Omega Speaker Systems OS550-BB Series User's Manual
Contents
1. 3GON AVTdsi q 05552 _ os551 05553 05554 3 26 Using the Infrared Thermometer Transmitter v 3 6 1 Reviewing the Last Parameters The thermometer stores the last temperature measured in the real time mode refer to Table 3 1 This temperature can be recalled by pressing the key 1 With power applied to the unit place the SLEEP ON switch to the SLEEP position 2 Press the key to review the most recently stored temperature data and parameters You may review e MAX temperature MIN temperature e d F temperature e AVG temperature HAL temperature LAL temperature e AMB temperature MEM location 3 6 2 Downloading Previously Stored Temperature Data 05553 05554 Up to 100 sets of stored temperature information can be downloaded to a serial printer or a personal computer Each set of temperature information is broken down to the temperature value the Emissivity and the high alarm setpoint for that temperature la Turn on the Serial Printer and set the following parameters Speed 4800 BPS Data 8 Bits One Stop Bit No Parity or 1b Turn on the Personal Computer 2 Connect the RS 232 cable between the thermometer and the Serial Printer or Personal Computer as shown in Figure 3 10 or Figure 3 11 3 27 Using the Infrared Thermometer Transmitter 3 28 3 10 To download stored temperature data points from the thermometer f2. 0 96 Asphalt tar pitch 0 95 1 00 Brick red and rough 0 93 Brick fireclay 0 75 Carbon Shlament UE KUSALI LWA MATAA LU KUA UU 0 53 Carbon lampblack rough deposit 0 78 0 84 2 Glass Pyrex lead soda 0 85 0 95 m Marble polished light gray 0 93 gt Paints lacquers and varnishes Black matte shellac 0 91 z Paints lacquers and varnishes aluminum paints 0 27 0 67 o Paints lacquers and varnishes flat black lacquer 0 96 0 98 2 Paints lacquers and varnishes white enamel varnish 0 91 Porcelain glazed 0 92 Qudriz opadus so iene bed cathe ska Ed 0 68 0 92 Roofing Paper se ieaie aa anin daa baa e 0 91 Tape Masking 0 95 NAA IEE EE 0 95 0 96 Wood plan dlodk z ia 0 90 B 2 Appendix Defermining an Unknown Emissivity In Appendix we showed how emissivity is an important parameter in calculating the temperature of an object via infrared means In this section we discuss how to determine a specific emissivity value If you know the material of the object use Table B 1 in Ap
3. 3 20 Operating System Win95 Win98 Win NT 4 0 Windows 2000 Processor Pentium Class Any speed Ram 32 Mega Bytes Monitor VGA Or Higher Resolution Video Card Supports VGA 256 Color 800 x 600 Resolution Minimum CommPort 4800 Baud 8 Databits I Stop No Parity CD ROM Any Speed Hard Drive 10 Mega Bytes Available Space For Installation Only How to Install IR TEMPSOFT 32 Please follovv this installation procedure to install IR TEMPSOFT 1 Place the supplied CD disk into your CD ROM drive Make certain that you are not running any other applications at this time Running other applications vvhile trying to install IR TEMPSOFT may cause installation errors 2 The CD will automatically start 3 Click on Free Softvvare Then Click on the Softvvare icon 4 Now you will see a menu of Free software download for different products 5 Click on the Infrared Thermometer picture icon This will start the installation process 6 Follovv the installation instructions as they appear on your screen For example you will be asked in which directory would you like to install the IR TEMPSOFT program You may accept the default location provided C Program Files IR TEMPSOFTN or specify your ovvn location 7 During the process of installation the installer program will notify you if it is about to overwrite an existing file vvith one that is older Should this occur it is advisable
4. Drilled out Area A Target Area B Target Figure C 2 Determining Emissivity with a Drilled Hole Set the emissivity to 0 97 and measure and record the temperature of the hole in the sample material Area A in Figure C 2 Make sure that the hole fills the FOV of the thermometer Aim the thermometer at another spot on the target as close as possible to Area A Area B in Figure C 2 Adjust the emissivity of the thermometer until the temperature reading equals the temperature found in Step 3 c 3 wu ADDENDUM TO 05550 05550 BB MANUAL IMPORTANT CONSIDERATIONS BEFORE INSTALLATION Follow all safety precautions and operating instructions outlined in this addendum and your 05550 Series manual EE SYMBOL KEY Lv CAUTION Refer to accompanying documents Ref ISO 3864 NO B 3 1 DIRECT CURRENT ONLY REF IEC 417 NO 5031 CAUTION Section 3 2 Hovv to Povver the Thermometer Only experienced personnel should install and make electrical connections to the thermometer Power must be disconnected before making any electrical connections The power supply used to power the thermometer should be VDE or UL approved with the following ratings Power 7 24 Vdc amp 80 mA Overload Protection Current limited to 500 mA There is only one fuse in the 05550 Disconnect power before replacing the fuse The
5. 25 REF T A 88 9 3 50 38 61 225 1 520 Y N 3 18 ibi 850 gt R 125 TYP 2 PLACES 22 23 875 gt gt 25 4 1 00 28 58 25 4 3 18 125 1 00 gt R 125 Fig 2 4 2 6 Mounting Nut Dimensions OS550 MN 020 x 45 020 x 45 CHAMFER CHAMFER BOTH SIDES BOTH SIDES 2 00 1 1 2 20 2B THRU MED DIAMOND NURL Fig 2 5 2 5 Installing the Infrared Thermometer 2 7 Mounting Flange Dimensions OS550 MF 89 3 5 3 HOLES ON 71 1 2 80 TYP 3 PLACES BOLT CIRCLE 120 35 250 THRU TYP 3 PLACES b 6 35 38 1 5 20 THREAD 550 Fig 2 6 2 8 Air Purge Collar Dimensions OS550 AP 51 2 0 DIA 1 8 N P T TAP THRU XX SRI RR lt 9 2 3509 25 2 00 0 QA 8 2 KS x ka QS QS Ko x RS LOS 3 X 0 Ko xx ya KX pe 3 X KS 21 59 850 38 1 5 20 THREAD Fig 2 7 2 6 Using the Infrared Thermometer 7 3 1 Using the infrared Thermomefer 3 1 1 Water Cool Jacket Accessory When using the 05550 sensor head in an ambient temperature environment above 50 C 122 F the OS550 WC Water Cooling Jacket option must be used to maintain the accuracy and response time of the unit Two Va compression fittings are provided for connection to copp
6. HEL be found on the back of the label inside the main display housing clear plastic lid Model OS551 Figure 3 9 Visual Function Flow Chart While in these 4 modes Use EI key to change temperature from F to C or vice versa Use 3 key to turn on the display backlighting v Using the Infrared Thermometer Transmitter 3 5 1 Adjusting Emissivity Refer to Appendices B and C for information on emissivity before making your adjustment 1 When the thermometer is powered up the default emissivity setting will be set to 0 95 2 If necessary press the key to increment the target emissivity or press the key to decrement the target emissivity a The unit maintains the emissivity value even when the power is removed Using the Infrared Thermometer Transmitter 3 5 2 Calculating Temperature Values The thermometer calculates the MAX MIN dIF and AVG temperatures based on the current temperature MAX 612 IF 288 oF is the maximum temperature is the minimum is the difference between since the temperature temperature since the the MAX and MIN measurement session starts temperature measurement temperatures pulling the trigger session starts is the true average temperature since the temperature measurement session starts The average temperature under continuous operation is accurate for a limited period of time refer to the specifications However the AVG temper
7. M Figure 3 3 OS550 Series 1 FOV o DISTANCE SENSOR TO OBJECT FT lt Ee o A Jp 3 2 lt 1 3cm 7 6cm SPOT DIAMETER MEASURED 5 AT 90 ENERGY a 0 DISTANCE SENSOR TO OBJECT CM Figure 3 4 OS550 Series 2 FOV 3 4 Using the Infrared Thermometer Transmitter v o DISTANCE SENSOR TO OBJECT FT SPOT DIA IN 2 5cm 51cm 100 SPOT DIAMETER MEASURED AT 90 ENERGY 40 80 DISTANCE SENSOR TO OBJECT CM SPOT DIA CM Figure 3 5 OS550 Series 3 FOV o DISTANCE SENSOR TO OBJECT FT SPOT D A IN 10 0 2 5cmO SPOT DIAMETER MEASURED 76cm AT 90 ENERGY SPOT DIA CM 100 DISTANCE SENSOR TO OBJECT CM Figure 3 6 OS550 Series 4 FOV 3 5 gt Using the Infrared Thermometer Transmitter DISTANCE SENSOR TO OBJECT FT SPOT DIA IN 0 9 0 22mm 0 SPOT DIAMETER MEASURED AT 9096 ENERGY o 1 0 15 DISTANCE SENSOR TO OBJECT M Fig 3 7 OS550 Series 5FOV DISTANCE SENSOR LENS TO OBJECT in 2 4 Q kK o a o m SPOT DIAMETER MEASURED a AT 90 ENERGY a He o a o DISTANCE SENSOR LENS TO OBJECT cm Figure 3 8 OS550 Series 6FOV Using the Infrared Thermometer Transmitter v 3 4 Measurement Techniques You can use the IR Thermometer to collect temperature data in any one of five different ways e Spot Measurement Measures the temperature of discrete objects su
