Pinnacle Speakers GBU070 User's Manual
Contents
1. 33 385 Ibs VOLES eut Dead ye 110 V FLUE 512 4 Pellet Vent Rear HOPPER 80 Ibs BTU INPUT 70 000 BTU HR OVERALL UNIT EFFI CIENCY 80 WARM AIR OUTLET 512 12 X 12 BLOWER V4 hp 1250 COLD AIR RETURN FILTER SIZE 15 X 24 CONTROL AND COMPONENT FUNCTIONS AUGER The auger transfers the pellet fuel from the hopper end of the burner tube down and into the fire pot AUGER MOTOR auger drive motor turns the auger BURNER TUBE The burner tube contains two passageways one for the auger tube and the other for combustion air This tube supplies both the fuel and combustion air to the fire pot BLOWER The blower forces return air over the furnace heat exchanger and into the home s duct system The blower is controlled by the fan limit control CUP MOTOR The cup drive motor turns the cup which dispenses fuel from the pellet hopper to the auger DRAFT INDUCER The draft inducer takes combustion air forces it down the burner tube and into the2. Yallow Molex White Power In The computer board is protected by a 3 amp fuse There are many manufacturers of this fuse Fuses are readily available at your local hardware or auto parts store i e Napa Balkamp 782 1046 AGC 3 When the wall thermostat circuit is closed and calling for heat the light indicator will remain dim as long as the circuit is closed When the thermostat is open not calling for heat the light will blink from bright to dim every 15 seconds as part of the counting procedure The On Time controls the amount of time the burner stays active fuel is fed It operates in conjunction with the cycle time and is pre set in the control at 2 minutes The cycle time switch controls the total cycle both on and off 8 or 16 minutes The On Time is subtracted by the Cycle Time Example With the On Time pre set at 2 minutes and the Cycle Time set at 16 minutes the unit would come on feed corn for 2 minutes and not feed corn for 14 minutes This gives you a complete cycle time of 16 minutes The 0113505 primary control has 6 lead wires A wiring colour code is provided on back of each control Black is line power White is neutral Red is load and feeds the auger motor and cup motor Orange feeds the draft inducer 2 yellows go to the wall thermostat Cuts power to burner but not blower fan system Used to shut furnace down Controls the speed of the draft inducer on pilot or idle mode Normally
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4. 35 Door or glass seal worn or broken Remedy Replace with new gasket 36 Draft inducer motor defective Remedy Remove inducer motor from housing and connect to direct power if non functioning replace with new motor 37 Flue vent outlet blocked Remedy Check piping and outlet to verify clear passage 38 Summer white fan button pushed in on fan limit control Remedy Pull button back out to auto position 39 Air shutter on draft inducer too far open Remedy Close down air shutter to 50 40 Air shutter on draft inducer too far closed Remedy Open air shutter up to 50 41 Dust present due to carelessness when loading the stove Remedy Take your time when loading pellets into hopper 42 Unit has run out of fuel Remedy Load hopper 24 43 Undersized or overloaded service wiring Remedy Call your electrical contractor 44 Power surge Remedy Call your electrical contractor 45 Power short in unit Remedy Locate short circuit and correct 46 Pellets in hopper are giving off an odor Remedy Change the brand of pellets you are using some species of wood have unpleasant odors 47 Mounting bolts on the blower are loose Remedy Tighten the mounting bolts 48 Remote thermostat is not level Remedy Level the thermostat using a water bulb 49 Ash pan door or other heat exchanger cover plate not on tight Remedy Tighten all nuts and check all gaskets 50 Thermostat wires are shorting out
5. Remedy Remove thermostat from the base if burner continues to run go back to tie in at primary control yellow leads disconnect and separate if burner stops then you have a short in the remote wires Trace and correct or replace Look for tacks or nails through wires 51 A bearing is failing on the blower motor Remedy Replace the blower 52 Fan limit control is stuck Remedy Make sure that the white button is in the auto position tap the fan limit control lightly If this does not shut of the blower then replace the fan limit control 53 Bad pellets Remedy Are you using approved pellets that meet the manufacturer s specifications Use of non approved pellets will impair the functioning of your stove and may void your warranty 54 That s the nature of the Honeywell T87F thermostat Remedy Adjust thermostat to your comfort level not a numbered dial 55 Normal draft inducer hum anytime the unit is plugged in Remedy Install duro dyne duct isolator 56 Blower blades are dirty and full of lint and or hair Remedy Clean the blades 57 Draft inducer blades are dirty and full of lint and or hair Remedy Clean the blades 58 Furnace venting improperly installed Remedy Check installation manual to verify correct install on unit 25 59 Aluminum air filter is dirty Remedy Remove from furnace and wash 60 Inadequate return air Too small restricted or is pulling unconditioned air Remedy Consult qualified
