Multiquip P33/24 User's Manual
Contents
1. 27 7 0 Jump start device 28 8 0 Loading and transport 28 9 0 Maintenance 29 9 01 General remarks on maintenance and maintenance work 29 9 02 Running in regulations 29 9 03 Maintenance 5 30 9 04 Checking the oil level in the engine 31 9 05 Checking the hydraulic oil level 31 9 06 Checking the fuel 31 9 07 Changing the 32 A MCI 32 9 09 Changing the transmission 33 9 10 Checking cleaning replacing the air filter 33 9 11 Changing the 34 9 12 Changing the hydraulic oil 34 9 12 1 Hydraulic SySt M s seas ee aces a ho ey E 34 9 12 2 Hydraulic 35 9 13 High pressure line 35 9 14 Changing the suction2. 36 9 15 Adjusting the 5 36 10 0 Tightening torques for bolts with standard metric thread 37 11 0 Troubleshooting table 38 Specifications 1 1 Main dimensions RW 1504 HF HK FK HFK Drum width 850 mm Drum width 630 mm 850 630 850 630 1770 1341 B Hatz 2G40 Hatz 2G40 13 2 18 13 2 18 2700 2700 2 air cooled 2 air cooled hyd hyd Intrinsic weight Operational weight Mean axle load No of cooing hydrostatic hyd State hydrostatic hydrostatic hydromechanical hydromechanical Parking brake mm omm s kg kg kg M wass sss ss NEN kN RN _ mm wa sss NEN NEN Specifications RW 1504 Drum width 850 mm Drum width 630 mm Steering Steering mode Steering actuation hydrostatic hydrostatic capacities a 14 _ 3 Driving characteristics Speed forwarasireverses _________ _____ _______ ______ Maximum climbing ability With vibration Without vibration Special equipment Standard profile Cam height 15 mm Cam height 15 mm Special profile Cam height 18 mm Cam height 18 mm 10 Specifications 1 2 Noise and vibration specifications The noise and vibration specifications listed below in accordance with the EC Machine Directive in the draft
3. 93 68 EEC were determined under operating conditions typical for the machinery in question with vibration over a specified travel surface DIN 45635 In operational application deviating values may result depending on the prevailing operating conditions Noise specification The noise emission specification stipulated in accordance with Annex 1 Section 1 7 4 f of the EC Machine Directive is as follows Sound pressure level at the operator position LpA 86 9 dB A Sound power level LWA 102 7 dB A These noise emission values were determined in accordance with ISO 6081 for the sound pressure level LpA and ISO 3744 DIN 45635 for the sound power level LWA Vibration specification The vibration specifications stipulated in accordance with Annex 1 Section 2 2 3 6 3 a of the EC Machine Directive are as follows Hand arm vibration values The weighted effective acceleration value determined in accordance with ISO 8662 Part 1 DIN 45675 Part 9 is approx 10 3 m sec Technical modifications reserved Rammax RW 1504 11 2 0 Description Many years of experience in the development and design of vibratory trench rollers created the basis for the new development of the infrared controlled model RW 1504 HF The enormous degree of operating convenience which provides both for manual and infrared control permits the user to make even more flexible use of the machine The hard wearing compact design offers a hig
4. OPERATION MANUAL MR MULTIQUIP Vibratory Trench Roller P33 24 HHMR SERIAL NO 1536704 AND ABOVE Revision 0 04 25 07 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES CALIFORNIA Proposition 65 Warning Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defects and other reproductive harm Foreword Practically oriented development and design and many years of experience in the construction of vibratory trench rollers are your guarantee of a machine complying with the highest standard of quality and reliability This operating and maintenance manual encompasses Safety regulations Description of the machine Operating instructions Maintenance instructions e Troubleshooting table Use of this operating manual will e Simplify the process of familiarisation with your machine Prevent malfunctions due to operating errors Observance of the maintenance instructions will Increase reliability in on site operation Enhance the service life of the machine Reduce repair costs and downtimes Foreword On transfer of the machine please complete Engine number Fig 2 On machine acceptance you will receive instruction in the operation and maintenance of the machine by one of our staff or by an authorised dealer It is vital that you pay particular attention to the instructions relating to safety aspects an
5. e Engine oil level e Hydraulic oil level e Fuel level 5 2 Operation When operating the machine with remote control the correct position is behind the roller Zone A If the operator is standing on the other side Zone B the actuating directions of the control elements do not correspond to those of the roller Zone B When operating the machine with the remote control the minimum distance from the machine must be 2 metres as under some operating conditions reflections occur which can cause errors in the close range stop function 23 Desist from any method of operation which could pose a safety hazard or impair the static stability of the machine Never travel on sloping surfaces transversely but always directly upwards or downwards Every time before starting up always clean the transmitter and receiver elements For safety reasons never deposit the transmitter near the machine During breaks in work the emergency stop switch must always be activated Position Should the transmitter be defective for any reason switch off the machine immediately using the throttle lever GH A Danger Before driving check whether persons are located in the driving area Damp and loose substrates substantially reduce the machine s grip on sloping surface and inclines When driving up slopes and inclines the speed must be adjusted in line with the terrain Never drive at high speed on slope
