Life Fitness TR91 User's Manual
Contents
1. 0K58 01001 0001 Polley V Pulley 8 0K58 01 105 0000 Lock Washer 0017 00104 0005 Hex Bolt 1 4x20 0017 00101 1632 Flat Washer 001 7 00104 0330 15 TR91 Treadmill TR91 0100 34 Cables D MESSAGE CENTER CONSOLE PI PII P MAN PWR SCI ESTOP POLAR END SESSION Main 728 4867 8 9 N ME VOD AK58 00034 0001 OS NON PFC UNITS Emergency Stop ONLY AK58 00036 0000 FAN WE E eer AK58 00033 0000 Sie el AK58 001 19 0000 FAN Thermal Switch rk 7 MOUNTED TO DRIVE Adds du wa MOTOR Console Cable NSA eg AK58 00034 0002 Wax Lift Power IO 1 AK58 001 34 0001 AK58 00040 0000 bl Gulauiuel k P oe E Wax Lift motor Controller Interface AK58 00035 0000 POWER MODULE WAX LIFT POWER SUPPLY I 2 MOTOR CONTROL 1 7 p HIP BOARD PHE HE 1 p2 Hl pg p2 e 5 LEVEL SMICH CH2. 0017 00101 1759 TR91 Treadmill TR91 0100 34 Motor Controller w o PFC Motor Controller w o PFC 120 60 AK58 00146 0004R 220 60 AK58 00146 0005R Speed Sensor Cable 220 50 AK58 00146 0006R Spacer Retainer 0017 00042 1071 Line Filter Mounting Screws l 0017 00101 0134 Pin Spacer 001 7 00042 1070 LOAD End eS D Phillips Pan Screw 6 32x1 6 0017 00101 1641 Wax Lift PCB A084 92182 A002 Line Filter Wax Board Retainer 0017 00003 0898 0K58 01 149 0000 10 TR91 Treadmill TR91 0100 34 Motor and Fan Assemblies Fan Bracket Locking Nuts 4 0017 00103 0132 Dual Fan Assembly w o Cables AK58 001 39 0000 Motor Assembly AK58 00054 0004 Motor to Unit Frame Locking Nuts 4 0017 00103 0132 Phillips Pan Screw 10 32x8 0017 00101 1781 Thermal Switch Assembly AK58 001 40 0000 Plastic Grommets Speed Sensor Assembly 0017 00042 1080 AK58 0007 3 0000 Flywheel Assembly AK58 00090 0002 Square Nut 0017 00103 0173 Hex Socket Screw 10x32x16 Wa 0017 00101 0668 Motor Mounting Strap OK26 01 418 0000 Hex Head Set Screws 1 4 20x5 0017 00101 0333 Motor Mounting Bracket 0K58 01031 0001 TR91 Treadmill TR91 0100 34 Waxing Components Wax Pump OK58 01074 0001 Tube Reducer Connector te 88 8 001 7 00021 21 Replacement Hose Assembly AK58 00 148 0000 oe Hose Clamp pr N 0017 00042 084
3. 4 P4 P AR basdsd 3 Thermal Switch aowe fa an En EC lt AK58 00119 0000 i I Fan Power From M C Dei PC CONTROLER r A e AK58 00142 0000 E ore ORSON AK58 00027 0000 e VIN en tee Wax Pump Power vade On Fan Br sce Frame Tag ti ap n Fan Bracke AK58 00029 0000 123 ap AK58 00030 0000 Hu GR ech et EE ee we me p Motor wmggiene A HON m r Spee Pick Up AK58 00042 0000 Domestic hermal Switch we AK58 00043 0000 AK58 00042 0001 International AK58 00119 0000 16
4. 00120 0000 120V 0017 00101 0162 Phillios Pan Head Screw 8 32x8 0017 00101 1182 Power Box Assembly AK58 00124 0001 240V AK58 00124 0002 220 230V AK58 001 24 0006 200V AK58 001 24 0005 100V AK58 001 24 0000 120V Transformer Bracket OK58 01 165 0000 Line Cord Plug End Changes 001 7 00003 0947 12 120v Line Cord 001 7 00003 0923 NLA Gao S 0017 00003 0974 Domestic 001 7 00003 0948 12 220v Line Cord 001 7 00003 09 15 RT Angle Plug 0017 00003 0781 220v 60Hz 0017 00003 0696 Continental To Power Module 0017 00003 0890 UK TR91 Treadmill TR91 0100 34 Motor Controller w PFC Motor Controller w PFC Jap Met 100 50 AK58 00147 0001R 200 50 AK58 00147 0002R Line Filter 50hz units Only 0017 00003 0898 Hex Nut 0017 00103 0005 LOAD End Line Filter Mounting Screws i 0017 00101 0134 Thermo Switch Cable Thermal Switch 1 18E 00001 0132 Washer 0017 00104 0456 Phillips Screw D nr 0017 00101 1059 vm Insulator Barrier OK58 01228 0000 bo Phillips Pan Screw 6 32x16 0017 00101 1641 Speed Sensor Cable Bushing 0017 00042 1069 Q a sj Hex Nut E 0017 00103 0005 Retainer Bracket 0K58 01 144 0000 Wax Lift PCB A084 92182 A002 Wax PCB Retainer 0K58 01 149 0000 Spacer Retainer SG Pin Collar Soacer Washer 0017 00042 1071 f 0017 00042 1070 0017 00104 0456 Nut Phillips Screw 0017 00103 0005
