Perlick DP32 User's Manual
Contents
1. f f m Frozen or nearly frozen beer m Beer has been dispensed improperly Old beer ae See pouring instructions m Beer that has not been refrigerated for a long period of time Regulator pressure is set too high a E Warm keg temperature Beer and CO2 Facts Solution Keg must be colder than 40 Target temperature is between Keg No of No of No of No of Full Keg 36 and 38 F Size Gallons Oz Cases SN Weight m Cabinet door is opened and closed Quarter 734 992 3 445 105 87 Ibs frequently and temperature is warmer Half 15 1 984 6 889 210 161 lbs than 38 F Solution Adjust temperature to between Beer foam is 25 liquid beer and 75 CO2 on ana oar E l l gas Don t waste it E Kinks dents or obstructions in the line m Most people prefer beer stored at 38 F m Using oddly shaped glasses Frosted m Beer lines and faucets require regular cleaning waxed or styrofoam containers may see cleaning instructions on page 7 et allies aa m A fully charged 4 2 Ib CO2 cylinder will Pe ee ines peen Eee GIONA dispense approximately 5 to 6 half barrels long period of time m CO2 gas gives beer its sparkling effervescence m Faucet is bad dirty or in a worn condition Regulator malfunction Flat Beer Foamy head disappears quickly beer lacks brewery fresh flavor CAUSES m Dirty glassware m COz2 pressure is too low due to leak or pressure setting m COz is turned off at night Cooler is too co2. maintain the quality of the draft beer Greenish or yellowish colored material on the faucet may indicate bacterial growth Yeast All domestic draft beers contain a small amount of yeast which remains in the beer from the fermentation process When the temperature of draft beer exceeds 50 a process of secondary fermentation may take place The beer faucet may exhibit a white colored substance yeast build up if not cleaned on a regular basis Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Beer Stone All beer contains calcium which is present from the grains used in the brewing process it is an important natural material in draft systems in that as it oxidizes it coats the internal parts of the beer lines and equipment This thin coat of beer stone helps prevent the beer from picking up strong metallic or plastic flavors as it flows through the system The beer stone will continue to build if the system is not cleaned properly or regularly and can cause drawing problems if it begins to flake off Beer stone is present if one can see a brownish color on the faucet or inner wall of the beer line or tobacco like flakes in the beer Cleaning the Cabinet Use a mild detergent and water to clean the inside and outside of the cabinet Dry thoroughly Never use a scouring pad or abrasive cleanser NOTE An industrial strength commercial cleaner can b
3. 4 Check valve S ee 157R2P eria Washer VO ieee 206B 1 2 Tailpiece a i 2026 as Coupling nut M2 iiai 31088 2P Bottom seal washer e 31084 1 oe Retaining screw L 43002A 0 Yoke assembly w lock i ko reper 43001A Yoke assembly standard TOig 32474 1 oes Wrench Miscellaneous Part No Description 157L2P ee Beer line connector gasket 57F2P eeeeeeseeeee COz tank washer 1392R sissccceeitneess Red air hose 529 ooo eeccceceseesteeees Beer hose 2928D 1 eee Twin gauge CO2 regulator mq gt ak Spee 0 Op ke rl ick Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice CORPORATION Form No Z2280 11 Wiring Diagram Direct Draw Dispensers Self Contained 5 CAPPED DS Series 2 3 and 4 Keg Coolers VA NOT USED EVAPORATOR FAN EVAPORATOR FAN l gt BLACK po f WHITE T THERMOSTAT Lm BLACK J J el 7 z 2 POWER CONNECTION CONDENSING UNIT oe ol JUNCTION BOX Ra ele 8300 West Good Hope Road Milwaukee WI 53223 Phone 414 353 7060 Fax 414 353 7069 CORPORATION Toll Free 800 558 5592 E Mail Perlick Perlick com www Perlick com Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No Z2280 12
