John Deere Products & Services Cab A-11170 User's Manual
Contents
1. JOHN DEERE 4100 4110 and 4115 CAB MOUNTING INSTRUCTIONS Fits 410 loaders with 2 post non folding ROPS A 11170 Manufactured by CUSTOM PRODUCTS OF LITCHFIELD INC BOX 718 LITCHFIELD MINNESOTA 55355 320 693 3221 Fax 320 693 7252 www 800cabline com 05 10324 Page 1 June 2003 SAFETY INSTRUCTIONS Read operator s manual Be thoroughly familiar with the controls capabilities and proper use of the equipment NEVER ALLOW ANY RIDERS IMPORTANT This cab must only be used on tractors outfitted with a NON FOLDING ROPS DO NOT place this cab on a tractor outfitted with a folding ROPS DO NOT remove the top half of a folding ROPS to accommodate this cab Thoroughly inspect cab mounting periodically Stay alert for hidden hazards and traffic Avoid sudden starts excessive speeds and sudden stops when operating on hillside rough ground and most off the road operations Use extreme care when working close to fences ditches or on hillsides Wait for tractor to STOP before dismounting Check clearance carefully before driving under any objects Avoid operating sideways on a steep slope whenever possible ALWAYS buckle safety belt while operating tractor Never exceed factory recommended specifications DO NOT weld cut drill or modify ROPS in any manner unless instructed by manufacturer 05 10324 Page 2 June 2003 Mounting Instructions John Deere 4100 4110 and 4115 1 PREPA2. 12 GA 3 10674_ TERMINAL EYE 10 12 LARGE 6 13 10982 WIRE SPLICE BLUE 14 16 o 7 3 10104 DUCT WI RE 350X24 18 13 13083 9 1 3 16265 6 71 10 12 SEE BOM BOM NOTES 12 GA ITEM 19 NOT SHOWN ALL PARTS LG FROM SILVER TO BE PLACED IN THIS BAG 5 POST TO 0017 REN NESS mE GA OTHERWISE 1715 SOUTH SIBLEY AVE FROM CUSTOM PRODUCTS 1 ITCHFIELD MN 55355 RELAY PIN 85 0 ITEM MAY BE SHIPPED LOOSE DRWG SIZE DRWG NO REFERENCE ONLY 22 UNIVERSAL 3 17803 12 GA RED WIRE TO RELAY PIN 87 ROUTES WIRE RELAY TO THE HEADLINER FUSE BLOCK x BREAKER HARNESS THRU THE RIGHT CAB FRAME TUBE DRAW CAD DITE 4 5 02 Rev DcR DESCRIPTION DRAFTSMAN DATE CUSTOMER NOTE ONCE DUAL LIGHTS ARE REMOVED FROM FACTORY ROPS ROUTE WIRE EXTENSION KIT THROUGH DUAL LIGHT BRACKET HOLES THEN INTO CAB ITEM amp DESCRIPTION 3 10340_WIRE_BLACK_14_GA_X_ 36 2 3 10351_WIRE_RED_14_GA_X_ 36 3 3 1401 I WIRE ORANGE 14 6A X 36 4 3 103617 WIRE GREEN 14 36 5 3 10672 6 3 10704_DUCT_WIRE_350X30 THIS DOCUMENT CONTAINS CONFIDENTIAL INFORMATION AND IS THE PROPERTY OF CUSTOM PRODUCTS OF LITCHFIELD INC AND MAY NOT BE COPIED REPRODUCED OR DISCLOSED IN ANY MATTER WITHOUT EXPRESSED WRITTEN CONSENT FROM CUSTOM PRODUCTS OF LITCHFIELD INC TOLERANCES CUSTOMER NAME amp MOD JOHN DEERE 4100
