Porter-Cable 100H User's Manual
Contents
1. Delta Power Tools are Available at These Locations Obtenga Refaccion de Partes o Servicio para su Herramienta en los Siguientes Centros de Porter Cable Delta Locations o vous trouverez les pi ces de rechange n cessaires ainsi qu un service d entretien ARIZONA Tempe 85282 Phoenix 2400 West Southern Avenue Suite 105 Phone 602 437 1200 Fax 602 437 2200 CALIFORNIA Ontario 91761 Los Angeles 3949A East Guasti Road Phone 909 390 5555 Fax 909 390 5554 San Leandro 94577 Oakland 3039 Teagarden Street Phone 510 357 9762 Fax 510 357 7939 COLORADO Arvada 80003 Denver 8175 Sheridan Blvd Unit S Phone 303 487 1809 Fax 303 487 1868 FLORIDA Davie 33314 Miami 4343 South State Rd 7 441 Unit 107 Phone 954 321 6635 Fax 954 321 6638 Tampa 33609 4538 W Kennedy Boulevard Phone 813 877 9585 Fax 813 289 7948 GEORGIA Forest Park 30297 Atlanta 5442 Frontage Road Suite 112 Phone 404 608 0006 Fax 404 608 1123 ILLINOIS Addison 60101 Chicago 400 South Rohlwing Rd Phone 630 424 8805 Fax 630 424 8895 Woodridge 60517 Chicago 2033 West 75th Street Phone 630 910 9200 Fax 630 910 0360 MARYLAND Elkridge 21075 Baltimore 7397 102 Washington Blvd Phone 410 799 9394 Fax 410 799 9398 MASSACHUSETTS Braintree 02185 Boston 719 Granite Street Phone 781 848 9810 Fax 781 848 6759 Franklin 02038 Boston Franklin Indust2. Do not use router bits with a diameter in excess of 1 5 in this tool 3 Lay power unit on its side on bench with the collet pointing AWAY from you 4 Place one wrench on flats of chuck with the opposite end of the wrench resting on the bench to your left Fig 2 5 Place other wrench on collet and tighten COUNTERCLOCKWISE TIGHTEN FIRMLY 6 To remove the bit reverse the procedure AVOID POSSIBLE DAMAGE TO COLLET NEVER TIGHTEN COLLET WITHOUT BIT 7 907395 12 20 02 qxd 12 20 02 9 13 apres 8 ATTACHING THE MOTOR TO THE ROUTER BASE DISCONNECT TOOL FROM POWER SOURCE 1 Open the clamp A Fig 1 and set the power unit in the base unit 2 Align the lower pin of the power unit B Fig 1 with the groove in the base 3 Rotate the power unit CLOCKWISE into the base until the upper guide pins are set in the groove of the base 4 Close the clamp ADJUSTING DEPTH OF CUT dida DISCONNECT TOOL FROM POWER SOURCE 1 Open the clamp A Fig 3A 2 Hold the base E and turn the power unit F Fig 3A COUNTER CLOCK WISE until the tip of the bit is above the bottom of the base 3 Set the tool on a flat surface 4 Turn the power unit F Fig 3A CLOCKWISE until bit touches the work 5 Close the clamp A Fig 3A 6 Rotate the depth adjusting ring B Fig 3A until the zero line C Fig 3B is opposite the index line D Fig 3B on the housing 7 Open the clamp A Fig 3A 8 Tip the router so that the bit is cl
3. look as well as enable you to check dimensions Wie Always be sure that the work is rigidly clamped or otherwise secured before making a cut Generally speaking when working on a bench the workpiece should be held on the bench by wood clamps When routing edges the router should be held firmly down and against the work by both guiding knobs Since the cutter rotates clockwise when viewing router from top the router should be moved from left to right as you stand facing the work see Fig 5 When working on the inside of a templet move router in clockwise direction When working on the outside of a templet move router in a counterclockwise direction ios Avoid Climb Cutting cutting in direction opposite that shown in Fig 5 Climb Cutting increases the chance for loss of control resulting in possible personal injury When Climb Cutting is required backing around a corner exercise extreme caution to maintain control of router 9 907395 12 20 02 qxd 12 20 02 9 14 apres 10 The speed and depth of cut will depend largely on the type of workpiece Keep the cutting pressure constant but do not crowd the router so the motor speed slows excessively More than one pass may be necessary on exceptionally hard woods or problem materials to get the desired depth of cut When making cuts on all four edges of the workpiece make the first cut on the end of the piece across the grain Thus if chipping of
