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Lincoln Electric Idealarc DC-600 User's Manual

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1. LN 25 Portable Wire Feeder See Publication E8 100 LN 35 Portable Wire Feeder See Publication E8 110 Cobramatic Deluxe Wire Feeder See Publication E8 300 NA 3 Automatic Wire Feeder See Publication E9 10 NA 5 Automatic Wire Feeder See Publication E9 30 LT 7 Automatic Wire Feeder See Publication E9 70 CUSTOMER ASSISTANCE POLICY The business of The Lincoln Electric Company is manufacturing and selling high quality welding equipment consumables and cutting equipment Our challenge is to meet the needs of our customers and to exceed their expectations On occasion purchasers may ask Lincoln Electric for advice or information about their use of our products We respond to our customers based on the best information in our possession at that time Lincoln Electric is not in a position to warrant or guarantee such advice and assumes no liability with respect to such information or advice We expressly disclaim any warranty of any kind including any warranty of fitness for any customer s particular purpose with respect to such information or advice As a matter of practical consideration we also cannot assume any responsibility for updating or correcting any such information or advice once it has been given nor does the provision of information or advice create expand or alter any warranty with respect to the sale of our products Lincoln Electric is a responsive manufacturer but the selection and use of specific prod
2. See publication E12 150 3 TIG OPTIONS CONT TIG Module Portable high frequency unit with gas valve for TIG welding Rated at 300 amps 60 duty cycle Order K930 2 Control Cable Connects TIG Module to power source Order K936 1 for 9 pin to 14 pin Control Cable Extension Allows the TIG Module to be operated at distances up to 200 ft 61m from the power source Available in 45 ft 13 7m sections Order K937 45 Docking Kit Provides a means to dock the TIG Module on top of a flat roofed power source or any other flat surface measuring at least 10 x 15 in 254 x 381mm It includes a latch and provisions for a user supplied padlock to lock the TIG Module in place Order K939 1 Hand Amptrol Provides 25 ft 7 6m of remote current control for TIG welding 6 pin plug connection Velcro straps secure torch Order K963 3 Foot Amptrol Provides 25 ft 7 6m of remote output control for TIG welding 6 pin plug connection Order K870 Amptrol Adapter Kit Adapts Amptrol s 6 pin MS type plug connection to terminal strip on power source Order K843 Water Valve Kit For use with water cooled TIG torch Installs inside of TIG Module Order K844 1 Deluxe Adjustable Gas Regulator and Hose Kit Accommodates CO argon or argon based gas cylinders Includes a cylinder pressure gauge dual scale flow gauge and 4 3 ft 1 3m gas hose Order K586 1 Idealar
3. idealarc DC 600 Rugged Multi Process Power for Industrial Manufacturing If your operations include semiautomatic manufacturing or fabrication your best welding power source selection may be the Lincoln Idealarc DC 600 Rugged construction simple controls and plenty of amperage for heavy duty applications on thick steel or other materials make this welder a sound investment Add the outstanding traditional SCR rectifier arc action delivering high quality attractive welds and your operators will agree it s hard to go wrong with an Idealarc DC 600 Processes Stick TIG MIG Flux Cored Submerged Arc Gouging Advantage Lincoln e 115V 15 amps duplex auxiliary power receptacle 60Hz models makes it easy to power lights grinders and other shop tools at your work station e Full range output voltage control for easy operation and precise control e Standard analog ammeter and voltmeter e Mode switch for selecting desired output characteristics e Windings and rectifiers protected against moisture and corrosive environments e Flat top case with a small footprint can be placed under a workbench or stacked up to 3 high on top of each other e Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 environmental standards e Three year warranty on parts and labor e Seven year warranty on the power rectifier MULTI PROCESS WELDERS Description Recommended General Options Mu
4. 0 is designed for GMAW MIG FCAW and submerged arc welding processes within the capacity of the machine plus the capability of stick and air carbon arc gouging up to 3 8 10mm diameter It produces outstanding performance with a single range continuous control potentiometer FEATURES e 3 position field or factory installed Multi Process Switch option e Air carbon arc gouge with up to 3 8 10mm diameter carbons allows quick change from electrode positive or negative semiautomatic automatic wire feed welding to stick TIG or air carbon arc gouging Key Controls Ammeter Voltmeter Local Remote Output Control Output Control Potentiometer Mode Selection Switch Weld Terminals On or Remotely Controlled On Off Switch Power Source Pilot Light Strain Relief for Terminal Strip Connection 14 Pin MS Style Connector for Wire Feeder Connection O ON Oa FW N 4 O 115 VAC 15A Covered Outlet 10 9 QUALITY AND RELIABILITY e Fan cooled with electronic and thermostatic protection from e Three year warranty on parts and labor current overload and excessive temperatures e Seven year warranty on the power rectifier e Manufactured under a quality system certified to ISO 9001 requirements and ISO 14001 environmental standards LINCOLN E eq eater 6 600 THE WELDING EXPERTS 2 www lincolnelectric com RECOMMENDED OPTIONS LINCOLN ELECTRIC THE WELDING EXPERTSsu GENERAL OPTIONS
