Rinnai IB35ETRLC User's Manual
Contents
1. 4 The heater must not be installed where curtains or other combustible materials could come into contact with it In some cases curtains may need restraining See below for minimum clearances required The heater is not designed to be built into bookcases or shelves or any combustible opening Check that room ventilation complies with local regulations This heater must be mounted on a hearth not less than 2 thick and at least the width and depth of the heater Installation location shall provide adequate combustion and ventilation air Agas appliance must not be connected to a chimney flue serving a separate solid fuel burning appliance Before installing the heater inspect the chimney flue piping and or solid fuel burning fire place and remove any combustible materials A zero clearance kit is available from your gas appliance retailer 13 e Mantles A mantle is allowable providing that it is outside the minimum clearances and the distance it protrudes is no more than half the distance it is above the heater See diagram below e Fireplace Cutting any sheet metal parts of the fireplace in which the gas fireplace insert is to be installed is prohibited Refractory glass doors screen rails screen mesh and log grates can be removed from the fireplace before installing the gas fireplace insert e Fireplace dimensions There are two types of installation2. Poo C oo e ee JO RING MAIN GAS TT pei 2 o soea A ICC O ECO eva ume T_T 0 ras E TJ Temm o JREGEN R COVER SSETR 017 A ai f aua ETA SSETR 020 TJ ras POS MOUNTING BKT PT BEA ai ia A Kia CONTROL UNIT ASSY SSETR 0108x0 BRR O ii JGONTROL UNIT SSETR 0108 sive E O A REMOTE CONTROL p ai AI Aa BRACKETBR OO O ia f iit __ reta____ E WAA Coe f o o FAN PARTITION PANEL LOWERBA __ O Toro C f Coa f o o mwone O o Coos o a FAN PARTITION PANEL enes O O ro FAN GUIDE TOP NAT BSSETR TJ rm Jet ENEE BR BBSsETR A e f LIP THERMISTER OP s01 5 A Tit oeo JREAR PANEL BR USA TJ rw fl 1 riq JREARTOP PANEL t r JO A 88 JREARSIDEPAN L BA O JA s JBRAGKET THERWAL FUSEIBSSETR oo Coe O ea JTHERMISTER EE A O rise SUR TOP PANEL PANTED IBR SP E TJ ries UE sive O risa SURROUND RIGHT HAND BR VIPER E dries ET E rw ii Jo908 SPRINGJER A IO ON LESS PEA E pes AS LOSA DOOR RHBRVPER SSCS TJ fries 19908 Ri PAINTEDIBR Ci ra fm rear JA GUDE TOP ER A iid i JERONT TAN TE TJ pe ide jissa JGABLE COVER PAINTED BSSETR ooo aa SP E ram 1 0 ia AI C o O per E ESIEDEE O A AA ON PANLOGREASEUSA TT 7 A 27 INSTALLATION NOTES 28 INSTALLATION NOTES 29 INSTALLATION NOTES 30 INSTALLATION COMMISSIONING CHECKLIST Was a fireplace inspection carried out i e clearances combustibles etc Was a manufactured flue system installed Has specified gas pressure been set
3. Installer will void the Warranty For the name of the Authorized Distributor or Installer nearest you please contact your local HVAC dealer or gas service technician visit the Rinnai website www rinnai us call Rinnai at 1 800 621 9419 or write to Rinnai 103 International Drive Peachtree City Georgia 30269 Proof of purchase is required You can show proof of purchase with a dated sales receipt or by completing and mailing the enclosed Warranty registration card within 30 days of purchasing the product Please complete the enclosed Warranty registration card and mail it to Rinnai at the address shown on the card Receipt of this card by Rinnai will constitute proof of purchase for this product However return of this Warranty registration card is not necessary in order to validate this Warranty WHAT IS NOT COVERED This Warranty does not cover any failures or operating difficulties due to accident abuse misuse alteration misapplication force majeure improper installation improper maintenance or service or for any other causes other than defects in materials or workmanship This warranty does not apply to any product whose serial number or manufacture date has been defaced Rinnai is not liable for any special incidental indirect or consequential damages that may arise including damage to person or property loss of use or inconvenience Some states do not allow the exclusion or limitation of incidental or consequential damages s
4. and the heater can now be operated manually The ON and OFF buttons on the remote work in the same way as the ON OFF button on the control panel as do the A and WZ buttons ON BUTTON Operates the unit manually OFF BUTTON Stops unit manually TEMPERATURE ADJUSTMENT Increases or decreases the temperature setting NOTE Some fluorescent lights may interfere with the transmission of remote control signals in this case changing the position from which you are operating the remote control may help Avoid getting the remote control wet or dropping it The remote control works within 15 feet and an angle of 40 to the receiver on the unit 12 TO REPLACE REMOTE CONTROL BATTERY The battery is held in a clip that slides out the bottom of the remote control The clip is removed by inserting a coin or similar into the recess in the back of the remote control and sliding downwards The battery must be of type CR 2032 and will only operate if installed the right way up as shown below Remove the battery if the remote control is not going to be used for a long period This will help avoid damage from leaking batteries REMOTE CONTROL BACK BATTERY Note the side of the battery is facing the rear of the remote control LOCATION When positioning the heater the main points governing the location are 1 Flue connection and proper venting 2 Warm air distribution 3 Adequate air supply
