless otherwise noted Check tightness of bolts periodically using bolt chart as guide Replace hardware with same grade bolt NOTE Unless otherwise specified high strength Grade 5 hex bolts are used throughout assembly of equipment Bolt Torque for Standard bolts A Torque Specifications GRADE 2 GRADE 5 GRADE 8 A N m lb ft N m lb ft 1 4 6 8 9 12 12 16 5 16 10 13 18 25 25 35 3 8 20 27 30 40 45 60 716 30 40 50 70 80 110 1 2 45 60 75 100 115 155 9 16 70 95 115 155 165 220 5 8 95 130 150 200 225 300 3 4 165 225 290 390 400 540 7 8 170 230 420 570 650 880 1 225 300 630 850 970 1310 Bolt Torque for Metric bolts CLASS 8 8 CLASS 9 8 CLASS 10 9 A Ib ft Ib ft N m lb ft Torque figures indicated are valid for non 6 9 13 10 14 13 17 greased or non oiled threads and heads unless 7 15 21 18 24 21 29 otherwise specfied Therefore do not grease or 8 23 31 25 34 31 42 oil bolts capscrews unless otherwise 10 45 61 50 68 61 83 fied in this manual When using locking 12 78 106 88 118 106 144 Ge increase torque values 14 125 169 140 189 170 230 16 194 263 216 293 263 357 GRADE or CLASS value
17. UE Eu A S ap uuu ua e 23 Joystick Assembly Driveline Assembly General Specifications VE EE Page 2 SAFETY TAKE NOTE THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND SAFETY OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY OR DEATH SAFETY SIGNAL WORDS THIS SYMBOL MEANS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED SIGNAL WORDS Note use of following signal words DANGER WARNING and CAUTION with safety messages Appropriate signal word for each has been selected using following guidelines DANGER Indicates an imminently hazardous situation that if not avoided will result in serious injury or death This signal word is to be limited to most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in serious injury or death and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices If you have questions not answered in this manual require additional copies or if your manual is damaged ple
18. UTOMATION CENTER INC SLIDE TRAY SWITCH ASSEMBLY SCA170075 AINLINE amp JESSA HITE 1 ELI 4 Sur 14 PLUE CHUTE WS HITE CHUTE DOWN J HT PLE gt gt HE QIY PART DESCRIPTION 1 2 FUSE IOAMP GLASS 25 1 25 NOT SHOWN 2 4 2 5422005 CONN BUTT BLUE 16 14 3 JES452145 RMNL RING BLUE 25 4 5461065 RMNL FORK RED 5 JES6624 CONN CORD FLEX 3 4 ROMEX JESYELFEMALEI RMNL SPADE FEM INSUL YELLOW 7 SACP10211 DECAL FACE CNTRL TRK MIXER 8 240 SCAC2412 CORD BULK 18 12COND 9 96 185 18 5 10 2 5 SWITCH TOGGLE SC 11 SCAINLINE HOLDER FUSE INLINE 12 SCAL50171 LED LAMP 12VDC 13 2 5 5 5 5 SWIICH TOGGLE SPST ON OFF 14 4 SPMB832X34SSP SCREW MACH 8 32 3 4 SS 15 511100156 COVER BOX CNTRL ELEC 16 571200109 BOX CNTRL ELEC 17 571610809 GASKET REMOTE 3 19 5 19 18 18 ISTIWIRE12PR02 WIRE PRIMARY 12GA RED SLIDE TRAY JOYSTICK ASSEMBLY SAC170081 AINLINE amp JESSA ESYELFEV LACK HITE K LICHT T 1 HITE SPD T DOWN WHT LJE e
19. arning decals on your equipment Observe all safety signs and practice instructions on them Never exceed limits of a piece of machinery If its ability to do a job or to do so safely is in question DON T TRY IT LIGHTING AND MARKING It is the responsibility of customer to know lighting and marking requirements of local highway authorities and to install and maintain equipment to provide compliance with regulations Add extra lights when transporting at night or during periods of limited visibility Lighting kits are available from your dealer or from manufacturer A SAFETY SIGN CARE Keep safety signs clean and legible at all times Replace safety signs that are missing or have become illegible Replaced parts that displayed safety signs should also display current safety signs Safety signs are available from your distributor dealer parts department or factory How to install safety signs sure that installation area is clean and dry Decide on exact position before you remove backing paper Remove smallest portion of split backing paper Align decal over specified area and carefully press small portion with exposed sticky backing in place Slowly peel back remaining paper and carefully smooth remaining portion of decal into place Small air pockets can be pierced with a pin and smoothed out using piece of decal backing paper Page 4 A TIRE SAFETY Failure to follow proper procedures
