Makita 4110C User's Manual
Contents
1. 7 n K ta a i A Angle Cutter 255 mm 10 MODEL 4110C 003505 DOUBLE INSULATION INSTRUCTION MANUAL N WARNING For your personal safety READ and UNDERSTAND before using SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE www makitatools com SPECIFICATIONS e Specifications may differ from country to country GENERAL SAFETY RULES Model Wheel diameter Max cutting capacity No load speed RPM Overall length Net weight For All Tools A WARNING Read and understand all 4110C 255 mm 10 75 mm 3 3 500 min 620 mm 24 3 8 9 kg 19 8 Ibs Manufacturer reserves the right to change specifications without notice USA002 2 instructions Failure to follow all instructions listed below may result in electric shock fire and or serious personal injury SAVE THESE INSTRUCTIONS Work Area 1 Keep your work area clean and well lit Cluttered benches and dark areas invite acci dents Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes Keep bystanders children and visitors away while operating a power tool Distrac tions can cause you to lose control Electrical Safety 4 Double insulated tools are equipped with a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one way If the plug does not fi2. Makita U S A Inc 14930 Northam Street La Mirada CA 90638 5753 l 5 O I I I I I I I l l Sd aid ee l l l l l I I l l l l l l I MAIL THIS PORTION Your answers to the following questions are appreciated 1 This product was purchased from 3 How did you learn about this product Home Center Other Magazine Radio Hardware Lumber Store From Dealer Exhibition Tool Distributor u Newspaper From Friend Industrial Supply Store Display Previous Usage Construction Supply Catalog Other 2 Use of the product is intended for 4 Most favored points are Construction Trade Design Repair Service Industrial Maintenance Features Durability Home Maintenance Size Power Hobby Price Other Other Makita Brand 5 Any comments DATE PURCHASED MODEL NO MONTH na I I nn STATUS INTL LAST NAME COMPANY NAME Married Single Y STREET ADRESS CITY ZIP CODE BE SURE TO COMPLETE THE CUSTOMER S PORTION OF THIS FORM AND RETAIN FOR YOUR RECORDS Please return this portion by facsimile or mail Facsimile No 714 522 8133 E ii A FACTORY SERVICE CENTERS 1 800 4 MAKITA RETAIN THIS PORTION FOR YOUR RECORDS ARIZONA 370
3. control Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will also make exposed metal parts of the tool live and shock the operator When ripping always use a rip fence or straight edge guide This improves the accuracy of cut and reduces the chance for wheel binding Always use wheels with correct size and shape diamond vs round arbor holes Wheels that do not match the mounting hard ware of the tool will run eccentrically causing loss of control Never use damaged or incorrect wheel washers or bolts The wheel washers and bolt were specially designed for your tool for optimum performance and safety of opera tion Causes and Operator Prevention of Kick back Kickback is a sudden reaction to a pinched bound or misaligned wheel causing an uncontrolled tool to lift up and out of the work piece toward the operator When the wheel is pinched or bound tightly by the kerf closing down the wheel stalls and the motor reaction drives the unit rapidly back toward the operator If the wheel becomes twisted or misaligned in the cut the teeth at the back edge of the wheel can dig into the top surface of the material being cut causing the wheel to climb out of the kerf and jump back toward the operator Kickback is the result of tool misuse and or incorrect operating procedures or conditions and can
4. diamond wheel and abrasive cut off wheel resulting in possible injury to persons in the vicinity A CAUTION e Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance Replacing carbon brushes Remove and check the carbon brushes regularly Replace when they wear down to the limit mark Keep the carbon brushes clean and free to slip in the holders Both carbon brushes should be replaced at the same time Use only iden tical carbon brushes 1 Brush holder cap 2 Screwdriver ACCESSORIES 003551 Use a screwdriver to remove the brush holder caps Take out the worn carbon brushes insert the new ones and secure the brush holder caps To maintain product SAFETY and RELIABILITY repairs any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers always using Makita replacement parts A CAUTION e These accessories or attachments are recommended for use with your Makita tool specified in this manual The use of any other accessories or attachments might present a risk of injury to persons Only use accessory or attachment for its stated purpose If you need any assistance for more details regarding these accessories ask your local Makita service center e 255 mm 10 Diamond wheels Dry type e 305 mm 12 Abrasive cut off wheels e Socket wrench e Plastic carrying case Memo Memo 11 Memo
