Kuhn Rikon Corp. Drill 30-100 User's Manual
Contents
1. Change spindle speed Replace with new bit Overheating Blocked motor housing vents Motor being strained by long or small diameter extension cord Drill bit bums or smokes Incorrect spindle speed Dull drill bit Drill bit wobbles Drilling too slowly Lacking lubrication Bent bit Worn Spindle Bearings Drill bit not in Chuck correctly Drill faster Lubricate cutting area Replace drill bit Replace spindle bearings Reinstall drill bit _ Chuck not installed Reinstall Chuck and Arbor assembly Workpiece pinching drill bit 2 Dull drill bit Feed pressure too hard Belts loose 1 Reposition workpiece lubricate drill 2 drill bit 3 Pull Feed Handle slowly 4 Adjust motor and spindle belt tension Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service 11 Use this section to record maintenance service and any calls to Technical Support Wiring Diagram WARNING This machine must be grounded Replacement of the power supply cable should only be done by a qualified electrician M Motor E EarthiGround 3 ae 12 Electrical Requirements In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord2. Phillips Screwdriver Adjustable or 13mm Wrench Unpacking and Clean up 1 Carefully finish removing all contents from shipping carton Compare contents of the shipping carton with the list shown on page 5 Place parts on a protected surface 2 Report any shipping damage to your local distributor If parts are missing contact RIKON customer service at 877 884 5167 or techsupport rikontools com 3 Clean all rust protected surfaces Do not use gasoline paint thinner mineral spirits etc These may damage painted surfaces 4 Set packing material and shipping carton to the side Do not discard until machine has been set up and is running properly 1 Install the column to the base using the three column mounting bolts Fig 01 2 Next install the table lock handle through the unthreaded hole on the left of the table support casting The handle should engage the thread on the right side of the table support casting Fig 02 Assembly 3 Slide the drill press head over the column Fig 03 4 Center the drill press head over the table and base Tighten the drill press head into position by locking the two hex screws on the side of the casting A Fig 04 5 Next slide the 1 2 chuck A Fig 05 over the pre installed spindle B Fig 05 Open the chuck jaws fully and tap into place using a rubber mallet or a hammer and block of wood 6 The feed handle A Fig 06 is secured to the Assembly fe
3. area well lighted and clear of clutter ALWAYS REMOVE THE ADJUSTING KEYS AND WRENCHES FROM TOOLS AFTER USE m Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning it on ALWAYS KEEP YOUR WORK AREA CLEAN Cluttered areas and benches invite accidents DANGER ALWAYS VISITORS AWAY FROM RUNNING MACHINES All visitors should be kept a safe distance from the work area ALWAYS MAKE THE WORKSHOP CHILDPROOF Childproof with padlocks master switches or by removing starter keys NEVER OPERATE A TOOL WHILE UNDER THE INFLUENCE OF DRUGS MEDICATION OR ALCOHOL ALWAYS WEAR PROPER APPAREL Never wear loose clothing or jewelry that might get caught in moving parts Rubber soled footwear is recommended for the best footing ALWAYS USE SAFETY GLASSES AND WEAR HEARING PROTECTION Also use a face or dust mask if the cutting operation is dusty NEVER OVERREACH Keep your proper footing and balance at all times NEVER STAND ON TOOLS Serious injury could occur if the tool is tipped or if the cutting tool is accidentally DANGER 10 11 12 13 ALWAYS DISCONNECT TOOLS Disconnect tools before servicing and when changing accessories such as blades bits and cutters ALWAYS AVOID ACCIDENTAL STARTING Make sure switch is in OFF position before plugging in cord NEVER LEAVE TOOLS RUNNING UNATTENDED ALWAYS CHECK FOR DAMAGED PARTS Be
