Omega Speaker Systems FPU4500 User's Manual
Contents
1. OMEGA is pleased to offer suggestions on the use of its various products However OMEGA neither assumes responsibility for any omissions or errors nor assumes liability for any damages that result from the use of its products in accordance with information provided by OMEGA either verbal or written OMEGA warrants only that the parts manufactured by the company will be as specified and free of defects OMEGA MAKES NO OTHER WARRANTIES OR REPRESENTATIONS OF ANY KIND WHATSOEVER EXPRESSED OR IMPLIED EXCEPT THAT OF TITLE AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED LIMITATION OF LIABILITY The remedies of purchaser set forth herein are exclusive and the total liability of OMEGA with respect to this order whether based on contract warranty negligence indemnification strict liability or otherwise shall not exceed the purchase price of the component upon which liability is based In no event shall OMEGA be liable for consequential incidental or special damages CONDITIONS Equipment sold by OMEGA is not intended to be used nor shall it be used 1 as a Basic Component under 10 CFR 21 NRC used in or with any nuclear installation or activity or 2 in medical applications or used on humans Should any Product s be used in or with any nuclear installation or activity medical application used on humans or misused in any way OMEGA assumes no responsibi2. 1140 01 00 e e aA E E E I E FU 1127 03 00 FPUSV4000 VARIABLE SPEED PUMP AND FPU4500 FIXED SPEED PUMP NOTES MADE WARRANTY DISCLAIMER OMEGA ENGINEERING INC warrants this unit to be free of defects in materials and workmanship for a period of 13 months from date of purchase OMEGA s WARRANTY adds an additional one 1 month grace period to the normal one 1 year product warranty to cover handling and shipping time This ensures that OMEGA s customers receive maximum coverage on each product If the unit malfunctions it must be returned to the factory for evaluation OMEGA s Customer Service Department will issue an Authorized Return AR number immediately upon phone or written request Upon examination by OMEGA if the unit is found to be defective it will be repaired or replaced at no charge OMEGA s WARRANTY does not apply to defects resulting from any action of the purchaser including but not limited to mishandling improper interfacing operation outside of design limits improper repair or unauthorized modification This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of having been damaged as a result of excessive corrosion or current heat moisture or vibration improper specification misapplication misuse or other operating conditions outside of OMEGA s control Components in which wear is not warranted include but are not limited to contact points fuses and triacs
3. IBM amp Compatibles lA Datalogging Systems lA Recorders Printers amp Plotters HEATERS lA Heating Cable lA Cartridge amp Strip Heaters lA Immersion amp Band Heaters 4 Flexible Heaters lA Laboratory Heaters ENVIRONMENTAL MONITORING AND CONTROL lA Metering amp Control Instrumentation A Refractometers LA Pumps amp Tubing lA Air Soil amp Water Monitors A Industrial Water amp Wastewater Treatment lA pH Conductivity z Dissolved Oxygen Instruments M4167 1005
4. this will affect your flow and tubing life FPUSV4000 VARIABLE SPEED PUMP AND FPU4500 FIXED SPEED PUMP FOR 4000 CASE MODELS ONLY FUSE INSTALLATION See page 5 for fuse ordering information 1 Disconnect power to pump 2 The fuse holder Is located on the back of the case 3 Turn knob counterclockwise 4 Slide the fuse out 5 Remove old fuse and replace with new fuse 6 Slide back in and push while turning clockwise to lock MOTOR BRUSH REPLACEMENT See page 5 for brush ordering information 1 Disconnect power to pump 2 Remove case cover by removing 6 screws 3 With a small flat head screw driver remove the brush caps on both sides of the DC motor 4 Remove old brush and replace with new brush Slide in horizontally Push metal plate on the end of the brush inside and hold it while replacing brush cap Q1 OV Replace case cover Illustration f a HAA al A md i 3 fe Pe zA lllustration l 1 FPUSV4000 VARIABLE SPEED PUMP AND FPU4500 FIXED SPEED PUMP A REPLACEMENT PARTS Call Customer Service Department at 1 800 622 2378 or 203 359 1660 to order Please remember to include the complete model number when you place your order for replacement parts TODE ar A ET TU 1225 3856 01 Pup E r N 400 205 000 13 Includes Tube Housing w bearing cover ring roller bracket assembly and two screws For Case Models Only Motor Brushes 2 p ck ssiurironssenssrasssa BR