5. 2 we N 001 7 00041 0830 Phillip Screws 001 7 00101 0658 Tie Straps 001 7 00042 0622 Spray Nozzle Assy AK58 00046 0000 Brass Spray Tip 001 7 00009 0842 Extrusion 0K58 01 111 0001 Wing Nuts 001 7 00103 0284 Protective Sleeve OK58 01080 0000 Wax Refill Bag GK58 00002 0002 12 TR91 Treadmill TR91 0100 34 Idler Arm Assembl Allen Screw 001 7 00101 0333 Motor Pulley OK58 0 1057 0000 Idler Arm Assembly Idler Pin 001 7 00007 0248 AK58 00053 0002 Tinnerman Clip 0017 00103 0280 Gs Drive Belt 0K58 01 114 0000 Pulley Idler OK26 01731 0000 Shaft Idler OK58 01084 0001 Nut Idler 001 7 00103 0324 Idler Spring Damper Wire Clamp OK26 02055 0020 001 7 00042 1072 Idler Spring Screw Ok58 01085 0000 10 32x6 Limit Switch 0017 00101 1193 0017 00032 0195 Limit Switch Cable 13 TR91 Treadmill TR91 0100 34 Leveler Assembl Leveler Assembly AK58 003 70 0000 Bracket Leveler OK58 01 083 0000 Pivot Pin OK58 0 1098 0000 Lock Washer 4 Q 001 7 00104 0333 Hex Nut 4 8 18x10 ES 0017 00101 1253 ED Stop Nut OK58 01099 0000 Leveling Foot SS OK58 01 110 0000 14 TR91 Treadmill TR91 0100 34 Front Roller Assy AK58 00066 0000 Front Roller Assembly AK58 00066 0000 Mounting Bolt 3 8 1 6x32 0017 00101 0974 Flat Washer 001 7 00104 0043 Front Roller
6. 8 01 242 0002 7 Rear Roller Grommet oo OK58 01002 0000 0017 00042 0754 2 Washer 2 001 7 00104 0334 Roller Guard Right OK58 01 242 0001 Rear Roller Adjusting Screw 3 8 1 6x48 Roller Guard Screw 0017 00101 1618 0017 00101 1621 TR91 Treadmill TR91 0100 34 Lift Motor and Lift Frame Slotted Hex Screws 0017 00101 1193 Power Cord Retainer Lift Motor 0K58 01065 0001 0K58 01062 0000 Lock Nut 0017 00103 0025 Lift Motor Hex Bolt 0017 00101 0021 Vinyl Cap Lift Frame End Cap 0017 00042 1075 0017 00042 1076 Lift Frame Line Cord Clip 0K58 01 066 0000 0017 00042 0840 Flat Washer 2 0017 00104 0259 Wheel 0K58 01071 0000 Phillips Screw 0017 00101 1621 Washer 0017 00104 0189 Hex Screw 2 0017 00101 1628 Lock Nut 2 0017 00103 0285 Bronze Sleeve 2 OK58 01 089 0000 Clevis Clip 0017 00007 0208 Lift Motor OK58 01 062 0000 Clevis Pin 0017 00007 0214 TR91 Treadmill TR91 0100 34 Power Box Assembl Circuit Breaker 3 AMP 001 7 00003 0700 Circuit Breaker Clip 001 7 00003 067 1 ON OFF Power Switch 001 7 00032 0198 O TOP VIEW Transformer EURO Only 0017 00003 0905 Jumper Line AK58 00120 0004 240V AK58 00120 0003 230V Phillips Pan AK58 00120 0002 200V Head Screw AK58 00120 0001 100V 8 32x6 AK58
7. TR91 Treadmill END OF LI FE TR91 0100 34 General Assembl S N HTK100000 End Cap 4 0K43 01025 0000 Cup Holder 0K58 01018 0000 Handlebar Assembly 0K58 01 051 0000 gt Console Mounting Screws LT Handrail JF 0017 00101 1640 SK58 00113 0002 RT Handrail SK58 00113 0001 Decals 2 K58 01135 0002 Handrail Bolts 5 0K58 01135 000 0017 00101 1778 Striding Belt i i Handrail Washers 6 epee DIREN 0017 00104 0335 Deck 0K58 01091 0001 Rear Roller 0K58 01002 0000 Anti Skid Pad 0K58 01052 0001 Left Rear End Cap 0K58 01070 0001 Short Handrail Bolt 0017 00101 