6. 21 29 35 36 37 40 46 49 or 58 18 Dust in the room and on the furniture CHECK CAUSES 4 6 35 41 49 or 59 19 Large amounts of unburned pellets in ash pan CHECK CAUSES 5 20 21 29 36 37 40 53 or 57 20 Large amount of soft ash and hard clinkers in firepot CHECK CAUSES 53 21 Furnace smokes out vent running on pilot or full burn CHECK CAUSES 5 13 14 20 21 28 29 34 37 39 40 or 53 22 The Furnace makes too much noise CHECK CAUSES 8 22 28 36 47 51 or 55 CAUSES 1 The pellets in the hopper have tunnelled out or have bridged over Remedy Check the fines content and or length of the pellets against the manufacturer s specifications 2 An impurity in the pellets has hung up the cup Remedy The cup is not turning and the motor is very hot Unplug the stove empty the hopper dislodge the foreign object check the cup operation and refuel 21 3 An impurity in the pellets has hung up the auger Remedy The cup is turning but the auger is not Loosen the coupling on the auger and try to turn free Do not force it You may have to remove the auger to clear 4 Fines and dust are accumulating in the burner compartment area Remedy Check the seal between the hopper and the burner flanges as well as the hopper seam seals Reseal 5 The heat exchanger is full of ash Remedy Shut the furnace off let cool remove all heat exchanger cover plates and vacuum out Check vent system while
7. CONTROL RAN OFF WHITE FAN LIMIT CONTROL NOTE INCORRECTLY INSTALLED CONTROL CAN CAUSE ELECTRIC SHOCK HAZARD OR DAMAGE TO LOW VOLTAGE CONTROLS ON ALL GBU070 TRAGER MODELS THE BRASS JUMPER MUST BE REMOVED Og a lt 4 E o 8 d ee e SAFETY DISC N m Pd X e N A e e 5 z g 2 5 E 2008 B GREEN CUP MOTOR MANUAL RESET e 5 3 Ns i e H gt YELLOW YELLOW AUGER MOTOR 8 WHITE DRAFT FAN ER d ea BLOWER 1 4 HP e DIRECT DRIVE 295 O a WHITE 110 VOLTS ORANGE BD 01 19 02 REV 2 13 START UP INSTRUCTIONS PELLET Now that your furnace has been properly installed it s time to fire it up 1l 10 LI 12 13 Plug in the furnace NOTE Make sure you plug into a properly grounded surge protected outlet that has proper polarity so as not to damage the circuitry of the control board Remove the rear panel of the furnace Push in the white summer fan button located in the right side of unit in silver box thus starting the blower When blower starts and is running smoothly pull the summer fan button back out to stop the blower Check the damper on the draft inducer making sure that it is set at 5096 open On the primary control board set the cycle time to eight 8 minutes and the pilot draft switch to medium Set the remote thermostat to 90 F Turn the power switch to Draft Fan The draft fan should now come up to full speed Look down
8. HVAC ducting contractor for proper installation 26 PARTS LIST 1 Hopper connector flange F000221P 2 Pillow block ball bearing F000505P 3 Cutting blades 2 ea F070513P 2 4 Fuel metering cup F070512P 5 5 lovejoy coupling F000507P 6 Spider F000505P 7 Y2 lovejoy coupling F000507P 8 Cup motor 9 Manual reset 10 Auger motor 11 Draft inducer 12 Auger shaft assembly 13A Fire pot complete 13B Cast pot liner 13C Pellet pot Durham or Dayton brand auger motors use 3 8 coupler Merkle Korff brand auger motor uses 7 coupler Corn pots are 2 piece units consisting of a stainless steel holder with a removable cast iron liner F000101P F000105P F000102P F000103A F070910P F070954A corn F062700P corn F0709038 pellet 27 2 VS D ec TRAEGER WARRANTY NON TRANSFERABLE MODEL GBUO70 SERIAL NUMBER Complete Unit Warranty The manufacturer provides a warranty on all steel parts except burn pot and electrical components against defects in material or workmanship under normal use and maintenance for a period of one 1 year from the installation date There is expressly no warranty on the following components burn pots fibreglass rope gasket paint or gaskets This warranty covers defects in materials and workmanship in covered components provided the product has been installed an
9. cord outlet circuit breaker etc Also check 3 amp fuse in primary control 27 Too many appliances on the circuit Remedy The unit should be on a separate circuit 23 28 Too much chimney draft Remedy Check draw with a draft gauge Maximum draft 08 inches If draw exceeds 08 reduce chimney outlet to accomplish 29 Too little draft Remedy Check draw of chimney with a draft gauge Minimum draft 04 inches May have to add more chimney 30 Improper thermostat location Remedy Relocate thermostat to location that reflects better overall desired temperature scheme 31 Thermostat set too high Remedy Turn it down to a more comfortable setting 32 The heat demand of the house is too great for the BTU output of the furnace Remedy Re examine the area to be heated and the calculated heat loss The furnace may be too small for the house The furnace could be working perfectly but the demand is too great That s the reason why we build different size furnaces Remedy get a larger furnace or lower the heat loss of the home 33 Unit is oversized for the area to be heated Remedy Replace with a smaller unit or provide more air distribution to other rooms 34 Not enough pellets placed in firepot on start up to bring the furnace up to lock in temperature on the safety disc Remedy Stop operation let the unit cool never place pellets by hand into a hot firepot and re light with more 2 3 cups pellets in the firepot
10. hot fire pot DANGEROUS smoking could result After lighting make sure the main fire door and ash door are closed and sealed tight Set combustion air damper at not less than 50 Damper settings will vary widely depending on draft characteristics of your chimney system The unit should emit no visible smoke from the exhaust if it does open the damper slide until smoke is gone Draft characteristics should be between 04 and 08 inches water CLEARANCE TO COMBUSTIBLES HEIGHT WIDTH 45 1 4 4 N 3 MINIMUM CLEARANCE TO COMBUSTIBLES 2 MINIMUM CLASS L CONNECTOR CLEARANCE TO CENTER OF EXHAUST __ 4 TO CENTER DF EXHAUST MAINTAIN 2 CLEARANCE TU COMBUSTIBLES FRDM 15 Xe4 CLIL D SUPPLY PLENUM AND 19 CONNECTOR PIPE AIR INTAKE 24 CHIMNEY AND VENTING Chimney required for the GBUO70 is 4 Class L also known as PL vent starting collar must be used to attach the venting system to the furnace When connecting into a Class A or masonry chimney an approved 4 liner MUST be used to prevent back drafting of the chimney EXI STI NG CLASS A CHI MNEY Run 4 Class L connector from the furnace connection to a positive connection with the class A chimney AN APPROVED 4 LINER MUST BE USED IN CLASS A CHI MNEYS Make sure each joint is firmly locked in place Make sure the attachment of Class L to the Class A chimney is secure with sheet metal screws Seal all
