Kawasaki 840700 User's Manual
Contents
1. SHUTDOWN AND STORAGE NOTE NEVER stop the air compressor by unplugging it from the power outlet as this may result in damage to the compressor 1 Turn the switch to the OFF position 2 Disconnect the power cord from the power outlet Disconnect the power cord from the power outlet by grabbing the plug not the cord Loop around electric cord holder for storage 3 Turn the pressure regulator knob fully counterclockwise to close airflow from air outlet port Check the outlet pressure gauge to ensure that it reads 0 PSI 4 Remove the air hose and any air accessories 5 Drain moisture from the air tank by slowly opening the air tank drain valve by turning counter clockwise Tilt tank to remove all moisture Once all the mois ture has drained out close the fitting securely 6 Allow the compressor to cool down 7 Wipe the air compressor clean and store it in a clean dry and non freezing location WHEN PERFORMING ANY MAINTENANCE OR SERVICE 1 The air compressor must be turned off 2 Disconnect compressor from the power source 3 Open tank drain to bleed off all air pressure before attempting any maintenance or repair 4 Allow compressor to fully cool before attempting any maintenance or repair Check the air compressor frequently for any visible problems and follow mainte nance procedures each time the compressor is used 16 MAINTENANCE CHECKLIST TROUBLESHOOTING GUIDE Daily Weekly Drain accumulat2. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE HEREOF Warranty Performance By purchasing the product purchaser expressly acknowledges and agrees that their sole and exclusive remedy under this warranty shall be strictly limited to the repair or replacement of any covered nonconforming items or parts thereof provided that any such nonconforming item and or part is promptly returned to Alltrade s facility postage pre paid and insured ADDRESS ALLTRADE Warranty Claims amp Repair 1431 Via Plata Long Beach CA 90810 Attn Customer Service TELEPHONE 1 800 590 3723 within the applicable warranty period with a written request by pur chaser that Alltrade repair and or replace the nonconforming item and or part We recommend that you keep the original product packaging in the event you need to ship the unit We suggest the package be insured against loss or in transit damage When sending your product include your name address phone number dated proof of purchase or copy and a statement about the nature of problem Warranty coverage is conditioned upon purchaser furnishing Alltrade with adequate written proof that they are the original purchaser and of the original purchase date Parts returned freight prepaid and insured to Alltrade s facility see above address will be inspected and at Alltrade s option repaired and or replaced free of charge if found to be defective and subject to warranty Alltrade reta
3. 5 1 SCFM output 40 PSI 4 1 SCFM output 90 PS Maximum Pressure 125 PSI Duty Cycle 75 2 0 Peak HP 1 1 Running HP SPECIFICATIONS 1 Gallon Air Tank Oil Free Direct Drive Pump Thermal Overload Protection for Safety High Flow Regulator for Precision Air Flow Control Tank and Outlet Pressure Gauges DUTY CYCLE This air compressor pump is capable of running continuously However in order to pro long the life of your air compressor it is recommended that a 50 to 75 average duty cycle be maintained Duty cycle refers to the percentage of time a compressor can safe ly run within a given amount of time expressed as a ratio Example Oil lubricated com pressors are typically rated at a 50 duty cycle meaning that the compressor motor can run about 50 of the total time it is being used to supply air to a tool During the ON time the motor is running to pressurize the tank During the OFF time the motor is stopped and the tools are running off on the pressurized air stored in the tank If your air tools are draining pressure off of the tank too quickly the compressor motor must run more than 50 of the time the compressor is in use This can lead to overheating and will signifi cantly shorten the life of the compressor INTRODUCTION This air compressor is designed for Household Use Only and is not intended for commercial applications It is well suited for do it yourselfers with a variety of auto motive and home uses This
4. OF CONTENTS 25022 ort sa at aa a tar dat 1 2 INTRODUCTION narnia ta pia ironia e cast d nier a ata 2 SAFETY ALERT cade an da at 2 RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS 3 UNPACKING amp INSPECTION 1 3 4 SAFETY WARNINGS 4 8 GENERAL SAFETY WARNINGS 4 8 INSTALLATION AND LOCATION 8 9 GROUNDING INSTRUCTIONS 9 10 EXTENSION CORDS 10 11 COMPRESSOR FEATURES 12 14 OPERATING THE AIR COMPRESSOR 14 15 MAINTENANCE AND CLEANING 16 17 TROUBLESHOOTING GUIDE 18 20 55 mat aci Saar me dam 21 23 PARTS DIAGRAM s dare tea ar die oma ne a 24 25 LIMITED WARRANTY 25 28 CONGRATULATIONS Thanks for choosing this product At Alltrade our aim is to provide you with quality products at an affordable price and we want you to be totally satisfied with your product and our Customer Service If any help and advice is needed please contact us at 1 800 590 3723 Properly cared for this product will give you many years of satisfaction SPECIFICATIONS Two Pole Induction Motor 3500 RPM Power 115V 60 Hz 15 Amps Air Delivery
