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Siemens Computer Hardware AS 235 User's Manual

1. For Maxi Termi Point system 6DS9 002 8BA e 1 2 or 3 cable ducts 2 U high 6DS9 906 8AB e 1 2 or 3 covers 2 U high 6DS9 906 8BB e Cable set for power supply For EE1 on its own 6DS9 908 8CA For EE1 combined with further EE 6DS9 908 8CB For EE2 6DS9 908 8CC For EE3 6DS9 908 8CD e Cable set for I O bus 5 V O V With EE1 on its own 6DS9 911 8FA With EE1 and EE2 6DS9 911 8FB With EE1 EE2 and EE3 6DS9 911 8FC The extension units are supplied directly with DC 24 V from the power distribution subrack Each extension unit is fused sepa rately with 16 A on the power distribution subrack The DC 5 V supply for the I O bus is taken from the power supply module SV2 C79451 Z1359 U9 in the basic unit and applied via the cable set 6DS9 911 8 In addition to the I O modules max 2 interface modules for 20 m local bus N V 24 can be inserted into the I O slots of the AS 235 system Accessories for the extension units see Ordering data Further options for AS 235 basic cabinet I O modules The I O modules are the process interface of the AS 235 auto mation system They comprise signal modules and function modules including calculation modules See Section 4 for the properties functions and Ordering data of the I O modules The basic unit of the AS 235 system has 6 slots for I O modules A further 42 I O modules can be accommodated in the basic cabinet by inserting into 3 extension units with
2. SV Power supply module 1 ZE Central unit Fig 3 4 AS 235 H automation system system configuration e Central processing units ZE with 1 central processor module 6DS1 141 8AA 1 EDC memory module 4000 Kbyte 6DS1 844 8FA 1 backup battery for memory module W79084 U1001 B2 AS 235 system software version G 6DS5 323 8AG 1 interface module for I O bus 1 6DS1 312 8BB 1 synchronization modules 6DS1 143 8AA e 1 interface module for mini floppy disk unit 6DS1 326 8BB e 1 alarm logic module 6DS1 901 8AA e 1 bus terminator module C79458 L445 B20 e Cable set 6DS9 908 8GA e Cable duct rear 6DS9 906 8AA e Cable duct horizontal rear 6DS9 906 8AB e Cable duct horizontal front 6DS9 906 8TA e Cover with wiring duct 6DS9 927 8AA The subrack for the central modules of the AS 235 H corre sponds to the ES 902 packaging system and is 10 U high It is the supporting system for the two central processing units the comparator coupling module and the interface modules for mini floppy disk unit operation channel and 20 m local bus The 3 U high power supply subrack 6DS4 432 8AA accommodates the power supply modules required for the basic unit as well as the backup module The power supply module C79451 Z1359 U9 is used to supply the basic unit with DC 5 V Each AS 235 H partial system is sup plied from its own power supply module The backup module compensates brief voltage dips in the DC 24 V supply The centra
3. Convenient configuring using graphic inputs is possible using the PROGRAF AS engineering tool which can be executed in a personal computer connected locally to the AS 235 235 H 235 K automation system or centrally to the CS 275 bus system This catalog is out of date see note on page 1 Performance characteristics STEP M In addition to the function blocks for binary processing the Summary of system properties AS 235 235 H 235 K systems can use the STEP M control lan e Automation system for autonomous operation with local guage without leaving the block configuration in order to formu communication or for network operation with central late extensive and complex open loop control tasks communication TML language Fitted in wall housing or cabinet e Configurable within wide limits The TML process language can be used in addition to the firm up to 114 I O modules depending on system ware blocks for special tasks It can be used to format special function blocks and to implement particularly complex functions e User memory up to 4 000 Kbytes on one module e g for the mixing of binary value arithmetic and measured value e 32 bit processing of analog values STE e Optimized data transfer rate resulting from separate Operation and monitoring processing of analog and binary values The AS 235 AS 235 H and AS 235 K systems have either one or e Central unit redundant as option with synchronous pro two autonomous operation channels
4. M D702 27 keyboard keyboard T A 4 i 404 Logging printer Logging printer 403 167 8A 167 8A E Rk _ E eel External DC 24V _ a _ mn External DC 24 V supply on site 167 8A 167 8A o supply on site Message printer Message printer _ a E S Fig 3 19 Connection of standard I O devices to an AS 235 H basic unit with distances above 10 m Siemens PLT 111 1999 3 33 Connection diagrams Summary of connecting cables Item Connecting cable Plug 1 Plug 2 Cable Max cable Order No Page From To length 102 Configuring key Signal distribution unit 15 contact 15 contact L YCY 10 m2 6DS8 102 8 5 8 board 6DS9 913 8DA Cannon sockets Cannon pins 12x2x0 22 or process operation keyboard 103 Process operation Power supply module 9 contact S 400 A002 E HO3YY F30 10m 6DS8 103 8 5 5 keyboard SV 1 or Cannon sockets Fischer WW 0 75 gr power supply subrack 104 Process operation External power supply 9 contact Without plug HO3YY F30 10m 6DS8 104 8 5 5 keyboard DC 24 V Cannon sockets 0 75 gr 116 Process monitor Interface module for Coaxial plug BNC plug 2YCYCY 80 m 6DS8 116 8 5 4 operation channel 1 x 0 6 3 7 75 6DS1 330 8CA or video relay AS 235 H 117 Process monitor Process monitor BNC plug BNC plug 2YCYCY 300 m 3 6DS8 117 8 5 4 1 x 0 6 3 7 75 167 Printer Interface module for 25 contact 9 contact LIYCY 100 m 6XV2 167 8A 5 7 8A operation channel Cannon pins Cannon pins
5. Siemens PLT 111 1999 2 3 This catalog is out of date see note on page 1 Redundancy with AS 235 H CS 275 plant bus So E processing unit Comparison Central processing unit Il Redundant I O bus Comparison Comparison switchover switchover I O bus I O I O modules modules I O bus L Process level Redundant path Fig 2 1 1 out of 2 redundancy structure with AS 235 H Redundancy with the AS 235 H automation system Various system characteristics must be considered with regard to the reliability and availability of a system The requirements for reliability are met by fault tolerant high availability systems while those for safety are met by fail safe systems According to VDI VDE 3542 the following applies A system is fault tolerant if occurring faults have no effect on its function Fail safe is the ability of a technical system to remain in a safe mode or to switch immediately to another safe mode in the event of a fault The AS 235 H automation system is a high availability system with redundant central units operating with system clocks where execution of the planned automation functions is not interrupted by system faults The system operates according to the fault tolerant 1 out of 2 principle The AS 235 H system is equipped with 2 identical cen tral processing units for this purpose the master unit and the slave unit Fig 2 1 Each of the two CPUs contai
6. plant bus So E processing unit Comparison Central processing unit Il Redundant I O bus Comparison Comparison switchover switchover I O bus I O I O modules modules I O bus L Process level Redundant path Fig 2 1 1 out of 2 redundancy structure with AS 235 H Redundancy with the AS 235 H automation system Various system characteristics must be considered with regard to the reliability and availability of a system The requirements for reliability are met by fault tolerant high availability systems while those for safety are met by fail safe systems According to VDI VDE 3542 the following applies A system is fault tolerant if occurring faults have no effect on its function Fail safe is the ability of a technical system to remain in a safe mode or to switch immediately to another safe mode in the event of a fault The AS 235 H automation system is a high availability system with redundant central units operating with system clocks where execution of the planned automation functions is not interrupted by system faults The system operates according to the fault tolerant 1 out of 2 principle The AS 235 H system is equipped with 2 identical cen tral processing units for this purpose the master unit and the slave unit Fig 2 1 Each of the two CPUs contains a power sup ply module central processor memory module for system soft ware and user program as well as 1 or 2
7. Siemens PLT 111 1999 3 5 This catalog is out of date see note on page 1 AS 235 Ordering data for basic cabinet With the standard ordering configuration an additional connec Ordering data Order NG tion unit for a single or redundant remote bus can be selected under Power supply and bus components in addition to the AS 235 automation system 6DS2 124 EEHEEHE HE power supply unit The connection unit comprises basic cabinet AAAA AA e Interface module for 20 m local bus N AS 6DS1 223 8AC T e Bus converter UI 6DS4 400 8AB i 2 x with redundant remote bus Without saag unit Y e Connector board AF Remote bus 6DS9 203 8DA e Basic unit 4 Mbyte 7 2 x with redundant remote bus wire wrap system e For single remote bus e Basic unit 4 Mbyte 8 Connecting cable with 3 plugs for connection 6DS8 204 8LC Maxi Termi Point system of N AS to bus converter 1 and pa NT 7G IOO connection distributor for 20 m local bus Standard I O devices e For redundant remote bus e Without standard I O devices X Connecting cable with 4 plugs for connection 6DS9 201 8CA e For operation channel 1 of ee to bus converters and 2 ene process operation configuring and connection distributor for 20 m local bus keyboards mini floppy disk unit The appropriate remote bus cable is required in addition to an Without process monitor A interface connection unit for single or redundant remote bus With process monitor ul This cabl
8. Storage and scanning of 256 internal binary statuses Storage and generation of times timers for execution of time dependent functions Storage of internal external ana log values with error 109 especially for internal results Storage of internal external ana log values with error 104 espe cially for internal results Storage of internal external binary values extension of GB GM blocks Storage of characters texts E Blocks for signal exchange via CS 275 Type AKS AKE BKS BKE ZKS ZKE MKS MKE SKS PLPS Designation Analog coupling and transmitter block Analog coupling and receiver block Binary coupling and transmitter block Binary coupling and receiver block Character coupling and transmitter block Character coupling and receiver block Alarm coupling and transmitter block Alarm coupling and receiver block Status coupling and transmitter block Reading and writing of parameters Function Transmission of up to 28 analog values and abbreviated time minutes and seconds from an AS 235 system to a max of 6 or 32 receivers AKE blocks Reception of up to 28 analog val ues via the CS 275 from the data set of an MKS block of another bus participant Transmission of up to 128 binary signals and abbreviated time from an AS 235 to a max of 6 or 32 receivers BKE blocks Reception of up to 128 binary val ues via the CS 275 from the data set of a BKS bl
9. When connected to the CS 275 bus system the redundant AS 235 H system responds like a single participant The user software of the AS 235 H automation system is compat ible with that of the AS 235 and AS 235 K systems i e user con figurations which have been generated on these systems and which function directly can also be used in the AS 235 H system without limitations Important note The AS 235 automation system has been optimized for high reliability and availability by means of fault tolerance and a non interacting design However it does not belong just like any other single or redundant programmable system to the class of special fail safe systems approved by independent testing authorities e g TUV It is therefore important when automating processes or pro cess sections relevant to safety to ensure that suitable sub ordinate interlocking circuits or protective systems are pro vided for these areas in the AS 235 H system as in the AS 235 AS 235 K systems which make a dangerous operat ing state impossible should faults occur in the automation system This catalog is out of date see note on page 1 Dedicated function blocks are present in the automation sys tems to solve the control tasks These are the so called standard function blocks The AS 235 AS 235 H and AS 235 K systems have the same standard function blocks for data acquisition closed loop and open loop control calculation and monit
10. Without process monitors with heat exchanger With 2 process monitors G e Standard cabinet degree of 3 Q protection IP 20 600 mm deep Option without heat exchanger extension units Option e Without extension unit X system documentation Ses Ex ension unit EE1 A e Without system documentation 0X ae system e German documentation oD e Extension unit EE1 B English documentation OE Maxi Termi Point system e Extension units EE1 and EE2 Cc wire wrap system e Extension units EE1 and EE2 D Maxi Termi Point system e Extension units EE1 EE2 and E EE3 wire wrap system e Extension units EE1 EE2 and F EE3 Maxi Termi Point system Also refer to the ordering instructions in the appendix page 8 2 with information on ordering complete systems and options 3 14 Siemens PLT 111 1999 AS 235 H Options for basic cabinet A Ordering data Order No a Ordering data Order No Options for AS 235 H basic cabinet Retrofitting of basic unit to redun dant design Central processor module EDC memory module with 4000 Kbyte user RAM Backup battery for memory module Interface module for I O bus 1 Synchronization module Comparator coupler module Interface module for mini floppy disk unit Alarm logic module Additionally required for the 4th to 7th extension unit With redundant design 2 interface modules for I O bus 2 With non redundant design 1 interface module for I O bus 2 Retrofitting of operatio
11. without heat exchanger with separate ventilation roof top panel with ventilation slits front door 600 mm wide with lock base with screwed in cable panel 175 mm deep front half with ventilation slits When using the supplied parts set for wall mounting the dimen sions are increased as shown in Fig 3 10 C79451 A3260 A50 Also refer to the ordering instructions in the appendix page 8 2 with information on ordering complete systems and options 3 22 Siemens PLT 111 1999 ES 100 K extension system e Extension system AC 230 V e Extension system DC 24 V e Without housing 0 e Sheet steel housing degree of 1 protection IP 21 without heat exchanger 6DS2 103 E E E E E D 1XX0 2XX0 a ES 100 K options Order No Connection of the 1st of max four ES 100 K systems of a link to I O bus 1 A address range 0 to 60 or I O bus 2 B address range 100 to 160 2 interface modules for ES 100 K 6DS1 322 8AA extension system Can be inserted in slot for I O modules in the AS 235 and ES 100 K Cable for signal transmission max length Length 25m 6ES5 721 0BC50 of a link 5m 6ES5 721 0BF00 500 m 50 m 6ES5 721 0CF00 100 m 6ES5 721 0DB00 500 m 6ES5 721 0DF00 Intermediate lengths See Catalog ST 50 Cable terminating plug 6ES5 760 1AA11 Can be inserted in interface mod ule for ES 100 K required with last extension system of a link In addition when using the addres
12. AS 235 e Combination of alarms as well as triggering of cabinet lamps and the cabinet row lamp AS 235 H e Combination of cabinet lamps for the basic unit e Generation of a flashing pulse for I O modules of the TELEPERM ME process control system e Supply of an external minutes pulse e Connection distributor for 20 m local bus e g for central con figuring with PROGRAF AS The DC 24 V supply is not redundant as standard However the power distribution subrack is prepared for a redundant supply of DC 24 V A redundant supply of DC 24 V into the cabinet is also possible by installing a second supply diode and an extension set consisting of capacitor a cable set and 2 cabinet supply ter minals These must be ordered separately The flashing pulse generator has 3 functions e Generation of a flashing signal which is required by the I O modules of the TELEPERM ME process control system for alarm display see Section 4 for modules e Signal lamp test using the LT key on the front panel wiring optional e Electrical isolation of external time synchronization signals The AS 235 can be synchronized using a minutes pulse Bus components The TELEPERM M systems can communicate with one another via the CS 275 plant bus up to distances of 20 m local bus or 4 km remote bus The local bus is redundant as standard The remote bus can be redundant as an option Up to 9 participants can be interconnected as a local bus isla
13. AS 235 AS 235 H systems according to the numbers required for the respective automation task If the basic cabinet is full the remaining extension units are accommodated in the extension cabinet An AS 235 system can be fitted in this manner with up to 90 I O modules an AS 235 H system with up to 91 I O modules The number of available I O slots can be increased to max 114 AS 235 or max 103 AS 235 H by using additional ES 100 K extension systems In contrast to the AS 235 K automation system the AS 235 and AS 235 H systems installed in cabinets are primarily designed for central configurations Fig 3 1b 3 2 Siemens PLT 111 1999 ES 100 K systems b Central configuration AS 235 automation system with basic and extension cabinets max 6 extension units EE Extension unit GE Basic unit Distributed and central configuration of AS 235 automation systems The main selection criterion for the AS 235 H system is its high availability The AS 235 K compact version is the smallest operable AS 235 automation system It is fitted in a 15 U high subrack of the ES 902 packaging system DIN 41494 which in turn is installed in a sheet steel housing with degree of protection IP 21 The housing is designed for wall mounting The basic system of the AS 235 K has 6 slots for I O modules Up to 8 independent ES 100 K extension systems can be con nected thus increasing the total number of I O modules to 108 The ES 100 K
14. Depending on the complexity of the automation function the capacity of the basic unit for I O modules can be increased up to max 90 slots by the addition of up to 6 extension units Extension units EE1 to EE3 are connected to the central pro cessing unit via I O bus 1 A and the interface module for I O bus 1 A These extension units are accommodated in the basic cabinet Extension units EE4 to EE6 are components of the extension cabinet and thus connected to the central processing unit via I O bus 2 B and the interface module for I O bus 2 B An extension unit of the AS 235 automation system consists of a 6 U high subrack with slots for 14 I O modules each 2 standard slots wide 2 subracks with different process connections are available for e Maxi Termi Point connections pins 0 8 mm x 2 4 mm recom mended for direct connection of process cables or e wire wrap connections pins 1mm x 1 mm recommended for process cable connection via SAE cabinet connection ele ments 2 Order connecting cables for signal transmission in addition see page 5 4 process monitor This catalog is out of date see note on page 1 When ordering the extension units it is possible to select whether the extension unit EE1 is to be delivered on its own together with EE2 or together with EE2 and EES The following components are supplied e 1 2 or 3 subracks with slots for 14 I O modules each For wire wrap system 6DS9 002 8BB
15. Sequential controls 5to 15 Logic controls 100 to 250 Any number of flowcharts up to 8 colors and individually formatted logs Dimensions weight Dimensions H x W x D in mm e Standard cabinets With degree of protection IP 20 2200 x 900 x 400 With degree of protection IP 20 2200 x 900 x 600 and IP 54 e Housing with degree of protection 820 x 600 x 360 IP 21 Weight e AS 235 AS 235 H e AS 235 K DC AS 235 K AC 200 to 250 kg 2 77 kg 85 kg 1 When used with ES 100 K extension system 2 Typical value depends on configuration with I O modules 3 Without I O modules M 1 6 Siemens PLT 111 1999 p p 3 ee a Ok eh ee grr a oe re t This catalog is out of date see note on page 1 System architecture Performance characteristics Redundancy with AS 235 H Standard function blocks User function blocks Configuring Siemens PLT 111 1999 2 1 This catalog is out of date see note on page 1 Performance characteristics C Performance characteristics I O modules The AS 235 AS 235 H and AS 235 K systems are programmable automation systems of the TELEPERM M process control system based on function blocks They have a different design and availability but the same range of functions The AS 235 K sys tem is fitted in a wall housing the AS 235 and AS 235 H systems are fitted in cabinets The AS 235 H automation system has a redundant central unit to satisfy particul
16. configuring keyboard mini floppy disk unit and logging message printers are described in Section 5 The interface modules for operation channel generate the RGB signals for the process monitors They also have three 20 mA current loop interfaces to which the process operation keyboard or the configuring keyboard and 2 printers logging and mes sage printers can be connected The interface module for operation channel 1 belongs to the scope of delivery of the basic unit and is always required A sec ond interface module is only required if 2 operating consoles are to be used via which operation and monitoring or configuring are to be carried out independently The combinations which can be ordered for the standard O devices comprise e PBT 65 process operation keyboard 1 e Configuring keyboard 6DS3 303 8AA with connecting cable 1m 6DS8 102 8AC e Mini floppy disk unit with connecting cables for 6DS3 900 8AE signal transmission and power supply 3m each e In addition for operation channel 2 Interface module for operation channel 2 6DS1 330 8CA 3 cable clamps C79363 A3006 B10 Second PBT 65 process operation keyboard 6DS3 305 8BA e One process monitor per operation channel as option Process monitor SCM 2140 1 2 6DS3 305 8BA 6GF6100 1BV 1 Order connecting cables for signal transmission and power supply in addition see page 5 5 process operation keyboard 3 4 Siemens PLT 111 1999 Extension units
17. e For 400 mm deep cabinets Without cut outs With cut outs Set of fittings for joining cabi nets without partition Conversion of a basic cabinet and an extension cabinet to a double cabinet delivered as double cabinet Cabinet row lamp with mounting parts and connec tion cables installed Cabinet connection elements SAE Cabinet connection element with mounting screws and nuts assembled max 90 off cabinet e SAE 32 3 Process side Maxi Termi Point 2 4mm x 0 8 mm Internal wire wrap 1mm x 1mm e SAE 32 1 Process side and internal Maxi Termi Point 2 4 mm x 0 8 mm Labelling material in addition For connection of cables color coded in groups of 8 TELEPERM M Labelling cards A H H A for 4 cabinet connection elements 1 pair Labelling strips for cards A H H A for 1 cabinet 1 sheet 2 sheets required per cabinet For numbered designation Labelling card 1 32 for 4 cabinet connection elements SAE 32 Labelling cards 32 1 for 4 cabi net connection elements SAE 32 Labelling strips for cards 1 32 32 1 for one cabinet 1 sheet 6DS9 906 8FA 6DS9 906 8KA 6DS9 906 8GA 6DS9 906 8HA 6DS9 906 8JB 6DS9 906 8LA 6DS9 906 8MA 6DS9 906 8EA 6DS5 707 8AA 6DS9 905 8DA 6DS9 907 8BA 6DS9 907 8AA 6DS9 906 8DA C79165 A3012 C99 6XP1 846 6XP1 847 6XP1 856 Cabinet connection element SAE 32 3 with screw attachment SAE 32S max 40 off cabinet Process side screw attac
18. instrument range U or for standard 6DS1 600 8AA binary input modules 6DS1 601 8BA 6DS1 602 8 6DS1 615 8AA A110 Binary output for SIMATIC Output of 16 binary values from an interface module for output modules of the 6DS1 310 8AA 8AB 1 S5 output modules SIMATIC S5 110 programmable controllers or for output modules of the 6DS1 321 8AA 1 SIMATIC S5 programmable controllers instrument range U or for standard 6DS1 603 8 binary output modules 6DS1 604 8AA 6DS1 605 8BA S5KE Coupling to S5 Acquisition of signals from the interface module via telegrams with point to 6DS1 333 8AB receive point coupling S5KS Coupling to S5 Transfer of signals to the interface modules via telegrams with point to point 6DS1 333 8AB transmit coupling AEF Analog input field multi Driver for acquisition of analog signals via the field multiplexer analog input 6DS1 706 8AA plexer modules 6DS1 710 8AA AAF Analog output field multi Driver for acquisition of analog signals via the field multiplexer analog output 6DS1711 8AA plexer modules 6DS1 406 8AA 407 8AA BEF Binary input field multi Driver for acquisition of binary signals via the binary signal input modules of the 6DS1 610 8AA plexer field multiplexer and for acquisition of fault signals from the binary I O modules 6DS1 611 8AA of the field multiplexer BAF Binary output field multi Driver for output of binary signals via the binary signal output modules of the 6DS1 612 8AA plexer field multi
19. with information on ordering complete systems and options This catalog is out of date see note on page 1 E ES 100 K extension system Up to eight ES 100 K extension systems can be connected in order to supplement the 6 I O module slots in the AS 235 K system max 4 systems per I O bus Extension of the AS 235 system by the ES 100 K extension system is also possible Each ES 100 K system has space for 13 I O modules The num ber of I O modules per AS 235 K automation system can there fore be extended to 108 104 slots in the ES 100 K 4 slots in the AS 235 K The extension systems can be connected with a cascade or radial configuration The total cable length must not exceed 500 m An interface module 6DS1322 8AA is required for the coupling in both the basic system and the extension system The interface module can be inserted into any slot for I O modules in the AS 235 K and ES 100 K systems Slot 1 should be preferably used however The ES 100 K extension system is available for AC 230 V and DC 24 V It consists of e ES 902 subrack 15 U high For AC 230 V C79451 A3260 A3 For DC 24 V C7945 1 A3260 A4 each with power supply subrack 13 slots for I O modules process connection panel for I O modules power supply system cable clamping rail with 10 clamps e Power supply module SV1 For ES 100 K with AC 230 V AC 230 V DC 24 V For ES 100 K with DC 24 V DC 24 V C79451 A3260 A25 e Interface module fo
20. 150 W is not exceeded in any extension unit The fan subassembly must be fitted between the basic unit and the 1st extension unit EE1 in the basic cabinet or between the 4th and 5th extension units EE4 and EES in the extension cabinet If the thermal load in one of the three extension units exceeds 150 W or if the total thermal load exceeds 700 W a 2nd fan sub assembly must be fitted between the 2nd and 3rd extension units EE2 and EE3 in the basic cabinet or between the 5th and 6th extension units EE5 and EE6 AS 235 extension cabinet or between the 6th and 7th extension units AS 235 extension cab inet A maximum thermal load of 1000 W is then permissible a Configuring values for thermal load AS 235 Basic cabinet lt 150 W without I O modules redundant bus connection Bus connection single 10 W Connected extension cabinet 16W AS 235 extension cabinet without I O OW modules AS 235 H Basic cabinet lt 200 W without I O modules redundant bus connection Bus connection single 10 W Connected extension cabinet 8W AS 235 H extension cabinet without 30 W 1 0 modules Siemens PLT 111 1999 3 25 Standard cabinets IP 20 without heat exchanger This catalog is out of date see note on page 1 Standard cabinets The cable bars are included in the standard delivery of the cab inet The locations for installation of the video relays and the con nector boards for remote bus are identified accordingl
21. 2 PY OS 6DS1 330 8CA AS 235 AS 235 K or printer distributor for operation channel 1 or 2 AS 235 H 167 Configuring key Interface module for 15 contact 15 contact LIYCY 10m 6XV2 167 8B 5 8 8B board operation channe Cannon sockets Cannon pins 8 x 0 25 6DS1 330 8CA AS 235 AS 235 K or keyboard distributor for operation channel 1 or 2 AS 235 H 167 Process operation Interface module for 15 contact 15 contact LIYCY 150 m 2 6XV2 167 8C 5 5 8C keyboard operation channel Cannon sockets Cannon pins 2x2x0 5 6DS1 330 8CA or AS 235 AS 235 K or signal distribution keyboard distributor unit for operation channel 1 6DS9 913 8DA or 2 AS 235 H 174 Interface module Programming device 15 contact 25 contact LIYCY 10m 6DS8 174 8AD 2 10 for operation chan or personal computer Cannon pins Cannon pins 5 x 0 14 gr nel or signal distribution unit 6DS9 913 8DA 201 Interface module Interface module for ES 902 plug End of cable pre LiYCY 0 3to15m 6DS8201 8 6 6 for 20 m local bus 20 m local bus pared for plug con 12x2x0 22 over n par n th participant n 1 th participant nection VZNSi ticipants n2 20 m 204 Interface module Bus converters UI1 ES 902 plug ES 902 plug also LIYCY 0 3m 6DS8 204 8 6 6 for 20 m local bus and Ul2 3rd plug 12x2x0 22 UI1 UI2 VZNSi 0 3 to5m UI interface module 205 Interface module Bus converter Ul ES 902 plug ES 902 plug LIYCY 0 3to5m
22. 235 H extension cabinet with degree of protection IP 10 IP 20 or IP 54 for installation below the extension unit EE4 and or EE6 e Retrofitting it for AS 235 H with degree of protection IP 54 for installation below the extension unit EE4 C79165 A3012 D205 C79165 A3012 D227 Siemens PLT 111 1999 3 17 This catalog is out of date see note on page 1 AS 235 K AS 235 K automation system The AS 235 K automation system is the compact version of the AS 235 system Both systems use the same central unit modules interface modules and I O modules They also have the same range of functions The AS 235 K system is fully operable on its own without any extensions Since the number of I O modules which can be plugged into the AS 235 K system is limited to 6 however the AS 235 K is usually used together with ES 100 K extension systems see page 3 21 a Basic system The AS 235 K automation system is available for AC 230 V and DC 24 V supply voltages The basic system of the AS 235 K automation system comprises e ES 902 subrack For AC 230 V C79451 A3260 A16 For DC 24 V C79451 A3260 A17 each with power supply subrack with slots for power supply and alarm logic modules 6 slots for I O modules process connection panel for I O modules 1 to 6 mounting plate with slots for 2 connector boards AF Remote bus and slots for 2 bus converters UI power supply unit cable clamping rail with 10 clamps e P
23. 6DS1 321 8AA range U BEI Binary input Acquisition of binary signals via a binary input module 6DS1 601 storage of binary signals in GB block 6DS1 602 BRA Binary allocation Acquisition of 8 binary signals via a binary input module 6DS1 615 8AA allocation of signals to specified linking addresses BAU Binary output Output of up to 32 binary signals to a binary output module 6DS1 603 6DS1 604 8AA 6DS1 605 8BA RZ Input block for two channel Acquisition of analog and binary signals from a channel of a two channel con 6DS1 402 controller troller module 6DS1 403 RZA Output block for two chan Transfer of the manipulated variable increment AY or setpoint increment AW nel controller from a closed loop control block R or RN to a channel of a controller module BU8 Binary transmitter monitor Acquisition and monitoring of 8 binary signals via a binary input module 6DS1 620 8AA ing block 6DS1 621 8AA BU16 Binary transmitter monitor Acquisition and monitoring of 16 binary signals via a binary input module 6DS1 600 8AA ing block ZE Metered pulse input Acquisition of a channel of a metered pulse input module 6DS1 607 8AB DR Input output for speed con Acquisition of signals from the interface module and transfer of signals to the 6DS1 303 8AA trollers interface module E110 Binary input for SIMATIC Reading in of 16 binary values from an interface module for input modules of 6DS1 310 8AA 8AB S5 input modules the S
24. 8 i 7 9 SIMATIC S5 I Os a ET 100U E 7 10 7 12 PFFF averages a ie ee am Summary Parallel coupling with S5 115U I O modules Parallel coupling with S5 135U 155U I O modules Interface module for S5 expansion units Serial coupling with SIMATIC S5 S7 central controllers Interface module for SIMATIC 5 S7 central controllers Serial coupling of SIMATIC S5 I Os Interface module for ET 100U Siemens PLT 111 1999 7 1 This catalog is out of date see note on page 1 Interface modules for coupling with other systems summary Interface module Type of coupling Interface Procedure Electrical isolation Coupling partner 6DS1 321 8AA Parallel RS 422 I O bus interface No SIMATIC S5 expansion units bus connection 6DS1 327 8AA Serial RS 485 ET 100 Yes SIMATIC S5 expansion units ET 100U bus connection 6DS1 333 8AB Serial point to TTY 3964 R RK 512 Yes at receiver SIMATIC S5 programmable controllers point connection with CP 524 and CP 544 communica tions processors SIMATIC S7 400 automation systems with CP 441 2 communications proces sor SIMATIC S7 300 automation systems with CP 341 communications proces sor A Summary The transmission rate and thus the cycle time can be varied with A differentiation is made for AS 235 couplings between e coupling via the CS 275 bus and e direct coupling via special interface modules This section only deals with direct coupling The summary tabl
25. 8AB gt 1 14 Binary output modules BA Analog input 6DS1730 8AA gt 1 5 9 14 BA 6DS1 603 8AB gt 1 Analog input modules for ther 6DS1731 8AA 21 5 9 14 BA 6DS1 603 8BA gt 1 13 mocouples and Pt100 6DS1731 8BA gt 1 5 9 14 BA 6DS1603 8RR gt 1 SW 4 BA 16 x 400 mA 6DS1604 8AA gt 1 8 6DS1 731 8EA 21 9 14 BA 6DS1605 8AA gt 1 6DS1731 8FA gt 1 9 14 BA 16 relays 6DS1605 8BA gt 1 6DS1 731 8RR 7 a 2 9 14 PRA 16 relays testable 6DS1606 8BA gt 5 1 See overleaf for explanations on the table Siemens PLT 111 1999 4 9 This catalog is out of date see note on page 1 Modules which can be used on the I O bus Designation Order No of Release Re module marks Analog calculation modules Analog calculation module 6DS1 715 8BB 22 SW 03 Binary calculation modules Binary calculation module 6DS1 717 8AA gt 28 16 SW 08 Binary analog calculation 6DS1 717 8RR 21 module max 31 channels SW 3 Binary extension 6DS1 719 8AA 22 15 Analog extension 6DS1 720 8AA 1 15 Binary extension 6DS1 719 8RR 21 for 6DS1717 8RR Coupling modules Speed controller 6DS1 303 8AA gt 9 Field multiplexer FM 6DS1 304 8AA gt 26 1 SW 2 6DS1 304 8BB 21 1 SW 2 S5 110 coupling 6DS1 310 8AA 28 6DS1 310 8AB 28 S5 coupling serial 6DS1 318 8AB 23 1 SW 1 S5 coupling expansion unit 6DS1 321 8AA 24 S5 coupling serial 6DS1 333 8AB gt 1 SW 1 S7 coupling serial 6DS1 333 8AB 21 22 SW 1 MO
26. A3260 A25 DC 24 V DC 24 V Both designs are equipped with 3 sockets via which 2 process operation keyboards and a mini floppy disk unit can be pow ered with DC 24 V e Power supply module SV2 The power supply module SV2 C79451 Z1359 U9 converts DC 24 V into DC 5 V for the central processing unit and the O bus interface modules 1 If I O slot 6 is used the interface module for I O bus 2 B is required in addition See AS 235 K functions for Ordering data 3 18 Siemens PLT 111 1999 Communication via CS 275 plant bus svg SV 4 6 I O modules mp ey Me BIORE modules Connector board for remote bus Flashing pulse generator Printer Power supply unit GS Basic system ML Alarm logic module MO Monitor PA Process connection panel PBT Process operation keyboard ST Configuring keyboard SV Power supply module UI Bus converter ZE Central unit Fig 3 77 AS 235 K automation system system configuration The alarm logic module monitors the 24 V voltages L and PM the 5 V voltage and the optionally used signal inputs for tem perature monitoring door contact and spare contact Error mes sages via these signal inputs as well as further system mes sages trigger a flashing LED and a relay of the module