11. joints with high temperature silicone Class L connector should maintain a pitch on rise from the furnace to the chimney of at least 1 4 per foot A L Vent connector 4 B L Vent elbow 90 adj 4 EXI STI NG MASONRY CHI MNEY Run 4 Class L connector from the furnace connection to a positive connection with the masonry chimney Make sure each joint is firmly locked in place Make sure the penetration of the Class L connector into the masonry chimney is sound and secured with high temperature cement Seal all joints with high temperature silicone Class L connector should maintain a pitch on rise from the furnace to the chimney of at least 1 4 per foot AN APPROVED 4 LINER MUST BE USED IN MASONRY CHI MNEYS Your new furnace is so efficient an unlined chimney could remain cold and cause a downward pressure creating poor burning incomplete combustion or back draft A L Vent connector 4 B L Vent elbow 90 adj 4 NEW VERTI CAL INSTALLATI ONS Install 4 Class L chimney add AA accessories according to manufacturers instructions and local codes B 3 clearance to combustibles Run Class L chimney all the way from So the furnace connection to point of termination Make sure each joint is firmly locked in place Seal all joints with high temperature silicone Class L connector should maintain a pitch on rise from the furnace to the chimney of at least 1 4 per foot A Vertical top
12. 200 F limit will open the circuit shutting the entire burner down The burner will not start until it is manually reset If this should happen locate the cause before resetting limit and relighting unit 10 11 12 13 14 15 16 17 18 GENERAL INSTRUCTIONS Installation is allowed only by a licensed bonded heating contractor Install this furnace in accordance with local mechanical codes and regulations Consult manual J of the air conditioning contractors Association ACCA or air 230 to estimate heating requirements Always install this furnace with adequate return and supply duct systems The installer must explain in detail the operations of this furnace to owner operator including minor service requirements Never block or restrict any air intake ports Dangerous overheating can result Install this furnace with safe clearances to combustible surfaces Connect this furnace to its own independent Class L Chimney at least 4 inches in diameter This is a good furnace but it cannot make up for a poor or incorrect installation Repair should be done only by a qualified service person Never stack or pile combustible materials against the furnace Never use store or dispose of flammable liquids near the furnace Always have a smoke or ionization detector installed in your home Disclaimer notice No guarantee is made regarding the heating capacity of this unit The actual area that this uni
13. 4 D Adj flashing 4 B L Vent pipe 4 E Fire stop spacer 4 C Storm Collar 4 F L Vent 90 adj 4 clean out tee DI RECT VENT HORI ZONTAL TERMI NATION IS NOT RECOMMENDED VERTICAL CHI MNEY S The chimney that this unit is connected to Class L all fuel or masonry should extend above the roofline of adjacent buildings to prevent downdraft situations 1 Class L connectors shall be installed without any downward pitch from the appliances and without any dips or sags 2 Class L connectors shall be pitched upward from the appliance at least per foot 3 Class L starter adapter shall be firmly attached to the vent outlet collar of the furnace and a positive seal made with high temp silicone approved metal tape and or sheet metal screws 4 The chimney shall extend at least three 3 feet above the highest point when they pass through the roof of the building and at least two 2 feet higher than any portion of any building within ten 10 feet HIGH BUILDING OR SECTION OF BUILDING MINIMUM 2 CLEARANCE ABOVE APEX OF ROOF COMBUSTION AIR Furnaces must have air oxygen for proper performance The incomplete combustion that takes place when a furnace is air starved causes carbon monoxide CO to be formed in quantities that can be dangerous inside a well sealed house Having a source of combustion air from outside prevents this air starvation of the furnace Provisions for com
14. D OUT THE CLINKER THIS WILL DAMAGE YOUR POT THERE 15 NO WARRANTY ON BURN POTS When burning corn the primary combustion takes place on a fluidized bed at the bottom of the fire pot A white calcium like deposit clinker will be present in the fire pot This deposit needs to be removed so that proper combustion can be maintained Under heavy usage it may be necessary to remove the clinker daily Stir the pot with a metal stirrer and flick out any clinker you find into the ash pan A bit of oyster shell will be removed with the clinker When all the oyster shell has been removed about 300 400 Ibs of corn approx 4 6 days has been burned remove pot for a thorough cleaning and replace with spare pot or clean and replace used pot We recommend purchasing an extra pot to make cleaning easier and generate less wear on your pot Turn the switch on the primary control to the draft fan position this will allow the remaining fuel to be burnt up and help cool down the fire pot 12 11 Let the pot cool completely to the touch and place into a bucket of water to dissolve the clinker DO NOT PLACE HOT POT IN WATER GBU070 FURNACE WIRING 2 WIRE LOW VOLTAGE PRIMARY CONTROL THERMOSTAT YELLOW ACE TRAEGERSONY YELLOW Gas WE mv 16 FUSE cn FEED SYSTEM DRAFT FAN Map ON OFF STOVE OFF RED 0113058 m ORANGE LOT PRIMARY DRAFT MED Min BLACK
