Jet Tools PDS-12CS User's Manual
Contents
1. M6 16 3 ia ae Aan aa Baan 1 Ball 6204 LEU 2 Retaining 1 1 1 SER SCTOW a LEE E 2 ROY eh einai Maile WO 2 BUSHING Ra 1 Idle Wheel 1 Flat Washer sss AOS 2 Ball Bearing ppp 620077 2 Hex Head MAOIs 1 LN RASRA 1 e SS 2 Lock Washer 2 2 Inlet PoftE E E E 1 Pan Head Flange Bolt MOX 1228 mae 4 Ring 2 1 Hanger ie ala eee aaa 2 lj 2 Collector BAGS RAT 1 co 010 Ble E E 2 Washer 10 20 1 Lock MIO waa niin 1 14 Sander Assembly Breakdown Index No Part 612111 5 1505051 5 1551071 TS 1550071 612002 PDS12CS MFC PDS12CS MF PDS12CS CS PDS12CS CC PDS12CS JBC PDS122. SSS MBX TOO 1 Part No Description Size Qty TS 1551061 Lock Washer pp MB ieee 1 5 1490041 8 25 1 612010 Locating a a 1 5 1540041 1 5 1523071 Set ScrewW MOX 25 1 5052500 Spring Pin sss 1 OTA Te TaBlE SE na 1 612046 eae 2 5 1551061 Lock MES 4 TS 1490021 MEX IOo iapa aaia 4 612054 Fable Bracket ee Oe 1 5063000 Spring eee OO 4 612038 Trunnion Holder 1 612098 Le MEd 2 5 81100 Head MEX DSA 2 5 1540061 NU 1 5 1504041 Socket Head Cap 8 20 1 5 1550061 Flat Wa
3. COMM 1 ScrewW M8iX 26 4 Lock Washer 4 Flat Washer 4 DXOK 1 Disc Guald sain ini 1 Pan Head 4 GY 2 AER 1 lt 1 Set ScrewW 8 1 Sanding DISC exh A SOSA BI es 1 Washer E A aN A ct la tie 1 Countersunk Head Bolt MO 6 1 12 Disc Sanding Paper 36 25 12 Disc Sanding Paper 50 Grit 50 12 Disc Sanding Paper 60 Grit 0000 50 12 Disc Sanding Paper 80 22 0 50 12 Disc Sanding Paper 100 2 50 12 Disc Sanding Paper 120 00 50 Brake Base hee ee heat 1 Pan Head Bolt 10 22 3 Brae RRC 1 PINs SRS LOE ORD 1 Stop Handle 1 CEY ogo nin E E E 1 Flat Washer sss 1 FONT COVER RSS A a EH te 1 Pan Head Flange 2 Pi E E E E 3 Stop Bracko r a aei 1 Ela
4. prepaid to an Authorized Repair Station designated by our office Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will either repair or replace the product or refund the purchase price if we cannot readily and quickly provide a repair or replacement if you are willing to accept a refund We will return repaired product or replacement at JET S expense but if it is determined there is no defect or that the defect resulted from causes not within the scope of JET S warranty then the user must bear the cost of storing and returning the product This warranty gives you specific legal rights you may also have other rights which vary from state to state The WMH Tool Group sells through distributors only Members of the WMH Tool Group reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever A WARNING Wear eye protection Always keep guards in place and in proper operating condition Do not operate the machine without the guards for any reason This disc sander is intended to be used with wood and wood products only Use of this disc sander and a dust collector with metal products is a potential fire hazard Support the workpiece adequately at all times during operation maintain control of the work at all times This disc sander is desi
5. the heavier the cord Volts Total Length of Cord in Feet 120V 25 50 100 150 AWG 16 16 14 12 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair e ALWAYS USE SAFETY GLASSES Also use face or dust masks if the cutting operation is dusty Everyday eyeglasses only have impact resistant lenses they are not safety glasses e DON T OVERREACH Keep proper footing and balance at all times e MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories ALWAYS DISCONNECT THE MACHINE FROM THE POWER SOURCE BEFORE SERVICING REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure the switch is in the off position before plugging in USE RECOMMENDED ACCESSORIES The use of accessories and attachments not recommended by POWERMATIC may cause hazards or risk of injury to persons NEVER STAND ON A MACHINE Serious injury could occur if the machine is tipped CHECK DAMAGED PARTS Before further use of the machine a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting and any other co
6. D eee 1 1 2 115 230 60Hz 1Ph 10 Overall 6 eS 27 3 4 W x 25 x 42 5 8 N t Weight aPprOxX ne en eae 189 Lbs Table of Contents 2 a aA 3 4 Grounding InstructionsS 5 145 0 A DOU Rn 5 2300 O aaa aE Rie EER OT aD Tn NE ee 6 Specifications aaa ae DOU DP aR UE PI a 7 Table oft CONteNtS mnan aaa DSSS SAS 7 Contents of the Shipping 8 Tools Required for Assembly amp Adjustment sss 8 Unpacking a 8 Stand ASSSMDBI 9 Sander 9 Collector Bag 10 Table SS 10 Sanding Disc Replacement 11 Centern 11 Brake E 11 aE 11 LUD FIC ALO Mss aA TR Tea E nao ret 11 SE 11 Emptying Collector Bag pp 12 Optional ee a enean atene aaa 12 Troubleshooting ann SRSA ASS A A aS 12 Parts Breakdowns amp Parts LiSt neen nnn 13 17 Diagram 18 The specifications in this manual are given