5. also voids warranty The following additional items are not covered under this warranty pump or valve failure caused by rain excessive humidity corrosive environments or other contam inants cosmetic defects that do not interfere with compressor functionality and rusted tanks including but not limited to rust due to improper drainage or corrosive environments This warranty shall not apply when the air compressor has been used for commer cial or rental purposes defects in materials or workmanship or damages result from repairs or alterations which have been made or attempted by others or the unautho rized use of nonconforming parts damage is due to abuse including overloading of the air compressor beyond capacity improper maintenance neglect or accident or the damage is due to use of the air compressor after partial failure or use with improper accessories Alltrade will not be liable for the following labor charges loss or damage resulting from improper operation maintenance or repairs made by other persons pre deliv ery services such as assembly oil or lubricants and adjustment maintenance serv ices that are normally required to maintain the air compressor The use of other than genuine Alltrade Repair Parts will void warranty Warranty Disclaimers EXCLUSION AND DISCLAIMER OF ALL OTHER EXPRESS WARRANTIES GUAR ANTIES AND OR REPRESENTATIONS EXCEPT FOR THE LIMITED WARRANTY PROVIDED ABOVE ALL OTHER EXPRESS WARRANTIES GUAR
6. motor pressure switch Replace AIR LEAKS AT FITTINGS PROBABLE CAUSE SOLUTION Fittings are not tight enough Tighten fittings where air can be heard escaping Check fittings with soapy water solution DO NOT OVERTIGHTEN AIR LEAKS IN AIR TANK PROBABLE CAUSE Defective or rusted air tank SOLUTION Air tank must be replaced DO NOT ATTEMPT TO REPAIR AIR TANK AIR BLOWING FROM INLET FILTER PROBABLE CAUSE SOLUTION Damaged inlet reed valve Contact Consumer Helpline at 1 800 590 3723 19 INSUFFICIENT PRESSURE AT AIR TOOL OR AIR ACCESSORY PROBABLE CAUSE SOLUTION Pressure regulator knob is Adjust pressure regulator knob to proper setting not turned to high enough pressure Defective motor pressure Replace regulator switch Restricted air intake filter Air leaks Clean or replace the filter element Check for leaks by applying soap solution to all fittings and connections Bubbles will appear at leakage points Tighten or replace leaking fittings or connections as needed Hose or hose connections Replace with larger hose or connectors are too small or long Air compressor is not large enough for air requirement Check the accessory air requirement If it is higher than the CFM or pressure supply of the air compressor you need a larger air compressor MOISTURE IN DISCHARGE AIR PROBABLE CAUSE SOLUTION Condensation in air tank Drain tank after every use Drain air tank caused by high le
7. or gas leaks Where flammable gas vapors or materials may be present e Where air temperatures fall below 32 F or exceed 104 F e Where extremely dirty air or water could be drawn into the air compressor 4 WARNING Serious injury or death may occur if electrical sparks from motor and pressure switch come in contact with flammable vapors combustible dust gases or other combustible materials When using the air compressor for spraying paint place the air compressor as far away from the work area as possible using extra lengths of air hose to extend the work ing reach instead of extension cords GROUNDING INSTRUCTIONS This product should be grounded In the event of an electrical short circuit ground ing reduces the risk of electric shock by providing an escape wire for the electric current This product is equipped with a cord having a grounding wire with an appropriate grounding plug The plug must be plugged into an outlet that is prop erly installed and grounded in accordance with all local codes and ordinances A B UNGROUNDED AC RECEPTACLE A MOUNTING SCREW GROUNDED RECEPTACLE GROUNDING ADAPTER FIGURE 1 CONNECTING THE AIR COMPRESSOR TO THE AC POWER RECEPTACLE DANGER Improper installation of the grounding plug can result in a risk of electric shock If repair or replacement of the cord is necessary do not connect the grounding wire to either flat blade terminal The w
8. performing maintenance or repairs Do not move the air compressor while the air tank is pressurized Never attempt to move the air compressor by pulling on the air hose RISK OF FALLING Portable air compressors can fall from a table workbench or roof causing damage to the compressor and could result in serious injury or death to the operator Always operate air compressor in a stable and secure position to pre vent accidental movement of the unit Never operate air compressor on a roof or other elevated position Use additional air hose to reach high locations AIR TOOLS AND ACCESSORIES Do not exceed the pressure rating of any air tools spray guns air accessories or inflatables Excess pressure can cause them to explode resulting in serious injury Follow the manufacturers recommended pressure settings for all air tools and air accessories INSTALLATION AND LOCATION CAUTION In order to avoid damaging the air compressor do not allow the unit to be tilt ed more than 10 from the normal horizontal position when operating The compressor must be run with the rubber feet resting on a flat and stable horizontal surface The air compressor must be used in a clean and well ventilated area The com pressor requires an unobstructed airflow and must be located a minimum of 20 inches from any walls or other obstructions that may prevent proper ventilation DO NOT place air compressor in an area Where there is evidence of oil