4. safety alert symbol indicates potentially hazardous situation which if not avoided may result in property damage ios SOME DUST CREATED BY POWER SANDING SAWING GRINDING DRILLING AND OTHER CONSTRUCTION ACTIVITIES contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles Read Operator s Manual Do not operate equipment until you AWARNING have read Operator s Manual for Safety Assembly Opera tion and_Maintenance Instructions GENERAL SAFETY RULES READ AND UNDERSTAND ALL INSTRUCTIONS Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS WORK AREA 1 Keep your work area clean and well lit Cluttered benches and dark areas invite accidents 2 Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or
5. the base if not properly attached according to the instructions See ATTACHING THE MOTOR TO THE ROUTER section 12 SOME WOOD CONTAINS PRESERVATIVES WHICH CAN BE TOXIC Take extra care to prevent inhalation and skin contact when working with these materials Request and follow any safety information available from your material supplier 13 There are certain applications for which this tool was designed Porter Cable strongly recommends that this tool NOT be modified and or used for any application other than that for which it was designed If you have questions relative to its application DO NOT use the tool until you have written Porter Cable and we have advised you Technical Service Manager Porter Cable Corporation 4825 Highway 45 North Jackson TN 38305 SYMBOL DEFINITION Vo a volts Bo a amperes HZ nia hertz WI iaa watts KW adios kilowatts UES sais microfarads 0 is liters KG Aaa kilograms N CM aagana newtons per square centimeter PA caci n pascals Ws AAN hours Min pura minutes Sie AA seconds je ee een alternating current 3 PNP seta Pa ca three phase alternating current 3N EN St three phase alternating current with neutral EEEE nandi direct current Moe Arhonen no load AN osa alternating or direct current m S ET Class II Construction ia splash proof construction cis watertight construction A RIN revolutions or reciprocation per minute 5 907395 12 20 02 qxd 12 20 02 9 13 apres 6 REPLACEME
6. wood occurs at the end of a cut it will be removed when making the next cut parallel with the grain THE EDGE GUIDE An optional Edge Guide is available to aid straight edge planing parallel grooving and dado or slotting operations To assemble insert guide rods A in holes in base Fig 6 and secure with screws B Adjust the guide C on the rods and secure it with thumb screws D TEMPLET GUIDES A wide variety of templet guides is available for use in pattern and templet routing operations Fig 7 shows a typical combination bit templet guide and locknut NADO DISCONNECT TOOL FROM POWER SOURCE To install insert templet guide in center hole of router base and secure in place with the locknut BEFORE CONNECTING TOOL TO POWER SOURCE install the bit adjust the depth of cut and rotate the router chuck by hand Make sure that the bit or collet do not contact templet guide linda y Ele ESAS 2 NROUTER e ER 4 BASE LOCKNU SUB BASE ROUTER BIT 4 TEMPLET GUIDE Fig 6 Fig 7 10 907395 12 20 02 qxd 12 20 02 9 14 pas 11 MAINTENANCE KEEP TOOL CLEAN Periodically blow out all air passages with dry compressed air Remove buildup of grime resulting from working with green or sappy wood All plastic parts should be cleaned with a soft damp cloth NEVER use solvents to clean plastic parts They could possibly dissolve or otherwise damage the material MSM Wear safety glasses whi
7. 00 Ft 300 Ft 400 Ft 500 Ft 600 Ft 800 Ft 1000 Ft 0 2 18 18 18 16 16 14 14 12 12 2 3 18 18 16 14 14 12 12 10 10 2 3 4 18 18 16 14 12 12 10 10 8 4 5 18 18 14 12 12 10 10 8 8 5 6 18 16 14 12 10 10 8 8 6 E 6 8 18 16 12 10 10 8 6 6 6 8 10 18 14 12 10 8 8 6 6 4 B 10 12 16 14 10 8 8 6 6 4 4 2 12 14 16 12 10 8 6 6 6 4 2 5 14 16 16 12 10 8 6 6 4 4 2 16 18 14 12 8 8 6 4 4 2 2 18 20 14 12 8 6 6 4 4 2 2 FUNCTIONAL DESCRIPTION FOREWORD The router is one of the most useful tools in the woodworking field It may be used for many cutting and shaping operations such as slotting mortising dadoing grooving rabbeting corner rounding beading dovetailing veining inlay work etc 6 907395 12 20 02 qxd 12 20 02 9 13 apres 7 ASSEMBLY SELECTING THE BIT This Router comes with a 1 4 split type collet which accommodates bits with 1 4 Shanks ACAUTION Disconnect tool from power source while preparing it for use making adjustments and when it is not in use INSTALLING AND REMOVING THE BIT Fig 1 Fig 2 DISCONNECT TOOL FROM POWER SOURCE 1 To remove motor unit from base unit a Open the clamp A Fig 1 b While holding base turn power unit COUNTERCLOCKWISE until lower pin B in motor housing is disengaged from groove in base c Lift power unit free from base unit 2 Clean and insert shank of bit into collet until shank bottoms then back it out approximately 1 16 ACAUTION
