Regency Wraps U41-LP3 User's Manual
Contents
1. FIREPLACE PRODUCTS REGENCY www regency fire com Owners amp U41 Gas Insert Installation Manual oe E a MODELS U41 NG3 Natural Gas U41 LP3 Propane OR YOUR If the information in these instructions are not followed ex What to do if you smell gas actly a fire or explosion may result causing property damage Do not try to light any appliance personal injury or loss of life Do not touch any electrical switch do not use any phone in your build FOR YOUR SAFETY ing Do not store or use gasoline or other flammable vapors and a eee Immediately call your gas supplier liquids in the vicinity of this or any other appliance from a neighbour s phone Follow Installation and service must be performed by a qualified the gas supplier s instructions installer service agency or the gas supplier If yon cannot reach your gas sup plier call the fire department Tested by Installer Please complete the details on the back cover and leave this manual with the homeowner Homeowner Please keep these instructions for future reference 908 727c FPI FIREPLACE PRODUCTS INTERNATIONAL LTD 6988 Venture St Delta BC Canada V4G 1H4 07 17 06 REGENCY GAS FIREPLACE INSERT TO THE NEW OWNER Congratulations You are the owner of a state of the art Gas Insert by FIREPLACE PRODUCTS IN TERNATIONAL LTD The Regency ULTIMATE Gas Fireplace Series of hand crafted appliances has been designed to provide you with all2. 1 If the appliance is to be installed into an existing chimney system thoroughly clean the masonry fireplace and have the chimney swept Flex Gas Line in vertical position Shut off 90 Elbovs 2 Thegas connection is a 3 8 NPT male pipe on the rear left side of the unit The gas line can be rigid pipe or to make installation easier use a listed flexible connector and manual shut off valve if allowed by local building codes A 1 2 gas supply pipe must be brought near this inlet hole 3 Locate the center point where the vent will pass through the chimney above the appli ance Move the appliance into the exact location where it is to be installed Ensure that the Insert is level 4 The gas control valve is provided with two IN and OUT pressure taps and are easily accessible for a test gauge connection see diagram on page 9 5 Once the gas has been connected ensure that the pilot valve is in line with burner CAUTION Ifthe door is removed or opened for servicing it must be replaced and closed prior to operating the appliance The glass must be fixed in the door when operating DRAFT HOOD CONNECTION 1 Attach the vent to the flue collar on the detachable draft hood The flue collar of the appliance will fit inside a standard vent and may be fastened directly to the vent by sheet metal screw or a B Vent single wall vent connector 2 Before pushing the appliance into positio
3. Trim Extra Oversize Right 41 Faceplate Oversize Side Right 105 Trim Extra Oversize Top 42 Faceplate Oversize Top Assy 106 Trim Extra Oversize Left 43 Faceplate Oversize Side Left Assy 613 536 Trim Pkg Oversize Black 663 911 Zero Clearance Faceplate 44 Trim Oversize Right 663 522 Trim Pkg Zero Clearance Black 45 Trim Oversize Top 46 Trim Oversize Left 199 948 216 Logo Plate Not available as a replacement part 613 914 Faceplate amp Trim Complete Regular 91 Faceplate Regular Side Right 92 Faceplate Regular Top Assy 93 Faceplate Regular Side Left Assy SWITCH MOUNTING with Speed Control 96 DETAILS PLEASE 613 534 Trim Pkg Regular Black REFER TO DETAIL A 613 950 Trim Pkg Regular Brass 94 Trim Regular Right 95 Trim Regular Top 96 Trim Regular Left Assy with Burner Switch 97 910 330 Fan Speed Controller 92 98 904 569 Knob Fan Speed Control 99 910 246 Burner On Off Switch 910 810 Wire Harness Faceplate end 613 919 Faceplate amp Trim Complete Extra Oversize REGULAR SIZE 94 101 Faceplate Extra Oversize FRONT VIEW Side Right DETAIL A 102 Faceplate Extra Oversize VIEW FROM REAR Top Assy 99 13 ULTIMATE FACTORY BUILT TRIM KIT 45 102 101 OVERSIZE EXTRA OVERSIZE FRONT VIEW rea VIEN 104 22 Regency U41 3 ULTIMATE Gas Fireplace Insert WARRANTY REGENCY Regency Fireplace Produ
4. cess panel in place 3 Disconnect white wire from fan to power cord 4 Disconnect black wire from molex plug to thermodisc 5 Unplug wire harness on left rear side panel from inside the stove 6 Disconnect green ground wire from fan body 7 Lift fan off of the 2 pins tip forward and pull through firebox opening gA O Qe Fan Fan access panel CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation IMPORTANT These fans do collect a lot of dust from within your home Ensure you maintain these fan mo tors on a regular basis by vacuum ing out the fan squirrel cages Replacing fan Reverse above steps Hint for pushing fan down onto pins rub a bit of dish soap on the grommet so it will slide more easily onto the pin Check to make sure the fan is seated properly on the pins try to move the fan back and forth there should be no noise if there is check that the grommets haven t come loose Caution Ensure that the wires do not touch a hot surface Regency U41 3 ULTIMATE Gas Fireplace Insert 19 PARTS LIST Part Description Part Description 1 611 525 Bottom Louver Assy 23 710 028 Faceplate Mounting Bracket 2 653 535 02 Top Louver Assy 24 948 241 Door Latch 9 590 105 Fan Cover 25 910 325 Spill Switch 10 936 196 Fan Cover Gasket 26 610 576 False Top Assembly 836 220
5. There must be at least 3 feet of chimney above the roof level Vent less than 10 ft 3m from wall locate rain cap ee not less than NS 2 ft 600mm o above wall Do Never this do this Stack the pipe onto your finish support to a minimum height of 3 feet above the roof pen etration or 2 feet above any point within 10 feet measured horizontally B Vent chimneys require a 1 clearance to combustibles Minimum vertical distance in ft m from roof up to lowest opening in top 2H2 4M2 612 B12 102 1242 1442 1612 1812 Roof pitch Regency U41 3 ULTIMATE Gas Fireplace Insert INSTALLATION The Regency Insert incorporates its own inter nal draft hood so no additional external draft hood is required Periodically check that the vent is unrestricted and an adequate draft is present when the unit is in operation See page 9 for spillage test Before installing vent system ensure that the damper plate is locked into the open position and secure to prevent the damper plate from falling down and crushing the liner GAS PRESSURE TEST The unit is preset to give the correct gas input at the specified manifold pressures shown on the label The maximum gas manifold pressure is 3 8 w c 11 w c Natural Gas Propane The manifold pressure is controlled by a regu lator built into the gas control and should be checked at the pressure test point The pres sure check should be carried out with the
6. Do not strike the glass or slam the door shut Warning Do not operate appliance with glass front removed cracked or broken Replacement ofthe glass should be done by a licensed or qualified service person 5 Verify that all venting and the cap is unob structed 6 Verify log placement If the pilot cannot be seen when lighting the unit the logs or the embers have been incorrectly positioned 7 The unit should never to turned off and on without a minimum of a 60 second wait 8 When lighting the appliance the inside of the glass may fog up This will burn off after a few minutes of operation DO NOT BURN THE APPLIANCE WITH THE DOOR OPEN LIGHTING PROCEDURE IMPORTANT Gas cock knob cannot be turned from PILOT to OFF unless it is partially depressed 1 Open the left side door when lighting the pilot but once the pilotis lit DO NOT operate the unit with the front glass door open 2 Openthe bottom louver assembly by turning the wing nut and swinging the louvers out See page 8 for diagram 3 Ifthe control knob is in the OFF position proceed to Step 5 4 Push in gas control knob slightly and turn clockwise to OFF 5 Wait five minutes to allow gas that may have accumulated in the main burner compartment to escape If you do smell gas follow the instructions on the front of this manual If you don t smell gas continue on to the next step 6 Turn the gas control counterclockwise to PIL