20. ase contact your dealer or Sioux Automation Center Inc 877 1st Ave NW Sioux Center 51250 ph 712 722 1488 or Toll Free 1 866 722 1488 Fax 712 722 1487 http Awww siouxautomation com Page 3 A SAFETY YOU CAN LIVE WITH IT EQUIPMENT SAFETY GUIDELINES Every year many accidents occur which could have been avoided by a few seconds of thought and a more careful approach to handling equipment You the operator can avoid many accidents by observing the following precautions in this section To avoid personal injury study the following precautions and insist those working with you and you yourself follow them In order to provide a better view certain illustrations in this manual may show an assembly with a safety shield removed However equipment should never be operated in this condition Keep all shields in place If shield removal becomes necessary for repairs replace shield prior to use Replace any caution warning danger or instruction safety decal that is not readable or is missing Location of such decals is indicated in this booklet Do not attempt to operate this equipment under the influence of alcohol or drugs Review safety instructions with all users annually Operator should be a responsible adult DO ALLOW PERSONS TO OPERATE OR ASSEMBLE THIS UNIT UNTIL THEY HAVE DEVELOPED A THOROUGH UNDERSTANDING OF SAFETY PRECAUTIONS AND HOW IT WORKS Do not paint over remove or deface any safety signs or w
21. ct as a carrier or lubricant not overload hay content Sioux Automation Center Inc recommends to 15 20 of hay by weight in the load Exceeding this percentage can decrease mixing performance or could potentially damage mixer and cause premature wear on driveline components WARNINGS Do not use tough hay 20 60 moisture Always used cured hay Wet hay foreign objects or overload ing may cause binding and damage to the mixer Keep in mind the overall size of the mixer to allow clearance through doorways MIXING TIME The mixer can mix an average load in 3 to 5 minutes Due to this short mixing time there is normally no reason to run the mixer during loading except to level the materials or to breakup hay MIXING SPEED When deciding when and how fast to operate the mixer factors such as ingredients being used the thorough ness of the mix and the time available to mix must be considered Normal mixing speed is 3 4 to full PTO speed Do not exceed rated PTO speed When the mixer is operated faster than rated PTO speed the strain on the drive train and mixer is greatly increased MATERIAL THAT CAN BE LOADED DIRECTLY INTO THE MIXER Many different kinds of materials can be mixed with the Turbo Max Mixer but each type has its own unique char acteristics Do exceed rated PTO speed When the mixer is operated faster than rated PTO speed the strain on the drive train and mix
22. e extreme caution when making adjustments Follow torque chart in this manual when tightening bolts and nuts Never use your hands to locate a hydraulic leak on attachments Use a small piece of cardboard or wood Hydraulic fluid escaping under pressure can penetrate skin Openings in skin and minor cuts are susceptible to infection from hydraulic fluid Without immediate medi cal treatment serious infection and reactions can occur When disconnecting hydraulic lines shut off hydraulic supply and relieve all hydraulic pressure Replace all shields and guards after servicing and before moving After servicing be sure all tools parts and service equipment are removed Do not allow grease or oil to build up on any steps or platform When replacing bolts refer to owners manual Refer to bolt torque chart for head identification marking Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacement parts must be used to restore your equipment to original specifications Manufacturer will not claim responsibility for use of unapproved parts or accessories and other damages as a result of their use If equipment has been altered in any way from original design manufacturer does not accept any liability for injury or warranty A fire extinguisher and first aid kit should be kept readily accessible while performing maintenance on this equip ment Page 8 BOLT TORQUE TORQUE DATA FOR STANDARD
23. ely covered it cannot efficiently mix the materials The reel cross tubes should always be visible at the top of their rotation to allow this mixing space UNLOADING After the ration has been thoroughly mixed open the mixer door to begin unloading If the mixer is equipped with a power chute the chute must be running before the mixer door can be opened The combination of the discharge door opening and the mixer speed determines the flow of feed from the mixer The door must be opened far enough to prevent separation of materials optional door flow control plates are available to help pre vent separation To stop the flow of feed close the door turn off the power chute then shut off the mixer The Turbo Max Mixer can be equipped with either a power chute or a slide tray to assist in the delivery of feed The chute and tray heights are adjusted with hydraulic cylinders but the chain stops provided on power chutes should be adjusted so that the chute clears all bunks obstacles etc Page 12 INSPECTION AND ADJUSTMENTS OWNER TO MARE SURE THE MIXER IS SET UP PROPERLY THE FOLLOWING RECOM IMPORTANT READ BEFORE OPERATING MIXER IT IS THE RESPONSIBILITY OF THE A MENDATIONS SHOULD BE HELPFUL INSPECT AND ADJUST Roller Chain Tighteners so they apply sufficient spring tension to keep roller chains running smoothly As a general rule the thickness of a nickel should fit between the spring coils The chain will form grooves in the
