Master Lock 102D User's Manual
Contents
1. Hot Parts When operated continuously the air hose gets hot especially near the compressor If you maintain contact by grasping you may suffer minor burns or Never touch the air compressor head during or immediately after operation discomfort On tank mounted units the plumbing between the On tank mounted units avoid prolonged contact pump and tank gets hot with the pump to tank plumbing Flammable it is normal for the motor and pressure switch to The air compressor must only be used in well Vapors spark A spark can ignite flammable vapors from ventilated areas free of gasoline or solvent vapors gasoline or solvents causing a fire or explosion prasarana Do not operate the compressor while you are carry ing it or in the spray area Compressed Compressed air can propel dust dirt or loose par Never point any nozzle or sprayer toward a person or Air ticles it comes in contact with These propelled any part of the body particles may cause serious injury or damage Always wear safety goggles or glasses when using the air compressor Always turn the air compressor off before attaching or removing accessories Too much air pressure applied to air tools or acces Check the manufacturer s pressure rating for air sories can cause damage or risk of bursting tools and accessories Regulator outlet pressure must never exceed the maximum pressure rating WHAT TO2. explosion These solvents can also react with aluminum or galvanized parts You must either galvanized components and cause corrosion and change the material you intend to spray or use only weakening of parts This does not affect your air stainless steel spray equipment compressor but it may affect the equipment being used SCFM or r CEM Standard d Cubic F Feet per Minute a unit U L Listed Underwriter Laboratories Samples of of measurement of air delivery compressor outfits taken from production were sub mitted to U L and found to comply with their require PSIG or PSI Pounds per square inch gauge ments for design and performance nae handle and lift the air compressor out of ihe carton Banaue the styrofoam ny ee caDoard Si discard When j you ihe ve finished t using ey air compressor 1 Set the ON OFF switch to OFF and unplug the 3 Protect the electrical cord and air hose from dam cord age by winding them loosely around the air com pressor 2 Relieve all pressure from the air compressor head and air hose by setting the adjustable pressure 4 Store the air compressor ina clean and dry location valve to 10 P S I Air Compressor Pump To compress air the piston moves up and down in the cylinder On the down stroke air is drawn in through the air intake muffler valves The exhaust valve remains closed On the upstroke of the piston air is compressed The intake valves
3. WHAT COULD HAPPEN HOW TO PREVENT IT LOOK FOR Always unplug the air compressor prior to mainte Electricity Your air compressor is powered by electricity Like nance or repair any other electrically powered device if it is not used properly it may cause electrical shock Never use the air compressor in the rain Always plug the cord into an electrical outlet with the specified voltage and adequate fuse protection Toxic Vapors it is normal for compressed air to contain toxic or Never directly inhale the compressed air produced by irritating vapors Such vapors are harmful if inhaled this unit Certain materials you are spraying like paint weed Read labels and safety data for all materials you killer sand or insecticide can be harmful if you spray Follow all safety precautions inhale them Read and follow the safety instructions provided on the label or safety data sheet for the material you are Spraying Use a respirator mask if there is a chance of inhaling anything you are spraying Read all in structions be sure that the respirator mask is suitable for your application The solvents 1 1 1 Trichloroethane and Methylene Chioride can chemically react with aluminum used in paint spray guns paint pumps etc and cause an Read the label or data sheet supplied with the material you intend to spray lf it contains the solvents listed do not use accessories that contain Unsuitable Solvents
