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Scag Power Equipment STC User's Manual

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32. Wet grass Blades not mounted evenly Cut grass after it has dried out Adjust pitch and level Bent blade Replace blade Internal spindle failure See your authorized SCAG dealer Mounting of spindle incorrect Bent spindle mounting area See your authorized SCAG dealer See your authorized SCAG dealer Internal spindle failure See your authorized SCAG dealer Bent deck housing 20 See your authorized SCAG dealer Section 6 SCAG ADJUSTMENTS E If this procedure does not achieve proper brake 6 1 PARKING BRAKE ADJUSTMENT adjustment please contact your authorized Scag A WARNING dealer Do not operate the mower if the parking brake is not operable Possible severe injury could result The parking brake linkage should be adjusted whenever the parking brake lever is placed in the ENGAGE position and the parking brake will not prevent the mower from moving If the following procedures do not allow you to engage the parking brake properly contact your Scag dealer for further brake adjustments 1 Position a floor jack under the rear of the machine Raise the machine and support it to prevent it from falling Block the caster wheels to prevent the machine from moving Remove the drive wheels Figure 6 1 Brake Adjustment LOOSEN HERE 2 With the brake in the engaged position check the distance between the lower nut on the brake actuator rod and the brake actu
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38. Dull blades incorrect sharpening Sharpen blades i VEN Ne de NS WA mu Deck plugged grass accumulation Clean underside of deck Beltsslipping Dull worn blades Adjust belt tension Sharpen blades Incorrect blade sharpening Sharpen blades Low engine RPM Run engine at full RPM Beltslipping Adjust belt tension Deck plugged grass accumulation Clean underside of deck Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out Bent blades Notenoughoverlapping between rows 18 Replace blades Increase the overlap of each pass Section 5 TROUBLESHOOTING CONT D CONDITION Uneven Cut on Flat Ground Wavy Lift worn from blade Replace blade High Low Appearance Scalloped Cut or Blade upside down Mount with cutting edge toward ground Rough Contour Deck plugged grass accumulation Clean underside of deck Too much blade angle deck pitch Adjust pitch and level Deck mounted improperly See your authorized SCAG dealer Bent spindle area See your authorized SCAG dealer Y Y VA m Width of Deck 24 o O D o 508020 Uneven Cut on Uneven Ground Wavy Appearance High Low Scalloped Cut or Rough Contour Sloping Ridge Across Dullblade Uneven ground Tire pressures not equal Sharpen blade May ne
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41. 52 423606 Belt Cover LH 52 x 14 04020 09 Nut 5 8 11 UNC 52 423607 Belt Cover RH 52 x 15 45944 Shaft Roller 53 48926 1 1 8 16 04001 41 Bolt Hex Head 5 8 11 9 1 2 X 54 482416 Pulley Idler 5 0 X x 17 48038 Roller Rear 55 04001 172 Bolt Hex Head 1 4 20 x 1 Grade 8 X 18 04001 154 Bolt Hex Head 5 16 18 x 4 3 4 X 56 482646 Pulley 4 75 19 04063 08 Key 1 4 x 1 4 x 2 X X 482647 Pulley 5 35 20 482797 Spring Idler 57 423878 Turbo Baffle Bolt On x 21 04043 04 Flatwasher 3 8 X x 423879 Turbo Baffle Bolt On 22 04001 176 Bolt Hex Head 5 16 18 x 1 3 4 8 x 58 451240 Push Arm Shaft X x 23 04019 03 Nut Serrated Flange 5 16 18 X x 59 461516 Push Arm Includes 64 60 62 X 24 04001 51 Bolt Hex Head 3 8 16 x 3 3 4 60 04020 16 Nut 5 8 18 UNF 25 48100 15 Bushing 376 ID Oilite X x 61 04021 13 Nut Elastic Stop 5 8 11 x x 26 04030 03 Lockwasher 5 16 X x 62 48763 Rod End 5 8 Male RH Thread X X 27 04040 15 Flatwasher 5 16 X 63 04001 79 Bolt Hex Head 5 8 11 x 4 1 2 X 28 04001 136 Bolt 3 8 16 x 1 1 2 Grade 8 X X 64 48114 04 Grease Fitting 90 Degree x x 29 04021 09 Nut Elastic Stop 3 8 16 65 482529 Belt Cutter Deck Drive 48A 30 04001 31 Bolt Hex Head 3 8 16 x 2 1 2 X 482530 Belt Cutter Deck Drive 52A x 31 04001 62 Bolt Hex Head 3 8 16 3 25 x 66 04001 09 Bolt Hex Head 5 16 18
42. Electric clutches have a Limited Warranty for 2 year Parts and labor Ist year Parts only 2nd year Cutter Spindle Assemblies 46631 have a Limited Warranty for three years Parts and labor 1st year Parts only 2nd and 3 year Any Scag product used for rental purposes is covered by a 90 day warranty The Scag mower including any defective part must be returned to an Authorized Scag Service Dealer within the warranty period The expense of delivering the mower to the dealer for warranty work and the expense of returning it to the owner after repair will be paid for by the owner Scag s responsibility is limited to making the required repairs and no claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Scag mower This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual The warranty does not apply to any damage to the mower that is the result of improper maintenance or to any mower or parts that have not been assembled or installed as specified in the Operator s Manual and Assembly Manual The warranty does not cover any mower that has been altered or modified changing performance or durability In addition the warranty does not extend to repairs made necessary by normal wear or by the use of parts or accessories which in the rea
43. In extremely dusty conditions it may be necessary to check the element once or twice daily to prevent engine damage For the KH and HN models remove the wing nut securing the air cleaner cover to the engine For the KA model remove the two wing nuts securing the air cleaner cover to the engine Remove the air cleaner cover and set aside Remove the air cleaner and inspect Clean or replace the air cleaner and foam pre cleaner as recommended by the engine manufacturer 7 7 BATTERY A WARNING Battery posts terminals and related acces sories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling Section 7 A WARNING Lead acid batteries produce flammable and explosive gases To avoid personal injury when checking testing or charging batteries DO NOT use smoking materials near batteries Keep arcs sparks and flames away from batteries Provide proper ventilation and wear safety glasses KA WARNING Electric storage battery fluid contains sulfuric acid which is POISON and can cause SEVERE CHEMICAL BURNS Avoid contact of fluid with eyes skin or clothing Use proper protective gear when handling batteries DO NOT tip any battery beyond 45 in any direction If fluid contact does occur follow first aid suggestions below BATTERY ELECTROLYTE FIRST AID EXTERNAL CONTACT Flush with water EYES
44. SMTC 52A This manual covers the operating instructions and illustrated parts list for with a serial number of 9250001 with a serial number of 9260001 with a serial number of 9280001 with a serial number of 9290001 with a serial number of 9300001 with a serial number of 9320001 with a serial number of 9330001 to 9259999 to 9269999 to 9289999 to 9299999 to 9309999 to 9329999 to 9339999 Always use the entire serial number listed on the serial number tag when referring to this product SGA is POWER EQUIPMENT TABLE OF CONTENTS SUBJECT Section 1 General Information 1 1 Introduction 1 2 Directional Reference 1 3 Servicing the Engine and Drive Train Components 1 3 Symbols Section 2 Safety Information 2 Introduction 2 2 Signal Words 2 3 Before Operation Considerations 2 4 Operation Considerations 2 5 Roll Over Protection System Optional 2 6 Maintenance Considerations 2 7 Safety and Instructional Decals Section 3 Specifications Section 4 Operating Instructions 4 Controls and Instrument Identification 4 2 Safety Interlock System 4 3 Initial Run In Procedures 4 4 Starting the Engine 4 5 Ground Travel and Steering 4 6 Engaging the Deck Drive 4 7 Hillside Operation 4 8 Parking the Mower 4 9 After Operation 4 10 Removing Clogged Material 4 11 Moving Mower with Engine Stopped 4 12 Recommendations for Mowing 4 13 Adjusting Cutting Height 4 14 Section 5 Troubleshooting Cutting Conditio
45. 3 8 24 UNF 24 04050 01 Retaining Ring 625 Ext 25 04021 10 Nut Elastic Stop 5 16 18 26 04041 07 Flatwasher 3 8 391 x 938 x 105 27 04001 31 Bolt Hex Head 3 8 16 x 2 1 2 28 04001 166 Bolt Hex Head 3 8 24 x 3 3 4 29 04061 02 Cotter Pin 3 32 x 3 4 30 04001 20 Bolt Hex Head 3 8 16 x 1 1 2 31 451463 Brake Shaft 32 04021 09 Elastic Stop 3 8 16 33 48544 Rod End 3 8 24 LH Thread 34 04064 02 Clevis Pin 3 8 x 1 06 35 48343 04 Clevis 3 8 24 36 482102 Grip Brake Lever 37 04019 04 Nut Serr Flange 3 8 16 38 461509 Brake Lever includes item 36 39 04001 22 Bolt Hex Head 3 8 16 x 2 3 4 40 04020 17 Nut 3 8 24 UNF 2B LH Thread 41 422483 Lever Brake 42 45974 Shaft Weldment Pivot 43 43495 Pin Pivot 44 04008 01 Bolt Serr Flange 1 2 20 x 4 563 Common hardware which should be purchased locally bolts Grade 5 plated all other fasteners zinc plated 51 SCAG Section 8 FUEL AND HYDRAULIC SYSTEM 44 31 43 STC 2004 FHS 52 Section 8 FUEL AND HYDRAULIC SYSTEM Ref Part Ref Part No No Description No No Description 1 482643 Pump BDP 10A 316 L H 32 48058 Fuel Hose 1 4 ID 482644 Pump BDP 10A 419 R H 33 423912 Bracket Fuel Valve 2 482266 01 Elbow 90 Degree 9 16 O Ring x 3 8 Hose 34 48059 01 Clamp Fuel Hose 1 4 Hose ID 3 48572 02 Fitting 1 2 JIC x 5 8 O Ring 35 482212 Valve Fuel Shutoff 4 48811 Hose 3 8 Pushlock Specify length 36 481
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47. Avail through Honda Only 31 95018 50250 Band Air Cleaner Connecting Tube Avail through Honda Only 32 17251 ZN2 000 Tube Air Cleaner Connecting Avail through Honda Only 33 95018 58250 Band Air Cleaner Connecting Tube Avail through Honda Only 34 95701 06028 00 Bolt Flange 6mm x 28 Avail through Honda Only 35 17418 ZN1 000 Joint B Connecting Tube Avail through Honda Only 36 17229 ZN1 000 Seal Air Cleaner Housing Avail through Honda Only 37 17222 ZN2 000 Stay Engine Air Cleaner Avail through Honda Only 38 90014 952 000 Bolt Flange 6mm x 14 Avail through Honda Only 39 91552 763 A00 Collar Seat Avail through Honda Only 40 48350 14 Elbow 90 Degree 3 8 3 8 41 482760 Hose Remote Oil Filter Inlet 42 482769 Filter Head 43 48350 14 Elbow 90 Degree 3 8 3 8 44 48572 09 Tube Union 1 2 3 8 45 482759 Hose Remote Oil Filter Return 46 48572 09 Tube Union 1 2 3 8 47 95701 08016 00 Bolt Flange 8mm x 16 Avail through Honda Only 48 95701 06012 00 Bolt Flange 6mm x 12 Avail through Honda Only 49 04104 01 Bolt 3 8 16 x 1 Torx 50 04001 06 Bolt Hex Head 1 4 20 x 5 8 51 04030 02 Lockwasher 1 4 Spring Parts Available though Local Honda Distributor Only 47 Section 8 STEERING COMPONENTS STC 2002 SSC 48 Section 8 STEERING COMPONENTS Ref Part No No 482340 461386 04001 32 04030 04 04041 07
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50. o Read the Operator s Manual Go up and down slopes not across o f machine stops going uphill stop bLade and back down slowly void sudden turns Do when children others are around Never carry children even with bLades off Look down and behind before and while backing Keep safety devices guards shields switches etc in place and working o Remove objects that could be thrown by the blade dealen available Roll Over Protective Systems 482834 o Train operators 482576 e 482576 482834 HYDRAULIC FLUID LEVEI Caster tires 25 psi NEUTRAL ADJUSTMENT Loosen jam nuts O Rotate turnbuckle With an operator in the seat engine running control Lever in neutral and the parking brake disengaged adjust control Linkage Loosen jam nuts If wheel rotates forward adjust turnbuckle CW If wheel rotates rearward adjust turnbuckle CCW Adjust until drive wheel stops turning Tighten jam nuts Repeat procedure until proper Neutral Adjustment is obtained TRACKING ADJUSTMENT If the machine pulls to the ur adjust LH control Linkage to slow Left wheel If the machine pulls to the Left adjust RH controL Linkage CW to slow right wheel Readjust neutral if necessary FREE WHEEL OPERATION To move machine without running the engine rotate both dump valves Located at the LH side of the pumps CCW 1 2 turn
51. sin limitarse a gasto de gasolina gasto de entrega del cortac sped a un distribuidor autorizado Scag y gasto de su devoluci n al propietario tiempo de viaje del mec nico cargos por comunicaciones telef nicas o telegramas alquiler de un producto similar durante el per odo en que se llevan a cabo las reparaciones bajo garant a viajes p rdida o da o de bienes personales lucro cesante da os ocasionados por la p rdida del uso del cortac sped da os por la p rdida de tiempo o cualquier otro inconveniente La limitaci n o exclusi n antes mencionada no ser de aplicaci n en aquellos estados en los que no est permitida la exclusi n o limitaci n de da os incidentales o consecuentes as que la limitaci n o exclusi n ya mencionadas pueden no aplicarse a su caso La presente garant a le otorga derechos legales espec ficos aparte de los derechos de los que usted goza seg n el estado e e uorooojoud op rep ered o Feos 1opmqrnsrp ns uo o qruodsrp Seog onbojo1 op e uoo sepeuep op 5 sej 4 p 030 15 9 ered 1operdur un uoqef eun asf 50010912 SO o 010N lt uorsoud so1opeidur osn ON SJIJLIJOWOJNE solopeiduny A enge os 791109 e
