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Jotul GZ550s User's Manual

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Contents

1. No Description Part Number 40 Gasket Relief Door 129772 41 Gasket 5 Adaptor 2 129774 42 Air Intake Manifold 129741 43 Gasket Air Intake Manifold 129773 44 Inner Top 129751 45 Adaptor Collar 5 129782 46 Gasket 8 Adaptor 2 129775 47 Outer Top 129754 48 Keystone Heat Shield 220009 49 Adaptor Collar 8 129784 50 Wallboard Standoff 129764 51 Air Divider Middle 129755 52 Air Divider Left amp Right 2 129756 53 Cabinet Wall Rear 129709 54 Cabinet Base 129752 55 Exhaust Baffle under firebox ceiling 129768 56 Rating Plate 129785 57 Control Door Lanyard 3 220017 58 Glass Frame Latch Assembly 2 220049 Inset Spud Plate Assembly 154935 1 Pilot Assembly NG 129471 2 Gasket Pilot Assembly 129670 3 Spud Cover Plate 129779 4 Gasket Spud Plate Assembly 129778 5 Primary Air Shutter Assembly 220034 6 Gasket Primary Air Shutter 220039 7 Orifice Hood 37 NG 220018 8 Orifice Holder 129928 9 Valve Bracket 129789 10 Valve NG 3902159 11 3 8 NTP to 5 16 Compression Nipple 220044 12 Compression Nut 5 16 2 129464 13 Compression Sleeve 5 16 2 129463 14 Flex Tube 5 16 x 8 220043 15 Jam Nut Orifice Holder Assembly 129152 16 Valve Control Panel 220005 17 Ignitor 3902573 18 On Off T stat Switch 129153 19 Terminal Block 2 Pole 129154 20 Wingnut Air Shutter M6 117975 21 Primary Air Shutter Gasket 220039 Logset Parts 1 Left Bot
2. JOTUL J tul GZ 550 DV Acadia Direct Vent Gas Fireplace Installation and Operation Instructions WERTE WARNING IF THE INFORMATION IN THESE INSTRUC TIONS ARE NOT FOLLOWED EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROP ERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE FOR YOUR SAFETY DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE INSTALLATION INSTALLATION AND SERVICE MUST BE PER FORMED BY A QUALIFIED INSTALLER SER VICE AGENCY OR LICENSED GAS SUPPLIER WHAT TO DO IF YOU SMELL GAS DO NOT TRY TO LIGHT ANY APPLIANCE DO NOT TOUCH ANY ELECTRICAL SWITCHES DO NOT USE THE PHONE IN YOUR BUILDING IMMEDIATELY CALL YOUR GAS SUPPLIER FROM A NEIGHBOR S PHONE FOLLOW YOUR GAS SUPPLIER S INSTRUCTIONS IF YOU CANNOT REACH YOUR GAS SUPPLIER CALL THE FIRE DEPARTMENT AVERTISSEMENT ASSUREZ VOUS DE BIEN SUIVRE LES IN STRUCTIONS DANS CETTE NOTICE POUR REDUIRE AU MINIMUM LE RISQUE D INCENDIE OU POUR EVITER TOUT DOMMAGE MATERIEL TOUTE BLESSURE OU MORTALIT E NE PAS ENTREPOSER NI UTILISER D ESSENCE NI OU LIQUIDES INFLAMMABLES DANS LE VOISINAGE DE CET APPAREIL OU DE TOUT AUTRE APPAREIL L INSTALLATION LE SERVICE DOIVENT ETRE EXECUTES PAR UN INSTALLATEUR QUALIFIE AGENCE DE SERVICE OU LE FOURNISSEUR DE GAZ QUE FAIRE SI VOUS SENTEZ UNE ODEUR DE
3. 30 for Propane Tighten new orifice into the base of the pilot assembly Air Shutter Pull Frame Spring n Wingnut e Latch to release Figure 28 Frame latch and air shutter stem location Burner Tube Cover Plate Figure 29 Remove the Orifice Cover Plate and Burner Tube Pilot Hood Pilot Orifice gt SE FTT U PILOT ASSEMBLY T TT Figure 30 Pilot Orifice replacement Air Shutter Injector 9 Orifice Stem Figure 31 Burner orifice removal and replacement e Replace Pilot Hood by pushing it into the base Replace the Burner Tube Slip the end of the tube into the Air Shutter and SLIDE TUBE TO THE RIGHT TO COMPLETELY COVER THE ORIFICE Adjust the Air Shutter See Fig 31 e Slide the shutter to the left to open the inlet slide to the right to close The standard settings are Natural gas 1 4 open Propane 1 2 open Replace the Cover Plate Change the Regulator See Fig 32 Using a Torx T 20 screwdriver or small flat head screwdriver remove the three specialty screws from the front of the valve regulator e Remove the regulator tower and gasket BE SURE TO REMOVE THE BLACK RUBBER GASKET FROM THE VALVE e Install the new variable regulator tower with the new rubber gasket Thoroughly tighten new regulator to valve body Apply the Conversi
4. cap must be no less than 7 from the top of the unit The maximum height must not exceed 35 E The minimum vent height above the roof or adjacent walls is specified by major building codes Use the Gas Vent Rule as a general guide See Fig 10 requirements of the approval listing and the manufacturer s instructions Bi Clearance airspace between Vent and Combustibles Top 2 51 mm Sides Bottom 1 25 mm E Wall Cutout Dimensions 4 6 Pipe 10 x 10 5 8 Pipe 11 x 11 B Any horizontal run must rise 1 4 per foot E install venting in accordance with the vent manufacturers instructions Never modify any venting component or use any damaged venting product Ill THE GAS APPLIANCE AND VENT SYSTEM MUST BE VENTED DIRECTLY TO THE OUTSIDE OF THE BUILDINC DO NOT CONNECT VENT TO A CHIMNEY SERVING A SOLID FUEL OR ANOTHER GAS APPLIANCE B Joint Sealing Requirement Apply a 1 8 bead of high temperature 750 F sealant to the male section of the inner vent pipe See Fig 9 The cement should seal the inner pipe from the outer pipe Figure 9 Seal each inner joint before joining pipe Horizontal Overhang 2 ft 2 ft min Termination Cap Vertical Wall Lowest Discharge Opening X Roof Pitch is X 12 12 H minimum height from roof to lowest discharge opening Minimum ROOF SLOPE Height from Roof Flat to 6 12 0 3M Over 7 12 to 9
5. 18 000 BTU hr minimum input Propane 28 000 BTU hr maximum input 21 000 BTU hr minimum input Inlet Pressure MIN Natural Gas 5 0 WC 1 24 kPa Propane 11 0 WC 2 73 kPa Manifold Pressure MIN Natural Gas 1 6 WC 39 kPa Propane 6 4 WC 1 59 kPa MAX 7 0 WC 1 74 kPa 13 0 WC 3 23 kPa MAX 3 5 WC 87 kPa 10 0 WC 2 48 kPa THIS FIREPLACE IS SHIPPED AS A NATURAL GAS FIREPLACE ONLY IF USE WITH PROPANE IS DESIRED THE FIREPLACE MUST BE CON VERTED TO USE WITH PROPANE FOR YOUR CONVENIENCE THIS FIREPLACE IS SHIPPED WITH A PROPANE CONVERSION KIT GZ 550 DV Options Antique Brick KILLI sss 154961 Two Speed Blower 125 60 c f m 154967 4 x 6 5 8 Adaptor 154974 High Altitude Conversion Kit NG 154977 High Altitude Conversion Kit LP 154978 Fuel Conversion Kit LP 154937 Fuel Conversion Kit NG 154979 Wall Thermostat J sss 750003 Remote Control esses 129706 QuickFace Fronts w Screen Steel Rectangular Matte Black 154964 Steel Arch Matte 154965 Brushed Stainless Steel Rectangular 154968 Brushed Stainless Steel Arch 154969 Arched Double Doors Matte Black 350560 Arched Double Doors Blue Black 350561 Double Door Bask
6. APPLIANCE ATTENTION AU MOMENT DE L ENTRETIENDES COMMANDES ETIQUETEZ TOUS LES FILS AVANT LE DEBRANCHEMENT DES ERREURS DE CABLAGE PEUVENT ENTRAIUN FONCTIONNEMENT INADEQUAT ET DAGEREUX Brick Panel Assembly Install the optional Brick Panels before placing the Logset Place the panels in position in the order as numbered in Fig 32 No fasteners or tools are required Upper Rear Panel E Left Side Right Side Panel Panel 220032 220033 m Pull Frame Latches to Lower Rear Panel Release Frame 220030 Figure 36 Glass Frame latch locations Figure 35 Panel installation order 1 Remove the Glass Frame if you have not already done so Open the lower control panel and locate the two frame latches under the firebox floor See Fig 36 Pull the latch handle forward to disengage it from the bottom of the glass frame You can then pull the frame out and up off of the three retainer tabs at the top of the firebox opening Set the Glass Frame out of the way 2 Remove the Fettle and Logset These parts are not fastened Simply lift them out of the firebox 3 Install the Side Panels Engage the bottom edge of each side panel between the Logset Base and the firebox wall and push the panel forward against the front lip of the firebox opening See Fig 37 4 Install the Lower Rear Panel Orient the panel so that the beveled edge is on top and the mortar joints align with th