15. I nstallation Operator s Manual Installation To insure optimum performance and safe operations please follow the detailed information provided with each furnace We require that a licensed bonded heating contractor install the unit and that a permit be obtained for the unit installation PINNACLE STOVE SALES INC 1089 HI GHWAY 97 NORTH QUESNEL BC V2J 2Y3 TEL 250 992 5050 FAX 250 992 5850 GBUO70 PELLET CORN ALAS EE FURNACE 7 TRAEGER Rev February 02 20 2006 THIS MANUAL SUPERCEDES ALL PREVIOUS VERSIONS OF THIS MANUAL TABLE OF CONTENTS FURNACE SPECIFICATIONS CONTROL AND COMPONENT FUNCTIONS GENERAL INSTRUCTIONS CLEARANCE TO COMBUSTIBLES diagram CHIMNEY AND VENTING VERTICAL CHIMNEYS DUCTING PRIMARY FURNACE ELECTRICAL REQUIREMENTS THERMOSTAT INSTALLATION TURNING OFF THE UNIT MAINTENANCE BURNING CORN WIRING DIAGRAM START UP INSTRUCTIONS PELLET START UP INSTRUCTIONS CORN PRIMARY CONTROL SEQUENCE OF OPERATION 3505 TROUBLE SHOOTING PARTS LIST WARRANTY pg 2 pg 3 pg 4 5 pg 6 pg 7 pg 8 pg 9 pg 10 pg 10 pg 11 pg 11 pg 12 pg 13 pg 14 pg 15 pg 16 pg 17 26 pg 27 pg 28 FURNACE SPECIFICATIONS HEI GH pe see 45 Ya WDT Heseseses 24
16. SES 2 3 7 8 16 17 27 43 44 or 45 3 Unit will not lock in on start up CHECK CAUSES 2 5 10 11 15 20 21 25 or 34 4 Fire has gone out during turned down pilot time CHECK CAUSES 1 2 5 10 11 14 15 20 21 23 24 28 39 40 or 42 PERFORMANCE DEFICIENCIES 5 Unit burns with a dirty lazy flame CHECK CAUSES 5 29 36 40 59 or 60 6 Furnace burns too many pellets CHECK CAUSES 5 14 21 28 30 31 32 53 or 59 7 Shocked when touching furnace CHECK CAUSES 16 17 44 or 45 8 Furnace is up to temperature but won t run on thermostat CHECK CAUSES 13 17 18 19 23 24 or 25 9 Firepot is full of pellets when burning CHECK CAUSES 5 20 29 36 37 40 53 59 or 60 20 10 The blower cycles on and off too much CHECK CAUSES 9 12 22 or 59 11 Furnace burns without regard to thermostat overheats CHECK CAUSES 4 8 13 14 18 30 31 33 or 50 12 Furnace doesn t make as much heat as it used to CHECK CAUSES 5 32 37 40 53 56 57 or 59 13 Circulating blower will not run at all CHECK CAUSES 9 12 17 22 45 or 56 14 Remote thermostat is not accurate by thermometer CHECK CAUSES 18 30 31 32 33 48 or 54 15 The circulating blower runs continually CHECK CAUSES 9 12 38 or 53 16 The furnace will not heat the whole house CHECK CAUSES 30 or 32 UNDESIRABLE BY PRODUCTS 17 Owner smells fumes in home CHECK CAUSES 5 6 14 20
17. ange Set the main power switch to feed system Both the cup and auger motor should start now If the motors run but the fuel metering cup and or auger do not turn check the cast iron couplers to make certain that the set screw is tight or that a coupler has not snapped off NOTE Anytime you are checking the motors you should verify the speed at which motors are turning This can be accomplished by timing the revolution of the coupler Using the setscrew as a reference the bottom motor Auger will make one revolution in 10 seconds The top motor cup will make approximately one revolution every 45 seconds Remove jumper wire and plug wire leads back to safety disc STEP 6 RELI GHT THE FURNACE Use normal start up procedure to start the furnace 18 I NSTALLATI ON ADJUSTMENT RELATED PROBLEMS PROBLEM I ncomplete combustion unburned fuel SOLUTION l Adjust air shutter to a more open position 2 Make sure of correct chimney is chimney drafting Is the chimney direct vented Is it a tight basement Outside air may be needed What is fuel moisture PROBLEM Burns fuel too quickly and may have difficulty holding a fire on pilot SOLUTION Adjust air shutter to a more closed position If that doesn t solve the problem check for an over drafting chimney by using a draft gauge To solve over drafting use the following procedures Masonry Chimney Cover top with a plate and mount a 4 cap If that doesn t slow it down use a barom
18. bustion air shall be made in accordance with applicable provisions of local building codes The GBUO70 combustion air intake is the slot on the back of the unit Keep this opening free of obstructions which would restrict airflow DUCTING Warm Air m Registers Cold Air Register 4 W Ai nenn KLEK 4 Cold Air Plenum ET 4 4 pellet vent mec Filter Box runk Line S 52 S e 4 e PRIMARY FURNACE To install the GBUO70 as a Primary Furnace first locate the furnace as near the chimney and as centralized with respect to heat distribution as practical Follow all clearance to combustible requirements Connect the ductwork to the furnace Minimum supply plenum size 14 x 14 minimum return plenum size 12 round When a furnace is installed so that supply ducts carry air circulated by the furnace to the areas outside the space containing the furnace the return air must also be handled by a duct sealed to the furnace casing and terminating outside the space containing the furnace Where there is no complete return duct system the return connection must be run full size to a point outside the furnace room Air duct systems should be installed in accordance with standards for air conditioning systems NFPA Pamphlet 90 They should be sized in accordance with ACCA Manual D or whichever is applicable after completing installation as per the appropriate section of this manual ELECTRICAL REQUIREMENTS Make s