6. Parked machines which could represent an obstruction must be safeguarded by clearly identifiable measures 16 Safety regulations 3 7 7 Parking on uphill and downhill slopes Safeguard the machine against rolling away To do this use metal chocks in front of and behind the drums 3 8 Refuelling Never breathe in fuel fumes Only refuel when the engine is switched off Never refuel in enclosed areas No naked flames no smoking Do not spill fuel mop up any splashes of fuel do not allow to seep into the ground 3 9 Maintenance work Maintenance work may only be performed by suitably qualified and trained personnel Keep unauthorised persons away from the machine Never carry out maintenance work on a moving machine or with the engine running Wherever possible park the machine on a firm and even surface Remove the key from the ignition switch 3 9 1 Work on hydraulic lines Before performing any work on hydraulic systems they must be depressurised Hydraulic oil emerging under pressure can penetrate the skin and cause serious injury In case of injury due to oil emerging at high pressure immediately consult a doctor as serious infections can result When performing adjustment work on the hydraulic system do not stand in front of or behind the drums Do not adjust the pressure relief valves Drain off the hydraulic oil at operating temperature danger of scalding Collect drained
7. 26 Operation 6 4 Vibration When travelling with vibration in addition to travel levers SL and SR the switching lever SV is actuated Fig 23 In the central position vibration is switched off in position V forwards or reverse When working on even terrain the switch position of the vibration lever V or is not important However if the machine has to negotiate an incline the vibration switching lever must be switched to the direction of travel in order to increase the machine s climbing ability 6 5 Switching off the machine 1 Move the switches FL FR V and E to their middle off position Fig 25 2 Move the throttle lever GH to position 0 Fig 24 3 Turn the ignition switch to position 0 Fig 26 After switching off the machine the ignition key must be removed 2f 7 0 Jump start device FSE Note 12 V system 1 Connect the jump start battery to the terminal and the terminal of the FSE to the machine 2 Connect the jump start battery to the terminal and the terminal of the FSE to the machine 3 Start the machine page 26 section 6 1 Start procedure 4 Disconnect the battery again in the reverse order In order to avoid danger when connecting and disconnecting the battery connect the terminal first and disconnect it last The terminal should neve
8. electrical system detach the battery cover it and protect with insulating material Check the electrical equipment of the machine at regular intervals Defects such as loose connections or melted cables must be remedied immediately and replaced by new ones Only carry out maintenance and repair work when the machine is positioned on an even surface capable of bearing loads and safeguarded against rolling away Adhere to the prescribed maintenance and inspection procedures in the operating instructions including instructions in the exchange of parts This work may only be performed by specialised personnel Oil and fuels must not be permitted to seep into the ground or sewage system during maintenance work These must be collected using suitable means and disposed of in an environmentally responsible manner Remarks on the hydraulic system Avoid dirt or other contaminants entering the hydraulic system Even the smallest dirt particles in the hydraulic pipework can lead to tremendous impairment to hydraulic units and so to costly repairs Should it be discovered during the daily check of the hydraulic oil level that the oil level is sinking the complete hydraulic pipework must be checked immediately for leaks Leaks must be repaired immediately If necessary inform the responsible after sales service If possible fill the hydraulic system with filling aggregate Clean screw joints the filling cap and its surroundin
9. hydraulic oil and dispose of in an environmentally responsible manner Never attempt to start the engine when the hydraulic oil has been drained After the completion of all work with the system still depressurised check the seal of all connections and screw joints 3 9 2 Changing hydraulic hoses Hose lines must never be swapped or exchanged Subject hydraulic hose lines to regular visual inspections The immediate exchange of hydraulic hose lines is essential in the following cases Damage of the outer ply through to the inlay e g abrasion cuts e Brittleness of the outer ply crack formation in the hose material Deformation in pressureless or pressurised condition which does not correspond with the original shape of the hydraulic hose line Deformation on bending e g crushing points kinks separation of plies formation of blisters ncorrectly executed installation Migration of the hydraulic hose from the fitting Corrosion of the fitting which impairs functional characteristics and strength Damage or deformation of the fitting which impairs functional characteristics strength or the hose to hose connection Only original RAMMAX spare hydraulic hose lines offer the security of using the correct hose type pressure stage in the right situation Safety regulations 3 9 3 Work on the engine Drain the engine oil at operating temperature Danger of scalding Wipe away any spilt oil collect d