5. 359 1660 On the web you can find us at omega com e mail cservice omega com Table of Contents Section Page General DESC PON grysaeti sien N 1 FEGL T S crscendstvxsvcaccaccecnasesiesausanstnrodcantvenncacesst anes aieesarsateestetedaereaecoces 1 installation St CONS asus acts tener cee aerate 1 Tubing Installation Pump Head Assembly 2 FPUSV 4000 Fuse Installation scons sissrsssssasoivesssemstsosshdsncspersdevaiens 3 FPUSV4000 Motor Brush Replacement 3 Keplac ment Parte E Sierra ogcmteeeanen n OMEGA Engineering Inc assumes no responsibility or liability for chemical compatibility of our tubing in specific applications ALWAYS pretest tubing in accordance with tubing manufacturer s specifications Tubing that shows signs of swelling embrittlement or other deterioration should not be used FPUSV4000 VARIABLE SPEED PUMP AND FPU4500 FIXED SPEED PUMP GENERAL DESCRIPTION The OMEGAFLEX FPUSV4000 variable speed drives are powered by a DC gearmotor A specially designed electronic speed control system converts AC to DC while providing smooth accelerated control over the entire flow range The three position on off switch allows the user to maintain speed setting when unit is turned off or reversed The FPU4500 are fixed speed AC units FEATURES 1 Electrical 115 VAC 60HZ 2 Reversible Variable Speed Control for Variable Flowrates 3 Maximum and Minimum
6. MADE IN d A z g WARRANTY Shop online at omega conY CEOMEGA omega com e mail info omega com For latest product manuals omegamanual info FPUSV4000 FPU4500 FPUSV4000 VARIABLE SPEED PUMP AND FPU4500 FIXED SPEED PUMP omega com CEOMEGA OMEG Anet Online Service Internet e mail omega com info omega com U S A ISO 9001 Certified Canada Servicing North America One Omega Drive Box 4047 Stamford CT 06907 0047 Tel 203 359 1660 FAX 203 359 7700 e mail info omega com 976 Bergar Laval Quebec H7L 5A1 Canada Tel 514 856 6928 FAX 514 856 6886 e mail info omega ca For immediate technical or application assistance U S A and Canada Mexico Benelux Czech Republic France Germany Austria United Kingdom ISO 9002 Certified Sales Service 1 800 826 6342 1 800 TC OMEGA Customer Service 1 800 622 2378 1 800 622 BEST Engineering Service 1 800 872 9436 1 800 USA WHEN En Espa ol 001 203 359 7803 e mail espanol omega com FAX 001 203 359 7807 info omega com mx Servicing Europe Postbus 8034 1180 LA Amstelveen The Netherlands Tel 31 0 20 3472121 FAX 31 0 20 6434643 Toll Free in Benelux 0800 0993344 e mail sales omegaeng nl Frystatska 184 733 01 Karvina Czech Republic Tel 420 0 59 6311899 FAX 420 0 59 6311114 Toll Free 0800 1 66342 e mail info omegashop cz 11 rue Jacqu
7. Speed Control Adjustment 4 Factory Preset Flowrate 2000 ml min S Replaceable Motor Brushes Replacement instructions page 5 6 External Fuse Holder Fuse replacement instructions page 5 INSTALLATION INSTRUCTIONS 1 POWER REQUIREMENTS Voltage and frequency of power supply must be the same as shown on unit WIRING CONNECTIONS All wiring and electrical connections must comply with local and national electrical codes MOUNTING FPU4500 Case enclosed model may be placed on any flat surface assuring space is provided at the back of the case for air circulation through ventilation holes FPU4500 Bracket or Case mount assuring space provided for air flow Do not allow tubing to be crimped 4 MOUNTING LOCATION Pump should be placed in a dry location with adequate cooling provided The ambient temperature should not exceed 35 C n This unit should not be used in outdoor or hazardous locations di Motor life will be drastically reduced if left in the stalled position for extended periods N Q9 FPUSV4000 VARIABLE SPEED PUMP AND FPU4500 FIXED SPEED PUMP A TUBING INSTALLATION PUMP HEAD ASSEMBLY Inspect all tubing regularly and replace if any sign of deterioration occurs Always wear safety glasses and protective clothing when working with chemicals See Illustrations on page 5 1 Disconnect power to the pump 2 Disconnect the suction and discharge tubing from the pump tubing if the product pum
8. es Cartier 78280 Guyancourt France Tel 33 0 1 61 37 2900 FAX 33 0 1 30 57 5427 Toll Free in France 0800 466 342 e mail sales omega fr Daimlerstrasse 26 D 75392 Deckenpfronn Germany Tel 49 0 7056 9398 0 FAX 49 0 7056 9398 29 Toll Free in Germany 0800 639 7678 e mail info omega de One Omega Drive River Bend Technology Centre Northbank Irlam Manchester M44 5BD United Kingdom Tel 44 0 161 777 6611 FAX 44 0 161 777 6622 Toll Free in United Kingdom 0800 488 488 e mail sales omega co uk It is the policy of OMEGA Engineering Inc to comply with all worldwide safety and EMC EMII regulations that apply OMEGA is constantly pursuing certification of its products to the European New Approach Directives OMEGA will add the CE mark to every appropriate device upon certification The information contained in this document is believed to be correct but OMEGA accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING These products are not designed for use in and should not be used for human applications FPUSV4000 VARIABLE SPEED PUMP AND FPU4500 FIXED SPEED PUMP Thank you for purchasing an OMEGAFLEX FPUSV4000 or FPU4500 pump We are sure you will be completely satisfied with its performance Should you need assistance or have any questions regarding it s use or installation please call our Customer Service Department at 1 800 622 2378 or 203