7. Do not operate the fireplace with the glass front removed cracked or broken Replacement of the glass should be done by a licensed or qualified service person Only remove glass for routine service Always handle glass carefully Pour utilisation avec les portes en verre cerifiers aved l appareil seulemend ou Ne pas utiliser avec des portes on verre Notify your insurance company before proceding with installation of this fireplace Suggested Tools for Installation and Service External regulator for Propane only Piping which complies with local code Manual shutoff valve T Handle in MA Sediment trap if required by code Tee joint Pipe wrench Pipe sealant 10mm open end wrench 1 2 7 16 open end wrench Phillips head screwdriver Flat head screwdriver 1 4 nut driver Gloves Safety glasses Torx T20 screwdriver Leak test solution Reciprocating Saw Power Drill Safety Information E Due to the high operating temperatures this appliance should be located out of traffic and away from furniture draperies etc Maintain proper clearance to combustible mantels and fireplace trim Bi Children and adults should be alerted to the hazards of high surface temperatures and should stay away to avoid burns or clothing ignition Bi Young children should be supervised while they are in the same room as the Acadia gas fireplace Surveiller les enfants Garder les vetements les meubles l essence ou autres li
8. Function The blower is controlled by a heat activated switch snapstat that will ONLY function if the blower control switch is either in the HI or LOW setting Once the unit has been operating for a short time and the firebox heats the blower will start on either the HI or LOW speed Conversely once the unit is off the blower will continue to operate until the snapstat cools and turns the blower off If the blower is not needed place the blower control switch in the OFF position and the snapstat will not function CAUTION Always unplug the Blower when performing any routine service to the Acadia gas fireplace Installation 1 Insert a rubber grommet at each corner of the Base Plate as shown in Fig 20 2 Engage the Blower unit base with the four studs at the rear of the fireplace cabinet floor See Fig 21 3 Using the M6 nuts and 10 mm socket attach the Control Switch Snapstat Bracket to the two studs protruding from the firebox floor See Fig 22 Be sure that the snapstat disc firmly contacts the bracket surface 4 Run the power cord through the opening in the side of the cabinet nearest the receptacle Gather slack cord into the side cavity away from the plumbing and other wiring 1 129374 Fan Motor Unit eg 2 220012 Base Plate Final Cabinet Positioning 3 220050 Control Switch Snapstat BEN 4 220055 Rubber EM 1 If appropriate attach the 4 6 Vent Adaptor Grommets 4 Colla
9. Gauge connections are identified by IN E for inlet or supply pressure the amount of gas coming to the valve e OUT A for manifold pressure the amount of gas that is coming out of the valve to the burner Figure 26 Pressure test point as located on the front of the valve The appliance must be isolated from the gas supply line by closing its individual manual gas shutoff valve gas cock during any pressure testing of the gas supply piping system that is equal to or exceeds pressures of 1 2 psig 3 5 kPa Inlet Pressure MIN MAX Natural Gas 5 0 WC 1 24 kPa 7 0 WC 1 74 kPa Propane 11 0 WC 2 73 kPa 13 0 WC 3 23 kPa Manifold Pressure MIN MAX Natural Gas 1 6 WC 39 kPa 3 5 WC 87 kPa Propane 6 4 WC 1 59 kPa 10 0 WC 2 48 kPa ALWAYS TEST PRESSURE WITH VALVE CONTROL KNOB SET ON HIGH Symptoms of incorrect gas pressure include Insufficient gas pressure e Small pilot flame which can result in insufficient millivolts e Little variation in flame picture between HI and LO settings e Insufficient gas to support more than one appli ance causing nuisance outages or gas surges Excessive gas pressure e Permanent damage to valve causing complete appliance shut down Too large a pilot flame resulting in overheating of the power generator and consequent shut down e Sooting due to impingement and or incorrect fuel to air mix High Altitude Adjustment Installations locat
10. Observe all vent 5 and termination clearance Jl 08 7 g D requirements p Roo MH Hed o De 1 8 38 Security Vent 100mm 200mm 970 mm A 25 1 4 645 mm Security Termination has no slip adjustibility NOTE DO NOT INSTALL CABINET ON FLOOR SURFACE Simpson DuraVent and Amerivent LOWER THAN THE FRONTAL HEARTH SURFACE A 25 3 4 660 mm M Rear Exit Top Exit 161 4 sm 161 4 lt s a 415 mm 415 mm Rey Tr fr i A 7 BN T H i i 38 3 4 38 323 4 990 mm 970 mm 830 mm Horizontal Vent Minimum depth accomodates the length of x Vent Adaptor and one 6 vent section through wall construction to 0 i ES 16 1 4 211 2 Adaptor gs 413 mm 4 5 8 Vent 646mm 6 Vent _ 20 Vertical Vent Minimum depth includes 1 inch clearance 510mm 7 between Vent Adaptor and combustible wall construction Figure 4 Vent Adaptor orientation Vent Adaptor 5 8 4 6 21 1 2 20 Es CS poe Figure 3 Depth requirement to rear wall MSISVENT v jl CUSTOM di xai MANTEL 3 280 280 mm See text for gt details 50mm 48 1 2 1232 mm 41 49 1 4 1041 mm 1232 mm in Minimum 28 1 2 43 mantel 730mm 1092 mm shelf i height to 16 cover vent 410mm wall i 2 I 5 thimble Y W Sa Sf GY Y Y a 56 1 2 DX 1435 E i Y pOoseQ shao p o oz Figure
11. On Off T stat Switch Piezo Ignitor Figure 51 Acadia Controls WARNING OBSERVE CAUTION NEAR THE GLASS PANEL THE GLASS MAY SHATTER WHEN STRUCK BY AN OBJECT ALWAYS n n n Maintenance The Acadia gas fireplace and its venting system should be inspected before use and at least annually by a qualified service technician IMPORTANT ALWAYS TURN OFF THE GAS SUPPLY TO THE FIREPLACE AND UNPLUG THE FORCED AIR BLOWER BEFORE ANY SER VICE WORK IS PERFORMED ON THE FIRE PLACE General Cleaning The firebox should be vacuumed annually to remove any surface build up Use a soft brush attachment and handle the logs carefully as they are fragile Be sure to vacuum or wipe off the pilot assembly and burner orifice and burner tube Glass Care Clean the glass only when necessary Wipe the surface with a clean dampened soft cloth Follow with a dry soft towel Take care not to scratch the glass surface WARNING DO NOT USE ABRASIVE CLEANERS ON THE GLASS NEVER CLEAN THE GLASS WHEN IT IS HOT Gasket Inspection It is important that the glass gasket be inspected at least annually Examine the ribbon gasket for signs of deterioration and make sure the gasket has a positive seal Replace the gasket if necessary Refer to the replacement parts list on page 25 Glass Panel or Gasket Removal 1 Open the Lower Grill Panel 2 Release the glass clips at either side of the bottom of the firebox Swing the bottom of