3. 3 10649 3 10649 3 10649 3 17176 3 17177 3 17173 3 16652 6 39855 6 39856 6 39857 6 39859 6 39860 6 39861 6 39862 6 39864 6 39865 7 15208 3 15573 6 20618 3 10087 3 10079 3 10129 3 10077 3 11821 3 13024 3 10135 DESCRIPTION Cab Weldment Right Upper Door Glass Right Door Assembly Left Door Assembly Headliner Assembly 437 Flat Washer 437 14 Nyloc Hex Nut Filter 2 19 x 3 x 20 88 Striker Stud amp Washer Air Filter Cover Wiper Motor Wiper Arm Wiper Blade Window Rubber Window Rubber 2 FT Window Rubber Window Rubber Window Rubber Side Rear Glass Lower Front Glass Front Windshield Glass Rear Sliding Window Assembly Rear Headliner Insulation Right Rear Side Headliner Insulation Left Rear Side Headliner Insulation Top Rear Panel Insulation Bottom Center Rear Insulation Left Rear Bottom Insulation Bottom Right Rear Insulation Lower Left Front Insulation Lower Right Front Insulation Roof Weldment Black Plastic Knob Lifting Ear 500 Flat Washer 500 Lock Washer Hex Head Bolt 1 2 13 NC X 1 Long Grd 5 312 Lock Washer Gas Spring Ball Stud 6 Stroke Gas Spring Machine Screw 10 24 X 1 00 TH SL 05 10324 Page 8 June 2003 John Deere 4100 4110 and 4115 A 11170 Replacement Parts 8 14172 Cab Assembly Continued ITEM QTY PART NO DESCRIPTION 42 2 3 10083 187 Flat Washer 43 2 3 10308 Nyloc Hex Nut 10 24 NC 44 4 3 14387 25 20 NC Nut Sert 45 4 3 10076 250 Lock Washer 4
4. 3 11821 3 10077 3 10064 3 15952 3 10649 3 10649 3 15574 DESCRIPTION Right Door Weldment Upper Door Glass Lower Door Glass Hex Head Bolt M6 15 x 1 Long Gr 8 8 250 Lock Washer Latch Rotary 250 20 NC X 630 Machine Screw Knob 375 Lock Washer 375 16 NC x 1 00 Hex Head Cap Screw 375 16 NC Hex Nut Ball Stud 312 Lock Washer 312 18 NC Hex Nut Trim Seal 90 degree bubble Window Rubber Upper Right Window Rubber Lower Right Handle Exterior Page 12 05 10324 June 2003 m Wm D AROUND ENTIRE DOOR Cd 227 20 99 REF SCALE 0 188 SCALE 0 250 UNLESS NOTED CUSTOMER NAME amp MD NO JD 4100 MATL SPEC 1715 SOUTH SIBLEY AVE CUSTOM PRODUCTS LITCHFIELD MN 55355 TIE DRWG SIZE 190 REV LEVEL ASSEMBLY DOOR D 8 141 73 RIGHT SIDE 39 01 REF Page 13 BW N 11 12 13 14 15 16 17 18 4100 4110 4115 A 11170 Replacement Parts Left Door Assembly 8 14174 PART NO 7 15076 3 15567 3 17178 3 17179 3 11821 3 10077 3 10064 3 10106 3 10147 3 10078 3 10065 3 14231 3 10076 3 12692 3 10649 3 10649 3 15952 3 15574 DESCRIPTION Left Door Weldment Latch Rotary Upper Door Glass Lower Door Glass Ball Stud 312 Lock Washer 312 18 NC Hex Nut 250 20 NC X 630 Machine Screw 375 16 NC x 1 00 Hex Head Cap Screw 375 Lock Washer 375 16 NC Hex Nut Knob 250 Lock Washer M6 x 1 00
