Lightolier IS:6440 User's Manual
Contents
1. Fasten MOUNTING PLATES to outlet box and to opposite parallel wall mounting surface should be solid to accept mounting screws WIREWAY COVER ae HOUSING SPLICE E 1S 6440 Page 2 of 4 CABLE OR STEM ADJUSTING COLLAR on cable UPPER RIB UNINSULATED GROUND WIRE cable only SCREWS TRACK CLAMPS WIREWAY COVER BRACKET HOUSING N SUPPLY LEADS WIREWAY COVER discard COUPLER Ld SET SCREW N f BOs a HOUSING ted END PLATE _ discard END PLATE discard oe WIREWAY ed COVER WIREWAY COVER BRACKET COUPLER G Ko CLAMP 1 xI A a SECOND HOLE HOUSING SPLINE BOX 3 OR 4 OCTAGONAL MOUNTING PLATE OUTLET BOX OR SWITCH BOX HOUSING SCREW Outlet box should be securely fastened and In a run of HOUSINGS join HOUSING together as previously described Use COUPLER furnished with WALL MOUNTING KIT discard COUPLER furnished with HOUSING Remove END PLATES from HOUSING S HOUSING Remove WIREWAY COVER from other end Install COUPLER with flat side down Mount WIREWAY COVER BRACKET at feed in end to second hole in Measure the distance between the MOUNTING PLATES Cut HOUSING at end without WIREWAY COVER so that its length or the length of the run of HOUSINGS is not less than 3 6 than this distance Slip CANOPY COVERS onto HOUSING S and twist HOUSING S onto TABS on MOUNTING PLATES see Fig 6 Lock in place with CL2. MOUNTING CLIP MOUNTING CLIP ASSEMBLY DEAD END COVER WALL MOUNTING UNIT Basic MOUNTING CLIP ASSEMBLY a ALLEN WRENCH An CAPTIVE NUT 1 J SPACER ALLEN WRENCH gt SUPPLY LEADS HOUSING FIG 8 TRACK BASIC BOTTOM COVER INSTALLING TRACK INTO A STRAIGHT RUN OF HOUSINGS 1 Follow previous instructions except do not reinstall DEAD END COVER Remove END PLATE from HOUSING Insert JOINER TRACK into HOUSING plug COUPLER into INDIVIDUAL TRACK UNIT and tighten screws in MOUNTING CLIPS with allen wrench Repeat for all JOINER TRACK UNITS in run Tighten screw in COUPLER S Insert DEAD END COVER into end of track run and insert END PLATE into end of HOUSING INSTALLING TRACK INTO HOUSINGS IN PATTERNS 1 Remove LIVE ENDS from all INDIVIDUAL TRACK UNITS 2 Lay out the track per the layout of the HOUSINGS following the track orientation shown in Fig 12 Note that each straight run of traek consists of an INDIVIDUAL plus JOINERS Bead on Right of Track R Left of Track L INDIVIDUAL TRACK UNIT Basic HOUSING DEAD END COVER from Individual co Track Unit Z JOINER TRACK UNIT Basic MOUNTING CLIP ASSEMBLY ALLEN WRENCH INDIVIDUAL TRACK UNIT Basic LIVE END discard LOOSEN SCREW TO REMOVE FIG 11 TRACK ORIENTATION Corner T Intersection X Intersection Bead on A One left and one right One left and
3. two rights or one right and two lefts Two rights and two lefts example example example INSTALLATION OF BASIC OR ADVENT LYTESPAN TRACK INTO HOUSINGS Cont d Page 4 0f 4 INSTALLING TRACK INTO HOUSINGS IN PATTERNS 40 Etectrica CONNECTOR POLARITY KEY TRACK Basic 3 Insert AUX ELECTRICAL CONNECTORS into track units at corners and intersections POLARITY KEY points away from BEAD NOTE One extra AUX ELECTRICAL CONNECTOR will be discarded when used with T HOUSING SPLICE BOX Insert DEAD END COVERS into the end of track units not adjacent to corners or intersections Insert INDIVIDUAL TRACK UNITS into appropriate HOUSINGS and tighten screws in MOUNTING CLIPS with allen wrench to lock track in place INDIVIDUAL TRACK MOUNTING CLIP UNIT ZZ 6 In each straight run of as ASSEMBLY HOUSINGS insert JOINER AUX reste ALLEN WRENCH TRACK UNIT into HOUSING CONNECTOR HOUSINGI SPLICE plug COUPLER into IN tts BOX DIVIDUAL TRACK UNIT and tighten screws in MOUNTING CLIPS and COUPLERS Repeat for all JOINER TRACK UNITS in run a AUX ELECTRICAL CONNECTOR JOINER TRACK UNIT MOUNTING CLIP INDIVIDUAL TRACK UNIT Basic SCREW COUPLER ALLEN WRENCH FIG 16 Splice leads from AUX ELECTRICAL CONNECTORS to supply leads for power feed or to each other for p