4. 2 opindle Taper JT33 opindle Travel 2 Drilling Capacity 1 2 Quill Diameter 1 1 2 Table Size 6 5 8 L x 6 3 8 W Column Diameter 2 Net Weight 42LBS Contents of Package Unpacking and Checking Contents Unpack your drill press from its carton and check to see that you have all of the following items Set packing material and shipping carton to the side Do not discard until machine has been set up and is running Do not turn your machine ON if any of these items are missing You may cause injury to yourself or damage to your machine If parts are missing contact RIKON customer service at 877 884 5167 or techsupport rikontools com Description Description 1 Drill Press Head 9 Table Lock Handle 2 Base 10 Column Mounting Bolts 3 Table 11 3mm Hex Wrench A 1 2 Chuck 12 4mm Hex Wrench 5 Chuck Key 13 6mm Hex Wrench 6 Hardware Bag See Contents Below 14 Feed Handle Bolt 7 Feed Handle 15 Owner s Manual 8 Column Owner s Manual f POWER TOOLS Getting to Know Your Drill Press Description Table Lock Handle Table Column Support Tube Handle Return Spring Depth Stop Description Belt Cover Motor Feed Handle Chuck Chuck Key Holder Switch Assembly The machine must not be plugged in and the power switch must be in the OFF position until assembly is complete Tools Required for Assembly Description ee
5. 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads Tool operates slowly Extension cord too long or wire size Eliminate use of extension cord If an extension cord is needed use shorter heavier gauge cord See Extension Cords in GROUNDING section Performance 1 Accessory dull or damaged 1 Keep cutting accessories sharp Replace as decreases over time needed Have qualified technician replace brushes 2 No power at outlet 2 Carbon brushes worn or Excessive noise or rattling Belt too loose slipping or too tight bearing damage Spindle dry Loose spindle pulley Loose motor pulley Internal damac Forcing machine to work too fast Accessory misaligned Accessory dull or damaged Properly tension belt Lubricate spindle Check pulley nut Tighten Set screws Have technician service tool Allow machine to work at its own rate Check and correct accessory to table alignment Keep cutting accessories sharp Replace as needed Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Eliminate use of extension cord If an extension cord is needed use one with the proper diameter for its length and load See Extension Cords in GROUNDING section
6. 8 Bench Drill Press Model 30 100 POWER TOOLS 00 gt Record the serial number and date of purchase in your manual for future reference Serial number Date of purchase For more information www rikontools com or info rikontools com For Parts or Questions techsupport rikontools com or 877 884 5167 Part 30 100M2 Safety Warnings IMPORTANT Safety is the single most important consideration in the operation of this equipment The following instructions must be followed at all times There are certain applications for which this tool was designed We strongly recommend that this tool not be modified and or used for any other application other than that for which it was designed If you have any questions about its application do not use the tool until you have contacted us and we have advised you General Safety Warnings KNOW YOUR POWER TOOL Read the owner s manual carefully Learn the tool s applications work capabilities and its specific potential hazards FO Wels ALWAYS GROUND ALL TOOLS If your tool is equipped with a three pronged plug you must plug it into a three hole electric receptacle If you use an adapter to accommodate two pronged receptacle you must attach the adapter plug to known ground Never remove the third prong of the plug ALWAYS AVOID DANGEROUS ENVIRONMENTS Never use power tools in damp or wet locations Keep your work
7. ed shaft with the supplied Allen bolt B Fig 06 Adjustments Depth Stop The depth stop and scale are found on the left side of the switch box To adjust lower the drill chuck until pointer shows desired depth on the scale Loosen the lower nut on the threaded shaft A Fig 07 until it bottoms out on the head casting B Fig 07 Tighten upper nut against the lower nut to retain the adjustment Table Tilt The drill press table will tilt 0 45 degrees left and right To tilt loosen the nut located under the table A Fig 08 Align the zero mark on the table B Fig 08 to the desired degree marking on the scale Tighten the nut under the table to retain the adjustment Adjustments 9 Changing Spindle Speed The 30 100 Bench Drill Press has five spindle speeds To change lift the cover with the handle A Fig 09 10 Loosen the motor lock knob A Fig 10 Move the motor B Fig 10 manually toward the feed handle to take tension off of the belt 11 Move the drive belt to the desired speed position refer to speed chart inside belt cover Manually move the motor away from the feed handle until the belt is tensioned tighten motor lock knob The belt is properly tensioned when the deflection distance is 1 2 when pushed by hand Fig 11 Deflection Distance Fig 11 10 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected 1 Check that cord is plugged in