27. C79451 A3125 B227 2 central processor modules 6DS1 141 8AA 2 EDC memory modules 4000 Kbyte 6DS1 844 8FA 2 backup batteries for memory module W79084 U1001 B2 AS 235 system software version G 6DS5 323 8AG 2 interface modules for I O bus 1 6DS1 312 8BB 2 synchronization modules 6DS1 143 8AA Comparator coupling module 6DS1 142 8AA 2 interface modules 6DS1 326 8BB for mini floppy disk unit e 2 alarm logic modules 1 6DS1 901 8AA e 2 bus terminator modules C79458 L445 B20 e Cable set 6DS9 908 8GA e Cable duct rear 6DS9 906 8AA e Cable duct horizontal rear 6DS9 906 8AB e Cable duct horizontal front 6DS9 906 8TA e Cover with wiring duct 6DS9 927 8AA The non redundant basic unit comprises e Subrack 6DS9 027 8AB e Power supply subrack DC 24V DC5V e Power supply module DC 24 V DC 5V e Backup module DC 24 V 6DS4 432 8AA C79451 Z21359 U9 C79451 A3125 B227 1 Can be inserted into power supply subrack AS 235 H Communication via CS 275 plant bus GE I O bus O bus WoT EE hn 13 1 0 MO TTT modules i max 7 DR Printer PBT ST EE Extension unit GE Basic unit MO Monitor Sa es PBT Process operation keyboard ST Configuring keyboard DR S
28. DC 5 V 6DS1 006 8AA The extension units are supplied directly with DC 24 V from the power supply subrack Each extension unit is fused separately with 16 A on the power supply subrack The DC 5 V supply is taken from the power supply module DC 5 V In addition to the I O modules the interface module for 20 mA local bus N V 24 can be inserted into the I O slots of the AS 235 H system One interface module N V 24 can be inserted per interface module Accessories for the extension units see Ordering data Further options for AS 235 H basic cabinet I O modules The I O modules are the process interface of the AS 235 H auto mation system They comprise signal modules and function modules including calculation modules See Section 4 for the properties functions and Ordering data of the I O modules Up to 13 I O modules can be inserted into each of the extension units max 3 of the basic unit Please observe the max thermal loading see standard cabinets and accessories page 3 23 A further 52 I O modules can be inserted into an additional extension cabinet with up to 4 extension units thus enabling a total of 91 I O modules per AS 235 H system One ES 100 K extension system can additionally be connected per I O bus 1 During planning it should be noted that the 16 A with which each extension unit is fused must not be exceeded The I O modules can be supplied coded inserted and with labelled slots Arrangement design
29. English C79000 B8000 C297 C79000 B8076 C297 1 See Catalog ST 50 for interface modules parameterization tools and acces sories 2 See Catalog ST 70 for interface modules parameterization tools and acces sories Siemens PLT 111 1999 7 9 This catalog is out of date see note on page 1 SIMATIC 85 I Os ET 100U Serial coupling with SIMATIC S5 I Os AS 235 AS 235 H AS 235 K ES 100 K I O bus IM 318 8 Interface module 6DS1 327 8AA IM 318 3 Further a 183U EU 185U r EU 186U connections ER 701 2 ER 701 3 ZAH H max 3000 m Hy EU 183U l EU 185U Hi EU 186U Terminating resistor EU 183U EU 185U EU 186U le Fig 7 4 Coupling of automation systems with ET 100U electronic terminator and SIMATIC S5 I O modules Serial coupling with SIMATIC S5 I O modules and peripheral devices up to 3000 m The SIMATIC S5 I O modules and the ET 100U electronic termi nator provide the user of the TELEPERM M process control sys tem with two further comprehensive ranges of I O modules for optimizing the field connections Binary and analog input output modules can be connected e O modules of the SIMATIC S5 115U programmable controller 1 0 modules which can be connected in the ER 701 2 or ER 701 3 expansion racks cf page 7 4 e O modules of the SIMATIC S5 135U and S5 155U program mable controllers I O modules which can be connected i
30. It consists of a two pin plug connector 4 13 DIN 47 284 with insulated sleeve and cover e 4 door contacts with associated cable set e Bar for 24 V terminals e 2 thermostats for overtemperature detection e Heat exchanger with forced ventilation AC 50 Hz 230 V installed in the rear door E Technical data Door width Front door 450 mm each Rear door 1 x 300 mm 1 x 600 mm Angle of opening of doors Separate cabinet 180 Cabinet row 359 Degree of protection to DIN 40050 IP 54 Permissible cabinet inlet temperature 25 C 30 C 35 C 40 C 450W 420W 380W 350 W 700 W 1000 W Permissible thermal loading Ps max With 1 fan subassembly With 2 fan subassemblies Permis humidity no condensation Operation Transport and storage lt 65 lt 75 Heat exchanger Fans rated voltage U Power consumption per fan Dimensions H x Wx D in mm AC 50 Hz 230 V Approx 85 W 1820 x 460 x 111 Acrylic resin fine texture single coat lacquer Light beige Siemens color 103 Gray brown Siemens color 105 Ochre Siemens color 100 Cabinet colors Cladding Cabinet frame Labelling strips Required floor loading capacity 1000 kg m including weight of cables and traffic Dimensions H x Wx D in mm 2200 x 900 x 600 Weight of empty cabinet Approx 180 kg Option Fan subassembly Supply voltage Power consumption DC 24V Approx 36 W Siemens PL
31. KAK KB KBK KS KV KE KEK HA HUP EAR EBR UBR Designation AND OR Negation Flag Time delay STEP M block Multiplexer Binary selection Incremental con verter BCD input BCD output Sequence start Sequence Sequence step Sequence branch Sequence end Auxiliary oil auto matic unit Horn block Individual analog value allocation Single bit allocation Universal binary location Standard function blocks E Standard function blocks a Blocks for binary processing Function A E1AE2aE3 We lzilw E2 VAES A E Flag of binary input signals flip flop Switch on and switch off delays Freely programmable in STEP M To supply the STEP commands in the following VS KS block Selection of status combination from up to 3 binary signals Converts analog value into an open or close pulse Conversion of a BCD signal into an analog value Conversion of an analog value into a BCD signal Marks the start of an ON OFF branch of a subgroup control As KA but with additional func tions Conditions of a control step for power plants As KB but with additional func tions As KB for process plants Branch of a sequence into a max imum of 6 branches with process plants Last block in a sequence As KE but with additional func tions Controls electric auxiliary oil pumps for oil supply to generator sets Triggers signalling equipment optical and audible Allocates analog
32. Local range 4 line signals are used in the local range The data are transmit ted sequentially on one data line A second line transmits the clock the third is used for synchronization The fourth line is required to switch over data transmission to channel A or B of the redundant local bus The wired OR technique is used with the local bus for coupling The interface modules for the local bus have a redundant local bus interface They are connected together with one cable in which the local bus is redundant The max length of the local bus cable is 20 m N AS N AS Front plug max 20m Max 9 CS 275 modules 6DS8 201 8 6DS8 204 8 6DS8 205 8 6DS9 201 8CA Fig 6 3 Local bus coupling between AS 235 and AS 235 K AS 235 H N AS Front plug 6DS8 201 8 6DS8 204 8 6DS9 201 8CA EZ max 20m Max 9 CS 275 modules Fig 6 4 Local bus coupling with AS 235 H This catalog is out of date see note on page 1 If e g automation systems are to be connected together via a local bus the following are required for n participants e n interface modules for 20 m local bus cf table on page 6 5 en 1 cables 6DS8 201 8 e 1 front plug 6DS9 200 8AA 2 interface modules N AS are required for the AS 235 H system These are handled as one participant i e the same bus address is set on both interface modules Up to nine CS 275 modules can be coupled together as a local bus island via the 20 m
33. PROFIBUS DP interfaces a OS operator systems The bus compatible OS 525 Catalog PLT 122 and WinCC TM OS Catalog PLT 123 operator systems are used for process communication They communicate with the subordinate TELEPERM M automation systems and with SIMATIC S5 155U via the CS 275 plant bus or PROFIBUS TM The operator systems can have a configuration variable from a single user system up to a multi user system where the OS basic unit communicates with several terminals via a terminal bus and can thus cover the complete range from low end to high end applications The OS 525 Local system permits the design of a local AS oper ating console with the complete range of OS 525 functions 1 2 Siemens PLT 111 1999 a Engineering The PROGRAF AS configuring software is used for the AS 235 AS 235 H AS 235 K AS 388 TM and AS 488 TM automation sys tems and offers a wide range of support for documentation and configuring by means of a graphic functional diagram editor and an integrated database amongst others Any single user system WinCC TM OS Single with RC license Runtime Configuration is suitable as the configuring system for WinCC TM OS and an OS 525 single user system terminal with OS 525 BIPRO configuring software for OS 525 Plant bus The plant bus is the central communication component of every distributed process control system Two different bus systems are available for the TELEPERM M process control system
34. S Storage of up to 256 analog val ues Type VU VO VN VM VZ VS STEP MPX BW INKU BCE BCA KA KAK KB KBK KS KV KE KEK HA HUP EAR EBR UBR Designation AND OR Negation Flag Time delay STEP M block Multiplexer Binary selection Incremental con verter BCD input BCD output Sequence start Sequence Sequence step Sequence branch Sequence end Auxiliary oil auto matic unit Horn block Individual analog value allocation Single bit allocation Universal binary location Standard function blocks E Standard function blocks a Blocks for binary processing Function A E1AE2aE3 We lzilw E2 VAES A E Flag of binary input signals flip flop Switch on and switch off delays Freely programmable in STEP M To supply the STEP commands in the following VS KS block Selection of status combination from up to 3 binary signals Converts analog value into an open or close pulse Conversion of a BCD signal into an analog value Conversion of an analog value into a BCD signal Marks the start of an ON OFF branch of a subgroup control As KA but with additional func tions Conditions of a control step for power plants As KB but with additional func tions As KB for process plants Branch of a sequence into a max imum of 6 branches with process plants Last block in a sequence As KE but with additional func tions Controls electric auxiliary oi
35. This is inserted into slot 3 of the EU 183U expansion unit The maximum distance between the interface module 6DS1 321 8AA and the last expansion unit is 500 m with a dis tributed coupling Data transfer between the central processing unit of an AS 235 automation system and the SIMATIC S5 135U 155U I O mod ules is handled by the driver blocks AA and AE for analog values and the drivers A110 and E 110 for binary values The maximum permissible difference in the M potential between the AS 235 automation system and the expansion unit is 7 V See page 7 7 for interface module 6DS1 321 8AA Siemens PLT 111 1999 7 5 SIMATIC S5 expansion units Parallel coupling with This catalog is out of date see note on page 1 S5 135U 155U I O modules SIMATIC S5 135U 155U I O modules appropriate for coupling Module Electrical Number of inputs outputs Order No isolation Digital input modules Input voltage Digital input 420 4 No 32 inputs DC 24 V 6ES5 420 4UA14 Digital input 430 4 Yes 32 inputs DC 24 V 6ES5 430 4UA14 Digital input 431 4 Yes 16 inputs DC 24 V 48 V 60 V 6ES5 431 4UA12 Digital input 432 4 Yes 32 inputs DC 24 V 6ES5 432 4UA12 Digital input 434 4 Yes 32 inputs DC 5 V 15 V 6ES5 434 4UA12 Digital input 435 4 Yes 16 inputs AC 24 V 48 V 60 V 6ES5 435 4UA12 Digital input 436 4UA Yes 16 inputs AC 115 V 230 V 6ES5 436 4UA12 Digital input 436 4UB Yes 8 inputs AC 115 V 230 V 6ES5 436 4UB12 ini Power
36. V as the supply voltage All auxiliary voltages required by the module are generated by its own switched mode power supply unit Thus each I O module can function on its own as long as the redundant DC 24 V system voltage is present As a result of the stand alone supply and fusing of each I O mod ule the modules are largely non reactive with respect to the power supply All internally generated voltages are monitored Voltage failures lead to an alarm in the system Failure of the module fuse is signalled by the separate alarm voltage PM on the supply bus Module response upon failure of the automation system Failure of the automation system hardware fault user configura tion in stop status central processing unit in stop status is detected by the I O modules The function modules have backup modes which enable opera tion independent of the central unit The output modules signal modules react to a reset either by retaining the last output value or by switching to the safety setting The desired reaction is con figured on the module Monitoring alarms The functions of the modules connected to the I O bus of the automation system as well as their interaction with the automa tion system are monitored by several mechanisms Each I O module monitors its own internal functions and signals e g power failure blown fuse hardware fault in module electronics to the automation system via the associated driver block The module
37. and can also be combined together within a system e CS 275 e PROFIBUS TM The CS 275 plant bus which has been proven in many automa tion plants is predestined for communication between the AS 235 AS 235 H AS 235 K and AS 488 TM automation sys tems and the OS 525 and WinCC TM OS operator systems The CS 275 plant bus functions according to the token passing prin ciple and can also have a redundant configuration Several buses can be combined together using bus couplers such that bus networks are produced corresponding to the plant struc ture The bus system is provided with distributed control The bus interface of each subsystem may take over the master func tion according to specific criteria The AS 388 TM and AS 488 TM automation systems and the OS 525 and WinCC TM OS operator systems can be connected to the PROFIBUS TM plant bus The PROFIBUS TM is character ized in that it complies with the modern PROFIBUS communica tion standards to EN 50170 but also uses the TELEPERM M communication mechanisms of the CS 275 AKS BKS MKS and PL PS telegrams at the user level link between bus interface and application The PROFIBUS TM plant bus also operates according to the token passing principle It can be designed as an electrical or optical network The two network instructions can also be mixed together PROFIBUS TM is preferably used for new systems or partial systems The CS 275 and PROFIBUS TM buses can be connected together
38. at the same time This common alarm can be switched via this relay to an external signalling lamp for another signalling device The flashing pulse generator has the following functions e Generation of a flashing signal which is required by the 1 O modules of the TELEPERM ME process control system for alarm display The flashing signal is fused in the flashing pulse generator e Lamp test for the fault display of the I O modules which are supplied with the flashing signal e Electrical isolation of external time synchronization signals The AS 235 K can be synchronized using a minutes pulse This catalog is out of date see note on page 1 AMD Interface module for mini floppy disk L Alarm logic module unit N AS Interface module for 20 m local bus AF Connector board Remote bus PA Process connection panel BAB Bus terminator module RAM Memory module BK Interface module for operation chan SSO Special interface not used nel SV1 Power supply module AC 230 V BT Flashing pulse generator CPU Central processor module DC 24 V or power supply module DC 24 V DC 24V DG Diagnostics interface SV2 Power supply module DC 24 V E Power supply unit for AC 230 V or DC5V 2xDC24V Ul Bus converter EAB Interface module for I O bus Fig 3 8 AS 235 K automation system design The central processor divides the RAM and differentiates access operations to ethe 1 Mbyte system RAM with battery backup for all fixed system data and
39. bus j e Without basic unit 0 Eomponenis e Basic unit 4 Mbyte with 7 e Without components 0 I O bus 1 redundant design e Power supply unit DC 24 V 1 e Basic unit 4 Mbyte with 8 for redundant or non redundant I O bus 1 non redundant basic unit design e Power supply unit DC 24 V 2 and connection unit for Standard I O devices remote bus e Without standard I O devices Xx for redundant basic unit e Operation channel 1 with pro e Power supply unit DC 24 V 3 cess operation and configuring and connection unit keyboards for redundant basic for redundant unit remote bus Without process monitor A for redundant basic unit With process monitor M e Power supply unit DC 24 V 4 e Operation channels 1 and 2 and connection unit for 2 process operation keyboards remote bus and configuring keyboard for for non redundant basic unit redundant basic unit _ e Power supply unit DC 24 V 5 Without process monitors Cc and connection unit With 2 process monitors N for redundant e Operation channel 1 with pro remote bus cess operation and configuring for non redundant basic unit keyboards for non redundant s Without process monitor E system cabinets With process monitor P e Standard cabinet degree of 1 e Operation channels 1 and 2 protection IP 20 400 mm deep 2 process operation keyboards without heat exchanger and configuring keyboard for e Standard cabinet degree of 2 non redundant basic unit protection IP 54 600 mm deep
40. by a CS L2 bridge thus permitting linking of existing systems and new systems Note Information systems computers from other manufacturers per sonal computers and gateways can be connected to the CS 275 plant bus Personal computers with the Win TM software pack age can also be connected to PROFIBUS TM This catalog is out of date see note on page 1 TELEPERM M Introduction Brief description WinCC TM OS WinCC TM OS SIMATIC PCS 7 operator operator operator terminals terminals terminals a B D D be D D m m mj LE mj mj m mj jj Terminal bus WinCC TM PROGRAF AS WinCC TM OS server E OS server E configuring OS server E SIMATIC 4 inel WinCC TM CS 275 software incl WinCC TM a PCS7 pa TELEPERMM Q VO modules TELEPERM M PROFIBUS AS 414 Pe 416 AS 417 ji lusts TELEPERM M I O modules SIMATIC PCS 7 PROFIBUS DP Fig 1 1 System configuration for the TELEPERM M process control system with migration to the SIMATIC PCS 7 process control system H Functions of the AS 235 system The AS 235 AS 235 H and AS 235 K automation systems pro vide all amp C functions such as measurement supervision cal culation closed loop control and open loop control also particularly taking into account batch processes The automa tion systems also handle the tasks for local operation and moni toring e g display signalling
41. cabinet IP 20 2200 x 900 x 400 IP 54 2200 x 900 x 600 IP 20 2200 x 900 x 600 e Transport lugs 4 off e Cable set for connection of cabinet lamp e Door contact with mounting parts and connection cables e Cable duct horizontal for I O bus e Cable duct vertical e Thermostats wired e Cable with mounting parts e Cable e Cable clamping rail e Partition with cut outs and mounting parts For standard cabinet IP 20 400 mm deep For standard cabinets IP 54 and IP 20 600 mm deep The standard cabinet IP 54 with heat exchanger is additionally supplied with further components e Cable set for heat exchanger e Cable for monitoring of heat exchanger e Cable for connection of line filter to motor supply terminals 6DS9 300 8AA 6DS9 310 8AB 6DS9 302 8AA 6DS9 906 8CA 6DS9 912 8AB C79165 A3012 D84 6DS9 906 8PA C79165 A3012 D50 C79165 A3012 D82 C79165 A3012 D129 M75412 B5152 E150 C79165 A3012 D128 6DS9 906 8JB 6DS9 906 8MA C79165 A3012 D19 C79195 A3828 H390 C79195 A3205 B94 Side panel or 2nd partition for the standard cabinets see cabi net accessories on page 3 23 Also refer to the ordering instructions in the appendix page 8 2 with information on ordering complete systems and options 3 8 Siemens PLT 111 1999 E Ordering data Order No Options for AS 235 extension cabinet For retrofitting of extension units EE5 and EE6 Subrack for extension unit With mounti
42. cabinet in the case of larger plants These are suitable for cross connecting analog and binary signals and to enable grouped connections with appropriate colors in the TELEPERM M standard cabinet as a result of corresponding marshalling connections Connections for process signal cables The process signal cables must be inserted into the cabinet AS 235 and AS 235 H or housing AS 235 K of the automation system from below Their screens must be connected to the cable clamping rails The process signal cables can be connected either directly i e to the base plugs X2 of the extension units AS 235 or AS 235 H or to the process connection panel AS 235 K or also via cable connection elements SAE only AS 235 and AS 235 H Direct connection of process cables In the case of a direct connection the process signal cables are directly connected to the base plugs X2 of the I O slots AS 235 or AS 235 H or to the process connection panel AS 235 K using the Maxi Termi Point system Base plugs X2 with wire wrap connections are not suitable for direct connection of process signal cables The slots 1 to 5 for I O modules of the AS 235 basic unit can be wired using the wire wrap system or the Maxi Termi Point sys tem Slot 6 can only be wired using the wire wrap system The process signal cables leading to these slots must therefore not be wired directly They must be converted via cabinet connec tion elements SAE Maxi Termi Point
43. cable 6DS9 201 8CA with 4 plugs which is provided for the redundant remote bus One plug remains unused in this case until a redun dant design is made if required The AS 235 H is also provided with the cable 6DS9 201 8FC with 5 plugs for a single remote bus connection This connects both N AS modules to the bus converter UI and the connection dis tributor AV One plug remains initially unused An alternative is a combination of cables 6DS8 204 8 and 6DS8 201 8 A connector board AF Remote bus is required to connect the remote bus cable The coaxial cable connection to the connec tor board AF has a fixed connection to the bus converter Siemens PLT 111 1999 6 3 This catalog is out of date see note on page 1 or N AS N AS 6DS9 201 8CA or 6DS8 204 8 without AV 6DS9 201 8CA 6DS8 201 8 Remote bus A or 6DS9 201 8FC with 5 plugs Remote bus B Fig 6 6 Connection of a redundant remote bus AS 235 AS 235 K AS 235 H Redundant remote bus 2 bus converters UI are required to connect an automation sys tem to a redundant remote bus The bus converters are con nected ein the AS 235 system via a cable 6DS9 201 8CA to the N AS and the connection distributor AV ein the AS 235 H system via a cable 6DS9 201 8FC to both N AS and the connection distributor AV and ein the AS 235 K system via a cable 6DS8 204 8MB to the N AS When converting retrofitting cable combinations together with t
44. central processor Since the drive of the mini floppy disk unit is not equipped with a head load function the read write head always rests on the floppy disk when the drive is locked using the lever To prevent high wear and possible damage to the read write head or the floppy disk during permanent operation the lever should either be opened immediately following an archiving or loading proce dure or the floppy disk should be removed Siemens PLT 111 1999 5 9 This catalog is out of date see note on page 1 communication Application Design Bus configurations Connecting cables Bus Siemens PLT 111 1999 6 1 This catalog is out of date see note on page 1 Application AS 235 AS 235 H and AS 235 K can only be operated on the CS 275 plant bus but can also communicate with automa tion systems and operator systems on the PROFIBUS TM plant bus via a CS L2 bridge This section only describes bus communication with the CS 275 plant bus A description of bus communication via the PROFIBUS TM plant bus can be found in Catalog PET 112 When planning TELEPERM M systems with the CS 275 plant bus please observe the TELEPERM M design guidelines in the manual Information and guidelines for planning instal lation and operation C79000 G8000 C417 German or C79000 G8076 C417 English E Application The AS 235 AS 235 H and AS 235 K automation systems are connected together and to other automation syst
45. compensation of the cold junction tempera ture must be carried out by the user for non linear transmitters and thermocouples Following application of the supply voltage after briefly switching off the mode switch on the module and following elimination of an interruption in the transmission cable on one of the two lines the interface module carries out a configuration operation in which it stores an image of the connected SIMATIC S5 periph eral devices and used I O modules in its main memory The configuration data for the connected SIMATIC S5 expansion units are determined by reading the configuration lists in the expansion units and for the ET 100U electronic terminator by scanning the configuration EPROM submodule generated by the user The configuration data are the reference data for the interface module The AS 235 automation system communicates with the SIMATIC S5 peripheral devices via an intermediate memory on the interface module Both the automation system and the pro cessor of the interface module store transfer data in this mem ory The processor of the interface module cyclically processes the connected SIMATIC S5 I O modules transfers the output data entered by the automation system to the SIMATIC S5 output modules and updates the input area in the intermediate memory by scanning the SIMATIC S5 input modules Data transfer between the interface module and the SIMATIC S5 peripheral devices is carried out in half duple
46. connection dia grams including address data are required from the orderer E Ordering data Order No Coding inserting and labelling 6DS5 705 8AA for 1 I O module Modules which can be used on the I O bus Modules which can be used on the I O bus ae Designation Order No of Release Re The following table does not refer to the availability of modules module marks but to their approval for use in AS 235 systems Binary input modules BE Designation Order No of Release Re BE 16 contacts 6DS1600 8AA gt 5 1 module marks CE zonani BE with 48 inputs 6DS1601 8AA 23 1 6 josed loop control modules p BE with 48 inputs 6DS1 601 8AC gt 2 1 7 Closed loop control module 6DS1 400 8AA 216 1 14 with INT process alarm PI controller S BE with 48 inputs 6DS1601 8BA 22 7 6DS1 400 8BA 21 14 with INT as common alarm Closed loop control module 6DS1 401 8AA 211 1 module Controller K BE input 6DS1 602 8AA 21 6DS1 401 8BA 21 14 BE 32 channels floating 6DS1 602 8BA 1 2 6 Closed loop control module 6DS1 402 8AA 215 1 14 24 11 2 PI controllers BE interrupt 48 inputs as 6DS1615 8AA gt 4 7 6DS1402 8BA gt 1 14 common alarm module Closed loop control module 6DS1 403 8AA 221 1 14 BE changeover contacts GSi Gwa a 6DS1403 8BA gt 1 14 BE BERO 6DS1621 8AA gt 25 6DS1403 8CA gt 1 14 PBE testable 6DS1618 8CA gt 4 Closed loop contr
47. each O slot There are two types of I O modules as far as addressing is concerned e 1 0 modules with jumper slot addressing e O modules only with jumper addressing 1 O modules with jumper slot addressing should preferably be operated with slot addressing The I O module is then automati cally assigned the slot address when inserting The slot address should be set on the I O modules only with jumper addressing using the corresponding jumpers prior to inserting the module 4 2 Siemens PLT 111 1999 Measures to prevent interference short circuit and overload Great attention has been paid to an interference proof and over voltage resistant design of the process interface The socket boards are divided into screening areas which are separated from each other by grounded surfaces These screening areas attenuate and decouple the noise signals from the process such that the processing circuits of the I O modules and the central unit are not influenced All process inputs out puts are provided with overvoltage protection circuits Their overvoltage resistance of 1 5 kV at 1 2 us 50 us satisfies the requirements of the IEC standard 255 4 Class II and they func tion correctly up to a noise voltage of 1 kV and 1 MHz The CE certifications apply if the TELEPERM M installation guidelines are observed All analog and binary outputs are short circuit proof and over load proof Power supply The I O modules only require DC 24
48. for local operation and ces of EES AS 235 H monitoring This means that process operation keyboards print e Operation without fans possible ers and process monitors can be connected in duplicate and e Complete range of standard function blocks operated using operation monitoring functions which are inde pendent of one another Some of the local operation devices can be omitted in the case of central operation and monitoring with a network configuration e User function blocks with convenient TML program ming language also STEP M programming language for open loop control tasks e Configuring programming either online without pro Scope of performance grammer using lists or with PC using graphics The user RAM of the automation systems has a memory capacity e Local or central configuring via bus of 4 000 Kbytes This means that even one single system can already implement larger automation tasks Even the data quan tities encountered with extensive batch processes can be han dled If it is taken into account that various tasks occur mixed together the performance is approximately as follows e 30 to 80 control loops e 50 to 120 additional analog value monitoring functions e5 to 15 sequential controls e 100 to 250 logic controls e Any number of flow charts up to 8 colors and individually designed logs Siemens PLT 111 1999 2 3 This catalog is out of date see note on page 1 Redundancy with AS 235 H CS 275
49. interface modules for the I O bus depending on the number of I O modules con nected The user programs stored in the 2 memory modules are identical Process signals are always applied to both CPUs Only one of these the master unit can output commands to the process via the I O modules The other operates in hot standby mode and is always able to take over smooth control of the process should the master unit fail The fully synchronous mode of operation of the two partial AS 235 H systems means that any assignment of the master is possible master slave or slave master Both partial systems are updated with the same information simultaneously because all input data are applied to both meaning that online backup data transmission between the two partial systems is superfluous 2 4 Siemens PLT 111 1999 Central faults are detected very rapidly using a hardware com parator This compares the redundant bus signals for each read or write operation of the central processors operating with syn chronous clocks Software test programs are started in the event of a fault in order to established its location The synchronous signals of the redundant I O bus are checked for equality for selective areas of up to 13 I O modules each and converted to the single channel I O bus of the standard I O mod ules Up to 3 selected I O module areas can be supplied by the redundant I O bus A a further 4 selected I O module areas can be supplied by ex
50. m gt AC 115 230 V i 3x 116 80 to 300 m Active cable l adapter BK2 BK1 AS 235 basic unit AC 115 230 V 3x 117 max 2 m AS 235 K basic system Active cable 1 adapter S i 80 to 300 m 3 x BNC h 3x 117 max 2m 1st monitor in sequence 3x 117 with loop through BNC sockets 80 to 300 m M2 soo ig Note aa max 2m j j X e It must be possible to separate the video ground a Corea S from the protective earth on the monitors this is BNC sockets already the case with the SCM 2140 I monitor e The 75 Q terminators are only inserted for the last monitor in the sequence e To prevent impairment of the picture quality a max Last monitor imum of 3 monitors should be used in sequence Fig 3 17 Connection of process monitors and parallel monitors to an AS 235 basic unit or an AS 235 K basic system with distances from 80 up to 500 m Siemens PLT 111 1999 This catalog is out of date see note on page 1 Automation systems Connection diagrams Standard I O devices to AS 235 H Connection diagrams for standard I O devices to AS 235 H Process monitor Process monitor Video relay 2 Video relay 1 lt H 6 6s ee T1 BK2 BK1 BK2 BK1 T2 AC 115 V or b AC 230 V haa T Partial system BK Interface module for operation channel AS 235 H basic un
51. m local bus e Flashing pulse generator e Cabinet power supply terminals for single supply e Cabinet power supply terminals extension set C79165 A3012 D74 for redundant power supply The power supply subrack has separate fuses for the two partial subsystems of the AS 235 H The major functions of the power supply subrack are e Redundant supply of DC 24 V in the basic cabinet or in the basic and extension cabinets e Fusing of DC 24 V for keyboards mini floppy disk unit and heat exchanger e Separate supply of 2 bus converters with DC 24 V e Combination of cabinet alarms for the basic unit e Supply of an external minutes pulse e Connection distributor for 20 m local bus e g for central con figuring with PROGRAF AS e Monitoring of central processing units and signal inputs of basic and extension cabinets by the alarm logic modules e Generation of a flashing pulse for I O modules of the TELEPERM ME process control system and the EAVU modules 6DS4 428 8AA 6DS9 207 8AA 6DS1 922 8AA C79165 A3012 D73 3 12 Siemens PLT 111 1999 The flashing pulse generator has the following functions e Generation of a flashing signal which is required by the 1 O modules of the TELEPERM ME process control system for alarm display see Section 4 for modules The flashing pulse generator has two channels The flashing pulses of the two channels can be synchronized It provides a lamp test for the fault display of those I O modules which ar
52. module and the data contained in them are stored in the transfer memory The automation system cyclically reads these data from the transfer memory Technical data Power supply L DC 24 V 260 mA PM DC 24 V 40 mA Number of channels interfaces 2 Interface to SIMATIC S5 central 20 mA current loop transmitter controller and receiver either active non floating or passive floating 128 byte net data 10 byte header Max message length Permissible ambient temperature Operation 0 to 55 C Transport and storage 40 to 70 C Weight Approx 0 5 kg Interface module for SIMATIC 5 S7 central controllers 6DS1 333 8AB SIMATIC S5 coupling CP 524 communications processor CP 544 communications processor 6ES5 524 3UA15 6ES5 544 3UA11 SIMATIC S7 300 coupling CP 341 communications processor incl 20 mA TTY interface 2 6ES7 341 1BH00 0AE0 SIMATIC S7 400 coupling CP 441 2 communications processor 6ES7 441 2AA02 0AE0 Connecting cable To connect a CP to the interface module for SIMATIC S5 S7 central controllers 10m 6DS8 137 8AD 50 m 6DS8 137 8SD 100 m 6DS8 137 8AE 300 m 6DS8 137 8ME 500 m 6DS8 137 8SE 1 000 m 6DS8 137 8AF SIMATIC S5 115U S5 135U S5 155U programmable control lers See Catalog ST 50 SIMATIC S7 300 and S7 400 programmable controllers See Catalog ST 70 Instruction Manual Interface module for SIMATIC 5 S7 central controllers German
