Porter-Cable 630 User's Manual
Contents
1. Routers MODELS 630 690 IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations The Model and Serial No plate is located on the main housing of the tool Record these numbers in the spaces below and retain for future reference Model No Type Serial No Part No 692420 384 SAFETY INSTRUCTIONS GROUNDING INSTRUCTIONS This tool should be grounded while in use to protect the operator from electric shock The tool is equipped with an approved three conductor cord and three prong grounding type plug to fit the proper grounding type receptacle The green or green and yellow conductor in the cord is the grounding wire Never connect the green or green and yellow wire to a live terminal fy ae If your unit is for use on less than GROUNDED OUTLET BOX 150 Volts the power cord is equipped with a plug that has two flat parallel current carrying prongs and one longer round or U shaped ground prong which requires a mating 3 conductor grounded type receptacle as shown in Fig 1 CURRENT CARRYING PRONGS GROUNDING BLADE IS LONGEST OF THE 3 BLADES An adapter shown in Fig 2 is available for connecting 3 prong grounding type plugs that are used on units less than 150 Volts GROUNDED OUTLET BOX to 2 prong receptacles THIS ADAPTER IS NOT ALLOWED IN ce asics CANADA The green colored peers r2. Dia In Length In 1 1 Shank Length in Dia In 43015 1 Beading BD Piloted bit for decora tive edging Hinge Butt Mortising HB For stock removal dados rabbets hinge butt mortising Veining VN For decorative and freehand routing Cutti Dia in Length In Shank Dia in Length tn 1 Core Box CB For reeding fluting and general ornamentation Ke Ma 1 l 1 All with 4 28 Threaded Hole V Groove VG For simulating plank construction on panels Cutting Shank Dia tn Length In Dia tn Length In Z Cove CV Piloted bit for cutting inverted radii decorative edging Shank n tg tn Dis in Length tn x 1 M 1 Pilot Panel PP For plunge cutting openings where pilot is guided by a templet on the underside of the work Total Bit Length In 2X 3 2 Pilot Panel Spiral Down SDPP Spiral pushes chips down and out for more efficient cutting Cutti Shank Dia In Edge In Dia in Length in E 1 1 1M Mw 1 Chamfer CH Piloted bit for 45 bevel cutting Model Shank No Dia in Length In Sash Cope SC For coping window rails to match bead cut Model Cutting Shank i pia w tangta i 645 Carbide Tipped Bits Recommended for production cutting operations or when work ing with tough more abrasiv
3. 38301 Attention Product Service The foregoing obligation is Porter Cable s sole liability under this or any implied warranty and under no circumstances shall Porter Cable be liable for any incidental or consequential damages Some states do not allow limitations on how long an implied warranty lasts on the exclusionor limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state Printed in U S A
4. STAY ALERT and keep cutter clear of all foreign objects while motor is running 6 BE SURE motor has completely stopped before setting machine down between operations MOTOR Most Porter Cable tools will operate on either D C or single phase 25 to 60 cycle A C current and voltage within plus or minus 5 percent of that shown on the specification plate on the tool Several models however are designed for A C current only Refer to the specification plate on your tool for proper voltage and current rating CAUTION Do not operate your tool on a current on which the voltage is not within correct limits Do not operate tools rated A C only on D C current To do so may seriously damage the tool EXTENSION CORD SELECTION If an extension cord is used make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage A table of recommended extension cord sizes will be found below This table is based on limiting line voltage drop to 5 volts 10 volts for 230 volts at 150 of rated amperes If an extension cord is to be used outdoors it must be marked with the suffix W A following the cord type designation For example SJTW A to indicate it is acceptable for outdoor use RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS 23 18 138 16 14 14 2 132 10 10 34 18s 1 16 14 32 12 10 10 8 45 1