7. by warranty Electrical and mechanical components such as blowers switches wiring thermodiscs FPI remote controls spill switches thermopiles thermocouples pilot assembly compo nents and gas valves are covered for one year parts and subsidized labour from the date of purchase Blowers and valves replaced under warranty are considered repairs and continue as if new with appliance ie twelve 12 months from original purchase date of appliance with a minimum of three 3 months coverage from date of replacement FPI venting components are covered parts and subsidized labour for three 3 years from date of purchase Simpson Dura Vent venting components Direct Vent units are covered by Simpson Dura Vent Inc warranty Conditions Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI s option through an accredited distributor or agent provided that the defective part be returned to the distributor or agent Transportation Prepaid if requested Porcelain Enamel Absolute perfection is either guaranteed nor commercially possible Any chips must be reported and inspected by an authorized dealer within three days of installation Reported damage after this time will be subject to rejection It is the general practice of FPI to charge for larger higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated for manufacturer defe
8. for adequate combustion and ventilation air 15 Installer must mechanically attach the sup plied label to the inside of the firebox of the fireplace into which the gas fireplace insert is installed WARNING This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction Emissions from burning wood or gas could contain chemicals known to the State of California to cause cancer birth defects or other reproductive harm 6 Regency U41 3 ULTIMATE Gas Fireplace Insert INSTALLATION MATERIALS REQUIRED No electrical power supply is required for the gas control to operate A 120 Volt AC power cord is hooked up to the fan switch and blower Plug 3 wire cord into a suitable receptacle Do not cut the ground terminal off under any circumstances When connected with 120 volts the appliance must be electrically grounded in accordance with local codes with a current version of CSA C22 1 in Canada or in the absence of local codes with the National Electrical Code ANSI NFPA 70 1987 Note This unitis equipped with a heat sen sor thermodisc which will preventthe blower from operating until the unit reaches the correct temperature INSTALLATION CHECKLIST The Regency Gas Insert is installed as listed below 1 Unit Location ch
9. 23 1 in the USA regarding requirements for combustion and ventilation air GAS PIPE TESTING The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system attest pressures equal to or less than 1 2 psig 3 45 kPa SPECIFICATIONS Fuel Natural gas or Propane Electrical 120V A C system Fan Blower Variable speed 125 75 CFM Log Sets Ceramic fiber 3 per set Vent System Listed minimum 4 B Vent or listed double thickness aluminium flex liner INSTALLATION INTO A FACTORY BUILT FIREPLACE The ULTIMATE Gas Inserts have been tested and approved to be vented into any approved Factory Built Fireplace that will allow the Insert to physically fit into the firebox A Factory Built Fireplace Trim Kit Part 610 940 is available If the factory built fireplace height is too low for your Insert you may remove the smoke shelf baffle plate and damper plate from the factory built fireplace if removable without cutting or torching as long as these items are saved and are re installed in the event that the Insert is removed INSTALLATION INTO ZERO CLEARANCE FIREPLACES The ULTIMATE Gas Inserts are only approved forinstallation into the Gas Insert Zero Clear ance Fireplace Kit model 660 900 BEFORE YOU START Safe installation and operation of this appli ance requires common sense however we are requir
10. 50 btu h Propane 27 778 btu h Max Output Capacity with blower On Max Output Capacity with blower On Natural Gas 26 146 Natural Gas 29 184 btu h Propane 29 260 btu h Supply Pressure Natural Gas min 5 w c HIGH ELEVATION This unit is approved in Canada for altitude 2000 ft to 4500 ft CAN CGA 2 17 M91 with the orifice kit Part 611 975 For Natural Gas installations Manifold Pressure above 4500 ft follow current CAN CGA B149 1 Propane min 12 w c Natural Gas 3 8 0 2 w c Propane 11 0 2 w c In U S A for installations above 2000 ft refer to current ANSI 2223 1 Sc8 8 1 2a appendix F for resizing orifice 8 Regency U41 3 ULTIMATE Gas Fireplace Insert INSTALLATION GAS CONNECTION For minimum and maximum supply pressure see the System Data table on page 7 Note Prior to any pressure testing of the gas supply piping system that ex ceeds test pressures of 1 2 psig this appliance and its individual shut off valve must be disconnected from the piping system If test pressures equal to or less than 1 2 psig are used then this appliance must be isolated from the piping system by closing its individual manual shut off valve during the testing Valve Access Loosen and remove the wing nuts on the both sides of the bottom louver and then remove the louver GAS CONNECTION WARNING Only persons licensed to work with gas piping may make the necessary gas connections to this appliance
11. False Top Insulation 610 517 P Fan Assembly 120 V 27 910 142 Thermodisc Fan Auto On Off 11 910 157 P Fan Motor 28 Thermodisc Bracket 12 910 794 Power Cord 120 V 30 610 175 Rear Panel 910 770 Wire Harness stove connection end 31 591 187 Firebox Baffle Plate 19 613 520 Side Panel Assy Left 908 727 Manual 20 650 527 Side Panel Hinge Bracket Left 21 613 522 Side Panel Assy Right Not available as a replacement part 22 650 528 Side Panel Hinge Bracket Right SEPARATE ILLUSTRATION 20 Regency U41 3 ULTIMATE Gas Fireplace Insert PARTS LIST BURNER amp LOGS Part Description 52 910 190 Piezo Ignitor and nut 56 910 426 Knob Flame Hi Low Extension 613 524 P Valve Assembly NG 613 526 P Valve Assembly LP 60 910 028 Valve RS NG 910 029 Valve RS LP 904 688 Orifice 32 NG 904 641 Orifice 50 LP 71 Log Stand 72 910 034 Pilot Hood Assy 3 Flame NG 910 035 Pilot Hood Assy 3 Flame LP 75 653 930 Log Set 78 653 531 Burner Assy 80 260 565 Air Shutter Gear Assembly Female 81 904 565 Hex Key 3 16 A F Not available as a replacement part Regency U41 3 ULTIMATE Gas Fireplace Insert 21 PARTS LIST FACEPLATE amp TRIM Part Description Part Description 13 611 930 Ultimate Factory Built Trim Kit 103 Faceplate Extra Oversize Side Left Assy 613 538 Trim Pkg Extra Oversize Black 613 918 Faceplate amp Trim Complete Oversize 104
12. If the heater turns off because of lack of draft during the spillage test check for the cause and if necessary seek expert advice The thermally actuated safety switch will automatically reset after it has reduced in temperature The switch will continue to cycle until the draft problem is corrected DO NOT BYPASS OR DISCONNECT THIS SWITCH FACEPLATE AND TRIM INSTALLATION Before doing the faceplate installation leave the Insert out approximately 4 so wires may be hooked up more easily Hint 1 Lay the faceplate panels flat face down on something soft so they don t scratch 2 Take the top faceplate and align the holes in it with the holes in the side panels Attach using the screws provided See diagram 1 Right Side Louvers Tabs Tee Diagram 1 Note The holes in the top panel are slightly larger than the holes in the side panel to facilitate easier installation Hint Don t tighten the screws down completely at this point first do a trial fit to the unit Make any necessary adjustments and when it fits properly then tighten down the screws 3 Using the trim clips provided join the left side gold trim the one with the ON OFF switch and variable speed FAN switch to the top gold trim See diagram 2 Repeat this step for right side tighten top screw only Trim Clips Didgrah 9 4 Place the trim on the assembled faceplate panels aligning the wires from the switches with
