Perlick DS User's Manual
Contents
1. in transit PLACING THE CABINET Push the cabinet into place using rollers when necessary Important Proper air flow around the condensing unit is necessary for efficient operation Never obstruct the air flow in and out of the condesning unit LEVELING THE CABINET When the cabinet is in place check installation with carpenter s level When level front to back and left to right accumulated water will drain out of the cabinet evaporator drain INSTALLING CASTERS OR LEGS Attach casters or legs to cabinet bottom in holes provided Use the supplied 1 4 20 x 3 4 hex head self tapping machine screws PREPARING THE CABINET FOR USE Direct Draw Dispensers Self Contained INSTALLING THE FAUCET amp DISPENSING HEAD Before you begin Wash tapping devices and faucet Flush beer tapping device and faucet lines with fresh water m Apply RTV around the base of the dispensing head to seal it to the top Align the dispensing head over the holes on the cabinet top and use screws provided to secure standard to cabinet top Wipe off excess RTV to complete the seal Attach faucet to standard using spanner wrench to tighten coupling Attach faucet handle to faucet m Insert flexible plastic air hose six to seven inches into bottom of faucet standard m Secure hose with tie wrap supplied PLUMBING The floor drain in the right rear corner is equipped with a 3 4 female pipe thread connection with side of bottom acc2. 2278 Rev 11 29 10 DRAFT BEER INFORMATION Direct Draw Dispensers Self Contained TEMPERATURE One of the most common causees of dispensing problems is improper temperature Draft beer should be stored at a temperature between 32 F and 38 F At warmer temperatures beer will foam At temperatures lower than 30 F beer will freeze When beer freezes the alcohol in the beer may separate and cause the beer to be cloudy with an off taste HOW TEMPERATURE DRAFT AFFECTS BEER Freezes ideal Foams 28 30 32 34 36 38 40 42 44 REFRIGERATOR AND TEMPERATURE ADJUSTING THE TEMPERATURE CONTROL The temperature control is inside the cabinet on The Direct Draw Dispenser is equipped with the right hand side of the evaporator fan panel a heavy duty refrigeration system designed to assembly You will need a Ge driver to turn the automatically maintain a storage temperature of adjusting screw Make small adjustments until the 36 41 F The control is factory set at 38 F desired temperature is achieved Colder Temperatures Turn the adjusting screw clockwise to the right Warmer Temperatures Turn the adjusting screw counterclockwise to the left The condenser fan motor turns off and on with the condensing unit The evaporator fan motor runs continuously The fan motors are lifetime lubricated and will require no oiling NOTE Cabinet temperatures lower than 34 will not allow for proper defrosting of the evaporator c
3. BRrlick INSTALLATION AND OPERATION INSTRUCTIONS DIRECT DRAW SELF CONTAINED MODEL DS SERIES IMPORTANT INFORMATION To register your product visit our web site at www perlick com Click on Commercial then Service You will see the link to Warranty Registration Form You must complete and submit this form or the installation date will revert back to the ship Date This manual has been prepared to assist you in the installation of your Cabinet and to acquaint you with its operation and maintenance We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction If service is required your dealer can provide you with a list of gualified service agents For your own protection never return merchandise for credit without our approval We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction 8300 West Good Hope Road Milwaukee Wl 53223 Toll Free 800 558 5592 ANSI NSF 7 Table of Contents IMthOGUGHION ster ference E E en ere ae 1 Preparing the cabinet for use ListotincludedipantS EE 2 deiere TEE eat tee 2 Plurn bing aaa DA RH 2 InstallingiGastersiomlegSm seer ste rte econ 2 Installing Faucet and Dispensing Head 2 Ll 20 i ee Ee 3 Tapping Connecting the Keg TEE 3 Tapping te e EE 3 Connecting the regulator ee HA 4 eler ue Hee Ee A EH A R