19. d operated strictly in accordance with Manufacturer s printed instructions This warranty does not cover damage or breakage caused by improper handling misuse or unauthorized modification Without limiting the foregoing the use of fuels other than pelletized wood or fuel corn will void all warranties and liabilities Commercial applications are warranted for a period of three 3 months on steel parts and electrical components Pinnacle Stoves Sales Inc reserves the right to determine commercial applications All claims under this warranty must be made in writing to the Manufacturer at Pinnacle Stove Sales Inc 1089 Hwy 97N Quesnel BC 2 2Y3 and should include the following 1 Name address and telephone number of servicing dealer 2 Name address and telephone number of purchaser 3 Date of purchase 4 Model amp serial number of unit 5 Nature of the defect malfunction and or complaint Local representatives are to inspect parts and or unit If the inspection indicates that the failure was due to defective material or workmanship in covered components and that the other terms and conditions of this warranty have been complied with the manufacturer s sole duty and liability under this warranty shall be limited to the manufacturer s replacement or repair at manufacturer s option of the defective unit or part The purchaser shall assume all costs of shipping to and from the manufacturer Removal reinstallation and diagnostic costs are n
20. etric damper Pellet Vent Install a barometric damper PROBLEM Smoking SOLUTION Make sure that the chimney is not direct vented on a windy side of the house Also check gaskets to insure proper sealing Adjust damper opening might be too far closed Is heat exchanger clean Is chimney clean PROBLEM Auger squeaks SOLUTION Adjust pillow block bearing by loosening screws on each side Let auger run for one minute Tighten screws Auger should realign itself Possible build up of carbon on end of auger where it enters burnpot PROBLEM Decrease in heat output SOLUTION Thoroughly clean heat exchanger Did you start using different fuel Shutter on draft fan moved OPERATOR RELATED PROBLEMS PROBLEM Feed system does not lock in SOLUTION Repeat start up using more fuel PROBLEM Furnace will not start up after power outage SOLUTION Depress blower manual reset 19 OPERATOR RELATED PROBLEMS cont d PROBLEM Furnace will not feed fuel SOLUTION Check for blockage in metering cup 15 there fuel in the hopper FUEL RELATED PROBLEMS Symptoms of Poor Fuel Unburned pellets Fire pot overflows as a result of high moisture content Lack of heat Excessive ash build up Incorrect size yr PROBLEM NO HEAT 1 Pellet fire has gone out during normal operation CHECK CAUSES 1 2 3 7 8 10 11 13 14 15 17 21 23 24 25 26 28 36 42 or 45 2 Blown fuse or circuit breaker CHECK CAU
21. fire 14 15 16 17 18 19 20 21 22 23 24 25 26 27 Plug in the furnace NOTE Make sure you plug into a properly grounded surge protected outlet that has proper polarity so as not to damage the circuitry of the control board Remove the rear panel of the furnace Push in the white summer fan button located in the right side of unit in silver box thus starting the blower When blower starts and is running smoothly pull the summer fan button back out to stop the blower Check the damper on the draft inducer It should be set at no less than 50 open On the primary control board set the cycle time to eight 8 minutes and the pilot draft switch to medium If more combustion air is needed adjust the damper on the draft inducer in small increments Set the remote thermostat at 90 F Turn the power switch to Draft Fan The draft fan should now come up to full speed Open the fire pot door and place your hand and feel if the draft inducer is forcing air into the fire pot Turn the power switch back to off Check the hopper to insure that nothing is obstructing the feed cup Load the hopper with corn Place a 1 of oyster shell and approximately 2 full cups of pellets in the bottom of the fire pot Apply non volatile lighting material such as gel alcohol or other pellet appliance approved lighter Light fire NOTE NEVER use charcoal lighter or kerosene to light the pellets Let fire burn for appr
22. fire pot where combustion occurs The flame can be adjusted by regulating the damper on the draft inducer FAN LIMIT CONTROL The fan limit control automatically activates the blower on temperature rise and disengages on temperature fall Normally this control is set to bring the blower on at 140 F and then turn off at 100 F The fan limit control also features a 200 F limit where if the temperature for whatever reason may climb to 200 F this control cuts power to burner but keeps the blower running to cool the heat exchanger NOTE IF YOU ARE REPLACING THE LI MIT CONTROL MAKE SURE THE BRASS CONNECTOR IN THE MIDDLE IS SNIPPED OR REMOVED IF IT IS NOT IT WILL RUN CONTINUOUSLY FIREPOT The fire pot is where combustion occurs Pellets are delivered into the fire pot by the auger The heat of the fire in the fire pot causes gases to oxidize off the pellets and as the combustion air mixes with these gases they burn with a flame similar to that of an oil or gas fire HOPPER The hopper is where the pellets are stored and then funnelled down to feed the cup SAFETY DISC The safety disc interacts with the burner for positive flame protection to guard against misfires and to shut down the burner in the event of the fuel hopper running dry If the burner loses its flame potential misfires or runs out of fuel the safety disc will drop out locking out the burner BURNER LIMIT If the unit should ever burn back into the burner tube the