12. cover of this manual 2 PILOT FLAME The pilot flame should be steady not lifting or floating The flame should be blue in color around the pilot hood with traces of yellow toward the outer edges It is imperative that the pilot flame engulf the top 3 8 of the thermopile power generator and the top 1 8 of the quick drop out thermocouple The pilot flame should project out of the pilot hood 1 at all three ports See Figure 48 3 BURNER ADJUSTMENT Your J tul GZ550 Acadia gas fireplace is equipped with a variable gas control valve This valve provides easy adjust ment of the flame height appearance and heat output To adjust the flame between the HI and LO setting rotate the HI LO knob located in the center of the valve face Flame height will adjust approximately 1 0 to 1 5 between the HI and LO settings NO SMOKE OR SOOT SHOULD BE PRESENT CHECK LOG PLACEMENT IF ANY SOOT OR SMOKE IS DE TECTED IF SOOT OR SMOKE PERSISTS THE AIR SHUTTER MAY NEED TO BE ADJUSTED CAUTION DO NOT ATTEMPT TO ALTER THE FLAME APPEARANCE BY POSITIONING THE GAS VALVE IN ANY OTHER POSITION OTHER THAN THE FULL ON POSITION Flame Appearance Air Shutter Adjustment THE ACADIA GAS FIREPLACE IS SHIPPED FROM THE FACTORY EQUIPPED TO USE NATURAL GAS IF THE BURNER HAS BEEN CONVERTED FOR USE WITH PROPANE IT WILL BE NECESSARY TO ADJUST THE AIR SHUTTER ON THE BURNER TUBE TO ACHIEVE THE PROPER GAS TO AIR MIX See Figure 26 WARNIN
13. may develop on the glass upon each lighting of the appliance This fog will disappear as the glass heats 4 Keep the controls and the area under the appli ance free of debris vacuum this area frequently Always keep the appliance area clear and free from combustible materials gasoline and other flammable liquids When a vacuum is used on any service for the fireplace ALWAYS be sure the fireplace is com pletely cold 5 Remember your fireplace utilizes a continuously burning pilot flame Exercise caution when using household products containing combustible vapors 6 CAUTION DO NOT OPERATE THIS APPLIANCE WITH THE GLASS REMOVED CRACKED OR BRO KEN REPLACEMENT OF THE GLASS SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON USE ONLY REPLACEMENT GLASS PRO VIDED BY YOUR AUTHORIZED J TUL DEALER NEVER USE ANY SUBSTITUTE MATERIALS Pilot Assembly ade Figure 50 The pilot assembly is centered under the log set Gas Control Knob mm al n MD FG Regulator
14. modifier les specifications couleurs etequipement sans avis prelable J tul ASA P O Box 1411 N 1602 Fredrikstad Norway Jotul North America 400 Riverside Street Portland ME 04104 11 2003 129787 D
15. to the right of the ON OFF T STAT switch Do not overtighten the connections IT IS NOT NECESSARY TO DISCONNECT ANY OTHER WIRES See Figure 34 At the thermostat the two wires should be connected to the two connections screw on the thermostat base plate per the manufacturer s instructions For thermostatic function place the ON OFF T STAT switch in the T STAT position and the pilot flame must be lit SNAPSTAT POWER SUPPLY CONTROL SWITCH Figure 33 ZG550 DV Acadia Blower Wiring Diagram ROCKER SWITCH ON 5 OPTIONAL THERMOSTAT L3 THERMOPILE or REMOTE CONTROL Figure 34 ZG550 Acadia Wiring Diagram Remote Control The optional J tul Remote Control can be installed on the Acadia gas fireplace Using the wire sup plied with the remote connect the remote directly to the gas control valve Connect one receiver lead to the terminal labelled TH Connect the other receiver lead to the terminal labeled TH TP DO NOT DISCONNECT ANY OTHER WIRES FROM THE VALVE AND DO NOT OVER TIGHTEN THE TERMINAL SCREWS Place the receiver unit under the control valve on the floor of the fireplace cabinet CAUTION LABEL ALL WIRES PRIOR TO DIS CONNECTION WHEN SERVICING THE CONTROLS WIRING ERRORS CAN CAUSE IMPROPER AND DAN GEROUS OPERATION ALWAYS VERIFY PROPER OPERATION AFTER SERVICING THE
16. 0 y Elbow 3 10 12 Horizontal Run in Feet Figure 15 Horizontal termination 5 8 pipe Horizontal Termination Clearance QD Air Supply Inlet Figure 17 Vent Terminal Clearances National Fuel Gas Code z Vent Terminal A Clearance above grade veranda porch deck or balcony 12 inches 30 cm minimum B Clearance to window or door that may be opened Min 9 inches U S 12 inches 30 cm CAN We recommend 12in minimum to prevent condensa tion on the window C Clearance to permanently closed window Min 9 inches U S 12 inches 30 cm CAN We recommend 12in minimum to prevent condensa tion on the window D Vertical clearance to ventilated soffit located above the terminal within a horizontal distance of 2 feet 60 cm from the centerline of the terminal 18 inches 46 cm minimum E Clearance to unventilated soffit 12 inches 46 cm minimum F Clearance to outside corner Min 9 inches U S 12 inches 30 cm CAN We strongly recommend 12 inches particularly where windy conditions pevail Asspecified in CGA B149 Installation Codes Note Local Codes and Regulations may require different clearances 5 5 t es 54 DE c T d Max One 90 j Elbow 141 8 3 5 10 42 Horizontal Run in Feet Figure 16 Horizont
17. 12 2 0 0 6 Over 10 12 to 12 12 4 0 1 2M Over 13 12 to 16 12 6 0 1 8M Over 17 12 to 21 12 8 0 2 4M Figure 10 Gas Vent Height Rule Vertical vent termination height above roof E Do not recess the vent terminal into a wall or siding E Inspect the vent system annually for blockage and deterioration B Installation of any components not manufactured or approved by J tul or failure to meet all clear ance requirements will void all warranties and may result in property damage bodily injury or loss of life IN DESIGNING THE VENT SYSTEM DO NOT COUNT THE 45 ELBOW CONNECTED TO THE VENT COLLAR AS AN ELBOW 45 Elbow 6 Vent Section Wall Support Wall Termination Figure 11 Typical minimum horizontal vent configuration 5 8 Simpson DuraVent Do not use 4 6 pipe in this configuration 10 35 S Restrictor b Fully Closed i 30 N 1 4 N N 7 N 4 N N 1r N 4 b N Restrictor x 2 3 Closed 0 J 3 c9 Restrictor 5 1 3 Closed l gt DE ic S J 103 E e 9 Restrictor p Minimum pen P wa Height XE Both al 5 8 Vent Max Two 4 Elbows 4 6 Vent 90 or 45 7T 10 12 Horizontal Run in Feet Figure 12 V
18. 5 Corner framing dimensions Figure 5a Corner Installation 5 8 vent rear termination Hearth Protection The GZ550 Acadia is approved for installation without hearth protection Combustible materials may be used on the floor directly under and in front of the fireplace NOTE The floor surface under the unit must be level with or higher than the surface in front of the unit in order for the fireplace Controls Door to open properly Facing and Clearance Requirements The following clearance and hearth specifications are the minimum requirements for the GZ550 Acadia gas fireplace Measure clearances from the steel fireplace cabinet not the cast iron surround panels See Figures 6 8 A combustible surface is anything that can burn i e sheet rock wallpaper wood fabrics etc These surfaces are not limited to those that are visible and also include materials that are behind non combus tibles If you are not sure of the combustible nature of a material consult your local fire officials Fire Resistant materials are considered combustible they are difficult to ignite but will burn Fire rated sheet rock is also considered combustible Maintain the proper clearances to the appliance to allow adequate flow of ventilation air around the fireplace Header Standoff Figure 6 Header and Side Standoffs Mantel an
19. 50 DV Acadia Gas Fireplace and its vent system must be installed within a totally enclosed structure The fireplace must be connected to the specified vent and termination cap outside the building Do not vent into another room or inside any part of a building The approved vent configurations described herein are derived from extensive testing under controlled laboratory conditions Gas appliance performance can be negatively affected by variables present in the installation environment i e strong prevailing winds steep roofs nearby trees snow accumulation etc These conditions should be taken into consideration by the installer and home owner In such instances system performance can often be improved by an increase in the vent height or installation of a high wind termination cap Placement and Framing The combustible framing members of the fireplace enclosure may be placed in direct contact with the fireplace cabinet as specified in the illustrations on the following pages Use the standoffs integrated into the sides and top of the front opening to locate a combustible header and side framing members as shown in the illustrations See Fig 1 Electrical Power If the optional Blower 154967 will be used be sure to include provision for a properly grounded 120 volt house current outlet at the fireplace structure Parallel Installation Although it is possible to place combustible framing members in direct contact with