7. table Sanded edge not square disc to sanding disc Keep workpiece moving de Bron Use coarser grit for stock 2 Wrong grit sanding disc removal and fine grit for Sanding marks on wood finish sanding 3 Feed pressure too great 4 Sanding against the grain Mover force workpiece Sand with the grain 12 Base Assembly Breakdown 13 List for the 5 12 5 Base Assembly Description Size Qty ee 1 Door w Latch 1 Latch ASSOMDIY vs 1 2 Pan Head Bolt 2 Impeller 1 1 Hex Head M8 x 20 1 Lock LS EEE E 1 Flat MBX SO 1 COVER A E 1 Hex Flange 8 Bearing HOUSING 0 1 Lock 3 Cap
8. CS SC PDS12CS RC Parts List for PDS 12CS Sander Assembly Description Size Qty Base 1 Socket Head Cap MIO 35 4 Lock Washer 4 Flat M10 X 20 4 MOOR end de ee Ais 1 1 2HP 1 Ph 60HZ 1 Motor Fan Cover not shown 1 Motor Fan 1 Centrifugal Switch NOt Showm 1 Capacitor Cover SHOWN 1 Junction Box Cover SHOWN pp 1 Starting Capacitor not SNOWN 200MFD 125 Running Capacitor not shown 250 SWITCH BOX Soci ea 1 SWItCh Plate recess aan anita 1 Tapping M3 5x12 6 Pan Head 1 Star Washer 1 Hex Flange Nut E 2 1 Pan Head 22 2 Stam a 1
9. F 250V DOOMED 125 LL
10. POWERMATIC WMH TOOL GROUP 5 MANUAL PDS 12CS 12 Disc Sander POWERMATIC 427 Sanford Phone 253 351 6000 WMH Tool Group LaVergne TN 37086 Fax 1 800 274 6840 www powermatic com e mail powermatic wmhtoolgroup com M 1791201K 06 02 This manual has been prepared for the owner and operators of a PDS 12CS Sander Its purpose aside from machine operation is to promote safety through the use of accepted correct operating and maintenance procedures Completely read the safety and maintenance instructions before operating or servicing the machine To obtain maximum life and efficiency from your Powermatic Sander and to aid in using the machine safely read this manual thoroughly and follow instructions carefully Warranty amp Service The WMH Tool Group warrants every product it sells If one of our tools needs service or repair one of our Authorized Repair Stations located throughout the United States can give you quick service In most cases any one of these WMH Tool Group Repair Stations can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JET Performax Wilton or Powermatic tools For the name of an Authorized Repair Station in your area please call 1 800 274 6848 or visit www wmhtoolgroup com More Information Remember the WMH Tool Group is consistently adding new products to the line For complete up to date product information check
11. al Accessories 57620025 JET Stik Abrasive Belt and Disc Cleaner JDS 12B Sanding Disc PSA Aluminum Oxide J Weight Cloth Back 12 36 Grit 50 Grit 60 Grit During first use and after cleaning the bag may Stock allow some dust to escape This is normal and Number 57698525 57698650 57698750 will stop short period of time 2 25 50 50 Clean the collector bag frequently to keep the 12 80 Grit 100 Grit 120 Grit collector s performance at its optimum To Stock clean N 57698850 57698950 57699050 umber 1 Disconnect the machine from the power Master 50 50 source unplug Carton 2 Remove the collector bag from the hanger rods 3 Loosen the ring clamp and remove the bag 4 Empty the contents into an appropriate container The bag is easily emptied by unzipping the bottom of the bag Troubleshooting Trouble Possible Cause Solution 1 Sander unplugged from wall GF Check all plug connections Sander will not start 2 Fuse blown or circuit breaker Replace Use OUreSetciicutt breaker tripped 3 Cord damaged neplace cord Replace with adequate size 1 Extension cord too light or Sanding disc does not come too long and length up to speed Contact a qualified 2 Lowcurrent aleatrician Adjust stand or base so that Machine vibrates excessively 122 pase ONUN it rests evenly on the floor Bolt down 1 Table not square to sanding Use a square to adjust
12. and with the hole pattern in the sander 3 Bolt the sander to the stand with four M10x35 socket head cap screw D Fig 1 four M10 lock washers E Fig 1 and four M10 flat washers F Fig 1 Tighten the nuts to secure the sander to the stand Sander Assembly 1 Unscrew the knob G Fig 2 remove the washer Fig 2 and the trunnion holder 1 Fig 2 Repeat for opposite side 2 Lift the table J Fig 2 into position and set on top of the split pins and threaded shaft 3 Reinstall the trunnion holder washer and knob Repeat for opposite side 4 Make sure the trunnion and trunnion holder engage and tighten the knobs 5 Open the door in the cabinet to gain access to the belt Make sure the belt K Fig 3 is seated in the sanding disc pulley 6 Loosen two bolts L Fig 3 to move the tension roller M Fig 3 out of the way Place the belt on the fan pulley N Fig 3 and rotate until the belt seats in the pulley Tighten the tension roller against the belt as shown in Figure 3 The tension roller is adjusted properly when it takes the slack out of the belt A WARNING Avoid kickback by sanding in accordance with directional arrow Sand on downward side of disc Sanding on the upward side could cause the workpiece to fly up causing injury Failure to comply may cause serious injury Collector Bag Assembly 1 Mount the inle