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53. 04 Bolt Carriage 5 16 18 1 25 482183 Channel Armrest 56 423912 Bracket Fuel Valve 26 423557 Footplate 57 423913 Bracket Hour Meter 27 04021 09 Nut Elastic Stop 3 8 16 58 04001 32 Bolt Hex Head 3 8 16 1 1 4 28 04001 19 Bolt Hex Head 3 8 16 1 41 SCAG Section 8 DRIVE SYSTEM COMPONENTS STC 2003 DSC 42 Section 8 DRIVE SYSTEM COMPONENTS Ref Part No No Description 1 04021 09 Nut Elastic Stop 3 8 16 2 04019 04 Nut Serrated Flange 3 8 16 3 482892 Spring Pump Idler 4 43286 Spacer 5 04001 22 Bolt Hex Head 3 8 16 x 2 3 4 6 461603 Idler Arm Assy Pump Drive 7 04063 14 Key 5x 5 x 25mm 8 482716 Belt Transmission 9 481048 Pulley 3 Dia Idler 10 04043 04 Flatwasher 3 8 391 938 x 105 11 482649 Pulley 5 45 OD Taper Bore 12 482085 Hub Tapered 15mm Bore 13 04001 45 Bolt 3 8 16 x 2 14 43503 Pivot Idler 15 48224 Bearing 16 04001 172 Bolt Hex Head 1 4 20 x 1 Grade 8 17 04001 31 Bolt Hex Head 3 8 16 x 2 1 2 18 04001 20 Hex Head 3 8 16 x 1 1 2 19 482650 Pulley 4 45 Dia 1 Bore 20 421203 Clamp Plate 21 04017 05 Hex Head Capscrew 1 4 20 x 3 4 22 422969 Control Lever Pump 23 04017 05 Hex Head Capscrew 1 4 20 x 3 4 24 04030 02 Lockwasher 1 4 25 48829 Block Pump Control 26 04060 06 Roll Pin 27 04001 136 Hex Head 3 8 16 x 1 1 2 Grade 8 28 04019 04 Nut Serr 3 8 16 29 04001 136 Bolt Hex Head 3 8 16 1 1 2 Grade 8 43 Sectio
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55. 8 hours 2 Change the engine oil and oil filter after the first 5 hours of operation See Section 7 4 3 Check hydraulic oil level in reservoir See Section 7 3 4 Check for loose hardware Tighten as needed 5 Check interlock system for proper operation See Section 4 2 6 Check tire pressure Adjust pressure if necessary See Section 7 10 4 4 STARTING THE ENGINE N CAUTION DO NOT USE STARTING FLUIDS Use of starting fluids in the air intake system may be potentially explosive or cause a runaway engine condition that could result in engine damage and or personal injury Be sure the fuel shutoff valve located behind the operator s seat by the left fuel tank is completely open See Section 7 5 2 Sitin the operator s seat and place the steering control levers in the neutral position 3 Engage the parking brake 4 If the engine is cold choke the engine as needed 5 Move the engine throttle control to about half engine speed 13 Turn the ignition key to the START position and release the key as soon as the engine starts Do not hold the key in the START position for more than 15 seconds at a time Allow at least 60 seconds between each cranking attempt to prevent overheating of the starter motor Prolonged cranking can damage the starter motor and shorten battery life Allow engine to warm before operating the mower 4 5 GROUND TRAVEL AND STEERING IMPORTANT If you are not fami
56. Extension Oil Drain 2 7 6 04003 23 Bolt Carr 3 8 16 x 1 7 482768 Adapter Oil Filter 8 482739 Muffler Honda 9 423572 Bracket Muffler 10 423555 Plate Skid Engine Oil Filter P N 11 04001 11 Bolt Hex Head 5 16 18 x 1 1 2 Filtration Products FPE15 10N 18 12 04001 19 Bolt Hex Head 3 8 16 1 Baldwin BT8323 13 04003 12 Bolt Hex Head 5 16 18 x 3 4 Fleetguard HF35099 14 04019 03 Nut Serr Flange 5 16 18 Luberfiner LFH5809 15 04003 31 Bolt Carr 3 8 16 x 3 4 Wix 51269 16 482770 Oil Filter See chart for other filter options Zinga BE10 18 17 04019 03 Nut Serr Flange 5 16 18 18 Pre Cleaner Engine Air Avail through Honda Only 19 17208 ZJ1 840 Holder Air Cleaner Upper Avail through Honda Only 20 17207 ZJ1 840 Rubber Air Cleaner Holder Avail through Honda Only 21 90203 ZA0 800 Wing Nut 16mm Avail through Honda Only 22 17232 891 000 Grommet Air Cleaner Avail through Honda Only 23 17230 759 003 Cover Air Cleaner Avail through Honda Only 24 17253 759 003 Seal Air Cleaner Avail through Honda Only 25 90113 759 003 Bolt Air Cleaner Avail through Honda Only 26 90502 759 003 Washer Air Cleaner Avail through Honda Only 27 17210 759 013 Element Air Cleaner Avail through Honda Only 28 17220 ZN2 810 Housing Air Cleaner Avail through Honda Only 29 17209 ZJ1 840 Holder Air Cleaner Lower Avail through Honda Only 30 95701 06016 00 Bolt Flange 6mm x 16
57. Flush with water for at least 15 minutes and get medical attention immediately INTERNAL Drink large quantities of water Follow with Milk Of Magnesia beaten egg or vegetable oil Get medical attention immediately In case of internal contact DO NOT give fluids that would induce vomiting 33 A Charging the Battery Refer to the battery charger s manual for specific instructions Under normal conditions the engine s alternator will have no problem keeping a charge on the battery If the battery has been completely discharged for a long period of time the alternator may not be able to recharge the battery and a battery charger will be required DO NOT charge a frozen battery It may explode and cause injury Let the battery warm before attaching a charger Whenever possible remove the battery from the mower before charging and make sure the electrolyte covers the plates in all cells A WARNING BATTERIES PRODUCE EXPLOSIVE GASES Charge the battery in a well ventilated space so gases produced while charging can dissipate Charging rates between 3 and 50 amperes are satisfactory if excessive gassing spewing of electrolyte does not occur or the battery does not feel excessively hot over 125 F If spewing or gassing occurs or the temperature exceeds 125 the charging rate must be reduced or temporarily stopped to permit cooling B Jump Starting 1 The booster battery must be 12 volt type
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59. Ibs during operation of the mower Rotating the levers counter clockwise 1 2 turns allows the mower to be moved by hand free wheeling 12 Deck Lift Foot Lever Figure 4 1 Used to raise and lower the cutter deck 13 Cutting Height Adjustment Figure 4 1 Used to set the cutter deck at the desired cutting height 12 Section 4 DUMP VALVE CONTROL LEVERS STC 2001 DVC Figure 4 2 Dump Valve Control 14 Deck Release Lever Figure 4 1 Used to lock the cutter deck in the transport position Push the foot pedal forward and lift up on the release lever to release the cutter deck for normal mowing 4 2 SAFETY INTERLOCK SYSTEM The mower is equipped with a safety interlock system that prevents the engine from starting unless the deck drive is disengaged the parking brake is engaged the steering control levers are in the neutral position and the operator is in the seat The interlock system shuts off the engine if the operator leaves the seat with the steering control levers not in the neutral position and or the cutter blades engaged and the parking brake not engaged AWARNING Never operate the mower with the interlock system disconnected or malfunctioning Do not disengage or bypass any switch injury to yourself and others or property damage could result Section 4 4 3 INITIAL PROCEDURES First Day of Use or Approximately 10 Hours Check all belts for proper alignment and wear at 2 4 and
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61. See Figure 6 6 Tighten the jam nuts on the control rod 1 4 STC2001CDS Figure 6 6 Cutter Deck Stop 25 3 Check the cutter deck cutting height by placing the lanyard pin in the 3 position on the cutting height index Release the deck from the transport positon and allow the deck to move to the 3 cutting height position Check the measurement from the floor to the cutter blade tip If the measurement is not at 3 an adjustment can be made using the deck height control rod See Figure 6 5 NOTE If an adjustment had to be made be sure that the cutter deck can easily be locked into the transport position Custom Cut Baffle Adjustment The Custom Cut Baffle is designed to deliver optimum airflow and superior cutting performance in any type of grass The Custom Cut Baffle can be raised or lowered to precisely tailor the deck s performance for the type of grass being cut The baffle can be set in three 3 different positions for optimum performance A 3 Position baffle is installed using the top set of holes on the front baffle welded inside the cutter deck See Figure 6 8 The Advantage cutter deck will deliver the best quality of cut in very tall wiry tough to cut grass 3 1 2 Position factory setting baffle is installed using the middle set of holes on the front baffle welded inside the cutter deck See Figure 6 9 For general purpose cutting place the Custom Cut Baffle in the 3 1 2
62. Sharpen the cutting edge at the same bevel as the original See Figure 7 9 Sharpen only the top of the cutting edge to maintain sharpness Angle Blade Back X Must NOT Exceed 1 3 Blade Width SGB033 Figure 7 9 Blade Sharpening 2 Check the balance of the blade If the blades are out of balance vibration and premature wear can occur See your authorized Scag dealer for blade balancing or special tools if you choose to balance your own blades C Blade Replacement WARNING Always wear proper hand and eye protection when working with cutter blades 4 Ifa blade cutting edge is dull or nicked it should be sharpened Remove the blades for sharpening See Blade Replacement NOTE Keep the blades sharp Cutting with dull blades not only yields a poor mowing job but slows the cutting speed of the mower and causes extra wear on the engine and the blade drive 1 Remove the ignition key before replacing the blades 2 Raise the mower deck to the highest position Place the lanyard pin in the highest cutting height positon to prevent the cutter deck from falling Section 7 3 Secure the cutter blades to prevent them from rotating Use the optional Blade Buddy tool P N 9212 to assist in securing the cutter blades remove the nut from the blade attaching bolt Remove the cutter blade bolt and spacer from the spindle shaft Figure 7 10 NOTE The front of the machine will have to be raised slightly to
63. adjustments to the machine with the engine running unless specifically instructed to do so If the engine is running keep hands feet and clothing away from moving parts 2 Remove the key from the ignition switch to prevent accidental starting of the engine when servicing or adjusting the machine 3 Keep all nuts bolts and screws tight to ensure the machine is in safe working condition Check blade mounting bolts frequently to be sure they are tight 4 Do not change the engine governor settings or overspeed the engine See the engine operator s manual for information on engine settings 5 reduce fire hazard keep the engine free of grass leaves excessive grease oil and dirt KA CAUTION Hydraulic fluid is under high pressure Keep body and hands away from pinholes or nozzles that eject hydraulic fluid under high pressure Hydraulic fluid under high pressure may have sufficient force to penetrate skin and cause serious injury If hydraulic fluid is injected into the skin it must be surgically removed within a few hours by a doctor or gangrene may result If you need service on your hydraulic system please see your authorized Scag dealer Section 2 2 7 SAFETY AND INSTRUCTIONAL DECALS AN DANG R N a SPIN KEEP CI ING BLAD EAR CONTACT CAN INJURE 482285 482285 NWARN ING R
64. check the distance from the top of the cutter deck to the floor Next check the distance from the top of the cutter deck to the floor on the LH side of the machine Both measurements should be the same If the two measurements are different the cutter deck level must be adjusted as follows 1 On the front LH side of the cutter deck locate the cutter deck adjusting bolt See Figure 6 4 CUTTER DECK 2 ADJUSTING BOLT LOCK NUT STC2001CDA Figure 6 4 Cutter Deck Adjustment 2 Loosen the elastic stop nut and move the bolt up or down in the slot to adjust the cutter deck until the distance from the top of the cutter deck to the floor is the same as the measurement on the RH side of the machine 3 Tighten the elastic stop nut to secure the cutter deck in the proper position Cutter Deck Pitch The pitch of the cutter deck should be level from front to back for proper cutting performance To check for proper deck pitch be sure that the mower is on a flat level surface and the tires are properly inflated Check the distance from the top of the cutter deck to the floor at the rear RH side of the cutter deck directly behind the cutter deck hanging chains Next check the distance from the top of the cutter deck to the floor at the front RH side of the cutter deck directly in front of the cutter deck hanging chains The measurement at the front of the cutter deck should be equal with the rear of the deck Make these measurements