53. of each channel of the inter face module 128 bytes is reserved for digital inputs and out puts and must not be used for analog inputs and outputs SIMATIC S5 expansion units Parallel coupling with S5 115U I O modules Up to 6 interface modules 6DS1321 8AA with a total of 12 usable channels can be operated per AS 235 automation system The interface module can be inserted into any slot for I O mod ules of an AS 235 automation system or ES 100 K extension sys tem The module has two bit parallel RS 422 interfaces via which direct access without intermediate storage is possible to the SIMATIC S5 I O modules The CC EU interface module IM 310 is used for the coupling at the SIMATIC end This is inserted into slot 7 of the ER 701 2 subrack for extension units The maximum distance between the interface module 6DS1 321 8AA and the last expansion unit is 500 m with a dis tributed coupling Data transfer between the central processing unit of an AS 235 automation system and the SIMATIC S5 115U I O models is han dled by the driver blocks AA and AE for analog values and the drivers A110 and E 110 for binary values The maximum permissible difference in the M potential between the AS 235 automation system and the expansion unit is 7 V See page 7 7 for interface module 6DS1 321 8AA Siemens PLT 111 1999 7 3 SIMATIC S5 expansion units This catalog is out of date see note on page 1 Parallel coupling with S5 115U I O m
54. output 470 4UC Yes 8 outputs 4 to 20 mA 1 to 5 V 6ES5 470 4UC13 Details on these I O modules can be found in Catalog ST 50 7 6 Siemens PLT 111 1999 This catalog is out of date see note on page 1 SIMATIC S5 expansion units Interface module for SIMATIC S5 expansion units E Interface module for SIMATIC S5 expansion units E Technical data The interface module 6DS1 321 8AA is a compact subassembly double height 2 standard slots The module has e 2 base plugs for O bus interface 48 contact male connector Power supply 64 contact male connector e 2 parallel interfaces for connection of expansion units of the 5 115U S5 135U and S5 155U programmable controllers to SIMATIC S5 I O modules 50 contact front plugs in each case Mode of operation The interface module 6DS1 321 8AA enables direct parallel read write operations on the I O modules of the S5 115U S5 135U and S5 155U programmable controllers without inter mediate storage It matches the I O bus of the TELEPERM M pro cess control system to that of SIMATIC S5 The TTL levels of the TELEPERM M I O bus are converted into symmetrical levels of the RS 422 interface The addressing volume of 2 x 256 bytes for I O modules of the S5 115U S5 135U and S5 155U programmable controllers is mapped in the I O addressing volume of 4 Kbyte of the AS 235 AS 235 K AS 235 H automation systems This means that a TELEPERM M address is assigned to each SIMATIC
55. possible e For numbering of the 32 pins of a basic element from 1 to 32 or 32 to 1 labelling cards 6XP1 846 and 6XP1 847 e For identifying groups of 8 pins of a basic element by A to H e g for cables with color codes for 8 conductors labelling cards 6DS9 906 8DA The basic elements are numbered with the corresponding label ling strips according to the selected labelling cards e For labelling cards 1 32 32 1 for continuous or block by block numbering of the basic elements labelling strips 6XP1 856 e For labelling cards A H H A for continuous or block by block numbering of the groups of 8 labelling strips C79165 A3012 C99 Additional elements are available for the two basic SAE ele ments and enable either screw terminal connections or plug connections at the process end The additional elements are plugged onto the basic elements Ordering of cabinet connection elements see pages 3 23 and 3 26 This catalog is out of date see note on page 1 Automation systems Connection diagrams Standard I O devices to AS 235 AS 235 K Connection diagrams for standard I O devices to AS 235 AS 235 K Process monitor Process monitor C_ _ C _ AS 235 basic unit AC 115 V or AS 235 K basic system ieee AC 230 V AC 230 V 1 T 1 I 167 8B 167 8C 167 8C 167 8B D A i i e Process operation Be BKI Process operation lt 102 keybo
56. programs e the 4000 Kbyte RAM with battery backup for all user programs and data and for variable system data and e the transfer memories of the interface modules for I O bus operation channel mini floppy disk unit and local bus The memory module with Error Detection and Correction EDC can correct a 1 bit error when reading and eliminate it in the memory cell together with the system software The interface module for I O bus establishes the connection between the 8 bit central unit bus and the I O bus One or two of these modules can be plugged into the basic system of the AS 235 K e The interface module for I O bus 1 A supplies the I O modules plugged into slots 1 to 5 of the basic system and or the inter face modules for the ES 100 K extension system It is always required e The interface module for I O bus 2 B is only required if slot 6 in the basic system is to be used It must be ordered as an option Standard I O devices The standard I O devices such as process monitor process operation keyboard configuring keyboard mini floppy disk unit and logging message printers are described in Section 5 The interface module for operation channel generates the RGB signals for the process monitors including the CVS signal It also has three 20 mA current loop interfaces to which the process operation keyboard PBT or the configuring keyboard and 2 print ers logging and message printers can be directly connected
57. rate 300 kbits s Power supply DC 24 V 20 to 33 V approx 0 52 A approx 0 74 A during motor startup for 400 ms Permissible ambient temperature Operation 10 to 40 C Storage 20 to 65 C Permissible relative humidity 20 to 80 no condensation Vibration resistance Operation lt 55Hz lt 0 5g 55 to 500 Hz lt 0 25 g Transport and storage lt 100Hz lt 2g Dimensions H x W x D in mm 120 x 180 x 320 Weight Approx 3 kg Fig 5 6 Mini floppy disk unit E Mini floppy disk unit E Ordering data Order No The mini floppy disk unit is required for booting loading and Mini floppy disk unit 6DS3 900 8AE archiving the RAM contents of an AS 235 using floppy disks with connection cables for data i n7 PROI transmission and power supply The mini floppy disk unit is a desktop unit with 3 m long connec 3 m each ig tion cables for data transmission and power supply P i Floppy disks 5 25 floppy disk DS HD The data media are 5 25 floppy disks double sided high den for archiving user data IBM compatible sity DS HD unformatted Obtainable from computer suppliers Mode of operation e g MAXELL disk obtainable from The drive interface of the mini floppy disk unit is matched to the order no 559981 M ee central processing unit by the interface module The data are exchanged sector by sector by direct memory access DMA This ensures rapid data access and little loading on the
58. remote bus cable V45466 D17 B135 L Specify length in plain text Length m 0 3m MB 15m EC 10m AD max 2 km 0 5m SB 5 0m SC 15m ED 0 63 m UB 1 Order from ICP CC VCE Kistlerhofstr 170 Front plug 6DS9 200 8AA D 81379 Munich F Tel 49 89 722 22150 oe cable for 20 m local Fax 49 89 722 41032 t two interf be Estey locales re goede 6DS8 205 8 E E 2 When mixed with the standard remote bus cable the total length of the verter Ul 2 plugs two cables must not exceed 4 km aay 0 3m MB 1 5m EC 5m SC 0 5m SB Connecting cable for 20 m local bus between interface modules for 20 m local bus and bus convert ers UI1 and UI2 3 plugs 6DS8 204 8 E E or 0 3m MB 2 0m HC 2 7m LC 1 2m CC 2 2m JC 5 0m SC 1 5m EC 2 5m KC Connecting cable for 20 m local 6DS9 201 8CA bus between interface modules for 20 m local bus N AS and bus con verters Ul1 and Ul2 as well as connection distributor for 20 m local bus 4 plugs Connecting cable for 20 m local 6DS9 201 8FC bus between interface module for 20 m local bus N AS and bus con verters Ul1 and Ul2 as well as connection distributor for 20 m local bus 5 plugs Summary of connecting cables with description see page 3 34 6 6 Siemens PLT 111 1999 This catalog is out of date see note on page 1 Coupling with other systems 7 2 SIMATIC S5 expansion units 7 3 7 5 7 7 pen SIMATIC S5 S7 j central controllers 7
59. systems have either one or e Central unit redundant as option with synchronous pro two autonomous operation channels for local operation and ces of EES AS 235 H monitoring This means that process operation keyboards print e Operation without fans possible ers and process monitors can be connected in duplicate and e Complete range of standard function blocks operated using operation monitoring functions which are inde pendent of one another Some of the local operation devices can be omitted in the case of central operation and monitoring with a network configuration e User function blocks with convenient TML program ming language also STEP M programming language for open loop control tasks e Configuring programming either online without pro Scope of performance grammer using lists or with PC using graphics The user RAM of the automation systems has a memory capacity e Local or central configuring via bus of 4 000 Kbytes This means that even one single system can already implement larger automation tasks Even the data quan tities encountered with extensive batch processes can be han dled If it is taken into account that various tasks occur mixed together the performance is approximately as follows e 30 to 80 control loops e 50 to 120 additional analog value monitoring functions e5 to 15 sequential controls e 100 to 250 logic controls e Any number of flow charts up to 8 colors and individually designed logs
60. the lower number of conductors in the cable and the electrical isolation this facilitates any protection measures for static and dynamic differences in potential earthing lightning protection 7 2 Siemens PLT 111 1999 a serial coupling However the selected data transfer rate has an influence on the maximum distance which can been covered The driver blocks required for the various links are contained in the standard software of the automation system Coupling of other systems The interface module 6DS1 333 8AB can be used to couple other systems e g scales data acquisition units process chro matographs if the system has an appropriate interface i e 20 mA current loop interface TTY and 3964 R RK 512 proce dure Other procedures and protocols require especially pro duced firmware However detailed knowledge of the module hardware the interface to the automation system and the driver blocks is required in this case We would be pleased to recommend software companies with appropriate know how for the generation of this firmware This catalog is out of date see note on page 1 CC EU interface module IM 310 ER 701 1 AHAAA 3 AS 235 eyo AS 235 H 101 8 AS 235 K A 5 ES 100 KE 2 5 I O bus T Channel i m cable Connecting cable 721 0 721 0 Terminator Channel 2 Interface module 6DS1 321 8AA re F le Max 500 m distributed coupling v Fig 7 1 Coupling of automati
61. the produced heat The dis advantage of this type of heat dissipation is that dirt may be deposited if dust is present in the ambient air This disadvantage does not occur in cabinets with heat exchangers The max per missible thermal load is 700 W at an ambient temperature of 40 C In the cabinets with heat exchanger degree of protection IP 54 the air within the cabinet and outside remain separated These cabinets must be used if the ambient conditions deviate from the permissible values as a result of rough operating conditions Examples include the chemical industry iron and steel industry mining and plants exposed to salty atmospheres The max thermal load is 1000 W at an ambient temperature of 40 C The standard cabinet can be used either without forced ventila tion or provided with one or two fan subassemblies depending on the permissible thermal load of the cabinet the desired design and especially the I O modules used The fan subassembly 6DS9 943 8AA is used for forced ventila tion This subassembly contains three fans whose speeds are monitored as well as an electronic fuse In cabinets with heat exchangers the fan monitoring functions of the fan subassemblies and of the heat exchanger are connected in series The failure signal LK is connected to the basic unit Each standard cabinet has 2 thermostats to measure overtem peratures See the following pages for configuring guidelines concerning the permissible
62. thermal load The basic cabinets are always delivered without side panels and partitions since they can be installed individually as double cab inets or in a cabinet row depending on the location and the size of the system Extension cabinets are supplied with one parti tion The side panels and partitions must be additionally ordered as required Basic and extension cabinets can also be supplied as a double cabinet screwed together with a low impedance connection A cabinet row lamp can be fitted into the top bezel panel of the first cabinet when installing cabinets in rows The rooms in which the cabinets are installed should be suffi ciently large ceiling height approx 3 m They should also be dry and dust free Air conditioning must be provided if neces sary 1 Recommended if cabinets without heat exchangers are to be installed combined with cabinets with heat exchangers 2 For former cabinets with degree of protection IP 10 date see note on page 1 Standard cabinets Standard cabinets and accessories E Standard cabinets and accessories E Ordering data Order No System cabinet accessories Side panels and partitions mounting of double cabinets Side panel for standard cabinets with mounting parts assembled 400 mm wide 600 mm wide Partition with mounting parts and set of fittings for joining cabinets e For 400 mm deep cabinets Without cut outs With fire bulkhead With cut outs
63. 14 slots each A further 42 I O modules can be inserted into an additional extension cabinet with up to 3 extension units thus enabling a total of 90 I O modules per AS 235 system One ES 100 K extension system can additionally be connected per I O bus During planning it should be noted that the 16 A with which each extension unit is fused must not be exceeded The I O modules can be supplied coded inserted and with labelled slots Arrangement designation and connection dia grams including address data are required from the orderer e Coding inserting and labelling 6DS5 705 8AA for 1 I O module Power supply components The standard DC 24 V power supply unit of the AS 235 system comprises e Power distribution subrack for DC 24 V with slots for 2 bus converters UI 8 automatic circuit breakers 1 supply diode terminal and alarm strip overvoltage protection e Connection distributor for 20 m local bus e Flashing pulse generator 6DS1 922 8AA e 3 cabinet power supply terminals C79165 A3012 D73 The power distribution subrack has separate automatic circuit breakers for the basic unit and up to 6 extension units in the basic cabinet and the extension cabinets The major functions of the power distribution subrack are e Supply of DC 24 V to a cabinet or a cabinet group e Fusing of L and PM for the extension units and 24 V heat exchanger e Separate supply of 2 bus converters with DC 24 V 6DS4 407 8CA 6DS9 207 8AA
64. 150 W At least one fan subassembly must then be provided between the basic unit GE and the 1st extension unit EE1 in the basic cabinet or between the 4th and 5th extension units in the extension cabi net Cabinet thermal load gt 350 to 450 W lt 700 W If the thermal load is between 350 450 W depending on cabinet ambient temperature and 700 W and if 150 W is not exceeded in any extension unit of the cabinet at least one fan subassem bly must be provided between the basic unit GE and the 1st extension unit EE1 in the basic cabinet or between the 4th and 5th extension units in the extension cabinet A 2nd fan subassembly must be provided if an extension unit is additionally configured with I O modules such that its heat loss exceeds 150 W The 2nd fan subassembly must be fitted above the 3rd extension unit EE3 in the basic cabinet or above the 6th extension unit EE6 AS 235 extension cabinet or above the 7th extension unit EE7 AS 235 H extension cabinet Standard cabinets Permissible thermal loading Standard cabinet with heat exchanger The standard cabinet with heat exchanger can be operated without an additional fan subassembly if the total thermal load of 350 450 W depending on cabinet ambient temperature is not exceeded in the cabinet and if 150 W is not exceeded in any extension unit The standard cabinet with heat exchanger is operated with a fan subassembly if the total thermal load is lt 700 W and if
65. 2 outputs mechanical DC 5 V 12 V 24 V 0 1 A 6ES5 457 7LA11 switch Digital output 458 7LA Yes 16 relay contact outputs AC DC 30 V 0 5 A 6ES5 458 7LA11 Digital output 458 7LB Yes 8 relay contact outputs AC 250 V max 5 A DC 30 V max 2 5A 6ES5 458 7LB11 Digital output 458 7LC Yes 16 relay contact outputs AC 250 V max 5 A DC 30 V max 5 A 6ES5 458 7LC11 Digital input output modules Power supply output current Digital input output 482 7 Yes 16 inputs DC 24 V 6ES5 482 7LA11 16 outputs DC 24 V 0 5 A Digital input output 482 7 Yes 8 inputs DC 24 V 6ES5 482 7LF31 8 outputs DC 24 V 2 5 A Analog input modules Input ranges Analog input 460 7 Yes 8 inputs Signal range corresponding to 6ES5 460 7LA13 measuring range module Analog input 465 7 No 16 inputs 8 with Pt 100 Signal range corresponding to 6ES5 465 7LA13 measuring range module Analog input 463 4 Yes 4 inputs Oto 1 V Oto 10V 6ES5 463 4UA12 4UB12 0 to 20 mA 4 to 20 mA Analog input 466 3 Yes 16 single 3 current ranges up to 20 mA 6ES5 466 3LA11 8 differential inputs 9 voltage ranges up to 10 V Analog output modules Output ranges Analog output 470 7LA Yes 8 outputs 10 V O to 20 mA 6ES5 470 7LA13 Analog output 470 7LB Yes 8 outputs 10V 6ES5 470 7LB13 Analog output 470 7LC Yes 8 outputs 4 to 20 mA 1 to 5 V 6ES5 470 7LC13 Details on these I O modules can be found in Catalog ST 50 7 4 Siemens PLT 111 1999 This catalog is out of date see note on pag
66. 235 H systems are fitted in cabinets The AS 235 H automation system has a redundant central unit to satisfy particularly high demands placed on the availability The systems can either be used on their own with local operation and monitoring or coupled in system networks with central oper ation and monitoring System configuration The automation systems consist of e A basic unit AS 235 AS 235 H or a basic system AS 235 K e ES 100 K extension systems wall housing or extension units for fitting in cabinets as extension for configuring with input output modules Standard input output devices enable local communication with the automation system during the configuring and commission ing phases as well as during later operation The following can be connected e 54 cm 21 inch process monitors e Process operation keyboard and configuring keyboard max 2 of each for 2 independent operating consoles e Max 4 logging printers e 1 mini floppy disk unit for booting the system memory and for loading saving the user memory Basic system basic unit The basic unit AS 235 AS 235 H or the basic system AS 235 K mainly contains e the power supply modules e the central processor module e a memory module with user memory with 4 000 Kbyte capacity and battery backup and e the interface modules for the input and output devices and the CS 275 bus system each of which is redundant in the AS 235 H system The central
67. 3 A with AC 250 V 6ES5 451 8MR12 Max 1 5 A with DC 30 V Digital output 452 8 Yes 8 relay outputs Max 5 A with AC 250 V 6ES5 452 8MR11 Max 2 5 A with DC 30 V Digital output 453 8 Yes 8 outputs DC 5 to 24 V 0 1 A 6ES5 453 8MA11 Ex i modules input voltage Digital input 437 8E Yes 4 inputs be 8 2v1 6ES5 437 8EA12 Digital output 457 8E Yes 4 outputs DC 7 V 2mA 1 6ES5 457 8EA12 Analog input 467 8E Yes 1 or 2 inputs switchable for 4 6ES5 467 8EE11 to 20 mA Analog input 467 8E Yes 4 inputs for thermocouples 6ES5 467 8EA11 Analog input 467 8E Yes 2 inputs for Pt 100 resistance 6ES5 467 8EF 11 thermometers Analog output 477 8E Yes 2 outputs for 4 to 20 mA 6ES5 477 8EC11 Analog input modules Analog input 464 8 Yes 4 inputs for 50 mV 6ES5464 8MA1 1 Yes 4 inputs for thermocouples 6ES5 464 8MA21 50 mV with linearization Yes 4 inputs for 1 V 6ES5 464 8MB11 Yes 4 inputs for 10 V 6ES5 464 8MC 11 Yes 4 inputs for 20 mA 6ES5 464 8MD11 Yes 4 inputs for 4 to 20 mA 6ES5 464 8ME11 Yes 2 inputs for 500 mV or Pt 100 6ES5 464 8MF11 Yes 2 inputs for 500 mV or Pt 100 6ES5 464 8MF21 with linearization Analog input 466 8 No 4 inputs 0 to 10 V 6ES5 466 8MC11 Analog output modules Analog output 470 8 Yes 2 outputs for 10 V 6ES5 470 8MA12 Yes 2 outputs for 20 mA 6ES5 470 8MB12 Yes 2 outputs for 4 to 20 mA 6ES5 470 8MC12 Yes 2 outputs for 1 to 5 V 6ES5 470 8MD12 1 From internal power supply Details on these I O modules can be found in Ca
68. 6 in this case i e upgrading is essential at least up to release 6 Observe the respective indexed remarks for the individual modules This catalog is out of date see note on page 1 Fig 5 3 PBT 65 process operation keyboard PBT 65 process operation keyboard The PBT 65 process operation keyboard is used e To enter operating data e For process operations modification of operating modes values and statuses e To select area group and loop displays e To acknowledge messages and horn alarms It is possible to connect an additional configuring keyboard Design Operation unit PBT 65 process operation keyboard The 4 authorization stages have the following meaning e Stage 1 keyboard OFF no operation possible e Stage 2 process operation keyboard ON e Stage 3 configuring keyboard ON e Stage 4 configuring keyboard and process operation key board ON A 4 digit password which can be individually modified is assigned to each authorization key The last authorization stage selected is automatically present when the PBT 65 process operation keyboard is switched on Transfer to a different authorization stage is only possible if the appropriate password is known The authorization stage set is indicated by a yellow LED integrated in the corresponding key Test mode The PBT 65 process operation keyboard has an integrated test mode The test functions include initialization and deletion of the LCD
69. 6 is connected to I O bus 2 B As a result the interface module for I O bus 2 must be inserted if slot 6 is to be used The number of slots for I O modules can be increased up to a maximum of 108 by connecting up to eight ES 100 K extension systems The I O modules can be supplied coded inserted and with labelled slots Arrangement designation and connection dia grams including address data are required from the orderer e Coding inserting and labelling 6DS5 705 8AA for 1 1 0 module Interface module for ES 100 K The interface module for the ES 100 K links the I O bus of the AS 235 K basic system to the I O bus of the ES 100 K via a cable Interface modules are required in both the AS 235 K basic sys tem and the ES 100 K extension system The interface module for the ES 100 K can be inserted into any slot for I O modules in both the AS 235 K and the ES 100 K A maximum of four interface modules for a total of four ES 100 K extension systems can be plugged into slots 1 to 5 in the AS 235 K The I O bus 2 B only supplies slot 6 Therefore a further four ES 100 K extension systems can be connected serially to the interface module inserted there The use of slot 6 requires that the interface module for I O bus 2 optional accessory is inserted Bus components The TELEPERM M systems can communicate with one another via the CS 275 plant bus up to distances of 20 m local bus or 4 km remote bus The local bus is redu
70. 6DS8 205 8 6 6 for 20 m local bus 12x 2x 0 22 VZNSi 1 The signal distribution unit is no longer available 2 Always applicable length of connecting cables 167 8C 102 max 150 m 3 Inthe case of parallel monitors max total cable length from the RGB signal source interface module for operation channel up to last process monitor 3 34 Siemens PLT 111 1999 This catalog is out of date see note on page 1 I O modules 4 2 Summary Function modules 4 5 Closed loop control modules 4 5 Calculation modules Signal modules 4 6 Analog input and output modules 4 7 Binary input and output modules Proportioning and counter modules 4 8 Proportioning counter module 4 8 Metering pulse input module Configuring 4 8 Configuring aids 4 8 Coding inserting and labelling 4 9 Modules which can be used on the 1 0 bus Siemens PLT 111 1999 4 1 This catalog is out of date see note on page 1 This section lists the available inout and output modules of the TELEPERM M range A detailed description of all mod ules including those which are no longer available with photos functional diagrams and complete technical data can be found in Internet at http Awww ad siemens de teleperm in the section Process I Os TELEPERM M E Summary The I O modules constitute the interface of the automation system to the process I O modules of the TELEPERM M process control system are available for all common process signals transm
71. A is essential for partial systems and II and is included in the delivery of the basic unit Each of the two CPUs operating with synchronous clocks is connected to the I O bus comparator and switchover modules EAVU of the basic cabinet via its own interface module and own I O bus 1 A Both the two interface modules and the two I O buses 1 A are redundant to one another This enables two channel clock synchronous triggering of the EAVU mod ules e The interface modules for I O bus 2 B must be ordered addi tionally one module for each partial system The interface modules are only required if an extension cabinet is used in addition to the basic cabinet 3 10 Siemens PLT 111 1999 N S iiy 5 Dies EE4 GE AS 235 H EE5 EAVUT EEA 7 p A EE6 I 7 EE2 J EAVU s EE7 7 EE3 SES Pa AS 235 H basic unit AS 235 H extension cabinet i sd a 7 7 a ML Alarm logic module Interface module for 20 m local bus Memory module SB Synchronization module SES Power supply subrack ST 24 V sockets for connection of keyboards SV Power supply module DC 24 V DC 5 V UI Bus converter V Supply diode VD Diode module for linking signals VKB Comparator coupling module Each of the two partial systems has a synchronization module The two modules are redundant to one another and linked together wit
72. A wide range of input and output modules is available for the AS 235 AS 235 H and AS 235 K systems as the interface to the process Intelligent I O modules e g modules which can carry out closed loop control functions on their own make it possible to configure a subordinate individual single loop control level This increases the availability of the automation system even further Further to this the process interface is supplemented in particu lar for power applications or distributed small systems by sys tem compatible coupling of SIMATIC components The AS 235 AS 235 H and AS 235 K systems have either one or two autonomous operation channels for local operation and monitoring This means that the process operation keyboard process monitor and printer can be connected to each of the two operation channels and carry out operation and monitoring func tions independent of one another In addition to the standardized displays which are achieved by addressing the automation function blocks without carrying out any further configuring the user can also configure free dis plays A standardized display is e g the loop display for opera tion of a control loop a free display is the schematic representa tion of plant components flowcharts in their respective process status The local operation devices may be omitted when using central operation and monitoring in a network configuration Configuring Configuring includes the inco
73. ATIC S5 I O modules of compact design in EU 183U expansion units e Interface module for SIMATIC S5 expansion units e Connecting cable 721 e CC EU interface module IM 310 e Terminator 6DS1321 8AA 6ES5 721 0 6ES5 310 3AB11 6ES5 760 0AA11 An EU 183U expansion unit can be directly connected via each of the two channels of interface module 6DS1 321 8AA Further EU 183U expansion units can be connected to this either cen trally or distributed EU 184U and EU 187U expansion units can only be connected centralized see Catalog ST 50 The number of SIMATIC S5 I O modules which can be coupled to an inter face module is limited however by the maximum addressing volume of 2 x 256 bytes 256 bytes per channel Note An EU 185U or EU 186U expansion unit cannot be used instead of the EU 183U The EU 185U EU 186U are only partially suit able for coupling They can only be used if they are directly oper ated as the only unit without central expansion Up to 6 interface modules 6DS1321 8AA with a total of 12 usable channels can be operated per AS 235 automation system The interface module can be inserted into any slot for I O mod ules of an AS 235 automation system or ES 100 K extension sys tem The module has two bit parallel RS 422 interfaces via which direct access without intermediate storage is possible to the SIMATIC S5 135U 155U I O modules The CC EU interface module IM 310 is used for the coupling at the SIMATIC end
74. DBUS coupling 6DS1 333 8AB 21 3 on request with M1328 V5 SW 5 I O bus remote coupling 6DS1 322 8AA 25 1 12 AS I O bus ES 100 K Coupling of SIPART DR20 6DS1 325 8AA 22 2 3 TELEPERM D compact controller S5 coupling serial 6DS1 327 8AA gt 24 ET100 EU I Os coupling module TM S5 Serial coupling 4 channels 6DS1 328 8AA 22 18 hardware without firmware TM EA coupling I O bus 6DS1 312 8BB 22 10 Coupling of external computer 6DS1202 8AB 19 20 CS 275 N V 24 CP 581 TM interface modules CP 581 TM communications 6DS1 337 1AD 21 19 20 module with SSKE SW 2 21 S5KS CP 581 TM L2 DP FDL 6DS1 341 1AD 21 19 20 with DP drivers SW 2 21 CP 581 TM L2 FMS 6DS1 341 1BD 21 19 20 with SSKE SW 2 21 S5KS CP 581 TM FUZZY 6DS1 342 1BD 21 19 20 with SSKE SW 2 21 S5KS 4 10 Siemens PLT 111 1999 Explanations for the column Remarks Earlier release versions not permissible Special product Not a standard product no system test carried out Cannot be operated in AS 235 systems with auxiliary driver Application only without interrupt No application as common alarm module SF 61 Approved for common alarm modules the latest product release is required 8 Note current balance of subrack max 4 A per module max 16 A per subrack 9 Combination modules for use in TELEPERM M standard systems and in TELEPERM ME systems Application in AS 235 extension units only as TELEPERM ME module with slo
75. DC 24 V DC 21 6 to 31 V AS 235 H 15 of mean DC value within the permissible range 35V lt 500 ms 45V lt 10ms OV lt 5 ms recovery time 10 s Max 80 A with I O modules AS 235 and AS 235 H 25 A AS 235 K DC 24 V 10 A AS 235 K AC 230 V 5 5 A AS 235 8 5 A AS 235 H 6 5 A AS 235 K DC 24 V 1 0 A AS 235 K AC 230 V Max 160 W AS 235 without I O modules Max 200 W AS 235 H without I O modules Max 220 W AS 235 K DC 24 V with I O modules Max 330 VA AS 235 K AC 230 V with I O modules Max 350 W Max 700 W Max 1000 W Max 200 W AS 235 235 H AS 235 K IP 20 IP 54 IP 21 IP 00 IP 00 Industrial atmospheres for occu pied rooms are permissible 1 5 Introduction This catalog is out of date see note on page 1 Technical data of automation systems continued I O modules Function modules calculation mod ules Signal modules Counter modules Coupling modules Autonomous closed loop and individual contro drive modules or user configured with own microprocessor Binary and analog Metered pulse module pro portioning counter module For SIMATIC S5 S7 peripheral I O modules and devices and for subordinate devices and sys tems Max number of I O modules 90 1141 AS 235 91 103 AS 235 H 6 108 AS 235 K Typical quantity breakdown Control loops 30 to 80 Additional analog value monitoring 50 to 120
76. EPROM LED LCD RAM interfaces testing of the authorization memory and resetting of passwords A special test cable which must be ordered separately is required for this PBT test E Technical data Automation system 20 mA current loop interface floating active 1200 bits s Configuring keyboard 20 mA current loop interface floating passive 1200 bits s Power supply DC 24 V 18 to 33 V 200 mA Permissible ambient temperature Operation Transport and storage Permissible relative humidity 0 to 40 C 40 to 70 C Max 95 at 25 C Dimensions H x W x D in mm Without IP 65 kit 84 x 370 x 305 With IP 65 kit 95 x 370 x 373 Weight Approx 3 6 kg The PBT 65 process operation keyboard consists of a desktop E Ordering data Order No housing with e dust proof and slash proof touch pad keyboard e LCD unit and e keyboard electronics At the rear there are connections for the configuring keyboard the automation system and the DC 24 V power supply In order to achieve the degree of protection IP 65 it is neces sary to protect the rear connections against dust splashing and gases A keyboard attachment is available for this purpose as an IP 65 kit Without this kit the process operation keyboard corresponds to the degree of protection IP 20 The two row LCD unit of the process operation keyboard can display 40 characters in each line The top line is used for mes sages the bottom l
77. For time dependent switching on off of XB blocks For switching on off of XA XB blocks by operator input Modification of type name or block name To insert a user specific TML pro gram into the execution list Function Monitoring of binary and analog variables selective access to variables possible max 16 analog and 16 binary within a standard display For sequence monitoring of TML programs for e Cyclic sequence monitoring e Non recurring monitoring of a program run up to 248 TML programs can be monitored Menu controlled calling of main tenance programs e XB switchover e CS 275 coupling status e Activate error messages e TML e Reloading and selective archiving e System settings Siemens PLT 111 1999 p p 3 ee a Ok eh ee grr a oe re t This catalog is out of date see note on page 1 System architecture Performance characteristics Redundancy with AS 235 H Standard function blocks User function blocks Configuring Siemens PLT 111 1999 2 1 This catalog is out of date see note on page 1 Performance characteristics C Performance characteristics I O modules The AS 235 AS 235 H and AS 235 K systems are programmable automation systems of the TELEPERM M process control system based on function blocks They have a different design and availability but the same range of functions The AS 235 K sys tem is fitted in a wall housing the AS 235 and AS
78. IMATIC S5 110 programmable controllers or for input modules of the 6DS1 321 8AA SIMATIC S5 programmable controllers instrument range U or for standard 6DS1 600 8AA binary input modules 6DS1 601 8BA 6DS1 602 8 6DS1 615 8AA A110 Binary output for SIMATIC Output of 16 binary values from an interface module for output modules of the 6DS1 310 8AA 8AB 1 S5 output modules SIMATIC S5 110 programmable controllers or for output modules of the 6DS1 321 8AA 1 SIMATIC S5 programmable controllers instrument range U or for standard 6DS1 603 8 binary output modules 6DS1 604 8AA 6DS1 605 8BA S5KE Coupling to S5 Acquisition of signals from the interface module via telegrams with point to 6DS1 333 8AB receive point coupling S5KS Coupling to S5 Transfer of signals to the interface modules via telegrams with point to point 6DS1 333 8AB transmit coupling AEF Analog input field multi Driver for acquisition of analog signals via the field multiplexer analog input 6DS1 706 8AA plexer modules 6DS1 710 8AA AAF Analog output field multi Driver for acquisition of analog signals via the field multiplexer analog output 6DS1711 8AA plexer modules 6DS1 406 8AA 407 8AA BEF Binary input field multi Driver for acquisition of binary signals via the binary signal input modules of the 6DS1 610 8AA plexer field multiplexer and for acquisition of fault signals from the binary I O modules 6DS1 611 8AA of the field multiplexer BAF Binary output field mu