8. 2 Contact our Customer Service Department unit requires service Make sure you have entered the correct emissivity setting Make sure you are not trying to measure a temperature above the maximum temperature range of your model Try to remove and then re apply power to reset the unit Contact our Customer Service Department unit requires service 6 1 4 Troubleshooting Guide Problem Solution 6 2 The display is either a Clean the thermometer lens erratic or stays at Refer to Section 5 1 one reading b Activate the Diagnostic Program in the thermometer as follows c Press the key d Hold down the key and press the key until VER X X is displayed You can expect to see and hear the following You will see the version number VER X X of the software for about 1 second You will hear a beep TST is displayed and F flashes Soon atter all of the segments of the display including the backlighting will light up for about 1 second The display will clear and a PAS pass or ERR error code may be seen on the display If you see an error code either ERR1 ERR2 or ERR3 record the code and call our Customer Service Department Provide Customer Service with the error code that is displayed in the upper left corner of the display The Customer Service Department representative may ask you to return the thermometer to the factory The display will go back t
9. E dass 1 3 Backlighting 1 3 HAL 1 3 LAL x s 1 3 BOK 1 3 PRN 1 3 Modes 1 3 ANG sivet 1 3 1 3 Doe n n 1 3 HAL 1 3 LAL EE 1 3 MAX 1 3 MEM 1 3 MIN wa 1 3 PR ME s nin 1 3 Display Problems 6 1 E Emissivity Adjusting 3 12 Definition kai A 2 Figuring out Unknovvn C 1 KE EEE B 1 Erasing Temperature Data 3 23 Error Codes d 6 2 F Field of View Diagrams 3 4 3 5 3 6 Positioning ia 3 3 Fixed Point Monitoring over Time Measurement 3 8 G Gray Bodies Objects A 2 H High Alarm Value setting 3 14 Icons ATC ia 1 3 Backlighting 1 3 TAL 1 3 salman n A 1 3 LEK iivssenssemmenmrsnnindne dann 1 3 0000000000 1 3 Installing Air Purge 2 6 Laser Sight 4 3 J Jacks RS 232 12 3 19 K Keypad 4 position 1 3 Keys 22000 1 3 LOCK Lock ia 1 3 00 75 1 3 Key Strokes ia 8 1 L Label Layout Danger amp Certification 7577755 Inside Back Cover Laser Sight Installing onto Thermometer sisisi 4 3 Lino 4 2 POWEL gen akvariet 4 3 Power Indicator LED 4 2 Warnings and Cautions 4 1 LCD Backlighting 3 12 Len
10. Water Monitors 4 Industrial Water amp Wastewater Treatment A pH Conductivity amp Dissolved Oxygen Instruments M2830 1104
11. fuse must be replaced with one of identical size and rating Fuse Specifications 125 mA 250 Vac Time lag 5 x 20 mm with UL and or VDE Approvals such as VVickmann No 19195 028 e All connections made to the thermometer should be made via a stranded wire shielded cable 24 AWG min such as OMEGA Engineering s Model TX4 or TK8 series VViring requirements for this unit are Class II Do not operate in flammable or explosive environments This product is for professional use only It is intended for use exclusively in laboratory or factory settings Do not use it outdoors Do not operate in flammable or explosive environments There are no user serviceable parts inside this unit ADDENDUM TO 05550 05550 BB MANUAL v DC POWER SUPPLY INTEGRAL IMPEDENCE PROTECTED EARTH SENSOR GROUND HEAD VOLTAGE O P DIGITAL VOLTMETER 4 20 mA AMMETER D 2 v Index A Air Purge Collar i ciatindinns 2 6 Al rmsa sakset 3 14 3 15 Ambient Target Temperature Compensation 3 16 B Backlighting 1 3 Blackbody A 2 C 3 C Computer Parameters Speed Data Parity Stop Bit we evesmsvsessevnniksise 3 17 Personal Hookup 3 19 Program IRP EXE 3 20 Communications Program IRP EXE 3 20 D Diagnostic Program 6 1 Differential Measurement 3 7 Display Icons
12. mmediately Sleep On Switch in Press the Sleep Position Display Turns Off in i 1 Approx 10 Seconds Table 3 1 Real Time i Mode Active No keys pressed Recall Mode Passive Table 3 2 Figure 3 14 General Operational Block Diagram AAA In order to get into the Recall Mode of operation with power applied to the unit and the Sleep On switch in the Sleep position press the key only 3 25 Using the Infrared Thermometer Transmitter Table 3 2 Functional Flow Chart Recall Mode apo Bulinp yse j you s op uo S EIS 9 40 4 insp ul JO yun SYL ILON 19 elds q Ndd p 4018 JUL uoneool JOUIDU 1 p lqesiq p lqesiq spol e994 01 1901 SS ld o owns SS ld uoneool own p lo s sET ainyesedue 1587 aunyesodwa 18616 1uaIqUIW a1nJeJadule 1567 wieje MOT a1nJeJadule 1567 wieje 1567 ainyesodua 1527 14 1987 ulnulluly 1587 anyel dul WNWIXEN 1587 AHAISSIUIZ aunyesodud 1587 smous Aejdsig
13. of a real object that acts like a blackbody is a small hole drilled deep into a large opaque cavity Thermal radiation entering the cavity is internally reflected and has little chance of escaping the cavity before it is fully absorbed Emissivity is defined as the ratio of energy radiated by an obiect to that of the energy radiated by a blackbody By definition the emissivity of a blackbody is 1 Most objects are considered gray objects with an emissivity between 0 and 1 Various emissivities for common materials are shown in Appendix B Spectral Distribution Objects radiate energy at different wavelengths but not with constant intensity at each wavelength Figure A 2 shows the energy Seen radiated by a blackbody at various temperatures as a function of wavelength As a body is heated the intensity of the radiated energy increases and the peak of the curve shifts towards the shorter wavelength end of the spectrum The total area under a spectral 04 08 3 5 93 50 100 distribution curve is 15 proportional to the total Relative emission from a blackbody versus vvavelength energy radiated by the The area under the curve corresponds to the total ener gy and is proportional to the absolute temperature to Intensity Relative Units blackbody at a given the 4th power The peak of the spectral distribution temperature curve shifts to shorter wavelengths as the temperature increases Figure A 2 Blackbody Spec
14. to keep your nevver files and do not overvvrite them vvith the supplied older files 8 After a successful installation the installer program vvill notify you vvith a pop up vvhich states IR TEMPSOFT from Omega Engineering Setup vvas completed successfully Just click on the OK button If you have any trouble with the installation of this Using the Infrared Thermometer Transmitter v s program please contact technical support at Omega 346 Engineering Inc Connecting the IR System to the PC Make certain that your Infrared Thermometer is powered down before you attempt to make any connections to the personal computer Making connections between powered devices and a powered PC can cause damage to communications ports or other electronic circuitry in your device or computer 1 With the thermometer device powered down connect the enclosed serial communications cable to the device 2 Connect the other end of the serial cable to the desired communications port of the personal computer Usually itis located in the back of the unit 3 Pull the trigger and press the key to turn on the thermometer Point the thermometer to your target and make certain that you are reading a temperature Do not begin to print send data at this time Starting The IR TEMPSOFT Software 1 From your desktop click on the Start Button 2 Locate and click on the Programs selection A side menu will appear l
15. wn ron and steel excluding stainless rusted iron plate 0 69 ml Iron and steel excluding stainless polished steel 0 07 4 ron and steel excluding stainless polished steel oxidized at Lu 1110 F 600 C 0 79 ron and steel excluding stainless rolled sheet steel 0 66 ron and steel excluding stainless rough steel plate 0 94 0 97 Lead gray and oxidized 0 28 wi sees 0 wd ii ai 0 09 0 12 Molybdenum filament 0 10 0 20 Nickel polished 0 07 Nickel oxidized at 1200 F 2290 F 0 59 0 86 Platinum pure polished plate 0 05 0 10 Platinum Wire eee 0 07 0 18 Silver pure and polished 0 02 0 03 Stainless steel polished 0 07 Stainless steel Type 301 at 4502 1725 F 0 54 0 63 Tin bright s r pecs ada Day bala esate ad AA 0 06 Tungsten filament 0 39 Zinc polished commercial pure 0 05 Zinc galvanized sheet 0 23 v Appendix Emissivity Values Material Emissivity 2 Asbestos Board