4. A EIET E ETE 5 Location of Air Compressor ETEA uate A ae ees maguae TA EE EAT 5 Extension Cords cccsccesscess T ee TT Sen eee eee EEPE EOE ERREEN 5 Grounding Instructions Te 5 Air HOS nena A PPE DEEI ET AA EE EAEN EAEE ENSET EEA 6 OPERATING PROCEDURES P E 6 TROUBLESHOOTING GUIDE EEEE eA ee eee 7 AIR COMPRESSOR DIAGRAM amp PARTS LIST REET 8 COMPRESSOR PUMP DIAGRAM amp PARTS LIST _ TEENETE 10 HOW TO ORDER REPAIR PARTS cccccueee IEA APASA ENEE MI EEA OE LEAT 12 SAFETY GUIDELINES This manual contains information that is important for you to know and understand This information relates to protecting YOUR SAFETY and PREVENTING EQUIPMENT PROBLEMS To help you recognize this information we use the following symbols Please read the manual and pay attention to these sections WARNING URGENT SAFETY INFORMATION A IMPORTANT SAFETY INFORMATION 4 DANGER HAZARD THAT WILL CAUSE A HAZARD THAT MIGHT CAUSE SERIOUS INJURY OR LOSS OF LIFE SERIOUS INJURY OR LOSS OF LIFE CAUTION lt ala al EE NOTE information for preventing damage to equip Information that you should pay ment special attention to WARNING HAZARDS CAN OCCUR IF EQUIPMENT IS NOT USED PROPERLY PLEASE READ THE FOLLOWING CHART WHAT TO WHAT COULD HAPPEN HOW TO PREVENT IT LOOK FOR
5. an appropriate grounding plug The plug must be used with an outlet that has been installed and grounded in accordance with all local codes and ordinances see Figure below The outlet must have the same configuration as the plug DO NOT USE AN ADAPTER 2 Do not modify the plug that has been provided If it does not fit the available outlet the correct outlet should be installed by a qualified electrician 3 inspect the plug and cord before each use Do not use if there are signs of damage RISK OF ELECTRICAL SHOCK IF REPAIRING OR REPLACING CORD OR PLUG THE GROUNDING WIRE MUST BE KEPT SEPA RATE FROM THE CURRENT CARRYING WIRES NEVER CONNECT THE GROUNDING WIRE TO A FLAT BLADE PLUG TERMINAL THE GROUNDING WIRE HAS INSULATION WITH AN OUTER SURFACE THAT IS GREEN WITH OR WITHOUT YELLOW STRIPES if these grounding instructions are not completely understood or if in doubt as to whether the compres sor is properly grounded nave the installation checked by a qualified electrician 120 Volk Models 15 AMP PLUG oi GROUNDED GROUNDING PIN 120 Volts 15 Amps Alr Hose The air hose attached to your comporessor has an integral pressure adjusting valve at the working end of the hose Should service or replacement be required make sure that the pressure adjusting valve is present in the air hose line WARNING DO NOT REPLACE THE HOSE WITH STAN DARD HOSE THAT IS NOT EQUIPPED WITH THE PRESSURE ADJ
6. 5 SS 2707 SSF 983 ZN SST 5309 CAC 1277 SSF 8146 KK 4949 isolator Kit includes items 3 4 6 13 16 34 35 36 37 27 DESCRIPTION Male Connector Screw tank retention as required Pipe Cross Safety Valve Hose Connection Nippie Air Receiver Assembly Drain Cock Screw self tapping Recess Bumper Spacer Speed Nut OWNERS MANUAL FOR PERMANENTLY LUBRICATED AIR COMPRESSOR MODEL NO 102D For Home Use Only Listed UL 721Y Air Compressor MODEL NO The model number of your Air Compressor can be found on the label which is located on the back of the shroud HOW TO ORDER WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION REPAIR PARTS PART NUMBER PART DESCRIPTION MODEL NUMBER NAME OF ITEM Call 1 800 635 1637 for the location of the nearest Service Center WARRANTY This product is covered by the DeVilbiss one year limited warranty See SP 100 A which is available upon request