20. G AIR SHUTTER ADJUSTMENTS SHOULD ONLY BE PERFORMED BY A QUALIFIED PROFES SIONAL SERVICE TECHNICIAN The air shutter adjustment can also help achieve the desired flame appearance Generally flame appear ance is a matter of individual preference however a warm yellowish flame is most common See Fig 49 Closing the air shutter will generate very long yellow flames resulting in soot Sooting produces black deposits on the logs on the inside walls of the appliance and potentially on the exterior termination cap Sooting is caused by incomplete combustion in the flames and lack of combustion air entering the air shutter opening Opening the air shutter will generate a flame that is blue and transparent or an anemic flame This flame is generally more efficient but not as pretty Pilot Hood Ignitor 3 8 8mm Min Thermopile Figure 48 Correct Pilot Flame Pattern Figure 49 Proper flame pattern Air Shutter Adjustment 1 Open the Lower Grill panel and locate the Air Shutter adjustment stem extending down from the firebox floor See Fig 28 Loosen the locknut and push the stem to the left to open the air inlet and allow more air into the burner Make adjustments in 1 8 3 mm incre ments Retighten the locknut Reassemble the fireplace including glass assem bly Allow the fireplace to burn 15 20 minutes on the HIGH setting observing the flame
21. GAZ NE PAS TENTER D ALLUMER L APPAREIL NE TOUCHEZ A AUCUM NTERRUPTEUR NE PAS VOUS SERVIR DES TELEPHONES SET TROUVANT DANS LE BATIMENT OU VOUS VOUS TROUVEZ APPELEZ IMMEDIATEMENT VOTRE FOURNISSEUR DE GAZ CHEZ UN VOISIN SUIVEZ LES INSTRUCTIONS DU FOURNISSEUR SI VOUS NE POUVEZ REJOINDRE LE FOURNISSEUR DE GAZ APPELEZ LE SER VICE DES INCENDIES JOTUL 1853 150 2003 Welcome to Jotul Congratulations on the purchase of your new J tul GZ 550 DV Acadia Gas Fireplace We at J tul are glad you ve made the decision to warm your hearth with J tul product Your new fireplace exemplifies our experience gained over 150 years as the world s largest manufacturer of solid fuel burning appliances We ve been making fine quality cast iron wood and coal stoves and fireplaces continuously since 1853 The J tul GZ550 DV Acadia fireplace combines advanced gas technology with the warm traditional elements of cast iron With proper care and use your fireplace will provide you with many years of safe dependable and satisfying service The J tul GZ550 DV Acadia is a direct vented gas heater designed and approved for installation into a variety of configurations where close clearance to combustible material is required Please take a few minutes to familiarize yourself with this manual and the features of your new Jotul fireplace Table of Contents Specifications 2 Insta
22. ITH THE MANUFACTURER S INSTRUC TION AND ALL CODES AND REQUIRE MENTS OF THE AUTHORITY HAVING JU RISDICTION FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN SERI OUS INJURY OR PROPERTY DAMAGE THE QUALIFIED AGENCY PERFORMING THIS WORK ASSUMES RESPONSIBILITY FOR THIS CONVERSION IN CANADA THE CONVERSION SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIRE MENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCOR DANCE WITH THE REQUIREMENTS OF THE CAN1 B149 1 AND 2 INSTALLATION CODE Cet equipement de conversion sera installe par une agence qualifiee de service conformement aux instructions du fabricant et toutes exigences et codes applicables de l autorises avoir la juridiction Si l information dans cette Instruction n est pas suivie exactement un fey explosion ou production de protoxyde de carbone peut resulter blessure personnelle de vie l agence qualifiee de service est esponsable de l installation n est pas propre et complete jusqu a l operation de l appareil converti est cheque suivant les criteres etablis dans les instructions de proprietaire provisionnees avec l equipement Tools required 1 4 Nut driver 7 16 and 1 2 open end wrench or deep well socket 4 mm allen wrench Torx t20 or slotted screwdriver Conversion Kit Contents e 1 Regulator Tower labeled for Propane 3Regulator Tower Screws e 1Burner Orifice 37 NG 1 55 mm LP e 1 Pilot Orifice 30 for LP 51 for NG e Label A
23. al Termination 4 6 Pipe Minimum 1 ft rise required Area where Terminal is not Permitted Clearance to inside corner Min 6 inches U S 12 inches 30 cm CAN We strongly recommend 12 inches particularly where windy conditions pevail Not to be installed above a meter regulator assembly within 3 feet 90 cm horizontally from the center line of the regulator 1 Clearance to service regulator vent outlet 6 feet 1 8 m minimum J Clearance to nonmechanical air supply inlet to building or the combustion air inlet to any other appliance 12 inches 30 cm minimum K Clearance to a mechanical air supply inlet 6 feet 1 8 m minimum L Clearance above paved sidewalk or a paved driveway located on public property 7 feet 2 1 m min M Clearance under veranda porch deck or balcony 12 inches 30 cm minimum A vent shall not terminate directly above a sidewalk or driveway which is located between two single family dwellings and serves both dwellings Only permitted if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor 11 12 Figure 18 Wall Vent Terminal Overhang Clearances Variable Vent Restriction Vent restriction is accomplished by sliding two restrictor panels over the combustion air intake ports located at the back of the firebox just below the logset base See Fig 19 The panel lev
24. attaches to the fireplace by engaging the three slots in the upper frame with the corresponding steel tabs at the top of the firebox See Fig 45 A dimple located on the inside of the frame at each lower corner engages with corresponding holes in the glass frame to hold the bottom of the door assembly securely to the firebox See A Fig 46 1 Open the Control Access Door Hang the door frame onto the firebox by engaging the tabs with the holes in the frames See Fig 45 2 Push the frame over to one side and engage the dimple on that lower corner with the hole in the side of the glass frame You will feel it lock into place 3 Push the frame assembly over to the opposite side and push that lower corner down to engage with the firebox Door Alignment Adjustment You can adjust the door alignment if necessary by loosening the hinge screws See B Fig 46 and Fig x Figure 44 Install the Lower Grill Control Door Figure 47 Door adjustment points 21 22 System Check 1 PURGING THE GAS LINE When lighting the appliance for the first time it will take a few moments to clear the gas line of air Once this purge is complete the appliance will operate as described in the lighting instructions located on the fireplace s rating plate and back