23. n at the furnace where the thermostat wires tie in to the yellow primary control wires disconnect the thermostat wires cross the yellow leads off the primary control for the thermostat if this activates the burner then either find the break in the thermostat wire line or replace the entire line 20 Draft rheostat on primary control set too low Remedy Switch draft setting to next highest setting 21 Draft rheostat on primary control set too high Remedy Switch draft setting to next lowest setting 22 Defective blower motor Remedy Depress white button on fan limit control to check blower activation If not activated pullout white button and connect power directly to blower leads if not activated by direct power then remove and replace blower 23 Loose coupling on cup drive assembly Remedy Tighten set screw down onto flat part of shafts with allen wrench Remember that the motor can be turning and everything looks like it is moving but actually the couplings are just turning not the shaft or the cup 24 Loose coupling on auger drive assembly Remedy Tighten set screw down onto flat part of shafts with allen wrench See second comment above to note 25 Burner limit 200 degree manual reset popped Remedy Depress red button in between cup and auger motor Verify correct operation of the cup auger and draft inducer motors Possible motor failure evident 26 No voltage to stove Remedy Check power backward j box power
24. ot covered under this warranty Extended Parts Warranty In addition to the above complete unit warranty the following applies Five 5 year extended warranty pro rated on heat exchanger residential use One 1 year extended warranty pro rated on heat exchanger commercial use NEITHER THE MANUFACTURER NOR THE SUPPLIER TO THE PURCHASER ACCEPTS RESPONSIBILITY LEGAL OR OTHERWISE FOR INDICENTAL OR CONSEQUENTIAL DAMAGE TO PROPERTY OR PERSONS RESULTING FROM THE USE OF THIS PRODUCT ANY WARRANTY IMPLIED BY LAW INCLUDING BUT NOT LIMITED TO IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS SHALL BE LIMITED TO ONE YEAR FROM THE DATE OF ORIGINAL PURCHASE WHETHER A CLAIM 1S MADE AGAINST THE MANUFACTURER BASED ON A BREACH OF THIS WARRANTY OR ANY OTHER TYPE OF WARRANTY EXPRESSED OR IMPLIED BY LAW MANUFACTURER SHALL IN NO EVENT BE LIABLE FOR ANY SPECIAL INDIRECT CONSEQUENTIAL OR OTHER DAMAGES OF ANY NATURE WHATSOEVER IN EXCESS OF THE ORIGINAL PURCHASE PRICE OF THIS PRODUCT ALL WARRANTIES BY MANUFACTURER ARE SET FORTH HEREIN AND NO CLAIM SHALL BE MADE AGAINST MANUFACTURER ON ANY ORAL WARRANTY OR REPRESENTATION Some states provinces may not allow the exclusion or limitation of consequential damages or limitations of implied warranties so the limitations or exclusions set forth in this warranty may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state province to province
25. oximately five 5 minutes Then securely close fire pot door Turn power switch for Feed System The draft fan will come up to high and the fire will increase Keep the thermostat turned to 90 F for approximately ten 10 minutes A solid fire will need to be established before the burner will lock in and start feeding corn Set your thermostat to desired temperature Your furnace should continue to heat up until the blower comes on Heat will be distributed out of the unit If after ten 10 minutes your fire is not established let the fire go out completely and start from step 8 again The furnace will emit smoke and fumes for a few minutes from the paint curing on the initial fire up Provide ventilation when this occurs Set your thermostat at your desired level set back and enjoy the heat from your Traeger Furnace 15 PRIMARY CONTROL 3505 PILOT 8 CYCLE 16 FUSE RED LIGHT INDICATOR ON TIME 2MINUTES PILOT CYCLE TIME SWITCH COMBINATION FUNCTION OF ON TIME AND CYCLE WIRING POWER SWITCH PILOT DRAFT SWITCH 15 sec FEED SYSTEM Q DRAFT FAN MODEL STOVE OFF 0113505 SERE POT B DRAFT MED mie rimary FAN control SEQUENCE OF OPERATION The Traeger OI 3505 primary control is high tech state of the art computer The control performs the function of piloting the system when the thermostat does not call for heat It conserves fuel consumption
26. set on Medium but will vary with differing chimney configurations 16 544 TRAEGER TROUBLE SHOOTING GUIDE Tools Essential for Trouble Shooting Furnace Installation and Operation manual Circuit Tester Volt Meter Molex pin Extractor Volt Meter ATTENTION Before attempting any trouble shooting 1 Check your outlet for 070 or your wiring to breaker box 130 amp 150 to insure proper polarity and grounding 2 Check flue for any blockage 3 Take time to clean burn pot and heat exchangers 4 f you have replaced the fan limit control make sure the brass connector in the middle has been removed or snipped STEP 1 CIRCULATING BLOWER CHECK NOTE The factory setting for the blower is to come on at 150 F and off at 100 Find the blower limit control it is a silver part with the Honeywell trade line label It will have a white button Pull the switch to the on position Should the blower fail to come one the first step is to check the power source If the power source is OK you will need to make sure that all wire leads are properly connected If the blower still fails to run replacement will be necessary STEP 2 CONFIRM POWER TO CONTROL BOARD Turn Main power switch from the Stove Off position to the Draft Fan position If the red indicator light comes on there is power to the control board If the light does not come on check the following A Power So