10. 00 Fax 310 637 3284 Contact mg multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 279 Service Department Technical Assistance 800 421 1244 Fax 310 537 4259 800 478 1244 Fax 310 631 5032 310 537 3700 MEXICO UNITED KINGDOM MQ Cipsa Multiquip UK Limited Head Office Carr Fed Mexico Puebla KM 126 5 Tel 52 222 225 9900 Hanover Mill Fitzroy Street Tel 0161 339 2223 Momoxpan Cholula Puebla 72760 Mexico Fax 52 222 285 0420 Ashton under Lyne Fax 0161 339 3226 Contact pmastretta cipsa com mx Lancashire OL7 OTL Contact sales multiquip co uk CANADA BRAZIL Multiquip Multiquip 4110 Industriel Boul Tel 450 625 2244 Av Evandro Lins e Silva 840 grupo 505 Tel 011 55 21 3433 9055 Laval Quebec Canada H7L 6V3 Fax 450 625 8664 Barra de Tijuca Rio de Janeiro Fax 011 55 21 3433 9055 Contact jmartin multiquip com Contact cnavarro multiquip com br srentes multiquip com br COPYRIGHT 2007 MULTIQUIP INC Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of their respective owners and used with permission This manual MUST accompany the equipment at all times This manual is considered a permanent part of the equipment and should remain with the unit if resold The inf
11. ar protection etc Before starting check whether here are persons or impediments located next to or under the machine he machine is free of oily and flammable materials All handles steps and platforms are free of grease oil fuels dirt snow and ice The machine exhibits any obvious defects All protective gear is securely in place Brakes and operating elements are working Never start the machine if any instruments pilot lamps or control organs are defective Do not tie any loose objects onto the machine 3 6 2 Starting For starting all operating levers must be in the Neutral position After starting check all display and operating elements 3 6 3 Jump starting with jump leads Note The machine is equipped with a 12 Volt system Connect the plus to the plus terminal and the minus to the minus terminal earth cable Connect the earth cable last and disconnect first Incorrect connection will result in serious damage to the machine s electrical system Safety regulations 3 6 4 Starting in enclosed areas Exhaust fumes are lethal When starting in closed rooms therefore always ensure sufficient ventilation 3 Driving the machine 3 1 Persons in the hazard area Each time before starting work also after interruptions check whether there are persons or obstacles positioned in the hazard area particularly when reversing If required give a warning signal Stop work immediately if pers
12. artridge by waving backwards and forwards in lukewarm water using a standard commercially available mild detergent Then rinse well in cold water shake out and leave to dry well 33 9 11 Changing the engine oil Drain the engine oil only when the engine is warm Change intervals for engine oil see the Hatz 2G40 Manual Annex A Danger Danger of scalding Risk of scalding when draining hot engine oil e Disconnect oil drainage hose S and remove plug M Fig 35 e Collect the oil in a suitable container and dispose of in an environmentally responsible manner e Oil filter change Fig 37 e Connect the oil drain hose and top up with new oil at the filling hole Fig 36 9 12 Hydraulic oil change A Danger Danger of scalding Risk of scalding when draining hot hydraulic oil 9 12 1Hydraulic system Maintenance work on the hydraulic system is essentially limited to the filter and hydraulic oil tank All other units require no maintenance The hydraulic line network should however be checked at regular intervals for leaks Do not spray hydraulic lines with paint 34 9 12 2 Hydraulic oil change Clean the area surrounding the pressure line filter gt Remove the pressure line filter Fig 38 and clean For complete tank drainage lift the roller at the front transport eye bolt O Fig 38 using a crane When the oil tank has been completely drained screw the oil plug 5 back in with a new s
13. atically comes to an immediate stop Moving clear Move Both travel levers and FL to the front position the machine travels away from the obstacle 4 3 Engine safety support Used for filling the fuel tank or when the engine hood is opened to carry out repairs The hood is safeguarded against dropping by the gas pressure spring AN Danger The engine hood falling down can lead to serious injury The gas compression spring must not be removed and must always replaced in order to exclude the danger of injury 4 4 Address setting Open cover D Loosen plug S A on the transmitter and receiver Fig 13 15 Using a screwdriver it is then possible to set up to four addresses The addresses at the transmitter and receiver must correspond Example 0 0 9 9 etc 22 0 5 0 Operation with remote control 51 Precommissioning checks Before putting the machine into service every day or before a long work period the following checks must be performed A Danger Observe the safety remarks in section 3 0 of this operating and maintenance manual e Place the machine on an even load bearing surface Check e All screw joints e Function of the travel levers e Function of the back up safety bar e The machine for any damage e The emergency stop switch of the transmitter The following checks are described in the section 0 0 Maintenance