5. not allow anyone to post articles through the louvres Do not allow anyone to sit or lean against the appliance DUE TO HIGH TEMPERATURES THE APPLIANCE SHOULD BE LOCATED OUT OF TRAFFIC AND AWAY FROM FURNITURE AND DRAPERIES CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURES AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE INSTALLATION AND REPAIR SHOULD BE DONE BY A QUALIFIED SERVICE PERSON THE APPLIANCE SHOULD BE INSPECTED BEFORE USE AND AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON MORE FREQUENT CLEANING MAY BE REQUIRED DUE TOO EXCESSIVE LINT FROM CARPETING BEDDING MATERIAL ET CETERA IT IS IMPERATIVE THAT CONTROL COMPARTMENTS BURNERS AND CIRCULATING AIR PASSAGEWAVS OF THE APPLIANCE ARE KEPT CLEAN 34 The glass window shall be replaced as One piece as supplied by the manufacturer See log and glass installation on page 17 35 36 37 Do not substitute glass glowing embers or logs Use only glass glowing embers and logs supplied by manufacturer Caution Do not operate unit with broken glass WARNING DO NOT OPERATE APPLIANCE WITH THE FRONT REMOVED CRACKED OR BROKEN REPLACEMENT OF THE GLASS SHOULD BE DONE BY ALICENSED OR QUALIFIED SERVICE PERSON TECHNICAL SPECIFICATIONS Natural Gas Btu hr 200 11 000 32 000 Propane Btu hr 200 11 000 32 000 Ga
6. remove manometer and replace test point plug e Turn the heater on and off a few times to check ignition e When you are satisfied that the heater is working correctly reassemble panels All burner aeration is factory preset and cannot be adjusted If you are unable to get the unit to operate correctly refer to Troubleshooting on Page 22 before contacting your local service contact as listed on Page 3 It may take approximately 2 hours for the logs to achieve their full flame pattern and glow During the initial burning in period some smoke and smell may be experienced The heater should be run on the high position in a well ventilated room until these dissipate It is the responsibility of the installer to check that under normal operating conditions of the appliance all flue gases are exhausted to the outside atmosphere and that there is no spillage of combustion gases into the room COMMISSIONING INSTALLATION COMMISSIONING CHECKLIST Complete the installation checklist and the installer details on page 31 and make sure that this instruction book is left with the customer e INSTRUCT CUSTOMER ON USE OF UNIT Explain to the customer about use and care of unit Make sure the customer understands the instructions EXPLAIN Ignition on off adjusting heat level programming timers flame setting auto off lock override and the remote control NOTE THE MANUFACTURE RESERVES THE RIG
7. that may be used with this heater e Non combustible masonry brick etc fire place e Zero clearance kit installation for installation in combustible materials In each case there are minimum and maximum dimension that the fire place or opening must fall within as shown in these diagrams Solid Fuel Burning Fireplace 6 minimum chimney flue 31 1 2 4 L 23 5 8 For a non combustible fire place the hearth must be not less than 2 thick and at least the width and depth of the heater The base where the heater is to sit must be flat with no protrusions that could damage the base of the heater 26 9 16 This may require a sheet of non combustible material to be laid under the heater or a layer of cement to be poured on the hearth The fireplace flue damper can be fully blocked open or removed for installation of the gas fireplace insert The fireplace and fireplace chimney must be clean and in good working order and constructed of non combustible materials Make sure that chimney cleanouts fit properly Refractory glass doors screen rails screen mesh and log grates can be removed from the fireplace before installing the gas fireplace insert Smoke shelves shields and baffles may be removed if attached by mechanical fasteners Combustible installation For combustible installations a zero clearance kit must be used 16 15 16 MINIMUM 29 11 16 29 1 8 Cutt
8. the time to lock it into the memory The digital display will show the current time Asmall indicator on the digital display will flash to show that the display has returned to the clock After setting timer 2 the SET TIMES button must be pressed once within one minute of programming to lock in the times and return to the clock display The timers operate over a 24 hour period and will activate 7 days a week when set OPERATING THE TIMERS Before operating the timer s the clock time must be correct and a starting time and finishing time for the timer s must be programmed see page 9 Both timers operate in the same way Ignite the heater and select the preset temperature as for normal operation Press the timer 1 and or timer 2 button s The timer indicator s will glow and the unit will change to stand by mode The burners will extinguish and the ON indicator will change from red to green The display will show the start time for the selected timer briefly before returning to the clock display When the heater is in stand bys mode you can display and change the clock and the on and off times for both timers in the same way as described earlier The timers can be deactivated by either pressing the timer button s that you want to deactivate or by turning the heater off using the ON OFF button NOTE If there is a power failure the system memory will retain the Timer programs and the clock will stop at the tim