79. IMATIC S5 S7 central controllers SIMATIC AS 235 central controllers AS 235 H S5 115U 135U 155U AS 235 K ES 100 K 1 O bus CP 524 CP 544 Channel 1 SIMATIC automation systems S7 400 87 300 Al a CP 441 2 CP 341 Channel 2 Interface module 6DS1 333 8AB max 1000 m Ie gt Fig 7 3 Coupling of automation systems with SIMATIC S5 S7 central controllers Serial coupling with SIMATIC S5 S7 central controllers In certain cases it may be advantageous to assign autonomous parts of an automation program to a subordinate automation level There is less loading on the automation system and valu able calculation time can be saved This is especially important in the case of automation tasks with short cycle times which may place a heavy loading on the calculation capacity of a proces sor Subordinate programs can also be developed and tested independently of other program sections The following are required to couple the AS 235 AS 235 H and AS 235 K automation systems to SIMATIC S5 115U S5 135U and S5 155U central controllers and SIMATIC S7 300 and S7 400 automation systems e interface module for SIMATIC S5 S7 central controllers e Connecting cable e For SIMATIC S5 CP 524 communications processor 1 6ES5 524 3UA15 CP 544 communications processor 6ES5 544 3UA11 e For SIMATIC S7 300 CP 341 communications processor 2 6ES7 341 1BHO0 OAEO with 20 mA TTY in
80. P1 811 Included in delivery Dependent on expense 6DS5 706 8AA 6DS5 706 8AC 6DS5 706 8AF 6DS5 706 8AE 6DS5 706 8BA 6DS5 706 8BC 6DS5 706 8BF 6DS5 706 8BE 3 24 Siemens PLT 111 1999 This catalog is out of date see note on page 1 _ Permissible thermal loading configuring guidelines Standard cabinets without forced ventilation Basic and extension units fitted in standard cabinets can be operated without fans if e the cabinet thermal load Ps max permissible depending on the cabinet unit temperature is not exceeded and e a heat loss greater than 150 W does not occur in any extension system If many I O modules are used with a high heat loss these should not all be fitted next to one another but distributed amongst the various subracks in order to prevent heat accumulation Ps max is usually not achieved in the extension cabinet even with the full configuration of 42 I O modules An exact determination of the total heat loss is only required with a non typical module config uration many I O modules of the same type modules with more than 8 W heat loss Standard cabinets with degree of protection IP 20 with forced ventilation Extension unit with gt 150 W subrack Basic and extension cabinets whose thermal load without fan subassembly is not exceeded must be provided with forced ventilation if an extension unit is configured with I O modules such that the heat loss of this subrack exceeds
81. P1 832 88 E 6XP1 833 8H E 6XP1 834 88 E ae alls 4mAA 15m AE 30m AH 6mAB 20m AF 35mAJ 9mAC 25mAG 40m AK 12m AD Cabinet connection element SAE 32 1 with connecting cable Process side cable plug SAE 32 ST of cable Internal Maxi Termi Point 2 4x0 8 Order Cabinet connection element SAE 32 1 With mounting screws and nuts assembled Connecting cable Labelling material Labelling foil for connecting cable 1 sheet with 10 foils Labelling cards 32 1 for 4 cabi net connection elements SAE 32 Labelling strips for cards 1 32 32 1 for one cabinet 1 sheet 6DS9 907 8AA See above 6XP1 868 6XP1 847 6XP1 856 For potential and signal distribu tion Cabinet connection element SAE 32 3 with jumper SL on the process side 1 16 and 17 32 jumpered sepa rately Cabinet connection element SAE 32 1 with jumper SL on the process side 1 16 and 17 32 jumpered sepa rately 1 16 jumpered 17 32 jumpered SAE installation e For 6DS9 907 8AA 8BA e For 6XP1 810 6XP1 811 6XP1 812 6XP1 819 6XP1 820 6XP1 821 SAE wiring Maxi Termi Point e Direct from circuit diagram per line e Malta per line e From data transfer diskette per line e Running out lists per line SAE wiring wire wrap e Direct from circuit diagram per line e Malta per line e From data transfer diskette per line e Running out lists per line 6XP1 821 6XP1 812 6XP1 810 6X
82. PERM M automation systems have different designs ranges of functions and performances The AS 235 AS 235 H and AS 235 K automation systems described in this catalog are proven and reliable They can be configured within wide limits and coupled to a wide range of subordinate systems The AS 235 H additionally has a redundant central unit and thus satisfies particularly high availability demands The AS 235 sys tems can communicate with one another and with higher level systems via the TELEPERM M CS 275 plant bus A wide range of TELEPERM M input output modules is available for connection of the process peripherals sensors and final con trol elements to the AS 235 AS 235 H and AS 235 K automation systems Some modules have their own processing features or can be configured application specific The AS 388 TM and AS 488 TM automation systems see Cata log PLT 112 use the SIMATIC M7 300 and M7 400 automation computers as the hardware platform and are compatible with the AS 235 system They are appropriate for the extension of exist ing TELEPERM M systems or for the design of new systems The AS 388 TM and AS 488 TM systems can be operated on the PROFIBUS TM plant bus PROFIBUS TM is based on the stan dardized PROFIBUS The AS 488 TM system can additionally be operated on the CS 275 plant bus ET 200M distributed I O systems with a comprehensive range of I O modules can be connected to the AS 388 TM and AS 488 TM systems via one or two
83. S5 address Power supply L DC 24 V 450 mA PM DC 24 V 35 mA Number of channels interfaces 2 Interface to e S5 115U S5 135U S5 155U expansion units RS 422 symmetrical e TELEPERM M process control I O bus TTL system Max addressing volume 2 x 256 byte Permissible ambient temperature Operation 0 to 55 C Transport and storage 40 to 70 C Weight Approx 0 5 kg Ordering data Order No Interface module for SIMATIC S5 expansion units CC EU interface module IM 310 Cable terminator for plugging onto plug 2 of the CC EU interface module IM 310 on the last expansion unit Adapter casing for SIMATIC S5 115U I O modules Connecting cable for ES 100 K and SIMATIC S5 expansion unit 2 5m 5m 50 m 100 m 500 m SIMATIC S5 subrack I O modules 2 power supply module Instruction Manual 3 Interface module for SIMATIC S5 expansion units German English 6DS1 321 8AA 6ES5 310 3AB11 6ES5 760 0AA11 6ES5 491 0LB11 6ES5 721 0BC50 6ES5 721 0BF00 6ES5 721 0CF00 6ES5 721 0DB00 6ES5 721 0DF00 See Catalog ST 50 C79000 B8000 C169 C79000 B8076 C169 1 Max permissible total length 500 m 2 Only non intelligent I O modules are permissible 3 Part of manual Coupling and calculation modules Order No C79000 G80 C32 Siemens PLT 111 1999 7 7 This catalog is out of date see note on page 1 SIMATIC S5 S7 central controllers Serial coupling with S
84. SIEMENS TELEPERM M AS 235 AS 235 H and AS 235 K Automation Systems Catalog PLT 111 1999 This catalog is no longer available in printed form However it can still be used to obtain information and for ordering spare parts Certain products from this catalog are no longer available Your Siemens partner will offer appropriate substitutes wherever possible The products and systems described in this catalog are marketed under application of the quality management system certified by DQS in accordance with DIN EN ISO 9001 certificate register No 2613 04 The DQS certificate is recognizedinall eA S EQ Net countries Reg No 2613 Q S SHAN AGEN REG NO 2613 04 Introduction System architecture Automation systems I O modules Input and output devices Bus communication Coupling with other systems Appendix This catalog is out of date see note on page 1 Introduction Brief description W TELEPERM M process control system The TELEPERM M process control system provides all functions required for process automation It is highly suitable for the com plete automation of continuous and discontinuous batch pro cesses The TELEPERM M systems are divided into function units opti mized for different tasks associated with process automation e AS automation systems e OS operator systems e CS and PROFIBUS bus systems E AS automation systems The various TELE
85. See page 3 29 for possible connections of standard I O devices and a summary of connecting cables The interface module for operation channel 1 belongs to the scope of delivery of the basic system and is always required A second interface module is only required if 2 operating con AS 235 K soles are to be used via which operation and monitoring or con figuring are to be carried out independently The combinations which can be ordered for the standard I O devices comprise e Configuring unit comprising Configuring keyboard 6DS3 303 8AA Connecting cable for configuring keyboard 1m 6DS8 102 8AC Mini floppy disk unit with cables for 6DS3 900 8AE signal transmission and power supply 3 m each e Operation unit comprising PBT 65 process operation keyboard 6DS3 305 8BA with cable for signal transmission 5 m 6XV2 167 8CH50 with cable for power supply 5m 6DS8 103 8SC SCM 2140 I process monitor 6GF6100 1BV with 3 video cables 5m 6DS8 116 8SC e In addition for operation channel 2 Interface module for operation channel 2 2 6DS1 330 8CA I O modules The I O modules are the process interface of the AS 235 K They comprise signal modules and function modules including cal culation modules See Section 4 for the properties functions and Ordering data of the I O modules The AS 235 K has slots for 6 I O modules Slots 1 to 5 are con nected to the central processing unit via I O bus 1 A Slot
86. T 111 1999 This catalog is out of date see note on page 1 Process connection systems Process connection systems H Process connection systems Process signal cables information on cable routing The process signal cables should be screened installation cables for industrial electronics with color coded conductors twisted in pairs and combined into bundles Highly suitable are SIMATIC cables with a conductor cross sec tion of 0 5 mm conductor diameter 0 8 mm In these cables 8 pairs of twisted conductors each identified by different colors are combined into a bundle The conductors of each bundle have a special ring identification in order to differentiate the bun dles Process cables lt 60 V must always be routed separately from power cables and high voltage cables gt 60 V minimum spac ing 20 cm Depending on the plant it may be necessary to use a spacing of 1 m where large sources of interference are present If this spacing is not possible the cables must be routed in metal protective tubes or in closed metal ducts with a continuous elec trical connection These must be earthed every 20 m Suitable overvoltage arresters for lightning protection must be provided when the cables enter and leave buildings Analog and binary signals must be routed in separate cables Signal distribution cabinets and marshalling racks must be fitted between the process I O peripherals and the TELEPERM M stan dard
87. The driver PBA carries out com prehensive monitoring functions in the AS 235 and AS 235 H systems Siemens PLT 111 1999 4 7 This catalog is out of date see note on page 1 Proportioning and counter modules Proportioning counter module metering pulse input module H counter modules E Configuring Two counter modules are available e Proportioning counter module with 2 or 4 channels 6DS1 613 8BB For counting and largely autonomous processing of metering pulses independent of the superimposed automation system The module can be used for proportioning measuring rotational speed and velocity measuring lengths and counting pulses e Metering pulse input module with 8 channels 6DS1 607 8AB Input and addition of 8 metering pulses from contacts or BERO proximity switches with transmitter supply from the module non floating STRUK AS 220 EA configuring program STRUK AS 220 EA can be used to configure the configurable I O modules on a programming device PC with MS DOS oper ating system The programming device PC must be connected e via a built in TTY interface and the cable 6EDS8 170 8AD to the TTY interface of the I O module direct coupling or alternatively e integrated via a local bus interface module N AT and a cable for 20 m local bus into the CS 275 plant bus central coupling Special requirements for module configuring via the CS 275 plant bus e AS 235 system software version G 1 or la
88. With 16 relays VE alarm Module 2 6DS1 605 8BA Binary input module testable e Relay output module with 16 6DS1 618 8CA outputs testable To input 48 binary signals DC 24 V floating to the central unit Module 6DS1 606 8BA of an AS 235 or AS 235 H automation system optionally with German Instruction Manual C79000 B8000 C160 common alarm The driver PBE can carry out a function test English Instruction Manual C79000 B8076 C160 Binary output module with 32 outputs 100 mA each non 1 If this module is used as a common interrupt module only 1 x per floating AS 235 system insert in I O slot 61 6DS1 603 8RR max 3 x per AS 235 H in slots 12 28 and 44 To output 32 binary signals non floating via output drivers 2 Instruction Manual not available separately but as part of the manual with a loading capacity of 100 mA or 400 mA Signal modules C79000 G8000 C31 German or C79000 G8076 e Binary output module with 16 relays CTEngish 6DS1 605 8BA To switch high power loads up to 60 VA and to transfer signals to other systems via floating contacts One changeover contact is available at each of the 16 relay outputs common point NC contact and NO contact Each of the lines to the common points is fused on the front panel e Relay output module testable 6DS1 606 8BA To output 16 fused binary signals via floating monitored con tacts up to DC 60 W One changeover contact is available at each of the 16 relay outputs
89. ZKE blocks Reception of up to four S16 strings from another AS system Transition of 32 binary signals as alarms with the time a signal changes from 0 4 or 1 0 to other bus participants Reception of 32 binary signals of an MKS block and the time of transmission sent by another bus participant via the CS 275 Transfer of status information to higher level systems operator system computer Reading or writing of up to 20 parameters from a bus coupled AS 235 system Standard function blocks E Driver blocks for I O modules Type Designation Function For modules with Order No AE Analog input Acquisition of an analog signal via an analog input module channel Oto 20 mA 6DS1 701 8AA 8AB 4 to 20 mA 0 to 10 V Pt 100 resistance thermometer thermocouples or an 6DS1 730 8AA analog input module of the SIMATIC S5 programmable controllers instrument 6DS1 731 8AA 8BA range U BEA 8FA 8RR 6DS1 703 8AB 8RR AR Analog input allocation Acquisition of 8 analog process variables conversion into physical variables 6DS1 700 s storage in GA blocks or direct linking 6DS1 321 8AA 1 AA Analog output Output of an analog signal via a channel of an analog output module or an ana 6DS1 702 8AA 8RR log output module of the SIMATIC S5 programmable controllers instrument 6DS1 321 8AA range U BEI Binary input Acquisition of binary signals via a binary input module 6DS1 601 st
90. able internal external definition of setpoint etc The standard system software of the AS 235 automation system also contains driver blocks for configurable function modules from the device spectrum of the TELEPERM ME process control system for power plants In this case the firmware of these mod ules contains an interpreter which processes a user configura tion generated using defined blocks This user configuration is produced on a personal computer in the STEP M BG language loaded into the module via a serial interface and stored in an EEPROM This principle enables the implementation of highly flexible indi vidual concepts on the modules for process oriented prepro cessing with direct intervention into the process whilst bypassing the automation system Likely applications are e g balanced backup structures or particularly time critical process operations An example of a configurable signal module is the analog input module 6DS1 731 8RR for temperature signals The required data on the type of transmitter measuring range cold junction etc must be defined by configuring for the input channels max 32 basic module and 2 extension modules The config uring data for this module are stored in a flash PROM The STRUK AS 220 EA program is required for loading config uring see page 4 6 Power supply L Rated voltage DC 24 V Permissible range 20 to 33 V including superim posed ripple Permissible superimposed rippl
91. able set for I O bus 2 With EE4 on its own 6DS9 911 8GD With EE4 and EE5 6DS9 911 8GE With EE4 EE5 and EE6 6DS9 911 8GF With EE4 EE5 EE6 and EE7 6DS9 911 8GG e Alarm logic module 3 6DS1 901 8AA e 1 or 2 interface modules for I O bus 2 6DS1 312 8BB slot basic unit e 1 2 3 or 4 I O bus comparators and 6DS1 144 8AA switchover modules e 1 2 3 or 4 upgrading sets with switched mode regulator DC 5 V 6DS1 006 8AA The system cabinets see page 3 23 for further information are supplied with 2 cabinet lamps and test pushbuttons and consist of the following components e Standard cabinet C79451 A3117 D29 IP 20 2200 x 900 x 400 6DS9 300 8AA IP 54 2200 x 900 x 600 6DS9 310 8AB IP 20 2200 x 900 x 600 6DS9 302 8AA 6DS9 906 8CA 6DS9 912 8AC 6DS9 905 8CA e Transport lugs 4 off e Cable set for connection of cabinet lamp e Door contact with mounting parts and connection cables e Cable duct horizontal for I O bus 6DS9 906 8PA 3 16 Siemens PLT 111 1999 e Cable duct vertical e Thermostats wired e Cable with mounting parts e Cable clamping rail e Partition with cut outs and mounting parts For standard cabinet IP 20 400 mm deep For standard cabinet IP 54 and IP 20 600 mm deep The standard cabinet IP 54 with heat exchanger is additionally supplied with further components e Cable set for heat exchanger e Cable for monitoring of heat exchanger e Cable for connection of lin
92. age 1 Signal modules Binary input and output modules Binary input and output modules Ordering data Order No The following modules are available __7 aa Binary input module with 48 inputs non floating with With 48 inputs non fioatinag with interrupt control interrupt antral a 6DS1 601 8BA Module 2 6DS1 601 8BA To input 48 binary signals DC 24 V non floating to the central e With 48 inputs floating with unit of an automation system optionally with interrupt control interrupt control Binary input module With binary inputs with interrupt on AS 235 systems the mod Module 2 6DS1 602 8BA ule can be used as a common alarm module for subordinate e With 48 inputs non floating with binary input modules 6DS1 601 8BA or 6DS1 602 8BA common alarm testable _ The common alarm module can be used with 1 out of 2 or Module i 6DS1 618 8CA 1 out of 3 redundancy in the AS 235 H system German Instruction Manual C79000 B8000 C131 Binary input module with 32 inputs floating with interrupt English Instruction Manual 79000 B8076 C131 control 6DS1 602 8BA To input 32 binary signals DC 24 V floating with an external reference potential or highly affected by interference to the Binary output module e With 32 outputs 100 mA each non floatin central unit of an automation system optionally with interrupt Module 6DS1 603 8RR control Interrupt acquisition is carried out as a slave module e
93. al components axeri Foil system e Power distribution subrack AC 230 V 6DS4 408 8AA Option power supply and bus with line filter components e Cable for monitoring the C79195 A3828 H230 e Without components 0 heat exchanger A e Cable for connection of line filter C79195 A3205 B93 Heal Supply rh oes 1 to motor supply terminals g pp y i 7 e Power supply unit DC 24 V 2 Side panels or partitions for the standard cabinets see cabinet for single supply and accessories on page 3 23 connection unit for remote bus System documentation a 2AN 2 German or English system documentation can be ordered with connection unit for redundant the AS 235 basic cabinet The documentation comprises remote bus e Manuals Option AS 235 automation system C79000 G8000 C295 avalon cabinets Function modules volumes 1 and 2 C79000 G8000 C30 5 Signal modules C79000 G8000 C31 e Without cabinet 0 Coupling and calculation modules C79000 G8000 C32 e Standard cabinet 400 mm 1 CS 275 bus system C79000 G8000 C6 deep degree of protection e Description AS 235 AS 235 H and AS 235 K C79000 G8000 C416 IP 20 without heat exchanger automation systems version G e Standard cabinet 600 mm 2 volumes 1 to 3 deep degree of protection e Manual Notes and guidelines for C79000 G8000 C417 IP 54 with heat exchanger planning installation and operation Standard cabinet 600 mm 3 In the English system documentation the cent
94. alarm output process operation and logging The AS 235 and AS 235 K only differ in their design The AS 235 system is fitted in a cabinet the AS 235 K system in a wall hous ing The AS 235 H system with a redundant central unit is pro vided for applications with particularly high availability de mands A large range of dedicated function blocks is available for solv ing amp C tasks in the AS 235 AS 235 H and AS 235 K automation systems Programming of the automation systems is thus made extremely simple since the function blocks present in the system memory need only be activated by entering configuring instructions and parameters In addition the AS 235 AS 235 H and AS 235 K permit the use of additional languages for special tasks such as optimization startup and shutdown of open loop controls which are difficult to solve using the existing function blocks or the batch functions The TML process language TELEPERM M Language is avail able for analog and binary processing operations as well as the STEP M control language already known from the SIMATIC industrial automation system TML STEP M can be used to define new function blocks optimally tailored to the respective task Despite an extremely high degree of freedom the clear and transparent Block technology is not relinquished Fre quently occurring block combinations can be combined into so called Typicals and can then be used just like a single block
95. and power supply in addition see page 5 5 process operation keyboard 2 Order connecting cables for signal transmission in addition see page 5 4 process monitor AS 235 H Extension units EE4 to EE7 are fitted in the extension cabinet These are also connected to the CPU of an AS 235 H partial sys tem via 2 separate I O buses 2 B which are redundant to one another each of which has its own interface module for I O bus 2 B An extension unit of the AS 235 H automation system consists of a subrack with slots for 13 I O modules I O bus comparator and switchover module and a DC 5 V power supply module When ordering the extension units it is possible to select whether the extension unit EE1 is to be delivered on its own together with EE2 or together with EE2 and EE3 The following components are supplied e 1 2 or 3 subracks with slots for 13 I O modules For wire wrap system 6DS9 002 8BB For Maxi Termi Point system 6DS9 002 8BA e 1 2 or 3 cable ducts 2 U high 6DS9 906 8AB e 1 2 or 3 covers 2 U high 6DS9 906 8BB e Cable set for power supply For EE1 6DS9 908 8GB For EE2 6DS9 908 8GC For EE3 6DS9 908 8GD e Cable set for I O bus 5 V OV With EE1 on its own 6DS9 911 8GA With EE1 and EE2 6DS9 911 8GB With EE1 EE2 and EE3 6DS9 911 8GC e 1 2 or 3 I O bus comparator and 6DS1 144 8AA switchover modules e 1 2 or 3 upgrading sets with C79451 A3117 D29 switched mode regulator
96. ants have the same ground potential aquipoteniiel bonding 0 V island Max 32 bus converters Ul can be used power distribution subrack can be used for 2 bus converters N1 to UI 6DS8 205 8 6DS8 204 8 2 6DS9 201 8FC 3 N1 to N2 N2 to N3 etc 6DS8 201 8 N1 to UM and Ul2 6DS8 204 8 6DS9 201 8CA 2 NJ N o N 5 UI The guidelines for earthing 6DS9 201 8FC 3 nee Ce a and screening must be observed N41 to N2 or for the participants on the local N2 to N3 etc ons 6DS8 201 8 UI Max 32 Ensure in particular that the par HIN redundant ticipants have the same ground AF potential equipoteniiel bonding 7 0 V island 41 Redundant See Soe remote bus Individual participants on 4 km remote edium sized plants Interface module s for 20 m local N to UI 6DS8 205 8 bus 5 UI 1 max 32 _ Remote bus Individual participants on remote bus large distances between individual participants aximum peripheral configura tion of connected automation sys tems ax 32 participants possible ax 4 km remote bus cable bus and bus converter in the same cabinet or subrack Power distribution subrack can be used for 2 bus converters Ul per cabinet 6DS8 204 8 2 6DS9 201 8FC 3 Individual participants on 4 km remote bus redundant 5 L UI Max 32 redundant AF 4L Redundant nnar maws remot
97. ard keyboard Ww Configuring i 167 8A 167 8A i Configuring keyboard Yy T keyboard 1 03 DC 24 V DC 24 V from SV1 from SV1 i Logging printer Logging printer 5 167 8A 167 8A Message printer Message printer bi Ce Fig 3 13 Connection of standard I O devices to an AS 235 basic unit or an AS 235 K basic system with distances up to 10 m The connecting cables marked blue in the following connection diagrams can be found in the summary of cables on page 3 34 Siemens PLT 111 1999 3 29 This catalog is out of date see note on page 1 sy stems ee Automat ert ists di Cc m b Connection of personal computer Process monitor AS 235 basic unit AC 115Vor AS 235 K basic system Lo Nn A R AC 230 V Process monitor h is AC 115 V or AC 230 V R G 116__G B B 1 167 8C 167 8C T A gt BK2 BK1 l f Process operation Process operation 102 keyboard keyboard a oe Configuring i 167 8A 167 8A i Configuring keyboard keyboard 104 104 External External DC 24 V DC 24 V supply supply on site on site Logging printer a Lm crc Logging printer 167 8A 167 8A p st Message printer 5 a H Message printer Fig 3 14 Connection of standard I O devices to an AS 235 basic unit or an AS 235 K basic system with distances above 10 m Connection of personal computer AS 235 basic unit AS 235 K b
98. arly high demands placed on the availability The systems can either be used on their own with local operation and monitoring or coupled in system networks with central oper ation and monitoring System configuration The automation systems consist of e A basic unit AS 235 AS 235 H or a basic system AS 235 K e ES 100 K extension systems wall housing or extension units for fitting in cabinets as extension for configuring with input output modules Standard input output devices enable local communication with the automation system during the configuring and commission ing phases as well as during later operation The following can be connected e 54 cm 21 inch process monitors e Process operation keyboard and configuring keyboard max 2 of each for 2 independent operating consoles e Max 4 logging printers e 1 mini floppy disk unit for booting the system memory and for loading saving the user memory Basic system basic unit The basic unit AS 235 AS 235 H or the basic system AS 235 K mainly contains e the power supply modules e the central processor module e a memory module with user memory with 4 000 Kbyte capacity and battery backup and e the interface modules for the input and output devices and the CS 275 bus system each of which is redundant in the AS 235 H system The central processor is microprogrammed and has a maximum processing width of 32 bits Three basic cycles are present for proces
99. ase with screwed in cable panel 175 mm deep front half with ventilation slits A diagram of the housing with dimensions can be found on page 3 22 Fig 3 10 When using the supplied parts set for wall mounting the dimensions are increased as shown in this Fig C79451 A3260 A50 System documentation German or English system documentation can be ordered with the AS 235 K basic system The documentation comprises e Manuals AS 235 K automation system Function modules volumes 1 and 2 Signal modules Coupling and calculation modules CS 275 bus system e Description AS 235 AS 235 H and AS 235 K automation systems version G volumes 1 to 3 e Manual Notes and guidelines for planning installation and operation In the English system documentation the center block of the individual Order Nos is replaced by G8076 e AS 235 AS 235 H AS 235 K table pamphlet C79000 N8000 C1 German order separately if required C79000 G8000 C305 C79000 G8000 C30 C79000 G8000 C31 C79000 G8000 C32 C79000 G8000 C6 C79000 G8000 C416 C79000 G8000 C417 3 20 Siemens PLT 111 1999 note on page 1 AS 235 K automation system e Without basic system e Basic system AC 230 V with op eration channel 1 and I O bus 1 e Basic system DC 24 V with op eration channel 1 and I O bus 1 Standard I O devices e Without standard I O devices e Configuring unit with configur
100. asic system Programming device PC iy PROGRAF AS E S BK2 BK1 AS 235 H basic unit BK2 BK1 Programming device PC PROGRAF AS TV TV rage SE BK Interface module for operation channel TV Keyboard distributor Fig 3 15 Connection of a programming device or personal computer to an AS 235 basic unit or AS 235 K basic system top or to an AS 235 H basic unit bottom 3 30 Siemens PLT 111 1999 This catalog is out of date see note on page 1 Connection diagrams Connection of process monitors and parallel monitors Connection of process monitors and parallel monitors Process Process monitor 1 monitor R Via T pieces Via T pieces fe fe 116 G gt 117 H Hee cette B K e ae BK2 BK1 AS 235 basic unit AC 230 V AC 230 V AS 235 K basic system a i b J 7 p Cc k In the case of process monitors connected in parallel Process the total of all looped cable lengths a b c is monitor 2 decisive for the max distance R o Example a 40 m b 30 m c 10 m G 2 ae _ a If the RGB video signal is looped via several monitors AC 115 Vor only the same picture can be displayed on all moni AC 230 V tors Fig 3 16 Connection of process monitors and parallel monitors to an AS 235 basic unit or an AS 235 K basic system with distances up to 80 m Total length gt 80 m lt 500
101. ation and connection dia grams including address data are required from the orderer e Coding inserting and labelling 6DS5 705 8AA for 1 1 0 module Siemens PLT 111 1999 3 11 This catalog is out of date see note on page 1 AS 235 H za BA Binary output module BE Binary input module EAVU 1 O bus comparator and switchover module Extension unit Fig 3 6 Example of redundancy with EE 1 0 modules 1 out of 2 structure Redundant process I Os Some of the I O modules are suitable for producing a redundant process I O area and for thus implementing an interruption free automation system When using corresponding software structures generated by the user it is possible to detect and signal the failure of an I O module to disable the faulty module for system interven tions and to continue data transfer via the redundant I O mod ule Thus faulty modules can be replaced without operation of the individual loop Since the system redundancy ends at the I O bus comparator and switchover module EAVU the I O modules which are redundant to one another must be arranged in different exten sion units Power supply components The DC 24 V power supply unit of the AS 235 H system com prises e Power supply subrack DC 24 V with slots for 2 bus converters Ul 24 automatic circuit breakers 2 supply diodes 6 sockets for DC 24 V terminal and alarm strip overvoltage protection e Connection distributor for 20
102. ble 6DS8 205 8 with 2 plugs can be used as an alternative to the combination of cable 6DS8 201 8 and front plug tis possible to connect a personal computer via the connection distributor for 20 m local bus in the power distribution subrack f the connection distributor is not integrated into the local bus via a connecting cable 6DS9 201 8FC it must first be connected to the interface module N AS via a connecting cable 6DS9 201 8LC Central configuring and feedback documenta tion of the AS 235 H can be carried out in conjunction with the PROGRAF AS engineering tool cf Section 2 The AS 235 H is connected to a single remote bus via the inter face connection unit The AS 235 H can also be operated on a redundant remote bus 2 bus converters UI and 2 remote bus connector boards AF are installed in this case The interface connection unit for redundant remote bus is required for the con nection to a redundant remote bus With the standard ordering configuration an additional connec tion unit for a single or redundant remote bus can be selected under Power supply and bus components in addition to the power supply unit This catalog is out of date see note on page 1 The connection unit for a redundant AS 235 H basic unit com prises e 2 interface modules for 20 m local bus N AS e Bus converter UI 2 x with redundant remote bus e Connector board AF Remote bus 2 x with redundant remote bus e For redundant remot
103. control module must be configured The PC is 2 out of 3 selection with switching off of faulty channel connected via the front plug of the module Limit formation e K closed loop control module with 2 PI controllers K Protective and release interlocks 6DS1 403 8CB Unit switchover Two channel autonomous PI closed loop controller Can be The calculation module must be configured The PC is con used as a fixed setpoint controller in SPC DDC and backup nected via the front plug of the module modes In backup mode the controller can be operated using The binary extension module 6DS1 719 8RR can be connected controls on the front panel in order to increase the number of binary signal inputs and out The module detects 3 analog signals and a position feedback puts per channel The input signals can be monitored in live zero mode according to the NAMUR NE 43 recommendation Ordering data Basa e K closed loop control module two channel configurable 6DS1 412 8RR Calculation modules Two channel autonomous controller which acts directly on the Binary calculation module process via power control units The manipulated variable sig configurable nal is a continuous output Module 6DS1 717 8RR The module can be used to implement 2 independent controls German Instruction Manual C79000 B8000 C129 individual controls or 2 associated controls master controls English Instruction Manual 79000 B8076 C129 by appropriate conf
104. d the central unit of the automation system fail The calculation modules enable the configuring of individual user functions Coupling modules enable the connection of I O modules over larger distances They additionally enable use of non intelligent I O modules of the SIMATIC S5 programmable controllers plus the ET 100U distributed I Os for the automation systems Memory configuring The memory with battery backup of the automation systems is divided into e a system memory and e a user memory The write protected system memory contains the software which always belongs to the automation system in the form of basic programs and function blocks Far more than 100 standardized blocks are available for data acquisition closed loop control open loop control calculation supervision logging display and operation monitoring Instead of programming the system with individual commands and carrying out the required program tests it is only necessary in the TELEPERM M process control system to configure these complete function blocks in order to obtain a user program In the simplest case configuring means calling the function blocks with the keyboard several times if necessary and then assign ing the respective linking instructions and parameters The resulting application oriented configuring data are then stored in the user memory Configuring is possible before the automation system is started up as well as during op
