Jet Tools 3-Ton User's Manual
Contents
1. Stock No Serial No Purchased from Date purchased Operating Instructions and Parts Manual 3 Ton Short Chassis Service Jack Model JSJ 3XA S SS S ES WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Part No M 454224 Ph 800 274 6848 Revision A 02 2012 www waltermeier com Copyright 2012 Walter Meier Manufacturing Inc 1 0 Warranty and Service Walter Meier Manufacturing Inc warrants every product it sells If one of our tools needs service or repair one of our Authorized Service Centers located throughout the United States can give you quick service In most cases any of these Walter Meier Authorized Service Centers can authorize warranty repair assist you in obtaining parts or perform routine maintenance and major repair on your JET tools For the name of an Authorized Service Center in your area call 1 800 274 6848 MORE INFORMATION Walter Meier is consistently adding new products to the line For complete up to date product information check with your local Walter Meier distributor or visit waltermeier com WARRANTY JET products carry a limited warranty which varies in duration based upon the product MW Metalworking WW Woodworking Body Repair Kits Beam Clamps Bottle Jacks Chain Hoist Cable Pullers Manual 90 YEAR Cold Saws YE YEAR Lever Hoists LIFETIME Hoists Air Pullers JCH Models 1 H2. zt ila ore RR 1 32 15 58 4 Steel Ball 2 32 16 5 21 4 3216 1 32 17 45 21 4 3217 0 2 0000 1 32 18 AN apren a e a a iiS 2 32 19 JSJ21 4XA 3219 SISTI NOTE OO QOL LLL LLL 1 32 20 JSJ21 4XA 3220 clum 1 32 21 JSJ21 4XA 3221 1 32 22 JSJ21 4XA 3222 GVIInlder ameter rex ER AE Nul rer M PAL 1 32 23 JSJ21 4X 88 Back Up RAN ae 250 2 x 047 x 1 6 1 32 24 JSJ21 4X 89 a a 046 5 x 92 4 1 32 25 JSJ21 4XA 100 ml CI 2 32 26 45 21 4 3226 5 8 16 3 32 27 SB 6MM Steel nnns 4 32 28 5 21 4 83 ET O14 x 92 65 2 32 29 5 21 4 72 Back Ring 18 x 914 x 1 5 2 32 30 JSJ21 4X 75 Piston tees 1 32 31 JSJ21 4X 80 Adaptors C EE ME 1 32 32 5 21 4
3. 00 00 1 2d addidi JSJ38 29 reete a devedee ere dese oe 1 28 5 35 31 Hex M6X35 nen 1 Peke ih 5 35 32 Lower Handle __ E Gu 1 5 35 34 Upper Handle eee 1 31 5 35 33 Handle Grip a 1 ded 5 21 4 32 Power Unit Assemblys 1 OOo dE JSJ3XA 33 CL m TTE 1 ooo JSJ3XA 34 1 5 35 iia a 1 5 35 42 Spring eres ones meme EE nn 1 JSJ3S 44 rcp 4xbOmm 1 5 35 40 Gross 1 5 39 SOLOW M IE DE XN 1 40 5 35 39 Grease Fittings qu MG 00 1 aoo 5 35 36 Gifting Arm Assembly irinte eae 1 42 ssicscaucs JSJ3S 37 o bata 1 5 35 35 2 44 nue 44 Side Plate Assem Dy a rie bete brobe bete beb
4. 2 5 35 13 PUM 1 5 35 14 Retainer 25 4 5 35 11 Washer aai nahian 12 4 13 5 35 12 Socked Head 12 25 2 5 35 18 up o 2 JSJ3S 17 SA idee 1 16 5 35 16 LOCK WASHER 10 3 5 35 15 3 18 5 35 19 oC 1 19 55588 JSJ38 20 Fock M asher o Soto ee 18 2 20 5688 5 35 26 TOSIN SPNO areas een 1 2 ei 5035 21 E 2x16mm 1 cmi 5 35 22 Washer fos 8 4 5 35 27 50 EE UE E E 1 24 5 35 24 PUMORMA terres 1 PLS REE 5035 25 1 2 5 35 23 Release Valve 2
5. ERA 6 9 0 Operatirignsttctiofis FERRE EHE TE TERR TNR EVE TERR FEL 6 8 1 Raising the Jack oen ee Se ned en Ee fe e Reg 6 8 2 Lowerlng The 6 9 0 Maintenance c amem 6 10 0 Troubleshooting the JSJ 3XA Service 7 11 0 Beplacement peas eee near 7 11 1 1 Main Body Assembly Short Chassis Service Jack Exploded 8 11 1 2 Main Body Assembly Short Chassis Service Jack Parts 9 11 2 1 Power Unit Assembly Short Chassis Service Jack Exploded 10 11 2 2 Power Unit Assembly Short Chassis Service Jack Parts 11 3 0 Safety warnings 1 2 16 17 Read and understand the entire owner s manual before attempting assembly or operation Read and understand the warnings posted on the jack and in this manual Failure to comply with all of these warnings may cause serious injury Replace warning labels if they become obscured or removed This is a lifting device only Do not move or dolly the vehicle while on the jack The load shall be supported