24. er is greatly increased FORAGES Chopped hay corn silage and finely chopped crop residue can be mixed in the mixer Wet and heavy forages added in large volumes may require more power to mix e GRAINS Ground rolled flaked and whole cereal grains minerals and concentrates are all very easily mixed and can improve the mixing performance of the other materials LIQUIDS Supplements and liquid fat can be blended in the mixer Some operators prefer adding liquids into the empty mixer and others add liquids on top of grains or roughage Sticky liquids such as molasses tend to increase the power requirements MATERIALS REQUIRING PREPERATION The following feed materials require some preparation or processing to be mixed in the Maxi Mixer ALL LONG AND UNCURED GRASSES ROUND BALES LARGE SQUARE BALES SMALL SQUARE BALES HAY QUALITY Always use cured dry hay Tough hay can cause wrapping binding and damage to mixer and can adversely effect the mixing performance The following are some examples that contribute to tough hay conditions High moisture content High grass content High density bales Outdoor storage Use of hay preservatives and Ex cessive stem length Page 11 MIXER OPERATION LOADING AND MIXING Prior to loading check mixer for foreign objects and be sure door is fully closed 1 Load Commodities Adding ingredients like corn soybean meal cottonseed etc will act as a carrier or
25. eration and maintenance WHEELS AND TIRES Wheels and tires should be sized to support the gross weight of the loaded mixer Page 20 DISCHARGE BREAKDOWN ae SIOUX AUTOMATION CENTER INC 21 SLIDE TRAY SAC75010 PART DESCRIPTION 1 BLT14X34ONC BLT TRUSS SLOT 1 4 3 4 NC G2 2 NUTI4NC NUT HEX 1 4 NC G5 3 1 SAC73100 GUARD MAGNET DIS TRAY SLIDE 4 1 SAC73101 ROD HINGE 88 46 75 5 1 5 74026 TRAY SLIDE 44 75 88PN WLD 2 SPCP316X2 PIN COTTER 3 16 2 2 1850 MAGNET 7 25 18 5 PLATE 8 20 WSH14LOCK WSH LOCK 1 4 21 SLIDE TRAY W 8 EXTENSION SAC75098 ITEM QTY PART DESCRIPTION 1 9 BLT14X34ONC BLT TRUSS SLOT 1 4 3 4 NC G2 2 9 INUTI4NC NUT HEX 1 4 NC G5 3 1 SAC73122 BELT EXTNSN 25 12 64 75 4 1 SAC75010 IIRAY SLIDE 44 75 88PN ASSY 5 9 IWSH14LOCK WSH LOCK 1 4 SLIDE TRAY amp HYDRAULIC ASSEMBLY SERIAL USE SEAL KIT 900642 FOR CYLINDERS 12 Page 21 ITEM QTY DESCRIPTION DOOR CYLINDER MOUNT DISCHARGE SLIDE TRAY PIVOT ROD DOOR CYLINDER CYLINDER PIN DISCHARGE CYLINDER MOUNT DISCHARGE CYLINDER PIN DISCHARGE CYLINDER DISCHARGE TRAY LINKAGE DOOR CYLINDER PIN DISCHARGE DOOR 1 08044 SLIDE TRAY EXTENSION SIOUX AUTOMATION CENTER INC HYDRAULIC BREAKDOWN CYLINDER ELECTRIC SELECTOR ASSEMBLY FOR SLIDE TRAY MON900545
26. es of ditches gullies and steep hillsides Be extra careful when working on inclines Maneuver truck at safe speeds Avoid overhead wires or other obstacles Contact with overhead lines could cause serious injury or death Avoid loose gravel rocks and holes they can be dangerous for equipment operation or movement Allow for unit length when making turns Do not walk or work under raised components or attachments unless securely positioned and blocked Keep all bystanders pets and livestock clear of work area Operate towing vehicle from operators seat only Never stand alongside of unit with engine running or attempt to start engine and or operate machine while standing alongside of unit Never leave running equipment unattended As a precaution always recheck hardware on equipment following every 100 hours of operation Correct all problems Follow maintenance safety procedures Never hand feed materials into mixer while it is running Rotating augers inside mixer may not be visible from the loading point and may cut or grab hands clothing or material being loaded causing severe injury Always stop tractor engine before hand loading materials No not allow operation of this unit by inexperienced or unqualified people Keep all unqualifed people away from mixer during operation Operators of this unit must be alert and use good judgement at all times Operator should not climb on ladder or any part of the mixer when loading