13. OT 7 Push in control knob all the way and hold in Immediately push black button on spark igniter until pilot lights Continue to hold the control knob in for approximately one minute then release the gas control knob The pilot flame should continue to burn If the pilotdoes notremain lit repeat operation allowing a longer period before releasing gas control knob 8 Turn gas control knob counterclockwise to ON 9 Use rocker switch to operate main burn er 10 Rotate the variable flame control to adjust the flame height higher or lower 11 Close the bottom louver assembly and tighten the wingnut 12 The door must be closed when operating the unit Variable Flame Control Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force SHUTDOWN PROCEDURE 1 Use the rocker switch to turn off the main burner 2 Open the bottom louver assembly by turn ing the wing nut and swinging the louvers out 3 Push in the gas control knob slightly and turn clockwise to OFF Do not force 4 Disconnect all electric power to the appli ance if service is to be performed FIRST FIRE The first fire in your stove is part of the paint curing process To ensure that the paint is properly cured it is recommended that you burn your fireplace for at least four 4 hours the first time you use it with the fan on When first operated the unit will release an odour caused by the curi
14. ace temperatures keep children clothing and furniture away Keep burner and control compartment clean See installation and operating instructions accompanying appliance LIGHTING INSTRUCTIONS STOP Read the safety information above on this label 1 Push in gas control knob slightly and turn clock wise to OFF Knob cannot be turned from PILOT to OFF unless knob is pushed in slightly Do not force PILOT BURNER THERMOPILE VEILLEUSE A i OFF ELEMENT THERMO lO ELECTRIQUE 2 Wait five 5 minutes to clear out any gas If you then smell gas STOP follow B in the safety information above on this label If you don t smell gas go to the next step 3 Turn knob on gas control counterclockwise to PILOT 4 Push in control knob all the way and hold in Immediately push black button on spark igniter until pilot lights Continue to hold the control knob in for about 1 2 minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 3 and 4 If knob does not pop up when released stop and immediately call your service technician or gas supplier If the pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier 5 Turn gas control knob counterclockwise to ON 6 Use rocker switch to operate
15. ames 1 flowing around the thermopile 1 flowing across the rear of the burner and 1 reach ing towards the right it does not have to be touching the burner ports Note If you have an incorrect flame pat tern contact your Regency dealer for further instructions Rear of Burner O00 O0O00000 ooo0oo0oo0oo0o0000 ooo0oo0oo0oo00000 Thermopile Pilot Electrode oooooo0o0o00000000000000 Oo0oO O0O00 0 Front of Burner Top View of pilot flame Incorrect flame pattern will have small probably yellow flames not coming into proper contact with the rear of the burner or thermopile of Burner Rear Front of Burner Top View of pilot flame Regency U41 3 ULTIMATE Gas Fireplace Insert 17 MAINTENANCE LOG REPLACEMENT The unit should never be used with broken logs Turn off the gas valve and allow the unit to cool before opening door to carefully remove the logs The pilot light generates enough heat to burn someone If for any reason a log should need replacement you must use the proper replacement log The position of these logs must be as shown in the diagram under Log Installation NOTE Improper positioning of logs may create carbon build up and will alter the unit s performance which is not covered under warranty GOLD PLATED DOORS The 24 carat gold plated finish on the door requires little maintenance and need only be cleaned with a damp cloth DO NOT use abrasive materials or chemica
16. atch may require adjust ment as the door gasket material compresses after a few fires and after glass replacement Turn the latch to tighten or loosen the latch 12 Regency U41 3 ULTIMATE Gas Fireplace Insert INSTALLATION OPTIONAL WALL THERMOSTAT A wall thermostat may be installed if desired Connectthe wires as per the wiring diagrams on page 13 Use table on this page to determine the maximum wire length Note Preferable ifthe thermostat is installed on an interior wall Regency offers an optional programmable thermostat but any 250 750 millivolt rated non anticipator type thermostat that is CSA ULC or UL approved may be used CAUTION Do not connect the millivolt wall thermostat wires to the 120V wires OPTIONAL REMOTE CONTROL Use the Regency Remote Control Kit approved for this unit Use of other systems may void your warranty The remote control kit comes with a hand held transmitter a receiver and a wall mounting plate 1 Choose a convenient location on the wall to install the receiver and the receptacle box protection from extreme heat is very important Run wires from the fireplace to that location use Thermostat Wire Table 2 Connectthe wires as per the wiring diagram above CAUTION Do not connect the millivolt re mote control wires to the 120V wires 3 Install 3AAAalkaline batteries in transmitter and 4 AA alkaline batteries in the receiver Install the receiver a
17. ct The authorized selling dealer is responsible for all in field service work carried out on your FPI product FPI will not be liable for results or costs of workmanship from unauthor ized service persons or dealers At all times FPI reserves the right to inspect product in the field which is claimed to be defective All claims must be submitted to FPI by authorized selling dealers It is essential that all submitted claims provide all of the necessary information including customer name purchase date serial type of unit problem and part or parts requested without this information the warranty will be invalid Exclusions This limited Lifetime Warranty does not extend to or include paint door or glass gasketing or trim At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit FPI has no obligation to enhance or modify any unit once manufactured ie as products evolve field modifications or upgrades will not be performed FPI will not be liable for travel costs for service work Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy Embers rockwool gaskets door handles and paint are not covered under the terms of this warranty policy Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy The warranty will not extend to any part which
18. cts are designed with reliability and simplicity in mind In addition our internal Quality Assurance Team carefully inspects each unit thoroughly before it leaves our facility FPI Fireplace Products International Ltd is pleased to extend this limited lifetime warranty to the original purchaser of a FPI Product This warranty is not transferable The Warranty Limited Lifetime The combustion chamber heat exchanger burner tubes pans logs brick panels and gold plating against defective manufacture only are covered under the Limited Lifetime Warranty for five 5 years for parts and subsidized labour and parts only thereafter Glass is covered for lifetime against thermal breakage only parts and subsidized labour for five 5 years and parts only thereafter from date of purchase External casting surrounds and grills are covered against cracks and warps resulting from manufacturer defects parts and subsidized labour for three 3 years from the date of purchase and parts only thereafter Special Finishes One year on brushed nickel and antique copper full screens and doors You can expect some changes in color as the product ages with constant heating and cooling FPI warranties the product for any manufacturing defects on the original product However the manufacturers warranty does not cover changing colors and marks ie finger prints etc applied after the purchase of the product Damage from the use of abrasive cleaners is not covered