27. t will heat depends on factors such as conditions of the building heat loss type of construction the amount of insulation type of air movement and the location of the furnace The manufacturer accepts no responsibility for improper installation of this pellet corn furnace or improper use or negligence of any kind with continued use of the furnace The manufacturer recommends fuelling this furnace with premium wood based pelletized fuel with moisture content between 2 8 or clean shelled corn with a moisture content less than 1596 Do not attempt to burn higher moisture content or burn lesser grade fuels Any questions regarding pellet fuel can be answered at the Pellet Fuels Institute website www pelletheat org If this furnace runs out of fuel or misfires it will automatically shut off If this occurs you must manually re light the corn unit repeating steps 8 14 in the start up instructions on page 15 Re light the pellet unit according to operating instructions on page 14 Do not operate this furnace with door open 19 20 21 22 23 Doors and heat exchanger surfaces of the furnace hot during operation DO touch with bare hands or allow children to play near the furnace unattended Do not allow anyone to operate the furnace that is not familiar with its operation Manually place fuel in the fire pot ONLY when starting a fire in a cold furnace Never add pellets by hand to a smouldering fire or a
28. the hopper to make sure nothing is obstructing the cup Open the front panel to get access to the fire pot door Open the fire pot door and place your hand over the fire pot and see if the draft inducer is forcing air into the fire pot Turn the power switch back to off Load the hopper with pellets Place approximately 2 full cups of pellets in the bottom of the fire pot Apply non volatile lighting material such as gel alcohol or other pellet appliance approved lighter Light fire NOTE NEVER use charcoal lighter or kerosene to light the pellets Let burn for 5 minutes Securely close fire pot door Replace front panel of furnace Turn power switch for Feed System The draft fan will come up to high and the flame will increase Keep the thermostat turned to 90 F for approximately eight 8 minutes A solid flame will need to be established before the burner will remain locked in Then set your thermostat to the desired temperature Your furnace should continue to heat up until the blower comes on thus moving heat through the ductwork After 10 minutes if the fire in the burn pot has gone out let the fire go out completely and start from step 7 again The furnace will emit smoke and fumes for a few minutes from the paint curing on the initial fire up Provide adequate ventilation when this occurs Sit back and enjoy the heat from your Traeger Furnace 14 START UP INSTRUCTIONS CORN NOTE Pellets are required to start your initial
29. tive replace 14 Primary control setting wrong Remedy Check setting according to manufacturer s recommended settings Remember that On time is amount of time burner will run during pilot burn and Cycle time is the total cycle both on and off To find the off time subtract the on time from the cycle time Reset and adjust draft setting accordingly 15 Ash build up behind safety disc Remedy Ash has accumulated behind the safety disc thereby acting as an insulator on the safety disc sensing area Clean the heat exchanger particularly behind the safety disc 22 16 Improper stove ground Remedy Check the ground Check the outlet J ust because there is a three prong outlet receptacle does not mean that there is a ground wire hooked up to it and then where does that ground wire go to This appliance must be properly grounded Also remember that the primary control grounds itself to the junction box so never work on the unit with the primary control off the junction box with the power on 17 Loose wiring connection Remedy Check power location with tester Trace power in to control function Look for loose wires wire nuts terminals and tighten Make sure that the power is off when looking for loose wires 18 Defective thermostat Remedy Remove the thermostat from the wall cross the two wires if this activates the burner then replace the thermostat 19 Break in thermostat wire Remedy Go back to the wiring connectio
30. urce See Step 1 B Fuse C Burner Manual Reset If the fuse is not blown and the reset button has not popped out inspect the molex connection Finally using a voltmeter check for power at the power switch If the meter indicates 100v and the light still doesn t come on replace the control board 17 STEP 3 CONFIRM DRAFT FAN OPERATION Be sure the main power switch is in the Draft Fan position This will cause the draft fan to operate at full power 110v The draft fan will operate at 70 75v when pilot draft switch is set at high It will receive 60 65v in the medium position and zero volts in the off position when furnace is not feeding fuel You should be able to hear the draft fan come to full speed You can check movement of air by placing you hand over the fire pot If movement of air is not obvious make sure that the shutter is open STEP 4 INSPECT FUEL METERI NG CUP FOR BLOCKAGE To inspect the metering cup first you will need to empty the hopper Reach down through the hopper and rock the cup back and forth The cup should mover of an inch If it does not move something is jamming it Sometimes the obstruction can be removed by rotating the blade on the cup motor counter clockwise If this doesn t work you will have to remove the cup motor and cup to remove the blockage STEP 5 CONFI RM CUP AND AUGER MOTOR OPERATI ON Place a jumper wire between the leads to the safety disc located on the exhaust fl