105. distances up to 4 km The coupling to the remote bus is non reactive Remote and local buses can be connected by bus converters In this way individual AS or OS systems or groups located in one area and connected by a local bus can exchange information with more distant individual systems or groups The complete plant bus carries the same information Two autonomous plant buses are connected together via a bus coupler so that only the information intended for the other bus is transferred or N AS N AS 6DS9 201 8CA or 6DS8 204 8 or 6DS8 205 8 without AV 6DS8 204 8 6DS8 201 8 or 6DS9 201 8FC with 5 plugs ae ae EE Remote bus AV Connection distributor UI Bus converter Fig 6 5 Connection of a single remote bus AS 235 AS 235 K AS 235 H Single remote bus An AS 235 or AS 235 K system is connected to a single non redundant remote bus via the interface module for 20 m local bus N AS and a bus conductor UI Two coupled interface mod ules N AS are used in the AS 235 H system A cable 6DS8 205 8MB is required in this case with the AS 235 K system This is provided with 2 front plugs for connection to the interface module N AS and the bus converter UI The connection distributor AV is omitted in the AS 235 K The cable 6DS8 204 8 with 3 plugs is used for the single remote bus with the AS 235 and connects the N AS to the bus converter UI and the connection distributor AV An alternative is the
106. duced exactly in the component lists The modification of this scope of delivery by additions of type But without is therefore impossible The complete systems defined by an Order No can be supple mented or modified by additional options Operation of the options into the system test of the complete system must be agreed upon separately 8 2 Siemens PLT 111 1999 Ordering of options When ordering options a differentiation must be made between Options with assembly and Options without assembly The options with Order No and quantity must be listed in the order Please enclose additional information required for order processing in the form of arrangement designation and connec tion diagrams e Options with assembly Options with assembly comprise mechanical components connection elements modules or devices which can be fitted in the cabinet and wired and labelled if necessary including side panels and partitions The customer specific designation and wiring of cabinet con nection elements SAE 32 the coding and insertion of I O modules and the inscription of subracks necessitate addi tional data when ordering arrangement designation and con nection diagrams If for example appropriate data for the I O modules is missing these are delivered as Options without assembly e Options without assembly Options without assembly are loosely supplied mechanical components connection elements modu
107. dule e Central processing unit with Central processor module 6DS1 140 8AA EDC memory module 4000 Kbyte 6DS1 844 8FA 6DS9 026 8AB 6DS9 026 8AA C79451 A3260 A25 C79451 Z1359 U9 6DS1 901 8BA Backup battery for memory module W79084 U1001 B2 AS 235 system software version G 6DS5 323 8AG Interface module for I O bus 1 6DS1 312 8BB e Interface module for mini floppy disk unit 6DS1 326 8BB e Interface module for operation channel 1 6DS1 330 8CA e Bus terminator module C79458 L445 B20 e Cable duct 2 U high 6DS9 906 8AB e Cover with wiring duct 6DS9 927 8AA e Cable set for power supply and alarms 6DS9 908 8CA The subrack for the basic unit of the AS 235 system corresponds to the ES 902 system and is 10 U high It is the supporting sys tem for the other components of the basic unit the interface modules for the local bus and the I O modules The process sig nal lines for the 6 I O modules are connected to the rear the plug connectors are equipped with wire wrap or Multi Termi Point connections If the process signal cables leading to I O slot 6 are to the con nected in the cabinets also using the Maxi Termi Point system conversion is necessary using SAE cabinet connection ele ments These must be ordered separately The power supply module C79451 A3260 A25 is used to supply the basic unit with DC 24 V The DC 24 V supply voltage is fil tered and additionally fused on this module Two process oper ation keyb
108. dule for 20 m local bus N AS Connecting cable for local bus with 1 plug 0 3m 0 5m 1 5m 5 0m Front plug 2 With standard configuration with remote bus connection Connecting cable for local bus with 1 plug Connection to single remote bus Bus converter UI Connector board AF Remote bus Interface module for 20 m local bus N AS Connecting cable with 3 plugs 3 to connect N AS to bus converter 1 6DS1 202 8AB 6DS1 223 8AC 6DS8 201 8MB 6DS8 201 8SB 6DS8 201 8EC 6DS8 201 8SC 6DS9 200 8AA 6DS8 201 8 see above 6DS4 400 8AB 6DS9 203 8DA 6DS1 223 8AC 6DS8 204 8LC Connection to redundant remote bus With standard configurations 6DS2 124 2 Bus converter UI Connector board AF Remote bus With standard configurations 6DS2 124 1 2 bus converters UI 2 connector boards AF Remote bus Interface module for 20 m local bus N AS Connecting cable with 4 plugs to connect N AS to bus converters 1 and 2 and the connection dis tributor for 20 m local bus Remote bus cable See page 6 6 Redundant supply of L and M Supply diode 80 A Parts set for redundant power supply with 2 cabinet power supply termi nals capacitor and cable set Option system cabinets Fan subassembly DC 24 V complete Installation kit retrofitting kit for AS 235 basic cabinet e For installation below the basic unit initial use e For installation below the basic
109. e 1 EU 183U f CC EU AS 310 AS 235 AS 235 AS 235 ES 100 AL 1 O bus js i EU 183U H Channel 1 pA Connecting cable 721 0 Channel 2 Interface module 6DS1 321 8AA CC AS IM 312 3 CC AS IM 312 3 CC AS IM 300 3 All connecting cables 721 0 SIMATIC S5 expansion units Parallel coupling with 5 135U 155U I O modules CC AS EU 184U H EU 187 mee OK M 312 5 i CC AS IM 312 5 Central coupling Max total cable length 2 m CC EU AS 310 CC AS IM 300 5 IF it J EU183U 4 l RSS Terminator EU SIMATIC S5 expansion unit EU IM_ Expansion unit interface module CC IM Central controller interface module Le Max 500 m distributed coupling Fig 7 2 Coupling of automation systems with SIMATIC S5 135U 155U I O modules fitted in SIMATIC S5 expansion units Parallel coupling with SIMATIC S5 135U 155U I O modules The SIMATIC S5 135U 155U I O modules provide the user of the TELEPERM M process control system with a further comprehen sive range of I O modules for optimizing the field connections Of major advantage is that signal voltages up to 250 V can be used with these I O modules and that the coupling level other wise required with TELEPERM M can be omitted However intel ligent SIMATIC S5 I O modules are not suitable for coupling with TELEPERM M The following are required to couple the AS 235 automation sys tems to SIM
110. e Upp Limiting range of use 15 of mean value of DC voltage 35 V max 500 ms 45 V max 10 ms O V max 5 ms recovery time min 10 s Voltage dip Process interface e Binary signals DC voltage Referred to potential M Signal definitions Inputs L low 33 to 4 5 V H high 13 to 33 V Outputs L low Oto3V H high L to L 2 5 V Input currents 0 5 mA Process signals 4mA Output currents with DC 24 V Max 8 5 mA Power signals Type 1 Max 100 mA Type 2 Max 400 mA Type 3 Max 800 mA Binary output signals are short circuit proof and overload proof and can be connected in parallel e Analog signals DC voltage Referred to MZ Rated range of use 10to 10V 10 to OV Oto 10V Overflow range 10 5 to 10 5 V Input impedance 100 kQ lt Rj lt 1MQ Output loading capacity 3 mA Direct current Referred to M Rated range of use 0 to 20 mA or 4 to 20 mA Rated input impedance 50 Q Rated output load 600 Q All analog output signals are short circuit proof and overload proof Siemens PLT 111 1999 4 3 This catalog is out of date see note on page 1 I O modules from other systems I O modules from other systems can be operated on the I O bus of an AS 235 automation system via existing parallel and serial links see Section 7 The following modules can be connected e SIMATIC S5 115U digital and analog input output modules fit ted in ER 701 1 and ER 701 2 expans
111. e bus edium sized plants Individual participants on remote bus large distances between individual participants aximum peripheral configura tion of connected automation sys tems ax 32 participants possible ax 4 km remote bus cable Interface module s for 20 m local bus and bus converter in the same cabinet or subrack Power distribution subrack can be used for 2 bus converters UI per cabinet N to Ul1 and Ul2 6DS8 204 8 6DS9 201 8CA 2 6DS9 201 8FC 3 1 Exceptions apply to the floating local bus interface modules N AS and N AT 2 Alternative with AS 235 as N N1 and incorporation of connection distributor AV 3 Alternative with AS 235 H as N N1 and incorporation of connection distributor AV Siemens PLT 111 1999 6 5 This catalog is out of date see note on page 1 Connecting cables a Connecting cables for 20 m local bus E Connecting cables for remote bus To connect the interface modules for 20 m local bus to one The following two remote bus cables are another and to the bus converter UI A front plug is required for recommended the last participant on the local bus when using the cable 6DS8 201 8 E Ordering data Order No E Ordering data Order No Connecting cable for 20 m local Remote bus cable bus Standard remote bus cable D21 1 between two interface modules 6DS8 201 8 E E Specify length in plain text eee pele for 20 m local bus 1 plug max 4 km tA Inhouse
112. e bus connecting cable with 5 plugs for connection of N AS to bus converters 1 and 2 and connection distributor for 20 m local bus The connection unit for a non redundant AS 235 H basic unit is delivered with 1 interface module N AS 6DS1 223 8AA 6DS4 400 8AB 6DS9 203 8DA 6DS9 201 8FC The appropriate remote bus cable is required in addition to an interface connection unit for single or redundant remote bus This cable is connected to the connector board AF and links the individual participants together at distances up to 4 km Ordering data for remote bus cable see Section 6 AS 235 H System cabinets The system cabinets see page 3 23 for further information are supplied with 2 cabinet lamps and test pushbuttons and con sists of the following components e Standard cabinet IP 20 2200 x 900 x 400 IP 54 2200 x 900 x 600 IP 20 2200 x 900 x 600 e Transport lugs 4 off e Cable set for connection of cabinet lamp e Door contact with mounting parts and connection cables e Cable duct vertical with parts set e Thermostats wired e Cable with mounting parts C79165 A3012 D129 e Cable clamping rail C79165 A3012 D128 The standard cabinet IP 54 with heat exchanger is supplied with the following additional components e Power distribution subrack AC 230 V with line filter e Cable for monitoring the heat exchanger e Cable for connection of line filter to motor supply terminals Side panels or pa
113. e bus It performs continuous signal conversion between the local bus and the remote bus or vice versa without intermediate storage The cou pling is inductive and non reactive Possible locations e AS 235 and AS 235 H basic cabinet e AS 235 K basic system e Remote bus connection unit e Bus coupler e Remote bus connection subrack See Catalog PLT 130 for detailed information on the bus con verter Connector board AF Remote bus The remote bus cable is connected to the bus converter via the connector board AF Remote bus The board is provided with a terminating resistor which can be activated using a jumper The resistor is activated in the first and last bus participants e g TELEPERM M cabinet with AS 235 H e g remote bus connection unit OS 525 e g TELEPERM M cabine ul Remote bus A Remote bus B a Terminating resistor F activated by jumper Fig 6 7 Redundant remote bus with terminating resistors Overvoltage protection The participants connected to the remote bus can be exten sively protected against destruction by overvoltages by means of the coarse and fine overvoltage protection units The coarse protection limits high voltage signals of high power to the arc voltage The coarse protection is able to handle brief peaks in the kA range It is installed where the remote bus enters the building The fine protection reduces the residual vo
114. e cables Cabinet connection element support OONONKRWH gt akon o Fig 3 11 Standard cabinet without heat exchanger Standard cabinet with degree of protection IP 20 without heat exchanger Design Cabinet with two leaf doors at front and rear lift off doors Each door with 3 rows of ventilation slots Front and rear of cabinet each with a top bezel panel with cabi net alarm lamp and lamp test pushbutton The cables are connected to cable bars in the rows of holes in the cabinet frame using commercially available parts 3 26 Siemens PLT 111 1999 network The socket is not wired up and is accessible from the front of the cabinet It consists of a two pin plug connector 4 13 DIN 47 284 with insulated sleeve and cover e 4 door contacts with associated cable set e Bar for 24 V terminals e 2 thermostats for overtemperature detection Technical data Door width 450 mm each Angle of opening of doors Separate cabinet 180 Cabinet row 135 Degree of protection to DIN 40050 Cabinet 6DS9 300 8AA 400 mm IP 20 Cabinet 6DS9 302 8AA 600 mm IP 20 Permissible cabinet inlet temperature 25 C 30 C 35 C 40 C Permissible thermal load Ps max with fan subassembly Permis humidity no condensation Operation Transport and storage 450W 420W 380W 350W lt 700 W lt 65 lt 75 Cabinet colors Cladding Cabinet frame Labelling strips Acrylic
115. e filter to motor supply terminals C79165 A3012 D72 C79165 A3012 D86 C79165 A3012 D129 C79165 A3012 D128 6DS9 906 8JB 6DS9 906 8MA C79165 A3012 D19 C79195 A3828 H390 C79195 A3205 B94 Side panel or 2nd partition for the standard cabinets see cabi net accessories on page 3 23 AS 235 H Ordering data for extension cabinet g Ordering data Order No T Ordering data Order No AS 235 H automation 6DS2 132 0 X E 0 E Options for AS 235 H exten system A sion cabinet extension cabinet il For retrofitting of extension units e Without extension units x EES EE6 or EEF Subrack for extension unit For redundant With mounting parts and slots for basic units 13 I O modules sach win alarm logie moaule 3 e Wire wrap system 6DS9 002 8BB for 1 0 bus 2 e Maxi Termi Point system 6DS9 002 8BA e Extension unit EE4 Accessories for EE5 Wire wrap system A 6DS9 908 8GF Maxi Termi Point system B canle set for power supply of e EE4 and EES Cable set for I O bus 6DS9 911 8GE Wire wrap system Cc Maxi Termi Point system D Cable duct 6DS9 906 8AB e EE4 EES and EE6 Cover Pehle Wire wrap system E I O bus comparator and 6DS1 144 8AA Maxi Termi Point system F switchover module e EE4 EE5 EE6 and EE7 Upgrading set with switched C79451 A3117 D29 Wire wrap system G mode regulator DC 5 V Maxi Termi Point system H 6DS1 006 8AA ee non redundant Accessories for EE6 asic units 6DS9 908 8GG each with alarm lo
116. e is connected to the connector board AF and links the e Operation channel 2 2 process individual participants together at distances up to 4 km oper keyboards config key board and mini floppy disk unit Ordering data for remote bus cable see Section 6 Without process monitor c i With 2 process monitors for N System cabinets operation channels 1 and 2 The system cabinets see page 3 23 for further information are Option supplied with 2 cabinet lamps and test pushbuttons and consist extension units of the following components e Without extension unit X stangar cabinet Be A e Extension unit EE1 A IP 20 2200 x 900 x 400 6DS9 300 8 irewrap system IP 54 2200 x 900 x 600 6DS9 310 8AB ch ahaa IP 20 2200 x 900 x 600 6DS9 302 8AA ee ll ae e Transport lugs 4 off 6DS9 906 8CA sees oint system e Cable set for connection of cabinet lamp 6DS9 912 8AA ead units EE1 c e Door contact with mounting parts and C79165 A3012 D83 Aras connection cables wire wrap system Cable duct horizontal for I O bus 6DS9 906 8PA T UNS E e Cable duct vertical C79165 A3012 D51 Maxi Termi Point system e Parts kit screen board C79165 A3012 D41 Extension units EE1 E Thermostats wired C79165 A3012 D81 EE2 and EE3 e Cable with mounting parts C79165 A3012 D129 wire wrap system e Cable clamping rail C79165 A3012 D128 e Extension units EE1 F The standard cabinet IP 54 with heat exchanger is supplied with Te ana aa the following addition
117. e lists all available interface modules for cou pling with other systems together with the most important fea tures of the modules All interface modules are operated in a slot for I O modules An important feature for differentiation is the type of coupling parallel serial e With a parallel coupling the interface module 6DS1 321 8AA transfers all bus signals between the automation system and the coupling partner with the exception of the level conver sion signals TTL RS 422 TTL in real time mode The driver blocks directly access the I O modules in the connected expansion unit with a parallel coupling e With a serial coupling the interface modules themselves han dle the data transfer with the coupling partner Data transfer is via the transfer RAM of the interface module with a serial cou pling When selecting the interface module suitable for the respective application the following factors may be important in addition to the type of coupling partner e The distance to the coupling partner e The topology of the system e The earthing concept e Measures which may be needed for lightning protection Since the parallel coupling is not electrically isolated and the RS 422 system used permits a maximum difference of 7 V between the earth potentials of the coupling partners it is rec ommendable to use a serial coupling for longer distances within buildings and for links between different buildings As a result of
118. e on page 1 SIMATIC S5 I Os ET 100U Serial coupling with SIMATIC S5 I Os ET 100U I O modules appropriate for coupling Module Electrical Number of inputs outputs isolation Order No Digital input modules Input voltage Digital input 420 8 No 4 inputs DC 24 V 6ES5 420 8MA11 Digital input 421 8 No 8 inputs DC 24 V 6ES5 421 8MA12 Digital input 422 8 No 16 inputs DC 24 V 6ES5 422 8MA11 Digital input 430 8 Yes 4 inputs DC 24 V 60 V 6ES5 430 8MB 11 Digital input 430 8 Yes 4 inputs AC DC 115 V 47 to 63 Hz 6ES5 430 8MC11 Digital input 430 8 Yes 4 inputs AC DC 230 V 47 to 63 Hz 6ES5 430 8MD11 Digital input 431 8 Yes 8 inputs DC 24 V 6ES5 431 8MA11 Digital input 431 8 Yes 8 inputs AC DC 115 V 47 to 63 Hz 6ES5 431 8MC11 Digital input 431 8 Yes 8 inputs AC DC 230 V 47 to 63 Hz 6ES5 431 8MD11 Digital input 433 8 Yes 8 inputs DC 5 to 24 V 6ES5 433 8MA11 Power supply Digital output modules output current continuous current Digital output 440 8 No 4 outputs DC 24 V 0 5 A 6ES5 440 8MA12 Digital output 440 8 No 4 outputs DC 24V 2A 6ES5 440 8MA22 Digital output 441 8 No 8 outputs DC 24 V 0 5 A 6ES5 441 8MA11 Digital output 450 8 Yes 4 outputs DC 24 V 60 V 0 5 A 6ES5 450 8MB11 Digital output 450 8 Yes 4 outputs AC115 V 230 V 1 A 6ES5 450 8MD 11 Digital output 451 8 Yes 8 outputs AC115 V 230 V 0 5 A 6ES5 451 8MD11 Digital output 451 8 Yes 8 outputs DC 24V 1A 6ES5 451 8MA11 Digital output 451 8 Yes 8 relay outputs Max
119. e supplied with the flashing signal optional wiring e Electrical isolation of external time synchronization signals The AS 235 H can be synchronized using a minutes pulse Bus components The TELEPERM M systems can communicate with one another via the CS 275 plant bus up to distances of 20 m local bus or 4 km remote bus The local bus is redundant as standard The remote bus can be redundant as an option The central processing units of the two partial systems of the AS 235 H are each connected to the CS 275 bus system via an interface module N AS The interface modules handle all duties connected with transmission including occasional control of data transfer Only the interface module of the partial system with the master function is active Thus the AS 235 H system acts on the bus as an individual participant despite the 2 connections for modules N AS on the bus Up to 9 participants can be interconnected as a local bus island via the 20 m local bus each bus converter UI counts as 1 par ticipant The total length of the connecting cables must not exceed 20 m nterface modules for 20 m local bus of local bus participants can be connected together at the front using cables 6DS8 201 8 These cables are only provided with a plug at one end They must be connected 1 1 at the free end to the plug of the adjacent ocal bus participant If a cable is not yet connected there a front plug 6DSY 200 8AA is required in addition The ca
120. ed on a redundant remote bus In this case a connection unit for redundant remote bus with 2 bus converters UI and 2 remote bus connector boards AF Remote bus is required The connection unit for single for redundant remote bus can be selected in the standard ordering configuration under Bus com ponents The connection unit comprises Interface module for 20 m local bus N AS e Bus converter Ul 2 x with redundant remote bus e Connector board AF Remote bus 2 x with redundant remote bus e For single remote bus Connecting cable with 2 plugs for connection 6DS8 205 8MB of N AS to bus converter UI e For redundant remote bus Connecting cable with 3 plugs for connection 6DS8 204 8MB of N AS to bus converters UI1 and UI2 In order to implement a remote bus the appropriate remote bus cable is required in addition to a connection unit for single or redundant remote bus This cable is connected to the connector board AF Remote bus and links the individual bus participants together at distances up to 4 km see also Section 6 6DS1 223 8AC 6DS4 400 8AB 6DS9 203 8DA Housing The AS 235 K is installed as standard in a sheet steel housing with degree of protection IP 21 e Sheet steel housing degree of protection IP 21 Dimensions HxWxD 820 mm x 600 mm x 360 mm without heat exchanger with separate ventilation roof top panel with ventilation slits front door 600 mm wide with lock b
121. ems and oper ator systems of the TELEPERM M process control system via the CS 275 bus in medium sized and large plants Central process control is carried out using the OS 525 and WinCC TM OS operator systems SIMATIC PC or other AT com patible personal computers PG programming devices and computers from other manufacturers can be connected to the bus system for higher level tasks Sequential transfer of data between the individual participants is in time division multiplex mode Participants within a local area or a cabinet group are connected over distances of up to 20 m by a local bus A remote bus connects distributed systems over distances of up to 4 km A redundant design of the bus line increases of the availability of the CS 275 plant bus The remote bus network can be extended to a maximum length of 3 x 4 km using bus couplers Design The CS 275 bus system consists of e a local bus which is always redundant and e a remote bus which can be either of single or redundant design OS 525 2 WinCC TM OS Remote bus max 4 km Redundant local bus max 20 m Fig 6 1 CS 275 bus system example of connection of local bus and remote bus single remote bus Siemens PLT 111 1999 OS 525 i WinCC TM OS N ar Redundant remote bus max 4 km Redundant local bus max 20 m Fig 6 2 CS 275 plant bus example of connection of local bus and remote bus redundant remote bus
122. er block of the deep degree of protection individual Order Nos is replaced by G8076 IP 20 without heat exchanger e AS 235 AS 235 H AS 235 K table pamphlet C79000 N8000 C1 Option German order separately if required System documentation me e Without system documentation 0X Also refer to the ordering instructions in the appendix page 8 2 with e German documentation oD information on ordering complete systems and options e English documentation OE 3 6 Siemens PLT 111 1999 AS 235 Options for basic cabinet a Ordering data Order No a Ordering data Order No Options for AS 235 basic cabinet Backup battery for memory module Interface module for I O bus 2 For retrofitting of extension units EE2 and EE3 Subrack for extension unit with mounting parts and slots for 14 I O modules e Wire wrap system e Maxi Termi Point system Accessories for EE2 Cable set for power supply of EE2 Cable set for I O bus Cable duct Cover Accessories for EE3 Cable set for power supply of EE3 Cable set for I O bus Cable duct Cover Bus connection of further participants via 20 m local bus Interface module for 20 m local bus N V 24 1 W79084 U1001 B2 6DS1 312 8BB 6DS9 002 8BB 6DS9 002 8BA 6DS9 908 8CC 6DS9 911 8FB 6DS9 906 8AB 6DS9 906 8BB 6DS9 908 8CD 6DS9 911 8FC 6DS9 906 8AB 6DS9 906 8BB With standard configuration with out remote bus connection Interface mo
123. er functions Coupling modules enable the connection of I O modules over larger distances They additionally enable use of non intelligent I O modules of the SIMATIC S5 programmable controllers plus the ET 100U distributed I Os for the automation systems Memory configuring The memory with battery backup of the automation systems is divided into e a system memory and e a user memory The write protected system memory contains the software which always belongs to the automation system in the form of basic programs and function blocks Far more than 100 standardized blocks are available for data acquisition closed loop control open loop control calculation supervision logging display and operation monitoring Instead of programming the system with individual commands and carrying out the required program tests it is only necessary in the TELEPERM M process control system to configure these complete function blocks in order to obtain a user program In the simplest case configuring means calling the function blocks with the keyboard several times if necessary and then assign ing the respective linking instructions and parameters The resulting application oriented configuring data are then stored in the user memory Configuring is possible before the automation system is started up as well as during operation It is possible to temporarily switch partial functions of the user system out of operation for this purpose
124. eration It is possible to temporarily switch partial functions of the user system out of operation for this purpose Convenient configuring using graphic inputs is possible using the PROGRAF AS engineering tool which can be executed in a personal computer connected locally to the AS 235 235 H 235 K automation system or centrally to the CS 275 bus system This catalog is out of date see note on page 1 Performance characteristics STEP M In addition to the function blocks for binary processing the Summary of system properties AS 235 235 H 235 K systems can use the STEP M control lan e Automation system for autonomous operation with local guage without leaving the block configuration in order to formu communication or for network operation with central late extensive and complex open loop control tasks communication TML language Fitted in wall housing or cabinet e Configurable within wide limits The TML process language can be used in addition to the firm up to 114 I O modules depending on system ware blocks for special tasks It can be used to format special function blocks and to implement particularly complex functions e User memory up to 4 000 Kbytes on one module e g for the mixing of binary value arithmetic and measured value e 32 bit processing of analog values STE e Optimized data transfer rate resulting from separate Operation and monitoring processing of analog and binary values The AS 235 AS 235 H and AS 235 K
125. extension systems can be installed up to 500 m away from the AS 235 K automation system For these reasons the AS 235 K system is primarily suitable for distributed configurations Fig 3 1a in small and medium size plants or as a stand alone system 1 1 Ucorresponds to 44 5 mm This catalog is out of date see note on page 1 AS 235 automation system The AS 235 automation system is the cabinet version of the range It can be ordered in the form of two ordering units basic cabinet and extension cabinet The basic cabinet is the main component of the AS 235 automa tion system It contains all components required for the AS 235 system to function It can therefore also be used on its own i e without an extension cabinet The extension cabinet increases the number of slots for I O mod ules It can only be operated in conjunction with the basic cabi net with up to 3 extension units When using an extension cabi net it is possible to increase the number of slots for I O modules in the basic cabinet 48 up to a maximum of 90 a Basic cabinet The basic cabinet consists of the following main components Basic unit The basic unit of the AS 235 automation system consists of e Subrack For wire wrap system For Maxi Termi Point system e Power supply subrack with Slots for power supply and logic modules and 6 slots for I O modules e Power supply module DC 24 V DC 24 V DC 24V DC5V e Alarm logic mo
126. face module for I O bus 2 B Wire wrap system A i Maxi Termi Point system B When ordering the extension cabinet it is possible to select whether the extension unit EE4 is to be delivered on its own sel units EE4 together with EE5 or together with EE5 and EE6 The following lt Wire wrap system e components are supplied Maxi Termi Point system D e 1 2 or 3 subracks i with slots for 14 I O modules each e Extension units EE4 For wire wrap system 6DS9 002 8BB EES and EE6 For Maxi Termi Point system 6DS9 002 8BA Wire wrap system E e 1 2 or 3 cable ducts 2 U high 6DS9 906 8AB Maxi Termi Point system F e 1 2 or 3 covers 2 U high 6DS9 906 8BB Syst pines e Cable set for power supply ys enca me For EE4 6DS9 908 8CE e Without cabinet 0 For EES 6DS9 908 8CF e Standard cabinet in degree of 1 For EE3 6DS9 908 8CG protection IP 20 without heat e Cable set for I O bus 2 exchanger eee eDS8 911 SED e Standard cabinet i degree of 2 With EE4 EES and EE6 6DS9 911 8FF torn aig 54 with heat e Interface module for I O bus 2 6DS1 312 8BB 9 ES slot in the basic unit e Standard cabinet in degree of 3 e Only for cabinets with wire wrap system Sine IP 20 without heat Alarm logic module 2 6DS1 901 8BA exchanger slot in the basic unit The system cabinets see page 3 23 for further information are supplied with 2 cabinet lamps and test pushbuttons and consist of the following components e Standard
127. for the I O bus interface of the automation system detects missing or incorrectly addressed I O modules as well as multiple addressing on the I O bus Faults in the firmware of the module are also detected and signalled by special acknowledg ment procedures between the function modules and their driv ers The maintenance staff are specifically guided towards the location of a fault by means of alarms on the monitor and printer lighting up of cabinet lamps and LEDs on the front panels of the modules This catalog is out of date see note on page 1 E General technical data I O modules Summary of properties e High availability autonomous power supply for each I O module integrated power supply for transmitters e Modules can be replaced during operation e Comprehensive self test routines on the modules e Mutual test in dialog with the associated driver e Fault diagnosis using amp C alarms channel spe cific up to the transmitter or final control element e Tailored driver block for each type of module e High electromagnetic compatibility field inputs and outputs destruction proof to IEC 255 4 Class II e Selectable backup response of modules e Configurable modules for processing indepen dent of central unit Configurable I O modules Function modules generally have a configuration which is defined by their firmware and which can be modified to a certain extent by plug in jumpers e g inversion of manipulated vari
128. gic module 3 EES i a and 2 interface modules for I O bus 2 Cable set for I O bus 6DS9 911 8GF e Extension unit EE4 Cable duct DER Seas Wire wrap system J Cover 6DS9 906 8BB Maxi Termi Point system K 1 0 bus comparator and 6DS1 144 8AA EE4 and EE5 switchover module Wire wrap system L Upgrading set with switched C79451 A3117 D29 Maxi Termi Point system M mode regulator DC 5 V e EE4 EE5 and EE6 6DS1 006 8AA Wire wrap system N Maxi Termi Point system P Accessories for EE7 e EE4 EE5 EE6 and EE7 Cable set for power supply of 6DS9 908 8GH Wire wrap system Q EE7 Maxi Termi Point system R Cable set for I O bus 6DS9 911 8GG System cabinets Cable duct 6DS9 906 8AB e Standard cabinet degree of 1 Cover 6DS9 906 8BB protection IP 20 400 mm deep 1 0 bus comparator and 6DS1 144 8AA without heat exchanger switchover module e Standard cabinet degree of 2 Upgrading set with switched C79451 A3117 D29 protection IP 54 600 mm deep mode regulator DC 5 V with heat exchanger 6DS1 006 8AA e Standard cabinet degree of 3 protection IP 20 600 mm deep without heat exchanger Also refer to the ordering instructions in the appendix page 8 2 with information on ordering complete systems and options Redundant design of I O bus 2 Interface module for I O bus 2 slot basic unit 6DS1 312 8BB Standard cabinets cabinets Fan subassembly DC 24 V complete e Installation kit retrofitting kit for AS
129. he analog calculation 6DS1 715 8BB output module RSK Closed loop control mod Acquisition of signals from single channel and two channel configurable 6DS1 408 8BB RSKB ule driver closed loop control modules 6DS1 410 8BB A z neat A 6DS1 411 8AA 8RR Operation block for RSK For operation and monitoring of configurable closed loop control modules 6DS1 412 8AA 8RR block together with RSK block E Driver blocks for I O modules with standardized display Type Designation Function For modules with Order No RE Closed loop controller Acquisition of signals from single channel closed loop control modules 6DS1 400 8BA single channel transfer of commands and standardized increments to the closed loop control S controller Tees 6DS1 401 8BA RK f re K controller As RE with additional functions EM Individual control drive Acquisition of signals from individual control drive modules and application of 6DS1 500 8BA motor signals to the binary outputs e g for a subgroup control transfer of commands 6DS1 502 8BA to the individual control drive modules EU As EM with additional functions EV Individual control drive As EM for the corresponding modules 6DS1 501 8BA 8BB EK valve As EV with additional functions Ce DZ Proportioning counter Acquisition of signals from proportioning counter modules 2 4 channels 6DS1 613 8BB connection of these signals to the block outputs transfer of commands and standardized analog values EG Individual c
130. he cable 6DS8 201 8 are possible instead of the above cables cf Fig 6 6 Local bus interface modules Interface module for For connection of the following systems and 20 m local bus devices to the CS 275 plant bus Type AS AS 235 and AS 235 K automation systems 6DS1 223 8AC N AS AS 235 H automation system 6DS1 223 8AA BK Bus coupler 6DS1 223 8AB N AT OS 525 WinCC TM OS operator systems 6DS1 222 1AB10 20 AT compatible personal computers SIMATIC PC and PG programming devices V 24 Computers from other manufacturers via V 24 6DS1 202 1AB or 20 mA current loop interface N S5 1 SIMATIC S5 155U programmable controllers 6DS1 206 8AA 1 Discontinued product Further information on the various interface modules can be found in Catalog PLT 130 and the following manuals e CS 275 bus system C79000 G8076 C6 e N V 24 coupling of computers from other manufacturers C79000 G8076 C87 e KSN S55 S5 155U programmable controller C79000 G8076 C319 6 4 Siemens PLT 111 1999 Connection distributor AV The connection distributor AV Order No 6DS9 207 8AA has a vacant plug connection to the redundant 20 m local bus for the connection of configuring aids e g personal computer with the PROGRAF AS engineering tool It must be connected to the local bus via a cable for this purpose Bus converter UI A bus converter is required to connect individual participants or a local bus with several participants to a remot