4. 5432 24SS 65432 24SS 65432 24SS Grille rail 65432 12SS 65432 12SS 65432 12SS Condenser pan 65565 1 65565 1 65565 1 Condenser end panel 66215 1SS 66215 1SS 66215 1SS Grille black 66210 12 66210 12 66210 12 Grille SS 66210 12SS 66210 12SS 66210 12SS Condenser housing back 65435 12SS 65435 12SS 65435 12SS Evaporator liquid amp suction line cover 65576 1L 65576 4L 65576 2L Evaporator pan 65526 1 65526 2 65526 2 Door sill 65500 1 65500 1 65500 1 Door handle bracket 65189 1 65189 1 65189 1 Door handle C31409 1 C31409 1 C31409 1 Door gasket 66237 4 66237 4 66237 4 Cabinet hinge 65436 LBRT 65436 LBRT 65436 LBRT Cabinet hinge 65436 LBRB 65436 LBRB 65436 LBRB Hinge pin 63679 1 63679 1 63679 1 Hinge assembly cabinet left side 65505L 65505L 65505L Hinge assembly cabinet right side 65505R 65505R 65505R Replacement door RD NL2 RD NL2 RD NL2 Rerlick CORPORATION Form No 22280 10 Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Replacement Parts Direct Draw Dispensers Self Contained For Single Valve Keg Coupler Series D Item Part No No Description Aindcecistscees 32499 eee Probe assembly ee F40184 0 Probe body s EE 31080 2P Ball C eecsessee 43641 1 eee Ball retainer Desaasssecs 31087 2P Probe washer Oi siin 31089 O Ring 3 per assembly ere 43061 eee Body Bu 23682 2P
5. INSTALLATION AND OPERATION INSTRUCTIONS DIRECT DRAW DISPENSER SELF CONTAINED MODELS LLL LLL JL LLL LL JILIN IMPORTANT INFORMATION Fill out the enclosed warranty card and mail to the Perlick Corporation to register the warranty If the card is not returned the warranty period will begin from the date the equipment is shipped from the factory This manual has been prepared to assist you in the installation of your Direct Draw Dispenser and to acquaint you with its operation and maintenance We dedicate considerable time to ensure that our products provide the highest level of customer satisfaction If service is required your dealer can provide you with a list of qualified service agents For your own protection never return merchandise for credit without our approval We thank you for selecting a Perlick product and assure you of our continuing interest in your satisfaction WARNING When lifting the full weight of the cabinet must be supported Lift from the cabinet base and not from the top Improper lifting can result in severe damage to the cabinet Fei ick CORPORATION MODEL NOS DS Series oil Ww W EPH ANSI NSF 7 5 Year Compressor Warran Table of Contents PREPARING THE CABINET FOR USE SpecificationS sseeeeeeeneeeoeeteoet reeter ere nnerere eneee 2 List of Included Parts ceccsceeseeneacteris
6. Instructions Sizes and Specifications Direct Draw Dispensers Self Contained 5aeaE Warran ANSI NSF 7 DOOR FINISH MODEL NUMBERS BLACK DS60B DS72B DS84B STAINLESS STEEL DS60S DS72S DS84S SPECIFICATIONS KEG CAPACITY 2 Keg 3 Keg 4 Keg NUMBER OF DOORS 2 2 3 CABINET Length Ins mm 60 1524 72 1829 84 2134 DIMENSIONS Depth Ins mm 243 4 629 243 4 629 243 4 629 Height Ins mm 341 2 876 341 2 876 341 2 876 NO OF DISPENSING HEADS 1 1 2 NO FAUCETS 2 2 2 CONDENSER UNIT H P 1 4 1 3 1 3 RUNNING LOAD AMPS 5 9 7 5 7 5 SHIP WT Ibs kg 385 175 425 193 500 227 INTERIOR Door sill High strength polyethylene Door pan and ceiling High strength polystyrene Floor pan Satinless steel Walls Galvanized steel EXTERIOR All Models The top is 20 gauge stainless steel The back front and sides are stainless steel Bottom is 18 gauge galvanized steel Black Models Doors and grilles are black vinyl coated steel Stainless Models Doors and grilles are stainless steel REFRIGERATION R 134a capillary tube type Aluminum fin and copper tube evaporator epoxy coated coil Forced air into dispensing head Adjustable temperature control Self defrosting Pull out condensing unit for service and cleaning VENTILATION Front ventilated ELECTRICAL 115 Volt 60 Hz 1 Phase AC Furnished with three prong six foot NE
7. MA5 15P cord Contact Perlick for other voltage frequency requirements PLUMBING 3 4 NPT drain exits out right end or 1 NPS out bottom Evaporator condensate has been plumbed to a condensate pan located in the compressor housing INSULATION Foamed in place polyurethane 2 walls 11 2 top and floor OPTIONAL ACCESSORIES e Optional Dispensing Heads e Leg Set e Keg Couplers e Caster Sets e Shelf Kit e Faucet Locks 84 2134 4 KEG 72 1829 3 KEG 60 1219 2 KEG Traean 68 1726 4 KEG z 56 1492 3 KEG 4 41 4 1211 16 3 1 8 44 1118 2 KEG 107 1322 79 6 5 16 161 1 NOTE B M ae ar ae pee pee GT j j i A NaN N 48 374 1076 I if oe a oy en a 24 3 4 31 1 4 KEG i KEG BACKLINER 629 794 I j l ji TO INSIDE OF DOOR AA oogoonpdebos0dena000080 N ESRB S DOOR SILL HEIGHT 27 7 16 ee eC ane 34 1 2 697 Seaia an a S 876 DOOR 1 1 8 fi facie g OPENING 29 f 231 2 Tei ane ne oe OPENING NOTE a 3 R23 1 2 NOTE A 3 4 NPT DRAIN EXIT 94 KZ NOTE B 1 NPS DRAIN ACCESS Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No Z2280 Preparing the Cabinet for Us