31. ure that the power source conforms to the requirements of the furnace Disconnect the power source before performing any maintenance or electrical work Connect the electrical power according to the appropriate wiring diagram on the following page Plug the power supply into a surge protected and grounded 15 amp branch circuit The outlet must have the correct polarity With a voltage tester check the outlet and make sure you have a minimum 115 volts and that the branch circuit is not over loaded with too many appliances A surge protector must be used to have electrical items warranted THERMOSTAT INSTALLATION THERMOSTAT 15 SUPPLIED WITH UNIT Install the thermostat in a central location A low voltage 2 wire thermostat should be used and installed according to manufacturers directions supplied with the thermostat Run the thermostat wire 18 2 wire For best operation mount the thermostat on a draft free inside wall if it must be installed on an exterior wall insulate the backside of the mounting plate See wiring diagrams for thermostat terminal locations Leads for thermostat wire connection off the primary control are yellow A programmable thermostat may be used but must be a 2 wire low voltage type as only 9 volts is switched by the yellow wires on the primary control 10 TURNING OFF THE UNIT Turn the power switch to draft fan Fuel will stop feeding but the draft fan will remain running Let run until fire burns o
32. ut completely Set power switch to off NOTE Approximately 10 12 minutes should be enough time for fire to burn out Time will vary depending on fuel type MAINTENANCE 1 Check the ash pan regularly and empty as necessary Dispose of the ashes in a metal container and when cooled bury them to prevent any spontaneous fires 2 Check the fire pot regularly for any residue build up Clean and dispose of them when completely cooled 3 Remove the two heat exchanger access panels twice per burning season and check the heat exchanger for ash Vacuum if necessary Replace gasket material if any tearing or deterioration occurs 4 Annually check the blowers for lint deposits from carpeting dryer lint furniture coverings pet hair etc 5 Inspect the flue pipe or vent assembly and chimney each time the heat exchanger is serviced minimum twice per heating season Clean these passages as needed Higher usage of the unit could require more frequent cleanings 6 Your unit is equipped with an aluminium air filter wash and clean it regularly At least once a month 11 BURNING CORN IN THE GBUO7O NOTE If your 070 was purchased as a corn unit the corn pot should already be installed The corn pot utilizes a lift out cast iron inner liner that removes for easy cleaning A rod will also be provided to lift the pot out of the furnace 1 10 Your GBUO70 will burn most types of clean shelled corn It is not necessary to mix corn
33. with wood pellets although some people have had better success burning a 50 50 mix Typically burning corn requires a bit more combustion air than wood pellets The shutter on the draft inducer should be initially set at 50 open the cycle time at 8 minutes and the pilot draft switch on the primary control at medium We don t recommend direct venting when corn is the primary fuel For corn burning the GBUO70 needs natural draft and this can only come from a vertical chimney We do recommend stainless chimney be used when corn is the fuel Corn by nature is more acidic than pellets and can eat away steel or galvanized chimney The moisture content of the corn should be 1596 or less and care should be taken to ensure that there are no foreign objects in the corn i e sticks stalks cob pieces which will jam the feed system We recommend starting a corn fire with wood pellets as corn has a dense shell that can be difficult to start Place 1 of coarse oyster shell in the bottom of the pot before using Use a non volatile approved fire starter to light the pellets Corn has more BTU s than wood pellets about 1 000 BTU s per pound more Thus the furnace may have to be metered down to prevent over firing IT MAY SERIOUSLY DAMAGE YOUR POT If you have a spare pot you can let the used pot sit in the air for 2 3 days the clinker will absorb moisture from the air and become powdery then dump the residue out DO NOT USE ANY OBJECT TO POUN
34. you are at it 6 The main fire door has been left ajar Remedy Close the door completely and make sure it is secure 7 Cup motor is defective Remedy Unhook motor from drive coupling give motor power and check for operation Replace motor if defective 8 Auger motor is defective Remedy Unhook motor from drive coupling give motor power and check for operation Replace motor if defective 9 Fan limit control is defective Remedy Replace with new control 10 Safety disc defective Remedy The safety disc is normally open and closes on temperature rise It must be up to temperature and lock in to allow the burner to run If you are sure that it is not reacting to temperature then you can test its defectiveness by bypassing from one terminal to another If burner activates after bypassing then replace safety disc 11 Safety disc is set wrong Remedy Reset the safety disc according to manufacturers recommended settings 12 Fan limit control settings are off Remedy The first peg is the fan off setting at which temperature the blower will turn off the second peg is the fan on setting at which temperature the blower will turn on the third peg is the limit setting high temperature shut down All reading left to right Check the settings as per the manufacturers recommended settings 13 Primary control is defective Remedy Verify that this control is defective by tracing power during switching Don t guess If defec
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