8. 5175 et on vous dirigera vers le cen plus proche re de service d usine Porter Cable e Delta le CANADIAN PORTER CABLE DELTA SERVICE CENTERS ALBERTA Bay 6 2520 23rd St N E Calgary Alberta T2E 8L2 Phone 403 735 6166 Fax 403 735 6144 BRITISH COLUMBIA 8520 Baxter Place Burnaby B C V5A 418 Phone 604 420 0102 Fax 604 420 3522 rademarks of PORTE marques suivantes sont des marques Contractor s Saw Contractor s Saw II The following are MANITOBA 1699 Dub Winnipeg R3H 0H2 N1H 6M7 Fax 519 de fabriquant de la PORTE Phone 204 633 9259 Fax 204 632 1976 ONTARIO 505 Southgate Drive Guelph Ontario Phone 519 836 2840 lin Avenue 1515 Ave Manitoba QU BEC St Jean Baptiste Qu bec Qu bec Phone G2E 5E2 418 877 7112 Fax 418 877 7123 1447 Begin St Laurent Montr al Qu bec H4R 1V8 Phone 767 4131 Fax R CABLE e DELTA Auto Set Delta DELTACRAFT DELTAGRAM Delta Series 2000 514 336 8772 4 336 3505 BAMMER B 0 S S Bui DURATRONIC Emc Fl R CABLE DELTA Las siguientes son marcas registradas de PORTER CABLE e DELTA S A Les Ider s Saw LEX Flying Chips FRAME SAW Homecraft INNOVATION THAT WORKS Jet Lock JETSTREAM kickstand LASERLOC MICRO SET Micro Set MIDI LATHE MORTEN NETWO PORTER CABLE QUICKSET PLUS R
9. 907395 12 20 02 qxd 12 20 02 9 13 apes 1 Instruction manual ESPA OL P GINA 13 FRAN AISE PAGE 27 HERITAGE MODEL 100 H To learn more about Porter Cable visit our website at http www porter cable com PORTER CABLE PROFESSIONAL POWER TOOLS Copyright O 2002 Porter Cable Corporation MODEL 100 IMPORTANT Please make certain that the person who is to use this equipment carefully reads and understands these instructions before starting operations The Model and Serial No plate is located on the main housing of the tool Record these numbers in the spaces below and retain for future reference Model No Type Serial No Part No 907395 12 20 02 907395 12 20 02 qxd 12 20 02 9 13 apres 2 SAFETY GUIDELINES DEFINITIONS This manual contains information that is important for you to know and under stand This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the symbols listed below Please read the manual and pay attention to these sections indicates an imminently hazardous situation which if not avoided ASA will result in death or serious injury indicates a potentially hazardous situation which if not avoided AAA could result in death or serious injury A CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury o used without the
10. CABLE SERVICE STATION or a PORTER CABLE DELTA FACTORY SERVICE CENTER All repairs made by these agencies are fully guaranteed against defective material and workmanship We cannot guarantee repairs made or attempted by anyone other than these agencies Should you have any questions about your tool feel free to write us at any time In any communications please give all information shown on the nameplate of your tool model number type serial number etc 11 907395 12 20 02 qxd 12 20 02 9 14 pas 12 ACCESSORIES A complete line of accessories is available from your Porter CableeDelta Supplier Porter CableeDelta Factory Service Centers and Porter Cable Authorized Service Stations Please visit our Web Site www porter cable com for a catalog or for the name of your nearest supplier Since accessories other than those offered by Porter Cable Delta have not been tested with this product use of such accessories could be hazardous For safest operation only Porter Cable Delta recommended accessories should be used with this product PORTER CABLE LIMITED ONE YEAR WARRANTY Porter Cable warrants its Professional Power Tools for a period of one year from the date of original purchase We will repair or replace at our option any part or parts of the product and accessories covered under this warranty which after examination proves to be defective in workmanship or material during the warranty period For repair or repla