9. which might show after replacement NOTE When replacing the glass make sure that the joint of the fiber seal is at the bottom of the glass 20 e BURNERS Due to the design of the burners in this heater they do not require cleaning by the owner The burners should be cleaned once a year by a qualified service agent FAN REMOVAL Refer diagram below NOTE The fan has a permanently lubricated bearing DO NOT OIL WIRING DIAGRAM kuro C 120V BK 1 w 60 Hz 2 YLR 03Y l 2 3 CN3 TRANSFORMER 179862 CN4 BE 2 5 SKBL 318 BO J Kv MIDDLE BURNER HIGH KBL m E MIDDLE BURNER LOW SPARKER Manent i FRONT crv 725481 XLP 12VIST BR REAR BURNER f 6 12 ELECTRODES E i BR lo FRONT REAR REAR 3 FLAME RODS BK 7 REAR DOUBLE BLOCK SOLENOID Ev LV CNS REAR DOUBLE BLOCK SOLENOID ey SKBLIW SKBL R FRONT BURNER NT 4820X6 E BL E BLACK WHITE SKY BLUE BROWN BLUE RED VIOLET YELLOW FAN MOTOR THERMAL FUSE REMOTE CONTROL RECEIVER FLUE BLOCK THERMISTER W OVERAEATTHERMISTER BK Caution Label all wires prior to ROOM TEMP THE
10. Are decorative logs located correctly on pins Have ember granules been placed and free of dust and powder Has appliance been sealed around the fireplace Has the appliance been test fired for correct operation All burners light without delay Is the end user fully aware of operating procedure INSTALLER DETAILS Company name Installers name Address Phone Permit number for installation Signed 31 Part Number 7919B
11. B BEFORE OPERATING smell all around the appliance area for gas Be sure to smell next to the floor because some gas Is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do nottry to light any appliance Do not touch any electrical switch Do not use any phone in your building Immediately call your gas supplier from STOP Read the safety information above To turn the unit on Refer to diagram below lm fl L Ti ve Ole Do not attempt to light the pilot by hand VVait for five minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOPI Follow B in the safety information above If you don t smell gas go to the next step Press the On 1 Off button This operates the ignition sequence OPERATING INSTRUCTIONS a neighbour s phone Follovv the gas suppliers instructions If you cannot reach your gas supplier call the fire dept Use only your hand to push the gas control buttons Never use tools If the buttons vvill not activate by hand dont try and repair it call a qualified service technician Force or attempted repair may resultin a fire or an explosion Do not use this appliance if any part has been under water Immediatelv call a qualified service technician to inspect the appliance and to replace anv part ofthe control svstem and anv gas control which has been under water If the appliance does not light i
12. Foe IS Heater cooing down minutes after the burners have been extinguished Small soot deposit Inadequate flue system Log misalignment Call service department agent Incorrect gas pressure Condensation on glass JNormal operation Allow fire to warm up Streaky lines on glass Normal operation Remove and clean glass Pigia error message an Electronic fault detected Refer Error Messages page 23 control panel NOTE If you have any other faults or problems please refer to your Installer or local qualified service agency Soot deposit forming on glass or logs 22 ERROR CODES ERROR CODE MESSAGE The Flame Fire ETR has the ability to check its own operation continuously If a fault occurs an Error Message will flash on the Digital Display of the control panel This assists with diagnosing the fault and may enable you to overcome a problem without a service call Please quote the code displayed when enquiring about service Error code Probable cause Comments Di Check gas is turned on Check gas is turned on Hamo tale Service call if repeated Lower rom temperaure to Room temperature sensor faulty Overheat temperature sensor faulty Faulty flame rod Service call Communication error Service call Flue block Service call rio Jeni T In allcases you may be able to clear the Error Message simply by turning the unit OFF then ON again If the Error Message still remains or returns on the next operation please contact your n
13. HOME OWNER INSTALLER FOR YOUR SAFETY THIS MANUAL MUST BE READ IN ITS ENTIRETY BEFORE OPERATING HEATER IB35ETRN A IB35ETRLC Geo Gas Radiant Space Heater Owners Operation and Installation Manual WARNING If the information in these instructions are not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier This appliance is only for use with the type of gas indicated on the rating plate This appliance is not convertible for use with other gases INSTALLER MUST LEAVE THIS MANUAL WITH THE UNIT AFTER INSTALLATION OWNER RETAIN THIS MANUAL SAFELY FOR FUTURE REFERENCE LIMITED WARRANTV RINNAI FIREPLACE HEATER WHAT IS COVERED This Warrantv covers anv defects in materials or workmanship subject to the terms stated below This Warranty extends to the original purchaser and subsequent transferees but only while the product remains at the