5. Bolt M8 25 X 1 1 4 Long Grd 8 8 12 4 3 10131 Hex Head Bolt 50 1 3 NC x 3 00 Grade 5 13 4 3 10220 Hex Head Bolt 1 4 20 NC X 1 Long Grd 5 14 12 3 10379 Nyloc Hex Nut 50 113 NC 15 4 3 13295 Hex Head Bolt M 12 x 30 x 1 75 C 933 C 10 9 16 4 3 16635 Rubber Mount 17 1 05 10324 Mounting Instructions 18 4 3 16636 Snubbing Washer 1 2 19 1 8 14232 Heater Hook Up Kit 20 1 8 14239 Rear Seal Panel Asy 21 3 3 11812 Self tap screw 22 1 6 39863 Insulation 23 4 3 15068 Seal Rubber 3 8 OD Bubble Up to 1 8 Material 24 1 6 42329 Relay Breaker Mount 25 4 3 17278 U Bolt gt 13 26 2 8 14639 Dual light wire extension kit 27 1 3 17803 Universal wire breaker relay harness 28 1 7 15661 LH Dual Light Mount 29 1 7 15662 RH Dual Light Mount 05 10324 Page 18 June 2003 REV DESCRIPTION DATE COMMON MOUNT KIT PARTS 4100 4115 ug 8 21 02 DUAL LIGHT vint EXT KIT 2 REO D PER CAB 2 3 17278 U BOLT 1 2 13UNC 4 REO D PER CAB L J 3 11871 3 118712 FLOOR MAT LH FLOOR MAT RH 8 14239 6 42329 a REAR SEAL PANEL ASY RELAY BREAKER MOUNT 1 REQ D PER CAB 1 REQ D PER 1 REO D PER CAB 1 REQ D USED ON 4115 CAB 16636 SNUBB 16 WASHER 1 2 4 REQ D PER CAB c 3 16635 RUBBER MOUNT iE 6 39310 REAR MOUNT 2 REQ D PER CAB 3 10087 3 13295 ERSAL WIRE RE UNIVERSAL WI LAY FLAT WASHER 1 2 HEX HEAD CAP SCREW BREAKER HARNESS 12 REO D PER CAB MI 50M 1 18 OR
6. Hex Head Cap Screw Window Rubber Upper Left Window Rubber Lower Left Seal Rubber 3 4 OD Bubble Up to 1 8 Material Handle Exterior 05 10324 Page 14 June 2003 Q AROUND ENTIRE DOOR 2099 IET 30 19 REF Page 15 m omm mem SCALE 0 188 SCALE 0 250 orn STONER amp MD IO JD TIN CUSTOM PRODUCTS LITCHFIELD MN 55355 DRWG SIZE DRWG NO REV LEVEL ASSEMBLY DOOR D 8 141174 ODE mW SLE 1 10 98 John Deere 4100 4110 and 4115 A 11170 Replacement Parts Headliner Assembly 8 14630 ITEM QTY PART NO DESCRIPTION 1 1 7 15105 Headliner weldment 2 2 3 11202 Blower Gasket 3 1 3 15935 Dual Wheel Blower 4 1 3 16572 Heater Core 5 2 3 16672 Heater Core Flange Frame Clip 6 1 3 16232 Dome light 12V 7 1 3 16692 Heater Temp Control Valve 8 1 3 16033 Fuse Block 9 3 3 15594 Round Louver 10 1 3 16580 ATO ATC Fuse 30 AMP 11 7 3 10858 10 Hose Clamp 12 1 FT 3 11172 Heater Hose 13 1 6 37263 Wiper amp Lights Switch Plate 14 10 3 11812 Self tap Screw 10 x 6 25 15 1 6 37482 Switch Mounting Plate 16 1 6 36057 Fuse Cover 17 2 3 16677 Rocker Switch Hole Plug 18 1 6 39854 Center Headliner Insulation 19 4 3 10729 Snap Bushing Grommet 20 2 3 10099 Machine Screw 10 24 NC X 1 50 21 2 3 10308 Nyloc Hex Nut 10 24 NC 22 1 FT 3 11172 Heater Hose 23 5 FT 3 11172 Heater Hose 24 3 11172 Heater Hose 25 2 3 15928 Black Round Louver 26 1 3 11149 Heater Contr
7. MODELS T7 SOUTH SIBLEY AVE CUSTOM PRODUCTS LITCHFIELD MN 55355 TE FEV LEVEL WIRE EXTENSION KIT FOR DUAL LIGHTS SCALE 0 500