11. IPTIDE amp design SPEEDMATIC Sidekick SPEE Company amp desig TORQBUSTER T Unisaw Univise D BLOC Trademarks noted Las Marcas Regis ORQ BUSTER TRU Versa Feeder VERSA PLANE WHISPER SERIES WOODWORKER S CHOICE with and O are registered in the United States Pai radas con el signo de estar registradas en otros pa ses Marq SPEEDTRONIC ST MATCH TWIN LITE U AIR EASE The American NIGUARD Unifence UNIFEE RK OMNIJIG POCKET CUTTER PORTA BAND PORTA PLANE PORTER CABLE amp design PROFESSIONAL POWER TOOLS Posi Matic Q 3 amp design QUICKSAND 3 design QUICKSET QU SAFE GUARD II SAFE LOC Sanding Center SANDTRA ICKSET Il P amp design SAW BOSS Sawbuck Woodshop amp design The Lumber in THE PROFESSIONAL EDGE THE PROFESSIONAL SELECT THIN LINE TIGER TIGER CUBS TI DER Unihead Uniplane Unirip GER SAW ent and Trademark Office and may also be registered in other countries TM y son registradas por la Oficina de Registros y Patentes de los Estados Unidos y tam ues d pos es indiqu es par la lettre et sont d pos es au Bureau des brevets d invention et marques d pos es aux Etats Unis et pourraient tre d pos es aux autres pays bi n pueden Printed in U S A
12. NT PARTS When servicing use only identical replacement parts MOTOR Many Porter Cable tools will operate on either D C or single phase 25 to 60 cycle A C current and voltage within plus or minus 5 percent of that shown on the specification plate on the tool Several models however are designed for A C current only Refer to the specification plate on your tool for proper voltage and current rating Do not operate your tool on a current on which the voltage is not within correct limits Do not operate tools rated A C only on D C current To do so may seriously damage the tool EXTENSION CORD SELECTION If an extension cord is used make sure the conductor size is large enough to prevent excessive voltage drop which will cause loss of power and possible motor damage A table of recommended extension cord sizes will be found in this section This table is based on limiting line voltage drop to 5 volts 10 volts for 230 volts at 150 of rated amperes If an extension cord is to be used outdoors it must be marked with the suffix W A or W following the cord type designation For example SJTW A to indicate it is acceptable for outdoor use RECOMMENDED EXTENSION CORD SIZES FOR USE WITH PORTABLE ELECTRIC TOOLS Length of Cord in Feet 115V 25 Ft 50 Ft 100 Ft 150 Ft 200 Ft 250 Ft 300 Ft 400 Ft 500 Ft 230V 50 Ft 100 Ft 2
13. ainst your body is unstable and may lead to loss of control 3 907395 12 20 02 qxd 12 20 02 9 13 pas 4 2 Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed 3 Do not use tool if switch does not turn it ON or OFF A tool that cannot be controlled with the switch is dangerous and must be repaired 4 Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally 5 Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users 6 Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control 7 Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool serviced before using Many accidents are caused by poorly maintained tools 8 Use only accessories that are recommended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 1 Tool service must be performed only by qualified repair personnel Service or maintenance performed by unqualified personnel may re
14. cement return the complete tool or accessory transportation prepaid to your nearest Porter Cable Service Center or Authorized Service Station Proof of purchase may be required This warranty does not apply to repair or replacement required due to misuse abuse normal wear and tear or repairs attempted or made by other than our Service Centers or Authorized Service Stations ANY IMPLIED WARRANTY INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WILL LAST ONLY FOR ONE 1 YEAR FROM THE DATE OF PURCHASE To obtain information on warranty performance please write to PORTER CABLE CORPORATION 4825 Highway 45 North Jackson Tennessee 38305 Attention Product Service THE FOREGOING OBLIGATION IS PORTER CABLE S SOLE LIABILITY UNDER THIS OR ANY IMPLIED WARRANTY AND UNDER NO CIRCUMSTANCES SHALL PORTER CABLE BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state 12 907395 12 20 02 qxd 12 20 02 9 14 A Page 40 PORTER CABLE DELTA SERVICE CENTERS CENTROS DE SERVICIO DE PORTER CABLE DELTA CENTRE DE SERVICE PORTER CABLE DELTA Parts and Repair Service for Porter Cable