5. 09 131 West Oxmoor Road Suite 105 Phone 205 942 6325 CALIFORNIA Los Angeles 90007 2400 South Grand Avenue Phone 213 749 0386 Orange 92668 385 North Anaheim Blvd Phone 714 634 4111 Santa Clara 95050 2305 De La Cruz Boulevard Phone 408 727 9790 San Leandro 94577 3039 Teagarden Street Phone 415 357 9762 COLORADO Denver 80207 4900 East 39th Avenue Phone 303 388 5803 CONNECTICUT Manchester 06040 Hartford 57 Tolland Turnpike Phone 203 646 1078 FLORIDA Hialeah 33014 16373 75 NW 57th Ave Phone 305 624 2523 Jacksonville 32205 517 Cassat Avenue Phone 904 387 4455 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877 9585 Orlando 32803 1807 Winter Park Road Phone 305 644 8100 GEORGIA Forest Park 30050 Atlanta 4017 Jonesboro Road Phone 404 363 8000 ILLINOIS Melrose Park 60160 Chicago 4533 West North Avenue Phone 312 345 8900 INDIANA Indianapolis 46268 5317 West 86th Street Park 100 Building 6 Phone 317 875 9078 LOUISIANA Kenner 70062 New Orleans 2440 0 Veterans Memorial Blvd Phone 504 469 7363 MARYLAND Baltimore 21205 4714 Erdman Avenue Phone 301 483 3100 Hyattsville 20781 4811 Kenilworth Avenue Phone 301 779 8080 MASSACHUSETTS Allston 02134 Boston 414 Cambridge Street Phone 617 782 1700 MICHIGAN Grand Rapids 49506 Indian Village Mall 2750 Birchcrest Drive S E Phone 616 949 9040 Southfield 480
6. 75 Detroit 18650 W Eight Mile Road Phone 313 569 4333 MINNESOTA Minneapolis 55429 4315 68th Avenue North Phone 612 561 9080 MISSOURI North Kansas City 64116 1141 Swift Avenue P O Box 12393 Phone 816 221 2070 St Louis 63139 2348 Hampton Avenue Phone 314 644 3166 NEW JERSEY Union 07083 945 Ball Avenue Phone 201 964 1730 NEW YORK New York 10013 Manhattan 132 Lafayette Street Phone 212 966 2726 Flushing 11365 175 25 Horace Harding Expwy Phone 212 225 2040 Syracuse 13224 2740 Erie Blvd East Phone 315 445 1922 NORTH CAROLINA Charlotte 28209 4612 South Boulevard Phone 704 525 4410 are Available at These Locations OHIO Columbus 43214 4560 Indianola Avenue Phone 614 263 0929 OKLAHOMA Oklahoma City 73107 3631 Northwest 23rd Street Phone 405 946 5437 OREGON Portland 97212 51 N E Hancock Phone 503 288 6888 PENNSYLVANIA Bensalem 19020 Philadelphia 1 95 Industrial Center 3599 Meadow Lane Phone 215 638 4114 RHODE ISLAND East Providence 02914 1009 Waterman Avenue Phone 401 434 3620 TENNESSEE Memphis 38116 1004 East Brooks Road Phone 901 332 1353 TEXAS Dallas 75247 3160 Commonwealth Drive Suite 180 Commonwealth Plaza Phone 214 631 7855 Houston 77092 5201 Mitchelldale B 9 Phone 713 682 0334 San Antonio 78218 Suite 107 2800 N E Loop 410 Phone 512 654 1061 UTAH Salt Lake City 84115 2990 Sou
7. 8 18 4 2 2 o fool e ft e Ea a oe a e e a a e a Lew pae ou RD e CO e a ECCONE ceur e e e ee 146 16 12 10 s 6 6e 4 4j 2 meas 14 12 a 4J 2 J 18 20 14 12 8s 6e e s 4 22 OPERATING INSTRUCTIONS FOREWORD These Porter Cable routers are designed for continuous rugged operation to handle the most demanding production applications 5 PREPARING THE ROUTER FOR USE IMPORTANT While preparing the router for use while making adjustments and when router is not in use always disconnect it from the power circuit SELECTING THE BIT These Routers accommodate bits with or 2 shanks that are installed directly into the power unit collet Adapters and Collets are available that will allow the use of bits having smaller diameter shanks A list of available Bits and Accessories will be found in the back of this manual INSTALLING AND REMOVING THE BIT 1 DISCONNECT machine from power source 2 Remove Motor Unit from Base Unit as follows a Loosen Clamp Screw A Fig 2 b While holding base turn motor unit COUNTERCLOCKWISE until lower Pin B in motor housing is disengaged from groove in base c Lift Motor Unit free from Base Unit a Fig 2 3 Clean and insert shank of bit into collet until shank bottoms Then back it out approximately 1 16 4 Lay Motor Unit on its side on bench with the collet pointing AWAY from you 5 Place one wrench on flats on Chuck with the oppo