19. eck Clearances to Com bustibles 2 Make the gas connections and electrical connection for fan and vent spill switch 3 Install the flue or liner to the sliding draft hood 4 Install Venting Slide the unit into the fire place and level Attach draft hood to the insert 5 Test gas pressure Check aeration 6 Test for flue spillage 7 Assemble and install the faceplate and trim 8 Install the log set 9 Install Doors 10 Install Remote Control amp Wall Thermostat 11 Explain controls to the homeowner Final check Before leaving this unit with the customer the installer must ensure that the ap pliance is firing correctly This includes a Clocking the appliance to ensure the correct firing rate b Adjusting the primary air if required to ensure that the flame does not carbon c Ensuring thatthe appliance is venting correctly CLEARANCES Minimum Fireplace Clearances The minimum fireplace clearances for the Regency gas fireplace insert are shown in the following diagrams 25 635mm 4 3 4 dia 121mm 14 1 2 368mm 25 635mm Rear 27 1 2 699mm Front Clearances to Combustibles From Unit Sides A 7 5 190 mm Ceiling B 35 890 mm Mantel C My 11 280 mm From Surround Sides D 2 50 mm Ceiling E 25 5 650 mm Mantel F 3 75mm Min Alcove Width J 48 1120 mm Mantel Depth G Mx 7 5 190 mm Facing Mantel Leg Side K Top L 1 25 mm 1 25 mm Ma
20. ed by the Canadian Safety Standards and ANSI Standards to make you aware of the following General Safety Information 1 Theappliance installation must conform with local codes or in the absence of local codes with current CAN CGA B149 in Canada or the current National Fuel Gas Code ANSI 2223 1 This appliance MUST be installed by a qualified gas fitter technician only 2 Installation and repair should be done by a qualified service person 3 The appliance should be inspected before use and at least annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc Itis impera tive that control compartments burners and circulating air passageways of the appliance be kept clean and free from excessive lint from carpeting 4 See general construction and assembly instructions This appliance may only be installed in a vented non combustible fireplace The appliance and vent should be enclosed when installed in or passing through a living area where children may come in contact with it 5 This appliance is Listed for bedroom instal lations when used with a Listed Millivolt Thermostat Some areas may have further requirements check local codes before installation 6 This unitis not approved for installation into a mobile home 7 Always connect this fireplace to a chimney and vent to the outside of the building envelope Never vent to anoth
21. ed into place 9 ON OFF wires Hook up the ON OFF wires to the switch on the left side trim Diagram 5 ON OFF switch Fan Speed Switch A Rear View switch wires to Fan switch nn rs for gas connecto connection Self adhesive wire clip Diagram 5 Regency U41 3 ULTIMATE Gas Fireplace Insert 11 INSTALLATION LOG INSTALLATION WARNING Dangerous operating condi tions may occur if these logs are not po sitioned in their approved locations Read the instructions below carefully and refer to the diagrams If logs are broken do not use the unit until they are replaced Broken logs can interfere with the pilot and burner operation The gas log kit contains the following a Front Right Log Part 902 245 b Front Left Log Part 902 244 c Rear log Part 902 246 d Embers Part 902 151 2 bags e Lava Part 902 154 1 bag Part 653 930 for the set of three logs 1 Remove the logs from the box and carefully unwrap them The logs are fragile handle with care DO NOT FORCE into position 2 Place the rear log carefully sliding it down onto the pins with the flat side of the log facing the back of the unit See diagram Locating pins Diagram 1 Note Do not force logs down Locating PINS Burner Diagram 2 3 Place the left front log carefully sliding it down onto the left pins of the front burner See diagram 2 4 Place the right fro
22. edetbeencicbabacduerebiud Regency U41 3 ULTIMATE Gas Fireplace Insert Page Page OPERATING INSTRUCTIONS Operating Instructions ccccceceeeeeeeeeeeeeeees 15 Lighting Procedure cccccceseceseceseseeeeeeeees 15 Shutdown Procedure ccceceeceeeeeeeeeeneeeees 15 PISCOPO urcetacsseuaasnces aia ance acai ieee ered 15 Automatic Convection Fan Operation 16 Copy of Lighting Plate Instructions 16 Normal Operating Sounds of Gas Appliances 17 MAINTENANCE Maintenant witcestesarinalteats tual dadsedcannaniin teats 17 Log Replacement ccccsccsseceseceseseeeeeeeees 18 Gold Plated DOOM S sce crsiweds cca teoiuicctriateineiey sedis 18 Door Gasket and Glass Gasket 0 0 18 LeAtCMAGIUS MOI 2esccuccideleteulah concniaieuenidel stan 18 Glass Replacement ccccecceeeeceeeeeeeeeeeees 18 Mired DOOF rinan a 18 Panel DOOF weivorrctaicintacunadevasantacevencawenanseeds 18 Fan Maintenant e naimme 19 Replacing TAN Giannena 19 PAIS GSE neresen tne idicaces te datatmenisnts 20 WARRANTY NV ARGAINVEY eicadeietcteeet este iateo detect eae each oat a 23 SAFETY LABEL This is a copy of the label that accompanies Duplicate each Regency ULTIMATE Gas Insert We Serial No 229 have printed a copy of the contents here BONTE e aL for your review The safety label is located on the right side door panel MRESENCY NOTE Regency uni
23. er room or inside a building Make sure that the vent is properly sized and is of adequate height to provide the proper draft 8 Inspect the venting system annually for blockage and any signs of deterioration 9 Any safety glass removed for servicing must be replaced prior to operating the ap pliance 10 To prevent injury do not allow anyone who is unfamiliar with the operation to use the fireplace 11 Due to high temperatures the appliance should be located out of high traffic areas and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperatures especially the fireplace glass and gold trims and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance Clothing or other flammable material should not be placed on or near the appliance 12 WARNING Failure to position the parts in accordance with the diagrams in this manual or failure to use only parts specifi cally approved with this appliance may result in property damage or personal injury 13 WARNING Operation of this appliance when not connected to a properly installed and maintained venting system or tampering with the blocked vent shut off system can result in carbon monoxide CO poisoning and possible death 14 This appliance needs fresh air for safe op eration and must be installed so there are provisions
24. ernational Ltd the gas appliance is installed Delta B C Made in CANADA 918 467 4 Regency U41 3 ULTIMATE Gas Fireplace Insert REQUIREMENTS MA Code CO Detector for the State of Massachusetts only 5 08 Modifications to NFPA 54 Chapter 10 2 Revise 10 8 3 by adding the following additional requirements a For all side wall horizontally vented gas fueled equipment installed in every dwelling building or structure used in whole or in part for residential purposes including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than seven 7 feet above finished grade in the area of the venting including but not limited to decks and porches the following requirements shall be satisfied 1 INSTALLATION OF CARBON MONOXIDE DETECTORS At the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back up is installed on the floor level where the gas equipment is to be installed In addition the installing plumber or gasfitter shall observe that a battery operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling building or structure served by the side wall horizontal vented gas fueled equipment It shall be the responsibility of the property owner to secure the services of qualif