14. cations or conversions to the machine This machine must only be equipped using original spare parts designed for use with the machine and in compliance with the requirements of the manufacturer The installation or utilisation of special equipment or special parts can impair driving safety The manufacturer will accept no liability for damage caused as a result of the use of non original parts or special equipment 12 suoljnD5 iu 13 Safety regulations 3 1 Intended use Vibratory trench roller RW 1504 HF is constructed in accordance with the state of the art and with accepted rules of operating safety However its use can still give rise to hazardous situations which constitute a danger to life and limb for the operator or for third parties or which can lead to impairment of the machine or damage to other property if e tis used in a manner other than its intended use tis modified or conversion work is carried out by unqualified persons The safety remarks are not observed tis not operated or maintained by suitably qualified personnel The RW 1504 HF must only be operated when in a technically flawless condition and in accordance with its intended use with sufficient awareness of safety aspects and potential hazards and in strict observance of the operating instructions In particular malfunctions which could detract from the safety of the equipment must be remedied without delay When
15. d hazards which can arise at the machine company of the meant Group 3 72555 Metzingen Tel 07123 92230 Fax07123 922350 Baujahr E TER Made in Germany In the event that the engine number on the sticker is no longer legible due to soiling or damage this number can also be found on the engine block The location of the embossed engine number on the engine block can be seen from the Hatz operating and maintenance instructions Table of Contents 1 0 Specifications 1 1 5 1 2 Noise and vibration specifications 2 0 Description 2 1 Fields of application 2 2 Modifications to the machine 3 0 Safety regulations _ ____ 3 2 Operation of the 3 3 Safety remarks the operating and maintenance instructions 3 4 Safety signs attached to the 3 5 Loading the machine for transport 3 6 Starting the machine 3 6 1 Before starting OR MEI ea e a e a end aa AE EO E S
16. e transmission cover the gasket on the transmission cover must not be damaged Top up transmission oil through the magnetic plug opening 1 1 litres and screw the cleaned magnetic plug back in MS Check the drive system for leaks MS 9 10 Checking cleaning replacing the air filter Replace air filter cartridge e Release the sealing D from the air filter housing and remove air filter cartridge P After inserting the cleaned or new filter cartridge mount the sealing cover D Fig 34 Never use petrol or hot fluid to clean the filter cartridge After cleaning the filter cartridge must be examined for damage using a lamp Filter cartridges which are damaged at the seal or at the cartridge itself must be exchanged without fail The filter cartridge of the air filter must be exchanged after being cleaned three times or after a year at the latest If the filter cartridge is contaminated with sooty deposits cleaning is not possible Use a new cartridge Each completed cleaning process of the filter cartridge must be documented on the lid of the cartridge Insufficient cleaning and handling of the filter cartridge can lead to serious damage to the engine Dry cleaning A Danger to the eyes Wear protective clothing protective goggles gloves e Blow through the filter cartridge using dry compressed air max 5 bar from the inside to the outside Wet cleaning Clean the filter c
17. e and repeat the process f several machines are in use at the same location the addresses must be coordinated A Danger Switching errors or malfunctions can be caused as a result of identical frequencies 5 4 Switching on and reversing the direction of travel e Travel levers FL in front position Machine travels forwards e Travel levers FL and in back position Machine travels backwards e Ifthe travel levers are moved in opposite directions the machine travels around its vertical axis on the spot e The machine comes to a stop when the travel levers are not actuated 5 5 Driving at high speed e Driving at high speed is only possible if the switching lever E is pushed forwards Fig 20 Operate both travel levers FL and as for normal operation The roller travels at twice the speed in the high speed mode A company of the AMM a 5 6 Driving with vibration Vibration is switched on when the switching lever V is pressed forwards or back Fig 21 e If the switching lever is pushed forwards the vibration runs forwards if the lever is pushed back it runs in reverse n even terrain the switch position is of no consequence However if the machine has to negotiate an incline the vibration be switched to the direction of travel in order to increase the machine s climbing ability T 5 25 5 7 Switch