27. for bolts and cap 18 268 363 sai 364 493 screws are identified by their head markings 20 378 513 515 689 22 516 699 702 952 24 654 886 890 1206 GRADE 2 GRADE 5 GRADE 8 CLASS8 8 CLASS9 8 CLASS 10 9 22 8 8 N L JA 24 N 2 7 9 MIXER SETUP To avoid personal injury The hopper floor may be slippery and the auger can spin unexpectedly when stepped on Use caution when stepping or standing inside the unit place a protective cover over the auger knives when work inside the box is required POWER CHUTE ADJUSTMENT OPTIONAL A To adjust the height of the power chute change the length of the link chains on the sides of the chute For best performance the unloading height should be set at the lowest height possible The discharge tip off on the power chute should be adjusted for correct magnet and discharge angle Remove or loosen the upper bolts pivot the tip off to the desired angles and reinstall or retighten all bolts MIXER RUN IN Check for proper assembly adjustment and lubrication Check to see that there is adequate oil in the oil bath If power chute is used oil the roller chains Check all bolt and set screws are tight Be sure all shields are properly in place Check for and remove any foreign objects in the mixer hopper and discharge opening Check to see that drain plugs are installed and the door is closed Be su
28. fore next use Freezing Weather the PTO shield requires extra grease to prevent freezing Snow can accumulate in mixer if stored outside always remove drain plugs on hopper ends to allow unit to drain completely and check hopper for snow or ice buildup before operating unit Thaw and remove any obstruction and replace drain plugs before next use IMPORTANT WHEN WELDING ON THIS UNIT Do NOT allow the current to flow through the bearings roller chains or scale weigh bars Ground directly to the item being welded ALWAYS disconnect weigh bar cords from scale indicator before welding ELECTRONIC SCALES Scale Indicator Refer to the electronic scale operators manual for adjustment information The operator s manual for the Electroic Scales should be kept with this manual Additional scale manuals may be obtained through Sioux Automation Center Inc Load Cells Should be kept clean dry and lubricated to insure dependabiltiy Normal Scale Activity Some warm up scale drift may occur after the scale is turned on but should zero balance within 10 15 minutes Scale may zero shift over night due to temperature changes Page 13 LUBRICATION It is extremely important that the following lubrication schedule be followed Bearings use a good quality multipurpose grease Replace all damaged or missing grease zerks immediately Always clean zerks before using grease gun Pump the grease in slowly until a slight bead forms around the bearing
29. re no one is inside the mixer Test run the mixer Make sure mixer is empty then start the mixer Run for at least five minutes at rated PTO RPM Raise and lower the door and operate the chute slide tray several times Disengage the mixer and turn off the tractor engine and remove driveline Check the mixer drive components to be sure they are not abnormally hot If any of these items are not running as indicated immediately repair or contact your service representative A Always refer to Equipment Safety Guidelines amp Before Operation sections of this manual before operating this mixer MIXER OPERATION GENERAL The Turbo Max Mixer was designed for blending dairy and beef rations Most commonly used ingredients including limited amounts of dry stem hay can be mixed quickly and uniformly in this mixer If you have questions regarding your feed ration or have other applications please contact Sioux Automation Center Inc The Turbo Max Mixer mixing performance can vary greatly according to the differences in materials loading se quence mixing speed and unloading methods SAFETY When the mixer is in operation it has many moving parts which could cause severe injury or death to persons coming in contact with these parts To help avoid serious accidents please read and understand this manual Page 10 MIXER OPERATION LIMITATIONS Do not load hay without other dry commodities in the mixer first to a
30. seals Once a month check lines and connections on grease banks for leaks Oilbath Oil Use a good high quality universal oil Use an oil that meets or exceeds hydraulic oil grade Fill to the top lower oilbath roller chains Change yearly or whenever contaminated Before operating a new mixer the roller chains should be liberally lubricated and then the unit operated un der a no load condition This break in period will allow the roller chains to be thoroughly lubricated and thus minimize heat up during operation 50 HRS CHECK CHANGE YEARLY 71 8 HRS UNIVERSAL JOINTS 8 HRS AUGER BEARINGS FRONT amp REAR dl OILBA IH 8HRS INPUT HANGER BEARINGS HRS CHUT E B EARINGS AND PIVOTS Page 14 DECAL LOCATION _ 6046 QTY 6056 QTY 6070 QTY PART DESCRIPTION 1 9 9 9 DEC102 DECAL GRS GUN PICTURE 2 5 5 5 DEC105 DECAL DANGER DRVLN ROTATE 3 1 1 1 DEC106 DECAL CAUTION MAN OWNER 5 6 4 1 1 1 DEC107 DECAL WARNING CHAIN EXPOSED 5 1 1 1 DEC108 DECAL WARNING PART MOVING 4 4 DEC109 DECAL CAUTION WLD 3 3 7 4 4 4 111 AUGER 5 6 8