25. erous opera fan blower operation Grounding 8 Ground Lug Lug Detail nut e wire Lockwasher rom fan rat Gas Pilot Electrode ive 120V AC dT S Thermo Star washer Ground wire 60 Hz from power cord Pilot A bl Fan Thermodisc mole ING Rotary Speed ssembly normall Control y open To Pilot Piezo OUT Pressure Tap Gas lgnitor Gas ON IN Burner OFF Pilot Gas Robertshaw Pressure Valve D EE OFF ON o L te l tap Flue Spill nT Thermostat Remote Transmitter Auto Reset Receiver Optional ye aE Optional re I O i Millivolt 2 rrr WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug 14 Regency U41 3 ULTIMATE Gas Fireplace Insert OPERATING INSTRUCTIONS OPERATING INSTRUCTIONS Before operating this appliance proceed through the following check list 1 Read and understand these Instructions before operating this appliance 2 Check to see that all wiring is correct and enclosed to prevent possible shock 3 Check to ensure there are no gas leaks 4 Make sure the three door glass pieces are in place Never operate the appliance with any of the door glass removed or with the door open
26. es are steady not lifting or floating If there is a problem call a qualified service person 4 The appliance and venting system must be inspected before use and at least annually by a qualified field service person to ensure that the flow of combustion and ventilation air is not obstructed During the annual service call the burners should be removed from the burner tray and cleaned Replace the embers but do not block the pilot 5 Verify proper operation after servicing 6 Keep the area near the appliance clear and free from combustible materials gasoline and other flammable vapours and liquids WARNING CHILDREN AND ADULTS SHOULD BE ALERTED TO THE HAZARDS OF HIGH SURFACE TEMPERATURE AND SHOULD STAY AWAY TO AVOID BURNS OR CLOTHING IGNITION YOUNG CHILDREN SHOULD BE CAREFULLY SUPERVISED WHEN THEY ARE IN THE SAME ROOM AS THE APPLIANCE CAUTION ANY SAFETY SCREEN OR GUARD REMOVED FOR SERVICING AN APPLIANCE MUST BE REPLACED PRIOR TO OPERATING THE APPLIANCE CLOTHING OR OTHER FLAM MABLE MATERIAL SHOULD NOT BE PLACED ON OR NEAR THE APPLIANCE 7 Each time the appliance is lit it may cause condensation and fog the glass This con densation and fog is normal and will disap pear in a few minutes as the glass heats up Never operate the appliance without the glass properly secured in place or with the door open 8 Periodically check the pilot flames Correct flame pattern has three strong blue fl
27. glass from extrusions When remov ing center glass leave white insulation in place White oe Strip sect y Glass N Glass ea Extrusion A i Center Door Retainer Catch O a Plate A A4 Side SS Side Retainer Retainer Installing Glass 1 Install both center and side glass onto extru sions as per diagram 2 Place glass assembly into door frame 3 Install retainers by placing 1 drop of glue where previously glued and put in place 4 Install side retainers 5 Install door catch plate 6 Install the 24 nuts loosely do not tighten yet 7 Tighten side panels nuts using the following procedure a tighten top amp Side Glass bottom outside corner nuts 2 b tighten inside nuts 3 c tighten top amp bottom inside 4 corners 2 Front Glass x Glass Extrusion 8 Tighten the 10 nuts on center glass re tainer 9 Repeat step 7 for other side panel 10 Replace new gasket by gluing it in place 11 Install door onto stove and check the seal PANEL DOOR 1 Remove the door from the unit and place on a soft surface to prevent scratching 2 Pull out the door gasket 3 Remove the nuts holding the glass retainers in place 4 Remove the glass retainers sides top and bottom and the door catch plate 5 Replace the glass The glass must have gasketing around it 6 Reverse the previous steps replace the reta
28. has been tampered with or altered in any way or in our judgment has been subject to misuse improper installation negligence or accident spillage or downdrafts caused by environmental or geographical conditions inadequate ventilation excessive offsets negative air pressure caused by mechanical systems such as furnaces fans clothes dryer etc Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer FPI will not be liable for acts of God or acts of terrorism which cause malfunction of the appliance Performance problems due to operator error will not be covered by this warranty policy Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI may nullify your warranty on this product Any alteration to the unit which causes sooting or carboning that results in damage to the interior exterior facia is not the responsibility of FPI Subsidy according to job scale as predetermined by FPI Regency U41 3 ULTIMATE Gas Fireplace Insert 23 Regency fireplace products are designed with reliability and simplicity in mind In addition our internal Quality Assur Fireplace Products Internation al Ltd is pleased to extend this Limited Lifetime Warranty to the original purchaser of a Regency Product W s ah in fl Register your Regency online at http w
29. ied licensed professionals for the installation of hard wired carbon monoxide detectors a In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic the hard wired carbon monoxide detector with alarm and battery back up may be installed on the next adjacent floor level b In the event that the requirements of this subdivision can not be met at the time of completion of installation the owner shall have a period of thirty 30 days to comply with the above requirements provided however that during said thirty 30 day period a battery operated carbon monoxide detector with an alarm shall be installed 2 APPROVED CARBON MONOXIDE DETECTORS Each carbon monoxide detector as required in accordance with the above provisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation unless upon inspection the inspector observes carb
30. iners and fasten with the nuts but do not overtighten as this can break the glass Note the door catch plate fits on top of the left side retainer 7 Put gasket glue on the retainers but do not put glue on the screws Replace the door gasket the two ends butt tight together on the bottom edge of the door 8 Replace door on the stove and check the Sal White Lyotherm Strip Wy m IE i i Glass 1 Glass X Gasket M a pan Retainer Sa Z Catch Plate Short Side Retainer Door Gasket gasket ends butt tight together on bottom edge of door 18 Regency U41 3 ULTIMATE Gas Fireplace Insert MAINTENANCE If your fan requires maintenance or replace ment access to the fan is through the access panel on the rear wall of the firebox NOTE the unit MUST NOT be operated without the fan access panel securely in place and correctly sealed IMPORTANT Disconnect power supply before servicing WARNING Electrical Grounding Instructions This appliance is equipped with a three pronged grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Donotcut or remove the grounding prong from this plug Squirrel cages Wire Harne Plug 1 FAN MAINTENANCE Unplug or disconnect power source to stove 2 Remove all logs and the rear log support then remove the 6 screws holding the ac