8. as far as the other models Install the shorter hood rod 7 15714 to prevent the hood from contacting the cab See Figure 6B Figure 6A 4110 Models ONLY For applications that require a high exhaust system over the head of the operator a Figure 6B vertical exhaust kit is available through you 4110 Models ONLY local John Deere dealer 05 10324 Page 6 June 2003 John Deere 4100 4110 and 4115 Mounting Instructions Drawing Index 8 14172 ASSEMBLY 8 14173 DOOR ASSEMBLY RIGHT 8 14174 DOOR ASSEMBLY LEFT 8 14630 HEADLINER ASSEMBLY 8 14176 MOUNT KIT COMMON 8 14241 MOUNT KIT FOR 4100 8 14647 MOUNT KIT FOR 4110 8 14648 MOUNT KIT FOR 4115 8 14232 HEATER KIT 8 14376 ELECTRICAL SCHEMATIC 3 17803 WIRE RELAY BREAKER HARNESS 8 14639 WIRE EXTENSION FOR DUAL LIGHTS 05 10324 Page 7 June 2003 ITEM O GQ N P QO QQ QO Q Q QQ OO Q ON N N N O N N N N gt ZO O O G N O OQ Q N O OQ GQ N O 1 lt 29 A PH 5 Ny aA oa 10 FT 2 FT 9 FT N N N NB PM gt AB SB Ns John Deere 4100 4110 and 4115 A 11170 Replacement Parts 8 14172 Cab Assembly PART NO 7 15074 3 15917 8 14173 8 14174 8 14630 3 10166 3 10472 3 15944 3 15407 6 37535 3 11099 3 15776 3 15763 3 10649 3 10649
9. 1023 1 15661 PRE PACKAGED LOCK WASHER 1 2 RH DUAL LIGHT LH DUAL LIGHT MOUNT BRKT 1 REQ D PER CAB 1 REQ D 9 N eN 6 REO D PER CAB 1 REQ D PER 6 39461 REAR MOUNT SEAL 2 REQ D PER CAB lt 3 10123 HEX HEAD SCREW 3 10220 3 10077 Fiat AY ij M8 x 25MM 1 1 25 GR 8 8 ft HEAD CAP SCREW WASHER 5 167 4 REQ D PER CAB 78 16UNC x 1 m REO D PER CAB 2 REQ D PER CAB E070 PERG HEX HEAD CAP SCREW 4 REO D PER CAB 1 2 13UNC x 3 00 LG NOT SHOWN ITEMS LIST 4 REO D PER CAB DESCRIPTION To os 19 1 EA 05 10324 INSTRUCTION MANUAL AUGUST 2002 8 Q 21 1 EA 8 14232 HEATER HOOKUP KIT 3 8 1425 3 19010 310002 33 6 39863 POLYFOAM 1 HEX HEAD CAP SCREW 311812 NYLOC HEX NUT 174 20UNC x 5 8 LG 3 15068 TRIM SEAL 3 10379 pen CA 1 4 20UNC 1 0 0 PER CAB NYLOC HEX NUT bay EOD REO D PER CAB MOUNT KUT CROSS REFERENCE NOTES SPEER SE a 12 MODEL 4110 MOUNT KIT 8 14647 CUSTOMER JO 4100 4110 amp 4115 MODEL 4115 MOUNT KIT 8 14648 CUSTOM PRODUCTS 78 SAEY ALL MODELS REQUIRE LOADER MOUNTS PURCHASED DIRECT FROM JOHN DEERE COMMON MOUNT KIT COMPONENTS FOR JD 4100 SERIES caojae 1 30 02 19 John Deere 4100 4110 and 4115 A 11170 Replacement Parts Replacement Parts
10. 6 4 3 10220 Hex Head Bolt 1 4 20 NC X 1 Long Grd 5 47 2 3 10282 Plastic Elbow 48 3 3 10858 10 Hose Clamp 49 4 3 11264 Sponge Polyfoam 50 2 3 11172 Heater Hose 51 1 3 10610 Seal Rubber Clip on Bubble 180 Degrees 52 1 3 15952 Seal Rubber 3 4 OD Bubble Up TO 1 8 Material 53 1 3 15952 Seal Rubber 3 4 OD Bubble Up 1 8 Material 54 1 3 10610 Seal Rubber Clip on Bubble 180 Degrees 55 1 3 10610 Seal Rubber Clip on Bubble 180 Degrees 56 1 3 12138 Trim Seal 7 16 OD Bubble 1 8 Mat 05 10324 Page 9 June 2003 DESCRIPTION pos mm O y N C ib 2 k w NOD AV f i LL I e N EN lI aN DETAIL SCALE 0 500 DETAIL L SCALE 0 500 CUSTOWER 2 Kc 104110 AND 4115 lain se CUSTOM PRODUCTS SEY ROUTE HOSES DOWN FRONT T TE w SE mw K CAB ASSEMBLY p TOP LEVEL 7 SHEET 2 of 2 NER mmCAD 1 11 02 1 OND OBR WD 11 12 13 14 15 16 17 18 QTY 1 1 1 3 3 1 4 1 1 1 1 1 1 1 14 3 9 0 FT 6 9 1 John Deere 4100 4110 and 4115 A 11170 Replacement Parts Right Door Assembly 8 14173 PART NO 7 15075 3 17178 3 17179 3 12692 3 10076 3 15640 3 10106 3 14231 3 10078 3 10147 3 10065