15. ear of the wood surface Turn the power unit F Fig 3A CLOCKWISE until the index line D Fig 3B on the motor housing reaches the desired depth indicated on the ring 9 Close the clamp A Fig 3A re x S tg ae HDX SIS 129 NAAA S 9 Fig 3A Fig 3B NOTE Setting the index line to 1 4 on the ring means the cutting edge of the bit is exposed 1 4 below the base OPERATION CONNECTING TO POWER SOURCE Before connecting tool to power source ALWAYS MAKE SURE SWITCH IS IN THE OFF POSITION Also check that the power circuit is the same as that shown on specification plate of the router 8 907395 12 20 02 axd 12 20 02 9 14 pas 9 STARTING AND STOPPING THE MOTOR ACAUTION Before starting the router make sure that the bit is clear of the workpiece and foreign objects Keep a firm grip on router to resist starting torque Start and stop the motor by setting the toggle switch A Fig 4 to the ON or OFF position Fig 4 ye NULO To avoid personal injury or damage to finished work always allow the motor to come to a COMPLETE STOP before setting it down USING THE ROUTER IMPORTANT Before using your router consider the kind and total amount of material to be removed Depending on the workpiece more than one cut may be necessary to avoid overloading the motor Before beginning the cut on the actual workpiece make a sample cut on a piece of scrap lumber to show exactly how the cut will
16. en operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury 2 Dress properly Do not wear loose clothing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts 3 Avoid accidental starting Be sure switch is OFF before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch ON invites accidents 4 Remove adjusting keys or wrenches before turning the tool ON A wrench or a key that is left attached to a rotating part of the tool may result in personal injury 5 Do not overreach Keep proper footing and balance at all times Proper footing and balance enable better control of the tool in unexpected situations 6 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions 7 Use certified safety equipment Eye protection equipment should comply with ANSI Z87 1 standards hearing equipment should comply with ANSI 3 19 standards and dust mask protection should comply with MSHA NIOSH certified respirator standards TOOLS USE AND CARE 1 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or ag
17. fumes 3 Keep bystanders children and visitors away while operating a power tool Distractions can cause you to lose control 2 907395 12 20 02 qxd 12 20 02 9 13 apres 3 ELECTRICAL SAFETY 1 Grounded tools must be plugged into an outlet properly installed and grounded in accordance with all codes and ordinances Never remove the grounding prong or modify the plug in any way Do not use any adapter plugs Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded If the tools should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from the user 2 Avoid body contact with grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded 3 Don t expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock 4 Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock 5 When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock PERSONAL SAFETY 1 Stay alert watch what you are doing and use common sense wh
18. ions are located in many large cities Telephone 800 487 8665 or 731 541 6042 for assistance locating one Parts and accessories for Porter Cable e Delta products should be obtained by contacting any Porter Cable Delta Distributor Authorized Service Center or Porter Cable e Delta Factory Service Center If you do not have access to any of these call 888 848 5175 and you will be directed to the nearest Porter Cable e Delta Factory Service Center Las Estaciones de Servicio Autorizadas est n ul al 800 487 8665 6 al 731 541 6042 para obtener asistencia a fin de localizar una Las piezas y los bicadas en muchas grandes ciudades Llame accesorios para los productos Porter Cable e Delta deben obtenerse poni ndose en contacto con cualquier distribuidor Porter Cable e Delta Centro de Servicio Autorizado o Centro de Servicio de F brica Porter Cable e Delta Si no tiene acceso a ninguna de estas opciones llame al 888 848 5175 y le dirigir n al Centro de Servicio de F brica Porter Cable e Delta m s cercano Des centres de service agr s sont situ s d lans beaucoup de grandes villes Appelez au 800 487 8665 ou au 731 541 6042 pour obtenir de l aide pour en rep rer un Pour obtenir des pi ces et accessoires pour les produits Porter Cable e Delta s adresser a tout distributeur Porter Cable Delta centre de service agr ou centre de service d usine Porter Cable Delta Si vous n avez acc s aucun de ces centres appeler le 888 848