16. 4 amp 5 jumpered 6 amp 20 jumpered 15 long 4 conductor shielded 24 AWG 15 long 4 conductor shielded 24 AWG Set and enabled via keypad All models OS552 OS553 OS554 05553 OS554 High alarm standard with audible and visual indication Low alarm standard with audible and visual indication Up to 100 sets of data points on command Each set of data consists of the temperature the Emissivity and the high alarm value 120 6 x 80 0 x 50 8 mm 4 75 x 3 15 x 2 41 1 dia x 109 2 mm 1 62 dia x 4 30 2 2 kg 1 Ib 1 87 kg 0 85 Ib Specifications v 1 mV degree C or F Analog Output Accuracy 2 mV referenced to the temperature display 0 5 Vdc Analog Output Accuracy 0 25 of full scale Referenced to display reading Scaling Fixed scaled to match full temperature range of model selected Minimum Load 600 ohms 4 20 mA Analog Output Accuracy 0 25 of full scale Referenced to display reading Scaling Fixed scaled to match full temperature range of model selected Maximum Load 900 ohms 6 24 Vdc 7 3 v Specifications LASER SIGHT ACCESSORY 05550 LS Wavelength Color Operating Distance Laser Dot Max Output Optical Power European Classification Maximum Operating Current FDA Classification Beam Diameter Beam Divergence Operating Temperature Operating Relative Humidity Power Switch Power Indicator Power Identification Label Warning a
17. 551 18 C to 400 C 0 F to 750 F 5552 18 C to 538 C 0 F to 1000 F OS553 18 C to 871 C 0 F to QS554 18 C to 13 1 C 0 F to 2500 F 1 of reading or 3 F whichever is greater 10 1 Figure 3 4 60 1 Figure 3 7 20 1 Figure 3 5 40 1 Figure 3 8 30 1 Figure 3 6 68 1 Figure 3 3 196 rdg 1 digit 1 F or 1 C 250 msec 8 to 14 microns 0 C to 50 C 32 F to 122 F 0 C to 50 C 32 F to 122 F 0 C to 85 C 32 F to 185 F 0 5 GPM room temperature 1 to 3 CFM 0 5 to 1 5 liters sec 95 or less without condensation Backlit LCD dual display 7 24 Vdc Q 100 mA Plastic ABS IP65 NEMA 12 amp 13 rated v Specifications Emissivity Calculated Temperature Values Ambient Target Temperature Compensation RS 232 Output for personal computers and serial printers RS 232 Cable Power Analog Output Cable Sensor Head Cable Alarm Data Storage Dimensions Main Electronics Sensor Head Weight Main Electronics Sensor Head 7 2 0 10 to 1 00 in 0 01 increments set via keypad Maximum MAX Minimum MIN Average AVG Differential dIF 05552 set and enabled via keypad 05553 set and enabled via keypad OS554 set and enabled via keypad OS552 standard 05553 standard OS554 standard 4800 bits per second 8 bits of data 1 stop bit no parity RJ12 to 25 pin D connector Female RJ12 Pin 25 pin D connector Pin 3 3 5 7
18. A laser sighting accessory is available to aid in the sensor head installation process When installing a line of sight Infrared transducer with a small spot size and long target distance it is sometimes difficult to locate the center of the focused spot and the material to be measured To solve this problem we offer a laser sighting accessory OS550 LS that will install onto the front of the OS550 series sensor head This compact tool provides the installer with a true line of sight laser dot up to a distance of 12 2 meters 40 in the center of the IR optical path taking the guess work out of proper alignment during the installation The laser is powered by a power pack with replaceable batteries and interconnect cable IR SENSOR HEAD LASER WARNING LABEL LASER HEAD ASSEMBLY F LASER BEAM OUTPUT POWER LASER ON LED BATTERY PACK POWER SUPPLY BATTERY PACK CABLE CONNECTOR BATTERY PACK ON OFF SWITCH Fig 4 1 4 2 Laser Sight Accessory 4 3 Operating the Laser Sight 4 3 1 Installing the Laser Sight onto the Thermometer The laser sight accessory 05550 LS screws onto the front of the sensor head Do not over tighten the laser sight accessory onto the sensor head This accessory is only used during sensor head installation and then removed 4 3 2 Powering the Laser Sight Accessory The laser sight head is powered by a small compact battery pack supply provided with this accessory Connections are m
19. MADE IN 1 YEAR C VVARRANTY USA Shop online at omega com omega com e mail info omega com For latest product manuals omegamanual info 05550 05550 BB Series Industrial Infrared Thermometer Transmitter omega com CEOMEGA OMEG Anet Online Service Internet e mail omega com info omega com U S A ISO 9001 Certified Canada Servicing North America One Omega Drive Bor 4047 Stamford CT 06907 0047 Tel 203 359 1660 FAX 203 359 7700 e mail info omega com 976 Bergar Laval Quebec H7L 5A1 Canada Tel 514 856 6928 FAX 514 856 6886 e mail info omega ca For immediate technical or application assistance U S A and Canada Sales Service 1 800 826 6342 1 800 TC OMEGA Mexico Czech Republic Germany Austria United Kingdom ISO 9002 Certified Customer Service 1 800 622 2378 1 800 622 BEST Engineering Service 1 800 872 9436 1 800 USA WHEN En Espafiol 001 203 359 7803 e mail espanol omega com FAX 001 203 359 7807 info omega com mx Servicing Europe Frystatska 184 733 01 Karvina Czech Republic Tel 420 0 59 6311899 FAX 420 0 59 6311114 Toll Free 0800 1 66342 e mail info omegashop cz Daimlerstrasse 26 D 75392 Deckenpfronn Germany Tel 49 0 7056 9398 0 FAX 49 0 7056 9398 29 Toll Free in Germany 0800 639 7678 e mail info omega de One Omega D
20. NY KIND VVHATSOEVER EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order vvhether based on contract vvarranty negligence indemnification strict liability or othervvise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or vvith any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical application used on humans or misused in any way OMEGA assumes no responsibility as set forth in our basic WARRANTY DISCLAIMER language and additionally purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage vvhatsoever arising out of the use of the Product s in such a manner RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the OMEGA Customer Service Department BEFORE RETURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGA
21. S CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit FOR WARRANTY RETURNS please have the FOR NON WARRANTY REPAIRS consult OMEGA for following information available BEFORE contacting current repair charges Have the following OMEGA information available BEFORE contacting OMEGA 1 P O number under which the product was 1 P O number to cover the COST PURCHASED of the repair 2 Model and serial number of the product under 2 Model and serial number of product and warranty and 3 Repair instructions and or specific problems 3 Repair instructions and or specific relative to the product problems relative to the product OMEGA s policy is to make running changes not model changes whenever an improvement is possible This affords our customers the latest in technology and engineering OMEGA is a registered trademark of OMEGA ENGINEERING INC O Copyright 2007 OMEGA ENGINEERING INC All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without prior written consent of OMEGA ENGINEERING INC Warning and Certification Label Label Location refer to Section 4 1 Warning
22. SSSSSSSSS S Figure 3 1 3 2 Using the Infrared Thermometer Transmitter v 3 3 Operating The Thermometer 1 After installing the thermometer see section 2 1 and connecting power see section 3 2 your unit will be ready for use Your unit has been shipped to you with the SLEEP ON switch in the SLEEP position Place the switch in the ON position to turn your unit on and begin to make measurements OS550 SERIES KEYPAD PARTIAL VIEW Display Mode Display Icons 4 ON ali SLEEP Scrolls Through FUNC Display M lodes SLEEP ON SWITCH 2 The optical field of view of the thermometers sensor head should fall within the area of the target being measured See Figure 3 2 Figures 3 3 through 3 8 show the fields of view vs distance for the various thermometers Field of View Target ACCEPTABLE UNACCEPTABLE Figure 3 2 Field of Vievv Positions 3 The target temperature and emissivity are displayed on the LCD Determine the emissivity of the target refer to Appendix B Press the key to increment the target emissivity Press the key to decrement the target emissivity 3 3 v Using the Infrared Thermometer Transmitter 3 3 1 Field of View Charts DISTANCE SENSOR TO OBJECT FT z 4 6 a o 21 1 22 s 9mm 610 mm x SPOT DIAMETER MEASURED AT 90 ENERGY H 2 61 1 0 o DISTANCE SENSOR TO OBJECT
23. ade between the laser sighting head and the power pack via a 24 cable with mini mating connectors Power is turned on and off to the sighting head by a slide switch on the power pack 4 3 Laser Sight Accessory 4 4 Maintenance 5 1 Cleaning the Sensor Head Lens Although all lenses are guite durable take care to prevent scratching when cleaning them To clean the lens 1 Blovv off loose particles using clean air 2 Gently brush off remaining particles using a camel hair brush Alternatively clean any remaining contaminants with a damp soft clean cloth Be careful not to rub too hard m Do not use any ammonia or cleaners with ammonia on the lens as damage may result Do not wipe the surface dry as this may cause scratching 5 2 Calibrating the Thermometer The thermometer can not be calibrated by the user For precise calibration of the thermometer call our Customer Service Department It is recommended that the Infrared Thermometer be sent to the factory once a year for recalibration 5 1 v Maintenance THERMOMETER Problem Solution The thermometer does not turn on No Display The thermometer is showing an incorrect temperature The thermometer is locked up the display is frozen Troubleshooting Guide a Check for proper power connections see Section 3