131. he earthing concept of TELEPERM M Isolating power supply units must be used in the expansion unit or DC 24 V DC 24 V converters with electrical isolation must be provided if necessary Lightning protection with distributed configuration The use of SIMATIC S5 modules in distributed serially coupled EU expansion units makes it possible to protect the transmission lines using appropriate overvoltage arresters This catalog is out of date see note on page 1 Function modules Closed loop control modules H Function modules a Ordering data Order No Function modules have their own functions which are indepen Closed loop control modules dent of the central unit They possess backup modes which per _ g closed loop control module mit operation independent of the central unit with 2 Pl controllers S Some of the function modules are configurable The firmware of _ Koce Instruction Manual Coe ater et these configurable modules contains an interpreter which pro English Instruction Manual C79000 B8076 C17 cesses a user configuration made up of defined blocks This user configuration is generated on a personal computer using S closed loop control module the STEP M BG programming language loaded into the mod two channel configurable ule via a serial TTY interface and stored in an EEPROM The Module 6DS1 411 8RR STRUK AS 220 EA program is used as the configuring aid for German Instruction Manual C79000 B8000 C258 this purpo
132. he rows of holes in the cabinet frame using commercially available parts Standard cabinets Standard cabinets IP 54 with heat exchanger The cable bars are included in the standard delivery of the cab inet The locations for installation of the video relays and the con nector boards for remote bus are identified accordingly The standard cabinet with degree of protection IP 54 is equipped with e Main frame with conductive corrosion proof surface fitted off set to one side and electrically connected to the cabinet frame Side members of the main frame with fixing holes for mounting the subracks e Three part metal cable duct with cover plate on the right hand side member on the cable connection side for the ribbon cables of the I O bus for power supply cables internal bus connections and cables to the operation devices e Cable duct 80 mm x 75 mm on the left hand side member for internal wiring of process signals e Cabinet connection element support for up to 90 32 way cabi net connection elements SAE e Screen bars for connection of process cable screens e Cable clamping rails for the process cables e Screen board on the right hand side of the cabinet for external operation and monitoring devices e Screen board on the right hand side of the cabinet for remote bus cables e Socket for connection of a telephone to the internal telephone network The socket is not wired up and is accessible from the front of the cabinet
133. hment SAE 32 S Internal wire wrap 1mm x 1 mm Order Cabinet connection element SAE 32 3 with mounting screws and nuts assembled Screw attachment SAE 32 S 6DS9 907 8BA 6XP1 828 Siemens PLT 111 1999 3 23 Standard cabinets Ordering data for system cabinet accessories Ordering data Order No E Ordering data Order No System cabinet accessories continued System cabinet accessories continued Cabinet connection element SAE 32 1 with screw attachment SAE 32 S max 40 off cabinet Process side screw attachment SAE 32 S Internal Maxi Termi Point 2 4 x 0 8 Order Cabinet connection element SAE 32 1 with mounting screws and nuts assembled Screw attachment SAE 32 S Labelling material Labelling card 32 1 for 4 cabinet connection elements SAE 32 Labelling strips for screw attachment SAE 32 S for one cabinet 1 sheet 6DS9 907 8AA 6XP1 828 6XP1 847 6XP1 858 Cabinet connection element SAE 32 3 with connecting cable Process side cable plug SAE 32 ST of connecting cable Internal wire wrap 1 mm x 1 mm Order Cabinet connection element SAE 32 3 with mounting screws and nuts assembled Connecting cable unscreened L YY 16 x 2 x 0 22 mm with 2 cable plugs SAE 32 ST 1 cable plug SAE 32 ST Connecting cable screened L YCY 16 x 2 x 0 22 mm with 2 cable plugs SAE 32 ST 1 cable plug SAE 32 ST 6DS9 907 8BA 6XP1 831 88 E 6X
134. hout feedback Together with the comparator cou pling module they constitute the central components of the AS 235 H system responsible for the control coordination and monitoring of the two partial systems The synchronization mod ule is also required for operation of a non redundant basic unit Depending on the configuration of the automation system the power supply subrack is equipped with one or more alarm logic modules e Alarm logic module ML1 basic cabinet with 1 partial system e Alarm logic modules ML1 and ML2 basic cabinet with 2 redundant partial systems e Alarm logic modules ML1 ML2 and ML3 basic cabinet with 2 redundant partial systems and extension cabinet The alarm logic models monitor the central processing units and the optionally used signal inputs for temperature monitoring door contact fan contact and spare contact In the event of a fault the cabinet lamps on the basic and extension cabinets are triggered via these contacts This catalog is out of date see note on page 1 Standard I O devices The standard I O devices such as process monitor process operation keyboard configuring keyboard mini floppy disk unit logging printer and message printer are described in Section 5 The interface modules for operation channel generate the RGB signals for the process monitors They also have three 20 mA current loop interfaces to which the process operation keyboard or the configuring keyboard and 2 printe
135. ia 20 m local bus Interface module for 20 m local bus N V 24 1 e Starting from standard configu ration 6DS2 131 1 Connecting cable for local bus with 1 plug 0 3m 0 5m 1 5m 5 0m e and with non redundant basic unit Front plug 2 Interface module for 20 m local bus N AS e and with redundant basic unit 2 interface modules for 20 m local bus N AS Connecting cable for local bus with 2 plugs 0 5 m Connection to single remote bus Starting from standard configura tion 6DS2 131 1 With non redundant basic unit Interface module for 20 m local bus N AS Bus converter UI Connector board AF Remote bus Connecting cable with 5 plugs to connect N AS to bus converter 1 an connection distributor for 20 m local bus 6DS1 202 8AB 6DS8 201 8MB 6DS8 201 8SB 6DS8 201 8EC 6DS8 201 8SC 6DS9 200 8AA 6DS1 223 8AA 6DS1 223 8AA 6DS8 205 8SB With redundant basic unit as above plus 2 interface modules for 20 m local bus N AS Connection to redundant remote bus e With standard configurations 6DS2 131 2 or 4 Bus converter UI Connector board AF Remote bus 6DS1 223 8AA 6DS4 400 8AB 6DS9 203 8DA 6DS8 201 8FC 6DS1 223 8AA e With standard configurations 6DS2 131 1 With non redundant basic unit Interface module for 20 m local bus N AS 2 bus converters Ul 2 connector boards AF Remote bus Connecting cable with 5 plugs to co
136. iguring Cable for connection of The closed loop control module must be configured The PCis i ieee eae apoa oars i X I u a connected via the front plug of the module eee enna idies POTETE 4 extension modules 6DS9 925 8AD Binary extension module 6DS1 719 8RR for binary calculation module additional order code G1A Instruction Manual Binary extension module German C79000 B8000 C130 English C79000 B8076 C130 1 With AS 235 systems STRUK AS 220 EA page 4 9 can also be used for operations via the CS 275 plant bus software release G and later Siemens PLT 111 1999 4 5 This catalog is out of date see note on page 1 Signal modules Analog input and output modules E Signal modules T Ordering data Order No Analog input output modules and binary input output modules Analog input module are available as signal modules e With 8 channels and power sup ply for transmitters floating Analog input and output modules Module 6DS1 701 8AB The following modules are available e With 8 channels and power sup i i ly for transmitters non floating e Analog input module with 8 channels and power supply for ply 1 i transmitters floating Module l 6DS1 730 8AA 6DS1 701 8AB e Basic module with 4 channels For input of 8 analog floating process signals transmitter sig for thermocouples resistance SU th t ig nals for further processing in the central unit of the automation E ee eee S9 system The mod
137. ime dependent functions Storage of internal external ana log values with error 109 especially for internal results Storage of internal external ana log values with error 104 espe cially for internal results Storage of internal external binary values extension of GB GM blocks Storage of characters texts E Blocks for signal exchange via CS 275 Type AKS AKE BKS BKE ZKS ZKE MKS MKE SKS PLPS Designation Analog coupling and transmitter block Analog coupling and receiver block Binary coupling and transmitter block Binary coupling and receiver block Character coupling and transmitter block Character coupling and receiver block Alarm coupling and transmitter block Alarm coupling and receiver block Status coupling and transmitter block Reading and writing of parameters Function Transmission of up to 28 analog values and abbreviated time minutes and seconds from an AS 235 system to a max of 6 or 32 receivers AKE blocks Reception of up to 28 analog val ues via the CS 275 from the data set of an MKS block of another bus participant Transmission of up to 128 binary signals and abbreviated time from an AS 235 to a max of 6 or 32 receivers BKE blocks Reception of up to 128 binary val ues via the CS 275 from the data set of a BKS block of another bus participant Transmission of up to four S16 strings from an AS 235 to up to 6 or 32 receivers
138. inary outputs 6DS1 505 8AA transfer of commands FM Field multiplexer Acquisition of signals from a channel of the interface module for FM 100 field 6DS1 304 8AA multiplexer transfer of signals to the module 6DS1 304 8BB 1 No longer available 2 8 Siemens PLT 111 1999 This catalog is out of date see note on page 1 Standard function blocks E Output blocks for printer and process monitor E Test blocks Type GP MEL LD LAYO ROT LAYO PKF 0 0 Designation Group display Alarm output Display output Log output Process coupling alarm sequence dis play Function Type Designation Design of display hierarchy TANZ Test display area display and group display Output of planned plain text alarms with time resolution 1 s also standard blocks such as M generate alarms TUEB Test monitoring Output of plant specific displays Output of plant specific logs on printers Output of PKM alarms SYST Test and mainte WART nance a Organization blocks Type XB XA XZ FUTA RNAM APRO PROB Designation Processing cyclic Processing acyclic Time start Function keys Rename TML connection of PROBLEM blocks Function To inhibit release a group of func tion blocks and to release each n th cycle To inhibit non recurring release a sequence of function blocks When installed in the alarm level ZYK 1 as an ALARM block 1 x execution of subsequent block sequence
139. ine for the variable inscription of the 8 keys located below it The background can be illuminated if neces sary The background illumination is automatically switched off if no operations are made for a longer period of time Mode of operation The functions of the process operation keyboard are enabled in 4 authorization stages and selected using authorization keys identified by key switch symbols and a password PBT 65 process operation key 6DS3 305 8BA board IP 65 kit C79372 A3018 D1 Test cable C79372 A3018 D2 Instruction Manual German C79000 B8000 C410 English C79000 B8076 C410 Connecting cable for power supply to process oper ation keyboard With 2 plugs 6DS8 103 8 E E With 1 plug 6DS8 104 8 E E as E T L 3mMC 5m SC 10m AD Connecting cable for connection of PBT 65 to an automation system 6XV2 167 8C E E E oe arr L 3m H30 25m N25 100 m T10 5m H50 40m N40 120 m T12 10m N10 50m N50 150 m T15 16m N16 80m N80 Connection diagrams see page 3 29 ff Summary of connecting cables with description see page 3 34 Siemens PLT 111 1999 5 5 This catalog is out of date see note on page 1 Configuring unit Configuring keyboard GUTTI MATAR ba Fig 5 5 Configuring keyboard Interface Transmission rate E Technical data 20 mA current loop interface floating active 1200 bits s Parity and stop bits Active 1200 bits s even par
140. ing keyboard and mini floppy disk unit e Operation unit 1 for operation channel 1 with process monitor and pro cess operation keyboard Without configuring unit With configuring unit e Operation channel 2 and opera tion unit 2 with interface module for operation channel 2 process monitor and process operation keyboard e Operation channel 2 and opera tion units 1 and 2 with interface module for operation channel 2 2 process monitors and 2 pro cess operation keyboards Without configuring unit With configuring unit e Without bus components e Connection unit For non redundant remote bus For redundant remote bus e Without housing e Sheet steel housing degree of prot IP 21 without heat exchanger Option system documentation e Without system documentation e German documentation e English documentation 6DS2117 HEHEH HE peg AA 0 7 8 X E M P N Q R x0 xX 1 X2 0 X 0D OE Backup battery for memory module Interface module for I O bus 2 1 Bus connection of further participants via 20 m local bus Interface module for 20 m local bus N V 24 Connecting cable for local bus 0 3m Remote bus cable See page 6 6 E AS 235 K options Order No W79084 U1001 B2 6DS1 312 8BB 6DS1 202 8AB 6DS8 201 8MB 1 Additionally required if I O slot 6 is used Also refer to the ordering instructions in the appendix page 8 2
141. ion racks e SIMATIC S5 135U 155U digital and analog input output mod ules fitted in EU 183U EU 184U and EU 187U expansion units e Digital and analog input output modules of the ET 100U elec tronic terminator The respective interface module for the coupling occupies one I O slot These modules are addressed via the driver blocks for analog and binary input output which are present as standard in the AS 235 automation system The analog drivers are equipped with special parameterizable operating modes for SIMATIC S5 modules Limit monitoring functions in the driver software are used for measured value monitoring functions which are miss ing on the SIMATIC S5 modules or which operate with limits other than those common in the TELEPERM M system Communication between TELEPERM M and SIMATIC S5 S7 automation systems is possible using the coupling module 6DS1 333 8AB page 7 8 and the 3964 R RK 512 procedure 4 4 Siemens PLT 111 1999 Selection criteria for I O modules There are various criteria for selecting the most suitable I O mod ules for a particular application these criteria must be evaluated depending on the respective application The selection of either TELEPERM M or SIMATIC S5 modules is made easier for the planning engineer by the following decision criteria e Preprocessing on the module Only signal modules from the SIMATIC S5 range without pre processing non intelligent can be used e 230 V peripherals In c
142. it TV Keyboard distributor DV Printer distributor Tv DV bv i vtov m Connections Connections A l for operation for operation J a igimem channel 2 channel 1 J 167 8B Configuring l eas GES l Configuring keyboard Jel I sal keyboard ___ Process operation Process operation Mio keyboard keyboard W a 103 Logging printer Logging printer 103 j 167 8A 167 8A i ae DC 24 V from n ma DC 24 V from socket ST1 167 8A 167 8A E socket ST2 Message printer Message printer 7 zz 7 _ _ Fig 3 18 Connection of standard I O devices to an AS 235 H basic unit with distances up to 10 m 3 32 Siemens PLT 111 1999 Process monitor This catalog is out of date see note on page 1 Automation systems Connection diagrams Standard I O devices to AS 235 H Process monitor Video relay 2 Video relay 1 lt ee a M lt _ a T1 BK2 BK1 BK2 BK1 T2 AC 115 Vor b AC 230 V a Javor T Partial system BK Interface module for operation channel AS 235 H basic unit TV Keyboard distributor DV Printer distributor a _ Tv DV bv Tov fovf tv Connections Connections A for operation for operation channel 2 channel 1 Configuring ji Iree eee A Configuriung keyboard l keyboard p m Process operation Process operation
143. ith normal font 1 process monitor 1 process operation keyboard 2 50 Hz non interlaced 15 625 kHz RGB with SYNC in green chan nel 32 lines with 64 characters each 8 High resolution 1 29 lines 1 for configuring 1 configuring keyboard 1 mini floppy disk unit 5 25 inch 1 Mbyte Needle and ink jet printers AN2 DIN A4 80 characters line or DIN A3 136 characters line 300 characters s Power supply for AS Supply voltage e Redundant supply e Permissible range including ripple Permissible ripple DC 24 V systems Limiting range of use DC 24 V systems Voltage dip with Uy 24 V DC 24 V systems External fusing required Current consumption of basic unit basic system typical value without I O modules Power consumption basic unit system Permissible thermal load in cabinet for AS 235 and AS 235 H e Without heat exchanger 1 Without fan subassembly With fan subassemblies e With heat exchanger and fan sub assemblies Heat to be dissipated from housing only AS 235 K Degree of protection EN 60 529 e Standard cabinet without heat exchanger e Standard cabinet with heat exchanger e Sheet steel housing e Subrack Impairment of function by gases 1 With cabinet inlet temperature 40 C Siemens PLT 111 1999 DC 24V AS 235 K also AC 50 60 Hz 230 V With AS 235 H and AS 235 K DC 24 V as option with AS 235 DC 20 8 to 33 V AS 235 and AS 235 K
144. itters final control elements and automation tasks associ ated with process engineering The I O modules are divided into e function modules with autonomous functions independent of the central unit e signal modules input output modules without central unit independent interventions in the process and e counter modules Design The I O modules are designed as double height plug in mod ules with a front panel width of 30 48 mm The front panel con tains the module fuse LEDs for diagnosis and error messages and depending on the type of module controls test sockets or a plug for connection of a configuring device configurable modules The I O modules have 2 base plugs the I O bus interface and the process interface The modules are divided into 4 areas which are separated from one another by constructive measures and circuit features Area 1 contains the hardware for non reactive interfacing to the I O bus of the automation system This part is supplied via the I O bus 5 V bus Area 2 contains the interference suppres sion and protective circuits for the process signals These pre vent interfering signals from being transferred to the automation system via the process cables as well as the destruction of mod ules by overvoltages Area 3 contains the power supply circuit of the module area 4 the function dependent processing circuit In the AS 235 system a specific slot address is unequivocally assigned to
145. ity 2 stop bits Power supply DC 24 V 20 to 33 V 0 2A Permissible ambient temperature Operation 5 to 40 C Storage 40 to 70 C Permissible relative humidity Degree of protection to EN 60 529 Max 95 no condensation IP 20 Dimensions H x W x D in mm Weight 57 x 370 x 280 Approx 2 6 kg E Configuring keyboard E Ordering data Order No The configuring keyboard is used to enter configuring instruc tions i e for linking and parameterizing function blocks The cable 6DS8 102 8 is used for indirect connection of the configuring keyboard to an AS 235 automation system via a PBT 65 process operation keyboard The cable 6XV2 167 8B is required for direct connection of the configuring keyboard to an AS 235 Connection diagrams see page 3 29 ff Summary of connecting cables with description see page 3 34 5 8 Siemens PLT 111 1999 Configuring keyboard Connecting cable for indirect connection of a con figuring keyboard to an automa tion system 6DS3 303 8AA 6DS8 102 8 E H _ 1m AC 5m SC 10m AD 3m MC Connecting cable for direct connection of a config uring keyboard to an automation system 6XV2 167 8B E E H AAs L im H10 5m H50 10m N10 3m H30 This catalog is out of date see note on page 1 Configurina Mini floppy disk unit Wi technical data Data medium Floppy disk 5 25 inch Data capacity 1 2 Mbytes Data transfer
146. l pumps for oil supply to generator sets Triggers signalling equipment optical and audible Allocates analog values from out puts in GA blocks Links individual binary outputs to GB GM data blocks Links 16 binary outputs to GB GM data blocks Siemens PLT 111 1999 Standard function blocks E Blocks for processing with H pata blocks This catalog is out of date see note on page 1 standardized operation and monitoring Type Designation R Closed loop control ler RN M Measured value monitoring V Ratio B Operation block S Control unit G Subgroup control Group control GK A Output for binary data F Window block FN Window block T Trend SR Recorder C Selector PKM Alarm acquisition PKF Alarm sequence dis play 1 Displays in PROGRAF AS 2 6 Siemens PLT 111 1999 Function PID control e g for disturbance variable feedforward tracking of setpoint and manipulated vari able limit formation As R with additional functions lonitors a measured value for 3 pairs of limits Extension of a closed loop con trol block for limit monitoring Limitation of measured value at the error limits Generation of a ratio e g witha ratio control Proportional adjuster e g with synchronization control or to influ ence the command variable in a cascade Display of analog values internal result of calculations Access to analog and binary val ues input of cons
147. l processor modules of the AS 235 H basically corre spond to those of the AS 235 system The required clocks are no longer generated on the module itself but are supplied by the synchronization module Siemens PLT 111 1999 3 9 This catalog is out of date see note on page 1 AS 235 H Partial system Partial system II SV Backup module SV DC 24V N AS BK1 EAB1 AMD N AS AS 235 H basic unit Automatic circuit breakers ST1 1 2s e Ul Ul V1 v2 ST2 AV Buea Bus B BT Power supply subrack Interface module for mini floppy disk unit AV Connection distributor for 20 m local bus BAB Bus terminator module BK Interface module for operation channel BT Flashing pulse generator CPU Central processor module DG Diagnostics interface EAB Interface module for I O bus 1 O bus comparator and switchover module EE Extension unit GE Basic unit Fig 3 5 AS 235 H automation system design The memory module with Error Detection and Correction EDC can correct a 1 bit error when reading and eliminate it in the memory cell together with the system software The interface module for I O bus establishes the connection between the 8 bit central bus and the I O bus One or two of these modules can be plugged into the basic unit of each partial system of the AS 235 H system e The interface module for I O bus 1
148. les C79000 G8000 C31 German or C79000 G8076 For direct acquisition of 4 temperatures floating with thermo C31 English couples or Pt 100 resistance thermometers Process signals of 0 to 20 mA or 4 to 20 mA can also be connected to all 4 chan nels O to 10 V can also be connected to channel 1 The analog input module can be extended by 2 x 14 inputs using measurement point extension modules Linearization of the input signals and compensation of the cold junction temperature are carried out on the module The char acteristics for standard thermocouples and Pt 100 resistance thermometers are stored in the module Adaptation to special thermocouples is possible by means of corresponding config uring The module has 4 free analog outputs for voltage and another 4 for current The analog module must be configured The PC is connected via the front plug of the module e Analog output module with 4 channels floating 6DS1 702 8RR To output 4 analog signals of O to 20 mA or 4 to 20 mA These are available at the process interface for further processing by analog instruments or systems The output signals can also be output as voltages of 0 to 10 V or 2 to 10 V for loads with a very high internal impedance Ri gt 500 k9 1 With AS 235 systems STRUK AS 220 EA page 4 9 can also be used for operations via the CS 275 plant bus software release G and later 4 6 Siemens PLT 111 1999 This catalog is out of date see note on p
149. les or devices e g input output devices connecting cables or also side panels and partitions if these are to be assembled on site When ordering input and output devices and their connecting cables we recommend that you enclose an arrangement dia gram
150. local bus If this local bus island is con nected to the remote bus each of the bus converters UI max 2 is also counted as a participant cf Figs 6 3 and 6 4 The cable connectors are provided at one end with a front plug for connection to the interface module for 20 m local bus the other end of the cable is prepared for the connection and is sol dered to the front plug of the next interface module Only one front plug is required for the n th local bus participant This is sol dered to the free end of the cable The single front plug is not required with an additional remote bus coupling It is replaced in this case by the front plug of the cable 6DS8 204 8 6DS8 205 8 6 DS9 201 8CA or 8FC With a remote bus connection the AS 235 H is always delivered with a cable 6DS9 201 8FC with 5 plugs instead of a combina tion of two connecting cables 6DS8 204 8 6DS9 201 8CA 6DS8 201 8 The cable 6DS8 205 8 with two plugs can be used for the point to point connection of two local bus participants as an alterna tive to the combination of cable 6DS8 201 8 and front plug Local bus cables which have to be routed more than 2 5 m out of cabinets must be laid in a separate screened earthed cable duct The various interface modules for 20 m local bus are listed in the following table Catalog PLT 130 contains a detailed description of the individual modules Remote range Transmission takes place via a coaxial cable at
151. locks When installed in the alarm level ZYK 1 as an ALARM block 1 x execution of subsequent block sequence For time dependent switching on off of XB blocks For switching on off of XA XB blocks by operator input Modification of type name or block name To insert a user specific TML pro gram into the execution list Function Monitoring of binary and analog variables selective access to variables possible max 16 analog and 16 binary within a standard display For sequence monitoring of TML programs for e Cyclic sequence monitoring e Non recurring monitoring of a program run up to 248 TML programs can be monitored Menu controlled calling of main tenance programs e XB switchover e CS 275 coupling status e Activate error messages e TML e Reloading and selective archiving e System settings Siemens PLT 111 1999 This catalog is out of date see note on page 1 Automation systems 3 2 General AS 235 3 3 Basic cabinet 3 6 Ordering data for basic cabinet 3 7 Options for basic cabinet 3 8 Extension cabinet 3 8 Ordering data for extension cabinet 3 8 Options for extension cabinet AS 235 H 3 9 Basic cabinet 3 14 Ordering data for basic cabinet 3 15 Options for basic cabinet 3 16 Extension cabinet 3 17 Ordering data for extension cabinet 3 17 Options for extension cabinet AS 235 K 3 18 Basic system 3 20 Ordering data for AS 235 K 3 20 Options for AS 235 K ES 100 K 3 21 ES 100 K extensi
152. ltage which passes the coarse protection down to a value between the internal conductor and the screen of the remote bus cable which is harmless for the amplifier of the inductive coupler in the bus converter The fine protection is fitted on the connector AF This catalog is out of date see note on page 1 Bus configurations E Bus configurations examples Application Other conditions Connecting cables 20 m local bus Small plants Can only be used in instrumenta N1 to N2 Frat tion rooms The guidelines for N2 to N3 etc Mee a PAricIRanE posse earthing and screening must be 6DS8 201 8 Max 20 m bus cable Standard design redundant observed for the participants on the local bus Ensure in particular that the par ticipants have the same ground potential ee lesa bonding 0 V island Front plug on N1 6DS9 200 8AA 20 m local bus 4 km remote bus Pinte Veas 20 m local bus UI 1 max 32 JIL AF Remote bus 20 m local bus 4 km remote bus redundant Large plants Max 100 participants possible Max 4 km remote bus cable Large plants Max 100 participants possible Max 4 km remote bus cable Max 32 bus converters Ul can be used power distribution subrack can be used for 2 bus converters UI The guidelines for earthing and screening must be observed for the participants on the local bus Ensure in particular that the par ticip
153. lti Driver for output of binary signals via the binary signal output modules of the 6DS1 612 8AA plexer field multiplexer PRA Testable relay module Driver for output of 16 binary signals to a testable relay output module 6DS1 606 8BA PBE Testable binary input Acquisition of binary signals via a testable binary input module and transfer of 6DS1618 8CA the binary signals to binary value fields 1 Coupling module 2 No longer available Siemens PLT 111 1999 This catalog is out of date see note on page 1 Standard function blocks O Driver blocks for configurable TELEPERM ME I O modules Type Designation Function For modules with Order No MSB Motor valve and actuator Acquisition and transfer of binary signals to the binary generation module 6DS1 717 8AA 8RR control 6DS1 719 8AA 8RR TVB Preselection and subloop Acquisition and transfer of binary signals to the binary calculation module for 6DS1 717 8AA 8RR control operation and monitoring of a preselection or subloop control BRBK Organization and binary Acquisition of binary signals from the flag area of the binary calculation module 6DS1 717 8AA 8RR input output block coordination together with ABR MSB or TVB ABR Analog input and output Acquisition and transfer of analog signals to the analog extension module via 6DS1 717 8AA 8RR the binary calculation module 6DS1 720 8AA REN Analog binary inputs and Acquisition and transfer of analog and binary signals of t
154. n channels Retrofitting to redundant operation channel 1 or 2 Interface module for operation channel Retrofitting of operation channel 2 non redundant Interface module for operation channel Parts set for operation channel switchover 1 video relay complete 1 connecting cable 1 keyboard distributor 1 printer distributor Retrofitting of operation channel 2 redundant 2 interface modules for opera tion channel Parts set for operation channel switchover Extension units For retrofitting of extension units EE2 and EE3 Subrack for extension unit With mounting parts and slots for 13 I O modules e Wire wrap system e Maxi Termi Point system Accessories for EE2 and EE3 Cable set for power supply For extension unit EE2 For extension unit EE3 Cable set for I O bus For extension unit EE2 For extension unit EE3 Cable duct Cover I O bus comparator and switchover module Upgrading set with switched mode regulator DC 5 V 6DS1 006 8AA 6DS1 141 8AA 6DS1 844 8FA W79084 U1001 B2 6DS1 312 8BB 6DS1 143 8AA 6DS1 142 8AA 6DS1 326 8BB 6DS1 901 8AA 6DS1 312 8BB 6DS1 312 8BB 6DS1 330 8CA 6DS1 330 8CA C79165 A3012 D70 6DS1 330 8CA C79165 A3012 D70 6DS9 002 8BB 6DS9 002 8BA 6DS9 908 8GC 6DS9 908 8GD 6DS9 911 8GB 6DS9 911 8GC 6DS9 906 8AB 6DS9 906 8BB 6DS1 144 8AA C79451 A3117 D29 Bus connection of further participant v
155. n the EU 183U EU 185U or EU 186U expansion units cf page 7 6 e ET 100U electronic terminator The ET 100U electronic terminator see Catalog ST 50 enables direct connection of transmitters final control elements valves and lamps in the immediate vicinity of the process Cabling and assembly costs can be greatly reduced by the omission of junc tion boxes and as a result of the serial two wire connection to the programmable controller Digital and analog I O modules with intrinsically safe inputs and outputs are available for the connection of devices in potentially explosive atmospheres Siemens PLT 111 1999 7 10 The following are required to connect these SIMATIC peripheral devices e The interface module 6DS1 327 8AA in the AS 235 automation system e The IM 318 8 interface module 6ES5 318 8MA12 in the ET 100U electronic terminator e The IM 318 3 interface module 6ES5 318 3UA11 in the expansion units the adapter casing 6ES5 491 0LB11 in addition with the 701 2 expansion subrack The interface module 6DS1 327 8AA has 2 connections with 1 plug for 2 lines Up to 32 devices can be connected in any sequence to each connection Up to 3 interface modules 6DS1 327 8AA are permissible per AS 235 automation system A line may be up to 3000 m long up to the last device However the distances which can be covered depend on the type of cable used and the selected transmission rate This catalog is out of date see not
156. n the communica tion S7 central controllers operate with SEND RECEIVE and S5 analog value format Further information e Catalog ST 50 for SIMATIC S5 central controllers and CP 524 544 communications processors e Catalog ST 70 for SIMATIC S7 central controllers and CP 341 441 2 communications processors This catalog is out of date see note on page 1 SIMATIC S5 S7 central controllers Interface module for SIMATIC S5 S7 central controllers E Interface module for SIMATIC S5 S7 central controllers T Ordering data The interface module for SIMATIC S5 S7 central controllers 6DS1 333 8AB is a double height compact subassembly The front panel width is 30 48 mm 2 standard slots The module has 2 base plugs for the I O bus interface and two serial interfaces for connection of a SIMATIC S5 S7 central controller Mode of operation The data arriving in parallel via the I O bus of the automation sys tem are stored cyclically in the transfer memory RAM of the interface module for SIMATIC S5 S7 central controllers The SIMATIC S5 central controllers can read the transfer memory using fetch messages The transmitter section of the interface module reads the data from the transfer memory supplements them into a complete message and outputs this via the serial interface to the SIMATIC S5 S7 central controller Messages transmitted by the SIMATIC S5 S7 central controller are tested for reliability in the receiver section of the interface
157. nd via the 20 m local bus each bus converter UI counts as 1 par ticipant The total length of the connecting cables must not exceed 20 m Interface modules for 20 m local bus e g N AS and N V 24 of local bus participants can be connected together at the front using cables 6DS8 201 8 These cables are only provided with a plug at one end They must be connected 1 1 at the free end to the plug of the adjacent local bus participant If a cable is not yet connected there a front plug 6DS9 200 8AA is required in addition The cable 6DS8 205 8 with 2 plugs can be used as an alternative to the combination of cable 6DS8 201 8 and front plug It is possible to connect a personal computer via the connection distributor for 20 m local bus in the power distribution subrack It must first be integrated into the local bus via a cable connector 6DS8 201 8 or in the case of a remote bus connection via a cable 6DS8 204 8LC 6DS9 201 8CA see connection unit Central configuring and feedback documentation of the AS 235 can be carried out in conjunction with the PROGRAF AS engi neering tool cf Section 2 The AS 235 is connected to a single remote bus via the interface connection unit The AS 235 can also be operated on a redundant remote bus 2 bus converters UI and 2 remote bus connector boards AF are installed in this case The interface connection unit for redundant remote bus is required for the connection to a redundant remote bus