4. AMPS Mount CANOPY COVERS to MOUNTING PLATES and pull branch circuit leads solid wire only out of outlet box INSTALLATION OF BASIC OR ADVENT LYTESPAN TRACK INTO HOUSINGS 1S 6440 Page 3 of 4 Each straight run of track is started with an INDIVIDUAL TRACK UNIT and continued with JOINER TRACK UNITS To cut track see Instruction Sheets supplied with Track 18 6020 or 18 6121 ASSEMBLE MOUNTING CLIPS TO TRACK 1 Prepare MOUNTING CLIP ASSEMBLIES as shown 2 Remove DEAD END COVER from INDIVIDUAL TRACK UNITS see Fig 8 Insert MOUNTING CLIPS into end of each track unit and slide along track until ends of clips engage alignment holes Check that allen head screw lines up with hole in track INSTALLING TRACK INTO A SINGLE HOUSING 1 Unscrew BOTTOM COVER and remove KO from top plate on LIVE END Reinsert DEAD END COVER into other end of track NOTE See Instruction Sheet supplied with track for additional instructions on installing supply leads into LIVE END Pass supply leads through openings in LIVE END observing polarity Insert track into HOUSING and tighten screws in MOUNTING CLIPS with allen wrench to lock track in place Fasten BOTTOM COVER to LIVE END Connect SUPPLY LEADS to screw terminals as shown in track 1S 6020 or 1S 6121 LIVE END ALLEN HEAD SCREW 7 3 Long for Basic Track 1 2 Long for Advent Track MOUNTING CLIP yt CAPTIVE NUT SPACER Use only for Basic Track ALLEN WRENCH
5. ING TO AN ELECTRICAL SAFETY HAZARD e OBSERVE POLARITY WHITE SUPPLY LEAD NEUTRAL TO CONTACT ON BEAD SIDE OF TRACK REFER TO LOAD DATA PAGE 4 FOR MAXIMUM SUSPENSION BEAM LOADING INSTALLATION OF SUSPENSION BEAM WITH CABLE OR STEM KITS Power may be fed from cables or stems through either end of straight run of housings including the end of a housing attached to a housing splice box MOUNTING CABLE KITS TO CEILING Lay out cables so they will be uniformly spaced along housings do not exceed 8 spacing In an open pattern locate first and last cables approximately 1 from the ends Cables are NOT RECOMMENDED for straight runs Locate cable with electrical feed no closer than 6 and no further than 10 from the end of housing to which power is to be fed The 10 distance permits the supply leads to reach the wiring compartment and may be increased by the amount the cable kit is shortened on the job 1 To shorten cables crimp LOOSE CABLE CLAMP with diagonal cutters at desired position and cut off excess cable Fasten TRACK CLAMPS to SPECIAL SCREW with washer and nut a CABLE KIT WITH ELECTRICAL FEED Splice SUPPLY LEADS to branch circuit leads in outlet box white to white black to black red to red for Advent and fasten GROUND WIRE to outlet box Cap or cut red lead when using Basic Track Fasten MOUNTING PLATE to outlet box with outlet box screws b CABLE KIT fasten MOUNTING PLATE to ceiling with TOGGLE BOLT
6. STING COLLAR Pass supply leads from cable or stem used for power feed along top of HOUSING through hole in WIREWAY COVER BRACKET and down through slot in end of HOUSING through which power is to be fed into track Tighten screws in TRACK CLAMPS after HOUSING installation is completed ASSEMBLING HOUSINGS IN STRAIGHT RUNS 1 Remove END PLATE and WIREWAY COVER from adjacent ends of HOUSINGS Insert COUPLER and SPLINES halfway into one of the HOUSINGS and tighten set screws to secure COUPLER to HOUSING Slide second HOUSING onto COUPLER and SPLINES and tighten remaining set screws in COUPLER Add additional HOUSINGS to run in the same manner Tighten screws in TRACK CLAMPS of cables or stems after HOUSING installation is completed see Fig 2 ASSEMBLING HOUSINGS TO HOUSING SPLICE BOXES 1 Insert COUPLERS and SPLINES halfway into HOUSING SPLICE BOX and secure COUPLERS with CLAMPS Remove END PLATE from HOUSING and re mount WIREWAY COVER BRACKET to second hole Slide HOUSING onto COUPLER and SPLINES and secure to COUPLER with CLAMP Tighten screws in TRACK CLAMPS of cables or stems after HOUSING installation is completed see Fig 2 MOUNTING PLATE WIREWAY COVER BRACKET COUPLER SCREW not furnished WIREWAY COVER discard CANOPY COVER N END PLATE discard 4 BRANCH CIRCUIT LEADS FIG 5 For straight runs Supports up to 12 span without ceiling supports