11. E 3 10858 2 REQUIRED PER CAB 5 8 HOSE CLAMP qi i 6 REQUIRED PER CAB 1 11308 3 15815 V ALUMINUM ADAPTER FITTING USED ON 4110 AND 4115 CABS 3 12123 ALUMINUM ADAPTER FITTING 1 REQUIRED USED ON JD 4100 CABS 1 REQUIRED 3 16823 O RING 1 REQUIRED PER CAB 3 8 18 NPT TO 5 8 HOSE LARGE HOSE CLAMP CUSTOMER MOD NO JO 4100 4110 AND 4115 1715 SOUTH SIBLEY AVE WIRE DUCT 3 8 x 3 FT LONG CUSTOM PRODUCTS LITCHFIELD MN 55355 1 REQUIRED PER CAB m HEATER KIT ITEM 3 12136 BOX 21 25 x 11 00 x 13 00 NOT SHOWN mu JKN Um 3 22 99 UPDATED PRO CAD 8 6 02 3 17503 HEADLINER HARNESS FRONT s SWITCH AND FUSE e CONSOLE OPTIONAL WIPER SWITCH REAR REAR WIPER OPTIONAL WIPER SWITCH REAR ITEMS LOCATED WITHIN THIS BOX ee ARE PRE PACKAGED IN A KIT 3 17803 LIGHT SWITCH AND ARE TO BE ATTACHED BY FUSE BLOCK CUSTOMER DURING INSTALLATION Ty er 3 16057 2 E J 7 THIS WIRE 15 ROUTED 1 ad DOWN FERONT SWITCH AND FUSE CONSOLE OPTIONAL FLASHER LIGHT WHITE WIRE 10 GROUND DOME LIGHT i WARNING RELAY LIGHT 3 12955 FRONT WORK 3 16581 J OPTION 3 11433 1 5 AMP FLASHER 81 Q SWITCH LIGHT SWITCH 30 BLACK WIRE BREAKER OPTIONS ROCKER SW
12. ER LID NEEDS TO BE MODIFIED BY CUSTOMER FOR PROPER HOOD ACCESSING 8 1 4649 HOOD FOR 4110 ONLY d 1 REQUIRED PER CAB TOLERANCES CUSTOMER NAME MOD NO JD 4110 MATL SPEC OTHERWISE 1715 SOUTH SIBLEY AVE CUSTOM PRODUCTS LITCHFIELD 55355 DRWG SIZE DRWG NO REV LEVEL MOUNT KIT FOR Bude 22 JKN 3 22 99 ra LX 415 HOOD WELDMENT REF 715433 8 14240 HOOD FOR 4115 AND 4100 MODELS 1 REQUIRED PER CAB 6 42585 6 42584 R 21 2 LEFT FRONT MOUNT 1 REQUIRED LESS NOTED CUSTOMER NAME amp MOD NO JD iio CUSTOM PRODUCTS i ITCHFIELD MN 55355 DANG SIZE DRMG NO REV LEVEL MOUNT KIT FOR 8 1 4648 23 JD ONLY DRAW JKN 3 22 99 BW N Y Q 4 1 2 6 1 2 1 2 John Deere 4100 4110 and 4115 11170 Replacement Parts Heater Kit 8 14232 PART NO 7 11308 3 10282 3 10725 3 10858 3 11172 3 15815 3 13442 3 16823 3 12119 DESCRIPTION Heater Tee Weldment 90 degrees Plastic Tee Nylon Wire Ties 10 Hose Clamp Heater Hose Aluminum Adapter Fitting 16 Hose Clamp O Ring 3 8 18 NPT TO 5 8 HOSE NIPPLE Page 24 05 10324 June 2003 TO 4110 AND 4115 MODELS CAD 7 29 02 310725 WIRE TIE NYLON 4 REQUIRED PER CAB 6 3 10282 PLATICE ELBOW 3 FOR 5 8 HOS
13. ITCH PANEL LAYOUT 3 11317 SILVER POST FRO TOP FRONT REAR WIP WiPtR FLASHER LIGHT LIGHT i ij 5 NEN Ej ec amp WIRE HARNESSES o e CAB TO GROUND 8 14258 3 171504 FUSE SWITCH HARNESS ALL DIMENSIONS ARE IN INCHES UNLESS OTHERWISE SPECIFIED YELLOW RED ORANGE f BLACK TO GROUND DO NOT SCALE DRAWING CUSTOMER 8 MOD NO 4100 4710 MATL SPEC TOLERANCES EXCEPT AS NOTED 145 03I HOLE SIZE 00 ANGLE 1 2 DEG M TITLE DRWG SIZE ORWG