8. fore initial or continual use of the tool a guard or other part that is damaged should be checked to assure that it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts breakage of parts mounting and any other conditions that may affect its operation A guard or other damaged parts should immediately be properly repaired or replaced Special Safety Rules For Drill Presses Do Not operate the Drill Press until it is assembled and you have read the instructions Do not operate the Drill Press unless you are familiar with its safe operation If you are not familiar with the operation of a Drill Press seek advice from your supervisor instructor or other qualified individual If you are using a bench top Drill Press it must be securely fastened to a stand or bench If you are operating a floor Drill Press it must be securely fastened to the floor Always clear the table and work area before turning on the Drill Press Always use drill bits cutting tools and accessories with a 72 shank or less Never place hands near the drill bit cutting tool or accessory Never wear loose clothing gloves or ties while operating the Drill Press Always have a firm footing while operating the Drill Press Always keep work surface and work areas clear of debris Never attempt to do set up work assembly or layout work on the Drill Press while it is in operation Never start the Dril
9. having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electrician or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately This tool is intended for use on a circuit that has an outlet that looks the one illustrated in Figure A below The tool has a grounding plug that looks like the grounding plug as illustrated in Figure A below A temporary adapter which locks like the adapter as illustrated in Figure B below may be used to connect this plug to a two pole receptacle as shown in Figure B if a properly grounded outlet is
10. l Press with the drill bit cutting tool or accessory in contact with the work piece Always lock all table column and head locks before turning on the Drill Press 14 15 16 17 18 19 20 21 22 23 24 Never operate the Drill Press with a damaged drill bit cutting tool or accessory Always check the drill bit cutting tool or accessory in tight in the chuck Never operate the Drill Press with the chuck key in the chuck Always adjust the depth stop to avoid drilling into the table surface Never drill material unless it is properly supported Non flat work pieces require additional support Always clamp the work piece to the table Always support large work pieces at the same height as the table Never remove the work piece or clear the table until the Drill Press comes to a complete stop Always wear a face shield and safety glasses while operating the Drill Press Never operate the Drill Press with missing damaged worn loose or defective parts Never adjust change speeds or perform maintenance on the Drill Press while it is operating 25 Always clean the work surface and work area when 26 27 finished operating the Drill Press Always disconnect the power when adjusting or performing maintenance on the Drill Press Always disconnect the power when finished using the Drill Press to prevent accidental operation California Proposition 65 Warning WARNING Some dust created by power
11. not available The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician The green colored rigid ear or tab extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box Canadian electrical codes require extension cords to be certified SJT type or better Use of an adapter in Canada is not acceptable GROUNDED OUTLET BOX GROUNDED OUTLET 2 GROLNDING CURRENT MESAS CARRYING nn 0 ADAPTER GROUNDING BLADE zu 5 LONGEST GF THE 3 BLADES amp 2 Parts List KEY No 30 100 1 30 100 2 30 100 3A 30 100 4 30 100 5A 30 100 6A 30 100 7A 30 100 30 100 9A 30 100 10A 30 100 11A 30 100 12A 30 100 13A 30 100 14A 30 100 15A Description Bushing Rubber Knob Screw Pan Hd M5x0 8 1 2 Belt V 5 16x26 Guard w Labels Screw Washer Hd Ring Retaining Bearing Ball 1 mm Spacer Insert Pulley Pulley Spindle Nut Pulley Clamp Cord Screw Pan Hd M5x 08 16 Washer Foam O O 9 T x 16 Parts List KEY No Description 30 100 1B Head w Roll Pin amp Trim 30 100 2B Nut Lock M8x1 25 8 30 100 3B Washer 8 30 100 4B Screw Hex M8x1 25 25 30 100 5B Pulley Motor 30 100 6B Screw Hex Soc Set M8x1 25 8 30 100 Motor 30 100 8B otop Motor 30 100 9B opring Motor Stop 30 100 10B Kn