24. arget The target temperature and emissivity are displayed on the LCD To disable the Ambient Target Temperature Compensation at a later time you must press the key to get into the Ambient Target Temperature Display Mode Then press the key to disable it The unit maintains its target ambient temperature value even when the power is removed 3 5 7 Sending Temperature Data to a Serial Printer 05552 05553 05554 The thermometer can transmit temperature data to a Serial Printer via the RS 232 phone jack and the RS 232 cable 1 Turn on the Serial Printer and set the following parameters Speed 4800 BPS One Stop Bit Data 8 Bits No Parity 2 Remove the whole plug located on the bottom of the unit This will allow access to the RS 232 jack See Figure 3 13 3 Connect the RS 232 cable between the thermometer and the printer as shown in Figure 3 10 Be sure to install the cable strain relief to maintain the environmental seal 3 17 v Using the Infrared Thermometer Transmitter PRN 005 NOTE mz Bottom hole is pa the RS 232 jack Serial Printer 346 RS 232 Digital Cable Pi 25 Pin D piane Jack Connector SS To the gt To the x Pyrometer Printer 2 s Figure 3 10 Serial Printer Hookup 3 VVith power applied to the unit press and hold the key until the Print Data Display Mode PRN appe
25. ars 4 Press the key to increment the printing interval Press the key to decrement the printing interval The printing interval from 1 to 1999 seconds is the time between data points The default value is 2 seconds 5 Press the key to start sending data The EINE icon appears on the display a To stop sending data press the key again and the icon disappears Using the Infrared Thermometer Transmitter v 3 6 After all data is taken press and hold the key until HE the Emissivity Display Mode E appears 3 5 8 Sending Temperature Data to a Personal Computer 05552 05553 05554 The thermometer can transmit temperature data to a Personal Computer via the RS 232 phone jack and the RS 232 cable 1 Turn on the Computer 2 Connect the RS 232 cable between the thermometer and the serial PRN 00 port RS 232 of the Personal Computer as shown below in Figure 3 11 3 With power applied to the OS550 press the key The icon will appear on the display 346 NOTE Bottom hole is the RS 232 jack Personal Computer x 6 Pin 25 Pin D oo Phone Jack Connector X og To the ou Computer 7 Figure 3 11 Personal Computer Hookup 3 5 8 1 Software Installation System Requirements To run IR TEMPSOFT you must have an IBM compatible personal computer with these minimum specifications v Using the Infrared Thermometer Transmitter
26. ata to a Personal Computer Storing the Temperature Data on Command Erasing the Temperature from Memory mmesema Recall Mode Passive Revievving the Last Parameters Dovvnloading Previously Stored Temperature Data Reviewing Previously Stored Temperature TABLE OF 05550 05550 BB Series CONTENTS Industrial Infrared Thermometer Page Chapter 4 Laser Sight Accessory 4 1 4 1 Warnings and Cautions 4 2 Description ae 4 3 Operating the Lai 4 3 1 Installing the Laser Sight onto the Thermometer WA 4 3 2 Powering the Laser Sight Chapter 5 Maintenance cccccccccccccccscccsccccccsccccccccccscescsscceccees D 1 5 1 Cleaning the Lens isinen e e ar EEES EEE TAARN TEREE 5 1 5 2 Calibrating the Thermometer ii 5 1 Chapter 6 Troubleshooting Guide 6 1 Chapter 7 Specifications cccccccccccccccccccccccscccccccccscccescsccceccees 7 1 Chapter 8 Glossary of Key Strokes 8 1 Appendix A How Infrared Thermomefry Works A 1 Appendix B Emissivity Values ccccccccsccccscccccccccccccccscccccssees B T Appendix C Determining an Unknown Emis
27. ation Display Electronics Installation OS550 BB Installation Sensor Head Dimensions Display Electronics Dimensions waa Display Mounting Dimensions sha Mounting Bracket Dimensions Mounting Nut Dimensions Mounting Flange Dimensions Air Purge Collar Dimensions ia Chapter 3 Using the Infrared Thermometer 3 1 3 1 3 1 1 3 2 3 2 1 3 2 2 3 3 3 3 1 3 4 3 4 1 3 5 1 3 5 2 3 5 3 3 5 4 3 5 5 3 5 6 3 0 7 3 5 8 3 5 9 3 5 10 3 6 3 6 1 3 6 2 3 6 3 Using the Infrared Thermometer Water Cool Jacket Accessory memmnssnsseininvisensrskentrererisresesrsnsnesresservester How To Power the Thermometer Cali Ci On iesc scsdsecicdececceesicsssetvsensdiss sacedsesseesistaveesvacsarts bteeseseireees Terminal Block Wire Connections 3 2 Operating the 3 3 Field of View Charts Measurement Techniques Real Time Mode Active Operation Adjusting Emissivity aaa s s Calculating Temperature 5 Changing the Temperature for F to C Turning the Display Backlighting ON OFF Using the Alarm PunctiOns aa Using Ambient Target Temperature Compensation Sending Temperature Data to a Serial Printer Sending Temperature D
28. ature function can be used indefinitely when the thermometer is operating intermittently AVG is displayed when either of the following conditions occur 1 When the average temperature measurement reaches its time period as stated in the specifications 2 When the thermometer is trying to measure a target temperature which is outside of its measuring temperature range To clear the AVG display turn off the thermometer NN When the thermometer goes from the sleep mode to the real time mode the MAX MIN dIF and AVG temperatures are updated 3 5 3 Changing the Temperature from F to C or vice versa During the time that the thermometer displays either MAX MIN dIF or AVG temperatures press the key to change all the temperatures from F to C or vice versa 3 5 4 Turning the Display Backlighting ON OFF During the time that the thermometer displays either MAX MIN dIF or AVG temperatures press the key to turn the display backlighting ON OFF v Using the Infrared Thermometer Transmitter 3 5 5 Using the Alarm Functions The thermometer provides audible and visible alarm indications To set the high alarm value 1 Press the key until the High Alarm Display Mode HAL appears 2 Press the key to increment the high alarm value Press the key to decrement the high alarm value 3 Press the key to enable the high alarm function The icon appears If the temperature exc
29. ch as motor bearings engine exhaust manifolds etc 1 2 3 Aim the sensor head at the desired target If necessary adjust the emissivity using the and keys Read the temperature e Differential Measurement Measures the temperature differential between two spots the maximum and minimum temperatures viewed ORUN 6 Aim the thermometer at the first spot If necessary adjust the emissivity Aim at the second spot Adjust the emissivity of the second spot if required To display the differential temperature press the key until d F appears on the display Read the differential temperature from the upper display Static Surface Scan Measures the temperature across a static surface Aim the thermometer s sensor head at a starting point If necessary adjust the emissivity Slowly move the thermometer s sensor head so that the line of sight sweeps across the surface The thermometer measures the temperature at each point on the surface To record the temperature profile across the surface connect the IR thermometer to a strip chart recorder that will accept an analog input matching the analog output of the model OS550 that you have 7 3 7 g Using the Infrared Thermometer Transmitter e Moving Surface Scan Measures the Temperature of Points on a Moving Surface 1 Mount the sensor head and aim at your target 2 If necessary adjust the emissivity The thermometer is now set up fo
30. eeds the high alarm setpoint you vvill hear a beep and the icon on the display flashes 4 To disable the high alarm press the key agdin and the icon disappears a If you are not in High Alarm Display Mode HAL when the high alarm goes off you must press the key to get into the High Alarm Display Mode Then press the key to disable the high alarm NET The unit maintains its high alarm set point value even when the power is removed Default Values of high alarm set points are OS551 750 F OS552 1000 F OS553 1600 F OS554 2500 F Using the Infrared Thermometer Transmitter v To set the low alarm value 05552 OS553 OS554 1 Press and hold the key until the Low Alarm Display Mode LAL appears 2 Press the key to increment the low alarm value Press the key to decrement the low alarm value 3 Press the key to enable the low alarm function The icon appears If the temperature drops below the low alarm setpoint you will hear a beep and the icon on the display flashes 4 To disable the low alarm press the key again and the Hill icon disappears ER If you are not in Low Alarm Display Mode LAL when the low alarm goes off you must press the key to get into the Low Alarm Display Mode Then press the key to disable the low alarm a The unit maintains its low alarm set point value even when the power is removed v Using the Infrared Thermometer Transmitte