4. F a process of secondary fermentation may take place The beer faucet may exhibit a white colored substance yeast build up if not cleaned on a regular basis m Beer Stone All beer contains calcium which is present from the grains used in the brewing process It is an important natural material in draft systems in that as it oxidizes it coats the internal parts of the beer lines and eguipment This thin coat of beer stone helps prevent the beer from picking up strong metallic or plastic flavors as it flows through the system The beer stone will continue to build if the system is not cleaned properly or regularly and can cause drawing problems if it begins to flake off Beer stone is present if one can see a brownish color on the faucet or inner wall of the beer line or tobacco like flakes in the beer CLEANING THE CABINET Use a mild detergent and water to clean the inside and outside of the cabinet Dry thoroughly never use a scouring pad or abrasive cleanser NOTE An industrial strength commercial cleaner can be used to clean the outside of painted cabinets CLEANING THE CONDENSER Use a long handled stiff brush to clean the dirt from the front surface of the condesner Keeping the condenser free from dust and dirt will ensure efficient operation CAUTION Do not bend the fins while brushing the front of the condenser Perlick is committed to continuous improvement Therefore we reserve the right to change specifica
5. ING ALWAYS m Connect a regulator reducing valve to CO2 cylinder m Secure cylinder in upright position whether in storage or in use m Keep cylinder away from heat Rupture disc vents at 122 F maximum m Ventilate room after high pressure gas leakage m Check the last DOT test date on cylinder neck before filling If more than five years old the cylinder must be retested to DOT specifications m Be sure CO2 cylinder outlet fitting is free of dust or dirt before attaching regulator m Store CO2 cylinder and regulator assembly upright m Allow only properly trained and experienced personnel to handle high pressure gas Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No Z2278 Rev 11 29 10 INSTALLATION AND TAPPING Direct Draw Dispensers Self Contained PROPER CO2 HANDLING cont NEVER m Connect cylinder directly to a keg without a regulator reducing valve Drop or throw regulator or CO2 cylinder Transport CO2 cylinder in a closed vehicle Apply oil to a regulator Shut off CO2 cylinder when not in use You will not save gas by doing so m Allow untrained inexperienced personnel to handle high pressure gas CAUTION Failure to heed this warning could result in personal injury or death Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice 5 Form No Z
6. TOR FAN EVAPORATOR FAN BLACK WHITE THERMOSTAT BLACK LU O LU cc POWER CONNECTION CONDENSING UNIT Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice JUNCTION BOX Form No Z2278 Rev 11 29 10 1 2 NOTES Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice 1 3 Form No Z2278 Rev 11 29 10 GREEN NOTES Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No Z2278 Rev 11 29 10 1 4 NOTES Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice 1 5 Form No Z2278 Rev 11 29 10 h Form No Z2280 Rev 11 29 10 PERLICK ENERATIONS OF EXCELLENCE 8300 West Good Hope Road Milwaukee Wl 53223 Phone 414 353 7060 Fax 414 353 7069 e li Toll Free 800 558 5592 E Mail perlick perlick com www perlick com er ick SYSTEMS AND PRODUCTS FOR THE FOOD SERVICE AND BEVERAGE INDUSTRIES SINCE 1917
7. ck lever on regulator is in the OFF horizontal position m Place a screw clamp over end of red air line and push onto regulator tailpiece Tighten clamp with a screwdriver REGULATOR FITTING HAND CO2 VALVE PRESSURE GAUGE CO2 GAS 6 DRUM FITTING FOR RED AIR HOSE REGULATOR ADJUSTING SHUT OFF VALVE SCREW BLACK LEVER IN CLOSED POSITION ADJUSTING THE CO2 GAS FLOW m Turn regulator adjusting screw counterclockwise until it turns freely m Turn hand valve counterclockwise on CO2 cylinder to the fully open position m Turn regulator adjusting screw clockwise until desired pressure is reached approximately 12 15 Ibs Tighten stop nut on adjusting screw m Open shut off valve on bottom of regulator INSTALLATION AND TAPPING Direct Draw Dispensers Self Contained CO2 LEAK TEST Dilute a small amount of liquid dishwashing soap and rub the soapy mixture around each connection If bubbles appear tighen connection REPLACING THE CO2 GAS CYLINDER m Turn the CO2 hand valve clockwise until seated and close shut off valve on regulator m Unscrew regulator from cylinder fitting m Replace carbonic washer Part No 157F2P if needed and reattach regulator to filled cylinder m Turn CO2 hand valve counterclockwise until fully open Turn regulator shut off valve to open position m Adjust CO2 gas flow as required turning clockwise for higher pressue PROPER CO2 HANDL