14. HT TO CHANGE OR MODIFY SPECIFICATIONS WITHOUT NOTICE MAINTENANCE INSTRUCTIONS IMPORTANT MAINTENANCE INSTRUCTIONS ANNUAL INSPECTION The unit should be inspected at least once a vear bv a qualified service technician including inspection of the flue svstem The appliance area must be kept clear and free from combustible materials gasoline and other flammable vapors and liquids CLEANING INSTRUCTIONS Before cleaning make sure the electrical power and gas are turned off and that the unit has cooled down WARNING Do not clean the glass or unit when hot Do not remove any internal wiring covers Do not use abrasive cleaners Do not use solvent based cleaners OUTER CASE The outer case of the fire place should be cleaned with a soft damp cloth Do not use aerosol polishes to clean the casing while the fire is in operation Do not damage or distort any part of the heater Do not use wet cloth or spray cleaners on burners VENT MAINTENANCE The flue should be inspected annually for blockages and signs of damage VISUAL INSPECTION OF FLAME Check that the pilot and burner flames are operating normally If the flames appear either very short or very long and streaky or are producing smoke or soot deposits then there may be a problem with the heater or the gas supply A heater should not be used if you suspect there may be a problem and a service agent must be called to investigate the cause o
15. If the LOCK is activated while the unit is turned OFF then all functions will be locked including the ON OFF function If the unit is turned OFF while the LOCK is activated it cannot be turned ON again until the LOCK is deactivated FLAME To operate the FLAME function press the FLAME button This function will automatically override the thermostat and set the unit to a default Medium High heat setting for full visual flame effect e AUTO OFF AUTO OFF is activated by pressing the button and the AUTO OFF indicator will glow when on When the AUTO OFF function is on and the room temperature reaches or exceeds the pre set temperature then the burners will reduce to pilot only When the AUTO OFF is off then the burners will reduce to the front ember burner and pilots SETTING THE CLOCK When the appliance is first plugged in or after a power failure the Digital Display will show Press the SET TIMES button once the Clock indicator will flash Press and hold the AN or NY button the minutes will begin to count up or down until they reach 00 the time will now change by one hour increments Release the button when the correct hour shows on the Digital Display Confirm that you have selected AM or PM as required a small indicator on the left hand side of the Digital Display indicates the AM PM setting Use the buttons again to set the minutes Scroll up or down using the buttons until the correc
16. ONTACTS Rinnai America Corporation 1 800 621 9419 103 International Drive www rinnai us Peachtree City Georgia 30269 SPECIFICATIONS Model IB35ETRBN US IB35ETRSN US NG United States IB35ETRBL US IB35ETRSL US Propane United States Description Freestanding radiant convector glass fronted ceramic log space heater with forced convection and natural draft flue system Gas Control Electronic control valve Burners Ember bed flame and heat burner Warm Air Discharge Top front louvres Flue Natural draft Approved 4 B vent system Ignition Electronic spark Power Supply 120V 60Hz Rating Plate Location Bottom right hand side door inside Weight 119 Ib 35 3 4 23 1 4 le Gas inlet l Csa bi MNPT IMPORTANT POINTS USAGE AND INSTALLATION MUSTS Unpack the heater and check for damage DO NOT INSTALL DAMAGED HEATER If the heater is damaged contact your supplier for advice Before installing the heater check the label for the correct gas type see rating plate bottom right hand side of pillar Refer to local gas authority for confirmation of the gas type if you are in doubt Included in the carton Customer operation information IMPORTANT Before using this product please read this manual carefully to ensure proper use of the product The installation
17. RINGNVASH JO 7870 JPILOTBODV TOP CONVERTIBLE 22 fl 2 ram PILOT CONVERTIBLE HOOD 2 FLAME 78757 ELECTRODE WA 28 2 frseo E f 24 fl 2 fre JELECIRODE NOT st _ SSCS 7900 ELECTRODENUTETR SSCS SSCS _28__ 2 o _ SPACER ELECTRODE PILOT OJ 29 fl 2 rese JELBOW mmxi a BSPT BEMES 0802 OJ 80 JO fresa JpiloTERAcKETFRONTUSA________ ___ J 7085 PILOTERACKETREARETRUSA_____ A res EAS SUPPLY E f A jissa GASSUPPLYTUBEBIBETR SCS SSCS 3 7933 GAS SUPPLY TUBE CIBETR OJ 3 _1 rea TUBE seta FRONT OU 79461 TUBE CUT IBETR REAR f 7952 JINJECTOR BLOCK AB A 7924 FRONT BURNER US ASSY PAINTED f A jissa MAIN BURN R NG USA FLAME ING IT f ooo MAIN BURN R LP USA FLAME O O O Poo A 7044 CERAWIC LOG SET cv GRANULES f AA fee BURNER COSYPANEL 2 Ia fl 1 278 BUANER BRACKET OJ A a JAERATION SLEEVE SHORT Im fl 2 jis ELECTRODE SLEEVE A 2 raso __ LOGLOCATING SLEEVE A 2 SW M5 X 25 PHSMZ PHIL 4 7 o LOUVRE TUBE FS 9 5 GOLD BAR If Soen Louvre TUBE FS 95 BLK NICKEL Siven 4 fl 1 ooo LOUVRETUBERD 158 GOLD BLACK se LOUVRE TUBE RD 158 BKL NICKE JSveR__ 4 fl 1 ss OLAS PANEL ASS 18 8835 A ooa BURNER DIVERTPANELPTOETA__ _ __ _____ AA os JeuassReTTOP AssYPANTEO_____ _ _ _____ Im A 7037 GLASS RET BOTTOMASSY PAINTED 26 ww Ht mi n NI a Ht col co sje il 320 FRONTPICOT SHIELD USAPANTEO_____ T BRAND BADGE GOLD e df GAS GONTROLASSYLP US Base O
18. RMISTER an disconnection vvhen servicing controls VViring errors can cause improper and dangerous operation LOKR BM CONTROL Verify proper operation after servicing 8 O8KR 9M 9176921 PCB LAYOUT Er TEST SW O Ly 21 WIRING DIAGRAM LADDER GND HOT 115V 50 Hz NEUTRAL THERMAL 3A FUSE A 9 869 TRANSFORMER FLAME ROD 1 PROCESSING CENTRAL UNIT PCB FLAME DETECTING 100V AC FLAME ROD 2 CIRCUIT RELAY DRIVING CIRCUIT REMOTE CONTROL ENSOR CONTROL CIRCUIT ONTROL PANELI ROOMTEMPERATURE 66 HERMISTOR FLUE BLOCK HERMISTOR TEMPERATURE OVER HEAT MONITORING TESST CIRCUIT PARKE X No power present Ensure power cord is plugged in and turned on No gas present Ensure gas supply is turned on Burner will not light Re ignite after power is restored Purge air installer lgnition failure Repeat lighting procedure Smell of gas Leaking gas Turn gas off at meter and call installer Fan not working Heater still warming up The fan is programmed to start after the heater has been operating for 4 minutes The fan is programmed to continue running for 4