158. ndant as standard The remote bus can be redundant as an option Up to 9 participants can be interconnected as a local bus island via the 20 m local bus each bus converter UI counts as 1 par ticipant The total length of the connecting cables must not exceed 20 m 1 This cable is only suitable for connection to the process operation key board or the signal distribution unit A cable 6XV2 167 8B order sepa rately is required for the direct connection to the basic unit of the AS 235 K system operation channel 2 Interface module for operation channel 1 is included in the basic system Siemens PLT 111 1999 3 19 This catalog is out of date see AS 235 K Ordering data for AS 235 K Max 2 interface modules N V 24 inserted in one of the I O slots in the AS 235 K basic system can be integrated via a front con nection to the interface module N AS of the system by means of cable 6DS8 201 8 Please contact Siemens in the case of other participants and additions The cable 6DS8 201 8 is only provided with a plug at one end It is connected 1 1 at the free end to the plug of the N AS If a cable is not yet connected there a front plug 6DS9 200 8AA is required in addition The cable 6DS8 205 8 with 2 plugs can be used as an alternative to the combination of cable 6DS8 201 8 and front plug The AS 235 K is connected to a single non redundant remote bus via the interface connection unit The AS 235 K can also be operat
159. ng parts and slots for 14 I O modules e Wire wrap system e Maxi Termi Point system Accessories for EE5 Cable set for power supply of EE5 Cable set for I O bus Cable duct Cover Accessories for EE6 Cable set for power supply of EE6 Cable set for I O bus Cable duct Cover 6DS9 002 8BB 6DS9 002 8BA 6DS9 908 8CF 6DS9 911 8FE 6DS9 906 8AB 6DS9 906 8BB 6DS9 908 8CG 6DS9 911 8FF 6DS9 906 8AB 6DS9 906 8BB Standard cabinets Parts kit for upgrading the degree of protection of a 400 mm deep standard cabinet from IP 10 to IP 20 for former cabinets Fan subassembly DC 24 V complete e Installation kit retrofitting kit for AS 235 extension cabinet with degree of protection IP 10 or IP 20 for installation below the extension unit EE4 and or EE5 e Retrofitting kit for AS 235 exten sion cabinet with degree of pro tection IP 54 for installation below the extension unit EES C79165 A3012 D90 C79165 A3012 D202 C79165 A3012 D222 This catalog is out of date see note on page 1 AS 235 H automation system The AS 235 H automation system is the high availability cabinet version of the AS 235 range In contrast to the simple cabinet version the AS 235 H is of redundant design and operates according to the 1 out of 2 principle More information on the topic of redundancy can also be found in Section 2 page 2 3 Redundancy with AS 235 H It is possible to implement interruption free o
160. nnect N AS to bus converters 1 and 2 and the connection dis tributor for 20 m local bus With redundant basic unit as above plus 2 interface modules N AS 6DS4 400 8AB 6DS9 203 8DA 6DS1 223 8AA 6DS4 400 8AB 6DS9 203 8DA 6DS8 201 8FC 6DS1 223 8AA 1 Max 2 within an AS 235 consisting of basic and extension cabinets cannot be used in ES 100 K 2 The cable connector 6DS8 205 8 with 2 plugs can be used as an alternative for the combination between connecting cable and front plug 3 2 plugs not used Siemens PLT 111 1999 3 15 AS 235 H Extension cabinet This catalog is out of date see note on page 1 E Ordering data Order No a AS 235 H extension cabinet Options for AS 235 H basic cabinet continued Remote bus cable See page 6 6 Option system cabinets Parts kit for upgrading the degree of protection of a 400 mm deep standard cabinet from IP 10 to IP 20 for former cab inets Fan subassembly DC 24 V complete Insulation kit retrofitting kit for AS 235 H basic cabinet with degree of protection IP 10 or IP 20 e For installation below the basic unit initial use e For installation below the basic unit retrofitting e For installation below extension unit EE2 Insulation kit retrofitting kit for AS 235 H basic cabinet with degree of protection IP 54 e For installation below the basic unit initial use e For installation below the basic unit retrofitting e F
161. nnel and two channel configurable 6DS1 408 8BB RSKB ule driver closed loop control modules 6DS1 410 8BB A z neat A 6DS1 411 8AA 8RR Operation block for RSK For operation and monitoring of configurable closed loop control modules 6DS1 412 8AA 8RR block together with RSK block E Driver blocks for I O modules with standardized display Type Designation Function For modules with Order No RE Closed loop controller Acquisition of signals from single channel closed loop control modules 6DS1 400 8BA single channel transfer of commands and standardized increments to the closed loop control S controller Tees 6DS1 401 8BA RK f re K controller As RE with additional functions EM Individual control drive Acquisition of signals from individual control drive modules and application of 6DS1 500 8BA motor signals to the binary outputs e g for a subgroup control transfer of commands 6DS1 502 8BA to the individual control drive modules EU As EM with additional functions EV Individual control drive As EM for the corresponding modules 6DS1 501 8BA 8BB EK valve As EV with additional functions Ce DZ Proportioning counter Acquisition of signals from proportioning counter modules 2 4 channels 6DS1 613 8BB connection of these signals to the block outputs transfer of commands and standardized analog values EG Individual control drives Acquisition of signals from modules 6DS1 504 8AA 4 to 8 channels connection of these signals to the b
162. ns a power sup ply module central processor memory module for system soft ware and user program as well as 1 or 2 interface modules for the I O bus depending on the number of I O modules con nected The user programs stored in the 2 memory modules are identical Process signals are always applied to both CPUs Only one of these the master unit can output commands to the process via the I O modules The other operates in hot standby mode and is always able to take over smooth control of the process should the master unit fail The fully synchronous mode of operation of the two partial AS 235 H systems means that any assignment of the master is possible master slave or slave master Both partial systems are updated with the same information simultaneously because all input data are applied to both meaning that online backup data transmission between the two partial systems is superfluous 2 4 Siemens PLT 111 1999 Central faults are detected very rapidly using a hardware com parator This compares the redundant bus signals for each read or write operation of the central processors operating with syn chronous clocks Software test programs are started in the event of a fault in order to established its location The synchronous signals of the redundant I O bus are checked for equality for selective areas of up to 13 I O modules each and converted to the single channel I O bus of the standard I O mod ules Up to 3 selected I O m
163. oards and a mini floppy disk unit can be powered with DC 24 V via 3 sockets on the front of the module The basic unit is equipped with 1 or 2 alarm logic modules depending on the configuration of the automation system The alarm logic module ML1 is assigned to the basic cabinet The alarm logic module ML2 is only required if the AS 235 system consists of a basic cabinet and an extension cabinet and has a basic unit with wire wrap pins In the case of the basic unit with Maxi Termi Point system the tasks of the alarm logic module ML2 are handled by the interface module for I O bus 2 AS 235 Basic cabinet Communication via CS 275 plant bus GE svse sv M oo L 61 0 modules 47 ZE 77 gt I O bus i 14 1 0 MO MO Sy modules T max 6 DR Printer PBT ST EE Extension unit i GE Basic unit E E a ML Alarm logic module a me MO Monitor PBT Process operation keyboard DR A im ST Configuring keyboard SV Power supply module UI Bus converter ZE Central unit Fig 3 2 AS 235 automation system system configuration The alarm logic modules monitor the voltages L PM DC 24 V each and 5 V as well as the amp C signals for overtemperature door contacts fan contacts and spare contac
164. ock of another bus participant Transmission of up to four S16 strings from an AS 235 to up to 6 or 32 receivers ZKE blocks Reception of up to four S16 strings from another AS system Transition of 32 binary signals as alarms with the time a signal changes from 0 4 or 1 0 to other bus participants Reception of 32 binary signals of an MKS block and the time of transmission sent by another bus participant via the CS 275 Transfer of status information to higher level systems operator system computer Reading or writing of up to 20 parameters from a bus coupled AS 235 system Standard function blocks E Driver blocks for I O modules Type Designation Function For modules with Order No AE Analog input Acquisition of an analog signal via an analog input module channel Oto 20 mA 6DS1 701 8AA 8AB 4 to 20 mA 0 to 10 V Pt 100 resistance thermometer thermocouples or an 6DS1 730 8AA analog input module of the SIMATIC S5 programmable controllers instrument 6DS1 731 8AA 8BA range U BEA 8FA 8RR 6DS1 703 8AB 8RR AR Analog input allocation Acquisition of 8 analog process variables conversion into physical variables 6DS1 700 s storage in GA blocks or direct linking 6DS1 321 8AA 1 AA Analog output Output of an analog signal via a channel of an analog output module or an ana 6DS1 702 8AA 8RR log output module of the SIMATIC S5 programmable controllers instrument
165. odule areas can be supplied by the redundant I O bus A a further 4 selected I O module areas can be supplied by extending with a redundant I O bus 2 B A strict division into fault limiting regions thus ensures that single faults can only have an effect within one selective I O module area The AS 235 H system enables maintenance and repair without interfering with process operations The corresponding partial system irrespective of whether it is the master or slave is removed from the synchronous operation The partner system then retains the master status or is assigned it automatically and thus handles the active process operations The disabled passive partial system now operates completely independently but without the I O modules since these are required by the mas ter This simplex operation with 2 independent systems enables new user programs to be configured loaded or tested and to operate on the process either on a trial basis or permanently This flexi bility prevents undesirable down times in the process when changing the automation structure The backup of a passive partial system transition from simplex to duplex operation with a slave system ready for operation is initiated by the operator and is executed without influencing the online processing of the master system It is terminated by auto matic synchronization The second partial system is then the slave and is ready to accept the master status at any time
166. odules SIMATIC S5 115U I O modules appropriate for coupling Module Electrical Number of inputs outputs Order No isolation Digital input modules Input voltage Digital input 420 7 No 32 inputs DC 24 V 6ES5 420 7LA11 Digital input 430 7 Yes 32 inputs DC 24 V 6ES5 430 7LA12 Digital input 431 7 Yes 16 inputs AC DC 24 V AC DC 48 V 6ES5 431 7LA11 Digital input 432 7 Yes 16 inputs AC DC 48 V AC DC 60 V 6ES5 432 7LA11 Digital input 434 4 Yes 32 inputs DC 5V DC 15 V 6ES5 434 4UA12 Digital input 434 7 Yes 8 inputs DC 24 V 6ES5 434 7LA12 Digital input 435 7 Yes 16 inputs AC DC 115 V 6ES5 435 7LA11 7LB11 Digital input 435 7 Yes 8 inputs AC DC 115 V 6ES5 435 7LC11 Digital input 436 7 Yes 16 inputs AC DC 230 V 6ES5 436 7LA11 7LB11 Digital input 436 7 Yes 8 inputs AC DC 230 V 6ES5 436 7LC11 p Power supply Digital output modules output current continuous current Digital output 441 7 No 32 outputs DC 24 V 0 5 A 6ES5 441 7LA12 Digital output 451 7 Yes 32 outputs DC 24 V 0 5 A 6ES5 451 7LA12 7LA21 Digital output 453 7 Yes 16 outputs DC 24 V 48 V 60 V 0 5 A 6ES5 453 7LA11 Digital output 454 7LA Yes 16 outputs DC 24 V 2 A 6ES5 454 7LA11 Digital output 454 7LB Yes 8 outputs DC 24V 2A 6ES5 454 7LB11 Digital output 455 7 Yes 16 outputs AC 48 V 115 V 2 A group 6ES5 455 7LA11 Digital output 456 7LA Yes 16 outputs AC115 V 230 V 1 A 6ES5 456 7LA11 Digital output 456 7LB Yes 8 outputs AC115 V 230 V 2 A 6ES5 456 7LB11 Digital output 457 7 Yes 3
167. ol module 6DS1 403 8CB 21 14 Metering pulse input module with NAMUR limits Metering pulse input module 6DS1607 8AB 21 5 Closed loop control module S 6DS1408 8BB gt 2 14 8 channels configurable SW B03 Proportioning counter module Closed loop control module K 6DS1 410 8BB gt 2 14 Proportioning counter 6DS1 613 8AB gt 7 1 configurable SW B03 6DS1 613 8BB gt 7 1 Closed loop control module S _6DS1411 8AA 21 14 configurable 2 channels SW BO1 Analog output modules 6DS1411 8RR gt 1 14 Analog output 4 outputs 6DS1 702 8AA gt 25 1 SW gt 2 6DS1702 8RR gt 1 Closed loop control module K 6DS1412 8AA 21 14 i configurable 2 channels SW B01 nae input pocie 5 NA i t 8 1 700 21 1 14 6DS1 412 8RR gt 2 14 nalog input 8 channels 6DS1 700 8 0 SW gt 2 Analog input 8 channels 6DS1 700 8AB gt 16 14 W 1 Individual control drive modules i 5 A z A i t 8 1 700 21 14 Control module for motor 6DS1 500 8BA gt 21 ei Kig 8 channels EAN 4 gt Individual control drive module 6DS1501 8BA gt 1 pn a Ee 6DS1501 8BB gt 1 Analog input 8 channels 6DS1 701 8AA 21 14 Control module 6DS1502 8BA gt 1 SW 1 Control module 6DS1 503 8BA gt 1 Analog input 8 channels 6DS1701 8AB gt 2 14 Zono mode G NAMUR limits Swit Individual control drive module 6DS1504 8AA 23 for valves 4 channels Measurement point extension 6DS1703 8AB 1 14 17 Individual control drive module 6DS1505 8AA gt 2 6DS1 703 8RR 1 14 17 for valves 8 channels 6DS1713
168. on system 3 22 Ordering data for ES 100 K 3 22 Options for ES 100 K Standard cabinets 3 23 Standard cabinets and accessories 3 23 Ordering data for system cabinet accessories 3 25 Permissible thermal loading 3 26 Standard cabinets IP 20 without heat exchanger 3 27 Standard cabinets IP 54 with heat exchanger Process connection systems 3 28 Process connection systems Connection diagrams 3 29 Standard I O devices to AS 235 AS 235 K 3 30 Connection of personal computer 3 31 Connection of process monitors and parallel monitors 3 32 Standard I O devices to AS 235 H 3 34 Summary of connecting cables Siemens PLT 111 1999 3 1 This catalog is out of date see note on page 1 AS 235 K ES 100 K ES 100 K E ES 100 K Further max 4 ES 100 K a Distributed configuration AS 235 K automation system can be extended by up to eight ES 100 K extension systems Fig 3 1 E General The AS 235 automation system is available in three different ver sions e AS 235 cabinet version e AS 235 H high availability cabinet version and e AS 235 K compact version The I O modules in the AS 235 and AS 235 H automation sys tems are in 6 U high subracks of the ES 902 packaging system the extension units which are only suitable for cabinet installa tion A further 6 slots for I O modules are available in the AS 235 basic unit The extension units are first installed in the basic cabinet of the
169. on systems with SIMATIC S5 115U I O modules fitted in ER 701 subrack for expansion units E Parallel coupling with SIMATIC S5 115U I O modules The SIMATIC S5 115U I O modules provide the user of the TELEPERM M process control system with a further comprehen sive range of I O modules for optimizing the field connections Of major advantage is that signal voltages up to 250 V can be used with these I O modules and that the coupling level other wise required with TELEPERM M can be omitted However intel ligent SIMATIC S5 I O modules are not suitable for operation on AS 235 automation systems The following are required to couple the AS 235 automation sys tems to SIMATIC S5 115U I O modules in the ER 701 subrack for extension units e Interface module for SIMATIC S5 expansion units e Connecting cable 721 e CC EU interface module IM 310 with adapter casing e Terminator 6DS1 321 8AA 6ES5 721 0 6ES5 310 3AB1 1 6ES5 491 0LB11 6ES5 760 0AA1 1 An ER 701 subrack can be directly connected via each of the two channels of interface module 6DS1 321 8AA Further central or distributed expansion units can be connected to this see Cat alog ST 50 The number of SIMATIC S5 I O modules which can be coupled to an interface module is limited however by the maximum addressing volume of 2 x 256 bytes 256 bytes per channel Notes e An ER 701 3 subrack cannot be used instead of the ER 701 2 e The first half of the address area
170. ontrast to TELEPERM M the range of SIMATIC S5 modules also contains input output modules for signals up to 230 V e Backup response In the event of a fault in the automation system a fault in the coupling or faults in the expansion unit SIMATIC modules always enter the safety status 0 V O mA whereas the plan ning engineer can select for the TELEPERM M output modules whether the last value is to be retained or whether the safety value is to be output e Transmitter and measuring range monitoring The monitoring functions for measuring range limits which are not present in the SIMATIC S5 modules to the same extent as in the TELEPERM M modules are implemented in the special operating modes of the driver blocks in the automation system so that they are also available when using SIMATIC S5 mod ules Power supply earthing The different earthing concepts of the two systems must be observed when using TELEPERM M automation systems and SIMATIC S5 expansion units together An automation system is always part of a so called 0 V island which is earthed via a sin gle connection to the central earthing point with the central 24 V supply In the SIMATIC S5 expansion unit the M potential of each module is directly connected to the frame and via this to the local earth In the case of coupling between TELEPERM M automation sys tems and SIMATIC S5 expansion units it must be ensured that the screen of the connection cable does not destroy t
171. ontrol drives Acquisition of signals from modules 6DS1 504 8AA 4 to 8 channels connection of these signals to the binary outputs 6DS1 505 8AA transfer of commands FM Field multiplexer Acquisition of signals from a channel of the interface module for FM 100 field 6DS1 304 8AA multiplexer transfer of signals to the module 6DS1 304 8BB 1 No longer available 2 8 Siemens PLT 111 1999 This catalog is out of date see note on page 1 Standard function blocks E Output blocks for printer and process monitor E Test blocks Type GP MEL LD LAYO ROT LAYO PKF 0 0 Designation Group display Alarm output Display output Log output Process coupling alarm sequence dis play Function Type Designation Design of display hierarchy TANZ Test display area display and group display Output of planned plain text alarms with time resolution 1 s also standard blocks such as M generate alarms TUEB Test monitoring Output of plant specific displays Output of plant specific logs on printers Output of PKM alarms SYST Test and mainte WART nance a Organization blocks Type XB XA XZ FUTA RNAM APRO PROB Designation Processing cyclic Processing acyclic Time start Function keys Rename TML connection of PROBLEM blocks Function To inhibit release a group of func tion blocks and to release each n th cycle To inhibit non recurring release a sequence of function b
172. or installation below extension unit EE2 C79165 A3012 D90 C79165 A3012 D204 C79165 A3012 D225 C79165 A3012 D207 C79165 A3012 D204 C79165 A3012 D226 C79165 A3012 D207 1 Required with a cabinet power loss gt 350 W and a power loss gt 150 W for an extension unit Depending on the complexity of the automation function the AS 235 H can be increased up to max 91 slots for I O modules by using up to 7 extension units The extension units EE4 to EE7 are part of the extension cabinet They are connected to the central processing unit of an AS 235 H system via 2 separate redundant I O buses 2 B each with its own interface module for I O bus B An extension unit of the AS 235 H automation system consists of a subrack with slots for 13 I O modules I O bus comparator and switchover module and a DC 5 V power supply module When ordering the extension units it is possible to select whether the extension unit EE4 is to be delivered on its own together with EES together with EES or together with EE6 The following components are supplied e 1 2 3 or 4 subracks with slots for 13 I O modules each For wire wrap system 6DS9 002 8BB For Maxi Termi Point system 6DS9 002 8BA e 1 2 3 or 4 cable ducts 2 U high 6DS9 906 8AB e 1 2 3 or 4 covers 2 U high 6DS9 906 8BB e Cable set for power supply For EE4 6DS9 908 8GE For EE5 6DS9 908 8GF For EE6 6DS9 908 8GG For EE7 6DS9 908 8GH e C
173. orage of binary signals in GB block 6DS1 602 BRA Binary allocation Acquisition of 8 binary signals via a binary input module 6DS1 615 8AA allocation of signals to specified linking addresses BAU Binary output Output of up to 32 binary signals to a binary output module 6DS1 603 6DS1 604 8AA 6DS1 605 8BA RZ Input block for two channel Acquisition of analog and binary signals from a channel of a two channel con 6DS1 402 controller troller module 6DS1 403 RZA Output block for two chan Transfer of the manipulated variable increment AY or setpoint increment AW nel controller from a closed loop control block R or RN to a channel of a controller module BU8 Binary transmitter monitor Acquisition and monitoring of 8 binary signals via a binary input module 6DS1 620 8AA ing block 6DS1 621 8AA BU16 Binary transmitter monitor Acquisition and monitoring of 16 binary signals via a binary input module 6DS1 600 8AA ing block ZE Metered pulse input Acquisition of a channel of a metered pulse input module 6DS1 607 8AB DR Input output for speed con Acquisition of signals from the interface module and transfer of signals to the 6DS1 303 8AA trollers interface module E110 Binary input for SIMATIC Reading in of 16 binary values from an interface module for input modules of 6DS1 310 8AA 8AB S5 input modules the SIMATIC S5 110 programmable controllers or for input modules of the 6DS1 321 8AA SIMATIC S5 programmable controllers
174. oring The standard function blocks present in the system software are activated by engineering tools using configuring instructions The blocks are combined into an automation structure which is processed cyclically and sometimes acyclically by the central processor of the automation system The configuration of the automation structure is usually gener ated graphically using the PROGRAF AS configuring tool see also page 2 9 The following tables list the standard function blocks divided according to their areas of application a Blocks for analog and digital processing Type SUM MUL DIV RAD LN EXP ABS INT DIF PT TOZ MIN MAX TOB PLG GW ASL SPEI Designation Adder Multiplier Divider Square root extractor Logarithm extractor Exponential value Absolute value Integrator Differentiator Delay Dead time Minimum value selector Maximum value selector Dead band Function generator Limit monitor Analog value switch Analog value mem ory Function Y X1 X2 X3 X4 NEATE 2 Y X1 X2 Y JX orY K JX VY INF Oel X Vee X X Y K f Xdt K 41 7 Y s X s T s 1 T s v Y s X s 1 1 T s Y s X s eT Y minimum of X1 X2 X3 Y maximum of X1 X2 X3 Y X TOBU for X lt TOBU 0 for TOBU xX lt TOBO X TOBO for X gt TOBO Linear interpolation between 6 pairs of turning points Limit check between two switch ing points Year ters 0 Y ior
175. ower plants As G with additional functions Display of and access to a binary value Display of 5 measured values each of the 5 values is monitored for a pair of limits Display and limit monitoring of 5 measured values input of 5 pairs of limits each with hysteresis as well as 5 ranges for the measured value display Display of the trend of 2 mea sured values as a bargraph time base between 1 625 s and 36 h Summary of up to 4 series of measurements displayed on screen as dashed line curves 4 pairs of limits for monitoring the measured values To switch over binary signals e g manual automatic mode Acquires planned alarms from binary input module GB block Output of PKM alarms new alarms of PKM blocks display of alarm history Type GA GB GM GT FA FSA FB FC Designation Data block for global analog values Data block for global binary values Data block for global flags Data block for global times timer Data field block for analog values Data field block for analog values Data field block for binary data Data field block for characters Function Storage of 256 analog values with error 109 storage of process image histor ical values etc Storage and scanning of 256 binary values especially for binary process inputs and outputs Storage and scanning of 256 internal binary statuses Storage and generation of times timers for execution of t
176. ower supply module SV1 For AS 235 K with AC 230 V AC 230 V DC 24 V For AS 235 K with DC 24 V DC 24 V DC 24 V e Power supply module SV2 DC 24V DC5V e Alarm logic module e Bus terminator module e Flashing pulse generator e Central processing unit with Central processor module EDC memory module 4000 Kbyte Backup battery for memory module AS 235 system software version G Interface module for I O bus 1 e Interface module for mini floppy disk unit 6DS1 326 8BB e Interface module for operation channel 1 6DS1 330 8CA The subrack of the AS 235 K system corresponds to the ES 902 system and is 15 Uhigh It is the supporting system for the other components of the basic system the bus components and the 1 O modules C79451 A3260 A20 C79451 A3260 A25 C79451 Z1359 U9 6DS1 901 8BA C79458 L445 B20 6DS1 922 8AA 6DS1 140 8AA 6DS1 844 8FA W79084 U1001 B2 6DS5 323 8AG 6DS1 312 8BB The front of the subrack contains a process connection panel for the process signal cables with Maxi Termi Point connections pins 2 4 mm x 0 8 mm The rear of the process connection panel is wired to the base plugs X2 i e the process interfaces of the 6 I O modules in the basic system Two power supply modules are used for the basic system e Power supply module SV1 One of the following modules is used depending on the selected supply voltage for the AS 235 K C79451 A3260 A20 AC 230 V DC 24 V or C79451
177. peration with a fully redundant basic unit the I O bus redundant as standard the I O bus comparator and switchover modules and redundant 1 O modules The AS 235 H must be ordered in the form of 2 separate ordering units the basic cabinet and the extension cabinet The basic cabinet is the main component of the AS 235 H auto mation system It contains all components required for the AS 235 H system to function and is fitted with up to 3 extension units It can therefore also be used on its own without an exten sion cabinet The extension cabinet is used to increase the number of slots available for I O modules It can only be operated in conjunction with the basic cabinet and can be equipped with up to 4 exten sion units Together with the extension cabinet it is possible to increase the number of slots for I O modules in the basic cabinet 39 to a total of 91 Basic cabinet The basic cabinet consists of the following main components Basic unit The basic unit of the AS 235 H automation system consists of 2 identical partial systems which are designed symmetrically and which operate in synchronism and redundant to one another A non redundant basic unit can also be ordered The redundant basic unit comprises e Subrack e Power supply subrack DC 24 V DC 5V e 2 power supply modules DC 24V DC5V e Backup module DC 24 V e Central processing units ZE and ZE II with 6DS9 027 8AB 6DS4 432 8AA C79451 Z21359 U9
178. plexer PRA Testable relay module Driver for output of 16 binary signals to a testable relay output module 6DS1 606 8BA PBE Testable binary input Acquisition of binary signals via a testable binary input module and transfer of 6DS1618 8CA the binary signals to binary value fields 1 Coupling module 2 No longer available Siemens PLT 111 1999 This catalog is out of date see note on page 1 Standard function blocks O Driver blocks for configurable TELEPERM ME I O modules Type Designation Function For modules with Order No MSB Motor valve and actuator Acquisition and transfer of binary signals to the binary generation module 6DS1 717 8AA 8RR control 6DS1 719 8AA 8RR TVB Preselection and subloop Acquisition and transfer of binary signals to the binary calculation module for 6DS1 717 8AA 8RR control operation and monitoring of a preselection or subloop control BRBK Organization and binary Acquisition of binary signals from the flag area of the binary calculation module 6DS1 717 8AA 8RR input output block coordination together with ABR MSB or TVB ABR Analog input and output Acquisition and transfer of analog signals to the analog extension module via 6DS1 717 8AA 8RR the binary calculation module 6DS1 720 8AA REN Analog binary inputs and Acquisition and transfer of analog and binary signals of the analog calculation 6DS1 715 8BB output module RSK Closed loop control mod Acquisition of signals from single cha
179. processor is microprogrammed and has a maximum processing width of 32 bits Three basic cycles are present for processing 125 ms 1 s and background level An acyclic mode can also be defined The basic unit of the AS 235 and the basic system of the AS 235 K each has 6 slots for I O modules No I O modules can be plugged into the basic unit of the AS 235 H systems The following can be fitted into the systems as standard e AS 235 Max 90 I O modules basic unit 6 extension units e AS 235 H Max 91 I O modules 7 extension units e AS 235 K Max 108 I O modules basic system eight ES 100 K extension systems The number of usable I O slots with the AS 235 and AS 235 H can be increased by additional use of ES 100 K extension sys tems e AS 235 Max 114 I O modules e AS 235 H Max 103 I O modules 2 2 Siemens PLT 111 1999 There are the following groups of I O modules e Signal modules e Function modules e Calculation modules e Coupling modules Signal modules are required for input and output of the process signals usually without further processing exception adapta tion of characteristic with temperature measurements Function modules closed loop control modules and calculation modules have additional performance features which are inde pendent of the central unit of the automation system and which can be used to increase the total processing performance or the availability by transferring backup functions shoul
180. r ER 701 subrack IM 318 8 interface module or ET 100M electronic terminator EPROM memory submodule 376 or generation of configuration EPROM for ET 100U connection COM ET 100U parameterization software On 3 5 diskette On 5 25 diskette SIMATIC S5 I O modules ET 100U electronic terminator Instruction Manual for interface module 6DS1 327 8AA German English 6DS1 327 8AA 6ES5 318 3UA11 6ES5 491 0LB11 6ES5 318 8MA12 6ES5 376 1AA11 6ES5 835 3SC12 6ES5 895 3SC12 See Catalog ST 50 C79000 B8000 C231 C79000 B8076 C231 This catalog is out of date see note on page 1 Ordering information E Ordering information Individual components options and complete systems When ordering a differentiation must be made between individ ual components options e g I O modules printers and com plete systems AS 235 standard configurations defined by ordering units All individual components options are subject to individual test ing With complete systems the interactions of the individual components in the system network is proven in a system test Ordering of complete systems AS 235 standard configuration Complete systems can be configured from a selection of defined functionally divided ordering units and ordered using an Order No e g 6 DS2 124 7CC31 0D The scope of delivery of such AS 235 standard configurations coded in the second and third blocks of the Order No is repro
181. r ES 100 K 6DS1 322 8AA The subrack corresponds to the ES 902 packaging system and is 15 Uhigh It contains slots for the power supply module an alarm logic module and the interface module for ES 100 K and 13 I O modules The subrack also contains a process connection panel with 576 pins 2 4 mm x 0 8 mm in the Maxi Termi Point system C79451 A3260 A20 A power supply module is required for the extension system depending on the selected supply voltage of the ES 100 K e C79451 A3260 A20 AC 230 V or e 79451 A3260 A25 DC 24 V The same power supply modules are also used in the AS 235 K system The alarm logic module 6DS1 901 8AA can the ordered as an optional accessory It monitors the 24 V voltages L and PM the optionally used signal inputs for temperature monitoring door contact fan contact and spare contact e g if the ES 100 K extension system is installed ina TELEPERM M standard cabinet and if cabinet messages are to be detected or cabinet alarm lamps are to be triggered An alarm detected in the ES 100 K system is not transmitted to the central processing unit of an AS 235 K automation system however Therefore it does not lead to the output of an alarm text on the process monitor ES 100 K ES 100 K extension system 13 slots for I O modules Process connection panel 1 Interface module for ES 100 K E Power supply unit for AC 230 V or 2 x DC 24 V M Alarm logic module Fig 3 9 ES 100 K extension sys
182. r if an extension cabinet is used in addition to the basic cabinet Siemens PLT 111 1999 This catalog is out of date see note on page 1 AS 235 N Ss sv1 Sv2 G O O lt SS EE4 GE yioo N AS 235 iesse Halgass e a faj D z o a EE5 fea EF1 Slots f for I O modules Lo __ EES mai 4 EE2 F l 7 7 Z EE3 AS 235 basic unit SVZ DC24V Ul Ul V1 v2 Sl AV REA Busg BT AE yae a AS 235 basic cabinet AS 235 extension cabine Power distribution subrack AMD Interface module for mini floppy disk unit ML Alarm logic module AV Connection distributor for 20 m local bus N AS Interface module for 20 m local bus BAB Bus terminator module RAM Memory module BK Interface module for operation channel SI Automatic circuit breaker BT Flashing pulse generator SSO Special interface not used CPU Central processor module SV1i Power supply module DC 24 V DC 24 V DG Diagnostics interface SV2 Power supply module DC 24 V DC 5 V EAB Interface module for I O bus SVZ Power distribution subrack DC 24 V EE Extension unit UI Bus converter GE Basic unit V Supply diode Fig 3 3 AS 235 automation system design Standard I O devices The standard I O devices such as process monitor process operation keyboard
183. resin fine texture single coat lacquer Light beige Siemens color 103 Gray brown Siemens color 105 Ochre Siemens color 100 Required floor loading capacity including weight of cables and traffic 1000 kg m Dimensions H x Wx D in mm Cabinet 6DS9 300 8AA Cabinet 6DS9 302 8AA Weight of empty cabinet 2200 x 900 x 400 2200 x 900 x 600 Approx 130 kg Option Fan subassembly Supply voltage Power consumption DC 24V Approx 36 W OONDAIHRWM onrwon o This catalog is out of date see note on page 1 Cabinet housing Cabinet alarm lamp Lamp test pushbutton Socket for telephone connection Slots for video relay AS 235 H basic cabinet only Slots for connector boards AF Remote bus basic cabinet only Screen bar for connecting bus cable screens Screen board Three part cable duct Cable duct Screen bar for connecting process cable screens Bar for 24 V terminals Main frame Bar for fixing the cables Cabinet connection element support Heat exchanger Fig 3 12 Standard cabinet with heat exchanger a Standard cabinets with degree of protection IP 54 with heat exchanger Design Cabinet with two 450 mm wide doors at the front and one 300 mm wide door at the rear The heat exchanger is fitted on the 600 mm wide door Front and rear of cabinet each with a top bezel panel with cabinet alarm lamp and lamp test pushbutton The cables are connected to cable bars in t