31. t All warranty decisions will be final EXCLUSIONS This warranty shall not apply to component parts or accessories of products not manufactured by TURBO MAX and which carry the warranty of the manufacturer thereof Items of high wear and regular maintenance shall not be covered under this warranty This warranty shall be void if any part or parts not manufactured by TURBO MAX are used either in maintaining or servicing of the products covered by this warranty No warranty whatsoever is made on used secondhand altered or rebuilt machinery THIS WARRANTY IS EXTENDED TO THE INITIAL PURCHASER FROM AN AUTHORIZED TURBOMAX DEALER AND MAY NOT BE ASSIGNED THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FOR A PARTICULAR PURPOSE AND TURBOMAX NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR IT ANY OTHER LIABILITY THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE THEREOF We reserve the right to make improvements to any of our products without notice of obligation regarding models previously sold Effective 1 1 07 Page 27 AUTOMATION CENTER INC SIOUX AUTOMATION CENTER INC 877 1ST AVE NW SIOUX CENTER IA 51250 PH 712 722 1488 FAX 712 722 1487 TOLL FREE 1 866 722 1488 http Awww siouxautomation com
32. when mounting a tire on a rim can produce an explosion which may result in a serious injury or death Do not attempt to mount a tire unless you have proper equipment and experience to do job Inflating or servicing tires can be dangerous Whenever possible trained personnel should be called to service and or mount tires Always order and install tires and wheels with appropriate type and load capacity to meet or exceed anticipated weight to be placed on the equipment Your best assurance against accidents is a careful and responsible operator If there is any portion of this manual or function you do not understand contact your local authorized dealer or manufacturer BEFORE OPERATION Carefully study and understand this manual Do not wear loose fitting clothing which may catch in moving parts Always wear protective clothing and substantial shoes It is recommended that suitable hearing and eye protection be worn Operator may come in contact with certain materials which may require specific safety equipment relative to handling of such materials Keep wheel and lug nuts tightened to specified torque Assure that truck tires are inflated evenly Give unit a visual inspection for any loose bolts worn parts or cracked welds and make necessary repairs Follow maintenance safety instructions included in this manual Be sure there are no tools lying on or in equipment Do not use unit until you are sure that area is clear especially
33. ystanders Always disengage the PTO and turn off truck engine so that the mixer cannot be accidentally turned on while inspecting servicing repairing or cleaning the mixer FOLLOWING OPERATION Following operation disengage PTO set brakes shut off engine and remove ignition key e Store unit in area away from human activity Do not park equipment where it will be exposed to livestock for long periods of time Damage and livestock injury could result Do not permit children to play on or around stored unit Make sure all parked machines are a hard level surface and engage all safety devices Wheel chocks be needed to prevent unit from rolling HIGHWAY AND TRANSPORT OPERATIONS If equipment is going to be transported on a public highway always follow state and local regulations Be sure to check with local law enforcement agencies for your own particular regulations the end user is responsible for federal state and local vehicle safety regulation complaince ex requirements for weight lighting etc Adopt safe driving practices Keep brake pedals latched together at all times NEVER USE INDEPENDENT BRAKING WITH MACHINE IN TOW LOSS OF CONTROL AND OR UPSET OF UNIT CAN RESULT Always drive at a safe speed relative to local conditions ensure that your speed is low enough for an emergency stop Keep speed to a minimum Reduce speed prior to turns to avoid risk of overturning Always

Sioux Tools TURBO-MAX 6056 User's Manual

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