18. eal Fill the tank with oil Start the engine and allow to run until the hydraulic oil has distributed around the line system Switch off the engine Top up the tank again if necessary Fill the oil level up to the middle of the sight glass Tank capacity approx 47 Recommended oil types Mobil HLP 46 Texaco Rando HD C Equivalent oil types from other manufacturers can also be used Never start the engine with the hydraulic oil drained Never allow the pumps to run without oil 9 13 High pressure line filter Clean the area surrounding the high pressure line filter Remove the filter cartridge from the high pressure line filter Fig 38 and replace Work on hydraulic systems may only ever be performed by specially qualified staff with the relevant knowledge and experience in hydraulics Drain oil into a suitable container and dispose of in an environmentally responsible manner together with the filter cartridge Recommendation Where major repairs have to be carried out on the hydraulic pipeline network the hydraulic oil should also be changed 35 9 14 Changing the suction filter The suction filter S must be changed after every hydraulic oil change and every 1000 operating hours 9 15 Adjusting the stripper Loosen all three bolts S and push the stripper towards the drum The distance between the stripper and the drum must be at least 2 mm e Tighten bolts S again Fig 41 In case of strip
19. er the engine hood Only check the oil level when the engine is cold The hydraulic oil should come up to the middle of the sight glass f necessary top up with hydraulic oil Recommended oil types Mobil HPL 46 Texaco Rando HD C Equivalent oil types from other manufacturers can be used If it is discovered during the daily oil level check that there is hydraulic oil missing Check all units pipelines and houses immediately for leaks 9 06 Checking the fuel level A Danger Danger of fire When working with the fuel system no naked flames no smoking Do not refuel in enclosed areas Do not breathe in fuel fumes Contaminated fuel can lead to the failure of or damage to the engine If necessary top up fuel through a sieve filter Clean the area surrounding the filling hole and refuel Fuel See the Hatz 2G40 operating manual Annex 31 Maintenance 9 07 Changing the fuel filter When working on the fuel system no naked flames no smoking The diesel line filter must be drained of water at least once a year or every 200 hours Fig 31 To drain off the filter the handwheel must be opened until surplus water runs away and pure diesel fuel emerges After draining close the hand wheel and check the filter for leaks Changing the fuel filter Release both fillister head screws at the filter holder and remove the fuel filter Fig 31 Detach the fuel hoses and insert ne
20. ere bee a 3 6 3 Jump starting with 3 6 4 Starting in enclosed areas 3 7 Driving the 3 1 Persons in the hazard SNP DINI pone dw Geen bene x 3 7 3 Negotiating uphill and downhill slopes 3 7 4 Driving 3 7 5 Checking the effects 3 7 6 Parking the 3 7 7 Parking on uphill and downhill 30 rrr 3 9 Maintenance work 3 9 1 Work on lt 3 9 2 Changing hydraulic hoses 3 9 3 1 3 9 4 Work on parts of the electrical system 3 9 5 Work on the 3 9 6 Work on the fuel system 3 9 7 Cleaningwork 3 9 8 After completing ma
21. ewsfor ghness 39 Drain water trom diesel ine miter or repote _ 8 _ _ forleaks T e Every 500 operating hours e Diesel engine see Hatz 2G40 operating manual see Annex 40 Change the transmission oil in the travel drives at least every 6 months s Replace high pressure filter element 2nd service Every 1000 operating hours 8 14 2 Change the hydraulic oil at least 1x per year 40 Replace high pressure filter element W sss after the 3rd service at least 1x per year As required Adjust stripper __________ _ Check all bolts and screws for tightness Tightening torques 4 Engine conservation see Hatz 2640 operating manual Annex 30 Maintenance 9 04 Check engine oil level Park the machine on an even load bearing surface in such a way that it is horizontal Pull out the oil dip stick 5 and wipe off with a lint free cloth Fig 29 Insert the oil dip stick as far as it will go and pull out again The oil level must be between the two marks e If the oil level is below the bottom mark top up with oil immediately For suitable oil types see the Hatz 2G40 manual 9 05 Checking the hydraulic oil level Remark Park the machine on an even load bearing surface in such a way that it is horizontal e Check the hydraulic oil level at the oil sight glass und
22. gs before removal to prevent the ingress of dirt particles Do not leave the tank cap open unnecessarily to prevent foreign bodies entering the system 9 02 Running in regulations Maintenance after 25 hours of operation Check all screw connections and tighten if necessary Check hydraulic hoses and the complete hydraulic oil system for leaks Replace the fuel filter Fig 18 section 9 7 Engine See maintenance instructions Hatz 2G40 29 9 03 Maintenance schedule No Description Remarks Page Every day Check engine oil level Observe gauge marking heck hydraulic oil level Oil sight glass Sj se T c Gheck hydraulcfiterelement S12 I jm _____ Diesel engine see Hatz 2640 operating manual ____ _______ __ After 25 hours of operation _ j Diesel engine see Hatz 2640 operating manual ame _ Replace high pressure ter clement After 75 hours of operation Replace air filter cartridge earlier if necessary 4 Service the battery Grease the terminals mE Note Diesel engine oil see Hatz 2G40 operating manual Every 100 operating hours 8 12 Clean or replace air filter cartridge earlier if necessary 9 0 __ Service the battery _______ 5 Every 250 operating hours ____ Checkthe oilevelinthetraveldrves o 644 Checkallbosandscr