1620 Long Stripe Decal 0K58 01131 0003 End Cap Screws 4 0017 00101 1060 ka TT Access Panel Screws 0017 00101 0658 Access Panel 2 Right Rear End Cap j j 0K58 01070 0002 0K58 01017 0000 Short Stripe Decal 0K58 01131 0004 revised 16 Jun 2008 TR91 Treadmill TR91 0100 34 Frame Assembl Tinsel OK58 01 102 0001 Tinsel Spring 0017 00009 0901 Screw 0017 00101 0975 PCB Fan Japanese Only AK58 001 26 0000 100V Motor Controller AK58 001 45 0000 200V Phillip Screws 4 10 32x8 Mounting Screws 0017 00101 1781 0017 00101 1193 Frame Tag PCB B084 92187 D000 TR91 Treadmill Console External View Console Assembly AK58 00057 0001 Eng Met AK58 00057 0003 Ger Met AK58 00057 0004 Spn Met Eur AK58 00057 0005 Spn Met AK58 001 17 0006 Jap Met AK58 00057 0007 Frn Met Eu
8. ernal View Phillips Screw 8 PCB Board Assembly 6 19x6 A084 92184 A002R 0017 00101 1275 Front Console Shell only OK58 01008 0001 Cable Clamp 001 7 00042 0007 Screw 0017 00101 1781 Disc Magnet 0K40 01070 0000 Micro Switch 0017 00032 0185 Emergency Stop Decal 0K58 01 140 0001 Retainer 0K26 02 149 0000 0K40 01 120 0000 Side Foam d Washer Holder OK36 01060 0000 OK36 01053 0000 Tube Holder Isolator Receiver Cube OK36 01059 0001 Side Foam OK36 0 1060 0000 Polar Receiver Isolator Receiver Tube SK40 00045 0001 OK36 01059 0002 TR91 Treadmill TR91 0100 34 Covers End Caps Hardware Motor Cover AK58 00095 0000 Motor Cover Screw 4 Lo End Cap Right Front OK58 01070 0001 Front Cover OK58 01016 0000 End Cap Screws 17 00101 1 0017 00101 1060 End Cap Left Front OK58 01070 0002 Front Cover Screws 0017 00101 0658 End Cap Screws 0017 00101 1060 TR91 Treadmill TR91 0100 34 Belt Deck Rear Roller Striding Belt OK58 01 180 0000 Deck Mounting Screw 0017 00101 1775 TECSPAK Mounting Screw 0017 00101 1652 Deck 0K58 01091 0001 TECSPAK Spring f r 0K40 01026 0002 Washer 0017 00104 0101 oP Tinnerman Clip 2 gt 001 7 00103 0280 Flat Side Faces OUT Screw 0017 00101 1253 Roller Guard Assembly Roller Guard Left GK58 00002 0056 OK5
9. r AK58 00057 0008 It Met AK58 00057 0009 Dut Met AK58 00057 0010 Por Met AK58 00057 0011 Frn Eur Front Console Shell Only OK58 01008 0001 Workout Profiles OK58 01210 0001 Eng Met OK58 01210 0003 Ger Met OK58 01210 0004 Spn Met Eur OK58 01210 0005 Eng Met Eur OK58 01 220 0006 Jap Met OK58 01210 0007 Frn Met Eur OK58 01 210 0008 Itl Met OK58 01210 0009 Dut Met OK58 01210 0010 Por Met OK58 01210 0011 Eng Met Eur Rear Console Decal OK58 01 129 0000 Phillips Screw 4 8 32x6 0017 00101 0776 Stop Switch Assembly GK58 00002 0007 Phillips Screw 8 10 32x8 0017 00101 1288 TR91 0100 34 Zone Training Overlay OK58 01209 0001 Eng Met OK58 01 209 0003 Geet OK58 01 209 0004 Spn Met Eur OK58 01209 0005 Eng Met Eur OK58 01 221 0006 Jap Met OK58 01 209 0007 Frn Met Eur OK58 01 209 0008 It Met OK58 01 209 0009 Dut Met OK58 01 209 0010 Por Met OK58 01 209 0011 Eng Met Eur 1 Tray Switch w Overlay Assy AK58 00162 0001 Eng Met AK58 001 62 0003 Ger Met AK58 00162 0004 Spn Met Eur AK58 00162 0005 Eng Met Eur AK58 00163 0006 Jap Met AK58 00162 0007 Frn Met Eur AK58 00162 0008 Itl Met AK58 00162 0009 Dut Met AK58 00162 0010 Por Met Rear Console 0K58 0 1009 0000 Switch Cover w Tether AK58 00096 0000 Cover Only OK58 01087 0000 Anchor Washer OK58 01 158 0000 Stop Key w Tether AK58 0009 1 0000 TR91 Treadmill TR91 0100 34 Console Int
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