NO REV LEVEL L 8 WIRE ASSY HEADLINER 8 14316 BLOWER SWITCH DRAWN SAN DATE 15 08 SCALE L4 RELEASED FOR VENDOR PROCESSING CAD 18 02 ITEM DESCRIPTION 22 3 11311_BREAKER 40 AMP ie 2 3 12955_RELAY 30 AMP 1 132 3 10305 TERMINAL EYE 10 12 SMALL 4 3 10610 SLIDE FEM CON 14 GA 5 3 10351_WIRE_I2GA RED X 8 RED 12 GA x 36 LG 3 10314 WI RE 14GA BLUE X 20 STARTER TO BRASS D BREAKER POST 17 3 10104 5 010 63 5 SPLICE MAY BE USED INSTEAD OF ITEM 13 BLADE CONNECTOR 8 3 10308_1024_NYLOCK_ BLUE 14 GA x 36 9 13 14553 51 10 12 6 TO IGNITION SWITCH 1 mtr 40 3 10351 WIRE 12GA RED X 20 i 3 10351_WIRE_12GA_RED_X_180 REFERENGE ONLY 102 3 10340_WIRE_12GA_BLACK_X_12_ MN A 13 3 11428 TERMINAL MALE STR ie a 14 13 10613 TERMINAL EYE 10 12 GA MED 3 8 DIA x
14. List Mount Kit for 4100 ITEM 6 42584 6 42585 8 14240 N a QTY PART NO 1 1 1 8 14241 DESCRIPTION Left Front Mount Plate 4100 and 4110 Right Front Mount Plate 4100 and 4110 Hood Panel for 4100 and 4115 Replacement Parts List Mount Kit for 4110 ITEM 6 42584 6 42585 8 14649 N QTY 1 1 1 8 14647 DESCRIPTION Left Front Mount 4100 and 4110 Right Front Mount 4100 and 4110 Hood Panel for 4110 ONLY Replacement Parts List Mount Kit for 4115 ITEM 6 42584 6 42585 8 14240 lt gt N QTY 1 1 1 8 14648 DESCRIPTION Left Front Mount Plate for 4115 ONLY Right Front Mount Plate for 4115 ONLY Hood Panel for 4100 and 4115 05 10324 June 2003 Page 20 6 39308 0 399309 LEFT FRONT MOUNT RIGHT FRONT MOUNT 1 REQUIRED 1 REQUIRED HOOD WELDMENT NEIGE 94233 8 14240 HOOD FOR 4100 AND 4115 MODELS 1 REQUIRED PER CAB Page 21 X CUSTOMER NAME amp MOD JD 4100 MATL SPEC OTHERWISE 1715 SOUTH SIBLEY AVE CUSTOM PRODUCTS i ITCHFIELD 55355 DANG SIZE NO REV LEVEL MOUNT KIT FOR 8 1424 DRAW JKN 3 22 99 JD 4100 ONLY A 4110 RELEASE CAD 8 21 02 2 6 39308 LEFT FRONT MOUNT 6 39309 1 REQUIRED RIGHT FRONT MOUNT 1 REQUIRED 1 15114 7 15713 HOOD WELDMENT 72 MUST USED FOR PROPER HOOD ACCESS NOTE FUEL COV
15. RATION OF TRACTOR A Remove grab handles from tractor fenders B Disconnect battery power C Remove rear warning lights from roll bar Attach warning lights to cab using 1 LH 7 15662 and 1 RH 7 15661 dual light mounting brackets Secure lights to bracket with See Figure 1C 4 8mm x 25mm cap screws 4 5 16 lock washers wr m D Secure brackets to cab on each side using 4 20 capscrews T 2 8 14639 4 20unc nyloc nuts R 8 4 flat washers E Install Dual Light Wire Extension Kit 8 14639 to route wires into cab and down each 8MM x 25MM side of the interior cab wall See Figure 1C Cap screws and 1E F Remove side engine panels and hood 2 INSTALLING THE CAB MOUNT PLATES G Note Loader brackets must purchased from John Deere in order to mount the front cab mount plates H Attach JD Loader Brackets to each side of the tractor frame using and secure with 6 10mm x 35mm bolts 6 7 16 