31. l cleaners as they may harm the finish and void the war ranty Clean any fingerprints off before turning the unit on If gasket seal is not tight door may discolour DOOR GASKET AND GLASS GASKET If the door gasket requires replacement use 7 8 diameter oval door gasket Part 650 920 The glass requires 5 8 flat glass gasket Part 936 243 See your Regency Dealer LATCH ADJUSTMENT The door latch may require adjustment as the door gasket material compresses after a few fires and after glass replace ment Turn the adjust able latch to tighten or loosen the latch GLASS REPLACEMENT Your Regency stove is supplied with high tem perature 5 mm Neoceram ceramic glass that will withstand the highest heat that your unit will produce In the event that you break your glass by impact purchase your replacement from an authorized Regency dealer only and follow our step by step instructions for replacement MITRED DOOR Removing Glass Note Wearinggloves will protect yourhands while handling glass 1 Remove the door from the unit and place on a soft surface to prevent scratching 2 Pull out the door gasket 3 Remove the 24 nuts holding the glass retainers in place Do not remove the nuts underneath the retainers 4 Remove the door catch plate 5 Remove glass retainers on sides first 3 each side then remove two center retainers Note Center glass retainers are glued to center glass 6 Remove
32. main burner TO TURN OFF GAS APPLIANCE 1 Push in the gas control knob slightly and turn clockwise to OFF Do not force 2 Turn off all electric power to the appliance if service is to be performed DO NOT REMOVE THIS INSTRUCTION PLATE Made in Canada 908 099 16 Regency U41 3 ULTIMATE Gas Fireplace Insert MAINTENANCE NORMAL OPERATING SOUNDS OF GAS APPLIANCES It is possible that you will hear some sounds from your gas appliance This is perfectly normal due to the fact that there are various gauges and types of steel used within your appliance Listed below are some examples All are normal operating sounds and should notbe considered as defects in your appliance Blower Regency gas appliances use high tech blowers to push heated air farther into the room It is not unusual for the fan to make a whirring sound when ON This sound will increase or decrease in volume depending on the speed setting of your fan speed control Burner Tray The burner tray is positioned directly under the burner tube s and logs and is made of a differ ent gauge material from the rest of the firebox and body Therefore the varying thicknesses of steel will expand and contract at slightly different rates which can cause ticking and cracking sounds You should also be aware that as there are temperature changes within the unit these sounds will likely re occur Again this is normal for steel fireboxes Blower Therm
33. n inside the fireplace align the draft hood with the guides on the insert top and push forward While pushing the unit back into place keep pulling the draft hood forward until the screw hole in the spill tube rear aligns with the screw hole in the spill tube front If screw holes do not line up then draft hood is not positioned correctly Secure the two spill tubes with a screw Note Final gas connection should be after unitis in place to avoid damage to line when pushing the unit into position Min Vertical Distance OpaNWAUOONO COMBUSTION amp VENTILATION AIR WARNING This appliance needs fresh air for safe operation and must be installed with provisions for adequate combustion and ventilation air available to the room in which it is to be operating Follow CAN CGA B149 in Canada or ANSI 2223 1 in the USA requirements and any local codes or regulations of the enforcing authority Air for combustion is drawn in through the front of the unit therefore the front of the unit must be kept clear of any obstructions VENTING THE APPLIANCE MUST NOT BE CONNECTED TOA CHIMNEY FLUE SERVINGASEPARATE SOLID FUEL BURNING APPLIANCE This appliance is designed to attach to a 4 diameter type B Vent or double thickness alu minium flex liner running the full length of the chimney A minimum flue height of 12 feet is recommended B Vent must be supported by a vent support supplied by vent manufacturer
34. nd its cover in the wall Switch the remote receiver to remote mode The remote control is now ready for operation Thermostat Wire Table Recommended Maximum Lead Length Two Wire When Using Wall Thermostat CP 2 System 14 GA 50 Ft 16 GA 32 Ft 18 GA 20 Ft 20 GA 12 Ft 22GA FINAL CHECK Before leaving this unit with the customer the installer must ensure that the appliance is firing correctly This includes 1 Clocking the appliance to ensure the cor rect firing rate rate noted on label at 15 minutes 2 Ifrequired adjusting the primary air to ensure that the flame does not carbon First allow the unit to burn for 15 min to stabilize CAUTION Any alteration to the product that causes sooting or carboning that results in damage to the exterior facia is not the responsibility of the manufacturer 3 Ensuring that the appliance is venting cor rectly See page 8 Regency U41 3 ULTIMATE Gas Fireplace Insert 13 INSTALLATION WIRING DIAGRAM This heater does not require a 120V A C sup Caution Ensure that the wires do CAUTION Label all wires prior ply for operation In case of a power failure the not touch anv hot surfaces and are l i K burner switch and the optional remote control y to disconnection when servicing thermostat will continue to operate However away from sharp edges controls Wiring errors can cause a 120V A C power supply is needed for the improper and dang
35. ng of the paint the burning off of any oils remaining from manufacturing Smoke detectors in the house may go off at this time Open a few windows to ventilate the room for a couple of hours The glass panel may require cleaning after the unit has cooled down DO NOT ATTEMPT TO CLEAN THE GLASS WHILE IT IS HOT Note When the glass is cold and the appli ance is lit it may cause condensation and fog the glass This condensation is normal and will disappear in a few minutes as the glass heats up DO NOT BURN THE APPLIANCE WITHOUT THE GLASS FRONT IN PLACE AUTOMATIC CONVECTION FAN OPERATION The fan operates automatically turn the knob on the side of the faceplate to adjust to the desired speed The fan will turn on as the stove comes up to operating temperature After the unit has been turned off and the unit cooled to below a useful heat output range the fan will shut off automatically Regency U41 3 ULTIMATE Gas Fireplace Insert 15 OPERATING INSTRUCTIONS COPY OF THE LIGHTING PLATE INSTRUCTIONS ee ee ee ee ee ee ee l FORYOUR SAFETY READ BEFORE LIGHTING with local codes ifany if not followthe current CAN1 B149 ANSI Z 223 1 Australia AG601 New Zealand NZS 5261 WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life Improper installation adjustment alteration service or maintenance can cause inju
36. nt log carefully sliding it down onto the right pins of the front burner See diagram 3 5 Distribute the embers along the front burner but do not cover the burner ports and around the logs Place the large embers on the floor of the firebox Place the lava on the burner tray in front of the left and right front logs See diagram 4 Right Front Locating log pins Diagram 3 Large Embers Lava Diagram 4 DOOR INSTALLATION Packaged Separately 1 Open the two side doors 2 Slide the door onto the two hinge pins mak ing sure the two pieces are flush together See diagram 1 Diagram 1 3 Close the door The latch plate must be centered around the alignment pin See diagram 2 If the latch plate interferes with the corner of the stove you may want to angle the plate slightly so the door closes more easily Adjustable latch 4 Latch plate o Alignment pin Diagram 2 4 Thelatches should already be at the proper setting If they are too hard or too easy to close you may want to adjust them by turning the latch See diagram 3 5 Remove the blue plastic protective coat ing 6 Test the seal around the door by placing a piece of paper between the unit and the door close the door and try to pull the paper out If it slips out easily then the door is not properly sealed Turn the adjustable catch to tighten or loosen the latch See diagram Diagram 3 Note The door l