8. eplacing the CO2 Gas Cylinder ernest reeset 4 Handling the CO2 Gas Cwlmder AAA 4 5 Temperature Beerntemperatill en du aeaseees anes 6 TemperatureControli RR 6 Adjusting the temperature mse eensee crete rene teens 6 Cleaning the Beer System Cleaning ihe EE 7 eleaninginecemndens eu 7 Pouring a perfect glass of beer 9 9 8 roubleshootingaBeenocivicemrm meets 9 Replacement pants e E 10 11 WV III grcliagramn aes un dd T 12 WARNING When lifting the full weight of the cabinet must be supported Lift from the cabinet base and not from the top Improper lifting can result in severe damage to the cabinet Form No Z2280 Rev 11 29 10 Phone 414 353 7060 Fax 414 353 7069 E Mail perlick perlick com www perlick com SYSTEMS AND PRODUCTS FOR THE FOOD SERVICE AND BEVERAGE INDUSTRIES SINCE 1917 PARTS LIST m Faucet Standard m Faucet Head Assembly m Black Connector Hose 3 16 x 3 m 5 16 Air Hose m Spanner Wrench m Bag of Miscellaneous Parts SUGGESTED TOOLS REOUIRED m 2 Phillips Screwdriver m Spanner Wrench included m 10 Cresent Wrench m 9 16 Allen Wrench m 5 16 amp 3 8 Nut Driver m Power Driver UNCRATING AND INSPECTING Remove all crating material before operating Carefully inspect cabinet for hidden damage If damage is discovered file your claim immediately with the transportation company Perlick is not responsible for damage
9. er line connector hose on hex nut side Screw connector to stainless steel beverage line on faucet standard Tighten with a wrench but do not over tighten Make sure level handle on the keg coupler Single Valve is in the UP untapped position Place one Coupler brown leather washer into wing nut end of black beer line connector hose and thread onto top of keg coupler Hand tighten Place clamp on one end of red air line Push end over air valve located inside cabinet Tighten clamp with screwdriver Turn shut off valve to OFF horizontal position m Place clamp on the other end of red air line and push over tailpiece on coupler Tighten Step 3 clamp with screwdriver m Be sure beer faucet is in closed position m Align keg lug with lug openings on bottom of CAUTION Do NOT use keg coupler as a coupler handle to lift keg Turn clockwise 1 4 turn Pull handle out and down Keg is now tapped Open shut ff valve on air divider located inside of the cabinet IMPORTANT Be sure to close this valve when untapping keg Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice 3 Form No Z2278 Rev 11 29 10 CONNECTING THE REGULATOR TO THE CO2 CYLINDER m Remove blue plug from regulator fitting Note Do not remove the carbonic washer m Screw regulator onto gas cylinder valve Tighten with wrench until vertically straight Be sure that shut off valve bla
10. ess for beer drainer waste m Remove either side or bottom drain plug with an allen wrench and attach a 3 4 male pipe provided by plumber to an external drain connection Evaporator condensate has been plumbed to a condensate pan located in the compressor housing CAUTION Do NOT overtighten drain fitting as it may damage the threads NOTE The end of the CO2 line extends through a sleeve on the side of the cabinet in the machinery compartment Connect this line to the pressure supply with a hose and fitting Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No Z2278 Rev 11 29 10 PREPARING THE CABINET FOR USE ach Direct Draw Dispensers Self Contained Ferk E ELECTRICAL WARNING To avoid compressor damage The cabinet must be connected to a separately after returning the cabinet to an upright fused power source see electrical specification position let unit stand for 24 hours before plate and grounded in accordance with National plugging it in and running the unit and Local Electrical Codes CAUTION Do NOT attempt to operate the equipment on any other power source than that listed on the electrical specification plate INSTALLING AND TAPPING o Direct Draw Dispensers Self Contained Ferlick CONNECTING THE KEG COUPLER when TAPPING A SINGLE VALVE KEG Sankey supplied by Perlick m Place one brown leather washer into black be
11. ispensers Self Contained MODEL NOS DS60B DS72B DS84B DS60S DS72S DS84S Condensing Units Evaporator Assembly a EE Wire harness evaporator 65561 Condenser end panel 66215 1SS Condenser housing back 65435 12SS Evaporator liquid amp suction line cover 65576 2L Door handle bracket 65189 1 Door gasket 66237 4 66237 4 Contact Perlick Milwaukee for complete door replacement Cabinet serial no required Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No Z2278 Rev 11 29 10 1 0 REPLACEMENT PARTS Direct Draw Dispensers Self Contained FRdick FOR SINGLE VALVE KEG COUPLER series D Item No Part No Description 1 Te Probeassemby 2 Fasa Probe body E eal Ji Bal retainer 5 310872P Probewasher l le Lang O Ring 3 per assembly Bod 8___ 236822P Checkvave 9 15R2P sher 0 PE a 15 43001A _ Yoke assembly standard 32474 1 MISCELLANEOUS Part No Description 157L2P Beer line connector gasket 57F2P CO2 tank washer 1392R 2928D Twin gauge CO2 regulator Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice 1 1 Form No Z2278 Rev 11 29 10 WIRING DIAGRAM Direct Draw Dispensers Self Contained DS SERIES 2 3 AND 4 KEG COOLERS CAPPED NOT USED EVAPORA