7. SUSPENSION BEAM INSTRUCTION SHEET NO FOR USE WITH BASIC OR ADVENT LYTESPAN TRACK SYSTEMS ONLY IS 6 4 4 0 READ AND UNDERSTAND THESE INSTRUCTIONS BEFORE PROCEEDING R0790 Page 1 of 4 This fixture is intended for installation in accordance with the National Electrical Code and local regulations To assure full compliance with local codes and regulations check with your local electrical inspector before installation To prevent electrical shock turn off electricity at fuse box before proceeding Retain these Instructions for maintenance reference Suspension Beam is a system of extruded aluminum housings which enclose Basic Lytespan 1 circuit or Advent Lytespan 2 circuit Track The housings may be used individually in continuous runs or in a variety of patterns They may be suspended on cables or stems They may also be mounted wall to wall without ceiling supports in spans up to 12 The housings may be cut but must be straight and square The cut end of a housing may be attached to another housing or to a housing splice box Power cannot be fed into the cut end of a housing from a cable or stem kit CAUTION TURN OFF POWER AT FUSE BOX BEFORE INSTALLING TRACK INSTRUCTIONS FOR GROUNDING PER INSTRUCTION SHEET OF THE FEED IN KIT MUST BE FOLLOWED FAILURE TO DO SO MAY RESULT IN A HAZARDOUS CONDITION DO NOT SUPPLY ADVENT TRACK FROM TWO SEPARATE 120V BRANCH CIRCUITS AS THIS COULD OVERLOAD THE NEUTRAL TRACK CONDUCTOR LEAD
8. Screw UPPER COLLAR to MOUNTING PLATE and tighten set screw MOUNTING STEM KITS TO CEILING 4 OCTAGONAL OUTLET BOX By others GROUND WIRE _ TOGGLE BOLT _ MOUNTING PLATE __ SUPPLY LEADS _ _ SET SCREW _ UPPER COLLAR T j S CABLE ee ADJUSTING COLLAR e Loose CABLE CLAMP g gh SPECIAL SCREW TRACK CLAMPS 5 z 7 z WASHER amp NUT fe oa e Cable Kit with Cabie Kit Electrical Feed Lay out stems so they will be uniformly spaced along housings do not exceed 8 spacing In a straight run or an open pattern locate first and last stems approximately 1 from the ends Locate stem for power feed at least 6 from the end of the housing to which power is to be fed See Instruction Sheet packed with STEM KIT for instructions on shortening stems mounting ta stems to ceiling and installing the STEM EXTENSION KIT Make sure supply leads not supplied from stem are long enough to reach the feed in point to the track ut i STEM KIT E HTOI HE SECAUCUS NEW JERSEY 07096 i d E MONTREAL QUEBEC CANADA INSTALLATION OF SUSPENSION BEAM WITH CABLE OR STEM KITS Cont d MOUNTING HOUSINGS TO CABLES OR STEMS 1 Loosen screws in TRACK CLAMPS and insert clamps into HOUSING engaging upper ribs between clamps Slide HOUSING to position desired Cable length may be adjusted up to by turning ADJU
9. ower continuity Follow color code white to white black to black and for ADVENT red to red Cap any unused leads from AUX ELECTRICAL CONNECTOR S Push leads into HOUSING SPLICE BOXES and insert COVERS HOUSING HOUSING SPLICE BOX AUX ELECTRICAL CONNECTOR AUX ELECTRICAL CONNECTOR POWER FEED POWER CONTINUITY INSTALLATION OF COVER FOR HOUSING OPENING COVER is installed in HOUSINGS without track HOUSING SPLICE Cut COVER if required In patterns cut COVER to BOX distance between the COVERS for the HOUSING SPLICE BOXES COVER snaps into HOUSING COVER os COVER FOR HOUSING OPENING FIG 19 LOAD DATA SUSPENSION BEAM MOUNTING MAXIMUM LOAD 5 Ib Lytespots on 3 Ft Spacing or 3 5 ib Lytespots on 2 Ft Spacing Wall Mounting Kit 12 Ft Span Most Lytespots weigh under 3 Ibs
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