19. e the power goes off The clock will start again when the power comes back on but the time will be slow by the duration of the power failure To set the clock to the correct time after the power has come back on simply follow the instructions on page 9 e OVERRIDE This function is intended to be used to manually override the current operation of the heater For example If the heater is in stand by mode ie between finishing time and starting time of a timer and the OVERRIDE button is selected then the heater will begin to operate and heat the room Press the OVERRIDE button to activate The indicator light will flash when active To manually deactivate the OVERRIDE press the OVERRIDE button again The OVERRIDE indicator will go out and the heater will return to stand by mode The heater will continue to operate on OVERRIDE until the OVERRIDE button is pressed again or one of the timers takes over the operation of the heater This means that the OVERRIDE mode will automatically turn off if a programmed starting time is reached The heater will then return to operating at times programmed into the timer s Turning the heater off will also deactivate the OVERRIDE REMOTE CONTROL The remote control can only be used for manual operation of the heater If the heater is in stand by timer mode then only the OFF button will work Pressing the OFF button when the heater is in stand by mode will deactivate the timers
20. earest service contact and arrange for a service call 23 n lt q fe OC lt O a LLI Q O l a gt lt Li LAS 4 A fi ff HK i pS y A 94 ji A N 7 j 7 AW AA j KAY A f U e UA f A 3 WA A JA f if A f J y WA U j A PENA N ej If ej 24 25 PARTS LIST memno ov PARTNO DESCRIPTION 1 A e FLUE SPIGOTASSY NATIB USA ARA fora HEAT EXCHANGER FRONT ASSY amp AS8______ L_____ J AA os HEAT EXCHANGER REAR ASSY SH OJ a Jes24 BURNER EXCHANGER TRANSFER TUBE JO 5 fl 2 6650 JBURNER HEAT EXCHANGER BRACKET OJ 6 _1 o COMB CHAMB ASSY IB ETR USA PAL AA fenev FRONT PANEL IB35ETR id IT 1 reos JFRONT PANEL BssETA SP__________ SILVER 8 ria JFANQLN66 00s0 sosetH MVL 0v OO O e fl 8 jim FAN MA SEE VE TJ o o a _ Fanwieerowmet___ _ J IM f o sos SCREW 8x5 8 MUSH HEAD 33611923 e fees JCUSHION RUBBER REH210 Is fl 1 jissa JINECTOR BLOCK BRKT FRONT MKI HA fresi_ JINJEGTORBLOCKBRKTREARMKIT JO A frsss JINJ GTOR BRAY 260 CATS3 MULTI ING IT 7175 JINJEGTORBRAV 180 CAT23 SINGLE LP IT 1 frar JINJECTORBRAY560 CATS3 MU ______JNG IT riss JINECTOR BRAY 200 CATS3 MULTI JLP O IB fl 1 reo JINJECTORBRAY 180 CAT23 SINGLE NG IT rms Jinsecror BRAY 95 CAT23 SINGLE _______JP____ Im e fsos4 SOREW MA X 8 PHPMZ SP
21. excess material Note The ember bed material must be placed after the logs are fitted If the logs are to be removed for any reason the ember bed material must be removed first and replaced after the logs are refitted Any material that prevents the logs sitting flat on the burner top can upset the burning pattern and performance of the heater e Replace glass and top glass retainer tighten bottom glass retainer screws Note Fit glass so that the joint in the glass seal is at the bottom Take care not to damage seals e Reinstall side panels 17 WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifically approved with this appliance may result in property damage or personal injury Note When first lighting the heater the logs need to be burnt in which mav take approximatelv 2 hours The flame color mav change after the initial burning in period TESTING AND COMMISSIONING TESTING PROCEDURE Turn gas supply on and plug the unit into the power supply Caution 115V TO CHECK BURNER PRESSURE Refer to rating plate Remove the wiring cover panel Remove test point plug and attach manometer to test point The test point is on the front injector block Light heater turn to High heat setting and check pressure If adjustments are necessary the regulator is situated on the front of the gas control After checking pressure turn the unit off
22. f the problem The main burners are designed to produce some yellow flame but should not produce smoke or excessive soot I Normal Y af 3 x t MI 4 A f Vy NAR VI AIN ASTI VM ON Normal Abnormal NOTE The flames may take up to 15 minutes to settle from ignition vvhen heater is cold e ELECTRIC MOTOR MAINTENANCE Motors are permanentiv lubricated and need no lubrication Keep fan and motor free of dust and dirt clean annuallv The heater should be serviced annually only by an authorised person e GLASS REPLACEMENT AND CLEANING May be performed by the owner It is best to handle the glass with clean gloves to avoid smearing the glass with finger prints which might show after replacement Refer diagram opposite Open the side panels 1 Access can now be obtained to the two top glass retaining screws 2 Gently lift the retaining trim away from the glass 3 Carefully lift the glass out of the bottom retaining channel taking care not to damage the fiber seal on the perimeter of the glass 4 The glass may be cleaned with a damp sponge and soapy water If the seal is damaged it should be replaced Remove any soot deposit from the log set with a soft brush and a vacuum cleaner Soot deposit may indicate that the flue is not drawing properly Check the flue for correct operation It is best to handle the glass with clean gloves to avoid smearing the glass with finger prints