lock washers 4 7 16 14unc x 1 long bolts 4 7 16 lock washers 4 7 16 14unc Nyloc Nuts See Figure 2H JD Loader Bracket 7 16 14unc x 10mm x 35mm Bolts 4 Bolts Figure 2H Figure 1E 05 10324 Page 3 June 2003 Mounting Instructions John Deere 4100 4110 and 4115 2 MOUNTING THE CAB MOUNT PLATES Mounting Front Cab Mount Plates For 4100 and 4110 models attach left mount 6 39308 and right mount 6 39309 to the JD Loader Brackets just install
16. ed in step H See Figure 2H For 4115 models attach left mount 6 42584 and right mount 6 42585 J Secure front cab mount plates with U Bolt 4 13unc U bolts 3 17278 8 1 2 flat washers 8 13unc nyloc nuts See Figure 2 K Remove 2 bolts on each side from the roll bar mount See Figure 2K Install rear mounting bracket 6 39310 on each side of unit Secure with 4 12mm x 50mm bolts 4 flat washers 4 gt lock washers L Install 4 Rubber isolator bushing in front and rear mounts NOTE Isolator mounts 3 16635 with pipe bushing should be inserted from the top side of mount M Adjust seat forward tilt and remove hinge pin and seat Attach rear seal panel assembly 8 14239 using 2 existing holes in the roll bar cross member and secure with 2 20unc x 1 long bolts 2 flat washers 2 20unc Nyloc Nuts See Figure 3M Some trimming of fabric may be needed to achieve proper fit of real seal panel Reinstall seat and seat pivot pin Cab Mount Plate JD Loader Bracket Figure 2 Seal Panel 6 39461 Note 2L 3N amp 3O Figure 2K 3 INSTALLATION OF CAB N Remove cab from shipping stand Lower cab over roll bar until cab contacts front and rear isolator bushings See Figure 2K and 3M O Secure cab to bushings with 4 13unc x 3 0 long Bolts 4 13unc Nyloc Nuts 4 gt Snubbing Washers Seal Panel 6 39461 will be
17. ol Assembly Cable 27 2 3 11738 Grommet 1 125 Dia MTG Hole 28 2 3 16984 Machine Screw 6 32 NC X 1 50 RH SL 29 2 3 12637 Hex Nut 6 32 NC 30 2 3 12638 Washer 6 Lock 31 1 3 16274 Rocker Switch 32 1 3 15432 Rotary Switch 33 1 3 11173 Blower Switch Knob 34 1 3 11741 Plug Hole Plastic 750 Dia 35 1 6 39858 Front Headliner Insulation 05 10324 Page 16 June 2003 m em D TN A NR Se V NSB TZ Sf YES SE S W o ZZ Z Za O 6 CY ow ooo ea N 3 O CD XU SCALE 0 333 SECTION B B LERANCES CUSTOMER NAME amp MOD NO JD 4100 MATL SPEC 1715 SOUTH SIBLEY AVE CUSTOM PRODUCTS LITCHFIELD MN 55355 MLE DANG SIZE DAWG NO REV LEVEL gt HEADLINER ASSEMBLY D 8 14630 DRAM CAD DAE T 2 02 lt 17 John Deere 4100 4110 and 4115 A 11170 Replacement Parts Mount Kit Common 8 14176 ITEM QTY PART NO DESCRIPTION 1 2 6 39310 Rear Mount 2 2 6 39461 Rear Mount Seal 3 1 3 17871 Left Floor mat 4 1 3 17872 Right Floor mat 5 1 3 10002 Hex Head Bolt 1 4 20 NC X 5 8 Long Grd 5 6 3 3 10070 Nyloc Hex Nut 250 20 NC 7 4 3 10077 312 Hel Spring Lock Washer 8 6 3 10079 500 Hel Spring Lock Washer 9 2 3 10084 250 Flat Washer 10 12 3 10087 500 Flat Washer 11 4 3 10123 Hex Head