37. odisc When this thermally activated switch turns ON it will create a small clicking sound This is the switch contacts closing and is normal Pilot Flame While the pilot flame is on it can make a very slight whisper sound Gas Control Valve As the gas control valve turns ON and OFF a dull clicking sound may be audible this is normal operation of a gas regulator or valve Unit Body Firebox Different types and thicknesses of steel will expand and contract at different rates resulting in some cracking and ticking sounds will be heard throughout the cycling process MAINTENANCE INSTRUCTIONS 1 Always turn offthe gas valve before cleaning For re lighting refer to lighting instructions Keep the burner and control compartment clean by brushing and vacuuming at least once a year When cleaning the logs use a clean soft paint brush as the logs are fragile and easily damaged 2 Clean glass never when unit is hot appli ance door and louvers with a damp cloth Never use an abrasive cleaner The gold louvers and optional gold door may be scratched if abrasives are used to clean them The heater is finished in a heat resistant paint and should only be refinished with heat resistant paint not with wall paint Regency uses Stove Brite Paint Metallic Black 6309 3 Make a periodic check of burner for proper position and condition Visually check the flame of the burner periodically making sure the flam
38. on monoxide detectors and signage installed in accordance with the provisions of 248 CMR 5 08 2 a 1 through 4 b EXEMPTIONS The following equipment is exempt from 248 CMR 5 08 2 a 1 through 4 1 The equipment listed in Chapter 10 entitled Equipment Not Required To Be Vented in the most current edition of NFPA 54 as adopted by the Board and 2 Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling building or structure used in whole or in part for residential purposes c MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM PROVIDED When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment the instructions provided by the manufacturer for installation of the equipment and the venting system shall include 1 Detailed instructions for the installation of the venting system design or the venting system components and 2 A complete parts list for the venting system design or venting system d MANUFACTURER REQUIREMENTS GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED When the manufacturer of a Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases but identifies special venting systems the following requirements shall be satisfied by the manufacturer 1 The referenced special venting sy
39. ordance with local codes if any if not follow current ANSI Z223 1 CAN CGA B149 This vented gas fireplace heater is not for use with air filters For direct discharge without duct connections NOT FOR USE WITH SOLID FUEL Electrical Supply 115V 1 13A 60Hz WARNING This fireplace has been converted for use with a gas fireplace insert only and cannot be used for burning wood or solid fuels unless all original parts have been replaced and the fireplace re approved by the authority having jurisdiction MINIMUM CLEARANCES TO COMBUSTIBLES FROM HEATER Side Wall A 7 5 190mm Ceiling B 35 890mm Mantel c 11 280mm Mantel Width G 5 5 140mm Alcove Width K 48 1120mm For the State of Massachusetts installation Max Alcove Depth M 36 915mm and repair must be done by a plumber or gasfitter licensed in the Commonwealth of Massachusetts For the State of Massachusetts flexible connectors shall not exceed 36 inches in length For the State of Massachusetts the appli me NON COMBUSTIBLE HEARTH EXTENSION ances individual manual shut off must be a t handle tvpe valve Hearth Height Hearth Depth yP H L l Option 1 4 0 100mm 16 405mm The State of Massachusetts requires the Option 2 0 5 15mm 24 610mm installation of a carbon monoxide alarm in Hearth Width J 40 1015mm accordance with NFPA 720 and a CO alarm with battery back upin the same room where FPI Fireplace Products Int
40. ry or property damage Refer to the owner s information manual provided with this appliance For assistance or additional information consulta qualified installer service agency or gas supplier A This appliance has a pilot which must be lighted by hand following the instructions below exactly B BEFORE LIGHTING smell all around the appli ance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Donottouch any electric switch donot use any phone in your building Immediately call your gas supplier from a neigh bours phone Follow the gas supplier s instruc tions If you cannot reach your gas supplier call the fire department C Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion D Do not use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance andto replace any part of the control system and any gas control which has been under water This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air CAUTION Hot while in operation Do not touch Due to high surf
41. ssedenndaceverwworseensdeeuteveneye REQUIREMENTS MA Code CO Detector for state of Massachusetts only 00008 INSTALLATION REQUIREMENTS FOr VOUF safety scccivcctatcsurd e Gas Pipe Testing ensins na Specification S aserra Installation into a Factory Built Fireplace Installation into Zero Clearance Fireplace Before YONSA osa r a a tetas General Safety Information oaneanoenaennannn Materials Required Installation Checklist ccccecececeeeeeeees Clearances Minimum Fireplace Clearances Clearances to Combustibles Clearances to Combustible Mantels System Data Table ccccccccseeeeeeeeeeeees PUGH EIGVAUON csucsu Gas CONNMECHON si concansvuswaseannnteawanvabwiveadaacmestcs Draft Hood Connection ccceceeeeeeeeee es Combustion and Ventilation Air VENTING ists cteserientvunurnteclwaeneeut Sae Eear aeS Gas Pressure TS Ui cii cess dscenicdenveissanedncmonnests Aeration System siucreions aii Test For Flue Spillage ccccccsseeceeeeeees Faceplate amp Trim Installation 00 Log Installation 0 0 0 0 ccccccceeeceeee seca eeseeeees Door Installation amp Door Latches Optional Remote Control Installation Optional Wall Thermostat Installation FIRMA GMC CK ais castes ccccceatogeantsacetonatceatretaees Wiring Diagram 2 a5 dee teh teaed
42. stem instructions shall be included with the appliance or equipment installation instructions and 2 The special venting systems shall be Product Approved by the Board and the instructions for that system shall include a parts list and detailed installation instructions e A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment all venting instructions all parts lists for venting instructions and or all venting design instructions shall remain with the appliance or equipment at the completion of the installation Regency U41 3 ULTIMATE Gas Fireplace Insert 5 INSTALLATION IMPORTANT SAVE THESE INSTRUCTIONS The Regency Gas Fireplace must be installed in accordance with these instructions Carefully read all the instructions in this manual first Consult the building authority having jurisdic tion to determine the need for a permit prior to starting the installation Failure to follow these instructions could cause a malfunction of the heater which could result in death serious bodily injury and or property damage Failure to follow these instructions may also void your fire insurance and or warranty Note FOR YOUR SAFETY This appliance requires air for proper combus tion Always provide adequate combustion and ventilation air Follow instructions and informa tion in the current CAN CGA B149 in Canada or the current National Fuel Gas Code ANSI 22