8. ails j No 43640 v2 H S Bit No 43705 2 Carbide Bit No 48021 Finger Template For 14 dovetails ROUTER BITS CUTTERS AND TRIMMERS No 42237 Lock Nut Used to attach all templet guides to router bases Solid Pilots For high speed steel router bits 14 28 thread SPINDLES ARBORS ADAPTERS BUSHINGS GUIDES COLLARS AND PILOTS FOR USE WITH 4 Model Diameter ACCESSORY EQUIPMENT No In No 26793 Carrying Case Heavy gauge 42201 steel Holds either Model 537 536 630 pine Z 670 or 690 Router and accessory parts Solid Pilots For carbide screw type router bits 8 32 thread Model Diameter No In i 42142 Wa 42145 3 Ball Bearing model ae heli ae co BE i Q nsiae in utside In Spindles For use with shaper cutters 43409 He Ye ai es Ea Magic Router Edge Each equipped with necessary collars 43401 Ke Ve uide Easy to mount adjustable and nuts 5 24 thread 43740 He guides for accurate straight or curved edge planing parallel grooving Model Shank Thread Spindl 4 No Dia In Length In Length In Capacity In dadoing or slotting operations For 42195 1 1 he Ja Models 537 536 350 150 100 630 43032 1s As 34 670 and 690 Routers plus all other 42216 2 1 214 a Porter Cable router models except the 43741 4 He ihe 1 Templet Guides For use in pattern and Model 514 for applications where 43738 v He h
9. ch Be sure switch is off when plugging in 17 OUTDOOR USE EXTENSION CORDS When tool is used outdoors use only extension cords marked Suitable for use with outdoor appliances store indoors when not in use 18 STAY ALERT Watch what you are doing Use commonsense Do not operate tool when you are tired or while under the influence of medication alcohol or drugs 19 CHECK DAMAGED PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in this instruction manual Have defective switches replaced by authorized service center Do not use tool if switch does not turn it on and off SAVE THESE INSTRUCTIONS ADDITIONAL SAFETY RULES FOR ROUTERS 1 NEVER adjust depth of cut while motor is running A slip at this time may cause personal injury or damage to cutter or work piece 2 BE SURE cord is free and will not hang up during routing operations 3 KEEP hands clear of cutter when motor is running to prevent personal injury 4 MAINTAIN firm grip on router when starting motor to resist starting torque 5
10. e materials such as flake board plastic laminates plywood and composition materials Straight ST For general stock re moval slotting grooving rabbeting Madel No Cutting Shank Dia in Length tn Dia in Length In Adjustable ADST Complete with 42109 Eccentric Adapter to vary width of cut ar n s mw Single Flute SFST y ane x m ant WY agus 1 Ih 43s I Mm a7 1 agg s m 1 ag im Ta 4350 j2 m Sash Bead SB For beading inner side of window frames E No Radius Length In Dia in Length In a Roman Ogee OG For internal decorative work Rabbeting RT Piloted bit for rab beting or step cutting edges Width in Length In Dia tn Length In Ke AN AN AX at af AN AY AN AN ag AN AN AY Screw Type SCRU 3 Ly am i bed i All with 4 28 43745 wl Threaded Hole Dovetail DT For dovetailing joints Use with dovetail templet z No Bia in Length fn Bia in Length In its k 15 Pilot Panel Spiral Up SUPP w Mortising Boring Point For panel pilot routing where it is necessary to pull chips up out of the cut No Dia in Edge in Dia in Length in Length in 43494 4 Roman Ogee OG Piloted bit for decorative edging Solid Pilot OGSP Corner Round CR Piloted bit for edge rounding Cutti Rad
11. e 1 templet routing operations as listed critical accuracy and precision are Model No Purpose riea bhi i required PERT Standard Router Edge Guides 42021 Stair Routing g No 3030F cians thick tread Ie 1K o For Mode l Arbors For use with screw type router ite Teo aea ke PPLE e i bits 14 28 thread 420277 y Dovetailing and i i o 42 aa se a Arb General Routing 8 No 42225 For Mode 4 Model Shank Arbor k i No Dia In Length In pes cela Mey ue No 42160 For old Models 350 and 150 i 43736 Va THe 42036 General Routing Y 4 and Models 100 630 670 and 690 i 43274 1 42039 Hinge Butt Routing n 2 43737 V 2142 42042 Hinge Butt Routing 4 1e Adapters To increase shank diameters a 42045 For use with Stanley to fit various diameter router collets Shaper Collars T 3 Templet fp y o fit various idth 42048 For Hinges with i poi pia h Dein mh Corner Radius noe pet 42054 34 Dovetailing A is 42001 tis Ye 45101 Stair Routing 1 4s i 42004 hs he thick treads 1 Ae a 42007 Ke 5 Ya 45102 Stair Routing 1 Model uidet mambton one eng 42014 he 5g Thick Treads 1345 1 No nside In uis n 42106 Ve Ya 1 42115 He Y4 1 42127 Va Va 14 42130 he Vo 1 42133 V2 1 40 PORTER CABLE SERVICE CENTERS Parts and Repair Service for Porter Cable Power Tools ALABAMA Birmingham 352