18. secured from the bottom side of the rubber mount with the fasteners noted above See Figure 2K P Install front hood panel For models 4100 and 4115 8 14240 For model 4110 8 14649 Secure hood panel with Figure 3M 2 20unc x 1 bolts 2 20 nylock nuts See Figure 05 10324 Page 4 June 2003 Mounting Instructions John Deere 4100 4110 and 4115 Q Install right and left floor mats on each side R Remove Slow Moving Vehicle sign and bracket from tractor seat Re mount sign and bracket using holes located on the back left side of cab Isolator Bushing 3 16635 Figure 3P 4110 hood shown 4 ELECTRICAL HOOKUP Models A Mount 3 17803 Universal Wire Relay Breaker Kit in the engine compartment area Bracket 6 42329 may be used if room permits See Figure 4A B Refer to drawing 3 17803 and 8 14376 for additional electrical connections and details C Make sure the cab is grounded to frame by installing cab to ground wire 8 14258 5 HEATER HOSE HOOKUP Ref Drawing 8 14232 A Drain coolant from radiator and engine block B Remove temperature sensor from thermostat housing area C Install aluminum fitting 3 15815 with O ring washer 3 16823 into thermostat housing See Figure 5C D Re install temperature sensor into the aluminum fitting just installed Step 5 E Install hose to NPT fitting 3 12119 into the side port of the aluminum fitting F Measure and cut
19. the 5 8 heater hose that routes Supply Line from the left Driver side of the cab to the thermostat aluminum hose nipple fitting Plastic elbow 3 10282 should be used at the bottom of the cab tubes See Figure 3M Figure 5C 05 10324 Page 5 June 2003 TA John Deere 4100 4110 and 4115 Mounting Instructions The lower radiator hose will need to be cut for installation of the lower radiator hose T fitting 7 11308 See Figure 5G gt p Install 5 8 hose to NPT fitting 3 12119 into T lt the lower radiator hose fitting See Figure a 3 Measure and cut the 5 8 heater hose from the right side Return Line of the cab with the 51 J 90 degree elbow 3 10282 to the lower XN radiator hose nipple fitting See Figure 5 Tighten all hose connections with hose clamps Re connect Battery Power Refill radiator Start engine and run at fast idle to purge air from coolant system Make sure the Heat Pull Lever is pulled out Turned On Check for leaks Check coolant level after heater core and hoses are filled Figure 5G 6 ADDITIONAL INSTRUCTIONS 4110 models ONLY A B 7 VERTICAL EXHAUST KIT A Since the 4110 hood slightly differs from the 4100 and 4115 the fuel cap lid needs to be modified Remove 92 from the end of the fuel cap lid as shown in Figure 6A The 4110 hood also sets back further towards the cab and therefore the hood will not open
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