6. immediately by jack stands or other appropriate means Inspect jack before each use Do not use jack if it is damaged has been altered or parts have loosened Do not exceed rated lift capacity Overloading can cause damage to or failure of the jack Always center load on saddle Do not introduce blocks or other items between load and jack saddle Lift only on areas of the vehicle specified by the vehicle manufacturer This jack is designed for use on hard level surfaces capable of sustaining the load Use on other than hard level surfaces can result in jack instability and possible loss of load Clear obstructions from around jack area such as tools gravel etc before lifting Do not get under vehicle while jack is being used as the only support If jack needs service contact JET Consumer Relations at 1 800 274 6848 or visit www jettools com for the location of your nearest JET Authorized Service Center Jack service must be performed by qualified personnel only Use only genuine JET factory replacement parts use of unauthorized parts may cause risk of injury and may void warranties Use only approved hydraulic fluid ISO 32 hydraulic oil or jack oil Use of other fluids such as brake fluid or transmission oil can damage seals and cause possible jack failure Do not modify the jack Failure to comply with all of these warnings may result in loss of load damage to jack and or failure resulting i
7. 81 E E E 1 32 33 JSJ21 4X 69 Adjustment Screw an as Pate Deu UOTE DU TD OC DE gU 1 32 34 JSJ21 4XA 3294 7 ORINI tt es ee um ee 1 32 35 JSIZT AKA 3235 2 OC OW I UD UN UC TD OD UC I JOD Y 1 32 36 5 21 4 3236 E DIG nam meet 1 32 37 JSJ21 4XA 3237 O Ring 125 e 1 32 38 5 21 4 3238 Release Valve 1 32 39 JSJ21 4XA 3239 al m 4x30 mm 1 32 40 JSJ21 4XA 3240 Steel 5 SMM 2 32 41 SB 8MM Steel 2 32 42 JSJ21 4XA 3242 Square BloCk aiii e t e ettet t Po Do ie Poe Pret Poet leet Eos eed 2 32 43 SB 10MM TONM ctt 2 32 44 JSJ21 4XA 3244 12 16 3 2 32 45 JSJ21 4XA 3245 Valve Assembly eee at tee ree e 1 CERE JSJ21 4XA SK Seal Kit contains items with asterisk TEST CERTIFICATE Commodity Short Service Jack JSJ 3XA Test Load J E T WALTER MEIER Manufacturing Inc 427 New Sanford Road LaVergne Tennessee 37086 Phone 800 274 6848
8. ARRANTY FOR EACH PRODUCT EXCEPT AS STATED HEREIN ANY IMPLIED WARRANTIES OR MERCHANTABILITY AND FITNESS ARE EXCLUDED SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG THE IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU WALTER MEIER SHALL IN NO EVENT BE LIABLE FOR DEATH INJURIES TO PERSONS OR PROPERTY OR FOR INCIDENTAL CONTINGENT SPECIAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE USE OF OUR PRODUCTS SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU Walter Meier sells through distributors only The specifications in Walter Meier catalogs are given as general information and are not binding Members of Walter Meier reserve the right to effect at any time without prior notice those alterations to parts fittings and accessory equipment which they may deem necessary for any reason whatsoever JET branded products are not sold in Canada by Walter Meier 2 0 Table of contents Section Page 10 2 2 0 Table Of _________________ eaEaa ea 3 9 0 Safety Warring x ce ei oL HE va vos va ves RE EEFETLHR FREE RE sessed ps caves RE EREREE ss 4 AO Abou tthis ei Ebo EEEE nT FER EH HR EE RE EE EEHR HET EREE EE EREEER HE YR RE RE TEASEE ERE ERE EE Ru 4 ME 5 cci RENE 6 oO MDI CATON T
9. Saddle Diameter 4 3 4 120mm Overall Length De EU ote DH EE ob De De De BR pt e 27 3 4 703 5mm Overall Width 13 1 2 Handle Length two 39 1 2 1000mm NetWelghit 3 ite plume e sete gens e eet gens Lovee Liegt e lcge Be 77 Ib 35kg Shipping W ight 80 5 Ib 36 5kg Figure 1 The specifications in this manual were current at time of publication but because of our policy of continuous improvement Walter Meier Manufacturing Inc reserves the right to change specifications at any time and without prior notice without incurring obligations 6 0 Assembly Numbers in parenthesis refer to parts breakdown page 6 1 Insert Upper Handle 30 into Lower Handle 29 and fasten with Hex Cap Bolt 28 Remove Handle Bolt 25 Insert handle assembly into Handle Socket 23 Make sure handle assembly engages Gear Shaft 27 by turning handle back and forth and observing movement of Handle Socket Gear 26 4 Install Handle Bolt 25 to secure handle assembly 7 0 Lubrication Note Lubricate before initial operation and periodically to ensure smooth operation Lu