31. er water lines A constant flow of approx 0 5 GPM of clean room temperature water is sufficient to protect the instrument and maintain accuracy up to 85 C 185 F This option can be installed in the field 70 4 2 77 63 5 2 50 gt Fig 3 1 Water Cool Jacket Dimensions OS550 WC v Using the Infrared Thermometer Transmitter 3 2 How To Power the Thermometer 3 2 1 05550 Series Cable Connection The 5550 Series thermometer comes with a built in 4 5 m 159 power output cable Power and output connections are made to the cable via stripped wire ends located at one end of the cable The power output cable can be shortened or extended in the field if needed See table 3 1 below for wire Connection Power Cable Connections Table 3 1 Power Connection 7 24 VDC 80Ma Red Wire Black Wire Earth Ground Barewire Output Cable Connections Analog x m 2 Output ImV C or F 4to20mA 10 5 VDC White Wire Green Wire 3 2 2 05550 BB Series Terminal Block Wire Connections r SENSOR HEAD RED WIRE SENSOR HEAD BLACK WIRE SENSOR HEAD GREEN WIRE SENSOR HEAD WHITE WIRE SENSOR HEAD BARE WIRE SHIELD r DC POWER SUPPLY EARTH GROUND ANALOG OUTPUT ANALOG OUTPUT DC POWER SUPPLY L DC POWER SUPPLY 7 24 Vdc RS 232 TRANSMIT RS 232 RECEIVE RS 232 GROUND S SSS
32. ess the key to increment the memory location or press the key to decrement the memory location The memory location can be from 001 to 100 4 Press the key The stored temperature is shown in the lower portion of the display If there is no data stored in a memory location the display shows 5 To review other stored temperatures repeat Steps 3 and 4 gm If no keys are pressed the thermometer goes back into sleep mode in approximately 10 second 3 29 Using the Infrared Thermometer Transmitter 3 30 Laser Sight Accessory v 4 1 VVarnings and Cdufions m When using the laser sight accessory OS550 LS you may receive harmful laser radiation exposure if you do not adhere to the warnings listed below e USE OF CONTROLS OR ADJUSTMENTS OR PERFORMANCE OF PROCEDURES OTHER THAN THOSE SPECIFIED HERE MAY RESULT IN HAZARDOUS RADIATION EXPOSURE e DO NOT LOOK AT THE LASER BEAM COMING OUT OF THE LENS OR VIEW DIRECTLY WITH OPTICAL INSTRUMENTS EYE DAMAGE CAN RESULT e USE EXTREME CAUTION WHEN OPERATING THE LASER SIGHT ACCESSORY e NEVER POINT THE LASER SIGHT AT A PERSON e KEEP OUT OF REACH OF ALL CHILDREN ma DO NOT ATTEMPT TO OPEN THE LASER SIGHT ACCESSORY There are no user serviceable parts in the unit Refer to the inside back cover of this manual for product warning label Laser Sight Accessory 4 2 Description
33. et the emissivity of the thermometer to 0 95 Use the thermometer to measure and record the temperature of the masking tape Area A in Figure C 1 Make sure that the area of the object covered with masking tape fills the FOV of the thermometer Area A Target O Area B Target Figure C 1 Determining Emissivity Aim the thermometer at Area B as shown in Figure C 1 Make sure that Area B is as close as possible to Area A Adjust the emissivity of the thermometer until the temperature reading equals the temperature found in Step 3 Appendix Determining an Unknown Emissivity Method 4 1 2 Method 5 1 Paint a sample of the object material with flat black lacguer paint Set the emissivity to 0 97 and measure and record the temperature of the painted portion of the sample material Area A in Figure C 1 Make sure that the painted area of object material fills the FOV of the thermometer Aim the thermometer at another spot on the target Area B in Figure C 1 Adjust the emissivity of the thermometer until the temperature reading equals the temperature found in Step 2 Use this method where practical to measure objects at temperatures above 500 F 260 C Drill a 1 5 35 mm diameter hole in a sample of the object material to a depth of 5 127 mm This hole closely resembles a blackbody refer to Appendix A
34. frared Thermomefry Works Thermal Radiation Heat is transferred from all objects via radiation in the form of electromagnetic waves or by conduction or convection All objects having a temperature greater than absolute zero 273 C 459 F 0 K radiate energy The thermal energy radiated by an object increases as the object gets hotter Measurement of this thermal energy allows an infrared thermometer to calculate the object s temperature if the emissivity blackness is known Generally it is convenient to measure the amount of radiated energy in the infrared part of an object s radiation spectrum Figure A 1 shows a block diagram of an infrared radiation thermometer Energy from the object is focused by the lens onto the detector As the detector heats up it sends out an electrical signal which in turn is amplified and sent to the circuitry of the thermometer The thermometer software then calculates the temperature of the object LENS OBJECT AMPLIFIER DETECTOR PYROMETER CIRCUITRY AND DISPLAY SIGNAL OUTPUT TO SERIAL PRINTER OR PERSONAL COMPUTER Figure A 1 Infrared Thermometer Block Diagram MAA Appendix How Infrared Thermometry Works Blackbody When thermal radiation falls on an object part of the energy is transmitted through the object part is reflected and part is absorbed A blackbody is defined as an ideal object that absorbs all the radiation incident upon it The best example
35. get Temperature standard standard standard Compensation RS 232 Output m standard standard standard Data Storage standard standard 5 standard standard standard standard or 39F vvhichever is greater General Descripfion v 1 2 1 Display Details HAL GEN Fc Figure 1 1 Display and Keypad View Table 1 2 Display Details Key Description D Display Mode displays one of the following E Emissivity HAL High Alarm Setpoint MAX Maximum Temperature LAL Low Alarm Setpoint only on OS552 0S553 OS554 MIN Minimum Temperature AMB Ambient Target Temp only on OS552 0S553 08S554 dIF Differential Temperature Print Data 05552 05553 and 05554 only AVG Average Temperature MEM Store Temperature Data only on 5553 5554 Data associated with one of the Display Modes Backlighting Icon allows the display to be viewed under low ambient light Displays the units of measure in either F or C Main display displays the current temperature Power On Lock Enables or Disables alarms A for incrementing data is for turning on off the backlighting V for decrementing data F C is for changing the units of measure from F to C or vice versa GE EEB Function key for scrolling through the display modes l Display Icons Ambient Target Temperature Low Alarm High Alarm Print Data VW General Description 1 2 2 Parts of the Thermometer Transmit
36. her analysis 05552 05553 and 05554 only e Ambient target temperature compensation This provides more accuracy for measuring low emissivity targets e Record up to 100 temperature data points Review the recorded data on the thermometer LCD as well as downloading the data to a PC 05553 and 05554 only e Last temperature recall e Backlit display useful in low ambient light conditions e Laser Sighting is optional VW General Description 1 2 Thermometer Features The thermometer is easy to use e Temperature readings are switchable from F to C via the keypad e Parameters such as target material emissivity and alarm setpoints can be set and remain in memory until reset This instrument has a rugged and functional design including e Sealed keypad display Table 1 1 05550 Series Industrial Infrared Thermometer Features Features OS551 OS552 OS553 OS554 Accuracy 1 rdg 1 rdg 1 rdg 1 rdg Range 0 to 750 F 0 to 1000 F 0 to 1600 F 0 to 2500 F 18 to 400 C 18 to 538 C 18 to 870 C 18 to 1371 C Emissivity adjustable adjustable adjustable adjustable standard standard standard standard 550 See Field of Vievv Charts pages 3 4 3 5 3 6 10 standard standard standard standard Er standard standard standard standard 5 5 standard standard standard standard High Alarm standard standard standard standard Lovv Alarm standard standard standard Ambient Tar