25. continu ously If the flame appears weak slow or sooty repeat the process described above until the flame is as desired Air Inlet Settings Natural Gas 1 4 open Propane 1 2 open IMPORTANT Run the fireplace for a minimum of 15 to 20 minutes to produce an accurate representation of the flame appearance This warm up should be done before and between any air shutter adjustment 23 24 Operation 1 Your Acadia gas fireplace can be operated manu ally using the On Off T stat rocker switch or it can be automatically controlled using an optional wall mounted thermostat and or remote control device A separate switch is provided for the optional forced air blower kit Familiarize yourself with the location and func tion of the controls See Figs 50 and 51 Gas Control Used to control the Pilot light and gas flow from the supply line Regulator Allows you to adjust heat output and flame intensity Piezo Ignitor Push button pilot light ignition ON OFF T STAT Switch Allows for manual or thermostatic control of the burner Always follow the Lighting Instructions located on the inside Back Cover of this manual 2 For the first several hours of operation it is common that you will detect some odor as the metal and manufacturing materials cure under heat This condition is temporary and can be alleviated by allowing plenty of fresh air to circulate through the area 3 Condensation
26. d Trim Clearance 17 8 131 2 12 10 1 27 9 7 1 27 41 2 MANTEL AREA UPPER TRIM 2 1 2 Max Depth HEADER STANDOFF It C d n TOP OF CABINET CAST IRON SURROUND PANELS Figure 7 Minimum Mantel Clearances Measure clearances from the top of the fireplace cabinet before installation of the cast iron surround panels TOP TRIM i 41 2 i 1 2 cm ES i m Q GZ550 DV 7 Cabinet 2 et 10 lt 4 1 2 2 55 cm 1 2 cm Figure 8 Minimum Side Wall and Trim Clearance Measured from the cabinet not standoffs or cast iron panels Vent Requirements The GZ550 DV Acadia Gas Fireplace is approved for use with direct vent components produced by the following manufacturers e Simpson Dura Vent Corporation 5 8 and 4 6 pipe Security Vent Ltd International 5 8 and 4 6 pipe Amerivent Corporation 4 6 pipe Use vent components from a single vent manu facturer Do not combine parts from different manufacturers in a single installation The vent termination must fall within the shaded area designated in the diagrams in Figures 12 14 Venting Guidelines B The minimum height for a vertical termination
27. ed at altitudes from 2000 4500 ft 610 M 1370 M require compensation for the thinner air less volume of air per cubic foot Higher altitudes affect the atmospheric pressure and heat value of gaseous fuels The lower oxygen content in the air and the lower gas viscosity require the use of a different orifice to achieve efficient clean combus tion at the burner tube For high altitude installations consult the local gas distributor or the authority having jurisdiction for proper rating methods If the installer must convert the unit to adjust for varying altitudes use Jotul High Altitude Kit 137403 In the U S THE DERATING KIT MUST BE INSTALLED BY AN AUTHORIZED SERVICE TECHNICIAN IN ACCOR DANCE WITH THE MANUFACTURER S INSTRUCTIONS AND ALL CODES AND REQUIREMENTS OF THE AUTHORITY HAVING JURISDICTION THE INFORMA TION STICKER MUST BE COMPLETED BY THE IN STALLER AND APPLIED TO THE APPLIANCE AT THE TIME OF THE CONVERSION THE QUALIFIED SERVICE AGENCY PERFORMING THIS WORK ASSUMES RE SPONSIBILITY FOR THIS DERATING In Canada This unit has been tested for installation at high altitudes in accordance with Canadian test standard CAN CGA 2 17 THE DERATING SHALL BE CARRIED OUT IN ACCORDANCE WITH THE REQUIRE MENTS OF THE PROVINCIAL AUTHORITIES HAVING JURISDICTION AND IN ACCORDANCE WITH THE REQUIREMENTS OF THE CAN1 B 149 1 AND 2 INSTALLATION CODE Derating Procedure 1 Follow Steps 1 4 of the Fuel Conversion procedure outl
28. ent Window for vertical termination using 5 8 or 4 6 pipe Vertical Termination The vent must terminate within the shaded area designated on the graphs in Figs 12 and 13 Maximum Elbows Two 90 or Two 45 Do not count the first elbow off the vent collar Use the restrictor settings indicated in the graph as general guide The specific characteristics of your installation may require different settings Horizontal Termination The vent must terminate within the shaded area designated in Figs 15 and 16 Do not count the first elbow off the vent collar Max Elbows One 90 or one 45 Use of 4 6 pipe requires a minimum 1 foot rise Fig 14 35 b Restrictor N Fully Closed N b 30 b N N N N 2 3 Closed S N N N 1 20 55 ap 3 De oS ue Restrictor 1 3 Closed l 104 m p 3 Reed Max Two 45 Elbows 5 10 12 Horizontal Run in Feet Figure 13 Vent Window for offset vertical termination using 5 8 or 4 6 pipe Figure 14 Minimim centerline for horizontal termination of 4 6 pipe 52 990 mm N 1 7 4 s L 8 eS 51 DE 4 4 Max One 9
29. ept clean S assurer que le bruleur et le compartiment des commandes sont propres Voir les instructions d installation et d utilisation qui accompagnent l appareil 3 The installation must conform to local codes Your local J tul authorized dealer can assist you in determining what is required in your area for a safe and legal installation Some areas require a permit to install a gas burning appliance Always consult your local building inspector or authority having jurisdiction to determine what regulations apply in your area In the absence of local codes the installation requirements must comply with the current National codes In the U S these requirements are established in the National Fuel Code ANSI Z223 1 NFPA 54 In Canada the codes have been established in CAN CGA B149 Fuel Installation Code Installer l appareil selon les codes ou reglements locaux ou en l absence de tels reglements selon les Codes d installation CAN CGA B149 DO NOT OPERATE THIS FIREPLACE IF ANY PART HAS BEEN UNDER WATER Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water Ne pas se servir de cet appareil s il a ete plonge dans l eau completement ou en partie Appeler un technicien qualifie pour inspecter l appareil et remplacer toute partie du syste me de controle et toute commande qui ont ete plonges dans l eau
30. ers will be most accessible with removal of the logset The panels are set in a fully open position at the factory Push each lever toward the center of the firebox to increase restriction in one inch increments e g 1 inch travel 1 3 closed position Use the Vent Window diagrams in Figs 12 13 asa starting point to determine the best restriction setting The ideal restrictor setting for a particular vent system will vary depending on the specific installation characteristics Once the fireplace is operating further restrictor adjustment may be necessary to obtain the best performance See the Operation chapter of this manual for further infor mation FULLY CLOSED FULLY CLOSED 2 3 CLOSED 1 3 CLOSED FULL OPEN Figure 19 Vent restrictor settings Fireplace Installation Optional Blower Install the optional Blower 154967 before installing the gas supply line The 125 CFM heat activated fan unit will be located in the bottom rear of the fire place cabinet Power Requirement The blower must be electrically grounded in accor dance with local codes or in the absence of local codes with the current NFPA 70 National Electrical Code or CSA C22 1 Canadian Code A three prong grounding power supply plug is included for protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THE PLUG Blower