10. bricate jack at points 1 through 6 as indicated in Figure 1 Qs Figure 1 Lubrication points 1 Handle Use 2 tube grease on release valve gears below handle and lightly grease handle at point where it fits into socket 2 Wheels Use 30W oil on axles and caster bearings 3 Lifting Arm Inject 2 tube grease into grease fitting 4 Saddle and linkage Use 30W oil on all moving and pivoting parts 5 Handle socket pivot bolts Lubricate with 30W oil 6 Plunger and plunger pin Use 2 tube grease to lubricate connection between pump plunger and pin in handle socket 8 0 Operating instructions Important During shipment and handling air sometimes gets into the hydraulic system causing poor lifting performance Before initial operation purge any air from system by fully opening pump release valve turn handle counter clockwise Then while holding saddle down pump handle rapidly several times 8 1 Raising the jack 1 Close release valve by turning handle clockwise until resistance is felt Do not over tighten 2 Place jack directly under object to be lifted and pump handle to raise saddle to contact point Make sure saddle accepts weight firmly and centrally 3 Check positioning under slight load to confirm jack or load will not slip or move suddenly 4 Raise jack by pumping handle until desired height is reached 5 After lifting secure and transfer load to jack stands or other appropriat
11. e means Do not use jack as the only means of support 8 2 Lowering the jack Slowly turn handle counter clockwise Speed of descent is controlled by amount release valve is turned 9 0 Maintenance Store jack in a safe and dry environment away from children or unauthorized personnel Always store jack in fully lowered position with handle in upright position Keep jack clean and properly lubricated 10 0 Troubleshooting the JSJ 3XA Service Jack Symptom Possible Cause Correction Jack fails to lift load Release valve open Close valve by rotating handle or only partially lifts clockwise Weight capacity exceeded Use other lifting equipment load must not exceed rated capacity of jack Low hydraulic fluid With jack on level ground lower saddle completely Remove fill plug and check oil level Fill as needed with approved hydraulic fluid Reinstall fill plug Jack fails to rise to Low hydraulic fluid With jack on level ground lower saddle height limit completely Remove fill plug and check oil level Fill as needed with approved hydraulic fluid Reinstall fill plug Jack fails to hold load Release valve open Close valve by rotating handle in raised position clockwise Jack oil leaks Reservoir overfilled Drain some oil from reservoir Seals are worn Have seals replaced by authorized service center Handle won t pump Air in system Bleed air from system by opening full stroke
12. e reb 1 MESURER JSJSXA WL D Warning Label not shown 11 2 1 Power Unit Assembly 3T Short Chassis Service Jack Exploded View 3 32 36 32 39 32 43 32 12 11 2 2 Power Unit Assembly 3T Short Chassis Service Jack Parts List Index Part No Description Size Qty pisce cu JSJ21 4XA 32 Power Unit Assembly includes 32 1 thru 32 45 1 32 1 JSJ21 AXA 321 uen ee 1 32 2 JSJ21 4XA 322 O Ring ee e ERE 1 32 3 5 21 4 323 Seal ee E ERES 1 32 4 JSJ21 4XA 324 GEN d 1 32 5 JSJ21 4X 57 1 32 6 5 21 4 54 1 32 7 5 21 4 327 ntu Hn 1 32 8 5 21 4 328 1 32 9 5 21 4 329 Piston RINO sneinen eanan eeaeee eena 1 32 10 JSJ21 4XA 3210 Washer 1 32 11 JSJ21 4XA 3211 THH rere aera eee 1 32 12 JSJ21 4XA 3212 mmu c 1 32 13 45 21 4 3213 222000000 00 eee eee nennen nns 1 32 14 JSJ21 4XA 3214
13. n personal injury or property damage 4 0 About this manual This manual is provided by Walter Meier Manufacturing Inc covering the safe operation and maintenance procedures for a JET Model JSJ 3XA Short Chassis Service Jack This manual contains instructions on installation safety precautions general operating procedures maintenance instructions and parts breakdown Your jack has been designed and constructed to provide years of trouble free operation if used in accordance with the instructions as set forth in this document If there are questions or comments please contact your local supplier or Walter Meier Walter Meier can also be reached at our web site www waltermeier com Retain this manual for future reference If the jack transfers ownership the manual should accompany it 5 0 Specifications Em Em PE niani hune JSJ 3XA ioo NUMDEN wei ces eevee ee civ 454224 Rated Capacity ar es coc iste ane ahaha cane hin oo da a tenes ne moe heats 3 Ton Strokes to reach maximum height without load eeeeeeeeeeeeneeeeeeeeeeeeeeeeeeeeceaeeeaeeeaeceaeseaeseaeseaeeeeeeeaeeaeeeaeeaes 2103 Regulating pressule eee ER i REOR DM ERR ER RR ERES ARRIERE RR 113 MPa Maximum Height A tinere 19 3 490 Minimum Height Aeolian 5 3 4 145mm