37. irst make certain that it is not in printing mode Make sure that the IR TEMPSOFT is installed properly as explained in previous section On the main menu bar click on Command gt Download Stored Data The Stored Data window will appear The Stored Data Points window will appear Click on the START RECEIVING button to bring the program into receive mode Release the trigger to put the thermometer into sleep mode Press and hold the key until you see the Print Display Mode PRN appear Press the key to start downloading the stored date to the Personal Computer The PRN icon appears on the thermometer display When the stored data is completely downloaded you will hear a peep and the PRN icon disappears When the thermometer completes sending all its memory content a pop up will appear From the STORED DATA window you can save the display data to a text file or directly export it into a MS Excel file The on line Manual has more detailed information on all the features of this software Using the Infrared Thermometer Transmitter v 3 6 3 Reviewing Previously Stored Temperature Data 05553 05554 You can review all 100 stored temperature values on the thermometer display using the following procedure 1 With power applied to the unit place the SLEEP ON switch to the SLEEP position 2 Press and hold the key until you see the Memory Display Mode MEM appear 3 Pr
38. is still visible then there is a communications error Check the communications cable and its connection at both the IR device and computers comm port Make certain that you are connected to your configured comm port From the main menu click on Help and select On Line Manual The on line Manual has more detailed information regarding all the features of the software To stop the data transmission from the thermometer press the key and the PRN icon will disappear go The transmitter temperature data is the average temperature for every printing interval period 3 22 Using the Infrared Thermometer Transmitter v 3 5 9 Storing the Temperature Data on Command 05553 05554 The thermometer can store up to 100 temperature data points on command Each set of temperature data is broken down into the temperature value emissivity and high alarm setpoint for that temperature This data is stored in non volatile memory so power loss will not affect this data To store temperature data l With power applied to the unit place the SLEEP ON switch to the ON position If necessary press the key to increment the target emissivity or press the key to decrement the target emissivity Press and hold the key until the Memory Display Mode MEM appears Press the key to increment the memory location or press the key to decrement the memory location The memory location can be from 001 to 100 Press the key to st
39. istance between the thermometer and the object All optical devices e g cameras microscopes infrared thermometers have an angle of vision known as a field of view or FOV within which they see all objects In particular the thermometer will measure a fixed proportion of the energy radiated by all objects within its FOV The user must guarantee that the distance between the thermometer and the object is defined so that only that object fills the FOV of the instrument Referring to Figure A 3 Objects X and Y are within the FOV of the thermometer The measured temperature vvould fall somevvhere between the actual temperatures of the two obiects In order to measure the temperature of Object X accurately Object Y would need to be removed In order to measure the temperature of Object Y accurately the user would need to move closer to Object Y until it completely filled the FOV of the thermometer Alternatively the user could measure the temperature of Object Y vvith a thermometer vvith a smaller FOV SPOT SIZE OBJECT X FOV ANGLE OBJECT Y DISTANCE Figure A 3 Field of Vievv of a Thermometer Transmitter The distance to spot size ratio 74 defines the field of view FOV Thus a 10 gives you approximately a 1 spot size at a distance of 10 For accurate spot size values refer to the Field of View diagrams shovvn in Figu
40. isting all application programs that can be run on the computer 3 Locate and click on the TR TEMPSOFT folder 4 Click on IR TEMPSOFT to start the program Receiving Real Time Temperature Data 1 After the splash screen is displayed and disappears you will be left at the main panel of the program 2 Here you will select the Command menu item from the main menu bar which will cause a drop down menu to appear Select Send Data In Real Time to begin receiving data 3 popup will appear showing a computer searching for an IR Device with the caption Scanning CommPort for IR Transmission This is normal as the program is novv 3 21 2 Using the Infrared Thermometer Transmitter waiting for the thermometer to transmit data through your RS 232 port 4 Begin transmitting data from the thermometer by pressing and holding the key on the thermometer until the Print Data Display Mode PRN appears 5 Press the UP key to increment the printing interval Press the Down key to decrement the printing interval The printing interval from 1 to 1999 is the time between data points The default value is 2 seconds 6 Press the key on the thermometer to begin transmitting data The PRN icon appears on the thermometer display You should novv see the current temperature the dovvnloaded parameters and the temperature data being charted If instead the Scanning CommPort for IR Transmission popup
41. mp Certification Label 7 4 630 670 nanometers red 152 mm to 12 m 6 to 40 lt 1mW at 75 F ambient temperature Class II Laser Product Class 2 EN60825 1 25mA at 5 5 V Complies with 21 CFR Chapter 1 Subchapter J 5 mm elmrad 0 C to 50 C 32 F to 122 F 95 or less without condensation ON OFF slide Red LED 3 Vde Located on head assembly circumference Located on head assembly circumference Glossary of Key Strokes Key s Key s Functions LOCK AA Press and hold down the key amp then press the key and keys pressed in rapid sequence Selects one of the following Display Modes E MAX MIN dIF AVG HAL LAL AMB PRN or MEM Enables disables High and Low Alarms Enables disables Target Ambient Temperature Compensation Enables disables sending data to the personal computer or serial printer Stores temperature data on command Displays previously stored data Increments the data or value displayed Turns on or off the backlighting only in MAX MIN dIF or AVG Display Modes Decrements the data or value displayed Changes the unit of measure from F to C or vice versa only in MAX MIN dIF or AVG Display Modes e Allows you to go to the Diagnostic Routine e Allows you to erase all 100 stored temperature data from the memory 8 1 v Glossary of Key Strokes 8 2 Appendix How In
42. o 10WSU JEG esau Burund 185 aunyesadua juaiquue jos anjen wieje MO 1985 anjen wee 4 1985 440 10 NO 1961 408q uan o te ssald 9 4 usemeq 31018 IWALLOVSG 31MNLOV JLH 1 5 EN HIVALOVZd ZIVALOV 009 10 1 5 1 0109 00 d 0109 AH 0 OF Eile 0 NIN 0109 0 OF sseiq 701 sseud au jeoy uoneoo Aowa jueUND IBA lul Ud yuan 1861 1UaIquIW inyel dul JUN julodjes wieje MOT ainyesedwa zuan julodjes ulrele 40 1 1 fenu s niq Juan wWnwiulN zua Nng WNWIXEN nyesadw a zuan Ajaissiw3 juani smous Aejdsig OS553 05554 05552 I 05551 3 10 Using the Infrared Thermometer Transmitter v MODE DISPLAY DISPLAY MODE E LAL MAX AMB MIN 284 MIN x PRN FUNC E ts nn l OS552 GIF MEM AVG H miz 1 Model OS553 5554 Note This flovv chart can also
43. o the Real Time Mode Emissivity Display Mode e After running the diagnostic program press the key to release this mode Troubleshooting Guide Problem Solution The temperature reading is erratic The sensor head has just been moved from one extreme temperature fo room temperature 0 C or 50 C 32 F or 122 F or vice versa The thermometer has to stabilize before taking temperature measurements It takes up to AO minutes for the thermometer to stabilize The temperature emp The thermometer has to stabilize reading is erratic The before taking temperature sensor head has just measurements lt takes up to been moved from Toom 20 minutes for the thermometer temperature ambient to stabilize temperature to a temperature 10 C colder or warmer 6 3 v Troubleshoofing Guide 6 4 Specifications g Specifications are for all models except where noted THERMOMETER Measuring Temperature Range Accuracy 24 C or 75 F Ambient Temperature and at emissivity of 0 95 or greater Distance to Spot Size Ratio Display Repeatability Display Resolution Display Response Time Spectral Response Operating Ambient Temperature Main Electronics Sensor Head Sensor Head with OS550 WC Water Flow rate for OS550 WC Air Flow for OS550 AP Operating Relative Humidity Display Power Requirements Main Electronics Housing OS