13. as general information and are not binding WMH Tool Group reserves the right to effect at any time and without prior notice changes or alterations to parts fittings and accessory equipment deemed necessary for any reason whatsoever Contents of the Shipping Carton PDS 12CS 12 Disc Sander 1 Sander Sanding Disc Table Miter Gauge Miter Gauge Fence Owners Manual Warranty Card Hardware Hex Head Bolt M10x35 Flat Washer M10 Lock Washers M10 Hex Nut M6 Pan Head Flange Screw M6x12 Center Point Right Angle Hex Wrench 3mm Filler Bar Socket Head Cap Screw M5x8 k Se Closed Stand Stand Inlet Hangers Ring Clamp Collector Bag Tools Required for Assembly amp Adjustments 1 18mm Wrench or socket 1 Combination Square A WARNING Read and understand the entire contents of this manual before attempting assembly or operation of the disc sander Failure to comply may cause serious injury Unpacking 1 Remove all contents from the shipping carton s 2 Report any damage to your distributor 3 Do not discard any shipping material until the sander has been assembled and is running properly Stand Assembly 1 With the help of another person lift the sander A Fig 1 onto the stand B Fig 1 Feed the belt C Fig 1 through the cut out in the top of the stand 2 Match the hole pattern in the st
14. ble Tighten hex nut 6 Always maintain a gap of approximately 1 16 between the table edge and disc If adjustment is necessary loosen hex cap bolts N Fig 6 and move the table into position Tighten hex cap bolts 7 The table can be tilted between 15 up 45 down by loosening lock knobs and tilting the table to the desired angle Tighten knobs 8 If you want to tilt the table up you need to pivot the stop E Fig 5 out of the way 10 Fig 4 Sanding Disc Replacement 1 Disconnect machine from the power source 2 Remove the knobs A Fig 7 washers B Fig 7 and trunnion holders C Fig 7 followed by the table assembly D Fig 7 3 Remove old sanding disc by striping from wheel Use a cleaner and putty knife to remove the residue Make sure the disc plate is clean and dry 4 Press the new disc firmly into place Center Point The center point E Fig 8 provided with sander can be used for sanding circles Slide the center point into the miter slot that is perpendicular to the sanding disc The radius of the desired circle should be the distance from the center point to the sanding disc Lock the center point in position by tightening the set screws Cut the wood to the approximate diameter and press on to the center point Rotate the wood until the desired results are achieved Filler Bar The filler bar J Fig 8 should be added when sanding small work
15. cian or service personnel if the grounding instructions are not completely understood or if in doubt as to whether the tool is properly grounded Use only three wire extension cords that have three prong grounding plugs and three pole receptacles that accept the tool s plug Repair or replace a damaged or worn cord immediately 115 Volt Operation As received from the factory your sander is ready to run at 115 volt operation This sander when wired for 115 volt is intended for use on a circuit that has an outlet and a plug that looks like the one illustrated temporary adapter which looks like the adapter as illustrated may be used to connect this plug to a two pole receptacle as shown in B if a properly grounded outlet is not available The temporary adapter should only be used until a properly grounded outlet can be installed by a qualified electrician This adapter is not applicable in Canada The green colored rigid ear lug or tab extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box as shown in B THREE PRONG PLUG GROUNDING EAR SECURED GROUNDING PRONG WITH SCREW O GROUNDED OUTLET ADAPTER GROUNDING EAR 230 Volt Operation If 230V single phase operation is desired the following instructions must be followed 1 Disconnect the machine from the power source 2 This POWERMATIC sander is supplied with four motor leads tha