14. oists Electric Palet Trucks Scissor Lift Tables WW Drill Presses Fastening Tools Lathe Accessories Air Tools WA 9 Machine Accessories Contractor Metal forming Rigging Equip WW Benchtop Screw Jacks WW Dust Collectors Mechanics Hand Tools Mobile Bases Air Tools Industrial Milling Machines Stackers Trolleys Plain WW Dust Fittings Safety Equipment Air Tools Light MW Bandsaws Surface Grinders Winches Manual WW Jointers Specialty Items Industrial MW Drill Presses Tapping WW Air Filtration WW Lathes Vise Accessories Lubrication MW Finishing Trolleys Air WW Bandsaws WW Planers WW Shapers Equipment Trolleys Electric WW Buffers WW Sanders WW Tablesaws MW Lathes Web Slings MW Precision Vises Winches Electric Mill Drills Service Jacks Tools Trolleys Geared WW Dust Filters Striking Tools Vises no precision Clamps Warranty reverts to 1 Year Warranty if woodworking WW products listed above are used for industrial or educational purposes WHAT IS COVERED This warranty covers any defects in workmanship or materials subject to the exceptions stated below Cutting tools abrasives and other consumables are excluded from warranty coverage WHO IS COVERED This warranty covers only the initial purchaser of the product WHAT IS THE PERIOD OF COVERAGE The general JET warranty lasts for the time period specified in the product literature of each product WHAT IS NOT COVERED Five Year Warranties do not cover woodworking WW product
15. release valve and pumping handle several times 11 0 Replacement Parts Replacement parts are listed on the following pages To order parts or reach our service department call 1 800 274 6848 Monday through Friday see our website for business hours www waltermeier com Having the Model Number and Serial Number of your machine available when you call will allow us to serve you quickly and accurately 11 1 1 Main Body Assembly 3T Short Chassis Service Jack Exploded View CD EN 35 i R 30 e Ns 29 25 u S e re A 3 7 11 1 2 Main Body Assembly 3T Short Chassis Service Jack Parts List Index No Part No Description Size Qty JSJ3XA 01 Eront cec SERRA MC eI I 2 VR ER JSJ3XA 02 usen ene dee ee a ede eee et 18 2 CA 5 03 18 44 2 dime 5 35 07 Swivel Caster Assembly 2 5 35 08 Ball emere e ee es 2 5 35 09 Steel Ball eres 6 35mm 38 denti 9 39 10 an 2 5 35 05 Lock Washer tea 16 2 JSJ3S 06 26 2 0
16. s used for commercial industrial or educational purposes Woodworking products with Five Year Warranties that are used for commercial industrial or education purposes revert to a One Year Warranty This warranty does not cover defects due directly or indirectly to misuse abuse negligence or accidents normal wear and tear improper repair or alterations or lack of maintenance HOW TO GET SERVICE The product or part must be returned for examination postage prepaid to a location designated by us For the name of the location nearest you please call 1 800 274 6848 You must provide proof of initial purchase date and an explanation of the complaint must accompany the merchandise If our inspection discloses a defect we will repair or replace the product or refund the purchase price at our option We will return the repaired product or replacement at our expense unless it is determined by us that there is no defect or that the defect resulted from causes not within the scope of our warranty in which case we will at your direction dispose of or return the product In the event you choose to have the product returned you will be responsible for the shipping and handling costs of the return HOW STATE LAW APPLIES This warranty gives you specific legal rights you may also have other rights which vary from state to state LIMITATIONS ON THIS WARRANTY WALTER MEIER MANUFACTURING INC LIMITS ALL IMPLIED WARRANTIES TO THE PERIOD OF THE LIMITED W
17. www waltermeier com
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