44. ore the target temperature at the memory location indicated You will hear a beep to verify that the data is stored AAA You can write over any previously stored memory locations After all data is taken press and hold the key until the Emissivity Display Mode E appears 3 23 v Using the Infrared Thermometer Transmitter 3 5 10 Erasing the Temperature Data from Memory The user can erase all 100 temperature data points in memory at any time by using the following procedure 1 With power applied to the unit place the SLEEP ON switch to the ON position 2 Press the key The icon will appear Place the SLEEP ON switch to the SLEEP position 4 Press the key and then the key in rapid sequence NTS If the icon disappeared repeat Steps 1 and 2 The display freezes momentarily and a beep sounds for about 1 second Now the memory is cleared The thermometer reverts to real time mode go Erasing the temperature data does not erase or reset your pre set Emissivity High and Low Alarm setpoints printing interval and Ambient Target Temperature compensation 3 24 Using the Infrared Thermometer Transmitter v 3 6 Recall Mode Passive Operation Definition Recall Mode is the passive operational mode of the thermometer In this mode you may review the most recently stored temperature data and parameters Povver Applied Sleep On Switch in the Sleep Position Display Turns Off
45. pendix B to look up its approximate emissivity Most organic materials such as plastics cloth or wood have an emissivity of about 0 95 For this reason we use 0 95 as the default emissivity setting in the 05551 05552 05553 and 05554 Thermometers For objects of unknown material or for very precise measurements use one of the following methods to determine a specific emissivity value Method 1 1 Measure and record the temperature of the object using a contact temperature probe such as a thermocouple or RTD Aim the thermometer at the object 3 Adjust the emissivity until the temperature reading of the thermometer equals the temperature measured in Step 1 Method 2 1 Heat the object or at least a sample of the object material on top of a heating plate to a known temperature Make sure the thermometer and the air surrounding the heating plate are at the same temperature 2 Measure the temperature of the object material with the thermometer Make sure that the object fills the FOV of the thermometer 3 Adjust the emissivity until the temperature reading of the thermometer equals the known temperature of Step 1 c 1 Appendix Determining an Unknown Emissivity Method 3 l c 2 Use this method to measure objects at temperatures below 500 F 260 C Place a large piece of masking tape on the object or at least a sample of the object material Allow time for the masking tape to reach the object temperature S
46. r 3 5 6 Using Ambient Target Temperature Compensation 05552 05553 05554 Use the Ambient Target Temperature Compensation AMB Display Mode when high accuracy readings under both of these conditions are required e The target has a low emissivity e The ambient temperature around the target is much higher than the ambient temperature around the infrared thermometer To set and activate the Ambient Target Temperature Compensation Mode 1 With power applied to the unit set the emissivity to 1 0 2 Press and hold the key until the Average Display Mode AVG appears 3 Slowly move the thermometer so that the line of sight sweeps across the area surrounding the target The thermometer measures the temperature at each point on the surrounding area 4 Read the average temperature value from the upper display and record it here 5 Press and hold the key until the Ambient Temperature Display Mode AMB appears 6 Set the AMB temperature found in Step 4 by pressing the key or the key 7 Press the key to enable the ambient target temperature compensation The icon appears on the display To disable this mode press the key again The icon disappears Using the Infrared Thermometer Transmitter v 7 8 Press and hold the ee key until the Emissivity Display 346 Mode appears 9 Change the emissivity to the proper value for the target being measured refer to Section 3 5 1 10 Aim at the t
47. r measuring the temperature ofa moving surface 3 To record the temperature profile of the moving surface connect the IR thermometer to a strip chart recorder or Data logger e Fixed Point Monitoring Over Time Monitors the temperature at a fixed point over time 1 Mount the sensor head and aim at your target 2 If necessary adjust the emissivity 3 Connect the analog output of the thermometer to a strip chart recorder or datalogger 4 The thermometer is now set up for unattended monitoring of temperature over time You can also download the temperature readings to a serial printer or computer 3 8 Using the Infrared Thermometer v 3 4 1 Real Time Mode Active Operation Definition Real Time Mode is the active operational mode of the thermometer In this mode the thermometer constantly measures and displays temperature Power Applied Sleep On Switch in the On Position Display Turns Off Immediately Sleep On Switch in Press the Sleep Position i Display Turns Off in 1 Approx 10 Seconds Table 3 1 Real Time 2 Mode Active No keys pressed Recall Mode Fig 2 11 General Operational Block Diagram Using the Infrared Thermometer Transmitter On Real Time Mode gt 3 5 v 3 2 Ss S a 7 c OWL BOY y l 59 459 9 40 4 5 jo yun ILON uoneo
48. res 3 3 through 3 8 A 4 Appendix Emissivity Values Table B 1 provides guidelines for estimating the emissivity of various common materials Actual emissivity especially of metals can vary greatly depending upon surface finish oxidation or the presence of contaminants Also emissivity or infrared radiation for some materials varies with wavelength and temperature To determine the exact emissivities for most applications follow the procedures in Appendix C Table B 1 Emissivity Table Material Emissivity 2 Aluminum pure highly polished plate 0 04 0 06 Aluminum heavily oxidized 0 20 0 31 Aluminum commercial sheet 0 09 Brass dull plate y sert Aaa 0 22 Brass highly polished 73 2 Cu 26 7 Zn 0 03 Chromium polished 0 08 0 36 Copper polished 0 05 Copper heated at 1110 F 600 C 0 57 Gold pure highly polished or liquid 0 02 0 04 ron and steel excluding stainless polished iron 0 14 0 38 ron and steel excluding stainless polished cast iron 0 21 ron and steel excluding stainless polished wrought iron 0 28 ron and steel excluding stainless oxidized dull wrought iron 0 94
49. rive River Bend Technology Centre Northbank Irlam Manchester M44 5BD United Kingdom Tel 44 0 161 777 6611 FAX 44 0 161 777 6622 Toll Free in United Kingdom 0800 488 488 e mail sales amp omega co uk It is the policy of OMEGA Engineering Inc to comply with all worldwide safety and EMC EMI regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon certification The information contained in this document is believed to be correct but OMEGA accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING These products are not designed for use in and should not be used for human applications Unpacking Instructions Remove the Packing List and verify that you have received all equipment including the follovving quantities in parentheses OS550 or OS550 BB Series Infrared Thermometer with Sensor Head 1 RS 232 Cable with connector adapter 05552 05553 05554 only 1 CD Software 05552 05553 05554 only 1 User s Guide 1 Optional Accessories Model No Description OS550 MN Mounting Nut OS550 MB Mounting Bracket OS550 AP Air Purge Collar OS550 MF Mounting Flange OS550 WC Water Cool Jacket OS550 LS Laser Sight PSS 12 Power Supply 12V regulated PSU93 24V Power Supply unregulated If yo
50. s Cleaning aa 5 1 Lovv Alarm Value setting 3 15 M Mounting 2 6 Mounting Nut oo 2 5 Mounting Bracket 2 5 Modes Real Time n 3 9 Recall 3 25 Moving Surface Scan 3 8 A 4 P Parameters reviewing 3 26 PAS C de ii 6 2 Passive Operation 3 24 Personal Computer Hookup s estes aa 3 19 R Real Time Mode Block Diagram ia 3 9 Recall Mode Block Diagram 3 25 RS 232 Jack RJ 12 3 17 Serial Printer Hookup 3 18 Sleep Mode 3 24 Sleep On Switch 3 3 Spectral Distribution A 2 Spot Measurement 3 7 Static Surface Scan 3 7 Stefan Boltzmann Law A 3 Storing Temperature Data 3 22 T Temperature Data KE 3 23 3 22 Thermal Radiation A 1 W Wein s Displacement Law A 3 Water Cool Jacket 3 1 VVARRANTY DISCLAIMER OMEGA ENGINEERING INC vvarrants this unit to be free of defects in materials and vvorkmanship for a period of 25 months from date of purchase on the base unit and 13 months from date of purchase on Laser Sight Module OMEGA WARRANTY adds an additional one 1 month grace period to the normal product warranty to cover handling and shipping time This ensures that OMEGA s cus