9. the pump motor will automatically shut off While the switch is in the ON AUTO position the pump motor will automatically turn back on once the pressure in the tank drops below the minimum preset pressure cut in pressure A WARNING Do not leave the compressor unattended while the power switch is in the on auto position 2 AIR TANK PRESSURE GAUGE The tank pressure gauge provides a reading of the air pressure inside of the compressor tank 3 OUTLET PRESSURE GAUGE The outlet pressure gauge provides a reading of the air pressure at the outlet side of the regulator This pressure is controlled by the pressure regulator and is always less than or equal to the air tank pressure 4 AIR COUPLER The air coupler is preinstalled into standard 1 4 NPT F threads in the pressure manifold Use PTFE thread sealing tape on the threads to make sure you have an airtight connection when replacing quick connect coupler 5 PRESSURE REGULATOR The regulator allows you to select the amount of air pressure that is output through the air hose into tools and accessories Turn the pressure regulator knob clockwise to increase discharge pressure and counter clockwise to decrease discharge pressure Please refer to the air delivery requirements of your tools for the proper pressure settings NOTICE Be careful not to overtighten pressure regulator knob when it bottoms out as this may damage pressure regulator 6 SAFETY RELIEF VALVE This co
10. ANTIES AND OR REPRESENTATIONS BY ALLTRADE AND OR ITS REPRESENTATIVE S REGARDING THE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF THE AIR COMPRESSOR OR ANY COMPONENT THEREOF SOLD HEREUNDER REGARD LESS OF WHETHER ANY SUCH WARRANTY GUARANTY AND OR REPRESENTA TION WRITTEN OR ORAL ARISES BY OPERATION OF LAW AND OR EQUITY AND OR BY ANY ACT OR OMISSION OF ALLTRADE AND OR ITS REPRESENTA TIVE S OR THE BUYER ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND OR ITS REPRESENTATIVES PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS CLAIMS AND OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON PUR CHASER S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE EXCLUSION AND DISCLAIMER OF ALL IMPLIED WARRANTIES INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE NO WARRANTY ORAL OR WRITTEN OTHER THAN THE ABOVE WAR RANTY IS MADE WITH REGARD TO THIS AIR COMPRESSOR ALL EXPRESS AND OR IMPLIED WARRANTIES GUARANTIES AND OR REPRESENTATIONS BY ALLTRADE AND OR ITS REPRESENTATIVE S REGARDING THE DESIGN MANU FACTURE PURCHASE USE AND OR OPERATION OF THE AIR COMPRESSOR OR ANY COMPONENT THEREOF SOLD HEREUNDER REGARDLESS OF WHETHER ANY SUCH WARRANTY GUARANTY AND OR REPRESENTATION WRITTEN OR ORAL ARISES BY OPERATION OF LAW AND OR EQUITY AND OR BY ANY ACT OR OMISSION OF ALLTRADE AND OR ITS REPRESENTATIVE S OR THE PURCHAS ER INCLUDING BUT NOT LIMITED TO THE IMPLIE
11. D WARRANTY OF MER CHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY EXPRESSLY EXCLUDED AND DISCLAIMED BY ALLTRADE AND OR ITS REPRESENTATIVES PURCHASER KNOWINGLY AND WILLINGLY WAIVES ANY AND ALL SUCH WARRANTIES AND RIGHTS CLAIMS AND OR CAUSES OF ACTION ARISING THEREFROM OR BASED THEREON PURCHASER S SOLE AND EXCLUSIVE REMEDY IS AS STATED ABOVE Limitation Of Liability IN NO EVENT SHALL ALLTRADE AND OR ITS REPRESENTATIVE S BE LIABLE FOR INDIRECT INCIDENTAL SPECIAL AND OR CONSEQUENTIAL DAMAGES OF ANY KIND ARISING OUT OF OR RELATED TO DIRECTLY OR INDIRECTLY ANY BREACH OF ANY PROVISION OF ANY AGREEMENT BETWEEN ALLTRADE AND OR ITS REP RESENTATIVE S AND PURCHASER ANY WARRANTY HEREUNDER AND OR THE EXISTENCE DESIGN MANUFACTURE PURCHASE USE AND OR OPERATION OF ANY ITEM S SOLD HEREUNDER EVEN IF ALLTRADE AND OR ITS REPRESENTA TIVE S HAS BEEN ADVISED OF THE POSSIBILITY OF ANY SUCH DAMAGES IN NO EVENT WHETHER AS A RESULT OF A BREACH OF CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE OR OTHERWISE SHALL ALLTRADE S AND OR ITS REPRESENTATIVE S LIABILITY EXCEED THE PRICE OF THE AIR COMPRESSOR ANY AND ALL LIABILITY CONNECTED WITH THE USE OF THIS AIR COMPRESSOR SHALL TERMINATE UPON THE EXPIRATION OF THE WARRANTY PERIODS SPEC IFIED ABOVE Limitations on Warranty Disclaimers Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion or limitation of the
12. FOR CUSTOMER SERVICE POUR LE SERVICE APRES VENTE OU DU CONSOMMATEUR PARA EL SERVICIO PARA EL CONSUMIDOR 1 800 590 3723 Printed in China Kawasaki Kawasaki Motors Corp U S A Vf OFFICIAL LICENSED PRODUCT 87 1904 60957 KAWASAKI IS A TRADEMARK LICENSED BY KAWASAKI MOTORS CORP U S A WHICH DOES NOT MANUFACTURE OR DISTRIBUTE THIS PRODUCT CONSUMER INQUIRES SHOULD BE DIRECTED TO COPYRIGHT 2007 ALLTRADE TOOLS LLC 1431 VIA PLATA LONG BEACH CA 90810 1462 USA 840700 Twin Tank Air Compressor_Rev 6 20 07 COMPONENT Kawasaki i 1 GALLON AIR COMPRESSOR 2 INSTRUCTION MANUAL L Kawasaki THS MANUAL CONTAINS IMPORTANT INFORMATION REGARDING SAFETY OPERATION MAINTENANCE AND STORAGE OF THS PRODUCT BEFORE USE READ CAREFULLY AND UNDERSTAND ALL CAUTIONS WARNINGS INSTRUCTIONS AND PRODUCT LABELS FAILURE TO DO SO GOULD RESULT IN SERIOUS PERSONAL AND OR PROPERTY DAMAGE IF YOU SHOULD HAVE ANY QUESTIONS OR EXPERIENCE A PROBLEM WITH YOUR ALLTRADE PRODUCT DO NOT RETURN THS PRODUCT TOTHE STORE PLEASE CALL OUR CUSTOMER SERVICE DEPARTMENT AT 1 800 590 3723 BEFORE YOU CALL HAVE THE FOLLOWING INFORMATION AVAILABLE MODEL No DATE PURCHASED AND STORE LOCATION AN ALLTRADE REPRESENTATIVE CAN RESOLVE YOUR PROBLEM OVER THE PHONE IF YOU WOULD LIKE TO MAKE A SUGGESTION OR COMMENT GVE US A CALL OR EMAIL US AT INFO ALLTRADETOOLS COM YOUR FEEDBACK IS VITAL TOUS TABLE