12. ering and self beveling Includes Template 42024 Template Guide and Operating Manual Net Wt 2 2 Lbs Shpg Wt 3 Lbs Max Mortise 15 x 8 ACCESSORIES No 42024 Template Guide No 42237 Lock Nut for attaching tem plate guides to router No 43449 5 Quality Steel Bit with 4 Dia Shank No 43440 54 Carbide Tipped Bit with Dia Shank No 42234 Corner Chisel Accessories ROUTER BASES Model No Type bau 5141 Conventional 514 5142 5361 Conventional 536 5372 5371 D Handle 537 5372 6301 Conventional 350 630 670 69u 5022 Offset w Guide 312 3102 5031 Offset 311 3102 5036 Conventional 313 3102 3101 Laminate Trimmer 310 3102 1001 Conventional 100 See Laminate Trimmer Accessories ROUTER SUB BASES Model No Use With Model s 10695 514 42186 All others LAMINATE TRIMMING KIT Model 5023 For edge trimming of plas tic laminates and wood veneers Carbide tipped combination bit handles both flush and bevel trimming operations Micrometer adjustment control of non marking nylon roller guide assures smooth accurate cutting Includes Roller Carrier Assembly Sub Base 43239 Carbide Tipped Combination Bit and Operating Manual Net Wt Ib Shpg Wt Ib 17 SHARPENING ATTACHMENTS For fast accurate sharpening of router bits and cutters Adjustable for one two or three cutting edge bits with 14 or Y2 shanks also hole cutters Using acc
13. essory adapters 3 X and shank bits can also be sharpened Includes Attachment Arbor 48077 Grind ing Wheel 42127 1 4 Bit Adapter 48245 Wrench 48270 Wrench Tripod Router Stand and Operating Manual Net Wt 1 Ib Shpg Wt 2 Ibs No 5011 For old Models 350 and 150 and Models 100 630 670 and 690 No 5010 For Models 536 and 537 No 5013 For Model 514 ACCESSORIES No 48040 Dressing Stone No 48077 Grinding Wheel 14 shank No 42078 Grinding Wheel 3 hole No 42130 Adapter For X shank diam bits No 42133 Adapter For shank diam bits No 42054 Router Template Guide For 4 dovetails No 43639 14 H S Bit No 42237 Lock Nut For attaching tem plate guides to router in gn gy nn iA a n DOVETAIL TEMPLATE CERIA I ARPES N PE A EINNA E EA AEE An Easy to Use Guide For Cutting Per fect Dovetail Joints Handles Stock Up to 12 Wide 4 to 1 Thick Cuts 2 Standard Dovetails and Rabbet Dove tails Model 5008 Assembly required In cludes Template Model 48016 Finger Template Operating manual and As sembly Instructions ACCESSORIES No 42183 Dovetail Accessory Kit In cludes 48640 2 Dovetail Bit 42027 Router Template Guide and 42237 Nut No 48016 Finger Template For 1 dovetails No 48029 Finger Template For 12 rd ia a iih rabbet dovetails only No 42027 Router Template Guide For Ya dovet
14. etting the toggle switch A in the ON or OFF position Fig 9 When using the base with the switch in handle as shown in Fig 10 be sure the Motor Unit power cord A is plugged into the handle as in Fig 10 and the switch B on the motor is set to the ON position The starting and stopping of the motor is then controlled by depressing and releasing the trigger switch C in the handle of base On applications when it is desirable to keep the motor running without continually holding in the trigger switch C Fig 10 simply depress the trigger C into the handle and press in the switch locking button on the side of the handle While holding the button in slowly release the trigger To stop the motor squeeze trigger into handle and release to disengage locking button To avoid personal injury or damage to finished work always allow the motor to come to a COMPLETE STOP before setting it down 10 Fig 10 USING THE ROUTER IMPORTANT Before using your router consider the kind and total amount of material to be removed Depending on the material it may be necessary to make more than one cut to avoid overloading the motor Before beginning the cut on the actual workpiece it is advisable to make a sample cut on a piece of scrap lumber This will show exactly how the cut will look as well as enable you to check dimensions Always be sure the work is rigidly clamped or otherwise secured before making a cut Generally speaking w