31. et Screen 154973 CERTIFIED www nficertified org We at Jotul North America are dedicated to manufacturing the finest quality hearth products you can be assured will give you many years of safe dependable service To ensure your confidence we recommend that whenever possible our products be installed and serviced by professionals who are certified by the National Fireplace Institute NFI or in Canada by Wood Energy Technical Training WETT Wood Energy Technical Training www wettinc ca General Information IMPORTANT SAVE THESE INSTRUCTIONS THIS HEATER MUST BE INSTALLED AND MAINTAINED BY A QUALIFIED SERVICE AGENCY DO NOT ATTEMPT TO ALTER OR MODIFY THE CONSTRUCTION OF THIS APPLIANCE OR ITS COMPONENTS ANY MODIFICATION OR ALTERATION WILL VOID THE WARRANTY CERTIFICATION AND LISTING OF THIS APPLIANCE 1 The installation and repair of this appliance must be done by a qualified service person Failure to properly install and maintain this heater could result in an unsafe or hazardous installation which may result in a fire explosion property damage personal injury or loss of life 2 This appliance should be inspected before use and at least annually More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulat ing air passageways of the appliance be k
32. ined on page 14 2 Remove the original orifice Consult Table 1 to determine the correct orifice size for your eleva tion and fuel type Install the appropriate orifice included in the high altitude kit 3 Fill out the high altitude conversion label and attach to the rating plate or fireplace cabinet floor See Figure 27 4 Reassemble the firebox components 5 It may be necessary to adjust the air shutter on the burner tube See the AIR SHUTTER FLAME APPEARANCE section of this manual for more details High Altitude Orifice Chart Orifice Size Natural Gas 37 Propane 1 55 mm Natural Gas 38 Propane 1 50 mm Elevation Fuel Part No 220018 220048 129130 129146 O 2000 ft 0 610 m 2001 4500 ft 611 1370 m Table 1 High Altitude Orifice Chart THIS STOVE HAS BEEN CONVERTED FOR USE AT AN ALTITUDE OF Orifice Size Manifold Press Input Btu Hr Fuel Type Date of Conversion Figure 27 High Altitude Conversion Label 15 16 Fuel Conversion The GZ550 DV Acadia Fireplace is designed to for use with either Natural gas or Propane It is shipped from the factory configured to use Natural gas A conversion kit is included for conversion to Propane use if desired Check the identification label on the Control Valve to confirm that the correct fuel is used WARNING THE CONVERSION KIT IS TO BE IN STALLED BY AN AUTHORIZED JOTUL SERVICE TECHNICIAN IN ACCORDANCE W
33. ipping carton off of the fireplace cabinet 3 Unpack the Firebox The Logset is packaged inside the firebox Remove the Glass Panel Frame to unpack the firebox Locate the right and left spring latches on the underside of the firebox floor Release each latch by pulling them forward to disengage the frame body Pull the Glass Frame away from the firebox and lift to disengage it from the three steel tabs located at the top of the firebox Set the glass out of the way Do not unpack the logs until you are ready to install them Spring Latch Pull each Spring Latch to disengage them from the Glass Frame PLEASE READ THESE INSTRUCTIONS IN THEIR ENTIRETY AND MAKE THEM AVAILABLE TO ANYONE USING OR SERVICING THIS APPLIANCE J tul GZ 550 Acadia Direct Vent Gas Fireplace Manufactured and Distributed by Jotul A S A Fredrikstad Norway Jotul North America Portland Maine Test Standards This appliance complies with AWTERTE National Safety standards and is tested and listed by In wasa tertek Testing Services of a Middleton Wisconsin to C Mccall US ANSI Z21 88 2002 CSA 2 33 MO2 and CAN CGA 2 17 M91 CSA P 4 01 2 for Canada DO NOT ATTEMPT TO ALTER OR MODIFY THE CON STRUCTION OF THE APPLIANCE OR ITS COMPONENTS ANY MODIFICATION OR ALTERATION WILL VOID THE WARRANTY CERTIFICATION AND LISTING OF THIS APPLIANCE Specifications Input Rates Natural Gas 28 000 BTU hr maximum input
34. llation Service Tools 2 General Information 3 Safety Information 4 Installation Requirements Framing 4 Mantel Clearances 6 Hearth Protection 6 Vent Requirements 7 Vertical Termination 8 Horizontal Termination 8 Terminal Clearances 9 Vent Restrictor 10 Fireplace Assembly Blower Installation 10 Gas Connection 17 Gas PI SSUITO ocio aoi 12 High Altitude Adjustment 13 Fuel Conversion 14 Wall Thermostat 16 Remote Control 16 Antique Brick Kit 17 Log Set Installation 18 Surround Assembly 19 Double Door Installation 19 System Check 20 22 Maintenance 23 Glass Replacement 23 Illustrated Parts Breakdown 24 Replacement Parts List 25 SEPVICE LOR Lino nadie 26 Lighting Instructions Back Cover Unpacking the Fireplace 1 Before you remove the carton remove the cast iron parts that are packed around the fireplace cabinet 2 Lift the sh
35. nd hole is oriented to the 12 o clock position Remove bend and reattach each Wall Stud Brace Figure 23 4 6 Vent Collar orientation Figure 24 Standoff and Stud Brace orientation 13 Connect the Gas Supply Gas Supply Requirements ALL INSTALLATIONS MUST COMPLY WITH LOCAL CODE OR IN THE ABSENCE OF LOCAL CODE MUST COMPLY WITH THE MOST RECENT EDITION OF THE NATIONAL FUEL GAS CODE ANSI Z223 1 NFPA 54 OR CAN B149 Shutoff Valve All codes require a gas shutoff valve gas cock and union to be installed in the supply line and in the same room as the appliance This allows for the disconnection of the fireplace for servicing and maintenance See Fig 25 A T handle gas shutoff valve is required in Massachusetts in compliance with Code 248CMR The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of the system at test pressures in excess of 1 2 psig For pressures lower than 1 2 psig isolate the gas supply by closing the manual shutoff valve Control Valve Connection The gas supply line connection is made to the left side of the valve The gas supply line should be a minimum 3 8 diameter or the appropriate size to provide sufficient gas pressure to the valve regard less of the input setting The use of flexible gas appliance connectors is acceptable in many areas in the U S In Canada methods vary depending on local code If local codes permit u
36. on Labels e Apply LABEL A to the cabinet floor so that it may be seen by anyone servicing the fireplace Apply LABEL B to the Rating Plate in the space provided Reassemble the fireplace apply gas to the system and check for gas leaks including all gas lines before and after the valve NEVER USE AN OPEN FLAME TO CHECK FOR GAS LEAKS IMPORTANT Correct gas pressure is essential for efficient and safe operation It is important that the correct gas pressure be established at the time of the installation For more details see the Gas Pressure section of this manual on page 12 WHEN LIGHTING THIS APPLIANCE ALWAYS REFER TO THE LIGHTING INSTRUCTIONS ON THE BACK COVER OF THIS MANUAL y lt 6 BE SURE TO REMOVE THE BLACK 8 RUBBER GASKET k Sth FROM THE 97 eps VALVE Car s R lt IN Whe Figure 32 Valve Regulator replacement 17 18 Wall Thermostat Installation Use Jotul Thermostat 129706 or a 750 millivolt DC two wire circuit thermostat to automatically control your fireplace operation The thermostat should be placed in the same room as the heater typically 5 off the floor Avoid drafty areas or any area that may affect the accuracy of the thermostat The thermostat should be connected to the Acadia using a minimum of 16 gauge wire with a maximum length of 35 feet of wire Connect the two thermostat wire leads to the two lower terminals on the terminal block located