8. d vehicle Apply oil to a regulator Shut off CO2 cylinder when not in use You will not save gas by doing so m Allow untrained inexperienced personnel to handle high pressure gas Failure to heed this warning could result in personal injury or death Perlick CORPORATION Form No 22280 Draft Beer Information Direct Draw Dispensers Self Contained Temperature One of the most common causes of dispensing At temperatures lower than 30 F beer will freeze problems is improper temperature Draft beer When beer freezes the alcohol in the beer may should be stored at a temperature between 32 and separate and cause the beer to be cloudy with an 38 At warmer temperatures beer will foam off taste HOW TEMPERATURE AFFECTS DRAFT BEER deal 28 30 32 34 36 38 40 42 44 E Refrigeration and Temperature Control Adjusting the temperature The Direct Draw Dispenser is equipped with a The temperature control is inside the cabinet on heavy duty refrigeration system designed to the right hand side of the evaporator fan panel automatically maintain a storage temperature of assembly You will need a screwdriver to turn the 36 41 degrees F The control is factory set at 38 adjusting screw Make small adjustments until the degrees F desired temperature is achieved m Colder Temperatures Turn the adjusting screw clockwise to the right Warmer Temperatures Turn the adjusting screw countercloc
9. e Direct Draw Dispensers Self Contained Parts List Faucet Standard Faucet Head Assembly Black Connector Hose 3 6 x 3 546 Air Hose Spanner Wrench Bag of Miscellaneous Parts Suggested Tools Required 2 Phillips Screwdriver Spanner Wrench included 10 Crescent Wrench 9 16 Allen Wrench 5 16 amp 3 8 Nut driver Power driver Uncrating and Inspection Remove all crating material before operating Carefully inspect cabinet for hidden damage If damage is discovered file your claim immediately with the transportation company Perlick is not responsible for damage in transit Placing the Cabinet Push the cabinet into place using rollers when necessary Important Proper air flow around the condensing unit is necessary for efficient operation Never obstruct the air flow in and out of the condensing unit Leveling the Cabinet When the cabinet is in place check installation with a carpenter s level A slight pitch to the drain side is desired Water may accumulate if the cabinet is pitched to the opposite side Installing Casters or Legs Optional Attach casters to the cabinet bottom in the holes provided Use supplied 4 20 x 3 4 hex head self tapping machine screws Use power driver if available Installing the Faucet and Dispensing Head Before you begin Wash tapping devices and faucet Flush beer tapping device and faucet lines with fresh
10. e used to clean the outside of painted cabinets Cleaning the Condenser Use a long handled stiff brush to clean the dirt from the front surface of the condenser Keeping the condenser free from dust and dirt will ensure effi cient operation CAUTION Do not bend the fins while brushing the front of the condenser Ferlicle CORPORATION Form No 22280 Pouring a Perfect Glass of Beer Direct Draw Dispensers lt lill STEP 1 Start with a clean glass Place the glass ata 45 angle one inch below faucet Do not let the glass touch the faucet Open the faucet all the way STEP 2 I gt After the glass has reached half full gradually bring the glass to the upright position ill STEP 3 Let the remaining beer run straight down the middle of the glass This ensures proper release of CO2 by producing a wto 1 foam head STEP 4 II Close the faucet quickly and completely Berlick CORPORATION Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22280 Trouble Shooting Direct Draw Dispensers Self Contained Beer Service Problems Cloudy Beer F Beer in glass appears hazy not clear Wild Beer i as a Dispensed beer has either too much foam or m Dirty glass ponte m Dirty faucet or beer line j