23. h degree of security even in the most difficult terrain Using the remote control facility it is possible to control start and switch off the machine up to 15 metres away from the operator Steering vibration and travel drive in the RW 1504 HF are performed hydrostatically The machine is enormously maintenance friendly with the exception of the diesel engine There are no V belts toothed belts lubricating nipples or clutches with shift facility This modern vibratory trench roller features offers easy access to the servicing points at the diesel engine one handed operation and sound absorption 8 strippers and an operating hourmeter 2 1 Fields of application The vibratory trench roller RW 1504 HF is designed especially for trench compaction work The complete lateral clearance of the drums guarantees compaction right up to the trench wall even in extremely tight and narrow trenches The fi elds of application for this modern vibratory roller include wet clay soil of the type encountered in canal building pipe laying road substructure work work The infrared control facility also permits passage through trench sheeting and bracing and underneath cross struts In case of hazardous site missions it is possible for the operator to control the machine from a safe distance and thus avoid exposure to personal danger 2 2 Modifications to the machine For reasons of safety users are prohibited from making their own modifi
24. ing off the machine 1 Move the switches FL V and E to their central position switch off Fig 22 2 Press the Start Stop switch S to the right and hold there until the engine comes to a complete standstill 3 Actuate the emergency stop switch N by pressing down Fig 22 After switching off the machine the ignition key must be removed 6 0 Manual control Note All safety conditions from Section 5 0 Operation with remote control must be observed when working with manual control 6 1 Starting process When starting the engine the starting conditions of the engine manufacturer must be observed 1 Fill with fuel see Maintenance section 9 06 2 Move the throttle lever to position l Fig 17 3 All switching levers must be in the neutral position Fig 18 4 Turn the ignition switch to the position l Fig 24 Oil pressure warning light and battery charge indicator light LK light up 6 2 Travel operation Push both travel levers SL SR to the front The machine begins to travel forwards For reverse travel pull both travel levers backwards To steer to the side the travel levers are moved in the opposite directions turning on the spot 6 3 High speed Push the switch lever SE forwards The functional is the same as for the work mode The machine travels twice as fast in high speed mode as in the working mode
25. intenance work 4 0 Display operating elements 4 1 Description of the display and operating elements 4 2 Back Up safetybar ur 4 3 Engine safety 4 4 Table of Contents 5 0 Operation with remote control 23 5 1 5 23 OZ ise gt 23 5 3 Starting the 24 5 4 Switching on and reversing the direction of travel 25 5 5 5 25 5 0 Driving WI VIDIQUON ur ba Qa Sas bum a dics S h eet eed aes 25 5 7 Switching off the 26 60 u aka dise deca quwanku a pu X estes apun K cues 26 6 1 Starting process 26 62 DIVING operaloli 13 3 993 23 9 22 9 352 q gara x d doas 26 6 3 26 CA 27 6 5 Switching off the
26. nd maintenance work Carry out function checks 3 10 Repairs If the machine is defective hang a warning sign on the machine Repairs may only be performed by qualified and specially commissioned personnel 18 Display and operating elements 4 0 Display and operating elements Cockpit Transmitter z Start stop Emergency stop a l Throttle lever Display and operating elements 41 Description of the display and operating elements LK Battery charge indicator light Lights up When the ignition is switched on In case of charging faults in operation ascertain cause Goes out After starting the engine OK Oil pressure warning light Lights up When the ignition is switched on Inthe event of a drop in oil pressure in operation Goes out After starting the engine NG Inclination indicator Lights up When the ignition is switched on Inthe event of a drop in oil pressure in operation Goes out After starting the engine GH Throttle lever Position 0 Switches off the engine Position l e Starts the engine Operating position for vibration Z Ignition switch Position 0 e Inserting and removing the key Position l e Ignition on battery charge indicator light LK and oil pressure warning light light up Position ll Turn the ignition key further against spring pressure
27. ons fail to leave the hazard area despite warning 3 2 Driving n emergency situations and in case of danger stop the machine immediately Only resume operation when the danger which caused the stop has been eliminated The machine may not be used to transport persons n case of unusual noises and generation of smoke ascertain the cause and have the problem remedied 3 7 3 Negotiating uphill and downhill slopes Do not drive up or down slopes steeper than the maximum climbing ability of the machine On slopes always drive directly upwards or downwards and proceed with caution Before starting select a lower gear Damp and loose substrates substantially reduce the machine s grip on sloping surfaces and inclines Increased risk of accidents 3 7 4 Driving in traffic Adjust your speed to the working conditions Always give way to loaded transport vehicles Keep your distance from edges and embankments 3 7 5 Checking the effects of vibration During compaction work with vibration check the effect on adjacent buildings and buried pipelines gas water sewage electrical If necessary compaction work may have to be discontinued Never use vibration on hard substrates concrete or frozen earth as this will damage the bearings 3 7 6 Parking the machine Wherever possible park the machine on a firm even surface Before leaving the machine Switch off the engine and pull out the ignition key