5. Multi Process Switch 3 position switch allows quick and easy change from electrode positive or negative semiautomatic wire feed welding to stick or air carbon arc gouging Order K804 1 Undercarriage Platform undercarriage with mountings for two gas cylinders at rear of welder Order K842 Paralleling Kit Permits paralleling of two power sources Order K1611 1 For Idealarc DC 600 Above Code 10500 Order K1897 1 For Idealarc DC 600 Below Code 10500 STICK OPTIONS Accessory Kit For stick welding Includes 35 ft 10 7m 2 0 electrode cable with lug 30 ft 9 1m 2 0 work cable with lugs headshield filter plate work clamp and electrode holder Order K704 Remote Output Control For remote output of welding voltage Consists of control box with 25 or 100 ft 7 6 or 30m of four conductor cable and 6 pin MS type connector Order K857 for 25 ft 7 6m Order K857 1 for 100 ft 30m Remote Control Cable Adapter Y connection adapter for connecting K857 Remote Voltage Control 6 pin plug connection and wire feeder input cable 14 pin plug connection to Idealarc DC 600 14 pin receptacle Order K864 TIG OPTIONS Pro Torch TIG Torches Light and easy to use these torches feature flexible head models that give you the power of maximum versatility and maneuverability A molded knurled handle gives you a sure grip So you can focus on the weld Available in either air cooled or water cooled designs
6. c DC 600 www lincolnelectric com IDEALARC DC 600 ORDER FORM PRODUCT DESCRIPTION ORDER NUMBER QUANTITY IDEALARC DC 600 230 460 3 60 K1288 17 IDEALARC DC 600 W MULTI PROCESS SWITCH 230 460 3 60 K1288 18 IDEALARC DC 600 230 460 575 3 60 K1288 22 RECOMMENDED GENERAL OPTIONS ee Multi Process Switch K804 1 Undercarriage K842 Paralleling Kit Above Code 10500 K1611 1 Paralleling Kit Below Code 10500 K1897 1 RECOMMENDED STICK OPTIONS Accessory Kit Remote Output Control 25 ft Remote Output Control 100 ft Remote Control Cable Adapter RECOMMENDED TIG OPTIONS Pro Torch TIG Torches Request publication E12 150 TIG Module K930 2 Control Cable K936 1 Control Cable Extension 45 ft 13 7m K937 45 Docking Kit K939 1 Hand Amptrol K963 3 Foot Amptrol K870 Amptrol Adapter Kit K843 Water Valve Kit K844 1 Deluxe Adjustable Gas Regulator and Hose Kit K586 1 RECOMMENDED WIRE FEEDER OPTIONS LF 72 LF 74 See Publication E8 12 LN 742 Industrial Wire Feeder See Publication E8 20 LN 8 Industrial Wire Feeder See Publication E8 30 LN 9 amp LN 9 GMA Industrial Wire Feeder See Publication E8 50 LN 10 Advanced 4 Drive Roll Wire Feeder See Publication E8 200 DH 10 Dual Head Version of LN 10 See Publication E8 200 LN 15 Portable Wire Feeder See Publication E8 60 LN 23P Portable Wire Feeder See Publication E8 90
7. lti Process Switch Undercarriage Paralleling Kit Recommended Stick Options Accessory Kit Remote Output Control Remote Control Cable Adapter Recommended TIG Options Pro Torch TIG Torches TIG Module Control Cable Control Cable Extension Docking Kit Hand Amptrol Foot Amptrol Amptrol Adapter Kit Water Valve Kit Deluxe Adjustable Gas Regulator and Hose Kit Recommended Wire Feeder Options LF 72 LF 74 LN 742 LN 8 LN 9 LN 9 GMA LN 10 DH 10 LN 15 LN 23P LN 25 LN 35 Cobramatic NA 3 NA 5 LT 7 Order K1288 17 Idealarc DC 600 230 460 3 60 K1288 18 Idealarc DC 600 230 460 3 60 w multi process switch K1288 22 Idealarc DC 600 230 460 575 3 60 TECHNICAL SPECIFICATIONS Rated Output Current Voltage Duty Cycle Product Name Product Number K1288 17 K1288 18 LINCOLN ELECTRIC THE WELDING EXPERTSsu 230 460 3 60 Idealarc DC 600 600A 44V 100 680A 44V 60 Rated Output 108 54 43 2A CC Dimensions Net HxWxD in mm Input Current Weight Ibs kg CV 108 540 70 850A 13 44V 30 7 x 22 2 x 38 0 781 x 565 x 965 90 850A 24 42V Publication E5 40 5 05 www lincolnelectric com PERFORMANCE e The Idealarc DC 600 is a multiprocess DC arc welding power source that produces outstanding arc characteristics on both constant voltage and constant current processes This provides great welding versatility in a single power source e The Idealarc DC 60
8. ucts sold by Lincoln Electric is solely within the control of and remains the sole responsibility of the customer Many variables beyond the control of Lincoln Electric affect the results obtained in applying these types of fabrication methods and service requirements Subject to Change This information is accurate to the best of our knowledge at the time of printing Please refer to www lincolnelectric com for any updated information LINCOLN ELECTRIC THE LINCOLN ELECTRIC COMPANY THE WELDING EXPERTSs 22801 St Clair Ave Cleveland OH 44117 1199 216 481 8100 e www lincolnelectric com

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