23. ground connection to the grounding pole Black wire Hot 115V AC 60Hz White wire Neutral a p 5 KOL US E Grounding pole 7 Once all three connections have been made make sure that all connections are safe and that the power connections cannot come into contact with the appliance casing Replace the cover on the junction box and reassemble the heater in the opposite order Take care not to trap or damage any wires when reassembling the appliance WARNING Failure to properly ground this appliance with affect its operation and may cause damage to the appliance or personal injury LOG INSTALLATION The logset is packed inside the unit and the packaging must be removed prior to installing the logset in its correct position Open both side panels Remove fasteners on both sides of the top glass retainer Lift retainer awav from unit Loosen screws on bottom glass retainer Carefully lift glass out of bottom channel Carefully remove log packaging The logset has two holes underneath for location onto the pins inside the unit Place the logset into the unit ensuring that the locating pins enter the two locating holes on the bottom face of the logset Gentiv place loose ember bed material in front of the front log only Do not pour as dust particles from the plastic bag may block the burner ports Level it with a pencil or screwdriver and remove
24. ing any sheet metal parts of the fireplace in which the gas fireplace insert is to be installed is prohibited ZERO CLEARANCE BOX SUPPLIED WITH ZERO CLEARANCE KIT VENTING Use only an approved B vent system An approved chimnev liner must be used It is recommended that the flue be installed verticallv only If installation prevents this then there must be at least 4 feet of vertical flue before any bends The flue must not fall below horizontal at any stage There must not be more than 2 bends in any system Any horizontal section of flue must be less than 1 3 the length of vertical flue which follows it See diagram An approved B vent system must be attached bv mechanical means to the flue spigot and sealed using an approved high temperature sealant RUN GAS SUPPLY For pipe sizing refer to your local gas installation codes PURGE SUPPLY OF AIR AND DEBRIS All foreign materials such as filings must be purged from the gas supply as they may cause the gas valve to malfunction A means to measure the gas pressure immediately upstream of the supply connection to the appliance shall be provided by the installer Connect and tighten union On completion of work check for gas leaks e X 3 maximum 10 ft Att Minimum minimum Maximum 2bends Refer to local codes for other minimum requirements Use a soapy solu
25. me USA only or mobile home OEM installation must conform with the Manufactured Home Construction and Safetv Standard Title 24CFR Part 3280 or when such a standard is not applicable the Standard for Manufactured Home Installations ANSI NCSBCS A225 1 or Standard for Gas Equipped Recreational Vehicles and Mobile Housing CSA 2240 4 The appliance and its appliance main gas valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psi 3 5 kPa The appliance must be isolated from the gas supply piping system by closing its equipment shutoff valve during any pressure testing of the gas supply piping system at pressures equal to or less than Ve psi 3 5 kPa The draft hood on the appliance should be installed in the same atmospheric pressure zone as the combustion air inlet to the appliance and shall be located so that the relief opening is accessible for checking vent operation The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 A gas appliance must not be connected to a chimney flue serving a solid fuel burning appliance Do not restrict the warm air discharge by placing articles in front of heater This appliance must not be used for any purpose other than heating Do
26. must conform with local codes or in the absence of local codes the National Fuel Gas Code ANSI Z223 1 or the Canadian Installation Code CAN CGA B149 For information on gas type see the data plate on the heater This heater must not be installed where curtains or other combustible materials could come into contact with it In some cases curtains may need restraining If you move check the gas type in the area where you are moving to The local gas authority will be able to advise on local regulations This heater discharges a large volume of warm air to provide even heat distribution If the air in the room contains cooking vapor or cigarette smoke and the heater is used on a carpet the surface of the carpet may become discolored In addition some nylon carpets contain dyes which may be affected by the warm air flow Some soft vinyl surfaces are also subject to distortion or discoloration by warm air To prevent discoloration of carpets etc a mat should be placed in front of the appliance extending about 30 in front of it This heater must be installed on a hearth at least 2 thick and the width and depth of the heater Read these rules and the instructions carefully Check all local codes Failure to follow these could cause a malfunction of the heater resulting in death serious bodily injury and or property damage This appliance is only for use with the type of gas indicated on the rating plate Thi