13. ally when air tank f motor pressure switch pressure drops below pressure 6 Pull and release the ring a few times to ensure that the plunger moves in and out nai nui Replace the safety relief valve if plunger does not move or is difficult to mov ee 222 5 y RARA Pressure release valve Bleed the line by moving the switch to the OFF CHECKING AIR FILTER ELEMENT motor pressure switch has position 1 The air compressor must be turned OFF not unloaded pump head 2 Disconnect compressor from the power source EE uaa Defective motor motor Contact Consumer Helpline at 1 800 590 3723 3 Open tank drain to bleed off all air pressure before attempting any maintenance capacitor motor pressure or repair switch 4 Allow compressor to fully cool before attempting any maintenance or repair 5 Remove the face of the filter body to access the filter element by removing WHEN IN THE START STOP OPTION MOTOR RUNS CONTINUI GUS screw holding filter in place PROBABLE CAUSE SOLUTION 6 Use compressed air to blow loose dirt and debris from the paper filter element Motor Pressure switch does Move the motor pressure switch to the OFF Replace filter element if it cannot be cleaned sufficiently not shut off motor when air position If the motor does not shut off compressor reaches cut out unplug the air compressor If the electrical 7 Reinsert filter element into filter body and r
14. e Once all the moisture has drained out close the fitting securely NOTE Air tank will not pressurize while drain valve is open 4 Turn the pressure regulator knob fully counterclockwise to close airflow from air outlet port 5 Attach air hose and accessories WARNING Too much air pressure causes a hazardous risk of bursting Check the manufacturer s maximum pressure rating for air tools and accessories The regulator outlet pressure must never exceed the maximum pressure rating 6 Before connecting the compressor to the grounded outlet check for broken compo nents and accessories and check for damage to the hose 7 Plug power cord directly into a properly grounded power source of the correct voltage see Grounding Instructions on page 5 of this instruction manual 8 Turn the compressor ON by moving the switch to the AUTO ON position and allow the tank pressure to build Once the air pressure reaches the maximum preset pressure cut out pressure it will automatically shut off 9 Slowly turn the pressure regulator knob clockwise to open airflow from air out let port until desired output pressure is reached NOTE The air compressor will automatically restart once the pressure in the air tank drops below the mini mum preset pressure cut in pressure MAINTENANCE AND CLEANING 4 WARNING Disconnect AIR COMPRESSOR from power source and bleed off all air pressure before attempting any maintenance or repair
15. e disconnecting the product from the extension cord A WARNING Avoid electrical shock hazard Never use this compres sor with a damaged or frayed electrical cord or extension cord Inspect all electrical cords regularly Never use in or near water or in any environment where electric shock is possible To reduce the risk of electrocution keep all connections dry and off the ground Do not touch the plug with wet hands Guard against electrical shock Avoid body contact with grounded services such as pipes ovens stoves and refrigerator enclosures If not properly grounded this air compressor can incur the potential hazard of light trickle shock particularly when CONTROLS AND COMPONENTS used in damp locations If electrical shock occurs there is the potential of second 1 Automatic On Off Pressure Switch ary hazard such as your hands contacting an operating air tool Air Tank Pressure Gauge Outlet Pressure Gauge Air Coupler Pressure Regulator Safety Relief Valve Air Tank Drain Valve Manual Thermal Overload Switch Air Intake Filter 10 Carry Handle 11 Power Cord 12 Frame and Air tank DO FW 11 12 COMPRESSOR FEATURES 1 AUTOMATIC ON OFF PRESSURE SWITCH This compressor is equipped with an automatic on off pressure switch The compressor will only run when the switch is in the ON AUTO position Once the tank has reached the desired pre set pressure cut out pressure
16. ed liquid from tank Inspect and clean air filter THE COMPRESSOR DOES NOT START OR RESTART e Check for unusual noise Monthly PROBABLE CAUSE SOLUTION and or vibrations Check for air leaks Power cord not plugged in Plug cord into grounded outlet Check that all fasteners are secure Check safety relief valve Motor Pressure switch in Move switch to AUTO position e Wipe compressor clean OFF position Motor thermal overload Turn air compressor off wait until the CHECKING SAFETY RELIEF VALVE switch has tripped motor is cool then press motor thermal overload red button firmly until click is 4 WARNING Safety RELIEF valve must be replaced if it cannot be heard actuated or it leaks air after the ring is released Fuse blown or circuit Replace fuse or reset circuit breaker A breaker has tripped Check for proper fuse amperage 1 The air compressor must be turned OFF Check for low voltage conditions 2 Disconnect compressor from the power source Disconnect any other electrical appliances f from circuit operate air compressor its si drain to bleed off all air pressure before attempting any maintenance ini branch circuit i Wrong gauge wire or length Check chart in instruction manual for proper 4 Allow compressor to fully cool before attempting any maintenance or repair of extension cord gauge wire and cord length 5 Grasp the wire ring on the safety relief valve Air tank pressure exceeds Motor will start automatic
17. einstall filter faceplate pressure and safety relief contacts are welded together replace the MOISTURE IN COMPRESSED AIR valve activates pressure switch Moisture is a normal by product of compressing air As the moisture builds during Air compressor is incorrectly Limit the air pressure to the capacity of the air compressor use it can be carried though the air hose When using paint spray gun sized compressor Either use a smaller tool or a or sandblasting gun the use of a special filter to remove moisture from the air line larger air compressor is highly recommended Moisture in the compressed air will cause water spots in paint jobs and cause blasting media to clog the sandblasting gun 18 AIR CONTINUES TO LEAK AT MOTOR PRESSURE SWITCH RELEASE VALVE AFTER MOTOR STOPS PROBABLE CAUSE SOLUTION Defective pilot valve the check Remove clean or replace valve is stuck open AIR CONTINUES TO LEAK AT MOTOR PRESSURE SWITCH RELEASE VALVE WHILE MOTOR IS RUNNING Defective motor pressure switch Replace Check valve stuck in open Replace check valve position DANGER Do not disassemble the check valve with tank pressurized Open tank petcock valve to allow air to escape from tank prior to servicing AIR LEAKS FROM SAFETY RELIEF VALVE PROBABLE CAUSE SOLUTION Possible defective safety Operate safety relief valve manually by pulling relief valve on ring If it still leaks it should be replaced Excessive tank pressure Defective