65. defects in materials or workmanship Wear items including drive belts blades hydraulic hoses and tires are warranted for ninety 90 days Batteries are covered for ninety 90 days Frame and structural components including oil reservoir fittings and oil coolers are warranted for 2 years Parts and labor 1st year Parts only 2nd year Cutter decks are warranted against cracking for a period of three 3 years Parts and labor 1st year Parts only 2nd and 3rd year The repair or replacement of the cutter deck will be at the option of Scag Power Equipment We reserve the right to request components for evaluation This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual Engines and electric starters are covered by the engine manufacturer s warranty period Major drive system components are warranted for two 2 years by Scag Power Equipment Parts and labor 1st year Parts only 2nd year Two year warranty exclude fittings hoses drive belts The repair or replacement of the hydraulic pump or hydraulic motor will be at the option of Scag Power Equipment This warranty does not cover any mower that has been subject to misuse neglect negligence or accident or that has been operated in any way contrary to the operating instructions as specified in the Operator s Manual
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70. if the color of the fluid has become black or milky A black color and or a rancid odor usually indicates possible overheating of the oil and a milky color usually indicates water in the hydraulic oil IMPORTANT The hydraulic oil should be changed if you notice the presence of water or a rancid odor to the hydraulic oil 1 Parkthe mower on a level surface and stop the engine 2 Placeasuitable container under the hydraulic oil filter Tilt the seat forward Remove the fill cap from the reservoir and the drain plug from the bottom of the drain tee fitting on the front side of the filter base See Figure 7 3 Allow the fluid to drain into the container and properly discard it HYDRAULIC OIL DRAIN PLUG HYDRAULIC OIL FILTER STC2001HODP Figure 7 3 Hydraulic Oil Filter and Drain Plug 3 Re install the drain plug into the tee fitting and be sure itis tight NOTE Before refilling the hydraulic oil reservoir the hydraulic oil filter should be changed as outlined in section C Changing Hydraulic Oil Filter Element on the next page Section 7 the reservoir to 3 1 4 inches from the top of the filler neck with SAE 20W50 motor oil Replace the reservoir fill cap Start the engine and drive forward and backward for two minutes Check the oil level in the reservoir If necessary add oil to the reservoir C Changing Hydraulic Oil Filter Element The hydraulic oil filter should be changed after every
71. position This gives the best mix of cutting performance in all types of grass 4 Position baffle is installed using the bottom set of holes on the front baffle welded inside the cutter deck See Figure 6 10 Placing the baffle in the 4 setting will enhance fall cutting leaf pickup and reduce cutter deck blowout Section 6 To adjust the Custom Cut Baffle height 1 Place the cutter deck in the transport position 2 Remove the hardware securing the Custom Cut Baffle to the cutter deck See Figure 6 7 NOTE Hardware location used in the illustrations are for reference only Location of hardware may vary depending on cutter deck size MOUNTING HARDWARE MOUNTING HARDWARE Figure 6 7 Custom Cut Baffle 3 Move the Custom Cut Baffle to desired position See Figures 6 9 through 6 11 for position 4 Reinstall the mounting hardware as shown See Figures 6 10 though 6 11 Torque hardware to 39ft 1bs TOP SET OF HOLES FOR 3 SETTING see CARRIAGE BOLT FLATWASHER ELASTIC STOP NUT Figure 6 8 3 Custom Cut Baffle Position 26 MIDDLE SET OF HOLES FOR 3 1 2 SETTING CARRIAGE BOLT ELASTIC STOP NUT FLATWASHER Figure 6 9 3 1 2 Custom Cut Baffle Position BOTTOM SET OF HOLES CARRIAGE BOLT FOR 4 SETTING Y FLATWASHER ELASTIC STOP NUT Figure 6 10 4 Custom Cut Baffle Position Section 7 MAINTENANCE 7 1 MAINTENANCE CHART RECOMMENDED SERVICE
72. remove the blade bolt from the cutter spindle 4 Toinstall the new cutter blade put the flat washer onto the blade bolt and slide the bolt into the hole in the cutter blade HEX NUT TORQUE TO 75 LB FT SPINDLE SHAFT CUTTER HEX HEAD BOLT NUT SPINDLE ASSEMBLY CUTTER BLADE SPACER CUTTER WASHER e HEX HEAD BOLT 39050160 Figure 7 10 Blade Replacement NOTE Be sure that the blade is installed with the lift wing toward the top 5 Install the spacer onto the blade bolt and insert the bolt into the cutter spindle shaft 6 Install the hex nut to the blade bolt at the top of the cutter spindle Secure the blades from rotating and torque to 75 ft Ibs See Figure 7 10 7 10 TIRES Check the tire pressures after every 8 hours of operation or daily Caster Wheels 25 PSI Drive Wheels eee 12 PSI 7 11 BODY DECK AND UPHOLSTERY CAUTION Do not wash any portion of the equipment while it is hot Do not wash the engine use compressed air 1 After each use wash the mower and cutter deck Use cold water and automotive cleaners Do not use pressure cleaners 2 Do not spray electrical components 3 Usea mild soap solution or a vinyl rubber cleaner to clean the seat 4 Repair damaged metal surfaces using Scag touch up paint available from your authorized Scag dealer Wax the mower for maximum paint protection SCAG Sec
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74. to freewheel positions Return dump valves to originat position to operate the mower ighten to 7 10 ft lbs Nc 482709 IMPORTANT Do not overfill Room hot fluid expansion must be allowed or resulting expansion cause Leaks in the system Check hydraulic fluid Level while fluid is cool Fluid Level should be 3 below top of filler neck Fill with SAE 20W50 motor oil only 482709 STC Safety Decals Section 3 SCAG SPECIFICATIONS 3 1 ENGINE General ins nue Heavy Duty Industrial Commercial Gasoline Brana Kawasaki Kohler Honda ores 19 HP Spec FH601 V Scag Model STCA8A 19K A 20 HP Spec CV20S Scag Model STC48A 20CV 21 HP Spec FH641V Scag Model STC48A 21KA STC52A 21KA 23 HP Spec FH680V Scag Model STC52A 23K A 24 HP Spec GXV670TAF2 Scag Model STC52A 24HN Type 4 Cycle Gasoline Twin Cylinder Horizontal Shaft Cy StS ero eO RIPE I a 2 with Cast Iron Sleeves Guo Mechanical Type with Variable Speed Control Set At 3600 RPM Idle Speed iios ier EPOR ee ERR UT 1550 RPM Kawasaki 1900 RPM Kohler 1350 RPM Honda Kawasaki Fuel Pump Group eese Mechanical Fuel Pump with In Line Fuel Filter Fixed Jet Downdraft Carburetor la
75. turn freely and that the tire pressure in the drive wheels is correct If the tire pressure is not correct the machine will pull to the side with the lower pressure If at full speed the mower pulls right it is an indication that the left wheel is turning faster than the right wheel To adjust this condition proceed as follows A Stop the machine and place the steering control levers in the neutral position Loosen the lock nuts securing the ball joints at each end of the LH steering control rod Rotate the control rod to shorten the rod and tighten the lock nuts This will cause the control rod to stroke the LH pump less slowing down the LH wheel See Figure 6 3 NOTE If after making the adjustment as outlined in step 1A the machine creeps forward or backward the neutral adjustment must be made as described on page 22 2 If at full speed the mower pulls left it is an indication that the right wheel is turning faster than the left wheel To adjust this condition proceed as follows A Stop the machine and place the steering control levers in the neutral position Loosen the lock nuts securing the ball joints at each end of the RH steering control rod Rotate the control rod to shorten the rod and tighten the lock nuts This will cause the control rod to stroke the RH pump less slowing down the RH wheel See Figure 6 3 NOTE If after making the adjustment as outlined in step 2A the machine creeps forward o
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77. x 1 x 32 04001 136 Bolt Hex Head 3 8 16 x 1 1 2 Grade 8 X 67 482245 Spring Discharge Chute x 33 04110 03 U Nut 3 8 16 X 68 423786 Baffle 48A X 34 461663 Spindle Assembly 482803 Baffle Weldment 52 x 35 43589 Shaft Spindle X x 69 04003 23 Bolt Carriage 3 8 16 x 1 x 36 481024 Seal Upper X 70 04021 22 Nut Elastic Stop 5 16 18 Grade 8 X x 37 481022 Bearing Assembly X 38 48114 04 Grease Fitting XX 39 48677 Valve Grease Relief 40 43644 Housing Spindle X X 37 SCAG Section 8 CUTTER DECK CONTROLS 38 Section 8 SCAG CUTTER DECK CONTROLS Ref Part No No Description 1 482624 Rod Deck Lift Linkage 2 04020 28 Nut Jam 1 2 20 LH Thread 3 481766 Rod End 1 2 20 Female Thread 4 04050 10 Retaining Ring 1 2 External E 5 482429 Slide Deck Height Adjust 6 43487 Pin Deck Lift 7 423463 Bracket Cutting Height Adjustment 8 04009 02 Bolt Shoulder 1 2 3 4 9 48100 14 Bushing 502 ID 10 482707 Grip Deck Latch Lever 11 461624 Lever Deck Latch Includes 9 amp 10 12 422346 Slide Cutting Height 13 04014 03 Screw Cap 5 16 18 x 3 FHHS 14 422381 Guide Short 15 04003 04 Bolt Carriage 5 16 18 1 16 422380 Guide Long 17 481598 Spring Helper 18 04021 05 Nut 3 8 16 Center Lock 19 04040 09 Flatwasher 5 8 656 x 1 312 x 095 20 04019 04 Nut 3 8 16 Serr Flange 21 04001 32 Bolt Hex Head 3 8 16 x 1 1 4 22 4
78. 04040 15 04060 01 422372 04021 09 10 482330 11 04020 14 12 482623 13 04020 17 14 482331 15 43477 16 04001 20 17 04001 12 18 43602 19 423599 20 04001 17 21 482452 22 04001 19 23 482099 24 04003 12 25 461525 461526 26 04019 03 27 04021 08 28 04001 18 29 43616 29 482099 30 04021 10 31 48114 04 32 43559 33 49574 49573 34 04021 10 35 48100 06 36 04041 08 37 04050 02 38 423057 39 04017 16 40 04003 02 41 45918 42 481389 43 43477 Description Grip Control Lever Handle Bar Includes item 1 Bolt Hex Head 3 8 16 x 1 1 4 Lock Washer 3 8 Flatwasher 3 8 391 x 938 x 105 Flatwasher 5 16 375 x 875 x 083 Roll Pin Spring 5 32 x 3 4 Bar Control Lever Nut Elastic Stop 3 8 16 Rod End 3 8 24 RH Female Nut 3 8 24 RH Thread Rod Pump Control Linkage Nut 3 8 24 UNF 2B LH Thread Rod End 3 8 24 LH Thread Pin Retainer Bolt Hex Head 3 8 16 x 1 1 2 Bolt Hex Head 5 16 18 x 1 3 4 Spacer Pump Dampener Plate Control Lever Bolt Hex Head 5 16 18 x 2 Gas Damper Bolt Hex Head 3 8 16 x 1 Block Clamping Bolt Carriage 5 16 18 x 3 4 Control Plate LH Includes Decal Control Plate RH Includes Decal Nut Serr Flange 5 16 18 Nut Elastic Stop 1 4 20 Bolt Hex Head 3 8 16 x 3 4 Shaft Steering Control Block Clamp Nut Elastic Stop 5 16 18 Grease Fitting 1 4 28 Self Tap Spacer Control Control Lever Assy RH Includes 31 amp 35 Control Lever Assy L
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80. 36 13 Clamp 69 Max 25 Min Dia 5 482573 Bushing 37 482266 01 Elbow 1 4 NTP x 3 8 Hose Barb 6 482574 Fitting 38 04019 03 Nut Serr Flange 5 16 18 7 482266 01 Elbow 90 Degree 9 16 O Ring x 3 8 Hose 39 04041 07 Flatwasher 3 8 391 x 938 105 8 48136 13 Hose Clamp 69 Dia 40 48462 01 Oil Filter 9 482548 Hose Assembly 41 482798 Filter Head Assembly 10 04060 06 Roll Pin 42 482539 Fitting Tee Special 11 48572 04 Fitting 1 2 JIC x 1 2 O Ring 43 48571 02 3 4 16 JIC 12 48603 06 O Ring 44 482557 Hose Filter Inlet 13 04001 20 Hex Head 3 8 16 x 1 1 2 45 461477 Fuel Tank RH 14 04017 07 Bolt Hex Head 1 4 20 1 1 4 46 482547 Cap Fuel Tank incl 53 15 04030 02 Lockwasher 47 48309 Tank Bushing 16 04021 09 Nut Elastic Stop 3 8 16 48 48939 Elbow 90 Degree 17 422969 Control Lever 49 461476 Fuel Tank LH 18 04001 08 Bolt Hex Head 5 16 18 x 3 4 50 48811 Hose 3 8 Pushlock 15 Long 19 04030 03 Lockwasher 5 16 51 04001 17 Bolt Hex Head 5 16 18 2 20 04040 15 Flatwasher 5 16 375 875 083 52 04010 10 Screw 1 4 20 x 2 21 481164 Cap Hydraulic Tank 53 482774 Gasket Gas Tank Cap 22 481507 Insert Filler Neck 54 Fuel Filter 23 48829 Control Block 55 482605 Hose Assembly 24 421203 Clamp Plate 56 04001 11 Bolt Hec Head 5 16 18 x 1 1 2 25 461479 Hydraulic Tank Assembly w fittings 57 482802 Nipple Oil Filter 1 0 12 UNF 2A 1 1 4 26 48603 06 O Ring 27 482277 Tee Fitting O Ring to Barb 28 48136 13 C
81. 3611 Swivel Joint LH 23 04061 07 Cotter Pin 3 16 x 1 24 04019 04 Nut Serr Flange 3 8 16 25 04001 20 Bolt Hex Head 3 8 16 x 1 1 2 26 04019 04 Nut Serr Flange 3 8 16 27 04021 09 Nut Elastic Stop 3 8 16 28 48540 Chain 29 48114 04 Grease Fitting 1 4 28 Self Tap 30 04021 09 Nut Elastic Stop 3 8 16 31 04041 07 Flatwasher 3 8 391 x 938 x 105 32 04004 45 Stud 1 2 13 x 20 33 481547 Lanyard Pin 34 04020 09 Nut 5 8 11 UNC 35 43612 Swivel Joint RH 36 04001 155 Bolt Hex Head 1 2 13 x 5 37 481765 Rod End 1 2 20 Female RH Thread 38 04001 77 Bolt Hex Head 3 8 16 x 3 1 2 39 43572 Spacer 40 04021 02 Lock Nut 1 4 20 41 43557 Spacer 42 04020 27 Nut 1 2 20 UNF 2B 43 04021 10 Nut Elastic Stop 5 16 18 44 45904 Lift Bellcrank Weldment LH Rear 45905 Lift Bellcrank Weldment RH Rear 04041 14 Flatwasher 1 0 1 062 x 1 5 x 048 04050 08 Retaining Ring 1 ext 45 04062 04 Hair Pin Cotter 177 x 3 1 4 Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated 39 SHEET METAL COMPONENTS 40 Section 8 STC 2004 SMC Section 8 SHEET METAL COMPONENTS Ref Part Ref Part No No Description No No Description 1 461700 Main Frame Assembly w decals 29 48566 Cable Seat Stop 2 04001 73 Bolt Hex Head 5 16 18 x 3 3 4 30 451470 Weldment Caster Support 3 482632 Cushion Back 31 481559 Cap Grease 4 04019 04 Nut Serr Flange 3 8 16 32 0