51. s and Cautions refer to Section 4 1 Where Do I Find Everything Need for Process Measurement and Control OMEGA Of Course Shop online at omega com TEMPERATURE LA Thermocouple RTD amp Thermistor Probes Connectors Panels amp Assemblies lA Wire Thermocouple RTD amp Thermistor Calibrators amp Ice Point References A Recorders Controllers amp Process Monitors 1 Infrared Pyrometers PRESSURE STRAIN AND FORCE 4 Transducers amp Strain Gages 4 Load Cells amp Pressure Gages 4 Displacement Transducers Instrumentation amp Accessories FLOW LEVEL 4 Rotameters Gas Mass Flowmeters amp Flow Computers lA Air Velocity Indicators 4 Turbine Paddlewheel Systems WF Totalizers amp Batch Controllers pH CONDUCTIVITY WF pH Electrodes Testers amp Accessories 1 Benchtop Laboratory Meters DA Controllers Calibrators Simulators amp Pumps WY Industrial pH amp Conductivity Equipment DATA ACQUISITION b Data Acquisition amp Engineering Software 0 Communications Based Acquisition Systems b Plug in Cards for Apple IBM amp Compatibles b Datalogging Systems A Recorders Printers amp Plotters HEATERS 4 Heating Cable WY Cartridge amp Strip Heaters 4 Immersion amp Band Heaters WY Flexible Heaters DA Laboratory Heaters ENVIRONMENTAL MONITORING AND CONTROL 4 Metering amp Control Instrumentation 0 Refractometers b Pumps amp Tubing A Air Soil amp
52. sivity C 1 Addendum 2 1999 222 D 1 Index Aa General Descripfion 1 1 Introduction The 05550 Series Industrial Infrared IR Thermometers provide non contact temperature measurement up to 2500 F 1371 C They offer effective solutions for many non contact temperature applications including the follovving e Predictive Maintenance Tracking temperature shifts which indicate pending failure in solenoid valves e Energy Auditing Locating wall insulation voids to reduce building heating costs Food Processing Taking accurate temperature readings without direct contact with the food or packaging material The IR thermometer provides a custom backlit dual digital LCD that displays both current and minimum maximum average or differential temperatures This versatile instrument provides e Measurable target distances from 5 to approximately 200 e Emissivity adjustable from 0 1 to 1 00 in 0 01 steps provides ease of use when measuring a variety of surfaces e Continuous temperature measurement up to 4 times per second e Audible and visual alarms The high and low alarm points are set via the keypad e Analog output 1 mV degree 4 20mA or 0 5VDC which allows interfacing with data acquisition equipment including chart recorders dataloggers and computers RS232 serial communication to a PC or printer This allows downloading data for furt
53. ter NEMA Housing Keypad Display and Output Electronics OS550 Series OEM Style Keypad Display and Electronics OS550 BB Series Sensor Head Shown with optional mounting bracket OS550 MB and mounting nut OS550 MN Figure 1 2 OS550 0S550 BB Series Industrial Infrared Thermometer Front View The display is shown in more detail in Figure 1 1 and described in Table 1 2 Note There are no user serviceable parts in the thermometer Installing the Infrared Thermomefer 2 1 Installation 2 1 1 Sensor Head Installation The OS550 s sensor head is made of black anodized aluminum Both ends of the sensor head come with a 1 20 standard threaded mounting connection The sensor head is connected to the main display electronics via a 15 shielded cable and environmentally sealed twist lock connector Mounting accessories are available See pages 2 4 2 5 for model numbers and dimensions Also see page 2 2 for sensor head dimensions mu If the sensor head is used in an environment where the ambient temperature is above 122 F 50 C the water cool jacket accessory OS550 VVC must be used to maintain accuracy and prevent damage to the sensor head See Chapter 3 1 2 1 2 OS550 Series Display NEMA Housing Installation The OS550 Series main display and electronic s housing is environmentally sealed and vveather tight Mounting ears are provided making mounting easy Mount the main elec
54. tomers receive maximum coverage on each product If the unit should malfunction it must be returned to the factory for evaluation OMEGA s Customer Service Department vvill issue an Authorized Return AR number immediately upon phone or vvritten request Upon examination by OMEGA if the unit is found to be defective it vvill be repaired or replaced at no charge OMEGA s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shovvs evidence of being damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of OMEGA s control Components in vvhich vvear are not vvarranted include but are not limited to contact points fuses and triacs OMEGA is pleased to offer suggestions on the use of its various products Hovvever OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance vvith information provided by OMEGA either verbal or written OMEGA vvarrants only that the parts manufactured by the company will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF A
55. tral Distribution A 2 Appendix How Infrared Thermomefry Works Ww Wien s Displacement Law describes the exact mathematical relationship between the temperature of a blackbody and the wavelength of the maximum intensity radiation 2 898 25 where m wavelength measured in microns T temperature in Kelvin Calculating Temperature The net thermal power radiated by an object has been shown to depend on its emissivity its temperature and that of the ambient temperature around the object A very useful equation known today as the Stefan Boltzmann Law has been shown both theoretically and empirically to describe the relationship I e0 T T I thermal power in vvatts meter Emissivity o 5 6703 x 10 watts meter x K Stefan s constant T temperature of object in Kelvin Ta temperature of ambient surroundings in Kelvin The infrared thermometer uses this equation directly in calculating the temperature of an object The incident power is measured by the infrared detector The emissivity of the object is determined by the user The ambient temperature is measured by a sensor inside the thermometer With all quantities known the thermometer uses the Stefan Bolzmann Law to calculate and output the temperature of the object Ww Appendix How Infrared Thermomefry Works Optics Field of View Accurate measurement of temperature via infrared means depends strongly on the size of the object and the d
56. tronics assembly in a location that you can easily access to vievv the LCD and make program changes to the unit See case and mounting plate dimensions on page 2 3 2 1 3 OS550 BB OEM Style Display Installation The main display and electronics assembly is provided with an aluminum mounting plate making installation of this OEM style system economical and easy to customize Assembly should be mounted in a location that is free of dirt grease oils and other liquids See mounting dimension on page 2 4 2 1 v Installing the Infrared Thermometer 2 2 Sensor Head Dimensions 112 x 20 THREAD 1 x 20 THREAD 41 1 1 62 DIA Fig 2 1 Sensor Head Dimensions Installing the Infrared Thermomefer 2 3 05550 Display Electronics Dimensions 131 3 5 17 TYP 4 37 0 172 MOUNTING HOLE 4 PLACES 50 0 1 97 TYP Fig 2 2 Main Display NEMA Housing with Mounting Brackets Dimensions 2 3 Installing the Infrared Thermometer 2 4 05550 BB Series Display Mounting Dimensions 5 16 0 203 THRU TYP 4 PLACES WILL FIT UP TO A 410 SCREW OR BOLT 26 4 57 4 F 1 04 2 26 7 118 4 4 66 S SSSSSSSSSSSS Fig 2 3 OEM Style Main Display vvith Mounting Plate 2 4 Installing the Infrared Thermometer 2 5 Mounting Bracket Dimensions OS550 MB 50 8 6 4 lt 2 00 gt
57. u have any questions about the shipment please call the Customer Service Department at 1 800 622 2378 or 203 359 1660 We can also be reached on the Internet at omega com e mail cservice omega com When you receive the shipment inspect the container and equipment for signs of damage Note any evidence of rough handling in transit Immediately report any damage to the shipping agent a The carrier will not honor damage claims unless all shipping material is saved for inspection After examining and removing contents save packing material and carton in the event reshipment is necessary From the Technical Library of OS550 Series Industrial Infrared Thermometer This page is intentionally blank 05550 05550 BB Series Industrial Infrared Thermometer TABLE OF CONTENTS Page Unpacking Instructions esesevneresevnevevnnnerennnnerennnnnesnnnenesnnnenesnnnenennnneeee Chapter 1 General Description sss0ssss000000000000000000000000 1 1 1 1 1 2 1 2 1 1 2 2 htrodatton vaare NSG 1 1 Thermometer Features 1 2 Display Details Parts of the Thermometer 1 4 Chapter 2 Installing the Handheld Infrared Thermometer 2 1 2 1 2 1 1 2 1 2 2 1 3 2 2 2 3 2 4 2 5 2 6 2 7 2 8 Sensor Head Install
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