18. he switch to the AUTO ON position and run the air compressor for a period of 20 minutes to break in the air pump 14 8 With the compressor still running at the end of the 20 minute break in period close the tank drain valve The air compressor will build air pressure to the maximum preset pressure cut out pressure and automatically shut off 9 Slowly turn the tank drain valve to open airflow from drain and bleed off air from the air tank The air compressor will automatically restart once the pressure in the air tank drops below the minimum preset pressure cut in pressure 10 Turn the compressor off by moving the switch to the OFF position 11 Release pressure from the system Drain moisture from the air tank by slowly opening the air tank drain valve by turning clockwise Tilt tank to remove all moisture Once all the moisture has drained out close the fitting securely NOTE Air tank will not pressurize while drain valve is open 12 Disconnect the power cord from the power outlet NOTE Make sure the power switch is in the OFF position when connecting or disconnecting power cord from electrical outlet 13 Your new air compressor is now ready to use STARTUP 1 Before each startup make sure the power switch is in the OFF position 2 Place air compressor on a flat level surface 3 Release pressure from the system Drain moisture from the air tank by slowly opening the air tank drain valve by turning clockwis
19. ial number model number date of purchase and parts list with missing parts identified available for reference when calling MODEL NUMBER SERIAL NUMBER DATE OF PURCHASE READ ALL SAFETY WARNINGS BEFORE USING AIR COMPRESSOR GENERAL SAFETY WARNINGS Keep work area clean Messy areas and cluttered workbenches invite person al injury and or property damage Keep children and visitors away All children should be kept away from the work area DO NOT let children handle the compressor or extension cord Maintain a safe distance for any person near the work area Operating any tools or equipment under the influence of drugs alcohol or medication can cause personal injury to yourself and others Wear proper apparel Remove your jewelry before using air compressor Do not wear loose clothing necklaces rings bracelets or other jewelry which may get caught in moving parts Nonskid footwear and electrically non conductive gloves are highly suggested while working Wear protective hair covering to contain long hair Protect your eyes The operation of any air compressor can result in foreign objects being thrown into the eyes which can result in severe eye damage Always wear eye protection that meets ANSI Z28 1 specifications during air compressor operation Eyeglasses are not always safety glasses A WARNING Be responsible for your hearing Wear hearing protection during extended periods of operation Use the right tool U
20. imited Warranty to Original Retail Buyer Alltrade Tools LLC hereinafter Alltrade expressly warrants to the original retail purchaser of the accompanying air compressor and no one else all parts of the product except those parts referred to below which are specifically excluded from such warranty see Exclusions to be free from defects in materials and workman ship during the following periods from the original date of purchase For one 1 year from the date of purchase Compressor Pump Tank assembly e Plumbing 2 For six 6 months from date of original purchase e Pressure Switch Regulator Pilot Valve e Check Valve Copper Stainless Steel Line For ninety 90 days from the original date of purchase e Pressure Gauge e Safety Release Valves e Drain Valve Quick Couplers For thirty 30 days from the original date of purchase Air Accessories The date of purchase shall be the date of shipment to the original purchaser or the date the original purchaser took possession custody or control of the product whichever occurred first This warranty shall be null and void if the product or any component thereof is modified or altered This warranty does not apply to any other product and or component thereof manufactured or distributed by Alltrade and does not apply to products and or components thereof designed manufactured and or assembled by others for which Alltrade makes no warranties whatsoever
21. incidental or consequen tial damages so part or all of the above limitations or exclusions may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state If your product is not covered by this warranty please call our Customer Service Department at 1 800 590 3727 for general repair information and charges 28