15. fore the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the Service Station for immediate service SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use These operations including brush inspection and replacement should ONLY be performed by either an AUTHORIZED PORTER CABLE SERVICE STATION ora PORTER CABLE SERVICE CENTER All repairs made by these agencies are fully guaranteed against defective material and workmanship We can not guarantee repairs made or attempted by anyone other than these agencies Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc ACCESSORIES The testing of this tool has been accomplished with the following accessories For safest operation it is recommended that only these accessories be used with this product WARNING Since accessories other than those listed have not been tested with this product use of such accessories could be hazardous 13 Porter Cable Router Bits Cutters and Accessories High Speed Steel Bits A choice of conventional one piece or screw type models All specially heat treated to retain their precisi
16. hen working ona bench the workpiece should be held on the bench by wood clamps When routing edges the router should be held firmly down and against the work by both guiding knobs Since the cutter rotates clockwise when viewing router from top more efficient cutting will be obtained if the router is moved from left to right as you stand facing the work When working on the inside of a templet move router in clockwise direction When working on the outside of a templet move the router in a counter clockwise direction The speed and depth of cut will depend largely on the type of material being worked upon Keep the cutting pressure constant but do not crowd the router so the motor speed slows excessively It may be necessary on exceptionally hard woods or problem materials to make more than one pass at various settings to get the desired depth of cut When making cuts on all four edges of the work piece it is advisable to have the first cut on the end of the piece across the grain Thus if chipping of wood occurs at the end of a cut it will be removed when making the next cut parallel with the grain 11 THE EDGE GUIDE An Edge Guide is available as an accessory to aid in routing operations such as straight edge planing parallel grooving dado or slotting operations To assemble insert Guide Rods A in holes in base Fig 11 and secure with screws B The Guide C is adjusted on the rods and secured in desired position
17. ication DO NOT use the tool until you have written Porter Cable and we have advised you Manager of Product Engineering Porter Cable Corporation Youngs Crossing at Highway 45 P O Box 2468 Jackson Tn 38301 1 KEEP WORK AREA CLEAN Cluttered areas and benches invite injuries 2 AVOID DANGEROUS ENVIRONMENT Don t expose power tools to rain Don t use power tools in damp or wet locations Keep area well lit Avoid chemical or corrosive environment Do not use tool in presence of flammable liquids or gases 3 GUARD AGAINST ELECTRIC SHOCK Prevent body contact with grounded surfaces For example pipes radiators ranges refrigerator enclosures 4 KEEP CHILDREN AWAY Do not let visitors contact tool or extension cord All visitors should be kept away from work area 5 STORE IDLE TOOLS When notin use tools should be stored in dry and high or locked up place out of the reach of children 6 DON T FORCE TOOL It will do the job better and safer at the rate for which it was intended 7 USE RIGHT TOOL Don t force small tool or attachment to do the job of a heavy duty tool Don t use tool for purpose not intended for example do not use a circular saw for cutting tree limbs or logs 8 DRESS PROPERLY Do not wear loose clothing or jewelry Loose clothing draw strings and jewelry can be caught in moving parts Rubber gloves and non skid footwear are recommended when working Wear protective hair covering to c
18. ide rails Model 59839 Accessory Package to in crease the capacity of the 59380 to 4 hinge 6 7 doors 3 and 4 hinge 7 8 doors 4 hinge 9 doors Includes 3 guide rails 1 template section No 59824 Carrying Case No 59825 3 Jamb Gauge No 59826 312 Jamb Gauge No 59827 4 Jamb Gauge No 59828 412 Jamb Gauge No 59832 5 Jamb Gauge No 59830 512 Jamb Gauge No 59831 6 Jamb Gauge No 42042 Router Template Guide No 42234 Corner Chisel For squaring hinge mortises Model 513 Extra Heavy Duty Lock Mor tising Kit Permits quick accurate cut ting of mortises for door box locks The machine is fully adjustable for cutting mortises in varying sizes up to 7 long 1 wide and 5 deep using 43631 Bit Includes lock mortiser height rod 4 and Bits extra heavy duty 1 HP 22 000 rpm 8 amp motor with an integral spindle and operating manual ACCESSORIES No 43622 34 H S Bit No 43623 14 H S Bit No 43624 74 H S Bit No 43625 15 H S Bit No 43626 1 H S Bit No 43627 1 H S Bit No 43628 1 H S Bit No 43630 114 H S Bit No 43631 13 H S Bit No 43703 34 Carbide Bit No 43704 1 Carbide Bit No 43745 114 Carbide Bit No 42081 Height Rod Model 517 Lock Face Template Used to quickly rout lock faces on door after the mortise for the box lock itself has been completed Automatically self cent