5. jewelry or long hair can be caught in moving parts Avoid accidental starting Be sure switch is off before plugging in Carrying tools with your finger on the switch or plugging in tools that have the switch on invites accidents Remove adjusting keys or wrenches before turning the tool on A wrench or a key that is left attached to a rotating part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times Proper footing and balance enables better control of the tool in unexpected situations 14 Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions Ordinary eye or sun glasses are NOT eye protection Tool Use and Care 15 16 17 18 19 20 21 22 Use clamps or other practical way to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control Do not force tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it is designed Do not use tool if switch does not turn it on or off Any tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source before making any adjustments changing accessories or storing the tool Such preventive sa
6. tool always check to see that the switch trigger actuates properly and returns to the OFF position when released To start the tool simply pull the switch trigger Release the switch trigger to stop A CAUTION e Always be sure that the tool is switched off and unplugged before carrying out any work on the tool 003530 1 Socket wrench 2 Shaft lock OPERATION 003546 1 Notch Groove 2 Cutting line MAINTENANCE 001145 Ban 1 Limit mark y Installing or removing the wheel To replace the wheel depress the shaft lock to hold the shaft stationary then loosen the hex bolt clockwise with the socket wrench Be sure to fully tighten the hex bolt counterclockwise after mounting the new wheel or operation will be dangerous NOTE e Hex bolt has a left hand thread The cut is made by pulling the tool toward you not by push ing away from you Align the notch on the base with your cutting line when performing a cut Hold the tool firmly Set the base plate on the workpiece to be cut without the wheel making any contact Then turn the tool on and wait until the wheel attains full speed Move the tool toward you over the workpiece surface keeping it flat and advancing smoothly until the cutting is completed Keep your cutting line straight and your speed of advance uniform A CAUTION e Use this tool for straight line cutting only Cutting curves can cause stress cracks or fragmentation of the
7. 5 1212 NEW YORK 4917 Genessee Street Cheektowaga NY 14225 716 685 9503 OREGON 828 19th Avenue N W Portland OR 97209 503 222 1823 PENNSYLVANIA 1704 Babcock Blvd Pittsburgh PA 15209 412 822 7370 PUERTO RICO 200 Guayama St Hato Rey PR 00917 787 250 8776 TENNESSEE 1120 Elm Hill P Suile 170 Nashville TN 372 615 248 3321 TEXAS 12801 Stemmons Fwy Ste 809 Farmers Branch TX 75234 972 243 1150 12701 Directors Dr Stafford TX 77477 3701 281 565 8665 3453 IH 35 North Ste 101 San Antonio TX 78219 210 228 0676 WISCONSIN Lincoln Plaza Shopping Ctr 2245 S 108th St West Allis WI 53227 414 541 4776 Date Purchased Dealers Name amp Address Model No 15 WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products and e arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles MAKITA LIM
8. 7 E Broadway Rd Ste 6 Phoenix AZ 85040 602 437 2850 CALIFORNIA 41850 Christy St Fremont CA 94538 5107 510 657 9881 14930 Northam St La Mirada CA 90638 5753 714 522 8088 1970 Fulton Avenue Sacramento CA 95825 916 482 5197 7674 Clairemont Mesa Blvd San Diego CA 92111 858 278 4471 16735 Saticoy St Ste 105 Van Nuys CA 91406 818 782 2440 COLORADO 11839 E 51st Ave Denver CO 80239 2709 303 371 2850 CUSTOMER S RECORD When you need service Send complete tool prepaid to one of the Makita Factory Service Centers listed or to an Authorized Makita Service Center Be sure to attach a letter to the outside of the carton detailing the problem with your tool FLORIDA 750 East Sample Road Pompano Beach FL 33064 954 781 6333 GEORGIA 4680 River Green Parkway NW Duluth GA 30096 770 476 8911 ILLINOIS 1450 Feehanville Dr Mt Prospect IL 60056 6011 847 297 3100 MARYLAND 7397 Washington Boulevard Suite 104 Elkridge MD 21075 410 796 4401 MASSACHUSETTS 232 Providence Hwy Westwood MA 02090 781 461 9754 MINNESOTA 6427 Penn Ave South Richfield MN 55423 612 869 5199 MISSOURI 9876 Watson Road St Louis MO 63126 2221 314 909 9889 NEBRASKA 4129 S 84th St Omaha NE 68127 402 597 2925 NEVADA 3375 S Decatur Blvd Suites 22 24 Las Vegas NV 89102 702 368 4277 NEW JERSEY 251 Herrod Blvd Dayton NJ 08810 1539 609 65