22. ing the power cord on this product may expose you to lead a chemical known to the state of california to cause cancer and birth defects or other Reproductive harm WASH HANDS AFTER HANDLING DRAIN LIQUID FROM AIR TANK DAILY Use the drain valve located on the bottom of the lower air tank to drain Failure to properly drain liquid from the tank will cause rust from moisture buildup which weakens the tank and could lead to a violent tank explosion Periodically inspect the tanks for unsafe conditions such as corrosion cracked welds and leaks Release air slowly when draining moisture or depressurizing the air compres sor Fast moving air will stir up dust dirt and debris that may be harmful RISK OF FIRE OR EXPLOSION Avoid dangerous environments Do not spray combustible flammable liquid in a confined area Spray area must be well ventilated Do not smoke while spray ing or spray where spark or flame is present Arcing parts keep compressor at least 20 away from spraying area and all explosive vapors Do not use com pressor near gasoline or other flammable materials Operate the air compres sor in a well ventilated area Do not direct paint or other spray material towards the compressor Read and follow all safety instructions for the material you are spraying Be sure to use an approved respirator designed for use with your spe cific application RISK OF INJURY Do not direct air stream at body Use eye protection Compre
23. ins the sole discretion to determine whether any item or part is nonconforming and if so whether the item and or part will be repaired and or replaced If Alltrade chooses to replace the prod uct it may replace it with a new or reconditioned one of the same or comparable design The repaired or replaced unit will be warranted under the terms of the remainder of applicable warranty period s Typically covered defective parts not subject to normal wear and tear or other exclusions will be repaired or replaced at Alltrade s option during the above stated warranty periods Alltrade s repair and or replacement of any nonconforming item and or part thereof shall constitute fulfill ment of all obligations to the purchaser Alltrade shall not be responsible or liable for any expense including freight charges or repairs made outside Alltrade s facil ity unless expressly agreed to by Alltrade in writing Under no circumstances shall Alltrade bear any responsibility for loss of the unit loss of time or rental inconven ience commercial loss or consequential damages Exclusions This warranty does not cover parts damaged due to normal wear abnormal condi tions misapplication misuse abuse accidents operation at other than recom mended pressures or temperatures improper storage or freight damage Parts damaged or worn by operation in dusty environments are not warranted Failure to follow recommended operating and maintenance procedures
24. instruction manual is intended for your benefit Please read and follow the safe ty installation maintenance and troubleshooting steps described within to ensure your safety and satisfaction The contents of this instruction manual are based upon the latest product information available at the time of publication The manufactur er reserves the right to make product changes at any time without notice SAFETY ALERT WARNING Read and understand this entire instruction manual before attempting to assemble install operate or maintain this air compres sor Failure to comply with the instructions may result in serious personal injury and or property damage SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE RECOGNIZE SAFETY SYMBOLS WORDS AND LABELS The safety instructions provided in this manual are not intended to cover all possible conditions and practices that may occur when operating maintaining and cleaning power equipment Always use common sense and pay particular attention to all the DANGER WARNING CAUTION and NOTE statements of this manual This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury DANGER WARNING indicates a potentially hazardous situation which if not avoided cou
25. ire with GREEN insulation with or without yellow stripes is the grounding wire This product is for use on a nominal 120 volt circuit and has a three prong ground ing plug that looks like the plug illustrated in Figure 1 A temporary adapter sim ilar to the adapter illustrated in sketch B See Page 9 may be used to connect this plug to a 2 pole receptacle as shown in illustration B when a properly grounded outlet is not available The temporary adapter shall be used only until a properly grounded outlet Illustration A is installed by a qualified electrician Tab for grounding screw lug or similar part extending from the adapter must be connect ed to a permanent ground such as a properly grounded outlet box cover Whenever the adapter is used it must be held in place by a metal screw The use of a GFCI outlet is strongly recommended The third prong is to be used to ground the tool and provide protection against electrical shock Never remove the third prong Check with a qualified electrician or serviceman if the grounding instructions are not completely understood or if in doubt as to whether the product is properly grounded Do not modify the plug provided if it will not fit the out let have the proper outlet installed by a qualified electrician CAUTION THE USE OF AN EXTENSION CORD WITH THIS PRODUCT IS NOT RECOM MENDED as this can result in the loss of power to your air compressor which can prevent the motor from starting o
26. ld result in death or serious injury A WARNING CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage CAUTION NOTE NOTE provides additional information that is useful for proper use and maintenance of this tool If a NOTE is indicated make sure it is fully understood UNPACKING amp INSPECTION After opening the carton unpack your new air compressor and related parts amp accessories Please inspect it carefully for any damage that may have occurred dur ing transit Please check it against the photograph on carton If any parts are miss ing please contact our Consumer Helpline Phone 1 800 590 3723 E Mail info alltradetools com WARNING Do not operate this air compressor if damaged during shipment handling or misuse Damage may result in bursting which can cause serious injury or property damage All damaged parts must be repaired or replaced as needed prior to operating this air compressor Check to see that all nuts bolts and fittings are secure before putting this air com pressor into service If you have any questions or require assistance with damaged or missing parts please contact our Consumer Helpline Phone 1 800 590 3727 E Mail info alltradetools com Please have the ser