82. 4021 20 Nut Elastic Stop 1 0 14 5 451461 Plate Seat Mounting 33 48668 5 6 482111 Cushion Lower Seat 34 482028 01 Plug 1 4 28 7 43462 Pin Retainer Spring 35 481025 Seal 2 0 OD x 1 625 ID 8 481389 Spring 36 04021 07 Nut Elastic Stop 1 2 13 9 Battery not available through Scag 37 451471 Yoke Front Caster Wheel 10 423571 Battery Cover 38 04001 134 Bolt Hex Head 1 2 13 x 7 1 2 11 482553 Battery Hold Down Pad 39 43581 Sleeve 12 04003 12 Bolt Carr 5 16 18 x 3 4 40 482503 Caster Wheel Assembly Incl 41 thru 45 13 423556 Battery Box 41 481613 Tire 13 x 5 0 6 Smooth 14 04060 01 Roll Pin Spring 5 32 x 3 4 42 482622 Seal 15 04019 03 Nut Serr Flange 5 16 18 43 482625 Rim Includes Item 45 16 04001 19 Bolt Hex Head 3 8 16 x 1 44 482621 Roller Bearing 17 482552 Pad Rubber 45 48114 04 Fitting Grease 18 04001 59 Bolt Hex Head 1 4 20 x 1 1 4 46 423575 Mounting Bracket Oil Tank 19 04019 02 Nut Serr Flange 1 4 20 47 423764 Mounting Bracket Fuel Tank 20 451462 Seat Base Support 48 482633 Seat Pan 21 04021 10 Nut Elastic Stop 5 16 18 49 53584 Spacer Caster Wheel 22 482551 Seat Assembly w adj rails 50 04001 28 Bolt Hex Head 7 16 14 x 1 1 4 482631 Seat Assembly w out adj rails 51 04021 11 Nut Elastic Stop 7 16 14 23 482108 52 04030 05 Lockwasher 7 16 482110 Bracket Armrest RH 53 04030 04 Lock Washer 3 8 Spring 24 482107 Arm Pad LH 54 04110 03 U Nut 3 8 16 482109 Bracket Armrest LH 55 04003
83. 500 hours of operation or annually whichever occurs first Remove the oil filter element Figure 7 3 Page 30 and properly discard it Fill the new filter with clean SAE20W50 engine oil and install the filter Hand tighten only Run the engine at idle speed with the speed control lever in neutral for five minutes Check the oil level in the hydraulic tank It must be 3 inches from the top of the filler neck If necessary add SAE 20W50 motor oil 7 4 ENGINE OIL A Checking Engine Crankcase Oil Level The engine oil level should be checked after every 8 hours of operation or daily as instructed in the Engine Operator s Manual furnished with this mower B Changing Engine Crankcase Oil After the first 5 hours of operation change the engine crankcase oil and replace the oil filter Thereafter change the engine crankcase oil after every 100 hours of operation or bi weekly whichever occurs first Refer to the Engine Operator s Manual furnished with this mower for instructions C Changing Engine Oil Filter After the first 5 hours of operation replace the engine oil filter Thereafter replace the oil filter after every 200 hours of operation or every month whichever occurs first Refer 31 ENGINE OIL FILLER ENGINE OIL FILTER ENGINE OIL DRAIN PLUG STC99EOP Figure 7 5 Kawasaki Engine Oil Fill Dipstick Filter and Drain Plug Locations ENGINE OIL FILLER ENGINE OIL DRAIN P
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85. H Includes 31 amp 35 Nut Elastic Stop 5 16 18 Bushing Flatwasher 1 1 4 x 49 64 x 16 Ga Retaining Ring 3 4 Ext Bracket Switch Actuator Bolt Hex Serr Flange 5 16 18 x 3 4 Bolt Carr 1 4 20 x 3 4 Bracket Control Return Spring Pin Retainer Common hardware which should be purchased locally All bolts Grade 5 plated all other fasteners zinc plated 49 SCAG Section BRAKE COMPONENTS N 15 14 13 12 STC 2002 BSC 50 Section 8 SCAG BRAKE COMPONENTS Ref Part No No Description 04019 04 Nut Serr Flange 3 8 16 48807 Spring 04001 08 Bolt Hex Head 5 16 18 x 3 4 04001 163 Bolt Hex Head 1 2 13 x 3 3 4 04001 52 Bolt Hex Head 1 2 13 x 2 1 2 04021 19 Nut 1 2 13 Center Lock 482639 Wheel Motor Ross 04063 25 Key Woodruff 5 16 x 1 461438 Wheel Hub Assembly 10 481601 Brake Band Assembly 11 482061 Bushing Self Align 12 48680 Nut Hex Castle 1 0 20 UNEF 13 04061 06 Cotter Pin 9 64 x 1 1 2 14 04028 02 Lug Nut 1 2 20 15 482044 487 Wheel Assembly 23 x 9 5 12 481659 48 Rim 482413 52 Wheel Assembly 23 x 9 5 12 482414 52 Rim 482194 48 amp 52 Tire 23 x 9 5 12 16 04004 46 Brake Rod Stud 3 8 24 x 8 125 17 04020 14 Nut 3 8 24 UNF 18 423279 Plate Weldment Motor Backing 19 04064 16 Clevis Pin 3 8 x 1 93 20 04069 01 Pin Rue Cotter 3 8 Dia 21 461471 Brake Linkage LH 461472 Brake Linkage RH 22 48114 04 Grease Fitting 1 4 28 23 04020 25 Nut
86. INTERVALS Break In 8 First 10 500 Procedure Check all hardware for tightness Comments Check hydraulic oil level See paragraph 7 3 Check all belts for proper alignment See paragraph 7 8 Change engine oil and filter See paragraph 7 4 First 5 Check hydraulic hoses for leaks Check engine oil level Use extreme caution when checking the hydraulic hoses See paragraph 2 5 See paragraph 7 4 Clean mower See paragraph 7 11 Check condition of blades See paragraph 7 9 Apply grease to fittings See paragraph 7 2 Check tire pressure See paragraph 7 10 Check battery electrolyte level clean battery posts and cables See paragraph 7 7 Check belts for proper alignment Apply grease to fittings See paragraph 7 8 See paragraph 7 2 Change engine oil See paragraph 7 4 Clean air cleaner element See paragraph 7 6 Perform these maintenance procedures more frequently under extreme dusty or dirty conditions 27 SCAG Section 7 MAINTENANCE CHART RECOMMENDED SERVICE INTERVALS CONT D Break In 8 40 500 Procedure Comments First 10 Apply grease to fittings See paragraph 7 2 Check hardware for tightness Change engine oil filter See paragraph 7 4 Check hydraulic oil level See paragraph 7 3 Replace engine fuel filter See paragraph 7 5 Drain hydraulic system and See paragraph 7 3
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88. If a vehicle is used for jump starting it must have a negative ground system 2 When connecting the jumper cables connect the positive cable to the positive battery post then connect the negative cable to the negative battery post 7 8 DRIVE BELTS drive belts are spring loaded and self tensioning however after the first 2 4 8 and 10 hours of operation the belts should be checked for proper alignment and wear Thereafter check the belts after every 40 hours of operation or weekly whichever occurs first NOTE If you experience frequent belt wear or breakage see your authorized Scag Dealer for belt adjustment 7 9 CUTTER BLADES A Blade Inspection 1 Remove the ignition key before servicing the blades 2 Raise the mower deck to the highest position Place the lanyard pin in the highest cutting height positon to prevent the cutter deck from falling WARNING Always wear proper hand and eye protection when working with cutter blades 3 Check the cutter blades for straightness If the cutter blades appear bent they will need to be replaced KA WARNING Do not attempt to straighten a bent blade and never weld a broken or cracked blade Always replace it with a new blade to assure safety Section 7 B Blade Sharpening NOTE If possible use a file to sharpen the blade a wheel grinder may burn the blade Using NOTE DO NOT sharpen the blades beyond 1 3 of the width of the blade 1
89. L VALVE 1 4 11 BOTTOM ROW TOP ROW OF HOLES OF HOLES 482566 12 482549 18 58 STC 2004 RDP1 Section 8 5 Gi AG REPLACEMENT DECALS AND INFORMATION PLATES Ref Part No No 1 482285 2 482286 3 481953 481954 4 481425 5 48656 6 482100 7 481971 8 48404 9 481039 10 482560 11 482604 12 482566 13 482578 14 482709 15 482579 16 482166 17 482165 18 482549 Description Decal Decal Decal Danger Spining Blades Warning Rotating Blades 48A Decal 52A Decal Oil Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Decal Patents Traction Control Heavy Duty Commercial Metalcraft Made in USA Belt Cover Instrument Panel Fuel Valve Position Cutting Height Bottom Row of Holes Tiger Cub Seat Support Rear Bumper Front Footplate Discharge Chute Cutting Height Top Row of Holes IMPORTANT ADJUSTMENT PROCEDURES READ OPERATOR S MANUAL FOR MORE DETAILS Check tlre pressure Drive tires 12 Caster tires 2 si psi NEUTRAL ADJUSTMENT Loosen Rotate turnbuckle am nuts 482579 SCAG igen With an operator In the seat engine running control Lever In neutral and the adjust control Linkage odi rotates forward arking brake disengaged oosen jam nuts If wheel ust turnbuckle CW If wheel rotates rearward adjust turnbuckle CCW Adjust until drive wheel stops turning Tighten Jam nut
90. LUG ENGINE OIL FILTER STC99KEOP Figure 7 6 Kohler Engine Oil Fill Dipstick Filter and Drain Plug Locations to Engine Operator s Manual for instructions 7 5 ENGINE FUEL SYSTEM DANGER To avoid injury from burns allow the mower to cool before removing the fuel tank cap and refueling A Filling the Fuel Tank Fill the fuel tank at the end of each operating day to within 1 inch below the filler neck Do not overfill Use clean fresh unleaded gasoline with a minimum octane rating of 87 B Replacing In Line Fuel Filter Element The in line fuel filter Figure 7 7 Figure 7 8 should be replaced after every 500 hours of operation or annually whichever occurs first 1 Close the shutoff valve Remove the two clamps securing the fuel filter to the fuel hose Remove the fuel filter noting the proper direction FUEL FILTER STC2002EFF Figure 7 7 Kawasaki Fuel Filter Location STC2001KFF Figure 7 8 Kohler Fuel Filter Location 32 Section 7 2 Install a new fuel filter Be sure it is installed in the proper direction Secure to the fuel hose using the two clamps 7 6 ENGINE AIR CLEANER A Cleaning and or Replacing Air Cleaner Element For any air cleaner the operating environment dictates the air cleaner service periods Inspect and clean the air cleaner element after every 100 hours of operation or bi weekly whichever occurs first and replace the element if required NOTE
91. M KOHLER ADAPTER HARNESS ee WAWHT STRIPE MS ENGINE PLUG aidi jie i 1 O SOLENOID B HONDA ADAPTER HARNESS BLACK NH ii i 20 AMP FUSES mm en ZE RED WYEL STRIPE FUEL SOLENOID 8 8 i 5 SOLENOID RECTIFIER 1 8 RED 0O l MAIN HARNESS SOLENOID Bi M P INTERLOCK Hi SWITCH 22 lt 82484 m 3 3 88 2 885 L H NEUTRAL SWITCH ORANGE nou SEAT GROUND SWITCH MODULE PLUG 88 88 8 i STARTER SOLENOID ADAPTER NEG POS STC Electrical Schematic HOURMETER HARNESS R H NEUTRAL SWITCH 60 LIMITED WARRANTY COMMERCIAL EQUIPMENT Any part of the Scag commercial mower manufactured by Scag Power Equipment and found in the reasonable judgment of Scag to be defective in materials or workmanship will be repaired or replaced by an Authorized Scag Service Dealer without charge for parts and labor This warranty is limited to the original purchaser and is not transferable Proof of purchase will be required by the dealer to substantiate any warranty claims All warranty work must be performed by an Authorized Scag Service Dealer This warranty is limited to the following specified periods from the date of the original retail purchase for
92. Non Leaded Gasoline with a Minimum Octane Rating of 87 Oil Pump o eec e ree tb e md inane Positive Displacement Gerotor M Oil Pump MICI D RTRS Electric Starting with Solenoid Shift Starter IJ ce E Kevlar cord Self adjusting Self tightening Pump Dive Bell anctore cte ete riens Scag Part Number 482716 3 2 ELECTRICAL ena 12 Volt Charging Systems Alternator Charemg ti 12 Volt 13 Amp Kawasaki 12 Volt 15 Amp Kohler System Polarity tte eph re Rd Negative Ground o M 12 Volt Electric Ring Gear Type Key and Solenoid Operated Interlock SWIC DE Seat Neutral Control Mower Engagement BBC Parking Brake Instrument Panel a Key Switch Throttle Lever Manual Choke PTO Switch Fuses and Safety Start module FUSES i d ka Two 2 20 Amp 3 3 TRACTOR Drive System i ses st e Queue tagen abu Dou as Hydraulic Drive with Two Variable Displacement Pumps and Two Cast iron High Torque Motors Hydrostatic PUMPS eerte reti eiae eva Ee eer ee epo tp Two Hydro Gear 10A Pumps with Dump Valves for movement without running the engine Drive Wheel Motors Two Ross Cast Iron High Torque Motors Steenng Travel Control roten ertet Twin Lever Fingertip Steering Control with Individual Control to Each Wheel with Gas Spring Dampers Parking Brake iiio ni RE EE L
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95. OTATING BLADES X Keep hands feet amp clothing clean X Keep all guards in place Shut off engine 8 disengage bLade clutch before servicing Read instruction manua DO NOT CATCHER DISCHARGE CHUTE AND BELTS X Use caution in directing discharge before operating OPERATE UNLESS GRASS MULCHING KIT OR IS INSTALLE 20 482286 Z CAUTION ys IMPORTANT Avoid injury from burns hut off engine before removing fuel tank cap Operation on slopes can be hazardous See your Scag ARNING INSTALL BELT COVER BEFOR OPERATING MACHIN READ OPERATOR S MANUAL 481039 481039 RWARD REV RSE 481568 7 SN Avoid injury From burns hut off ngine befor removing fuel tank 482290 482290 IMPORTANT ADJUSTMENT PROCEDURES gt READ OPERATOR S MANUAL FOR MORE DETAILS Check tire pressure Drive tires 12 psi START DRIVE PROCEDUR Engage parking brake o Disengage mower deck drive Move control handles to neutral Lock position oStart engine Release parking brake Select forward or reverse with hyrdo control handles f 5 ARNING AVOID SERIOUS INJURY OR DEATH