9. lity as set forth in our basic WARRANTY DISCLAIMER language and additionally purchaser will indemnify OMEGA and hold OMEGA harmless from any liability or damage whatsoever arising out of the use of the Product s in such a manner RETURN REQUESTS INQUIRIES Direct all warranty and repair requests inquiries to the OMEGA Customer Service Department BEFORE RETURNING ANY PRODUCT S TO OMEGA PURCHASER MUST OBTAIN AN AUTHORIZED RETURN AR NUMBER FROM OMEGA S CUSTOMER SERVICE DEPARTMENT IN ORDER TO AVOID PROCESSING DELAYS The assigned AR number should then be marked on the outside of the return package and on any correspondence The purchaser is responsible for shipping charges freight insurance and proper packaging to prevent breakage in transit FOR WARRANTY RETURNS please have FOR NON WARRANTY REPAIRS consult the following information available BEFORE OMEGA for current repair charges Have the contacting OMEGA following information available BEFORE 1 Purchase Order number under which contacting OMEGA the product was PURCHASED 1 Purchase Order number to cover the 2 Model and serial number of the product COST of the repair under warranty and 2 Model and serial number of the 3 Repair instructions and or specific product and problems relative to the product 3 Repair instructions and or specific problems relative to the product OMEGA s policy is to make running changes not model changes whenever an improveme
10. nt is possible This affords our customers the latest in technology and engineering OMEGA is a registered trademark of OMEGA ENGINEERING INC Copyright 2005 OMEGA ENGINEERING INC All rights reserved This document may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form in whole or in part without the prior written consent of OMEGA ENGINEERING INC Where Do I Find Everything I Need for Process Measurement and Control OMEGA Of Course hop online at omega com TEMPERATURE lA Thermocouple RTD amp Thermistor Probes Connectors Panels amp Assemblies lA Wire Thermocouple RTD amp Thermistor lA Calibrators amp Ice Point References 4 Recorders Controllers amp Process Monitors A Infrared Pyrometers PRESSURE STRAIN AND FORCE lA Transducers amp Strain Gages lA Load Cells amp Pressure Gages lA Displacement Transducers A Instrumentation amp Accessories FLOW LEVEL lA Rotameters Gas Mass Flowmeters amp Flow Computers LA Air Velocity Indicators lA Turbine Paddlewheel Systems A Totalizers amp Batch Controllers pH CONDUCTIVITY lA pH Electrodes Testers amp Accessories lA Benchtop Laboratory Meters lA Controllers Calibrators Simulators amp Pumps A Industrial pH amp Conductivity Equipment DATA ACQUISITION lA Data Acquisition amp Engineering Software lA Communications Based Acquisition Systems lA Plug in Cards for Apple
11. ped is not caustic tubing may be removed by running pump and pulling on the discharge tube until tubing is removed In this case skip steps 4 5 Remove 2 screws E to release pump head assembly 4 Remove tube housing D by gently rocking side to side while pulling off in most cases roller bracket should stay on shaft In the event that it is removed with the housing line up flat on shaft with flat on inside of bracket and push back into place There is also a tubing cover ring A that should be on up against the motor case This is free floating until the tube housing is replaced O1 Remove tubing from roller bracket ON Clean roller race inside of tube housing removing any particles that could damage tubing Be sure all cleaning solvents are removed prior to installing new tube 7 To reassemble rotate roller bracket assembly so that the rollers are in the 10 00 2 00 and 6 00 positions See Illustration I I Lay the tube over the top rollers and hold the ends together at the 6 00 position Put the tube housing with tube inlet and outlet restraints down over the roller assembly and the tube locating the ends of the tubing into the tube inlet and outlet restraints QO Press tube housing onto shaft while gently pulling down to align shaft into tube housing bearing Press tube housing flush to motor case and replace screws H Be sure not to twist or leave the tubing pinched while installing as
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