27. mpressor is equipped with a safety relief valve that is designed to prevent system failures by relieving pressure from the system when the air pressure reaches a predetermined level The safety relief valve is preset by the manufacturer DO NOT attempt to modify or remove the safety relief valve 7 AIR TANK DRAIN VALVE Moisture is produced whenever air is compressed It is critical to drain water from the air tank on this compressor frequently If unit is used only occasionally tank should be drained after each use and prior to the next use To drain the tank slowly open the tank drain fitting by turning counter clockwise Once all moisture has drained out close the fitting securely NOTE Air tank will not pressurize while drain valve is open NOTE A dirty air filter will reduce air compressor performance and can lead to product failure 8 MANUAL THERMAL OVERLOAD SWITCH The electric motor has a manual thermal overload protector If the motor overheats for any reason the thermal overload protector will shut off the motor Turn pressure switch to the off position and wait for unit to cool before pushing the reset button and restarting the compressor NOTICE This air compressor is designed for household use only and is not intended to operate heavy duty air tools If your application s demands exceed the capacity of this air compressor a larger air compressor that is matched to your application is recommended If the unit shuts do
28. r running properly This can also cause your fuse to blow or circuit breaker to trip Running your air compressor on an undersized extension cord will cause permanent damage to internal switches and overheating of the electric motor Use an additional length of air hose rather than an extension cord If you must use an extension cord it should be plugged into a GFCI found in circuit boxes or protected receptacles Use only UL listed 3 wire extension cords that have a 3 blade grounding plug and a 3 slot receptacle that will accept the plug on the product Make sure your extension cord is in good condition When using an exten sion cord be sure to use one heavy enough to carry the current your product will draw Refer to the guide on the next page for minimum gauge required for exten sion cords 10 EXTENSION CORD LENGTH WIRE SIZE AWG Up to 25 Feet 14 10 26 to 50 Feet 12 51 to 100 Feet Do Not Use Use only extension cords that are intended for outdoor use These cords are identi fied by a marking ACCEPTABLE FOR USE WITH OUTDOOR APPLIANCES STORE INDOORS WHEN NOT IN USE Examine extension cord before use DO NOT USE DAMAGED EXTENSION CORDS Do not pull on cord to disconnect from receptacle always disconnect by pulling on plug Keep cord away from heat and sharp edges Always shut OFF the air compressor AUTO ON pressure switch before unplugging the compressor Always disconnect the extension cord from the receptacle befor
29. s make sure the tool is in the OFF position and unplugged from the electrical receptacle when making adjustments changing parts or perform ing any maintenance Secure work When possible the use of clamps or a holding device is much safer than holding the work piece with your hands Keep protective guards in place and in proper working condition Maintain tools and equipment with care They will function better and more safely when kept clean and in good working condition Keeping the air compres sor clean dry and free of grime will add to its life and performance Childproof the workshop The use of master switches and padlocks is highly recommended Remove starter keys where applicable A WARNING Some dust created by spraying blowing power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Reduce your exposure to these chemicals by wearing approved safety equip ment such as dust masks that are designed to filter out microscopic particles Use of this product will expose you to chemicals known to the State of California to cause cancer birth defects and reproductive harm AVOID INHAL ING VAPORS AND DUST WASH HANDS AFTER USING This product contains chemicals including lead known to the State of California to cause cancer birth defects and reproductive harm WASH HANDS AFTER HANDLING Handl
30. se tools properly and for their intended task Do not force a small tool to do the job of a heavy duty tool Using the right tool to do the right job will make doing the job safer Check damaged paris before use of any air tools or attachments A guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function Check for misalignment or binding of moving parts breakage of parts mounting or any other conditions that may affect tool operation A guard or other part that is damaged should be properly replaced See replacement parts list for additional details Avoid unintentional starting Be sure that your air compressor is in the OFF position before plugging it into a power cord or electrical receptacle Store all maintenance tools away from the immediate area before turning ON your air compressor Do not overreach Proper footing and balance is a must at all times while using tools Unstable support may lead to personal injury Do not stand on the tool Serious injury could result if the tool tips over or you accidentally contact tool Never leave the air compressor running unattended Always turn the power to the OFF position and do not leave the air compressor until it comes to a complete stop When using air accessories consult the owner s manual provided by the manufacturer The use of improper accessories may cause risk of injury to yourself and others Alway