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97. POWER EQUIPMENT lt gt MODEL 51 THIS MANUAL CONTAINS THE OPERATING INSTRUCTIONS AND SAFETY INFORMA TION FOR YOUR SCAG MOWER READING THIS MANUAL CAN PROVIDE YOU WITH ASSISTANCE IN MAINTENANCE AND AD JUSTMENT PROCEDURES TO KEEP YOUR MOWER PERFORMING TO MAXIMUM EFFI CIENCY THE SPECIFIC MODELS THAT THIS BOOK COVERS ARE CONTAINED ON THE INSIDE COVER BEFORE OPERATING YOUR MACHINE PLEASE READ ALL THE INFOR MATION ENCLOSED PART NO 03134 SCAG POWER EQUIPMENT PRINTED 7 03 DIVISION OF METALCRAFT OF MAYVILLE INC PRINTED IN USA AWARNING FAILURE TO FOLLOW SAFE OPERATING PRACTICES MAY RESULT IN SERIOUS INJURY Keep all shields in place especially the grass discharge chute remove the spark plug wire and ignition key mechanism becomes clogged stop the engine before cleaning Keep hands feet and clothing away from power driven parts with your mower Keep others off the tractor only one person at a time REMEMBER YOUR MOWER IS ONLY AS SAFE AS THE OPERATOR Hazard control and accident prevention are dependent upon the awareness Before performing any maintenance or service stop the machine and Read this manual completely as well as other manuals that came concern prudence and proper training of the personnel involved in the operation transport maintenance and storage of the equipment STC48A 19KA STC48A 20CV STC48A 21KA STC52A 23KA STC52A 24HN SMTC 48A
98. RUMENT Ignition Switch Figure 4 1 Used to start the engine and has three positions OFF ON and START Mower Deck Switch Figure 4 1 Used to engage and disengage the mower drive system Pulling up on the switch will engage the deck drive Pushing down on the switch will disengage the deck drive IDENTIFICATION 3 Engine Choke Control Figure 4 1 Used to start a cold engine Before operating the mower familiarize yourself with all mower and engine controls Knowing the location 4 Engine Throttl ntrol Figure 4 1 Used to function and operation of these controls is important for gine e Control gure p U A A the mower control the engine speed Pushing the lever forward p increases engine speed Pulling the lever back decreases engine speed Full backward position is the IDLE position Full forward is the cutting position DECK LIFT CUTTING HEIGHT T ABBESE BREESE ADJUSTMENT CONTROL O PARKING EN Pe gt ENGINE THROTTLE CONTROL REg 2 NL MOWER DECK SWITCH all DUMP VALVE IGNITION Si RIGHT STEERING SWITCH CONTROL ENGINE CHOKE CONTROL FUEL GAUGE FUEL SWITCHING VALVE HOUR METER 5 2002 CAI Figure 4 1 Controls and I
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100. at the LH side of the cutter deck also If the measurement at the front of the deck is not level the cutter deck pitch must be adjusted as follows 1 Loosen the lock nuts on both adjusting rods See Figure 6 4 2 Usingan adjustable jaw pliers turn the adjusting rods on the non threaded portion of the rod until the deck is equal front to back on both the RH and the LH side of the cutter deck Tighten both lock nuts NOTE To prevent the cutter deck from teetering all four cutter deck hanging chains must have tension on them If all four chains do not have tension on them and the deck teeters you must readjust the cutter deck as outlined in the procedures above All measurements should be taken from the top edge of the deck as the Advantage decks have an uneven bottom edge 24 Section 6 Cutter Deck Height The cutter deck height adjustment is made to ensure that the cutter deck is cutting at the height indicated on the cutting height index gauge To check for proper deck height be sure that the mower is on a flat level surface and the tires are properly inflated 1 Place the cutter deck in the transport position Loosen the jam nuts on both ends of the deck height control rod See Figure 6 5 LOOSEN CONTROL ROD STC 2001 ACH Fig 6 6 Figure 6 5 Cutter Deck Height Adjustment Turn the control rod See Figure 6 6 until there is a 1 4 space between the rear deck stop and the top of the cutter deck
101. ator lever on the LH side of the machine The distance should be 1 8 See Figure 6 2 3 Ifthe distance is not at the specified measurement loosen the jam nut at the clevis on the top of the brake actuator rod See Figure 6 2 4 Turn the bolt at the bottom of the brake actuator lever until the 1 8 measurement is achieved and tighten the jam nut at the clevis on the brake actuator rod See Figure 6 2 If the 1 8 measurement can not be achieved by adjusting the brake actuator rod Figure 6 2 Brake Rod Adjustment adjust the brake control rod Adjust by loosening the jam nuts at both ends of the brake control rod and turning the rod until the proper distance is achieved See Figure 6 1 39050153 1 5 Repeat steps 2 4 on the RH side of the machine 6 Replace the drive wheels and test the brake 21 SCAG Section 6 6 2 TRAVEL ADJUSTMENTS 3 Run the engine at full operating speed and check if the machine creeps forward or backwards Neutral or tracking adjustments will need to be made if 4 Adjust the RH wheel by loosening the jam nuts on the steering control rod and turning the rod until the drive wheel turns in the forward direction Turn the rod back until the drive wheel stops moving Turn the rod back an additional 1 2 turn See Figure 6 3 A The steering control levers are in the neutral position and the machine creeps forward or backward See Neutral Adjustment B The steering control levers ar
102. be used when traveling on slopes especially when the grass is wet Wet grass reduces traction and steering control An optional Roll Over Protection System is available for this machine See Section 2 5 page 6 of this manual for further details 2 To prevent tipping or loss of control do not start or stop suddenly avoid unnecessary turns and travel at reduced speed 3 Keep tires properly inflated 4 8 PARKING THE MOWER Place the steering control levers in the neutral position 2 Disengage the cutter blades 3 Slow the engine to idle speed 4 Engage the parking brake 5 Turn the ignition key to the OFF position and remove the key 4 9 AFTER OPERATION Wash the entire mower after each use Do not use high pressure spray or direct the spray onto electrical components IMPORTANT Do not wash a hot or running engine Cold water will damage the engine Use compressed air to clean the engine if it is hot Keep the entire mower clean to inhibit serious heat damage to the engine or hydraulic oil circuit Check the drive belts for proper alignment and any signs of wear Correct and adjust if necessary ADANGER To avoid injury from burns allow the mower to cool before removing the fuel tank cap and refueling 4 After the mower has cooled down fill the fuel tanks with fresh clean fuel at the end of every day of operation See Engine Owner s Manual for proper octain requirements 5 Check the tire pre
103. ctices and procedures of this machine 2 3 BEFORE OPERATION CONSIDERATIONS 1 NEVER allow children to operate this riding mower Do not allow adults to operate this machine without proper instructions 2 DO NOT mow when children and or others are present 3 Clear the area to be mowed of objects that could be picked up and thrown by the cutter blades 4 DO NOT carry passengers Section 2 2 3 BEFORE OPERATION CONSIDERATIONS CONT D DO NOT wear loose fitting clothing that could get tangled in moving parts Do not operate the machine wearing shorts always wear adequate protective clothing including long pants Wearing safety glasses safety shoes and a helmet is advisable and is required by some local ordinances and insurance regulations Operator hearing protection is recommended particularly for continuous operation of the mower Wear suitable hearing protection Prolonged exposure to loud noise can cause hearing impairment or loss Keep the machine and attachments in good operating condition Keep all shields and safety devices in place If a shield safety device or decal is defective or damaged repair or replace it before operating the machine WARNING 11 Keep flammable objects cigarettes matches etc open flames and sparks away from the fuel tank and fuel container 12 Equipment must comply with the latest requirements per SAE J137 and or ANSI ASAE 5279 when driven on public roads NOTE If
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105. do su funcionamiento o durabilidad Asimismo la garant a no se extiende a reparaciones necesarias por el desgaste normal o por el uso de piezas o accesorios que seg n criterio razonable de Scag sean incom patibles con el cortac sped Scag o afecten la operaci n funcionamiento o durabilidad de ste Scag Power Equipment se reserva el derecho de modificar o mejorar el dise o de cualquier cortac sped sin tener por ello obligaci n alguna de modificar cualquier cortac sped fabricado con anterioridad Cualquier otra garant a impl cita se limita a un per odo de garant a de dos 2 a os o noventa 90 d as en el caso de cortac spedes destinados a alquiler Por consiguiente se rechaza en su totalidad cualquier garant a impl cita incluidas las garant as de comerciabilidad adecuaci n para un fin determinado o de otro tipo despu s de la finalizaci n del correspondiente per odo de garant a de dos a os o noventa d as La obligaci n de Scag en virtud de la presente garant a se limita estricta y exclusivamente a la reparaci n o el reemplazo de piezas defectuosas y Scag no asume ni autoriza a ning n otro a asumir en su lugar ninguna otra obligaci n La limitaci n antes mencionada no ser de aplicaci n en aquellos estados en los que no est permitida la limitaci n del per odo de validez de una garant a impl cita Scag no asume responsabilidad alguna por da os incidentales consecuentes ni de cualquier otro tipo incluyendo pero
106. e 46631 tienen una Garant a limitada de 3 afios Piezas y mano de obra primer piezas solamente segundo y tercer Cualquier producto Scag que se utilice para alquiler est cubierto por una garant a de 90 d as El cortac sped Scag incluida cualquier pieza defectuosa debe ser llevado a un distribuidor autorizado de Scag dentro del per odo de garant a Los gastos incurridos en la entrega del cortac sped al distribuidor para que se realice el trabajo bajo garant a as como los gastos de devoluci n del cortac sped al propietario despu s de la reparaci n estar n a cargo del propietario La responsabilidad de Scag se limita a la realizaci n de las reparaciones requeridas y ninguna reclamaci n por incumplimiento de las obligaciones de garant a ser causa de cancelaci n o revocaci n del contrato de venta del cortac sped Scag Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta a la especificada en el manual del operador La garant a no ser de aplicaci n en ning n caso de ocasionado al cortac sped como consecuencia de mantenimiento inadecuado o a cualquier cortac sped o piezas que no se hayan ensamblado o instalado de acuerdo con las especificaciones del manual del operador o el manual de montaje La garant a no cubre ning n cortac sped que haya sufrido alteraciones o modificaciones que hayan afecta
107. e in the full forward position and the mower pulls to one side or the other when traveling in a forward direction Tracking Adjustment See Page 23 6 Actuate the steering control levers forward and reverse several times and return them to the neutral position 5 Tighten the jam nuts and repeat for the LH wheel Neutral Adjustment 7 Check that the drive wheels remained in neutral and 1 Be sure the dump valve levers are in the run position ap readjust if necessary and the steering control levers are in the neutral lock position 8 Check that the steering control levers hit the stop before the pumps reach full stroke Adjust as needed 2 With an operator in the seat start the engine and disengage the parking brake TL CY LEFT STEERING CONTROL ROD D O 0 m Y L O A 11 LOOSEN HERE ADJUST ADJUST STC2002SCRA HERE Q HERE Figure 6 3 Steering Control Rods Adjustment 22 Section 6 Tracking Adjustment N CAUTION Stop the engine and remove the key from the ignition before making any adjustments Wait for all moving parts to come to a complete stop before beginning work N CAUTION The engine and drive unit can get hot during operation causing burn injuries Allow engine and drive components to cool before making any adjustments NOTE Before proceeding with this adjustment be sure that the caster wheels
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110. ed to reduce ground speed raise cutting height and or change direction of cut Check and adjust tire pressure Width of Cutting Path Wheels uneven Check and adjust tire pressure Deck mounted incorrectly See your authorized SCAG dealer AMA AMA Vt Y RAN ny D I Width of Deck gt o SGBO023 Deck not level side to side 19 Check for level and correct Section 5 TROUBLESHOOTING CONT D CONDITION CAUSE CURE Scalping Blades Hitting Dirt or Cutting Very Close to the Ground I Width of Deck o 9 D a SGBO22 Step Cut Ridge in Center of Cutting path N ANAA SS I Width of Deck D Q gt l SGBO24 Slope Cut Sloping Ridges Across Width of Cutting Path PP ALS oss SIN FTA SSSI CA LS SE tte T 207 We 4 AN 117 19 1727 I Width of Deck 2 o 38 o SGB025 ate SSS Low tire pressures Check and adjust pressures Ground speed too fast Slow speed to adjust for conditions Cutting too low May need to reduce ground speed raise cutting height change direction of cut and or change pitch and level Rough terrain May need to reduce ground speed raise cutting height and or change direction of cut Ground speed too fast Slow speed to adjust for conditions