28. operating the roller adherence to the valid accident prevention regulations and the generally accepted rules of safety as well as country specific regulations is assumed The point Fields of application Section 2 1 outlines the designated purpose for which the RW 1504 HF is exclusively intended Any other or further reaching use is deemed to be not in accordance with its intended use The manufacturer supplier accepts no liability for any damage arising as a result of such incorrect use All risk arising rests solely with the user 3 2 Operation of the machine Only suitably qualified and designated persons who have received the appropriate training and who are over 18 may drive and operate the machine Fields of responsibility during operation must be clearly defined and observed All persons entrusted with operation maintenance or repair of the machine must read and adhere to the safety regulations Where appropriate this must be confirmed by the user s company by means of a signature by the person or persons concerned Persons acting under the influence of drugs medicines or alcohol may not operate maintain or repair the machine Maintenance and repair require specialist knowledge and may only be carried out by qualified specialist personnel 3 3 Safety remarks in the operating and maintenance instructions AN Danger This warning sign is an indication of possible danger of personal injury This warning sign is an indication of pos
29. ormation and specifications included in this publication were in effect at the time of approval for printing Illustrations are based on the P33 24 HHMR Rollers Illustrations descriptions references and technical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Your Local Dealer is NRL MULTIQUIP
30. per wear two strippers each per drum these must be readjusted or replaced 36 Maintenance 10 0 Tightening torques for bolts with standard metric thread Bolt size Tightening torques Nm B 5 B 5 M6 jO M 18 M20 412578 66 Bolt size Tightening torques ft Ib Strength classes for bolts with untreated unlubricated surface The bolt quality designation is indicated on the bolt heads 8 8 8G 10 9 10K 12 9 12K The values represent 90 utilisation of the bolt yield strength with a coefficient of friction of u ges 0 14 Adherence to the tightening torque levels is checked using a torque wrench The specified tightening torques do not apply if MoSo2 lubricant is used Maintenance 11 0 Troubleshooting table _______ Possibecause Remedy Engine running machine does not Insufficient hydraulic oil in the e Check hydraulic oil level Check the hydraulic system for leaks Engine running machine can only Safety bar in engaged position Pull safety bar out of engaged be driven forwards position Only engage safety bar during transport not in the work mode OPERATION MANUAL HERE S HOW T0 GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 37
31. r be connected alone 8 0 Loading and transport To load the roller using hoisting gear there is a central transport eye bolt B in the middle of the roller Fig 28 The roller can also be loaded independently by being driven up a suitable loading ramp Only loading ramps with sufficient loading capacity and static stability must be used which exclude any possibility of personal injury To lash the roller always use shackles which are fastened to the transportation eye bolts O at the front and back of the central web The roller must be lashed in such a way that it is secured against tipping over slipping or rolling away Do not walk or stand under suspended loads 28 Maintenance 9 0 Maintenance 9 01 General remarks on maintenance and maintenance work Steps must be taken to ensure that all safety regulations are adhered to in the execution of maintenance work Careful machine maintenance guarantees far greater functional reliability and increases the life of all important components The necessary input is minimal in relation to the faults and problems which can occur as a result of failure to perform maintenance work The engine and machine must be thoroughly cleaned before performing any maintenance work Maintenance work may only be performed when the engine is at a standstill e When working with the hydraulic system this must first be depressurised Before working on the
32. rained oil and dispose of in an environmentally responsible manner Keep used filters and other oil soiled materials in a separate specially marked container and dispose of in an environmentally responsible manner 3 9 4 Work on parts of the electrical system Before performing work on the electrical system disconnect the battery and cover with isolating material Do not use fuses with a higher amperage or repair fuses Fire hazard 3 9 5 Work on the battery When carrying out work at the battery never smoke or expose to a naked flame Do not allow acid to contact hands or clothing In case of injury due to acid spillage rinse with clear water and consult a doctor Never place any tools on the battery Dispose of old batteries in compliance with regulations 3 9 6 Work on the fuel system No naked flames no smoking do not spill fuel Collect emerging fuel do not allow to seep into the ground and dispose of in an environmentally friendly manner 3 9 7 Cleaning work Never carry out cleaning work with the engine running Never use petrol or other easily flammable materials for cleaning When cleaning using a steam jet cleaning device cover all electrical parts and the insulating material or do not expose to direct water or steam jet Do not direct the cleaning jet into the silencer 3 9 8 After completing maintenance work All protective devices must be replaced after cleaning a