7. ISTS ADJUSTABLE PRESSURE VALVE MUST BE REPLACED wad POWER CORD GREEN GROUND WIRE Slide 19 over 7 as shown Make sure that no part of 7 tube touches 21 or 14 shroud when assembled yu PART NUMBER SSF 995 CAC 1196 CAC 1212 CAC 1199 CAC 4323 SSG 8169 CAC 1289 CAC 4325 SSF 3147 CAC 1205 CAC 4327 CAC 1207 CAC 1213 DAC 163 SSS 16 CAC 1254 CAC 1202 CAC 1203 CAC 1285 CAC 4322 1 DAC 162 SSF 997 CAC 1206 CAC 4324 SSF 993 DESCRIPTION Screw 10 24 x 7 8 LG hex head thd forming 4 required Cylinder Head Tube Seal Head Gasket Valve Plate Assembly Ring Outlet Tube Rod Assembly Screw 3 8 16 x 1 25 LG hex socket flat head Cylinder Sleeve Endbell Assembly Timing Belt Pump isolator 5 required Shroud right Switch Tank Isolator 4 required Motor Baffle right Motor Baffle left isolator tube Cord Assembly Shroud left Screw 10 9 x 1 2 LG Phillips head thd forming 5 required Clamp l Pressure Valve Assembly Screw Ground 8 32 x 3 8 LG slotted hex head thd forming KK 4949 isolator Kit includes items 3 4 6 13 16 34 35 36 37 27 KK 4929 Fastener Kit includes items 1 9 22 25 KK 4980 Baffle Kit includes items 17 18 KK 4926 Connecting Rod Kit includs items 8 10 KK 4998 Label Kit 9 labels Compressor Pump Diagra PART NUMBER SSP 6102 SSF 3151 SSP 3305 NI TIA 4150 H 2105 SS 1286 TA 422
8. OWNERS MANUAL FOR PERMANENTLY LUBRICATED AIR COMPRESSOR MODEL NO 102D For Home Use Only Listed Air Compressor SPECIFICATION CHART Model No 102D Horsepower 3 4 SCFM 40 psig 2 9 SCFM 90 psig 2 1 Displacement CFM 4 0 Bore 1 3 4 Stroke 1 1 4 Voltage Single Phase 110 120 Minimum Branch Circuit Requirement 15 AMPS Fuse Type Quick Acting Amperage at Max Pressure 10 Tank Size 2 Gallon A circuit breaker is preferred Use only a fuse or circuit breaker that is the same rating as the branch circuit the air compressor is operated on if the air compressor is connected to a circuit protected by fuses use quick acting fuses 7 2 91 Page SAFETY GUIDELINES eSB oeRSRetGRaeeoae esse eye nras ease er eeeseR eR Dasa eereReseseseesaevnenasvawee eee sep est te ogee egeraeereegyuarescat es a eso 8 3 WARNING CHART cccccccccccccccsssuccsess E IE EEE E A EOE ET 5 3 4 GLOSSARY Haset eS eaxaecaesaasee et eeu ee ee sagans snn EG oes Reus evexexeoasase2c SoCcRE RF BR SAA 2 Se pReSsrerRagaRADAaAaeeoseseRPasaaeest sereeas e e s 2S a E a ee 4 UNPACKING INSTRUCTIONS ccceeeeseeees Aine NE EEEE 4 STORAGE BSsepenaanaeerereeesevtraeesaneeoeeahoe reseeunvnrmeereea et eaaeeteeoste ee baang 8 8Geagsreraeketkee Reese snn se saece nw eee errases SSP eER ECHR RA DHE Reese eeRrnaee 4 DESCRIPTION OF OPERATION TIERE E A E uaa there TTA 5 INSTALLATION AND BREAK IN PROCEDURES 5
9. USTING VALVE S CAUTION 4 Do not allow hose to become kinked or pinched atany time This is important to avoid damage to your compressor and to maintain pressure adjusting valve control Before plugging in the air compressor set the adjustable pressure valve to 10 PSI Make sure the ON OFF switch is in the OFF position Connect the air tool or accessory to the air hose Tighten securely Plug the power cord into the grounded outlet Start the compressor by setting the ON OFF switch to the ON poston WARNING TOO MUCH AIR PRESSURE COULD CAUSE AN AIR TOOL OR VEHICLE TIRE TO RUPTURE OR EXPLODE CAREFULLY FOLLOW STEPS 5 AND 6 EACH TIME YOU USE YOUR COMPRESSOR 5 Check the manufacturer s maximum pressure rat ing for the air tool accessory or vehicle tire being used The air compressor outlet pressure must never exceed the maximum pressure rating 6 Slowly increase the pressure setting of the adjust able pressure vaive You snould be able to near and feel air pressure being relieved by the adjustable pressure valve If pressure is not being relieved turn the air compressor off immediately The pressure vaive must be replaced Gonipreasadai air irom the outfit may contain water condensation Do not spray unfiltered air at an item that could be damaged Some air operated tools or devices may require filtered air Read the instructions for the air tool or device WARNING