37. ose on the side panels Engage the bottom edge between the rear wall and the N base Press the panel snugly between the two Beveled Edge side panels See Fig 38 i Figure 37 Install the Side Panels 5 Install the Upper Rear Panel This will also be a snug fit Set the panel up high and then carefully lower it to seat its lower edge against the top of the other rear panel The side panels will hold it in place Figure 38 Install Lower Rear Panel 20 Logset Assembly Unpack and arrange the logs as outlined below CAUTION The logs are fragile Handle with care 1 Set the Log Base in position in the bottom of the firebox pushing it all the way to the rear 2 Seat Left Log A in the shallow pocket at the left side of the Base Fig 39 3 Engage Forked Log B with the pin on Log A and position as shown in Fig 40 4 Position the short flat side of Log End C within the shallow pocket at the right side of the Base See Fig 41 5 Engage Log Tip D with the pin in Log B and position it against Log C Fig 42 shows the correct placement There should not be a large gap between the two pieces as shown in Fig 42a 6 Position Log E to the rear of Log C Note that the cutout at in the lower end should be oriented to the left to clear the Restrictor lever as shown in Fig 43 7 Replace the Glass Panel Frame Engage the top of the frame with the three tabs at the top of the firebox Push the bo
38. pen Control Valve Push in gas control knob slightly and turn clockwise to OFF NOTE Knob cannot be turned from PILOT to OFF unless the knob is pushed in slightly Do not force If pilot will not stay lit after several tries turn the control knob to OFF and call your service technician or gas supplier Wait five 5 minutes to clear out any gas If you then smell gas STOP Follow B in the safety information above on this page If you do not smell gas go to the next step 9 Turn gas control knob counterclockwise to ON 10 Turn the stove ON OFF switch to or set thermostat if used to desired temperature TO TURN OFF GAS TO THE APPLIANCE 1 Turn ON OFF switch to OFF The pilot will remain lit for 3 Access the lower controls normal service 4 Depress gas control knob slightly and turn clock 2 For complete shutdown turn ON OFF switch to OFF wise to OFF Do not force JOTUL This appliance must be installed in conformance with local and national building regulations Before beginning the installation it is important that the these instructions be carefully read and understood J tul pursues a policy of continual product development Consequently products may differ in specification color or type of accessories from those illustrated or described in various publications J tul vise sans cesse a ameliorer ses produits C est pourquoi il se reserve le droit de
39. quides a vapeur inflammables loin de l appareil E Clothing or other flammable materials should not be placed ON or NEAR the Acadia gas fireplace E Never allow any to use the fireplace if they are unfamiliar with its operation li NEVER store or use gasoline or any other flam mable vapors or liquids in the vicinity of the Acadia gas fireplace E Never burn any solid materials wood cardboard paper coal etc in this gas fireplace Use with natural gas or propane fuel ONLY B Any safety screen glass or guard removed for servicing the appliance must be replaced prior to operating the appliance E Do not slam or strike the glass panel lll Were gloves and safety glases while performing maintenance procedures Electrical Hazard lll Be aware of electrical wiring locations when cutting holes in walls and ceilings for termination E The optional Acadia Blower 154960 must be electrically grounded in accordance with local codes or in the absence of local codes with the current ANSI NFPA 70 National Electrical Code or CSA C22 1 Canadian Electrical Code ll The Acadia Blower is supplied with three prong grounding plug for protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle DO NOT CUT OR REMOVE THE GROUNDING PRONG FROM THE PLUG E Always disconect the power supply when per forming routine service on the fireplace Installation Requirements The GZ 5
40. r 9930 M6 Hex i nuts 2 5 e Remove the 5 8 Collar supplied with the unit e Align the 4 6 Collar as shown in Fig 23 and secure to the unit using the original screws Be sure the single round fastener hole is oriented to the 12 o clock position for proper vent align ment P Side Standoffs Remove the retainer screws Using vise grips or pliers fold each standoff at the perforations Secure each standoff using the screws previously removed See Fig 24 N Wall Stud Brace Loosen bend and position each cabinet Retainer Strap for attachment to the fireplace enclosure Fig 24 UJ Locate the fireplace cabinet in its final position within the enclosure Confirm that the first 45 Elbow is correctly aligned for final vent assembly and secure it to the Vent Collar using 3 10 sheet metal screws 4 Confirm that the cabinet is positioned to align its forward edge with the finished surface of the wall facing The stud braces allow approximately 2 inches of forward adjustment to accommodate most any facing thickness Secure the braces to the enclosure frame ui Complete the gas line and electrical power d routing as appropriate for blower and thermo stat functions 1 4 a Figure 22 Install Control Switch we Remove bend and reattach each Standoff For correct vent pipe alignment be sure the rou
41. ray 10395485 5 Breastplate Right Matte Black 10395692 5 Breastplate Right Blue Black 10395627 5 Breastplate Right Jotul Iron Gray 10395685 6 Tablet Matte Black 10396692 6 Tablet Blue Black enamelled one side only 10396627 6 Tablet J tul Iron Gray 10396682 7 Keystone Matte Black 10395592 7 Keystone Blue Black 10395527 7 Keystone J tul Iron Gray 10395585 8 Glass Frame 129757 9 Glass Panel 129609 10 Glass Gasket 7 16 dia Tadpole 129124 11 Fettle Blue Black 10396027 11a Andiron Blue Black 2 10396727 12 Logset 154941 13 Log Base Ceramic 129799 14 Subfloor Firebox 129648 15 Subfloor Left 220002 16 Subfloor Right 220003 17 Orifice Access Cover 220001 18 Burner Tube 129788 19 Burner Tube Screen 220016 20 Burner Tube Holder 129780 21 Guide Bar Air Intake Restrictors 220007 22 Restrictor Plate Air Intake 2 220006 23 Blower Receptacle 220047 24 Outlet Box 220008 25 Standoff 1 4 220010 26 Cabinet Retainer Strap 2 220011 27 Cabinet Wall Left 129786 28 Cool Air Channel 2 129769 29 Cabinet Wall Right 129753 30 Firebox 129733 32 Frame Hanger 129760 33 Relief Door 129759 34 Relief Door Guide 2 220004 35 Gasket Heat Exchanger 129673 36 Heat Exchanger 129736 37 Top Shroud Level 1 129749 38 Top Shroud Level 2 129750 39 Side Support Bracket 129758
42. se flexible gas line for ease of installation and service For those locales where flexible gas lines are not permitted use the 3 8 iron fitting to make the connection at the left side of the Control Valve See Figures 25 and 26 Secure all joints tightly using appropriate tools and sealing compounds for propane units be sure to use compounds that are propane resistant Turn on gas supply and test for gas leaks using a soapy water solution Never use an open flame to check for leaks Leak test e Mix a 50 50 solution of water and dish soap e Light appliance see lighting instructions on page 23 of this manual or on the fireplace s rating plate e Brush or spray all joints and connections with the soapy water solution e If bubbles appear at any connection or seam or a gas odor is detected immediately turn gas control knob to the OFF position Tighten or reconnect the leaking joint and retest for any gas leaks 3 2 x Ye Flare forte Fin Shut Oit Valve 3 Flex Tubing Lege Ye x Ye Reducer Nipple Va Union Close Nipple Shut QH Valve Figure 25 Gas supply line fittings Gas Pressure Proper gas pressure provides a consistent flow of gas to the appliance and is instrumental in checking for gas leaks The gas control valve on the fireplace is equipped with pressure test points for gauge connections The gauge connections are located on the front of the valve under the On Off Pilot knob