184. ring instructions The blocks are combined into an automation structure which is processed cyclically and sometimes acyclically by the central processor of the automation system The configuration of the automation structure is usually gener ated graphically using the PROGRAF AS configuring tool see also page 2 9 The following tables list the standard function blocks divided according to their areas of application a Blocks for analog and digital processing Type SUM MUL DIV RAD LN EXP ABS INT DIF PT TOZ MIN MAX TOB PLG GW ASL SPEI Designation Adder Multiplier Divider Square root extractor Logarithm extractor Exponential value Absolute value Integrator Differentiator Delay Dead time Minimum value selector Maximum value selector Dead band Function generator Limit monitor Analog value switch Analog value mem ory Function Y X1 X2 X3 X4 NEATE 2 Y X1 X2 Y JX orY K JX VY INF Oel X Vee X X Y K f Xdt K 41 7 Y s X s T s 1 T s v Y s X s 1 1 T s Y s X s eT Y minimum of X1 X2 X3 Y maximum of X1 X2 X3 Y X TOBU for X lt TOBU 0 for TOBU xX lt TOBO X TOBO for X gt TOBO Linear interpolation between 6 pairs of turning points Limit check between two switch ing points Year ters 0 Y ior S Storage of up to 256 analog val ues Type VU VO VN VM VZ VS STEP MPX BW INKU BCE BCA KA
185. rporation of the automation struc ture into the automation system by using configuring instruc tions by specifying parameters by programming with TML and STEP M if applicable and the feedback documentation This is possible either without an additional programming device personal computer directly on the automation system direct configuring input output using lists or by using a PROGRAF AS engineering tool on a programming device PC Both configuring methods can be used e locally for one automation system or e centrally from one AS 235 system or one PC with PROGRAF AS for bus coupled systems Siemens PLT 111 1999 1 3 Introduction This catalog is out of date see note on page 1 Wi General system data H General system data Permissible ambient temperature e Modules Operation At h At min Transport and storage e Cabinet operation Cabinet ambient temperature at 1 m above cabinet base Reduction in specified temperature above 1000 m above sea level Permissible humidity Annual average On 30 days year On 60 days year Condensation not permissible Mechanical ambient conditions Operation stress modules in subrack 10 to 60 Hz 60 to 500 Hz System cabinet 10 to 58 Hz 58 to 500 Hz Transport stress modules in subrack 5 to 8 Hz 8 to 500 Hz Design earthing conditions Potential difference between all ground star points of distributed system
186. rred to MZ 10 to 10 V 10 to O V Oto 10 V 10 5 to 10 5 V 100 kQ 1mA Referred to M O to 20 mA or 4 to 20 mA O to 21 mA or 3 7 to 21 mA 12 5 50 or 350 Q 500 or 600 Q Short circuit proof and over load proof Class II 50 ps Fig 1 2 Overvoltage resistance dynamic destruction limit This catalog is out of date see note on page 1 Introduction a Technical data of automation systems a Technical data of automation systems continued Central unit Central processor Arithmetic unit processing width Process execution levels e Acyclic e Cyclic Microprogrammed 32 bit 5 2 alarm and background levels 2 125 ms 1 s and communica tion level Memory EDC Interface to central processor Main memory RAM Memory for system software RAM Memory backup time RAM Tmin 1 bit correction when reading 16 bit wide 4000 kbyte 1 Mbyte 480 h Input and output devices Operation unit e Number of operation units which can be used simultaneously Process monitor e Vertical frequency e Horizontal frequency e Video signals Graphic display e Semi graphics e Format e Colors e Resolution e Message line e Working field Input line Configuring unit Mini floppy disk unit e Diskette format e Max storage volume per diskette Logging printer message printer e Number of logging message print ers which can be operated simulta neously e Format e Printing speed w
187. rs logging printer and message printer are connected No operation channel interface modules are essential if the AS 235 His always operated and configured centrally However the use of an interface module is recommended for diagnostics The operation channel interface modules must be ordered together with the standard devices In contrast to the AS 235 system the process monitors key boards and printers in the AS 235 H are not directly connected to the operation channel interface module The process motors are connected to the operation channel interface modules of the two partial systems via video relays A video relay is assigned to each operation channel The video relays ensure that the con nected process monitors always display the same screen con tents The process monitors are connected to the active partial system when transferring to asynchronous operation The video relays are also connected to the synchronization modules for this purpose The signal cables of the keyboards and printers are connected to the operation channel interface modules of the two partial sys tems via distribution cables The keyboard and printer distributors as well as the video relays are components of the parts set for operation channel switch over which belongs to the delivery of an operation channel An additional printer distributor is required if a second printer is to be connected to an operation channel and must be ordered separately op
188. rtitions for the standard cabinets see cabinet accessories on page 3 23 6DS9 300 8AA 6DS9 310 8AB 6DS9 302 8AA 6DS9 906 8CA 6DS9 912 8AC 6DS9 905 8CA C79165 A3012 D71 C79165 A3012 D85 6DS4 408 8AA C79195 A3828 H230 C79195 A3205 B93 System documentation German or English system documentation can be ordered with the AS 235 H basic cabinet The documentation comprises e Manuals AS 235 H automation system Function modules volumes 1 and 2 Signal modules Coupling and calculation modules CS 275 bus system e Description AS 235 AS 235 H and AS 235 K automation systems version Q volumes 1 to 3 e Manual Notes and guidelines for planning installation and operation In the English system documentation the center block of the individual Order Nos is replaced by G8076 e AS 235 AS 235 H AS 235 K table pamphlet C79000 N8000 C1 German order separately if required C79000 G8000 C293 C79000 G8000 C30 C79000 G8000 C31 C79000 G8000 C32 C79000 G8000 C6 C79000 G8000 C416 C79000 G8000 C417 Siemens PLT 111 1999 This catalog is out of date see note on page 1 AS 235 H Ordering data for basic cabinet E Ordering data Order No T Ordering data Order No AS 235 automation system 6DS2 131 HEHEHEH HE AS 235 H automation system 6DS2 131 HEHHEHE HE basic cabinet T A basic cabinet A AA Option power supply and
189. s Insulation Protection class Insulation of modules clearances and creepage distances from pin to pin or from conductor to conductor Signal data interface to field level e Binary signals DC voltage Signal definition L low H high Input currents Electronic transmitters Contacts Output currents with DC 24 V Power signals Binary signal outputs Oto 70 C Max 10 K Max 0 5 K 40 to 70 C 0 to 40 C 10 K 1000 m Operation Storage Max 75 Max 65 Max 95 Max 85 0 15 mm deflection 2 g acceleration 0 035 mm deflection 0 5 g acceleration 7 5 mm deflection 2 g acceleration Max 7 V According to VDE 0160 Class According to VDE 0110 Referred to M potential Inputs Outputs 30 to 4 5V Oto25V 13 to 33V L to L 2 5 V 0 5 mA 4 mA 8 5 mA 100 mA 120 mA Max 400 mA Short circuit proof and overload proof Typical values for configuring 1 Deviations possible in individual cases Refer to technical data of individ ual components 1 4 Siemens PLT 111 1999 e Analog signals DC voltage Rated range of use Overflow range Input resistance Output loading capacity Direct current Rated range of use Overflow range Input resistance Rated output load Analog signal outputs Overvoltage resistance of binary and analog inputs and outputs according to IEC information 255 4 Fig 1 2 12 ps Refe
190. s range 100 to 160 Interface module for I O bus 2 6DS1 312 8BB Connection of 2nd to 4th ES 100 K system of a link Required per ES 100 K system Interface module for ES 100 K 6DS1 322 8AA extension system Can be plugged in slot for I O modules of ES 100 K Cable for signal transmission See above Installation of ES 100 K in standard cabinet if cabinet messages are to be detected Alarm logic module 6DS1 901 8AA System documentation Instruction Manual ES 100 K extension system C79000 B8000 C124 C79000 B8076 C124 1 Only order separately if the ES 100 K system is not ordered together with an AS 235 K system J is out of The AS 235 and AS 235 H automation systems can be delivered in 400 mm or 600 deep standard cabinets with or without a heat exchanger The following standard ordering configurations are available e Standard cabinet without heat exchanger degree of protection IP 20 cabinet depth 400 mm e Standard cabinet without heat exchanger degree of protection IP 20 cabinet depth 600 mm 1 e Standard cabinet with heat exchanger degree of protection IP 54 cabinet depth 600 mm Options to be ordered in addition e Upgrading set for standard cabinets degree of protection IP 10 to degree of protection IP 20 e Fan subassembly In the cabinets with degree of protection IP 20 heat dissipation is by means of through ventilation The outside air circulates through the cabinet and dissipates
191. se see page 4 9 1 English Instruction Manual C79000 B8076 C258 Closed loop control modules K closed loop control module Three different S and K closed loop control modules are avail with 2 PI controllers K able Module pe eee 2 German Instruction Manual 79000 B8000 C298 j 6081 4020BA a module Mee comtole gt English Instruction Manual C79000 B8076 C298 Two channel autonomous PI closed loop controller Can be K closed loop control module used as a fixed setpoint controller in SPC DDC and backup two channel configurable modes In backup mode the controller can be operated using Module 6DS1 412 8RR controls on the front panel German Instruction Manual C79000 B8000 C257 The module detects 3 analog signals and a position feedback English Instruction Manual C79000 B8076 C257 per channel e S closed loop control module two channel configurable 6DS1 411 8RR Calculation modules Two channel autonomous controller which acts directly onthe e Binary calculation module configurable process via power control units The manipulated variable sig 6DS1 717 8RR and nal is a stepp d output ee binary extension module 6DS1 719 8RR The module can be used to implement 2 independent controls Autonomous module for binary logic operations Application individual controls or 2 associated controls master controls examples by appropriate configuring Individual control drive max 5 channels The closed loop
192. ser software of the AS 235 H automation system is compat ible with that of the AS 235 and AS 235 K systems i e user con figurations which have been generated on these systems and which function directly can also be used in the AS 235 H system without limitations Important note The AS 235 automation system has been optimized for high reliability and availability by means of fault tolerance and a non interacting design However it does not belong just like any other single or redundant programmable system to the class of special fail safe systems approved by independent testing authorities e g TUV It is therefore important when automating processes or pro cess sections relevant to safety to ensure that suitable sub ordinate interlocking circuits or protective systems are pro vided for these areas in the AS 235 H system as in the AS 235 AS 235 K systems which make a dangerous operat ing state impossible should faults occur in the automation system This catalog is out of date see note on page 1 Dedicated function blocks are present in the automation sys tems to solve the control tasks These are the so called standard function blocks The AS 235 AS 235 H and AS 235 K systems have the same standard function blocks for data acquisition closed loop and open loop control calculation and monitoring The standard function blocks present in the system software are activated by engineering tools using configu
193. sing 125 ms 1 s and background level An acyclic mode can also be defined The basic unit of the AS 235 and the basic system of the AS 235 K each has 6 slots for I O modules No I O modules can be plugged into the basic unit of the AS 235 H systems The following can be fitted into the systems as standard e AS 235 Max 90 I O modules basic unit 6 extension units e AS 235 H Max 91 I O modules 7 extension units e AS 235 K Max 108 I O modules basic system eight ES 100 K extension systems The number of usable I O slots with the AS 235 and AS 235 H can be increased by additional use of ES 100 K extension sys tems e AS 235 Max 114 I O modules e AS 235 H Max 103 I O modules 2 2 Siemens PLT 111 1999 There are the following groups of I O modules e Signal modules e Function modules e Calculation modules e Coupling modules Signal modules are required for input and output of the process signals usually without further processing exception adapta tion of characteristic with temperature measurements Function modules closed loop control modules and calculation modules have additional performance features which are inde pendent of the central unit of the automation system and which can be used to increase the total processing performance or the availability by transferring backup functions should the central unit of the automation system fail The calculation modules enable the configuring of individual us
194. supply Digital output modules output current continuous current Digital output 441 4 No 32 outputs DC 24 V 0 5 A 6ES5 441 4UA14 Digital output 451 4 Yes 32 outputs DC 24 V 0 5 A 6ES5 451 4UA14 Digital output 453 4 Yes 16 outputs DC 24V 2A 6ES5 453 4UA12 Digital output 454 4 Yes 16 outputs DC 24V 2A 6ES5 454 4UA14 Digital output 455 4 Yes 16 outputs AC 24 V 48 V 60 V 2 A 6ES5 455 4UA12 Digital output 456 4UA Yes 16 outputs AC 115 V 230 V 2A 6ES5 456 4UA12 Digital output 456 4UB Yes 8 outputs AC 115 V 230 V 2A 6ES5 456 4UB12 Digital output 457 4 Yes 16 outputs DC 24 V 48 V 60 V 0 5 A 6ES5 457 4UA12 Digital output 458 4UA Yes 16 relay outputs DC 60 V AC 48 V 0 5 A 6ES5 458 4UA12 Digital output 458 4UC Yes 16 relay outputs DC 30 V max 5A 6ES5 458 4UC11 AC 250 V max 5 A Analog input modules Input ranges Analog input 460 4 Yes 8 inputs Signal range corresponding to 6ES5 460 4UA13 measuring range module Analog input 465 4 No 16 inputs 8 for Pt 100 resis Signal range corresponding to 6ES5 465 4UA13 tance thermometers measuring range module Analog input 463 4 Yes 4 inputs Oto 1 V Oto 10 V 6ES5 463 4UA12 O to 20 mA 4 to 20 mA 6ES5 463 4UB12 Analog input 466 3 Yes 8 differential inputs or 3 current and 9 voltage ranges 6ES5 466 3LA11 16 individual inputs Analog output modules Output ranges Analog output 470 4UA Yes 8 outputs 10 V O to 20 mA 6ES5 470 4UA13 Analog output 470 4UB Yes 8 outputs 10V 6ES5 470 4UB13 Analog
195. t addressing 10 AS 235 with release gt 2 AS 235 H and AS 235 K with release gt 1 11 With AS 235 H gt 5 12 Observe cycle time for processing with ES 100 K delay resulting from cable lengths 13 Application in ES 100 K not allowed timing 14 Connection of transmitters with two wire system not permissible with AS 235 K and ES 100 K in AC 230 V The ripple of the power supply in the AS is too high for these transmitters and the connection sys tem Module only functions together with 6 DS1 717 8AA Only alarm function Module only functions together with 6DS1 713 or 6DS1 731 Only a hardware module no function in delivered state For use with standard drivers the module firmware is usually adapted to existing drivers 19 Amaximum of two modules of type N V 24 or CP 581 TM are permis sible in a system in basic cabinet and extension cabinet 20 Application in ES 100 K not allowed 5 V power 21 Hardware software releases on request Siemens Karlsruhe Dept ATD TD 4 D 76181 Karlsruhe 22 S7 coupling with 3964 R RK 512 procedure SEND RECEIVE no FETCH SIMATIC S5 analog value format NOOR WN 15 16 17 18 e a A Explanations for the column Release 25 Tested with AS 235 system technology no imperative release ver sion No negative information with earlier releases 1 2 Permissible releases 5 Valid release of a module 26 gt and remark 1 mean an imperative minimum release
196. talog ST 50 Siemens PLT 111 1999 7 11 This catalog is out of date see note on page 1 SIMATIC S5 I Os ET 100U Interface module for ET 100U E Interface module for ET 100U E Technical data The interface module for ET 100U 6DS1 327 8AA is a double height compact subassembly The front panel width is 30 48 mm 2 standard slots The module has 2 base plugs for the I O bus interface and the power supply as well as a front plug 4 contact male connector with screw terminals for lines 1 and 2 ET 100U electronic terminators ER 701 2 and ER 701 3 expan sion racks and EU 183U EU 185U and EU 186U expansion units can be connected to each line in any order The total cable length up to the last device must not exceed 3000 m The front panel of the interface module has a slot for inserting a configuration EPROM submodule This is required when con necting ET 100U electronic terminators Mode of operation Up to 3 interface modules 6DS1 327 8AA can be inserted into any I O bus slots in an AS 235 automation system Each module occupies several module numbers The interface modules adapt the I O bus interface to the serial SIMATIC S5 interface In this manner analog and digital input output modules of the ET 100U electronic terminator or the S5 115U S5 135U and S5 155U programmable controllers can be connected to an AS 235 automation system If SIMATIC analog input modules are used linearization of the characteristic and
197. tants Operation and monitoring of a sequence in process plants Operation and monitoring of sequences in power plants As G with additional functions Display of and access to a binary value Display of 5 measured values each of the 5 values is monitored for a pair of limits Display and limit monitoring of 5 measured values input of 5 pairs of limits each with hysteresis as well as 5 ranges for the measured value display Display of the trend of 2 mea sured values as a bargraph time base between 1 625 s and 36 h Summary of up to 4 series of measurements displayed on screen as dashed line curves 4 pairs of limits for monitoring the measured values To switch over binary signals e g manual automatic mode Acquires planned alarms from binary input module GB block Output of PKM alarms new alarms of PKM blocks display of alarm history Type GA GB GM GT FA FSA FB FC Designation Data block for global analog values Data block for global binary values Data block for global flags Data block for global times timer Data field block for analog values Data field block for analog values Data field block for binary data Data field block for characters Function Storage of 256 analog values with error 109 storage of process image histor ical values etc Storage and scanning of 256 binary values especially for binary process inputs and outputs
198. tem design Interface module for ES 100 K The interface module for ES 100 K links the I O bus of the AS 235 K basic system to the I O bus of the ES 100 K extension system via a cable Interface modules for ES 100 K are required in the AS 235 K basic system and in the ES 100 K extension system The interface module inserted in the ES 100 K provides the DC 5 V supply required for the I O bus I O modules Slots for up to 13 I O modules are present in the ES 100 K extension system In addition to the I O modules of the TELEPERM M process control system certain I O modules of the TELEPERM ME process control system can also be used in the ES 100 K system Depending on the addressing volume of the I O bus up to eight ES 100 K extension systems with a total of 104 I O modules can be operated with one AS 235 K system See Section 4 for the properties functions and Ordering data of the I O modules Siemens PLT 111 1999 3 21 This catalog is out of date see note on page 1 Automation systems ES 100 K Ordering data for ES 100 K Ventilation roof 820 760 15 U 10 2 4 630 1 U 44 5 mm Fig 3 10 ES 100 K extension system design Housing The ES 100 K extension system is installed in a sheet steel hous ing with degree of protection IP 21 This corresponds to a stan dard ordering configuration e Sheet steel housing degree of protection IP 21 Dimensions HxWxD 820 mm x 600 mm x 360 mm
199. tending with a redundant I O bus 2 B A strict division into fault limiting regions thus ensures that single faults can only have an effect within one selective I O module area The AS 235 H system enables maintenance and repair without interfering with process operations The corresponding partial system irrespective of whether it is the master or slave is removed from the synchronous operation The partner system then retains the master status or is assigned it automatically and thus handles the active process operations The disabled passive partial system now operates completely independently but without the I O modules since these are required by the mas ter This simplex operation with 2 independent systems enables new user programs to be configured loaded or tested and to operate on the process either on a trial basis or permanently This flexi bility prevents undesirable down times in the process when changing the automation structure The backup of a passive partial system transition from simplex to duplex operation with a slave system ready for operation is initiated by the operator and is executed without influencing the online processing of the master system It is terminated by auto matic synchronization The second partial system is then the slave and is ready to accept the master status at any time When connected to the CS 275 bus system the redundant AS 235 H system responds like a single participant The u
200. ter e Vacant user memory RAM at least 300 byte memory is made available again following configuring The complete configuration including all application parameters can be stored on diskette and thus loaded into a replacement module if necessary New settings and the associated possibil ity of making mistakes are therefore unnecessary The replace ment module is immediately ready for use E Ordering data E Ordering data Order No Proportioning counter module with 2 or 4 channels Module German Instruction Manual English Instruction Manual 6DS1 613 8BB C79000 B8000 C46 C79000 B8076 C46 Metering pulse input module with 8 channels Module German Instruction Manual English Instruction Manual 6DS1 607 8AB C79000 B8000 C45 C79000 B8076 C45 4 8 Siemens PLT 111 1999 STRUK AS 220 EA program 6DS5 221 8AX German English STRUK AS 220 EA User s Guide German English C79000 G8000 C310 C79000 G8076 C310 Direct coupling Cable to connect a configurable I O module to a personal computer 10 m long 6DS8 170 8AD Central coupling Hardware coupling package to couple a PC to CS 275 com prising interface module N AT cable for 20 m local bus and Instruction Manual in German English 6DS1 222 1BA10 6DS1 222 1BA20 Coding inserting and labelling The I O modules can be supplied coded inserted and with labelled slots Arrangement designation and
201. terface e For SIMATIC S7 400 CP 441 2 communications processor 6ES7 441 2AA02 0AE0 The interface module 6EDS1 333 8AB can be inserted into any slots for I O modules of an AS 235 automation system or an ES 100 K extension system A SIMATIC S5 S7 central controller can be connected to each of its 2 channels 6DS1 333 8AB 6DS8 137 8 1 See Catalog ST 50 for interface modules parameterization tools and acces sories 2 See Catalog ST 70 for interface modules parameterization tools and acces sories 7 8 Siemens PLT 111 1999 A screened four conductor cable twisted in pairs is used for data transmission The maximum distance between the interface module and the central controller is 1000 m Data transfer is sequential via a coupling link with 20 mA current loop The chan nel specific transmission rate can be adjusted in steps Transmission rate Max coupling line length 300 600 1200 2400 bits s 1000 m 4800 bits s 500 m 9600 bits s 300 m Data transfer between the AS 235 central processing unit and the interface module 6DS1 333 8AB is handled via the S5KS and S5KE driver blocks in the automation system The 3964 or 3964 R transmission procedure selectable is used for data transmission between the interface module and the SIMATIC S5 S7 central controller RK 512 is used as the protocol The SIMATIC S5 sends or fetches the data by means of messages The TELEPERM M interface module is the passive participant i
202. tion Possible connections and a summary of connecting cables see page 3 29 ff The combinations which can be ordered for the standard I O devices comprise Interface module for operation channel 1 with redundant basic unit 2 off e PBT 65 process operation keyboard 1 e Configuring keyboard 6DS3 303 8AA with connecting cable 1m 6DS8 102 8AC e Mini floppy disk unit with connecting cables for 6DS3 900 8AE signal transmission and power supply 3m each e Parts set for operation channel switchover C79165 A3012 D70 6DS1 330 8CA 6DS3 305 8BA e In addition for operation channel 2 Interface module for operation channel 2 6DS1 330 8CA with redundant basic unit 2 off Second PBT 65 process operation keyboard 6DS3 305 8BA Parts set for operation channel switchover C79165 A3012 D70 e One process monitor per operation channel as option Process monitor SCM 2140 I 6GF6100 1BV Extension units Depending on the complexity of the automation function the capacity of the AS 235 H can be increased up to max 91 slots for I O modules by the addition of up to 7 extension units The extension units EE1 to EE3 are connected to the basic unit via 2 separate redundant I O buses 1 A Each of these buses is connected to the CPU of an AS 235 H partial system via a sep arate interface module for I O bus 1 A These extension units are fitted in the basic cabinet 1 Order connecting cables for signal transmission
203. ts and trigger the current lamps The central processor is especially tailored to the processing of closed loop and open loop control tasks and to the TML pro gramming language It divides the RAM and differentiates access operations to ethe 1 Mbyte system RAM with battery backup for all fixed sys tem data and programs e the 4000 Kbyte RAM with battery backup for all user programs and data and for variable system data and e the transfer memories of the interface modules for I O bus operation channel mini floppy disk unit and local bus The memory module with Error Detection and Correction EDC can correct a 1 bit error when reading and eliminate it in the memory cell together with the system software The interface module for I O bus establishes the connection between the 8 bit central unit bus and the I O bus One or two of these modules can be plugged into the basic unit of the AS 235 system e The interface module for I O bus 1 A supplies the I O modules plugged into slots 1 to 5 of the basic unit and the 3 extension units of the basic cabinet It is always required and belongs to the standard delivery of the basic unit e The interface module for I O bus 2 B must the ordered as an option It connects slot 6 for I O modules in the basic unit and the 3 extension units of the extension cabinet to the central pro cessing unit via I O bus 2 B It is therefore only required if slot 6 in the basic unit is to be used o
204. ule powers 8 transmitters in a two wire or four Module 6DS1 731 8RR wire system German Instruction Manual C79000 B8000 C427 HART compatible transmitters can be connected to the mod English Instruction Manual C79000 B8076 C427 ule without influencing the measured signal External analog e Measurement point extension distribution is possible in the case of current measurements module with 14 channels The max value for the load is 150 Q Module 6DS1 703 8RR Instruction Manual Included in Instruction Manual e Analog input module with 8 channels and power supply for ai ede FRG transmitters non floating 6DS1 730 8AA Cable l For non floating input of 8 analog process signals transmitter a e A signals to the central unit of an automation system The mod 4 extension module ule powers 8 transmitters with a two wire or four wire system 6DS1 703 8RR C79458 L442 B21 The input signal can be divided in the case of a current circuit 2 extension modules via two Z diodes per channel 6DS1 703 8RR C79548 L442 B22 The input signals can be measured at test sockets on the front pane Analog output module Basic module with 4 channels for thermocouples resis with A anais floating tance thermometers and process signals floating Module 6DS1 702 8RR 6DS1 731 8RR and measurement point extension module with 14 channels 1 Instruction Manual not available separately but as part of the manual 6DS1 703 8RR Signal modu
205. unit retrofitting with power distribution subrack 6DS4 407 8CA with Version 1 Version 2 e For installation below the exten sion unit Further cabinet accessories Parts kit for upgrading the degree of protection of a 400 mm deep standard cabinet from IP 10 to IP 20 for former cabinets 6DS4 400 8AB 6DS9 203 8DA 6DS4 400 8AB 6DS9 203 8DA 6DS1 223 8AC 6DS9 201 8CA C74103 A1900 A351 C79165 A3012 D74 C79165 A3012 D201 C79165 A3012 D220 C79165 A3012 D221 C79165 A3012 D206 See page 3 23 C79165 A3012 D90 1 Max 2 within an AS 235 consisting of basic and extension cabinets cannot be used in ES 100 K 2 The cable connector 6DS8 205 8 with 2 plugs can be used as an alternative to the combination of connecting cable and front plug 3 3rd plug not used or on connection distributor Siemens PLT 111 1999 3 7 This catalog is out of date see note on page 1 AS 235 Extension cabinet H Extension cabinet a Ordering data Order No Depending on the complexity of the automation task the capac AS 235 automation system 6DS2127 0 X E 0 E ity of the basic unit can be increased to a maximum of 90 slots extension cabinet A A for I O modules by using up to 6 extension units The extension units EE4 to EE6 are fitted in the extension e Without extension units X cabinet and thus connected to the central processing unit via e Extension unit EE4 O bus 2 B and the inter
206. values from out puts in GA blocks Links individual binary outputs to GB GM data blocks Links 16 binary outputs to GB GM data blocks Siemens PLT 111 1999 Standard function blocks E Blocks for processing with H pata blocks This catalog is out of date see note on page 1 standardized operation and monitoring Type Designation R Closed loop control ler RN M Measured value monitoring V Ratio B Operation block S Control unit G Subgroup control Group control GK A Output for binary data F Window block FN Window block T Trend SR Recorder C Selector PKM Alarm acquisition PKF Alarm sequence dis play 1 Displays in PROGRAF AS 2 6 Siemens PLT 111 1999 Function PID control e g for disturbance variable feedforward tracking of setpoint and manipulated vari able limit formation As R with additional functions lonitors a measured value for 3 pairs of limits Extension of a closed loop con trol block for limit monitoring Limitation of measured value at the error limits Generation of a ratio e g witha ratio control Proportional adjuster e g with synchronization control or to influ ence the command variable in a cascade Display of analog values internal result of calculations Access to analog and binary val ues input of constants Operation and monitoring of a sequence in process plants Operation and monitoring of sequences in p
207. wire wrap 3 28 Siemens PLT 111 1999 Connection of process signal cables via cabinet connection ele ments SAE Using cabinet connection elements SAE it is possible e to marshall within the standard cabinet between the cabinet connection elements and the subracks e to convert the standard connection system Maxi Termi Point or wire wrap into a different system or e to connect process signal cables to the front If requested by the customer the internal system wiring between the cabinet connection elements and the base plugs X2 of the subracks can already be carried out in the factory If this is required an SAE locating and labelling diagram as well as an SAE wiring list must be enclosed with the order 2 basic elements are available e Cabinet connection element SAE 32 3 6DS9 907 8BA Process side Maxi Termi Point pins 2 4mm x 0 8 mm Internal Wire wrap pins 1mm x 1 mm e Cabinet connection element SAE 32 1 6DS9 907 8AA Process side Maxi Termi Point pins 2 4mm x 0 8 mm Maxi Termi Point pins 2 4mm x 0 8 mm Internal The cabinet connection elements are mounted by latching into the SAE bars on the left side of the cabinet Any length of cabinet connection element blocks can be pro duced The bottom basic element in each case is secured using 2 Fillister head screws A pair of labelling cards is required for each group of 4 basic ele ments to label the front and rear pins 2 types of labelling are
208. x operation The initiative always originates in the interface module The data are protected by 1 or 2 test bytes depending on the set transmission rate cyclic BGH code If a plug on any SIMATIC S5 device is disconnected the trans mission line to the other devices is not interrupted party line 7 12 Siemens PLT 111 1999 Power supply L PM Number of channels interfaces DC 24 V 500 mA DC 24 V 35 mA 2 operated in parallel Interface to ET 100U ER 701 2 EU 183U EU 185U and EU 186U TELEPERM M Asynchronous half duplex similar to RS 485 I O standard I O bus TTL Connectable devices per interface line channel Configuration per AS 235 automa tion system Transmission rate Max line length With 375 kbits s With 187 5 kbits s With 62 5 kbits s With 31 25 kbits s Transmission cable Permissible ambient temperature Operation Transport and storage Weight Max 32 SIMATIC S5 devices can be mixed as required 2 x number of ET 100U number of expansion units lt 32 Max 3 interface modules 375 187 5 62 5 31 25 kbits s adjustable 0 5 km 1 km 1 km 3 km Screened twisted in pairs 0 5 to 1 5 mm flexible 0 to 55 C 40 to 70 C Approx 0 5 kg Ordering data Interface module for ET 100U IM 318 3 interface module or EU 183U EU 185U EU 186U expansion units and ER 701 2 or ER 701 3 subracks Adapter casing o
209. y The standard cabinets with degree of protection IP 20 are equipped with e Main frame with conductive corrosion proof surface fitted off set to one side and electrically connected to the cabinet frame Side members of the main frame with fixing holes for mounting the subracks e Three part metal cable duct with cover plate on the right hand side member on the cable connection side for the ribbon cables of the I O bus for power supply cables internal bus connections and cables to the operation devices e Cable duct 80 mm x 75 mm on the left hand side member for internal wiring of process signals e Cabinet connection element support for up to 90 32 way cabi net connection elements SAE e Screen bars for connection of process cable screens e Cable clamping rails for the process cables e Screen board on the right hand side of the cabinet for external operation and monitoring devices e Screen board on the right hand side of the cabinet for remote bus cables e Socket for connection of a telephone to the internal telephone Cabinet housing Cabinet alarm lamp Lamp test pushbutton Socket for telephone connection Slots for video relay AS 235 H basic cabinet only Slots for connector boards AF Remote bus basic cabinet only Screen bar for connecting bus cable screens Screen board Three part cable duct Cable duct Screen bar for connecting process cable screens Bar for 24 V terminals Main frame Bar for fixing th

Siemens Computer Hardware AS 235 User's Manual

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