27. ng in the gas supply line The spark generator will oniv continue for 15 seconds After this it will be necessarv to press the ON OFF button OFF then ON again e TURNING OFF Simplv press the ON OFF button to switch off the unit The ON indicator will go out The convection fan will continue to operate for several minutes after the burner has gone out in order to cool the appliance Do not turn off the heater by unplugging it from the wall Do not unplug the heater while the convection fan is running ROOM TEMPERATURE ADJUSTMENT The room temperature and preset temperatures are only displayed and adjustable while the heater is running Press the AN button to increase the temperature setting or Wf button to decrease the temperature setting The temperatures can be preset to a L low 50 F b 61 F to 79 F in 1 F steps c H 97 F Once the pre set temperature has been reached the burners will cycle between high and low or high and pilot only depending on the auto off setting e LOCK The LOCK function will help prevent accidental operation of the controls LOCK is activated by pressing the button and the LOCK indicator will glow To deactivate the LOCK press and hold the button for 3 seconds until the indicator goes off During normal operation the LOCK mav be activated and all controls other than the OFF switch will be locked Deactivating the LOCK releases the controls
28. o the above limitation may not apply to you LIMITATION ON IMPLIED WARRANTIES Any implied warranties of merchantability and fitness arising under state law are limited in duration to the period of coverage provided by this limited Warranty unless the period provided by state law is less Some states do not allow limitations on how long an implied Warranty lasts so the above limitation may not apply to you This Warranty gives you specific legal rights and you may also have other rights which vary from state to state WARNING IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE INSTALLATION AND SERVICE MUST BE PERFORMED BY A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER This manual applies to the following models only IB35ETRBN US IB35ETRSN US IB35ETRBL US IB35ETRSL US Inbuilt Fire ETR Electronic Timer Remote Table of Contents Limited warranty Contacts Specifications Dimensions Important points usage and installation musts Technical specifications For your safety read before operating heater Control panel layout Operation Location Venting Gas connection Log installation Testing and commissioning Maintenance instructions Wiring diagram PCB layout Wiring diagram ladder Trouble shooting Error codes Exploded diagrams Parts list Installation notes Installation commissioning checklist Installer details C
29. s Input Rate Pilot Low High Minimum permissible gas supply pressure for purpose of input adjustment WC WC Min 7 10 Max 10 5 13 3 8 MNPT An approved 4 vent cap must be fitted to all installations 90 Watt 2 speed tangential Multi port burner and ceramic logs Continuous spark electronic ignition Finger touch control buttons or remote control Electronic thermostat High Low Off Flame picture select option Up Down buttons Low 50 F 60 F 80 F High 97 F Flame failure flame rod Over heat thermistors thermal fuse Power surge 3 amp fuse Room overheat Automatic cut off at 104 F after 10 minutes Micro computer timer Naturally aspirated burner Approved B vent system Direct radiation and forced convection Inbuilt Manufacturers minimum 10 ft vertical Local codes may have a greater requirement and must be followed Gas Connection Flue Termination Fan Combustion System Ignition System Operation Temperature control Temperature range Safety Devices Fan delay Combustion Method Flue Type Heat transfer Installation Type Flue Requirement FOR VOUR SAFETV READ BEFORE OPERATING WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life A This appliance is equipped with an ignition device which automatically ignites the pilot Do not try to light the pilot by hand
30. s appliance is not convertible for use with other gases WARNING Any change to this heater or its controls can be dangerous If a gas leak is suspected turn heater off turn gas supply valve off at appliance connector valve Open windows to ventilate area immediately and contact your dealer or gas company DO NOT PLACE CLOTHING OR FLAMMABLE MATERIALS GASOLINE AND OTHER FLAMMABLE VAPORS AND LIQUIDS ON OR NEAR THE HEATER Do not spray aerosols when the heater is in operation YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM WITH THE HEATER LPG containers must not be installed indoors Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the room heater and to replace anv part ofthe control svstem and anv gas control which has been under water Adequate clearances for accessibility for purposes of servicing and proper operation should be provided Adequate clearances around air openings into the combustion chamber should be provided Do not install in areas where curtains drapes clothing or other moving flammables are within 15 inches of this unit Diagram shows minimum clearances from combustible ce materials 36 i FRONT o gt 19 Periodic examination of the venting system is required The flow of combustion and ventilation air should not be obstructed A manufactured ho