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116. ever Actuated Linkage to Brakes on Both Drive Wheel Axles Wheels 2 Front Castet ossi olei dene eee ene o redet 13 X 5 6 Four Ply w tapered roller bearing pivots 2 Duves 48 52 Deck incon ee peer oes 23 X 9 50 X 12 Four Ply Pneumatic Tubeless Radius Edge Fuel Tanks ose A p Dual 4 5 Gallon Seamless Polyethylene Tanks with large opening and Fuel Cap Tire Pressure Front err 25 PSI DIVE M 12 PSI 5681 Padded Thick Cushion with Extra Spring Support SCAG Section 3 3 3 TRACTOR CONT D NOTE Travel Speed The machine will travel at 10 mph for OE Wall IR 0 10 MPH transport purposes For best cutting NAAR 0 5 MPH performance the forward travel speed should be adjusted depending upon the 3 4 CUTTER DECK cutting conditions Floating Adjustable Anti scalping Hybrid Design Combines Out front and Belly mount Designs Construction HE Tri plate deck construction top of deck consists of three steel plates totaling nearly 1 2 of steel 7 gauge 3 16 deck skirt True Cutting Width aiite uere rer e eer 48 122 0cm 52 132 0cm Cutting Height Adjustment Foot Operated Lever Adjustment from Operator s Seat 1 00 to 5 5 in 1 4 increments Cutter Blades sese tete tee ag kaw saves 197 Thick Milled Edge Wear Resistant Marbain Blade Engagement O Elect
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118. important to contact your Scag dealer or find a local authorized servicing agent of the component manufacturer Any unauthorized work done on these components during the warranty period may void your warranty ISO Symbols C Parking Brake Off Stop Transmission Spinning Blade 480718 Spring Tension on Idler Falling Hazard e a Continuously Variable Linear Pinch Point Cutting Element Engage gt Cutting Element Basic symbol Hourmeter Elapsed Operating Hours Cutting Element Disengage Thown Object Hazard Read Operator s Manual Keep Bystanders Away Section 2 SAFETY INFORMATION 2 1 INTRODUCTION Your mower is only as safe as the operator Carelessness or operator error may result in serious bodily injury or death Hazard control and accident prevention are dependent upon the awareness concern prudence and proper training of the personnel involved in the operation transport maintenance and storage of the equipment Make sure every operator is properly trained and thoroughly familiar with all of the controls before operating the mower READ THIS OPERATOR S MANUAL BEFORE ATTEMPTING TO START YOUR MOWER A replacement manual is available from your authorized Scag Service Dealer or by contacting Scag Power Equipment Service Department at P O Box 152 Mayville WI 53050 or contact us via the Internet at www scag com Use the Contact For
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120. lamp 69 Max 25 Min Dia 29 482571 Bushing 30 482572 Elbow 0 38 Hose 31 48136 13 Clamp Available through the individual engine manufacturer 53 Section 8 54 Section 8 ELECTRICAL SYSTEM Ref Part No No Description 1 48023 Hourmeter 2 48298 Fuse 20 amp 3 48017 02 Key Ignition 4 48017 04 Nut Hex 5 8 32 5 48017 03 Lockwasher 5 8 Internal 6 461660 Electric PTO Clutch GT3 5 7 48798 Switch Ignition 8 481687 Switch PTO 9 48788 Relay 10 04031 01 Lock Washer 10 External Tooth 11 04020 01 Nut Hex 10 32 12 481637 Switch N O 13 461528 Panel Instrument 14 482032 Choke amp Throttle Control Kawasaki Qty 2 481544 Choke Control Kohler amp Honda Qty 1 15 482032 Throttle Control Kohler Qty 1 482399 Throttle Control Honda Qty 1 16 481638 Switch Seat 17 482313 Module Interlock 18 04010 01 Screw 10 32 5 Phillips Head 19 Battery Not Available Through Scag 20 04001 44 Bolt Hex Head 1 4 20 x 5 21 04020 02 Nut Hex 1 4 20 22 48029 15 Cable Battery Black negative 23 48029 12 Cable Battery Red positive 24 482542 Wiring Harness Main 25 482650 Pulley 5 45 OD x 1 125 Bore 26 04021 10 Nut Elastic Stop 5 16 18 Key 27 423913 Mounting Bracket Hour Meter 28 04010 11 Screw 10 32 1 5 Phillips Head 29 482543 Adaptor Wiring Harness Kawasaki only 482094 Adaptor Wiring Harness Kohler only 482740 Adaptor Wiring Harness Honda onl
121. liar with the operation of a machine with lever steering and or hydrostatic transmissions the steering and ground speed operations should be learned and practiced in an open area away from buildings fences or obstructions Practice until you are comfortable with the handling of the machine before attempting to mow Learn the operation on flat ground before operating on slopes IMPORTANT Start practicing with a slow engine speed and slow forward travel Learn to feather the steering controls to obtain a smooth operating action Forward Travel To travel forward with the mower disengage the parking brake pull levers inward out of the neutral lock position and slowly push the steering control levers forward an equal distance The further the steering control levers are pushed forward the greater the forward speed will be To increase the speed push the steering control levers further forward and to decrease the speed pull the steering control levers back To stop the forward travel pull the steering control levers back to the neutral position To steer the mower left while traveling forward pull the left steering lever back The further the lever is pulled back the quicker the mower will turn left steer the mower right while traveling forward pull the right steering control lever back The further the lever is pulled back the quicker the mower will turn right NOTE Smooth operation of the steering levers will
122. m MP White Grease 2125 40 Hours Weekly Chassis Grease 100 Hours Bi monthly Chassis Grease 200 Hours Monthly Chassis Grease 500 Hours Yearly POOLI Figure 7 1 Lubrication Fitting Points 29 7 3 HYDRAULIC SYSTEM A Checking Hydraulic Oil Level The hydraulic oil level should be checked after the first 10 hours of operation Thereafter check the oil after every 200 hours of machine operation or monthly whichever occurs first IMPORTANT If the oil level is consistently low check for leaks and correct immediately 1 Wipe dirt and contaminants from around the reservoir cap Remove the cap from the hydraulic oil reservoir 2 Visually check the level of hydraulic oil Hydraulic oil must be at least 3 inches from top of the filler neck If the level cannot be determined visually use a clean tape measure to check the level If fluid is low add 20W50 motor oil DO NOT overfill overfilling the oil reservoir may cause oil seepage 3 Clean the fill cap and install it onto the reservoir go HYDRAULIC OIL RESERVOIR STC2002HOR Figure 7 2 Hydraulic Oil Reservoir Section 7 B Changing Hydraulic Oil The hydraulic oil should be changed after every 500 hours or annually whichever occurs first The oil should also be changed
123. m to make your request Please indicate the complete model and serial number of your Scag product when requesting replacement manuals 2 2 SIGNAL WORDS This symbol means Attention Become Alert Your Safety is Involved The symbol is used with the following signal words to attract your attention to safety messages found on the mower decals and throughout this manual The message that follows the symbol contains important information about safety To avoid injury and possible death carefully read the message Be sure to fully understand the causes of possible injury or death Signal Word It is a distinctive word found on the mower safety decals and throughout this manual that alerts the viewer to the existence and relative degree of the hazard DANGER The signal word DANGER denotes that an extremely hazardous situation exists on or near the machine that could result in high probability of death or irreparable injury if proper precautions are not taken AWARNING The signal word WARNING denotes that a hazard exists on or near the machine that can result in injury or death if proper precautions are not taken ACAUTION The signal word CAUTION is a reminder of safety practices on or near the machine that could result in personal injury if proper precautions are not taken Your safety and the safety of others depends significantly upon your knowledge and understanding of all correct operating pra
124. n Keep away from any dropoff Beware of overhead obstructions low limbs etc underground obstacles sprinklers pipes tree roots etc Cautiously enter a new area Be alert for hidden hazards Disengage power to cutter deck before backing up Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower DO NOT turn sharply Use care when backing up Disengage power to cutter deck before crossing roads walks or gravel drives Mow only in daylight or good artificial light Take all possible precautions when leaving the machine unattended such as disengaging the mower lowering the attachments setting the parking brake stopping the engine and removing the key 13 Disengage power to the attachments when transporting or when not in use 14 The machine and attachments should be stopped and inspected for damage after striking a foreign object and damage should be repaired before restarting and operating the machine ACAUTION DO NOT touch the engine or the muffler while the engine is running or immediately after stopping These areas may be hot enough to cause a burn A WARNING DO NOT run the engine inside a building or a confined area without proper ventilation Exhaust fumes are hazardous and could cause death 2 5 ROLL OVER PROTECTION SVSTEM OPTIONAL This mower has been designed for good traction and stabilitv under normal mowing condition
125. n 8 ENGINE AND ATTACHING PARTS KAWASAKI 8 KOHLER STC 2003 EAPKA 44 Section 8 ENGINE ATTACHING PARTS KAWASAKI 8 KOHLER No af WP O 10 11 12 13 14 15 16 Ref Part No 482824 482842 482825 482826 423770 423483 04019 04 482510 482349 04003 23 04104 01 04001 32 482697 482698 423572 423555 04001 11 04001 19 04003 12 04019 03 04003 31 04019 03 Description Engine Kawasaki FH601V AS29 Engine Kohler 5 Engine Kawasaki FH641V AS27 Engine Kawasaki FH680V AS32 Bumper Rear Shield Rear Nut Serr Flange 3 8 16 Extension Oil Drain 2 3 Extension Oil Drain 4 Bolt Carr 3 8 16 x 1 Bolt 3 8 16 x 1 Torx Bolt Hex Head 3 8 16 x 1 1 4 61A Muffler Muffler Bracket Muffler Plate Skid Bolt Hex Head 5 16 18 x 1 1 2 Bolt Hex Head 3 8 16 x 1 Bolt Hex Head 5 16 18 x 3 4 Nut Serr Flange 5 16 18 Bolt Carr 3 8 16 x 3 4 Nut Serr Flange 5 16 18 19 20CV 21 23KA KKK KK X Xxx KK X X x X OX X xx X X X X x 45 46 Section 8 STC 2003 Section 8 ENGINE AND ATTACHING PARTS HONDA Ref Part No No Description 1 482706 Engine Honda 24 HP GXV670TAF2 2 423770 Bumper Rear 3 423483 Shield Rear 4 04019 04 Nut Serr Flange 3 8 16 5 482767
126. ns SUBJECT TABLE OF CONTENTS CONT D Section 6 Adjustments 6 1 Parking Brake Adjustment 6 2 Travel Adjustments 6 3 Throttle Control and Choke Adjustments 6 4 Belt Adjustment 6 5 BeltAlignment 6 6 Cutter Deck Adjustments Section 7 Maintenance 7 1 Maintenance Chart 7 2 Lubrication Fitting Points 7 3 Hydraulic System 7 4 EngineOil 7 5 Engine Fuel System 7 6 Engine Air Cleaner 77 Battery 7 8 Drive Belts 7 9 Cutter Blades 7 10 Tires 7 11 Deck and Upholstery Section 8 Replacement Parts 5 8 5 52 Cutter Deck Cutter Deck Controls Sheet Metal Components Drive System Components Engine and Attaching Parts Kawasaki amp Kohler Engine and Attaching Parts Honda Steering Components Brake Components Fuel and Hydraulic System Electrical System Kawasaki amp Kohler Hydraulic Pump BDP 10A Replacement Decals Electrical Schematic Kawasaki amp Kohler Warranty Statement Section 1 GENERAL INFORMATION 1 1 INTRODUCTION Your mower was built to the highest standards in the industry However the prolonged life and maximum efficiency of your mower depends on you following the operating maintenance and adjustment instructions in this manual If additional information or service is needed contact your Scag Power Equipment Dealer We encourage you to contact your dealer for repairs Scag dealers are informed of the latest methods to
127. nstruments 11 Hourmeter Figure 4 1 Indicates the number of hours the engine has been operated It operates whenever the ignition key switch is in the ON position It can be used to keep track of maintenance intervals and the amount of time required to perform various tasks Fuse Holders Figure 4 1 Two 20 amp fuses protect the mower s electrical system replace fuses pull fuse out of the socket and install a new fuse Left Steering Control Figure 4 1 Used to control the mower s left wheel when traveling forward or reverse Right Steering Control Figure 4 1 Used to control the mower s right wheel when traveling forward or reverse Parking Brake Control Figure 4 1 Used to engage and disengage the parking brakes Pull the lever back to engage the parking brakes Push the lever forward to disengage the parking brakes 10 Fuel Switching Valve Figure 4 1 Located on the left side of the machine Used to shut off fuel supply to the engine and change fuel supply between the fuel tanks Rotate the valve counter clockwise to supply fuel from the tank on the left side only Rotate the valve clockwise to supply fuel from the tank on the right side only 11 Dump Valve Control Levers Figure 4 2 Located on the hydraulic pumps used to free wheel the mower Rotating the levers clockwise until they stop allows the unit to move under hydraulic power The levers must be in this position and torqued to 10ft