11. eeresereeecetieines 3 Tools Required ssssssssssrrrssssrerrrrnnsesrrsrernneeessee 3 PIII a E A A T 3 Electrical seinri aaa iaar k aesa 3 Installing Casters or LOQS cccseeeeeeeeeeeeeneeeees 3 Installing Faucet and Dispensing Head 3 TAPPING Connecting the Keg Coupler cceeeeeeeeee 4 TAPPING the KG eeacs czcssechscs sxspeeneset riererermsansedeuatcenens 4 Connecting the Regulator cccceeeseeeeeeeeeeeeeeees 5 Adjusting Gas PlOW sis scearesceieeslietdaccince teins 5 CO2 Leak Test csccctssccngiervictacaiisatieistecermenceneniies 5 Replacing a CO2 Gas Cylinder cccccceeeeee 5 Handling CO2 Gas wicca diisciceiiingeeieaetiee 5 TEMPERATURE Beer Temperature ccceeeeeeeeeseeeeeeeeeeeneeeeees 6 Refrigeration and Temperature Control 6 CLEANING Cleaning the Beer Lines cceeeeeeeeeeeeeeeeees 7 Cleaning the Cabinet cccccceeseeeeeeeeeeeeeeee 7 GENERAL INFORMATION How to Pour a Perfect Glass of Beer 008 8 Troubleshooting ates trsctitindetncen Fes ecobemmeederacytereecs 9 Beer Facts isai nania ait lataiaes 9 REPLACEMENT PARTS o on 10 11 Wiring Diagram isi saeetevenne leet tackemeteenisentensensaicnte 12 8300 West Good Hope Road Milwaukee WI 53223 Phone 414 353 7060 Fax 414 353 7069 Toll Free 800 558 5592 E Mail Perlick Perlick com www Perlick com Form No 22280 Installation and Operating
12. empt to operate the equipment on any other power source than that listed on the Electrical Specification plate WARNING To avoid compressor damage after returning cabinet to an upright position let unit stand for 24 hours before plugging it in and running the unit Ferlick CORPORATION Form No 22280 Installation and Tapping Direct Draw Dispensers Self Contained Connecting the Keg Coupler Tapping a Single Valve Keg Sankey when Supplied by Perlick m Place one brown leather washer into black beer line connector hose on hex nut side Screw connecior to stainless steel beverage line on faucet standard Tighten with a wrench but do not over tighten m Make sure lever handle on the keg coupler is in the UP untapped position Place one brown leather washer into wing nut end of black beer line connector hose and thread onto top of keg coupler Hand tighten m Place clamp on one end of red air line Push end over air valve located inside cabinet Tighten clamp with screwdriver Turn shut off valve to OFF horizontal position m Place clamp on the other end of red air line and m Be sure beer faucet is in closed position push over tailpiece on coupler Tighten clamp m Align keg lugs with lug openings on bottom with screwdriver of coupler CAUTION Do not use keg coupler as a m Turn clockwise 1 4 turn Pull handle out and handle to lift keg down Keg is now tapped m Open shut off valve o
13. kwise to the left The condenser fan motor turns off and on with the condensing unit The evaporator fan motor runs continuously The fan motors are lifetime lubricated and will require no oiling NOTE Cabinet Temperatures lower than 34 will not allow for proper defrosting of the evaporator coil If defrosting is necessary turn the control knob to the OFF position until coil is defrosted Felek CORPORATION Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No Z2280 Cleaning the Beer System Direct Draw Dispensers Self Contained The entire beer system to include the faucet flexible beer line and tapping devices must be cleaned at regular intervals We recommend flushing the entire system with fresh water immediately after a keg has been emptied Once each month the system should be cleaned chemically It is recommended that you purchase Perlick s Pump Type Cleaning Kit It is equipped with an adapter that attaches directly to the faucet shank jar with pump cleaning solution faucet brush and spanner wrench Cleaning the draft beer system will help to eliminate the buildup of the following materials Bacteria Beer is an excellent food for bacteria none of which is harmful Proper conditions may begin the growth of bacteria in draft beer and on the beer faucet By regular cleaning we prevent this bacterial buildup and
14. ld m COz leak or defective sticking check valve m Sluggish CO2 regulator It also gives beer its creamy head of foam Fdisk Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice CORPORATION Form No Z2280 Replacement Parts Direct Draw Dispensers Self Contained MODEL NOS DS60B DS72B DS84B DS60S DS72S DS84S Condensing Units Condensing unit 115 volt 60 hz C22647 C22646 C22646 Condensing unit 515301063 515301062 515301062 Compressor 513200314 513200003 513200003 Fan motor assembly 215315009 215315009 215315009 Condenser coil 15352019 15352019 15352019 Terminal board 219101538 219101538 219101538 Overload protector MRT20AGK5590 MRT22AGK5590 MRT22AGK5590 Relay 21351619 21351619 21351619 Capacitor 13556529 13556532 13556532 Evaproator Assembly Self Contained complete 65555 1 65555 2 65555 2 Evaporator coil C17511 1EP C17511 2EP C17511 2EP Liquid amp Suction line 65084 65085 65085 Fan blade 57699 57699 57699 Fan motor C15239A C15239A C15239A Evaporator fan guard 65557 65557 65557 Temperature control 61283 61283 61283 Bulb clamp C6634 C6634 C6634 Wire harness compressor bottom 65560 65560 65560 Wire harness evaporator 65561 65561 65561 Lock 63762 63762 36762 Space lock 63761 1 63761 1 63761 1 Lock rail 6