9. ITED ONE YEAR WARRANTY Warranty Policy Every Makita tool is thoroughly inspected and tested before leaving the factory It is warranted to be free of defects from workmanship and materials for the period of ONE YEAR from the date of original purchase Should any trouble develop during this one year period return the COMPLETE tool freight prepaid to one of Makita s Factory or Authorized Service Centers If inspection shows the trouble is caused by defective workmanship or material Makita will repair or at our option replace without charge This Warranty does not apply where e repairs have been made or attempted by others e repairs are required because of normal wear and tear e the tool has been abused misused or improperly maintained e alterations have been made to the tool IN NO EVENT SHALL MAKITA BE LIABLE FOR ANY INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES FROM THE SALE OR USE OF THE PRODUCT THIS DISCLAIMER APPLIES BOTH DURING AND AFTER THE TERM OF THIS WARRANTY MAKITA DISCLAIMS LIABILITY FOR ANY IMPLIED WARRANTIES INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A SPECIFIC PURPOSE AFTER THE ONE YEAR TERM OF THIS WARRANTY This Warranty gives you specific legal rights and you may also have other rights which vary from state to state Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you Some sta
10. and overheating Table 1 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gage The smaller the gage num ber the heavier the cord Table 1 Minimum gage for cord ea i AWE E E E li SPECIFIC SAFETY RULES DO NOT let comfort or familiarity with product gained from repeated use replace strict adherence to cutter safety rules If you use this tool unsafely or incorrectly you can suffer serious personal injury USB072 1 1 DANGER Keep hands away from cutting area and wheel Keep your second hand on auxiliary handle or motor housing If both hands are holding the tool they cannot be cut by the wheel Keep your body positioned to either side of the wheel but not in line with the wheel KICKBACK could cause the tool to jump backwards See Causes and Operator Pre vention of Kickback Do not reach underneath the work Do not attempt to remove cut material when wheel is moving CAUTION Wheels coast after turn off Always observe that the wheel has stopped spinning before placing tool down on bench or floor A coasting wheel will cause the tool to walk backwards cutting whatever is in its path Be aware of the time it takes for the wheel to stop after switch is released 10 NEVER hold piece being cut in your hands or across your leg It is important to support the work properly to minimize body exposure wheel binding or loss of
11. be avoided by taking proper precau tions as given below Maintain a firm grip on the tool and posi tion your body and arm to allow you to resist KICKBACK forces KICKBACK forces can be controlled by the operator if proper precautions are taken When wheel is binding or when interrupt ing a cut for any reason release the trig ger and hold the tool motionless in the material until the wheel comes to a com plete stop Never attempt to remove the tool from the work or pull the tool back ward while the wheel is in motion or KICK BACK may occur Investigate and take corrective actions to eliminate the cause of wheel binding When restarting a tool in the workpiece center the wheel in the kerf and check that teeth are not engaged into the material If wheel is binding it may walk up or KICK BACK from the workpiece as the tool is restarted Support large panels to minimize the risk of wheel pinching and KICKBACK Large panels tend to sag under their own weight Supports must be placed under the panel on both sides near the line of cut and near the edge of the panel To minimize the risk of wheel pinching and kickback When cutting operation requires the resting of the tool on the workpiece the tool shall be rested on the larger portion and the smaller piece cut off Do not use dull or damaged wheel Unsharpened or improperly set wheels pro duce narrow kerf causing excessive friction wheel binding and KICKBACK Wheel dept