19. le using compressed air FAILURE TO START Should your tool fail to start check to make sure the prongs on the cord plug are making good contact in the outlet Also check for blown fuses or open circuit breakers in the line LUBRICATION This tool has been lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions No further lubrication is necessary BRUSH INSPECTION AND LUBRICATION For your continued safety and electrical protection brush inspection and replacement on this tool should ONLY be performed by an AUTHORIZED PORTER CABLE SERVICE STATION or a PORTER CABLE DELTA FACTORY SERVICE CENTER At approximately 100 hours of use take or send your tool to your nearest authorized Porter Cable Service Station to be thoroughly cleaned and inspected Have worn parts replaced and lubricate with fresh lubricant Have new brushes installed and test the tool for performance Any loss of power before the above maintenance check may indicate the need for immediate servicing of your tool DO NOT CONTINUE TO OPERATE TOOL UNDER THIS CONDITION If proper operating voltage is present return your tool to the service station for immediate service SERVICE AND REPAIRS All quality tools will eventually require servicing or replacement of parts due to wear from normal use These operations including brush inspection and replacement should ONLY be performed by either an AUTHORIZED PORTER
20. rial Park 101E Constitution Blvd Phone 508 520 8802 Fax 508 528 8089 MICHIGAN Madison Heights 48071 Detroit 30475 Stephenson Highway Phone 248 597 5000 Fax 248 597 5004 MINNESOTA Minneapolis 55429 5522 Lakeland Avenue North Phone 763 561 9080 Fax 763 561 0653 MISSOURI North Kansas City 64116 1141 Swift Avenue Phone 816 221 2070 Fax 816 221 2897 St Louis 63119 7574 Watson Road Phone 314 968 8950 Fax 314 968 2790 NEW YORK Flushing 11365 1595 N Y C 175 25 Horace Harding Expwy Phone 718 225 2040 Fax 718 423 9619 NORTH CAROLINA Charlotte 28270 9129 Monroe Road Suite 115 Phone 704 841 1176 Fax 704 708 4625 OHIO Columbus 43214 4560 Indianola Avenue Phone 614 263 0929 Fax 614 263 1238 Cleveland 44125 8001 Sweet Valley Drive Unit 19 Phone 216 447 9030 Fax 216 447 3097 OREGON Portland 97230 4916 NE 122 nd Ave Phone 503 252 0107 Fax 503 252 2123 PENNSYLVANIA Willow Grove 19090 520 North York Road Phone 215 658 1430 Fax 215 658 1433 TEXAS Carrollton 75006 Dallas 1300 Interstate 35 N Suite Phone 972 446 2996 Fax 972 446 8157 Houston 77055 West 10 Business Center 1008 Wirt Road Suite 120 Phone 713 682 0334 Fax 713 682 4867 WASHINGTON Auburn 98001 Seattle 3320 West Valley HWY No Building D Suite 111 Phone 253 333 8353 Fax 253 333 9613 112 rth Authorized Service Stat
21. sult in a risk of injury 2 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance Section of this manual Use of unauthorized parts or failure to follow Maintenance Instructions may create a risk of electric shock or injury SPECIFIC SAFETY RULES AND SYMBOLS FOR ROUTERS 1 HOLD TOOL BY INSULATED GRIPPING SURFACES WHEN PERFORMING AN OPERATION WHERE THE CUTTING TOOLS MAY CONTACT HIDDEN WIRING OR ITS OWN CORD Contact with a live wire will make exposed metal parts of the tool live and shock the operator 2 TIGHTEN COLLET NUT SECURELY to prevent the bit from slipping 3 diria CLEARANCE under workpiece for router bit when through cutting 4 CHECK TO SEE THAT THE CORD will not hang up during operation 5 CLEAR THE ROUTER BIT AREA before starting motor 6 MAINTAIN FIRM GRIP ON TOOL to resist starting torque 7 KEEP HANDS CLEAR OF BIT WHEN MOTOR IS RUNNING to prevent personal injury 8 LET THE MOTOR COME TO A COMPLETE STOP before putting the tool down NEVER TOUCH ROUTER BITS AFTER USE They may be extremely hot 4 907395 12 20 02 qxd 12 20 02 9 13 pas 5 10 AVOID CLIMB CUTTING See section USING THE TOOL in this manual Climb cutting increases the chance for loss of control resulting in possible personal injury 11 DO NOT HAND HOLD THE ROUTER IN AN UPSIDE DOWN OR HORIZONTAL POSITION The motor can separate from
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