19. igid ear lug etc must be connected to a permanent ground such as a properly grounded outlet box as shown in Fig 2 If your unit is for use on 150 to 250 Volts the power cord is equipped with a plug that has two flat Current carrying prongs in tandem and one round or U shaped longer ground prong as GROUNDED OUTLET BOX CURRENT CARRYING shown in Fig 3 This plug is used only with the proper mating 3 conductor grounding type receptacle as shown in Fig 3 No adapter is available for this type plug PRONGS GROUNDING BLADE IS LONGEST OF THE 3 BLADES Fig 3 IN ALL CASES MAKE SURE THE RECEPTACLE IN QUESTION IS PROPERLY GROUNDED NEVER REMOVE GROUNDING BLADE FROM POWER PLUG EXTENSION CORDS Use only three wire extension cords which have three prong grounding type plugs and three pole receptacle which accept the tool s plug Replace or repair damaged or worn cord immediately 2 IMPORTANT SAFETY INSTRUCTIONS WARNING When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following READ AND FOLLOW ALL INSTRUCTIONS There are certain applications for which this tool was designed Porter Cable strongly recommends that this tool NOT be modified and or used for any application other than for which it was designed If you have any questions relative to its appl
20. ius Length in He Shank Dia tn Length In V Groove VG For simulating plank construction on panels Cutting Shank Dia in Length in Diain Length in 43074 1 43725 1 1 43075 i 2 1 43077 4 2 1 43078 i m 43079 4 1 43080 1 Rabbeting RT For rabbeting or step cutting edges gt wo teeth n Dla i tae tn Solid Pilot 43706 w m 5 with 42204 Pilot 4 with 42207 Pitot Hinge Butt Mortising HB For stock removal dados rabbets hinge butt al Shank Length in 1 14 rere Dia In i in Dia In i Pilot Panel PP For plunge cutting openings where pilot is guided by a templet on the underside of the work Monil Cutting Shank Total Bit Dia In Edge tn Dia In Length In Length In Si Flute SFPP a re Xe 1k Fe 7 4 IVA Qs Stagger Tooth STAG For through cutting operations such as sink cut outs and door Chamfer CH For 45 bevel cutting sg pti Dia in aah In Ball none si 43072 43073 ix Solid Pilot es 43433 K 1 Rabbeting ar For bevel rabbeting Model Shank No wan h Wgn In l Dia in Length in 10 Bevel 10RT Solid Pilot nwm x 54 with 42204 Pilot 14 with 42207 Pilot Rabbeting RT For rabbeting or step cutting edges a m No Width in Length In Dia In Leng
21. ny length and hinge size using standard acces sories Features include spring loaded nails that stay up prior to driving and can be removed with a claw hammer loca tors to transfer measurements from jamb to door gauges to allow for weather stripping end gauges for each end of the template and a full length locator with each template section Accommodates Model jambs and Hinges Doors 6 59380 6 8 7 Includes 3 template sections two guide rails 3 to6 2 each 5 and 7 end gauges 48256 wrench and operating manual 3 342 4 4 5 5 and 6 jamb gauges are available as accessory equip ment for setting the 59380 when wood doors are to be fitted to metal jambs Model 59381 Hinge Butt Template Kit Includes 59380 Hinge Butt Template 43446 Mortising Bit 42042 Template Guide 42237 Lock Nut 59824 Carrying Case Operating Manual ACCESSORIES A Use With Bit No ns Type Template Use Guide No 43466 v H S 42042 For square corner amp Vs radius butts 43477 y Carbide 42042 For square corner amp Ya radius butts 43449 H S 42039 Square corner butts 43440 Carbide 42039 Square corner butts 43630 1 4 H S 42048 Radius Butts 43745 1 Carbide 42048 4 Radius Butts 42237 Lock Nut for attaching template guides to router Requires appropriate arbor Model 59829 Accessory Package to in crease the capacity of the 59380 to 3 hinge 8 to 9 doors Includes 2 long gu