33. s and inclines The transmitter is fitted with solar cells Steps must be taken to guarantee that the solar cells are not covered during and after operation in order to guarantee automatic charging The solar cells must also be cleared of dirt as otherwise automatic charging cannot be guaranteed 5 3 Starting the engine When starting the engine the starting conditions of the engine manufacturer must be observed Fill with fuel see Maintenance section 9 6 Move the throttle lever to the Start position Fig 17 All switching levers must be in the neutral position Fig 18 Slip on the transmitter move the emergency stop switch from the N to the E Stop l position Fig 19 5 Press the Start Stop switch S Fig 16 to the left and hold until the engine al Switzerland penes starts x P GQ N GY m Do not actuate the start switch for longer than 15 secs If the engine fails to start repeat the process For starting with jump leads see section 7 0 page 28 The minimum distance between the transmitter operator and the receiver machine is 2 metres If the the minimum distance is not adhered to the safety close range function is activated i e the machine cannot be started e Ifthe minimum distance is not adhered to during operation the engine continues to run but the machine comes to a standstill In both cases increase the distanc
34. sible impairment to the machine or parts of the equipment These parts of the instructions provide technical information intended to ensure optimum economy and efficient use of the machine 14 Safety regulations 3 4 Safety signs attached to the machine Keep all safety plates and labels in good legible order and ensure their observance Damaged and illegible safety plates and labels must be renewed without delay All plates and labels can be re ordered from the spare parts list 3 9 Loading the machine for transport Only use stable loading ramps with sufficient load bearing capacity The ramp incline must not be any steeper than the specified climbing ability see Specifications of the machine Safeguard the machine against tilting or slipping Safeguard the machine on transport vehicles against rolling slipping and tipping over When raised the machine must not be allowed to swing wildly The following situations represent a danger to life and limb Walking or standing under suspended loads e Remaining within the driving area of the machine while it is being guided into position and loaded 3 6 Starting the machine 3 6 1 Before starting e The machine may only be operated from the operator s side behind the machine Familiarise yourself with the equipment the operating and control elements and the functional characteristics of the machine Use personal safety gear safety helmet safety shoes e
35. towards position ll Engine starts up After engine start release key pilot lamps go out The ignition switch has a start repeat disable function To restart the engine first turn the key to the 0 position Continue to start without interruption for max 15 to 20 seconds with pauses of approx one minute between If the engine fails to start within this time ascertain the cause of the fault and remedy The engine can only be started with the throttle lever in the middle position 20 Display and operating elements SZ Hourmeter The hourmeter counts the number of operation hours with the ignition switched on The maintenance work must be carried out according to the displayed operating hours FR Travel lever for drums right Position 0 Zero position for engine start Position Front Forward travel Position Reverse travel FL Travel lever for drums left Position 0 Zero position for engine start Position Front Forward travel Position Reverse travel The position of the two travel levers FR and FL relative to one another determines the direction of travel straight on left hand curve right hand curve or turning around the vertical axis rotating on the spot see diagram nan Em 1d cen Em m m 21 4 22 Back up safety bar Forward travel No function Reverse travel Ifthe back up safety bar is actuated the machine autom
36. w fuel filter DF Replace any fuel hoses that are porous or leaking Mount the fuel filter DF in reverse order and check for leaks The fuel system is self priming Collect any emerging fuel and dispose of in an environmentally responsible manner together with the fuel filter 9 08 Battery AN Danger When working with the battery no naked flame no smoking Do not allow acid to come into contact with clothes or skin Wear protective goggles Do not lay any tools on the battery The battery is located under the hood Fig 32 It is very important to keep the battery clean and to carry out maintenance correctly in order to have a perfect function of this battery If the machine is out of action for a longer riod of time the battery must be disconnected in order to prevent a deep discharge Especially the terminals and clamps must be cleaned regularly and afterwards be coated thickly with an acidproof grease pe Dispose of old batteries correctly 32 Maintenance 9 09 Changing the transmission oil e Unscrew magnetic plug and clean Fig 33 Release the fastening screws on the transmission cover Screw puller bolts into thread M8x25 DIN 933 8 8 and pull off the transmission cover Transmission oil Titan Gear MP 80 Collect the transmission oil in a suitable container and dispose of in an environmentally responsible manner Wash out the drive system and remount th
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