31. sonnel in accordance with federal and local electrical codes A WARNING RISK TO BREATHING e This air compressor is not designed nor intended for the supply of breathable quality air Air produced by this unit may contain carbon monoxide or other toxic vapors Do not inhale air from the compressor or from a breathing device connected to it Operate the air compressor in a well ventilated area Read and follow all safe ty instructions for the material you are spraying Be sure to use an approved respirator designed for use with your specific application RISK OF BURNS Touching exposed metal such as the compressor head or exhaust tube can result in serious burns Keep hands and fingers away from exposed metal parts on air compressor during or immediately after operation Air compressors gen erate significant heat during normal operation and will remain hot for some time after use Do not reach around protective shrouds or attempt any maintenance until compressor has been allowed to cool A WARNING RISK OF FLYING OBJECTS Do not direct compressed air stream at people or pets The powerful com pressed air stream can damage exposed skin and easily propel loose dirt and other small objects at high speed resulting in serious injury Always wear eye protection that meets ANSI 228 1 specifications Use only OSHA approved air blowguns Never leave a pressurized air compressor unattended Shut OFF air compressor and relieve pressure before
32. ssor starts auto matically Do not touch MOVING PARTS Keep guards in place Compressor does not supply breathable air DANGER RISK OF BURSTING Do not adjust regulator to result in output pressure greater than marked max imum pressure of attachment If a regulator has not been installed use only attachment rated at 200 PSI or higher Do not weld on or repair tank A DAMAGED TANK MUST BE REPLACED IMMEDIATELY Do not operate without proper safety valve in place e Never attempt to repair or make modifications to the tank or its attachments Welding drilling or any other modifications may weaken the tank which may result in damage from rupture or explosion Never remove or attempt to adjust the pressure switch safety valve or other components that control tank pressure Never substitute parts or attempt to alter the factory set operating pressures RISK OF ELECTRICAL SHOCK Disconnect air compressor from power source before servicing USE PROPERLY grounded ELECTRICAL CONNECTIONS do not use grounding adapters Do not use in wet or damp locations or expose to rain Keep all connections dry and off the ground Do not allow power cords to come into contact with water Do not touch the plug with wet hands Do not pull on the electrical cord to disconnect from the power outlet Store air compressor indoors when not in use Any electrical wiring or repairs performed on this air compressor should be done by authorized service per
33. vel of more often in humid weather and use atmospheric humidity or air an air line filter compressor is not running long enough PARTS LIST NO PART NO DESCRIPTION QTY 691292 1 Centrifugal Fan Bolt M6X16 691292 2 691292 3 691292 4 Spring Washer 691292 5 Ball Bearing 6203 691292 6 3 Crank case 691292 8 691292 9 691292 10 691292 11 691292 12 Ball Bearing 6202 Rear Cover Hexagon Bolt M5X90 4 691292 13 691292 14 691292 15 691292 16 n 691292 17 691292 18 691292 19 691292 20 691292 21 D 691292 22 691292 23 691292 24 ET MES ER ES NE ET dia Rx Lee a ER ETS Lee Lee La a am i E 2 SS _ eee ue UE 0288 Ea 21 PARTS LIST NO PART NO DESCRIPTION QTY a easier PI eee NES MEET enn RER LT TON DEEE 78 METT NES RER ar Seog MT e za non sees DEEE e eee Cf EE UT CN DEEE Ce fee fre RI as aie ae ET NET NN II e ates one SNS SEE PARTS LIST PART NO DESCRIPTION QTY NO Connector R1 4 Check Valve R3 8 Pressure Gauge 40 Pressure Gauge 50 66 6912926 Circuit Breaker PARTS DIAGRAM 24 PARTS DIAGRAM 1 YEAR LIMITED WARRANTY ALLTRADE TOOLS LLC AIR COMPRESSORS Express and Exclusive L
34. wn again please call the consumer helpline at 1 800 590 3723 for assistance AIR INTAKE FILTER This compressor is equipped with an externally accessible air intake filter that is designed to clean air coming into the pump The filter element is easily removed for periodic cleaning Use compressed air to blow loose dirt and debris from the paper filter element and reinstall Replace filter element when necessary 10 CARRY HANDLE Convenient handle for easy transport OPERATING THE AIR COMPRESSOR INITIAL SETUP BREAK IN PROCEDURE CAUTION po notattach air hose air tools or other air accessories to the air outlet until break in procedure has been successfully completed 1 Read and understand the entire instruction manual including all safety warn ings before setting up air compressor 2 Place air compressor on a flat level surface 3 Turn the pressure regulator knob fully clockwise to open airflow from air outlet port NOTE Be careful not to overtighten pressure regulator knob when it bottoms out as this may damage pressure regulator Turn the power switch to the OFF position Plug power cord directly into properly grounded power source of the correct voltage see Grounding Instructions on page 5 of this instruction manual Open the tank drain valve to allow air to escape preventing air pressure buildup in the air tank N Turn the compressor ON by moving t
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