31. site of the original installation This Warranty only extends through the first installation of the product and terminates if the product is moved or reinstalled at a new location HOW LONG DOES COVERAGE LAST Item Period of Coverage All Parts and Components 2 Years from Date of Purchase WHAT WILL RINNAI DO Rinnai will repair or replace the product or any part or component that is defective in materials or workmanship except as set forth as follows Rinnai will pay reasonable shipping costs provided you obtain prior authorization from an Authorized Rinnai Distributor Rinnai will not pay labor charges associated with the repair or replacement of the product or any part or component All repair parts must be genuine Rinnai parts All repairs or replacements must be performed by an individual or servicing company that has been authorized by Rinnai or its distributor Replacement of the product or replacement of the heat exchanger may be authorized by Rinnai only Rinnai does not authorize any person or company to assume for it any obligation or liability in connection with the replacement of a product or heat exchanger If Rinnai determines that repair of a product is not possible Rinnai will replace the product with a comparable product at Rinnai s discretion HOW DOIGET SERVICE You must contact an Authorized Distributor or Installer for the repair of a defective product under this Warranty Failure to contact an Authorized Distributor or
32. t time is reached Press the TIMER SET button five times to lock in the time The CLOCK and TIMER indicators will go out A small indicator on the digital display will flash to show that the clock is operating TIMERS PREHEAT This heater has two programmable timers these allow you to set a start and finish time The temperature is preset each time the timers are activated There is also a preheat function that measures the temperature of the room and estimates the time it will take to bring the room up to the preset temperature by the programmed start time This means that the heater may start heating an hour or more before the programmed start time PROGRAMMING THE ON OFF TIMERS Before programming the Timers you must ensure that the clock has been set to the correct time Press the SET TIMES button twice The digital display will show AM 6 00 and the TIMER 1 ON indicator will flash Set the desired start time the same way as for setting the clock Be aware that the heater may start up much earlier than the programmed start time due to the preheat function as explained earlier Press the SET TIMES button again the TIMER 1 OFF indicator will flash Set the desired stop time the same way as for setting the clock Press the SET TIMES button once to proceed to TIMER 2 which is programmed in the same way or three times to return to the clock display This must be done within 1 minute of setting
33. t will automaticallv turn off To re attempt ignition press the On Off button again e To adjust the heat Press the A and WM buttons to increase and decrease the room temperature setting e To turn the unit off Press the On Off button The appliance will turn off If the appliance will not operate follow the instructions to turn off the gas to appliance and call your service technician or gas supplier TO TURN OFF GAS TO APPLIANCE Mm Turn off the appliance bv operating the On Disconnect the electric plug This will Off button and turn off the power at the wall isolate the gas supplv and prevent the switch solenoid valve from opening CONTROL PANEL LAVOUT e 0 e e e Rm A Clock e Timer 1 e Timer2 e a e AUTO ON OFF For your convenience the controls on your new Flame Fire are situated under the cover on the top right hand side of the fire and are accessed by simply lifting the lid All necessary adjustments to the operation of your fire can be made with these controls OPERATION e TURNING ON Press the ON OFF button to operate the unit The ON indicator will glow green The spark generator will be heard before the burner ignites and the ON indicator glows red indicating that the burner is alight Warm air can be felt coming from the louvres The fan will come on automaticallv after 4 minutes If the unit does not ignite on initial use this mav be due to air remaini
34. tion on all gas connections Leaks will be visible when the soapy solution forms bubbles When finished wipe soapy solution with rag to remove residue Il8 p 16 f 3 8 MNPT ELECTRICAL CONNECTION There is a junction box provided at the front of the heater for the electrical connection WARNING This appliance must be properlv grounded for vour protection against shock hazard Connecting the power supply Refer to the diagram opposite 1 Open the side doors 2 Loosen the screws holding the front panel in place 3 Remove the front panel by sliding to one side to release it and then sliding back again to release the other end Take care not to place strain on the wires from the remote control receiver on the front panel 4 Remove the three lowest louvres from the heater by sliding to one side to release the end and then sliding back again to release the louvre completely 5 Remove the two screws holding the front cover of the junction box in place and remove the cover Ahole is provided on the right hand side of the junction box for a suitable electrical gland to be attached and the electrical supply to pass through 6 There are two wires one black one white that have been partially bared inside the box and a grounding earth pole with agreen wire attached Itis important that the power supply is connected to the correct wires and that the appliance is properly grounded by attaching a
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