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129. of existing grass for best appearance Mow frequently 4 Keep mower and discharge chute clean 5 When mowing wet or tall grass mow the grass twice Raise the mower to the highest setting for the first pass and then make a second pass to the desired height 6 Useaslow travel speed for trimming purposes 7 Operate the engine at full throttle for best cutting Mowing with a lower RPM causes the mower to tear the grass The engine is designed to be operated at full speed 8 Use the alternate stripe pattern for best lawn appearance Vary the direction of the stripe each time the grass is mowed to avoid wear patterns in the grass Section 4 4 13 ADJUSTING CUTTING HEIGHT The mower deck can be adjusted from a height of 1 inch to 5 1 2 inches at 1 4 inch intervals To adjust the cutting height AWARNING Do not adjust the cutting height with the mower blades rotating Disengage the power to the cutter blades and then adjust cutting height 1 Disengage the power to the cutter blades 2 Push the cutting height adjustment foot pedal all the way forward using your right foot until it locks in place Figure 4 5 3 Insert the lanyard pin into the cutting height index at the desired cutting height Push forward on the deck lift foot lever hold in place and lift up on the deck release lever Figure 4 4 Slowly release the foot pedal A deck height decal is located on the cutting height index as an aid in adju
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131. onve nience Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limita tion or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state GARANT A LIMITADA EQUIPO COMERCIAL Toda pieza del cortac sped comercial Scag fabricada por Scag Power Equipment que seg n criterio razonable de Scag presente materiales o mano de obra defectuosos ser reparada o reemplazada por un distribuidor autorizado Scag sin cargo por las piezas ni mano de obra Esta garant a se limita al comprador original y no es transferible Para acceder a cualquier reclamo de garant a el distribuidor requerir el comprobante de compra Todo trabajo bajo garant a debe realizarlo un distribuidor autorizado Scag Con respecto a materiales o mano de obra defectuosos esta garant a se limita a los siguientes per odos especificados a partir de la fecha de compra original Los art culos desgastables incluyendo correas de transmisi n cuchillas mangueras hidr ulicas y llantas est n garantizados por noventa 90 d as Las bater as est n garantizadas por noventa 90 d as E bastidor y los componentes estructurales incluyendo el dep sito de aceite las conexiones y los enfriadores de aceite tienen una garant a de 2 a os piezas y mano de obra primer a o piezas solamente segundo a o Las plataformas de corte e
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136. produce smooth mower operation While learning the operation of the steering controls keep the travel speed low IMPORTANT Do not travel forward over a curb The mower may hang up on the curb Raise the deck and travel backwards over the curb at a 45 degree angle see section 4 1 item 13 for cutter deck raising instructions Reverse Travel CAUTION Disengage power to the mower before backing up Do not mow in reverse unless absolutely necessary and then only after observation of the entire area behind the mower KA CAUTION Before backing up observe the rear for persons and obstructions Clear the area before backing up Possible injury or property damage could occur To travel in reverse pull levers inward out of the neutral lock position and pull both handles back Keep the travel speed low while traveling in reverse NOTE The mower may not travel straight in reverse Slight adjustments must be made using the steering controls To steer left while traveling in reverse allow the left steering control lever to move forward The further the control is allowed to move forward the quicker the mower will turn left Section 4 To steer right while traveling in reverse allow the right steering control lever to move forward The further the control is allowed to move forward the quicker the mower will turn right To stop the reverse travel allow the steering control levers to return to the neutral po
137. r backward the neutral adjustment must be made as described on page 22 6 3 THROTTLE CONTROL AND CHOKE ADJUSTMENTS These adjustments must be performed by your Scag dealer to ensure proper and efficient running of the engine Should either need adjustment contact your authorized Scag service center 6 4 BELT ADJUSTMENT AWARNING Before removing any guards shut the engine off and remove the ignition key 23 All drive belts and cutter deck belts are spring loaded and self tensioning The belts should be checked periodically for proper alignment and wear 6 5 BELT ALIGNMENT Belt alignment is important for proper performance of your Scag mower If you experience frequent belt wear or breakage see your authorized Scag service center for belt adjustment Section 6 6 6 DECK ADJUSTMENTS Cutter deck level pitch and height are set at the factory However if these adjustments should ever need to be made the following procedures will aid in obtaining the proper cutter deck adjustment NOTE Before proceeding with the cutter deck adjustments be sure that all tires are properly inflated Cutter Deck Level The cutter deck should be level from side to side for proper cutting performance To check for level be sure that the mower 15 on a flat level surface the tires are properly inflated and the cutter deck is set at the most common cutting height that you will use On the RH side of the machine
138. replace hydraulic oil Use SAE 20W50 Motor Oil Replace hydraulic oil filter See paragraph 7 3 Adjust electric PTO clutch See Scag Dealer 7 2 LUBRICATION GREASE FITTING LUBRICATION CHART SEE FIGURE 7 1 LUBRICATION NO OF LOCATION INTERVAL LUBRICANT PLACES Caster Wheel Pivot 500 Hours Yearly Chassis Grease Caster Wheel Bearings 100 Hours Bi Weekly Chassis Grease Brake Actuator 200 Hours Monthly Chassis Grease Cutter Deck Bellcranks 100 Hours Bi Weekly Chassis Grease Cutter Deck Pusharms 100 Hours Bi Weekly Chassis Grease Control Pivot 100 Hours Bi Weekly Chassis Grease Cutter Deck Spindle 40 Hours Weekly Lithium MP White Grease 2125 Brake Handle 200 Hours Monthly Chassis Grease WwW N N A gt gt PROCEDURE Remove grease cap part number 481559 Remove plug part number 482028 01 and install grease zerk Apply grease to the fitting until new grease appears at the top of the caster extension Remove the grease zerk and reinstall the plug Reinstall the grease cap Special tool part number 47007 is recommended for use in the installation of the grease cap Compatible Greases Mobilix 2 found at Mobil Service Stations Ronex MP found at Exxon Service Stations Super Lube 2 amp Super Stay M 2 found at Conoco Stations Shell Alvania 2 found at Shell Service Stations Lidok EP 2 found at industrial shops 28 Section 7 SCAG GREASE FITTING LUBRICATION Lubricant Interval Lithiu
139. ric Blade Engagement Clutch with Control Panel Switch Connected to the Cutter Deck through a Belt Discharge Opening unas Extra Wide Discharge Opening with Spring Loaded Discharge Chute and Turbo Baffle Heavy duty 1 1 8 Top Dimension Spindle Shaft Cast Housing Taper Roller Bearing Low Maintenance with Top Access Grease Fitting and Grease Overfill Relief Poppet Spindle Pulleys rho retener ees Split Steel with Easily Removed Taper Hubs Cutter Deck Belts a B section with Kevlar Cord Self adjusting Self tightening SMTCAS iem ne HO pe Scag Part Numbers 482529 MA Mies Scag Part Numbers 482530 Clutch TYPE ret t eere Ogura Heavy Duty PTO Clutch Brake 3 6 HYDRAULIC SYSTEM Hydrauhc On Filter rem rtt 10 Micron Spin on Element Type Hydraulic Reservolr as dine rent Nylon 2 1 2 Quart Capacity 3 7 PRODUCTIVITY The following chart will aid you in determining how many acres your Scag mower will cut per day The chart is an estimate based on 8 hours per day cutting time at 6 MPH with a 20 allowance for overlap and turns Cutting Width 48 52 Acres Per Day 21 23 10 Section 4 OPERATING INSTRUCTIONS N CAUTION Do not attempt to operate this mower unless you have read this manual Learn the location and 2 purpose of all controls and instruments before you operate this mower 4 1 CONTROLS AND INST
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141. s However caution must be used when traveling on slopes especiallv when the grass is wet Wet grass reduces traction and steering control An optional Roll Over Protection Svstem is available for this machine see authorized dealer for details and should be installed if the machine is to be operated on slopes or inclines to insure operator safetv After initial installation by authorized dealer any or parts of the Roll Over Protection System MUST NOT be removed Failure to adhere to this guideline could result in injury or death ROP s Operating Instructions 1 Securely fasten seat belt during operation of the machine 2 Whenever possible avoid operating the machine near ditches embankments and steep inclines 3 Reduce speed when turning operating on slopes slick or wet surfaces Allow extra distance to stop 4 Stay off of slopes too steep for safe operation To check a slope attempt to back up it with the cutter deck down If the machine cannot back up the slope without the wheels slipping do not operate the machine on this slope 5 Alwaystravel up or down the slope whenever possible Never across the slope 6 Operate the machine smoothly no sudden turns starts or stops on a slope 7 Never tow on slopes The weight of the towed equipment may cause loss of traction and loss of control 8 DO NOT permit untrained personnel to operate the machine 2 6 MAINTENANCE CONSIDERATIONS 1 Never make
142. s Repeat procedure until proper Neutral Adjustment Is obtalned TRACKING ADJUSTMENT t adjust LH control If the machine pulls to the ri Linkage CW to slow Left wheel the Left adjust RH control Linkage CW to slow right Readjust neutral whee the machine pulls to necessary FREE WHEEL OPERATION To move machine without running the engine rotate both dump valves Located at the LH side of the pumps CCW 1 2 turn to freewheel positions Return dump valves to original position to operate the mower Ighten to 7 10 ft Lbs HYDRAULIC FLUID LEVEL Check hydraulic fluid Level while fluid is cool Fluld Level should be 3 below top of filler neck FILL with SAE 20W50 motor oil only IMPORTANT Do not overfill Room for hot fluld expansio must be allowed resulting expansion may cause Leaks In the 15 92 Advantage 482165 16 N WARNING DO NOT OPERATE WITHOUT DISCHARGE CHUTE MULCHING KIT OR ENTIRE GRASS CATCHER INSTALLED 482165 59 17 STC 2003 RDP2 SCAG Section 8 ELECTRICAL SCHEMATIC KAWASAKI KOHLER 8 HONDA PTO SWITCH 9 DIODE eer der T KEY SWITCH RELAY or IDI MAGNETO gt RED WYEL STRIPE 3 FUEL SOLENOID 1 YELLOW RECTIFIER GRN WWHT stare SOLENOID MOTBA 34113 THA
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144. service this equipment and provide prompt and efficient service in the field or at their service shop They carry a full line of Scag service parts USE OF OTHER THAN ORIGINAL SCAG REPLACEMENT PARTS WILL VOID THE WARRANTY When ordering parts always give the model and serial number of your tractor The serial number plate is located where shown in Figure 1 1 SERIAL NUMBER PLATE LOCATION STC 2001 SPL 1 Figure 1 1 Tractor Serial Number Plate Location For pictorial clarity some illustrations and figures in this manual may show shields guards or plates open or removed Under no circumstances should your mower be operated without these devices in place information is based upon product information available at the time of approval for printing Scag Power Equipment reserves the right to make changes at any time without notice and without incurring any obligation 1 2 DIRECTION REFERENCE The Right and Left Front and Rear ofthe machine are referenced from the operator s right and left when seated in the normal operating position and facing the forward travel direction 1 3 SERVICING THE ENGINE AND DRIVE TRAIN COMPONENTS The detail servicing and repair ofthe engine hydraulic pumps and gearboxes are not covered in this manual only routine maintenance and general service instructions are provided For service of these components during the limited warranty period it is