16. ety Council 1121 Spring Lake Drive Itasca IL 60143 3201 in the Accident Prevention Manual for Industrial Operations and also in the safety Data Sheets provided by the NSC Please also refer to the American National Standards Institute ANSI 01 1 Safety Requirements for Woodworking Machinery and the U S Department of Labor OSHA 1910 213 Regulations SAVE THESE INSTRUCTIONS refer to them often and use them to instruct others Grounding Instructions Caution This tool must be grounded while in use to protect the operator from electric shock In the event of a malfunction or breakdown grounding provides a path of least resistance for electric current to reduce the risk of electric shock This tool is equipped with an electric cord having an equipment grounding conductor and a grounding plug The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances Do not modify the plug provided If it will not fit the outlet have the proper outlet installed by a qualified electrician Improper connection of the equipment grounding conductor can result in a risk of electric shock The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electric cord or plug is necessary do not connect the equipment grounding conductor to a live terminal Check with a qualified electri
17. gned and intended for use by properly trained and experienced personnel only If you are not familiar with the proper and safe operation of a disc sander do not use until proper training and knowledge has been obtained e REMOVE ADJUSTING KEYS AND WRENCHES Form habit of checking to see that keys adjusting wrenches are removed from the machine before turning it on e KEEP THE WORK AREA CLEAN Cluttered areas and benches invite accidents e DON T USE IN A DANGEROUS ENVIRONMENT Don t use power tools in damp or wet locations or expose them to rain Keep work area well lighted e KEEP CHILDREN AWAY All visitors should be kept a safe distance from the work area e MAKE THE WORKSHOP KIDPROOF with padlocks master swatches or by removing starter keys DON T FORCE THE MACHINE It will do the job better and safer at the rate for which it was designed e USE THE RIGHT TOOL Don t force a machine or attachment to do a job for which it was designed e USE THE PROPER EXTENSION CORD Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your machine will draw An undersized cord will cause a drop in the line voltage resulting in power loss and overheating The table following shows the correct size to use depending on the cord length and nameplate ampere rating If in doubt use the next heavier gauge Remember the smaller the gauge number
18. nditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE THE MACHINE RUNNING UNATTENDED TURN POWER OFF Don t leave the machine until it comes to a complete stop SOME DUST CREATED by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paint crystalline silica from bricks and cement and other masonry products and arsenic and chromium from chemically treated lumber Your risk from those exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specifically designed to filter out microscopic particles DO NOT operate tool while under the influence of drugs alcohol or any medication AVOID kickback by sanding in accordance with directional arrows Sand on downward side of disc Sanding on the upward side could cause the workpiece to fly up causing injury SAND with the grain of the wood DO NOT sand pieces of material that are too small to be safely supported WHEN sanding a large workpiece provide additional support at table height ADDITIONAL INFORMATION regarding the safe and proper operation of this product is available from the National Saf
19. pieces Secure in place with the socket head cap screw Fig 8 When not using the filler bar thread the socket head cap screw K Fig 8 in the tapped hole as a stop Brake After turning the sander OFF you can press the brake F Fig 8 to slow or stop the sanding disc On Off Switch The machine can be turned ON or OFF by pushing the appropriate button G Fig 8 Lubrication Lubricate the trunnion and trunnion holder H Fig 8 if the table does not tilt smoothly Motor Make frequent inspections of the motor fan cover and blow out with low pressure air hose or 11 vacuum any accumulation of foreign material in order to maintain normal motor ventilation A WARNING All electrical connections must be done by a qualified electrician All adjustments or repairs must be done with the sander disconnected from the power source unplugged Failure to comply may result in serious injury The PDS 12CS disc sander is rated 115V 230V Prewired 115V If you want to run the PDS 12CS 230V refer to the wiring diagram found on the inside of the switch box cover I Fig 8 Before hooking up to the power source make sure that the switch is in the off position Fig 8 Emptying the Collector Bag A CAUTION Wearing a particle mask respirator for protection against fine dust particles during cleaning is highly recommended Option