15. n air divider located inside of the cabinet Important Be sure to close this valve when untapping keg Teriiele CORPORATION Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Form No 22280 Installation and Tapping Direct Draw Dispensers Self Contained Connecting the Regulator to the CO2 Cylinder m Remove blue plug from regulator fitting Note Do not remove the carbonic washer Screw regulator onto gas cylinder valve Tighten with wrench until vertically straight Be sure that shut off valve black lever on regulator is in the OFF horizontal position m Place a screw clamp over end of red air line and push onto regulator tailpiece Tighten clamp with a screwdriver REGULATOR ee FITTING co2 VALVE PRESSURE GAUGE co2 GAS DRUM FITTING FOR RED AIR HOSE REGULATOR ADJUSTING SHUT OFF VALVE SCREW BLACK LEVER IN CLOSED POSITION Adjusting the CO2 Gas Flow m Turn regulator adjusting screw counterclockwise until it turns freely m Turn hand valve counterclockwise on CO2 cylinder to the fully open position m Turn regulator adjusting screw clockwise until desired pressure is reached approximately 12 15 Ibs Tighten stop nut on adjusting screw m Open shut off valve on bottom of regulator CO2 Leak Test Dilute a small amount of liquid dishwashing soap and rub the soapy mi
16. water Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice m Apply RTV around the base of the dispensing head to seal it to the top Align the dispensing head over the holes on the cabinet top and use screws provided to secure standard to cabinet top Wipe off excess RTV to complete the seal m Attach faucet to standard using spanner wrench to tighten coupling Attach faucet handle to faucet m Insert flexible plastic air hose six to seven inches into bottom of faucet standard Secure hose with tie wrap supplied Plumbing The floor drain in the right rear corner is equipped with a 3 4 female pipe thread connection with side or bottom access for beer drainer waste m Remove either side or bottom drain plug with an allen wrench and attach a 3 4 male pipe provided by plumber to an external drain connection Evaporator condensate has been plumbed to a condensate pan located in the compressor housing CAUTION Do not overtighten drain fitting as it may damage the threads NOTE The end of the CO2 line extends through a sleeve on the side of the cabinet in the machinery compartment Connect this line to the pressure supply with a hose and fitting Electrical The cabinet must be connected to a separately fused power source see electrical specification plate and grounded in accordance with National and Local Electrical Codes Caution Do not att
17. xture around each connection If bubbles appear tighten connection Perlick is committed to continuous improvement Therefore we reserve the right to change specifications without prior notice Replacing CO2 Gas Cylinder m Turn CO2 hand valve clockwise until seated and close shut off valve on regulator m Unscrew regulator from cylinder fitting m Replace carbonic washer Part No 157F2P if needed and reattach regulator to filled cylinder m Turn CO2 hand valve counterclockwise until fully open Turn regulator shut off valve to open position m Adjust CO2 gas flow as required turning clockwise for higher pressure Proper CO2 Handling ALWAYS Connect a regulator reducing valve to CO2 cylinder Secure cylinder in upright position whether in storage or in use m Keep cylinder away from heat Rupture disc vents at 122 F maximum m Ventilate room after high pressure gas leakage m Check the last DOT test date on cylinder neck before filling If more than five years old the cylinder must be retested to DOT specifications m Be sure CO2 cylinder outlet fitting is free of dust or dirt before attaching regulator m Store CO2 cylinder and regulator assembly upright m Allow only properly trained and experienced personnel to handle high pressure gas NEVER Connect cylinder directly to a keg without a regulator reducing valve Drop or throw regulator or CO2 cylinder Transport CO2 cylinder in a close
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