12. ob Motor Adjusting 30 100 11B ocrew Hex Soc Set M8x1 25 8 30 100 12B Ring depth Stop w Scale 30 100 12a Lock Depth Screw 30 100 13 Hub 30 100 14B Cast Iron Handwheel 30 100 14a oocket Head Screw 30 100 15B Nut Hex M8x1 25 30 100 16B Screw Fit Sit Set M8x1 25 30 100 17 Lockwasher Ext 5mm 30 100 18B ocrew Pan Hd M5x0 8 8 30 100 19B Box Switch w Depth Scale 30 100 20B ocrew Pan Cr M5x0 8 12 30 100 21B owitch Locking 30 100 22B Screw Self Tapping Pan 30 100 23B Cover Switch Plate 30 100 24B Key Switch 30 100 25B Connector Wire 30 100 26B Seat Spring 30 100 27B Retainer Spring 30 100 28B Spring Tension 30 100 29B Cap Spring 30 100 30B Nut Hex 3 8 24 30 100 31B Nut Hex M10x1 5 30 100 32 Pointer 30 100 33B Cord Power 1 Parts List KEY No 30 100 1C 30 100 2C 30 100 3 30 100 4 30 100 5 30 100 6 30 100 7C 30 100 8 30 100 9 30 100 10 30 100 11 30 100 12 Description Gasket Quill Bearing Ball 12mm Tube Quill Screw Pan M5x0 8 20 Collar Stop Ring Retaining Shaft Spindle Chuck Key Chuck Nut Hex M6x1 0 Nut Hex M5x 08 Rod Stop Explosion Diagram Parts List KEY No 30 100 1D 30 100 2D 30 100 3D 30 100 4D 30 100 5D 30 100 6D 30 100 7D Description Support Table w Scale Support Lock Handle Tube Support Base Screw Hex Hd M8x1 25 20 Screw Hex Hd 1 2 12x7 8 Table 21 Warranty POWER TOOLS 5 Year Limited Warranty RIKON Power Tools Inc Seller wa
13. of this warranty please fill out the enclosed warranty card and send it to RIKON Warranty 16 Progress Rd Billerica MA 01821 The card must be entirely completed in order for it to be valid If you have any questions please contact us at 877 884 5167 or warranty rikontools com 22 POWER TOOLS For more information 16 Progress Rd Billerica MA 01821 877 884 5167 978 528 5380 techsupport rikontools com www rikontools com Copyright RIKON Power Tools Inc 2011 Printed in China 7 11
14. rrants to only the original retail consumer purchaser of our products that each product be free from defects In materials and workmanship for a period of five 5 years from the date the product was purchased at retail This warranty may not be transferred This warranty does not apply to defects due directly or indirectly to misuse abuse negligence accidents repairs alterations lack of maintenance or normal wear and tear Under no circumstances will Seller be liable for incidental or consequential damages resulting from defective products All other warranties expressed or implied whether of merchantability fitness for purpose or otherwise are expressly disclaimed by Seller This warranty does not cover products used for commercial industrial or educational purposes This limited warranty does not apply to accessory items such as blades drill bits sanding discs or belts and other related items Seller shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our products To take advantage of this warranty proof of purchase documentation which includes date of purchase and an explanation of the complaint must be provided The Seller reserves the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever To take advantage
15. sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Your risk from exposure to these chemicals varies depending on how often you do this type of work To reduce your exposure work in a well ventilated area and with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles For more detailed information about California Propostion 65 log onto rikontools com SAVE THESE INSTRUCTIONS Refer to them often Table of Contents ee 2 3 Special Safety Rules For Drill 3 SPCC ON naaa 4 6 KNO NAC ONEN A D Getting to Know Your Drill Press anno 6 AS OIDI AA 7 9 AUS INS E E E E E E 9 10 6 1 DIES 1 0 61 6 11 ee 12 VEN APA 12 RETE EO mcm 13 Explosion Diagrams Parts Lists 4 14 21 o 9 22 POS IPP 23 Specifications Model Number 30 100 Swing 8 Motor 1 3 HP 120V 3 6A 60Hz Motor Speed 1750 RPM Spindle Speeds 620 1100 1720 2340 3100 RPM Chuck Type Keyed Chuck Capacity 1
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