145. sition If the mower is to be parked place the handles in the neutral lock position and engage the parking brake 4 6 ENGAGING THE DECK DRIVE CUTTER BLADES 1 Set the throttle at about 3 4 speed Do not attempt to engage the deck drive at high speed as this shortens the electric clutch life use only moderate engine speed when engaging the deck drive 2 Engage the deck drive by pulling out on the yellow switch located on the instrument panel Figure 4 3 to the engage position NOTE A squealing noise may be heard when engaging or disengaging the deck drive It is caused by the electric clutch plates meshing as the mower comes up to speed This is normal PULL UP TO ENGAGE PUSH DOWN TO DISENGAGE STT99CES Figure 4 3 Cutter Engage Switch Section 4 To disengage the deck drive push the switch in to the disengage position Always operate the engine at full throttle to properly maintain cutting speed If the engine starts to lug down reduce the forward speed and allow the engine to operate at maximum RPM 4 7 HILLSIDE OPERATION WARNING DO NOT operate on steep slopes To check a slope attempt to back up it with the cutter deck down If the machine can back up the slope without the wheels slipping reduce speed and use extreme caution ALWAYS FOLLOW OSHA APPROVED OPERATION This mower has been designed for good traction and stability under normal mowing conditions However caution must
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147. sonable judgment of Scag are either incompatible with the Scag mower or adversely affect its operation performance or durability Scag Power Equipment reserves the right to change or improve the design of any mower without assuming any obliga tion to modify any mower previously manufactured All other implied warranties are limited in duration to the two 2 year warranty period or ninety 90 days for mowers used for rental purpose Accordingly any such implied warranties including merchantability fitness for a particular purpose or otherwise are disclaimed in their entirety after the expiration of the appropriate two year or ninety day warranty period Scag s obligation under this warranty is strictly and exclusively limited to the repair or replacement of defective parts and Scag does not assume or authorize anyone to assume for them any other obligation Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Scag assumes no responsibility for incidental consequential or other damages including but not limited to expense for gasoline expense of delivering the mower to an Authorized Scag Service Dealer and expense of returning it to the owner mechanic s travel time telephone or telegram charges rental of a like product during the time warranty repairs are being performed travel loss or damage to personal property loss of revenue loss of use of the mower loss of time or inc
148. ssure Adjust pressure if necessary 4 10 REMOVING CLOGGED MATERIAL ROTATING BLADES NEVER PUT YOUR HANDS INTO THE DISCHARGE CHUTE FOR ANY REASON Shut off the engine and remove the key and only then use a stick or similar object to remove material if clogging has occurred 15 If the discharge chute becomes clogged shut off the engine and remove the ignition key Using a stick or similar item dislodge the clogged material Then resume normal mowing 4 11 MOVING MOWER WITH ENGINE STOPPED To free wheel move the mower around without the engine running place the dump valve levers in the FREE WHEEL position Figure 4 2 Page 11 Disengage the parking brake and move the mower by hand The dump valve levers must be returned to the DRIVE position and torqued to 10868 to drive the mower 4 12 RECOMMENDATIONS FOR MOWING 1 Do not mow with dull blades A dull blade will tear grass resulting in poor lawn appearance and require more engine power 2 The discharge chute must not be removed and must be kept in the lowest position to deflect grass clippings and thrown objects downward Direct the side discharge away from sidewalks or streets to minimize cleanup of clippings When mowing close to obstacles direct the discharge away from the obstacles to reduce the chance of property damage by thrown objects 3 Cut grass when it is dry and not too tall Do not cut grass too short cut off 1 3 or less
149. st n garantizadas contra grietas por un per odo de tres 3 Piezas y mano de obra primer piezas solamente segundo y tercer La reparaci n o el reemplazo de la plataforma de corte estar n sujetos a discreci n de Scag Power Equipment Nos reservamos el derecho de solicitar componentes para su evaluaci n Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta a la especificada en el manual del operador Los motores el ctricos y los arrancadores est n cubiertos por el per odo de garant a del fabricante del motor Los componentes principales del sistema de transmisi n est n garantizados por Scag Power Equipment por dos 2 a os Piezas y mano de obra primer a o piezas solamente segundo a o La garant a de dos a os no incluye las conexiones las mangueras ni las correas de transmisi n La reparaci n o el reemplazo de la bomba hidr ulica o el motor hidr ulico estar n sujetos a discreci n de Scag Power Equipment Esta garant a no cubre ning n cortac sped que haya sido sometido a uso indebido descuido negligencia o accidente o que se haya operado de manera distinta ala especificada en el manual del operador Los embragues el ctricos tienen una Garant a limitada de 2 Piezas y mano de obra primer piezas solamente segundo Los ensambles del eje de la plataforma de cort
150. sting the deck to the desired height Figure 4 5 DECK RELEASE LEVER STC 2001 DRL Figure 4 4 Deck Release Lever Section 4 HEIGHT ADJUSTMENT PEDAL LANYARD PIN STC 2001 ACH Figure 4 5 Adjusting Cutting Height 4 14 TOWING OPTIONAL HITCH ACCESSORY 1 Never allow children or others in or on towed equipment 2 Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except at the hitch point 3 Follow manufacturer s recommendations for weight limit for towed equipment 250lbs maximum towing weight 4 Never tow on slopes The weight of the towed equipment may cause loss of traction and loss of control 5 Travel slowly and allow extra distance to stop 6 Zero turning with a trailer attached could cause damage to the trailer or mower 17 Section 5 TROUBLESHOOTING CUTTING CONDITIONS CONDITION CAUSE CURE Stringers Occasional Blades of Uncut Nay Mi 1287 2 RVA RY 10 NN NAG I Width of Deck o 8 368020 Streaking Strips of Uncut Grass in Cutting Path Width of Deck 4 210 UE o 9 o 5 SGBO18 Streaking Strips of Uncut Grass Between Cutting Paths Width c o f Deck Deck o Low engine RPM Run engine at full RPM Ground speed too fast Slow speed to adjust for conditions Wet grass Cut grass after it has dried out NA SA
151. the mower is driven on public roads it must comply with state and local ordinances as well as SAE J137 and or ANSI ASAE S279 requirements Contact your local authorities for regulations and equipment requirements 13 DO NOT operate without the side discharge chute installed and in the down position 14 Check the blade mounting bolts at frequent intervals for proper tightness 15 Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before starting the machine This machine is equipped with an interlock system intended to protect the operator and others from injury This is accomplished by preventing the engine from starting unless the deck drive is disengaged the parking brake is on the steering 2 4 OPERATION CONSIDERATIONS 1 Know the function of all controls and how to stop control levers are in the neutral position and the quickly operator is in the seat The system shuts off the engine if the operator leaves the seat with the deck drive engaged and or the steering control levers not 2 Reduce speed and exercise extreme caution on slopes in the neutral position and the parking brake not engaged Never operate equipment with the interlock and in sharp turns to prevent tipping or loss of control Be especially cautious when changing directions on system disconnected or malfunctioning 8 10 Be sure the interlock switches are functioning correctl
152. tion 8 48A amp 52A CUTTER DECKS 55 14 53 56 65 64 60 6261 gt gt 20 Y e 2 1 7 LA 7075 7 EN 32 MA 22 5 2 67 a FK 37 NEL X5 30 gt 3278 RS 7 2 25279 AAA 66 A STC 2004 CD4852 36 Section 8 48A amp 52A CUTTER DECKS Ref Part Ref Part No No Description 4852 No No Description 48 52 1 461642 Cutter Deck Advantage 41 43312 Spacer Outside X x 461651 Cutter Deck Advantage 42 43296 Spacer Inside X 2 43063 Spacer X x 43 481025 Seal Lower 3 04019 04 Nut 3 8 16 Serrated Flange 44 43297 Bushing Bottom X x 4 481625 01 Wing Nut 3 8 16 X X 45 481035 Nut Special 1 1 16 18 X X 5 481632 Anti Scalp Wheel X x 46 43590 Spacer Spindle X x 6 04003 26 Bolt Carriage 3 8 16 x 4 X 47 481706 Cutter Blade 16 5 7 422478 Bracket Anti Scalp Wheel X x 481707 Cutter Blade 18 x 8 04017 27 Bolt Serrated Flange 3 8 16 x 1 X x 48 482783 Pulley Idler 5 Dia X 9 04043 06 Flatwasher 5 8 Hardened X 49 48224 Bearing X x 10 04021 05 Locknut 3 8 16 Center Lock x X 50 461632 Idler Assy X x 11 461295 Discharge Chute X x 51 43503 Idler Pivot X x 12 04001 11 Bolt Hex Head 5 16 18 1 1 2 Rear X X 52 423604 Belt Cover LH 48 04001 12 Bolt Hex Head 5 16 18 1 3 4 Front 52 423605 Belt Cover RH 48A x 13 04021 10 Nut Elastic Stop 5 16 18
153. with Retainer 27 9005110 4400 Straight Thread Plug 28 HG 50408 Straight Headless Pin 29 HG 70525 Overhaul Seal Kit 30 HG 70589 System Check Relief Kit port B on Left Hand Pump port A on Right Hand Pump 57 Section 8 REPLACEMENT DECALS AND INFORMATION PLATES DANGER NWARNING ROTATING BLADES AND BELTS honds Feet 8 cloth ing cLeor x Keen guords in ploc Shut off engine E disengoge bLode SPINNING BLADE Clutch before servici use 0 in directing dischor x Reod instruction monuol before operat DO NOT OPERATE UNLESS GRASS CATCHER MULCHING KIT OR DISCHARGE CHUTE 15 INSTALLED KEEP CLEAR 1 4 CONTACT CAN INJURE no MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS 4 487 006 4 991 382 5 826 416 faye EID OPERATOR S OIL 4 967 543 5 118 617 6 192 666 MANUAL PATENTS PENDING 5 481425 4 FORWARD R 482578 D F REVERSE eavy uly 19 Commercial IMPORTANT 28197 Operation on slopes can be hazardous WARNING aval RoLL Over INSTALL BELT COVER BEFORE OPERATING MACHINE READ OPERATOR S MANUAL CUTTING CUTTING MOWER DECK HEIGHT HE 1 GHT DISENGAGE m m m START 28 4 1 2 POWER 1 3 3 4u id m3 1 2w m 10 m2 3 40m OFF 2 4 4 m LH O RH m 2 m TANK TANK FUE
154. y Fuel is flammable handle it with care Fill the fuel tank outdoors Never fill it indoors Use a funnel or spout to prevent spillage Clean up any spillage before starting the engine DO NOT add fuel to a running or hot engine Allow the engine to cool for several minutes before adding fuel slopes KA WARNING DO NOT operate on steep slopes To check a slope attempt to back up it with the cutter deck down If the machine can back up the slope without the wheels slipping reduce speed and use extreme caution ALWAYS FOLLOW OSHA APPROVED OPERATION Section 2 2 4 OPERATION CONSIDERATIONS CONT D 10 11 12 To prevent tipping or loss of control start and stop smoothly avoid unnecessary turns and travel at reduced speed When using any attachment never direct the discharge of material toward bystanders or allow anyone near the machine while in operation Before attempting to start the engine with the operator in the seat disengage power to the cutter deck place the steering control levers in the neutral position and engage the parking brake Ifthe mower discharge ever plugs shut off the engine remove the ignition key and wait for all movement to stop before removing the obstruction AWARNING Do not use your hand to dislodge the clogged discharge chute Use a stick or other device to remove clogged material Be alert for holes rocks roots and other hidden hazards in the terrai
155. y 30 04063 23 Key 1 4 x 1 4 x 3 1 4 31 04041 28 Flatwasher 7 16 469 x 1 3 4 x 1 4 32 04030 05 Lockwasher 7 16 33 04001 101 Bolt Hex Head 7 16 20 x 2 1 2 UNF 34 04010 12 Screw 10 32 x 3 4 35 04001 08 Bolt Hex Head 5 16 18 x 3 4 36 04030 03 Lockwasher 5 16 37 04040 15 Flatwasher 5 16 375 x 875 x 083 38 423909 Backing Plate 39 481716 Rubber Pad Clutch Stop 40 422534 Plate Backing 41 48030 09 Clamp 55 SCAG Section HYDRAULIC PUMP ASSEMBLY 3 PORT A SIDE PORT B 10 SIDE 56 Section 8 HYDRAULIC PUMP ASSEMBLY Ref Part No No Description 1 HG 70516 Housing Kit 2 HG 70573 End Cap Kit 3 HG 50641 Straight Headless Pin 4 HG 50969 Hex Flange Bolt M8 1 25 x 60mm 5 HG 51232 Housing O Ring 6 HG 2513027 Charge Pump Kit 7 HG 50273 Gerotor Assembly 8 HG 9004101 1340 O Ring 9 50095 Socket Head Screw M6 1 0 20mm 10 HG 2513030 Bypass Valve Kit 11 HG 70521 Pumpshaft Kit 12 HG 50315 Ball Bearing 17 x 40 x 12 13 HG 51161 Lip Seal 14 HG 50329 Retaining Ring 15 HG 50951 Spacer 16 70331 Cylinder Block Kit 17 HG 2003014 Block Spring 18 HG 2003017 Block Thrust Washer 19 HG 51444 Valve Plate 20 HG 2003087 Swash Plate 21 HG 50551 Ball Thrust Bearing 22 HG 2003005 Trunnion Arm 23 HG 2000015 Slot Guide 24 HG 2510062 Check Valve Kit 024 Orfice port A on Left Hand Pump port B on Right Hand Pump 25 HG 70403 Charge Relief Kit 26 HG 2513043 Trunnion Seal

Scag Power Equipment STC User's Manual

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