12. fety measures reduce the risk of starting the tool accidentally Store idle tools out of reach of children and other untrained persons Tools are dangerous in the hands of untrained users Maintain tools with care Keep cutting tools sharp and clean Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tools operation If damaged have the tool ser viced before using Many accidents are caused by poorly maintained tools Use only accessories that are recom mended by the manufacturer for your model Accessories that may be suitable for one tool may become hazardous when used on another tool SERVICE 23 Tool service must be performed only by qualified repair personnel Service or main tenance performed by unqualified personnel could result in a risk of injury 24 When servicing a tool use only identical replacement parts Follow instructions in the Maintenance section of this manual Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of electric shock or injury USE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power
13. h and bevel adjusting locking levers must be tight and secure before making cut If wheel adjustment shifts while cutting it may cause binding and KICKBACK Use extra caution when making a Pocket Cut into existing walls or other blind areas The protruding wheel may cut objects that can cause KICKBACK NEVER place your hand or fingers behind the tool If kickback occurs the tool could easily jump backwards over your hand lead ing to serious personal injury 11 12 13 14 15 When operating the tool keep the cord away from the cutting area and position it so that it will not be caught on the work piece during the cutting operation Oper ate with proper hand support proper workpiece support and supply cord rout ing away from the work area WARNING It is important to support the workpiece properly and to hold the tool firmly to prevent loss of control which could cause personal injury NEVER use tool with wood cutting blades or other sawblades Such blades when used on this tool frequently kick and cause loss of control leading to personal injury Check the wheel carefully for cracks or damage before operation Replace cracked or damaged wheel immediately Use only flanges specified for this tool Be careful not to damage the spindle flanges especially the installing surface 16 17 18 19 20 21 or bolt Damage to these parts could result in wheel breakage Make sure the w
14. heel is not contacting the workpiece before the switch is turned on Wait until the wheel attains full speed before cutting Stop operation immediately if you notice anything abnormal Never attempt to cut with the tool held upside down in a vise This can lead to serious accidents because it is extremely dangerous Do not stop the wheel by lateral pressure on the disc Some material contains chemicals which may be toxic Take caution to prevent dust inhalation and skin contact Follow mate rial supplier safety data The tool must be used only for dry cutting DO NOT use water SAVE THESE INSTRUCTIONS A WARNING MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury FUNCTIONAL DESCRIPTION 003511 Depth guide Wing bolt Cutting depth Base pe 0O i 003518 1 Wing nut 2 Safety guard 003524 Switch trigger ASSEMBLY A CAUTION e Always be sure that the tool is switched off and unplugged before adjusting or checking function on the tool Adjusting the depth of cut Loosen the wing bolt on the depth guide and move the base up or down At the desired depth of cut secure the base by tightening the wing bolt securing safety guard The safety guard can be adjusted about 80 degrees after you loosen the wing nut Adjust to the desired angle then secure the wing nut Switch action A CAUTION e Before plugging in the
15. t fully in the outlet reverse the plug If it still does not fit contact a qualified elec trician to install a polarized outlet Do not change the plug in any way Double insula tion eliminates the need for the three wire grounded power cord and grounded power supply system Avoid body contact with grounded sur faces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord to carry the tools or pull the plug from an outlet Keep cord away from heat oil sharp edges or moving parts Replace damaged cords immediately Damaged cords increase the risk of electric shock When operating a power tool outside use an outdoor extension cord marked W A or W These cords are rated for outdoor use and reduce the risk of electric shock Personal Safety 9 10 11 12 13 Stay alert watch what you are doing and use common sense when operating a power tool Do not use tool while tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury Dress properly Do not wear loose cloth ing or jewelry Contain long hair Keep your hair clothing and gloves away from moving parts Loose clothes
16. tes do not allow limitation on how long an implied warranty lasts so the above limitation may not apply to you Makita Corporation 3 11 8 Sumiyoshi cho Anjo Aichi 446 8502 Japan 883840C061
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