43. t that there is a pull on the flue by placing a smoke match cigarette or similar device which gives off smoke in front of the spill tube To ensure a valid test place a scrap piece of sheet metal or other non combustible material between the spill tube and the upper louver this will prevent the natural convection of the unit from interfering with the test See diagrams below downdraft or blocked flue normal draft Spill Tube Non combustible Scrap Down Draft or Vv Blocked Flue 3 spillage The smoke should be drawn into the spill tube if it does not leave the unit for a further five minutes and retest as above If the smoke is still not drawn into the spill tube turn the unit off and check for the cause of the lack of draft If necessary seek expert advice For wind turbulent sites a wind cap may remedy the problem Note Thethermally activated safety switch will sense the change in temperature and shut down the gas valve in the event of a severe downdraft of air or a blocked or disconnected vent The switch acts as a safety shut off to prevent a build up of carbon mon oxide If the flue is blocked or has no draw the switch will automatically 10 Regency U41 3 ULTIMATE Gas Fireplace Insert INSTALLATION shut off the supply of gas within 5 10 minutes Tampering with the switch can result in carbon monoxide CO poisoning and possible death
44. the notch in the left side faceplate panel The power cord should be run behind the faceplate panel 5 Push the Regency logo plate into the two holes in the bottom left corner of the face plate 6 Secure the brass trim to the faceplate by drilling a 1 8 hole through into the faceplate side flange using the hole in the brass trim as a guide Now fasten with the two brass plated screws provided 7 Liftthe assembled faceplate up and over the top of the insert and then lower it down so the faceplate tabs are in line with the faceplate brackets See diagram 3 Once everything is properly lined up you can tighten the 4 screws on the faceplate brackets See diagram 4 Variable Speed D Fan Switch a 1 Screw Faceplate bracket il Faceplate Stove body Diagram 3 Note Ifyou are making custom face plates you must use the faceplate louvers Failure to do so will void the certifica tion on your unit The faceplate lou vers can be purchased separately Faceplate Bracket Faceplate Side Panel Screw x 4 o E side door is closed Side Doorn door does not have to be removed Diagram 4 8 Fan Switch wires Connect the plug end from the fan switches to the matching plug from the unit See Diagram 5 Make sure the plugs are pushed together as far as they can go Push the connection into the hole in the side of the insert so it is lock
45. the warmth and charm of a fireplace at the flick of a switch The models U41 NG3 and U41 LP3 of this series have been approved by Warnock Hersey for both safety and efficiency As it also bears our own mark it promises to provide you with economy comfort and security for many trouble free years to follow Please take a moment now to acquaint yourself with these instructions and the many features of your Regency Fireplace 26 1 2 673mm Gas inlet 3 4 4 13 1 4 336mm pipe on the 83mm appliance 8 1 2 10 1 2 216mm 267mm 29 1 4 743mm 44 3 8 1127mm 13 1 8 22 1 2 7 572mm 28 5 16 21 1 2 719mm 546mm 20 n enn 1 7 8 i 48mm gas inlet 7 9 8 pipe on the 194mm appliance 19 1 2 495mm 29 1 4 743mm 1 gt Note Oversize faceplate 44 1 4 x 31 1 8 Extra Oversize Faceplate 50 1 4 x 35 1 8 NATIONAL We recommend that our products be FIREPLACE k INSTITUTE installed and serviced by professionals falf who are certified in the U S by the National Fireplace Institute NFI Technical Training CERTIFIED Training WETT or in Canada by Wood Energy Technical Wood Energy CERTIFI 2 Regency U41 3 ULTIMATE Gas Fireplace Insert TABLE OF CONTENTS REGENCY ULTIMATE GAS FIREPLACE INSERT SAFETY LABEL Safety Labels fesweseeterav
46. ts are constantly being improved Check the label on the unit and i i Listed Vented Gas Fireplace Heater if there is a difference the label on the unit Listed Vented Gas Firepla is the correct one Tested to CAN CGA 2 17 M91 a ANSI 221 88b 2003 CSA 2 33b 2003 Report No 476 1042 amp 476 1752 Jan 2000 O NATURAL GAS FIREPLACE INSERT Model U41 NG3 Altitude 0 2000 ft 0 610 m Min Supply Pressure 5 WCIC E 1 25kPa Manifold Pressure High 3 8 WCIC E 0 94kPa Manifold Pressure Low 1 1 WCIC E 0 27kPa Orifice Size 32 DMS Altitude 0 2000 ft pi 0 610m Maximum Input 38 000 Btu h 11 14Kwh Minimum Input 20 000 Btuh 5 86Kwh O NATURAL GAS FIREPLACE INSERT Model U41 NG3 Field Convertible for Altitude 2000 4500 ft 610 1370 m Use Kit 610 975 Report No 476 1299 Min Supply Pressure 5 WCIC E 1 25kPa Manifold Pressure High 3 8 WCIC E 0 94kPa Manifold Pressure Low 1 1 WCIC E 0 27kPa Orifice Size 33 DMS Altitude 2000 4500 ft pi 610 1370m Maximum Input 34 000 Btu h 9 96Kwh Minimum Input 18 000 Btu h 5 28kwh O PROPANE GAS Model U41 LP3 0 2000 ft 0 610 m ONLY Min Supply Pressure 12 WCIC E 3 00kPa Manifold Pressure High 11 WCIC E 2 74kPa Manifold Pressure Low 2 9 WCIC E 0 72kPa Orifice Size 50 DMS Altitude 0 2000 ft pi 0 610m Maximum Input 38 000 Btu h 11 14Kwh Minimum Input 20 000 Btu h 5 86Kwh This appliance must be installed in acc
47. unit burning and the setting should be with in the limits specified S Adjustment Regulator Note Use the same manner to check the inlet pressure AERATION SYSTEM The burner aeration is factory set but may need adjusting due to either the local gas supply air supply or altitude Natural Gas Propane 3 16 open 1 2 open The aeration adjustment gears are located on the right side of the burner box and can be ac cessed from the side or from the front when the louvers are removed To adjust the aeration use the allen key to turn the turning gear which will adjust the air shutter Open the air shutter for a blue flame or close it for a yellower flame Closed Tall yellow flame Open Short blue flame Clockwise to open counter clockwise to close Caution Carbon will be produced if the air shutter is closed too much Note Any damage due to carboning re sulting from improperly setting the aeration controls is NOT covered under warranty Note Aeration Adjustment should only be performed by an authorized Regency Installer at the time of installation or service TEST FOR FLUE SPILLAGE A spillage test must be made before the in stalled unit is left with the customer Follow the procedure below 1 Start all exhaust fans in the home and then close all doors and windows in the room 2 Lightthe unit and set controls to maximum Turn fan off 3 After five minutes tes
48. ww regency fire com Installer Please complete the following information Dealer Name amp Address Installer Phone Date Installed Serial No ll Regency is a trademark of FPI Fireplace Products International Ltd z 7 Copyright 2006 FPI Fireplace a International Ltd All rights reserved
49. x width of 1 at 1 from surround calculate s 1 25mm Top View Regency U41 3 ULTIMATE Gas Fireplace Insert INSTALLATION Depth Mx z _ 9 1 2 Clearance My 1 4 1 2 12 5 8 12 3 4 13 Mantel Non combustible Hearth Extension My Height Hy i 5 8 1 1 4 1 7 8 2 3 8 2 3 4 3 1 8 Depth Hx 22 21 Facing Faceplate Combustible Flooring Faceplate Combustible Faceplate Flooring ee a Hearth E LA Hearth Existing PAi ea ear E i Hearth gt o ifference 95 16 between f i base of i H Flush with Floor Maximum Hearth Thickness unit an E E 0 y aon Co T Note A non combustible mantel may be installed at a lower height if the framing is made Hx of metal studs covered with a non combustible board System Data System Data HIGH ELEVATION For 0 to 2000 feet altitude For 2 000 4 500 feet altitude Burner Inlet Orifice Sizes Burner Inlet Orifice Sizes Natural Gas Propane Natural Gas Burner 32 50 Burner 33 Above 2000 ft see National Code Orifice Chart Max Input Rating Natural Gas 34 000 btu h Max Input Natural Gas Propane 38 000 btu h Min Input Rating Natural Gas 18 000 btu h Min Input Natural Gas Propane 20 000 ott i i Output Capacity with blower Off Min Output Capacity with blower Off Natural Gas 24 786 Natural Gas 27 5
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