12. oil If defrosting is necessary turn the control knob to the OFF position until coil is defrosted Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No Z2278 6 Rev 11 29 10 CLEANING THE CABINET Direct Draw Dispensers Self Contained The entire beer system to include the faucet flexible beer line and tapping devices must be cleaned at regular intervals We recommend flushing the entire system with fresh water immediately after a keg has been emptied Once each month the system should be cleaned chemically It is recommended that you purchase Perlick s Pump Type Cleaning Kit part 63798 It is equipped with an adapter that attaches directly to the faucet shank jar with pump cleaning solution faucet brush and spanner wrench Cleaning the draft beer system will help to eliminate the buildup of the following materials Bacteria Beer is an excellent food for bacteria none of which is harmful Proper conditions may begin the growth of bacteria in draft beer and on the beer faucet By regular cleaning we prevent this bacterial buildup and maintain the quality of the draft beer Greenish or yellowish colored material on the faucet may indicate bacterial growth m Yeast All domestic draft beers contain a small amount of yeast which remains in the beer from the fermentation process When the temperature of draft beer exceeds 50
13. st be colder than 40 F period of time Target temperature is between 36 F and e BEER AND CO gt FACTS Cabinet door is opened and closed frequently and temperature is warmer than 38 F Solution Adjust temperature to between ee ee NO ol meno EA KEE a o Size Gallons Ounces Cases 12 0z Keg 36 F and 38 F Serv Weight Kinks dents or obstructions in the line Using oddly shaped glasses or frosted ELIE E ase 161 Ibs waxed or styrofoam containers Dispenser has been turned off for a long period of time Faucet is bad dirty or in a worn condition gas don t waste it Beer foam is 25 liquid beer and 75 CO2 m Regulator malfunction Most people prefer their beer stored at 38 F m Beer lines and faucets require regular cleaning see cleaning instructions on FLAT BEER page 7 Foamy head disappears quickly beer lacks mu A fully charged 4 2 Ib CO2 cylinder will brewery fresh flavor dispense approximately 5 1 2 to 6 1 2 half barrels CAUSES m CO2 gas gives beer its sparkling m Dirty glassware effervescence It also gives beer its creamy m CO2 pressure is too low due to lack of head of foam pressure setting CO2 is turned off at night Cooler is too cold CO2 leak or defective sticking check valve Sluggish CO2 regulator Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice 9 Form No Z2278 Rev 11 29 10 gp REPLACEMENT PARTS Ferlick Direct Draw D
14. tions without prior notice Form No Z2278 Rev 11 29 10 POURING A PERFECT GLASS OF BEER Direct Draw Dispensers Self Contained dm STEP ONE Start with a clean glass Place the glass at a 45 angle one inch below faucet Do not let the glass touch the faucet Open the faucet all the way STEP TWO gt Start with a clean glass Place the glass at a 45 angle one inch below faucet Do not let the glass touch the faucet Open the faucet all the way dam STEP THREE Let the remaining beer run straight down the middle of the glass This ensures proper release of CO2 by producing a 3 4 to 1 foam head STEP FOUR gt Close the faucet quickly and completely Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No Z2278 8 Rev 11 29 10 TROUBLESHOOTING BEER SERVICE PROBLEMS Direct Draw Dispensers Self Contained WILD BEER CLOUDY BEER Dispensed beer has either too much foam or is Beer in glass appears hazy not clear all foam CAUSES CAUSES m Dirty glassware m Beer has been dispensed improperly m Dirty faucet or beer line Solution See pouring instructions on page 8 _ m Frozen or nearly frozen beer m Regulator pressure is set too high m Old beer m Warm keg temperature m Beer that has not been refrigerated for a long Solution Keg mu
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