22. on ground cutting edges over longer periods of operation One Piece Bits Conventional one piece units complete with shank cutting head and when necessary a pilot guide All are double fluted bits except on the smaller diameter straight models which are available in single flutes where indicated Screw Type Bits All are double fluted bits threaded for use with separate arbors which are available in or or 2 shank diameters Straight ST For general stock removal slotting mortising groov ing and rabbeting Single Flute SFST e Me He Shank Dia In Length tn 1 XIN ES SO OO SS Dovetail DT For dovetailing joints Use with dovetail templet Shank Dia in Length In Model Cutting No Dia in Length In 43639 Ke 43640 screw Type SCRU All with 4 28 Threaded Hole Stair Router SR For routing stair tread and riser grooves Screw Type Model Cutting No Dia tn Length In 43506 Use with 43274 or 43737 Arbors Straight Spiral Up SU For slotting and mortising operations particular ly in non ferrous metals such as aluminum door jambs pulls chips up out of the cut Cutting Dia in Length in Xe Ki 43605 l 43606 l 43013 m Shank Dia In Length In 2 Straight Spiral Down SD For through cutting plastics and non ferrous metals pushes chips down from the cut Cutting
23. ontain long hair 9 USE SAFETY GLASSES Wear safety glasses or goggles while operating power tools Also face or dust mask if operation creates dust All persons in the area where power tools are being operated should also wear safety glasses and face or dust mask 10 DON T ABUSE CORD Never carry tool by cord or yank it to disconnect from receptacle Keep cord from heat oil and sharp edges Have damaged or worn power cord and strain reliever replaced immediately 3 11 SECURE WORK Use clamps or a vise to hold work It s safer than using your hand and it frees both hands to operate tool 12 DON T OVERREACH Keep proper footing and balance at all times 13 MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for better and safer performance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have repaired by authorized service facility Inspect extension cords periodically and replace if damaged Have all worn broken or lost parts replaced immediately Keep handles dry clean and free from oil and grease 14 DISCONNECT TOOLS When not in use before servicing and when changing accessories such as blades bits cutters etc 15 REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on 16 AVOID UNINTENTIONAL STARTING Don t carry plugged in tool with finger on swit
24. ource 2 Loosen Clamp Screw A Fig 7 3 While holding Base E turn Motor Unit F Fig 7 COUNTERCLOCKWISE until the tip of the bit is above bottom surface of Base 4 Set router on flat wood surface 5 Turn Motor Unit F Fig 7 CLOCKWISE until bit touches the wood surface 6 Tighten Clamp Screw A Fig 7 7 Rotate Depth Adjusting Ring B Fig 7 until the Zero line C i is opposite the Index Line D on the housing 8 Loosen Clamp Screw A Fig 7 9 Tip the router so bit is clear of the wood surface Turn Motor Unit F Fig 7 CLOCKWISE until the Index Line D on the motor housing reaches the desired depth indicated on the ring 10 Tighten Clamp Screw A Fig 7 firmly NOTE Setting the index line to 4 onthe ring means the cutting edge of the bit is exposed 14 below the base Fig 7 CONNECTING TO POWER SOURCE Before connecting router to power source ALWAYS MAKE SURE SWITCH IS IN THE OFF POSITION Also check that the power circuit is the same as that shown on specification plate of the router Before starting the router make sure bit is clear of work piece and foreign objects Also keep firm grip on router to resist starting torque STARTING AND STOPPING THE MOTOR The Motor Units for these routers can be used with either the base having two guide knobs or the base with the switch in handle When using the base with two guide knobs as shown in Fig 9 the motor is started and stopped by s
25. site end of the wrench resting on the bench to your left Fig 3 6 Place other wrench on Collet and tighten COUNTERCLOCKWISE as shown in Fig 3 TIGHTEN FIRMLY 7 To remove the bit reverse the foregoing procedure AVOID POSSIBLE DAMAGE TO COLLET NEVER TIGHTEN COLLET WITHOUT BIT ASSEMBLING THE MOTOR IN THE ROUTER BASE gt EQUIPPED WITH TWO KNOBS 1 DISCONNECT motor from power source 2 Loosen the Clamp Screw A Fig 4 to allow the Power Unit to be set in the Base Unit 3 Insert Motor Unit into base aligning lower pin B with groove in base 4 Rotate Motor Unit CLOCKWISE into base until upper guide pins are rigidly set in the groove of the base 5 Tighten Clamp Screw firmly Fig 4 ASSEMBLING