43. the glass frame out and lift to disengage it from the three retainer tabs at the top of the firebox UJ 4 Lay the assembly on a flat surface and carefully lift the metal tabs that secure the glass panel to the frame Remove the old gasket material Install the new glass panel and gasket in the glass frame and secure with metal tabs Do not over tighten tabs as that may damage the glass ONLY USE JOTUL AUTHORIZED PARTS NEVER SUBSTI TUTE NON J TUL PARTS ON THIS FIREPLACE 25 GZ550 Acadia Illustrated Parts Breakdown Figure 52 26 GZ 550 DV Acadia Parts No Description Part Number 1 Control Door Matte Black 10395892 1 Control Door Blue Black 10395827 1 Control Door J tul Iron Gray 10395885 2 Surround Leg Left Matte Black 10395992 2 Surround Leg Left Blue Black 10395927 2 Surround Leg Left J tul Iron Gray 10395985 3 Surround Leg Right Matte Black 10395792 3 Surround Leg Right Blue Black 10395727 3 Surround Leg Right J tul Iron Gray 10395785 4 Breastplate Left Matte Black 10395492 4 Breastplate Left Blue Black 10395427 4 Breastplate Left Jotul Iron G
44. the rear surface of the cabinet the fireplace must be located forward of the back wall with adequate clearance to accom modate the vent adaptor and subsequent lengths of vent pipe Consideration must also be given to maintaining a minimum 1 inch 25 mm clearance between a vertical vent pipe and any combustible materials to the rear of the unit See Figs 2 3 and 4 Corner Installation A corner installation will require that the Vent Adaptor be installed in a top exit position Horizontal terminations will then require use of a 90 elbow Figs 5 and 5a show rear termination with 5 8 Simpson Dura Vent Wall Thimble 1247 Figure 1 Cabinet Dimensions Figure 2 Minimum horizontal vent 7 CE 16 1 4 allowance through wall Header Standoff 410 mm Height 36 1 2 I 1 5 8 Vent Adaptor M 35 3 4 309mm 6 Vent i 2 1 E I I 1 i 3 Section i 1 N n FT i N Wall Cutout n 4 6 Pipe 10 x10 35 353 4 36 1 2 noqa 890 mm 910mm 921mm 5 8 Pipe 11 x11 m
45. to be completed and applied to the back of the fireplace Label B apply to the fireplace Rating Plate as designated on the plate WARNING If appropriate be sure to unplug the blower before proceeding with this conversion Fuel Conversion Procedure 1 Remove the Glass Frame Follow the removal procedure detailed on page 1 2 Empty the firebox Lift and remove the Fettle and Logset package CAUTION THE LOGS ARE FRAGILE Handle them with care and set aside out of the way Removethe Logset Base by lifting it out of the firebox 3 Change the Burner Orifice Loosen the locknut on the Air Shutter Stem located under the firebox floor to the right of the Control Valve This will allow you to disengage the Burner Tube Fig 28 e Remove the Orifice Cover Plate Fig 29 e Lift the rear of the Burner Tube and rotate slightly forward Slide the tube to the left enough to disengage it from the Air Shutter and Burner Orifice then lift out Slide the Air Shutter back out of the way to expose the orifice Fig 29 e Using a V open end wrench or deep well socket remove the burner orifice and replace with the appropriate orifice supplied in the kit 4 Change the Pilot Orifice FROM WITHIN THE FIREBOX disengage the Pilot Hood by releasing the retainer clip as shown in Fig 30 Using a 4 mm allen wrench unscrew the pilot orifice counter clockwise Replace with the appropriate orifice 51 for Natural gas
46. tom Log 129794 2 Claw Log 129796 3 Split Log End Right 129795 4 Split Log Tip Left 129740 5 Short Rear Log 129797 not illustrated 27 28 RETAIN THIS MANUAL FOR REFERENCE AND MAKE IT AVAILABLE TO ANYONE USING OR SERVIC ING THE FIREPLACE MODEL NAME GZ 550 DV Acadia Gas Fire place SERIAL NUMBER TYPE OF FUEL WAS FIREPLACE CON VERTED NOTES SERVICE LOG First Year Name of Technician Company Name Date of service LLL Work Per formed LLL SERVICE LOG Second Year Name of Technician_____ Company Name Date of service LLL Work Per TORMCG 22 SERVICE LOG Third Year Name of Technician Company Date of service LLL Work Per formed 22222 LLL 29 LIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTING WARNING IF YOU DO NOT FOLLOW THESE INSTRUCTIONS EXACTLY A FIRE OR EXPLOSION MAY RESULT CAUSING PROPERTY DAMAGE PERSONAL INJURY OR LOSS OF LIFE A This appliance has a pilot which must be lit If your gas supplier cannot be reached call the by hand When lighting the pilot follow fire department these instructions exactly C Use only your hand to push in or turn the gas BEFORE LIGHTING smell all around the control knob Never use tools If the knob will not push in or turn by hand do not try to repair it Call a qualified technician Force or attempted repair ma
47. ttom of the frame against the firebox face and pull the Frame Latches out to engage them with the slots in the bottom of the frame Figure 39 Position Log A in the pocket at left Figure 40 Engage Log B with Log A Log End C Figure 41 Position Log C to the right Figure 42 Correct Position Engage Log D to Logs B and C Figure 43 Engage notched Log E Surround Assembly 1 Install the Lower Grill Control Door Secure the hinges to the cabinet frame using the hex head screws provided in the hardware bag Fig 44 2 Install each of the Side castings onto the cabinet by engaging the hanger tabs with the holes in the cabinet frame See Fig 52 for orientation Install the Right and Left Upper Grill plates 4 Attach the Inner Panel to the Center Plate The Inner Panel may be reversed to show the winter scene Note Blue Black Panel is enamelled on one side only w 5 Hang the Center Plate in position Optional Double Door The Double Door set is fully assembled and requires no tools for installation Use the 4 mm hex key supplied with the doors to adjust the door alignment at the eight socket head hinge screws Door Installation Unpack the door set and inspect the parts for damage Notify your dealer if any damage is found You may wish to remove the doors from the frame to lighten the assembly and ease installation They simply lift off of the hinges The door assembly
48. y result in a fire or explosion appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle to the floor WHAT TO DO IF YOU SMELL GAS Do not use this appliance if any part has been Extinguish any open flame under water Immediately call a qualified service Open windows technician to inspect the appliance and to Do not light any appliance replace any part of the control system and any Do not touch any electrical switches gas control which has been under water Do not use any phone in your building Immediately call your gas supplier from a neighbor s phone LIGHTING INSTRUCTIONS 1 STOP Read the safety information above 7 Push in gas control knob slightly and turn counter P n 2 Access the lower controls clockwise to PILOT 3 Turn the stove ON OFF switch to OFF or set the 8 Push in control knob all the way and hold in thermostat to lowest setting if used Immediately light the pilot by triggering the spark ignitor push the red button repeatedly until pilot lights Continue to hold the control knob in for about one minute after the pilot lights Release knob and it should spring back The pilot should remain lit Ifit lt goes out repeat Steps 5 through 8 If knob does not Pilot Assembly return when released stop and immediately call your service technician or gas supplier Confirm that the gas supply line shut off valve is o

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