10. VOLTAGE SOURCES MOVING PARTS OR COMPRESSED AIR SOURCES ARE EXPOSED WHEN REPAIRING THE COMPRESSOR PERSONAL INJURY CAN OCCUR UNPLUG THE COMPRESSOR BEFORE ATTEMPTING ANY REPAIRS i PROBLEM CAUSE Air Leaks Hose fitting loose Tighten fitting Prolonged excessive use of air i Compressor is not deliver ing enough air Decrease the amount of air usage Your compressor is not large enough for the air requirement j Hole in hose Replace the nose Air leaks Tighten fittings Motor will not run Fuse blown circuit breaker 1 Check fuse box for blown fuse and repiace tripped as necesssary Reset circuit breaker Do not use a fuse or circuit breaker with higher rating than that specified for your particu lar branch circuit 2 Check for proper fuse You should be using a Quick Acting fuse 3 Check for low voltage problem 4 Check the extension cord 5 Disconnect the other electrical appliances from Circuit or operate the compressor on its own branch circuit Check the extension cord Extension cord is wrong length or gauge Loose electrical connections Check wiring connection inside terminal box Faulty motor Have checked at a local Service Center WARNING RISK OF BURSTING DO NOT OPER ATE THE COMPRESSOR IF THIS PROB High discharge pressure Cannot be adjusted lower Adjustable pressure valve not functioning LEM EX
11. close and compressed air is forced out through the exhaust valve and then through the air hose Adjustable Pressure Valve The pressure valve con trols the amount of pressure going from the air com pressor to the accessory The pressure adjusting valve can be used to set approximate pressure between 10 and 125 P S I 125 P S I is the highest pressure this compressor will deliver WARNING f ALWAYS SET THE PRESSURE VALVE AT OR BELOW THE REQUIRED PRESSURE FOR THE ACCESSORY BEING USED BEFORE START ING YOUR COMPRESSOR FOR INFLATION OR OTHER USES REQUIRING ACCURATE PRESSURE USE A PRESSURE GAUGE Accumulator Tank Your accumulator tank is equipped with a relief pop off valve to prevent an over pressure condition in the tank This 2 gallon tank is not designed to store air but rather to provide the additional volume of compressed air necessary to operate a wide variety of air tools When starting your compressor attach the tool to the hose set the pressure adjusting valve at the required pressure wait a few moments until the tank fills with air You will know the tank is filled when you near air bleeding through the pressure adjusting valve Depending on the type and size of tool being used you will occasionally need to wait for the tank to refill before continuing When you are finsihed or changing tools turn the compressor switch off and set the pressure adjusting valve to 10 PSI and wait for the tank to discharge com
12. pletely Location of the Air Compressor Your compressor comes to you completely assembled and ready for use Operate the air compressor in a dry clean cool and well ventilated area The air compres sor pump and case are designed to allow for proper cooling Clean or blow off dust or dirt that collects on the air compressor Aclean air compressor runs cooler and provides longer service The ventilation openings on your air compressor are necessary to maintain proper operating temperature Do not place rags or other containers on or near these openings Extension Cords Use extra air hose instead of an extension cord to avoid voltage drop and power loss to the motor if an extension cord must be used be sure it is a 3 wire extension cord that has a 3 blade grounding plug and a 3 siot receptacle that will accept the plug on the compressor in good condition no longer than 50 feet 14 gauge AWG or larger Wire size increases as gauge number decreases 12 AWG 10 AWG and 8 AWG may also be used DO NOT USE 16 OR 18 AWG Grounding Instructions WARNING IMPROPER GROUNDING CAN RESULT IN ELECTRICAL SHOCK IN THE EVENT OF A SHORT CIRCUIT GROUNDING REDUCES THE RISK OF SHOCK BY PROVIDING AN ESCAPE WIRE FOR THE ELECTRIC CURRENT THIS AIR COMPRESSOR MUST BE PROPERLY GROUNDED READ THE FOLLOWING 1 The air compressor is designed for 120 volt opera tion only and is equipped with a cord having a grounding wire with
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