THE MOTOR IN THE ROUTER BASE EQUIPPED WITH SWITCH IN HANDLE 1 DISCONNECT Power Cords 2 Loosen Clamp Screw A Fig 5 to allow the Power Unit to be set inthe base D 7 Fig 5 3 With the Motor switch C positioned as shown in Fig 5 insert the Motor Unit into the base aligning lower pin B with groove in base 4 Rotate the Motor Unit CLOCKWISE into the base until the motor switch C is opposite the handle Fig 6 5 Connect the Motor Unit cord to the outlet in handle as shown in Fig 6 6 Continue rotating the Motor Unit into the base until upper guide pins set rigidly into the base 7 Tighten Clamp Screw firmly Fig 6 ADJUSTING DEPTH OF CUT 1 DISCONNECT tool from power s
26. th in Ball Bearing RTBB 43082 KA T 43083 1 Corner Round CR For edge rounding Model Shank No tadas ae i In Dia in Length fn Solid Pilot I pee ha M 1 i KA 1 a Ye Ya 1 a Corner Round CR For edge rounding Model Cutting Shank No Radius Length in Dia In Length In Ball Bearing CRBB Roman Ogee OG For decorative Model Cutting Shank No Radius Length In Dia in Length In Ball Bearing OGBB Beading BD For decorative edging Cutti Shank Ma nt og Solid Pilot BDSP Beading BD For decorative edging Model Shank No jiii A in Dia in Length in Ball Bearing BDBB Cove CV For cutting inverted radii decorative edging Model Shank No Dia in Length In Ball Bearing CVBB Round Over RO For internal dec orative work Model Cutting Shank No Radius Length in Dia In Length in 4 43134 Va 43135 Di 43136 Ve 43137 Sa 43139 a 34 43140 Core Box CB For reeding fluting _ and general ornamentation Cutting Shank Dia In Length in Dia In Length In He Ki 1 r M n Ki Le la M uA Mg 1 yy a Ma 1i Ke M 34 1 Ke Ki 14 Ke r 1 Ns z 1 1 ROUTER ACCESSORIES AND ATTACHMENTS FOR DOOR HANGING OPERATIONS ve Model 59380 Hinge Butt Template Easy to operate this new hinge butt template will mortise a door and butt of a
27. thwest Temple Phone 801 487 4953 VIRGINIA Richmond 23230 1705 Dabney Road Phone 804 257 7348 WASHINGTON Renton 98055 Seattle 268 Southwest 43rd Street Phone 206 251 6680 WISCONSIN Milwaukee 53222 10700 W Burleigh Street Phone 414 774 3650 Authorized Porter Cable Service Stations are located in all large cities For the one nearest you see the classified section in your phone book under Tools Electric 19 PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its Professional Power Tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which examination proves to be defective in workmanship or material during the warranty period For repair or replacement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station as listed under TOOLS ELECTRIC in the Yellow Pages of your telephone directory Proof of purchase may be required This warranty does not apply to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations To obtain information on warranty performance please write to PORTER CABLE CORPORATION Youngs Crossing At Highway 45 P O BOX 2468 Jackson Tennessee
28. with Thumb Screws D Fig 11 TEMPLET GUIDES A wide variety of templet guides is available for use in pattern and templet routing operations Fig 12 shows a typical combination A Bit B Templet Guide and C Locknut To install insert Templet Guide in center hole in router base and secure in place with the Locknut Fig 12 MAINTENANCE KEEP TOOL CLEAN Periodically blow out all air passages with compressed air Wear safety glasses while performing this operation Remove build up of 12 grime resulting from working green or sappy wood All plastic parts should be cleaned with soft damp cloth NEVER use solvents to clean plastic parts They could possibly dissolve or otherwise damage the material FAILURE TO START Should your tool fail to start check to make sure the prongs on the cord plug are making good contact in the outlet Also check for blown fuses or open circuit breakers in the line LUBRICATION This tool has been lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions No further lubricant is necessary BRUSH INSPECTION At approximately 100 hours of use take or send your tool to your nearest Authorized Porter Cable Service Station to be thoroughly cleaned and inspected worn parts replaced when necessary re lubricated with fresh lubricant if required reassembled with new brushes and performance tested Any loss of power be
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