20. sher sss sss 8 18 202 2 612052 CA A aes 1 O1 2038 Lonard eds Table Bracketing iaria i 1 5 1490021 ScrewW 8 16 4 5 1551061 Spring 4 5 1550061 Flat XA Gear 4 150081 2 612143 Circle Gauge Assembly 1 AB612148 Miter Gauge Assembly pp 1 5 1551061 Lock Washers 4 5 1551021 Lock Washer Ma 2 5 1503041 Socket Head 6 1 5 1540041 Nut 1 E200000 Bek 1 BET Mec Filler Baberos tee 1 5 1502011 Socket Head MDX tiie 1 PDS12CS HK Hardware Kit not PDS12CS WL Warning Label not SHOWN Ne PDS12CS ID 1 D Label not ShowWn PDS12CS JL Powermatic Label not Shown 2 17 Wiring Diagram CAPACITOR 40uF 250V 200MFD 125 CAPACITOR 400
21. t are connected for 115V operation as shown in Figure A Reconnect these four motor leads for 230V operation as shown in Figure B 3 The 115V attachment plug A supplied with the sander must be replaced with a UL CSA listed plug suitable for 230V operation D Contact your local Authorized POWERMATIC Service Center or qualified electrician for proper procedures to install the plug The sander must comply with all local and national codes after the 230 volt plug is installed 4 The sander with a 230 volt plug should only be connected to an outlet having the same configuration D No adapter is available or should be used with the 230 volt plug Important In all cases 115 or 230 volts make certain the receptacle in question is properly grounded If you are not sure have a registered electrician check the receptacle 230 Volt 1 3 2 4 Black Red Gray Yellow 115 Volt 1 3 2 4 Black Red Gray Yellow THREE PRONG PLUG FIGURE A FIGURE B 230 VOLTS 9 gt GROUNDING PRONG 9 eS GROUNDED OUTLET Specifications PDS 12CS Stock Number 1791201 DISC DIAM 12 Table 15 Up 45 Down Dust Chute Diam te 4 Dise Table 16 3 8 W x 9 3 4
22. t port A Fig 4 to the cabinet with four M6x12 pan head screws B Fig 4 2 Thread two M6 nuts C Fig 4 on the shaft of hanger rods D Fig 4 Thread rods into the cabinet and tighten nuts against the cabinet 3 Place the loops E Fig 4 of the collector bag onto the hanger rods 4 Loosen ring clamp F Fig 4 all the way and place on the inlet port Fit collector bag opening onto inlet port and secure in place by tightening the ring clamp Table Adjustment The table stops have been set up at the factory However if you run into a problem or want to check the table follow the below listed steps 1 Loosen knobs Fig 5 and move table into the 90 degree position Tighten knobs and place a square H Fig 5 against the table and sander disc The square should rest flat against the table and the disc 2 If adjustment is needed move the table so that it rests 90 degrees from the table and loosen the hex nut I Fig 5 and tighten the set screw J Fig 5 until it contacts the table surface Tighten hex nut This will properly adjust the 90 degree stop 3 Loosen knobs G Fig 5 and tilt table up enough to pivot the stop K Fig 5 out of the way 4 Tilt the table down until it hits the 45 degree stop L Fig 5 Tighten the lock knobs and check the table with a combination square 5 If adjustments needed loosen hex nut M Fig 5 and adjust socket head screw L Fig 5 until it contacts ta
23. with your local WMH Tool Group distributor or visit www wmhtoolgroup com WMH Tool Group Warranty The WMH Tool Group including Performax Wilton and Powermatic brands makes every effort to assure that its products meet high quality and durability standards and warrants to the original retail consumer purchaser of our products that each product be free from defects in materials and workmanship as follow 1 YEAR LIMITED WARRANTY ON ALL PRODUCTS UNLESS SPECIFIED OTHERWISE This Warranty does not apply to defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear repair or alterations outside our facilities or to a lack of maintenance THE WMH TOOL GROUP LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD SPECIFIED ABOVE FROM THE DATE THE PRODUCT WAS PURCHASED AT RETAIL EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTIBILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU THE WMH TOOL GROUP SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU To take advantage of this warranty the product or part must be returned for examination postage
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